Install Radio

Radio 2238

Installation Instructions

171/1531-LZA 701 6001/1 Uen AC

Copyright

© Ericsson AB 2019–2021. All rights reserved. No part of this document may be

reproduced in any form without the written permission of the copyright owner.

Disclaimer

The contents of this document are subject to revision without notice due to
continued progress in methodology, design and manufacturing. Ericsson shall
have no liability for any error or damage of any kind resulting from the use of this
document.

Trademark List

All trademarks mentioned herein are the property of their respective owners.
These are shown in the document Trademark Information.

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 Contents

Contents

1 Introduction 1
1.1 Documents 1
1.2 Tools 1
1.3 Conditions 3

2 Work Process 4

3 Unpack and Check Materials 5

4 Installation Alternatives 7
4.1 Mounting Direction Alternatives 8

5 Prepare for Installation 9

5.1 Prepare Radio for Rail 9
5.2 Preassemble Single RRU Support and Prepare Radio
(Optional) 9
5.3 Install SFP Module 10
5.4 Assemble DC Power Connector to Shielded Cable 12

6 Install Radio 15
6.1 Install Multiple Radios 15
6.2 Assemble Single RRU Support (Optional) 15
6.3 Hoist Radio 16
6.4 Attach Radio to Rail 18
6.5 Attach Radio to Single RRU Support (Optional) 19
6.6 Connect Cables 20

7 Verify Radio Installation on Site 30

7.1 Check Site 30
7.2 Power Up Radio 33
7.3 Check Radio After Power Up 33

8 Perform Concluding Routines 35

8.1 Environment 35

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 Introduction

1 Introduction

An animated installation procedure is also available at https://play.ericsson.net/

media/t/1_t2d0qw7h.

1.1 Documents
Make sure that the following documents are read and
understood:
— Personal Health and Safety Information

— System Safety Information

— Transportation and Storage

1.2 Tools
The tools listed in this section are only examples. Tools in different areas and
regions can look different than those listed here.

Depending on the installation and environment, different tools are required. It is

important to do the following:

— Use tethered tools when working at heights.

Table 1 Tool List

Tool Product Name
Protective gloves

Helmet

Lifting device

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 Install Radio

Tool Product Name

ESD wrist strap

Cleaner for optical connections

Ferrule end-face cleaner

Pen

Measure
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19 20 21
24 25
26 27
28 29
30 31
32 33
34 35
36 37
38 39
40 41

Knife

Wire stripper

Heavy duty wire stripper

Torque screwdriver

Bits
— TORX® T30(1)

— Hex 6 mm
Torque wrench
— 5–41 Nm

Bit holder(1)

Sockets
— 10 mm(1)

— 13 mm

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 Introduction

Tool Product Name

Open-ended wrench head
— 16 mm

— 22 mm
(1) Use either a Torx T30 bit with a bit holder, or a 10 mm socket to connect the grounding cable.

1.3 Conditions
The conditions in this section must be fulfilled before work starts.

1.3.1 Before Going to the Site

Before going to the site, ensure the following:

— Site access permission has been received.

— The required documentation is available.

— The required tools are available.

— The instructions are read and understood.

1.3.2 Before Starting the Installation

Before starting the installation, make sure of the following:

— The site is prepared according to the Customer Site Documentation.

— The ordered hardware is available.

— The rail is installed on the site. For more information on how to install the rail,
see Install Rail.

— The power supply for the radio is installed and tested at the radio site.

— The site grounding system is installed and tested.

— Either of the following alternatives must be installed and tested:

• A main switch and an external fuse

• A circuit breaker

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 Install Radio

2 Work Process

Unpack and Check

Materials

Wall Installation Pole Installation

Install Mounting Bracket

Install Radio

Verify Radio
Installation

Power Up Radio

Check Radio
After Power Up

Perform Concluding
Routines
Ge7475E

Figure 1 Radio Installation Work Process

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 Unpack and Check Materials

3 Unpack and Check Materials

The radio is transported in a corrugated box.

Note: The packed radio must be kept in weather-protected environment. The

radio, once unpacked, must be installed according to the instructions,
even if it is not powered up immediately. The radio must be powered up
within 48 hours in outdoor environment.

Read the Reuse Packaging Guide, that is included in the box. For more
information about handling faulty equipment, refer to Handling Faulty
Equipment.

Do not dispose of the packaging as it can be required to return faulty equipment.

Steps

1. Examine the packaging for

damage. If it is damaged,
immediately register a complaint
with the transport company. It is
recommended that a photo of the
damages be taken to improve the
claims process.

Ge15966A

2. Remove the tape from the

corrugated box.
Note:
Make sure that the items in the
corrugated box are not damaged.

Ge6679C

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 Install Radio

3. Check that the items delivered

correspond to the packing list.

4. Remove the top fitments.

Ge15967A

5. Remove the radio from the box,

and carefully place the radio on
the ground on a clean, soft
surface, or on the packaging
material.

Note: Make sure to keep the

radio clean from moisture
and dirt.

Ge15968A

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 Installation Alternatives

4 Installation Alternatives

A B C

Ge15948A

Figure 2 Installation Alternatives

Table 2 Key to Installation Alternatives

Installation Method Description
A Wall installation
B Pole installation
C Pole installation with Single RRU
Support

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4.1 Mounting Direction Alternatives

A
B

Ge15954A

Figure 3 Mounting Bracket Positions

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 Prepare for Installation

5 Prepare for Installation

This section provides information for preparations before installing the radio.

5.1 Prepare Radio for Rail

Steps

1. If applicable, remove the spacers

6 mm
from the radio.

Ge15980B

2. Attach the mounting bracket to

13 mm
the radio for the desired mounting
direction, and tighten the screws.

22 Nm

Ge15956A

5.2 Preassemble Single RRU Support and Prepare Radio

(Optional)
Using Single RRU Support is an alternative installation variant valid for single
radio installation.

Steps

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1. Attach the bolts and washers to

13 mm
the radio.

22 Nm

Ge15958A

2. Attach the lower pole clamp to the

1
16 mm
radio.

41 Nm

By hand
2 2

1
Ge15959B

5.3 Install SFP Module

Note: Only use SFP modules approved and supplied by Ericsson.

Be careful when handling SFP modules. For information on how to handle SFP
modules, see Handling SFP Modules and Optical Cables.

Steps

1. Connect the ESD wrist strap to the

grounding point.

Ge8141A

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 Prepare for Installation

2. Remove the cap.

Note:
If the optical interface uses the red
throw type cap without locking
feature, that optical interface must
be first used because its cap is not
waterproof.

Ge5040C

3. If applicable, close the latch on the

SFP module.

Ge6438C

4. Install the SFP module in the SFP

slot.

Note: To avoid equipment

damage, make sure to
insert the SFP module
correctly oriented. The
bale (1) must be oriented
in the same direction as
the radome.
1

Ge14049A

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5. Refit the cap.

Ge5040C

6. Disconnect the ESD wrist strap.

Ge7421C

5.4 Assemble DC Power Connector to Shielded Cable

1. Ensure that the external power is
switched off before connecting the
cable.
ON

OFF

Ge6817D

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 Prepare for Installation

2. Heavy duty Strip the cable outer jacket

wire stripper
according to the instructions
delivered with the DC power
connector.
x

Unit of measurement: mm Ge14899D

3. Fold back the shielding braid and

fix it on the outer jacket.

Ge14912A

4. Remove the second insulation.

Ge14913A

5. Strip the inner jacket of the

Wire Stripper
conductor according to the
instructions delivered with the DC
power connector.
x

Ge14914B

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 Install Radio

6. Assemble the DC power connector

according to the instructions
delivered with the DC power
connector.
Note:
Ge6426B Use supplier-recommended
wrenches and torque to tighten
the rear nut.

B A

B=0V
A = –48 V

Ge6243C

Do!
Products not connected to ground risk damage from overvoltage or overcurrent.
Always ground products according to instructions.

Make sure that the cable shield is properly connected to secure lightning
protection and grounding in the DC power connector.

Note: The wires of the power cable can have different colors. Make sure
that the wires are connected to the correct polarities.

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6 Install Radio

Warning!
When working at height, there is a risk of falling objects. Falling objects can cause serious
injury or even be fatal. Always wear a helmet and avoid standing in an area where
objects can fall.

For more information on space requirements, see Radio Description.

6.1 Install Multiple Radios

When installing three radios, a special procedure must be followed, that differs
from the single radio installation procedure.

The detailed instructions for installing a single radio and connecting cables are
described in the following sections.

Steps

1. Attach the middle radio to the rail.

2. Connect the cables to the middle radio.

3. Before attaching the outer radios to the rail, connect the cables to the outer
radios.

4. Attach the outer radios to the rail, one at either side of the middle radio.

5. Power up the radios.

6.2 Assemble Single RRU Support (Optional)

Using Single RRU Support is an alternative installation variant valid for single
radio installation.

Steps

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 Install Radio

1. Assemble the upper pole clamp on

the pole, and finger-tighten the
washers and nuts.

Finger tight

Ge13595B

2. Adjust the pole clamp to get the

clamp bolts to run parallel on each
A side of the pole.

Ge13603B

3. Tighten the nuts.

16 mm

41 Nm

Ge13604B

6.3 Hoist Radio

Note: Do not hoist more than one radio attached to the same handle. The
handle might break.

Steps

1. Attach a lifting device to the top of

the pole or wall, where the radio is
to be attached.

Ge2097G

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 Install Radio

2. Pull a rope through the block on

the lifting device.

Ge2097H

3. Attach the end of the rope to the

handle. Lift the radio a little bit to
access the handle, if necessary.

Ge18340B

4. Attach a control rope to the

handle. This control rope is used
for guiding the radio to prevent it
from bumping into the pole, wall,
or other units.

Ge15969A

5. Hoist the radio.

Note:
Always hoist the radio with the
top side up.

Do not hoist more than one radio

attached to the same handle.

Use a safe braking system.

Ge15960A

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6.4 Attach Radio to Rail

Steps

1. Hook the radio onto the upper part

of the rail.

Ge7369B

2. Push the lower part of the radio

against the lower part of the rail.

Ge7370B

3. Fit the bolts in the rail groove.

Ge13769A

4. 13 mm
Tighten the bolt to fasten the radio
22 Nm to the rail.
Note:
Make sure that the radio is firmly
attached to the rail.

Ge7371G

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6.5 Attach Radio to Single RRU Support (Optional)

Steps

1. Place the radio on the upper pole

clamp.

Ge15961A

2. Close the lower pole clamp around

the pole, and finger-tighten the
nuts. Adjust the pole clamp to get
the clamp bolts to run parallel on
each side of the pole.

Ge15962A

3. Attach the bolts to the lower pole

16 mm
clamp and tighten them.

41 Nm

Ge15963A

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4. Attach the bolts to the upper pole

16 mm
clamp and tighten them.

41 Nm

Ge15964A

6.6 Connect Cables

Make sure that all connectors are in good condition and replace if needed. Model
number is printed on the power connector. For 3-wire power connector use model
7F2RS103B-0M16T1(RNT 447 36/01), or C10-729647-Z2S(P)(RNT 447 32/02).
For 2-wire power connector use model 7F2RS104B-0M16T1(RNT 447 37/01) or
C10-729647-Z2S(P)(RNT 447 32/02). If applicable, DY4T1402SNS1 power
adapter model is used.

For information on cable product numbers, see Site Installation Products

Overview.

Because of space limitations, always connect the cables in the following order:

Steps

1. Connect the grounding cable, see Connect Ground Cable on page 22.

2. Connect the power cable, see Connect Power Cable on page 23.

3. Connect the optical cable, see Connect Optical Cable on page 25.

4. Connect the ALD (RET) cable, see Connect ALD (RET) Cable on page 27.

5. Connect the external alarm cable, see Connect External Alarm Cable on page
28.

6. Connect the RF cable, see Connect RF Cable on page 29.

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6.6.1 Connection Interfaces

A B

C D E F G H I J
Ge15947A

Figure 4 Radio 2238 Connection Interfaces

Table 3 Radio Connection Interfaces

Position Description Marking Connector Types Connector Illustration

A Antenna A 4.3-10 connector
B Antenna B

C Maintenance button – – –
D Optical indicators – –
, ,
1, 2
E External alarm, DIN connector,
communication and 14 pin
fan unit power
supply and control

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Position Description Marking Connector Types Connector Illustration

F ALD (used for a RET ALD DIN connector, 8
unit for example) pin

G CPRI 1 1 LC (On SFP) with

support for
H CPRI 2 2
FullAXS

I −48 V DC power −48V Power connector

supply

J Grounding 2 × 6 mm dual
lug

6.6.2 Connect Ground Cable

Note: Always connect the grounding cable before connecting any other cable.

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Do!
Products not connected to ground risk damage from overvoltage or overcurrent. Always
ground products according to instructions.

Steps

1. 10 mm or T30
Connect the grounding cable.
8 Nm

Note: For information on

Grounding Cable Kit
product numbers, see Site
Installation Products
Overview.

Ge7577I

6.6.3 Connect Power Cable

Warning!
High energy levels are present in this unit. Improper handling of the unit can lead to short
circuits that can result in serious injury. Exercise care when working with this unit.

Steps

Note: Make sure that all connectors are in good condition and replace if
needed. Model number is printed on the power connector. For 3-wire
power connector use model 7F2RS103B-0M16T1(RNT 447 36/01), or
C10-729647-Z2S(P)(RNT 447 32/02). For 2-wire power connector use
model 7F2RS104B-0M16T1(RNT 447 37/01) or C10-729647-Z2S(P)
(RNT 447 32/02).

1. If 2-wire (DC-C) power system

and power connector
C10-729647-Z2S(P)(RNT 447
32/02) is used, connect power
adapter DY4T1402SNS1 to the
radio.

Ge15061A

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 Install Radio

2. Connect power connector to radio

or adapter.

Ge15056B

Ge15057B

3. Make sure that the connector is

properly locked, to avoid bad
connection, and possible impact
from rain or humidity. The figure
shows the correct lock position.

Ge14950A

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6.6.4 Connect Optical Cable

For instructions on installing the optical cable, see Installing Optical Cables for
Main-Remote Solutions. The cables are fiber optic and must be handled with
care. Never touch the end face of the optical connectors. Only remove protective
covers right before installation.

For instructions on how to clean the optical cable connectors and SFP modules,
see Handling SFP Modules and Optical Cables.

Steps

1. Draw back the outer cover from

the connector.

Ge1722C

2. Draw back the inner cover from

the connector.

Ge1723C

3. Remove the protective dust caps

from the optical cable connectors
(end-face ferrules).

Ge4711A

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 Install Radio

4. Remove the protective dust cap

from the SFP module or optical
adapter (bulkhead adapter).

Ge4717B

5. Always clean connectors If necessary, clean SFP modules Ensure the optical cable
connectors and SFP modules are
clean. Always clean the optical
connectors with the cleaning
cassette before installing the
cables in the SFP module. Only
clean the SFP module if needed.

Never touch ferrules Never blow

Ge19307A

6. Plug in the connector into the SFP

1
receptacle at position marked 1.

Ge5799B

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7. Clamp the plug body with the seal

ring to the optical cable.
1

Ge5792C

8. Slide the bayonet shell to the

1
bulkhead connector.

Ge5802D

9. Clamp the bayonet shell on the

1
bulkhead connector clockwise.

Ge5793C

10. If a second optical cable is to be installed, repeat Step 1 to Step 9 at the

position marked 2.

6.6.5 Connect ALD (RET) Cable

Steps

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 Install Radio

1. Connect the power ALD (RET)

cable.

Ge6733B

6.6.6 Connect External Alarm Cable

1. Connect the external alarm cable

to the radio.

Ge6733B

2. Connect the other end of the external alarm cable to the external equipment,
using the following cable data, depending on the available cable:

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Alarm 1 Alarm 2 Alarm 1 Alarm 2

Blue Purple White Light blue Green Brown White Yellow

Ge19819A

6.6.7 Connect RF Cable

Steps

1. 22 mm
Connect the RF cable.
5.0 Nm

Other!
Make sure to use the correct cable
type with 4.3-10 connector.

Ge7786G

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7 Verify Radio Installation on Site

This section describes the verification that must be performed to check the
installation of the radio and the connections to the main unit before it is
integrated with the radio network.

7.1 Check Site

This section provides checklists for verifying the radio installation.

7.1.1 Check Grounding System

Use the following checklist to check the installation of the grounding system for
the site and the Radio System.

Table 4 Grounding Checklist

# Item Yes N/A
(1)

1 Grounding system installed as specified in the Customer

Site Documentation?
2 Radio grounding installed and connected to site Main
Earthing Terminal (MET)?
3 The ground cable area is 14 mm2 for copper cable, or
equivalent(2)
4 Radio System grounded, washers in place, and nuts
tightened?
5 Ground lugs, terminals, C-clamps, and cable lugs correctly
crimped?
6 No unstrapped ground cable longer than 1 m?
7 No damage to insulation of cables?
8 Equipment undamaged and free from contamination?
9 Protective ground in power supply box connected to site
MET?
Notes:

(1) N/A = Not Applicable

(2) For more information about grounding principles, refer to Grounding Guidelines for RBS Sites

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 Verify Radio Installation on Site

7.1.2 Check Radio

Use the following checklist to check the cabinet installation and equipment of the
radio.

Table 5 Radio Checklist

# Item Yes N/A
1 Radio installed as specified in the Customer Site
Documentation?
2 Radio clean and undamaged?
3 Radio properly aligned horizontally and vertically?
4 Equipment labeled as required as specified in the
Customer Site Documentation?
5 Protective covers, dust caps, and terminations plugs are
installed on unused ports?
6 Antenna cables routed correctly and undamaged?
7 Antenna cables tightened?
8 ALD (RET) cables routed correctly and undamaged (when
applicable)?
9 ALD (RET) cables tightened (when applicable)?
10 External alarm cables routed correctly and undamaged
(when applicable)?
11 External alarm cables tightened (when applicable)?
Notes:

7.1.3 Check Antenna System

Use the following checklist to check the installation of the antennas, antenna
cables, radio cables, and external equipment of the antenna system.

Table 6 Antenna System Checklist

# Item Yes N/A
1 Antenna system installed as specified in the Customer Site
Documentation?
2 No cables or connectors damaged?
3 RF cables properly labeled?
4 Optical cable connectors and SFP modules clean? (1)
5 Optical cables properly connected, labeled, and strapped?
(2)

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# Item Yes N/A

6 Connectors properly connected and torque as required if
applicable?
7 Minimum bending radius of the RF cables correct according
to the manufacturer specifications?
8 The correct cable connected to the correct ALD, or Radio
Interface Unit (RIU) port (when applicable?)
9 Bend or drip loop applied on optical cables outside wall or
roof?
10 Outdoor cables ladder protected from falling ice?
11 Outdoor jumpers strapped at regular intervals according to
Feeder System Guideline?
12 Antenna brackets compatible with the mast or pole (no risk
for corrosion)?
13 ALD (RET) cable is correctly connected to the connector
marked ALD and tightened (when applicable)?
14 External alarm cable is correctly connected to the
connector marked and tightened (when applicable)?
Notes:

(1) Ensure that the optical cable connectors and SFP modules are clean. For more information,
refer to Handling SFP Modules and Optical Cables.
(2) Ensure that the minimum bending radius is not violated. For more information, refer to
Installing Optical Cables for Main-Remote Solutions.

7.1.4 Check Power System

Use the following checklist to check the installation and grounding of power
system equipment.

Table 7 Power System Checklist

# Item Yes N/A
1 Radio is installed as specified in the Customer Site
Documentation?
2 Radio is terminated in the correct positions and labeled?
3 Ground cable is tightened?
4 Power sockets are securely and correctly attached to radio?
Notes:

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 Verify Radio Installation on Site

7.2 Power Up Radio

The radio must be powered up within 48 hours after installation, even if it is not
taken into service. The reason is to protect the internal units from local climate
conditions.

Do!
Products not connected to ground risk damage from overvoltage or overcurrent. Always
ground products according to instructions.

Steps

To power up the radio:

1. Make sure that the radio is

grounded according to
instructions.

Ge7355E

2. Switch on the external power to

the radio on both power feeds.

ON

OFF

Ge6816B

7.3 Check Radio After Power Up

Once the power has been switched on, the radio is loaded with the specific
software. Optical indicators show the status of the radio.

For more information on interpreting the optical indicators on the radio, see
Indicators, Buttons, and Switches.

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 Install Radio

Steps

1. Open the cover for the optical

indicators.

Ge15965A

2. Check that the operation optical

indicator for the radio and the fan
is green. If any red optical
indicator is on, contact the OMC
for maintenance support.

Ge5649C

After This Task

It is recommended to run the Antenna Return Loss Frequency Sweep feature,
that validates the RF signal quality. For more information, see Manage Hardware
Equipment.

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 Perform Concluding Routines

8 Perform Concluding Routines

After successful installation, the site needs to be cleaned and the customer
site documentation needs to be handled.

1. Clean the site and remove objects such as wrapping paper and cable
clippings.

2. Dispose of waste according to

local regulations.

Hazardou
s
Plastic
Metal
Paper

Ge8582A

3. Fill in the verification checklist in the Customer Site Documentation.

4. Report any faults according to local requirements.

5. Hand over the Customer Site Documentation to the person responsible for
the site.

6. Lock all doors and gates to the site.

8.1 Environment
Ericsson strongly recommends that installers pay particular attention to the
environment when cleaning the site after installation.

Recycle all waste that can be recycled and sort the rest so that they can be
disposed of according to local regulations. Use the checklist in Table 8 for
recycling and sorting.

Table 8 Recycling and Sorting Waste

Recycle or Sort Item YES N/A (1)
Sorted with Pieces of cable with low metallic content
plastics
Cable insulation from crimping, brazing, or
welding

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 Install Radio

Recycle or Sort Item YES N/A (1)

Polyethylene
Bubble plastic
Cable tie clippings
Paper recycling Paper
Recycled or Wood
sorted as wood
Recycled or Waste metal from cable ladders
sorted as metals
Pieces of cable with high metallic content
Nuts, bolts, washers, and screws
Notes:

(1) Not Applicable

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