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Document Nr.
Revision
DANIELI VSC - VIETNAM STEEL
AUTOMATION CORPORATION 0391ES90E99101 00
y VIETNAM
Job Contractual item DANIELI item

3910 80.41
Title
Electrical General Systems

Cable calculations
Cables Sizing
Approvals
Remarks
00 23/07/2003 Preliminary Issue / Valid for Erection Engineering ZanotA ZanotA CodarinL
Rev . Date Description Drawn Checked Approved

According to law Danieli Automation Spa considers this document to be a company secret and therefore prohibits any person to reproduce or disclose it in whole or part to third parties,
without specific written authorization of Danieli Automation Spa Management
Certified by OneDoc 0391ES90E99101 Rev.00-E 1/21 #10491

Electrical General Systems - Cable calculations - Cables Sizing
yDANIELIAUTOMATION REFERENCE DOCUMENTS LIST
Document Nr. Rev Title
0391EN90E99111 00 Electrical General Systems - Design guideline - Cables Technical Specification

yDANIELIAUTOMATION 1
Table of contents
1 REFERENCE STANDARDS 2
2 CALCULATION DATA 2
2.1 working voltage ........................................................................................................................................ 2
2.2 operating conditions ................................................................................................................................. 2
2.3 cables type ............................................................................................................................................... 2
2.4 installation methods.................................................................................................................................. 3
3 CORRECTION FACTOR CALCULATION 4
3.1 layed in embedded conduits..................................................................................................................... 4
3.2 layed on cable trays.................................................................................................................................. 4
4 LAYING CORRECTED VALUES OF CABLES CURRENT-CARRYING CAPACITIES 6
4.1 Tables “A” : M.V. and L.V. Cables Layed In Embedded Conduits............................................................ 6
4.1.1 Single Core Cables (One Circuit) ............................................................................................................. 6
4.1.2 Single Core Cables (N°2 Circuits) ............................................................................................................ 7
4.1.3 Single Core Cables (N°4 Circuits) ............................................................................................................ 8
4.2 Tables “B” : L.V. cables Layed In Embedded Conduits........................................................................... 9
4.2.1 Multicores Cables (One Circuit) ............................................................................................................... 9
4.2.2 Multicores Cables (N°4 Circuits) ............................................................................................................ 10
4.2.3 Multicores Cables (N°9 Or More Circuits) .............................................................................................. 11
4.3 Tables “C” : M.V. Cables Layed On Cable Trays .................................................................................. 12
4.3.1 M.V.Single Core Cables (N°2 Circuits) .................................................................................................. 12
4.3.2 M.V.Single Core Cables (N°4 Circuits) .................................................................................................. 12
4.4 Tables “D” : L.V. Cables Layed On Cable Trays ................................................................................... 13
4.4.1 Single core Cables (n°2 circuits) ............................................................................................................ 13
4.4.2 Single core Cables (N°4 Circuits)........................................................................................................... 14
4.4.3 Single core Cables (N°9 or more Circuits) ............................................................................................. 15
4.5 Table “E” : L.V. Cables Layed On Cable Trays ..................................................................................... 16
4.5.1 Multicore Cables (n°2 circuits) ............................................................................................................... 16
4.5.2 Multicore Cables (n°4 circuits) ............................................................................................................... 17
4.5.3 Multicore Cables (N°9 or more Circuits)................................................................................................. 18
5 VOLTAGE DROP CALCULATION 19
6 SHORT CIRCUIT CURRENT CARRYING CAPACITY 19

OVERVIEW
The present technical specification explains the criteria applied to calculate the size of M.V and L.V.
power cables to be layed in the cold rolling steel plant VSC in VIETNAM.
The main scope is to set up the derating factor to be used in the calculation of current carrying capacity
of power circuits.
1 REFERENCE STANDARDS
IEC Publications 60364-5-52 “Current carrying capacities” . Second edition.
2 CALCULATION DATA
2.1 WORKING VOLTAGE
- Medium Voltage Network 3Ph 22kV ±5% Frequency 50 Hz ± 2%

- Short-circuit current up to 1 sec M.V side 20 kA(for 22kV)
- Controls & protection circuits 110VDC
- Low Voltage 3Ph 380V ±5% Frequency 50 Hz ± 2%
- Short-circuit current up to 1 s 50kA
- Auxiliary controls 1Ph 220VAC
- Controls & protection circuits 220VAC
- AC Motors 3Ph 380VAC ±10%
- AUX DRIVES 3Ph 690VAC ±10% Frequency 50 Hz ± 2%
3Ph 380VAC ±10% Frequency 50 Hz ± 2%
- A.C. DRIVES WITH M.V. INV. 3Ph 3150VAC ±10% Frequency 50 Hz ± 2%
- Lighting 1Ph 220VAC
- Auxiliary controls 1Ph 220VAC
2.2 OPERATING CONDITIONS
- Max. ambient temperature : + 40°C (Switchboard room)
- Min. ambient temperature : + 20°C (Switchboard room)
- Max. ambient temperature : + 45°C (Field)
- Min. ambient temperature : + 20°C (Field)
- Humidity : >10 % <90 % (not condensing)
- Altitude : < 1000 m A.S.L.
- Climate : Tropical
- Pollution : Metallurgical
2.3 CABLES TYPE
- M.V. rated voltage Uo/U : 18/30KV

- System category : B
- Conductor : thinned copper stranded
- Insulation : HEPR G7 OR XLPE
- Sheat : PVC
- Rated workingTemperature : 90°C
- Max Short circuit Temperature : 250°C
- L.V. rated voltage Uo/U : 0,6/1KV
- Test voltage : 4KV in c.a.
- Conductor : thinned copper stranded
- Insulation : HEPR G7 OR XLPE
- Sheat : PVC
- Rated workingTemperature : 90°C
- Max Short circuit Temperature : 250°C
2
Note: M.V Cable Single minimum core section 1x95 mm
2
L.V. Not shielded max multicore cable cross section = 95mm

2.4 INSTALLATION METHODS
M.V. single core cables layed in free air ,single layer,2d spaced, on ladder cable trays.
Cable trays route with max. 2 or 3 power cable trays (vertical space between trays = 300mm)
L.V. multicore or single core cables layed in free air, single layer, touching, on ladder type cable trays.
Cable trays route with max. 2 or 3 power cable trays (vertical space between trays = 300mm)

3 CORRECTION FACTOR CALCULATION
Ref. IEC 60364-5-52 Publication
3.1 LAYED IN EMBEDDED CONDUITS
· Reduction factor for max ground temperature +35°C

(ref. IEC std, sh. 89 Table A.52-15) : Kt = 0,89
· Reduction factor for groups of one circuit single core cable or multicore cable
(ref. IEC std, sh. 91 Table A.52-17) : Kt = 1
· Reduction factor for groups of n°2 circuits single core cable

· Reduction factor for groups of n°4 circuits single core cable or multi core cable
· Reduction factor for groups of n°9 circuits multi core cable

· Reduction factor for laying method:

* single core cables : Kpu = 0,70
(ref. IEC std, sh. 95 Table A.52-19-B)
* multicore cables : Kpm = 0,75
(ref. IEC std, sh. 95 Table A.52-19-A)
· Total reduction factor Ktot:

* single core cables (n°1 circuit) : Ktot = 0,89x1x 0,70 @ 0,63
* single core cables (n°2 circuits) : Ktot = 0,89x0,8x 0,70 @ 0,50
* single core cables (n°4 circuits) : Ktot = 0,89x0,65x 0,70 @ 0,40
* multicore cables (n°1 circuit) : Ktot = 0,89x1 x 0,75 @ 0,67
* multicore cables (n°4 circuits) : Ktot = 0,89x0,65x 0,75 @ 0,47
* multicore cables (n°9 circuits) : Ktot = 0,89x0,50x 0,75 @ 0,34
3.2 LAYED ON CABLE TRAYS
We consider an air overtemperature, due to the machines working.
· Reduction factor for max ambient air temperature +45°C

(ref. IEC std, sh. 87 – table A.52-14) : Kt = 0,87
· Reduction factor for groups of n°2 circuits single core cable or multicore cable single layer
on ladder cable tray
(ref. IEC std, sh. 91 table A.52-17) : Kt = 0,87
· Reduction factor for groups of n°4 circuits single core cable or multi core cable single layer
· Reduction factor for groups of n°9 circuits single core cable or multi core cable single layer

· Reduction factor for laying method:

M.V. single core cables spaced 2d . Trefoil or Horizontal
formation. : Kpu = 0,90
(ref. IEC std, sh. 99, Table. A.52-21 34)
L.V. single core cables, touching. Horizontal formation.
(ref. IEC std, sh. 99, Table. A.52-21 34) : Kpu = 0,86
single core cables, touching. Three cables in trefoil
formation. (ref. IEC std, sh. 99, Table. A.52-21 : Kpu = 0,86
34)
multicore cables, touching: (ref. IEC std, sh 97, Table.A.
52-20 34) : Kpm = 0,73
· Total reduction factor Ktot:

M.V.single core cables n°2 circuits (Three : Ktot = 0,87x0,87x0,90 @ 0,68
cables in trefoil formation).
L.V. single core cables , touching. n°2 circuits : Ktot = 0,87x0,87x0,86 @ 0,65
(Horizontal formation., or Three cables in trefoil
formation.)
L.V. multicore cables n°2 circuits : Ktot = 0,87x0,87x 0,73 @ 0,53
M.V.single core cables n°4 circuits (Three : Ktot = 0,87x0,80x0,90 @ 0,63

cables in trefoil formation).
formation.)
formation.)

4 LAYING CORRECTED VALUES OF CABLES CURRENT-CARRYING CAPACITIES
4.1 TABLES “A” : M.V. AND L.V. CABLES LAYED IN EMBEDDED CONDUITS
4.1.1 SINGLE CORE CABLES (ONE CIRCUIT)
Ktot = 0.63
A1) M.V. AND L.V. SINGLE PHASE CIRCUIT ÅÅ (IEC 60364-5-52 sh. 65 tab. A.52-3 method D)
SECT. NOMINAL CURRENT CORRECTED

CARRYING CAPACITY VALUE AMPS
IN AMPS FOR AMBIENT
TEMP.20°C IN GROUND
2
mm A A
50 173 109
70 213 134
95 252 159
120 287 181
150 324 204
185 363 229
240 419 264
300 474 299
A2) M.V. AND L.V. THREE PHASE CIRCUIT ÅÅÅ (IEC 60364-5-52 sh. 69 tab. A.52-5 method D)

IN AMPS FOR
AMBIENT TEMP.20°C
IN GROUND
2
mm A A
50 144 91
70 178 112
95 211 133
120 240 151
150 271 171
185 304 192
240 351 221
300 396 249

4.1.2 SINGLE CORE CABLES (N°2 CIRCUITS)
Ktot = 0,50

IN AMPS FOR AMBIENT
2
mm A A
50 173 87
70 213 107
95 252 126
120 287 144
150 324 162
185 363 182
240 419 210
300 474 237

IN AMPS FOR
AMBIENT TEMP.20°C
IN GROUND
2
mm A A
50 144 72
70 178 89
95 211 106
120 240 120
150 271 136
185 304 152
240 351 176
300 396 198

Ktot = 0,40

IN AMPS FOR AMBIENT
2
mm A A
50 173 69
70 213 85
95 252 101
120 287 115
150 324 130
185 363 145
240 419 168
300 474 190

IN AMPS FOR
AMBIENT TEMP.20°C
IN GROUND
2
mm A A
50 144 58
70 178 71
95 211 84
120 240 96
150 271 108
185 304 122
240 351 140
300 396 158

4.2 TABLES “B” : L.V. CABLES LAYED IN EMBEDDED CONDUITS
4.2.1 MULTICORES CABLES (ONE CIRCUIT)
Ktot = 0.67
B1) L.V. SINGLE PHASE CIRCUIT ÅÅ (IEC 60364-5-52 sh. 65 tab. A.52-3 col.D)

IN AMPS FOR AMBIENT
2
mm A A
2.5 34 23
4 44 29
6 56 37
10 73 49
16 95 64
25 121 81
35 146 98
50 173 116
70 213 143
95 252 169
120 287 192
150 324 217
B2) L.V. THREE PHASE CIRCUIT ÅÅÅ (IEC 60364-5-52 sh. 69 tab. A.52-5 col.D)

CARRYING CAPACITY VALUE
IN AMPS FOR AMBIENT
2
mm A A
2.5 29 19
4 37 25
6 46 31
10 61 41
16 79 53
25 101 68
35 122 82
50 144 96
70 178 119
95 211 141
120 240 161
150 271 181

4.2.2 MULTICORES CABLES (N°4 CIRCUITS)
Ktot = 0,47

IN AMPS FOR AMBIENT
2
mm A A
2.5 34 16
4 44 21
6 56 26
10 73 34
16 95 45
25 121 57
35 146 69
50 173 81
70 213 100
95 252 118
120 287 135
150 324 152

IN AMPS FOR AMBIENT
2
mm A A
2.5 29 14
4 37 17
6 46 22
10 61 29
16 79 37
25 101 48
35 122 57
50 144 68
70 178 84
95 211 99
120 240 113
150 271 127

4.2.3 MULTICORES CABLES (N°9 OR MORE CIRCUITS)
Ktot = 0,34

IN AMPS FOR AMBIENT
2
mm A A
2.5 34 12
4 44 15
6 56 19
10 73 25
16 95 32
25 121 41
35 146 50
50 173 59
70 213 72
95 252 86
120 287 98
150 324 110

IN AMPS FOR AMBIENT
2
mm A A
2.5 29 10
4 37 13
6 46 16
10 61 21
16 79 27
25 101 34
35 122 41
50 144 49
70 178 61
95 211 72
120 240 82
150 271 92

4.3 TABLES “C” : M.V. CABLES LAYED ON CABLE TRAYS
4.3.1 M.V.SINGLE CORE CABLES (N°2 CIRCUITS)
Ktot = 0.68
C1) THREE PHASE CIRCUIT (IEC 60364-5-52 sh. 83 tab.A.52-12 col.G)

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
70 268 182
95 328 223
120 383 260
150 444 302
185 510 347
240 607 413
4.3.2 M.V.SINGLE CORE CABLES (N°4 CIRCUITS)
Ktot = 0.63
C2) THREE PHASE CIRCUIT (IEC 60364-5-52 sh. 83 tab.A.52-12 col.G)

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
70 268 169
95 328 207
120 383 241
150 444 280
185 510 321
240 607 382

4.4 TABLES “D” : L.V. CABLES LAYED ON CABLE TRAYS
Ktot = 0.65
D1) L.V. SINGLE PHASE OR D.C. CIRCUIT ÅÅ (IEC 60364-5-52 sh. 83 tab. A.52-12 col.F)

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
50 242 157
70 310 201
95 377 245
120 437 284
150 504 328
185 575 374
240 679 441
300 783 509
D2) L.V. THREE PHASE CIRCUIT ÅÅÅ (IEC 60364-5-52 sh. 83 tab. A.52-12 col.F)

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
50 207 135
70 268 174
95 328 213
120 383 249
150 444 289
185 510 331
240 607 394
300 703 457

Ktot = 0.60
D3) SINGLE PHASE OR D.C. CIRCUIT ÅÅ (IEC 60364-5-52 sh. 83 tab. A.52-12 col.F)

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
50 242 145
70 310 186
95 377 226
120 437 262
150 504 302
185 575 345
240 679 407
300 783 470
D4) THREE PHASE CIRCUIT ÅÅÅ (IEC 60364-5-52 sh. 83 tab. A.52-12 col.F)

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
50 207 124
70 268 161
95 328 197
120 383 230
150 444 266
185 510 306
240 607 364
300 703 422

4.4.3 SINGLE CORE CABLES (N°9 OR MORE CIRCUITS)
Ktot = 0.58
D5) SINGLE PHASE OR D.C. CIRCUIT ÅÅ (IEC 60364-5-52 sh. 83 tab. A.52-12 col.F)

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
50 242 140
70 310 180
95 377 219
120 437 253
150 504 292
185 575 333
240 679 394
300 783 454
D6) THREE PHASE CIRCUIT ÅÅÅ (IEC 60364-5-52 sh. 83 tab. A.52-12 col.F)

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
50 207 120
70 268 155
95 328 190
120 383 222
150 444 258
185 510 296
240 607 352
300 703 408

4.5 TABLE “E” : L.V. CABLES LAYED ON CABLE TRAYS
4.5.1 MULTICORE CABLES (N°2 CIRCUITS)
Ktot = 0.53
E1) L.V. SINGLE PHASE CIRCUIT ÅÅ (IEC 60364-5-52 sh. 83 tab. A.52-12 col.E)

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
2.5 36 19
4 49 26
6 63 33
10 86 46
16 115 61
25 149 79
35 185 98
50 225 119
70 289 153
95 352 187
E2) L.V. THREE PHASE CIRCUIT ÅÅÅ (IEC 60364-5-52 sh. 83 tab. A.52-12 col.E)

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
2.5 32 17
4 42 22
6 54 29
10 75 40
16 100 53
25 127 67
35 158 84
50 192 102
70 246 130
95 298 158
120 346 183
150 399 211

4.5.2 MULTICORE CABLES (N°4 CIRCUITS)
Ktot = 0.50

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
2.5 36 18
4 49 25
6 63 32
10 86 43
16 115 58
25 149 75
35 185 93
50 225 113
70 289 145
95 352 176

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
2.5 32 16
4 42 21
6 54 27
10 75 38
16 100 50
25 127 64
35 158 79
50 192 96
70 246 123
95 298 149
120 346 173
150 399 200

4.5.3 MULTICORE CABLES (N°9 OR MORE CIRCUITS)
Ktot = 0,49

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
2.5 36 17
4 49 24
6 63 31
10 86 42
16 115 56
25 149 73
35 185 91
50 225 110
70 289 142
95 352 172

IN AMPS FOR AMBIENT
TEMP.30°C
2
mm A A
2.5 32 15
4 42 20
6 54 26
10 75 37
16 100 49
25 127 62
35 158 77
50 192 94
70 246 120
95 298 146
120 346 170
150 399 196

5 VOLTAGE DROP CALCULATION
The Voltage drop is calculated within the allowed limit, for a lenght of power line up to 100 mt
by the following relation:
DV = Vd x I x L/1000 DV% = DV/V x 100
Where:
Vd = K(R cosj + X sen j)
L = Line lenght (m)
I = Current (A)
R = Line resistance (W/Km)
X = Line reactance
cosj = Power factor
K = 1,73 for three phase circuit
= 2 for single phase circuit
The above is valable for DC also with : cosj =1 and sen j = 0
DC Max voltage drop allowable = 2%

AC Max voltage drop allowable = 5%
6 SHORT CIRCUIT CURRENT CARRYING CAPACITY
The cables are calculated for shor circuit withstanding by the following:
S ³(Icc x Öt) /K
Where :
2
S = Conductor cross section (mm )
lcc = Short circuit current (A)
t = Upstreem protection clarification time (assumed 0.5 sec.)
K = Cable type factor. For XLPE (250°) = 143


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Document Nr.

Job Contractual item DANIELI item

Electrical General Systems

Rev . Date Description Drawn Checked Approved

Certified by OneDoc 0391ES90E99101 Rev.00-E 1/21 #10491

Document Nr. Rev Title

0391EN90E99111 00 Electrical General Systems - Design guideline - Cables Technical Specification

Certified by OneDoc 0391ES90E99101 Rev.00-E 2/21 #10491

Certified by OneDoc 0391ES90E99101 Rev.00-E 3/21 #10491

2.1 WORKING VOLTAGE

- Medium Voltage Network 3Ph 22kV ±5% Frequency 50 Hz ± 2%

- M.V. rated voltage Uo/U : 18/30KV

Certified by OneDoc 0391ES90E99101 Rev.00-E 4/21 #10491

2.4 INSTALLATION METHODS

Certified by OneDoc 0391ES90E99101 Rev.00-E 5/21 #10491

3 CORRECTION FACTOR CALCULATION

Ref. IEC 60364-5-52 Publication

3.1 LAYED IN EMBEDDED CONDUITS

· Reduction factor for max ground temperature +35°C

· Reduction factor for groups of n°2 circuits single core cable

· Reduction factor for groups of n°9 circuits multi core cable

· Reduction factor for laying method:

· Total reduction factor Ktot:

3.2 LAYED ON CABLE TRAYS

We consider an air overtemperature, due to the machines working.

· Reduction factor for max ambient air temperature +45°C

Certified by OneDoc 0391ES90E99101 Rev.00-E 6/21 #10491

· Reduction factor for laying method:

· Total reduction factor Ktot:

M.V.single core cables n°4 circuits (Three : Ktot = 0,87x0,80x0,90 @ 0,63

Certified by OneDoc 0391ES90E99101 Rev.00-E 7/21 #10491

4 LAYING CORRECTED VALUES OF CABLES CURRENT-CARRYING CAPACITIES

4.1.1 SINGLE CORE CABLES (ONE CIRCUIT)

SECT. NOMINAL CURRENT CORRECTED

SECT. NOMINAL CURRENT CORRECTED

Certified by OneDoc 0391ES90E99101 Rev.00-E 8/21 #10491

4.1.2 SINGLE CORE CABLES (N°2 CIRCUITS)

SECT. NOMINAL CURRENT CORRECTED

SECT. NOMINAL CURRENT CORRECTED

Certified by OneDoc 0391ES90E99101 Rev.00-E 9/21 #10491

4.1.3 SINGLE CORE CABLES (N°4 CIRCUITS)

SECT. NOMINAL CURRENT CORRECTED

SECT. NOMINAL CURRENT CORRECTED

Certified by OneDoc 0391ES90E99101 Rev.00-E 10/21 #10491

4.2 TABLES “B” : L.V. CABLES LAYED IN EMBEDDED CONDUITS

4.2.1 MULTICORES CABLES (ONE CIRCUIT)

SECT. NOMINAL CURRENT CORRECTED

SECT. NOMINAL CURRENT CORRECTED

Certified by OneDoc 0391ES90E99101 Rev.00-E 11/21 #10491

4.2.2 MULTICORES CABLES (N°4 CIRCUITS)

SECT. NOMINAL CURRENT CORRECTED

SECT. NOMINAL CURRENT CORRECTED

Certified by OneDoc 0391ES90E99101 Rev.00-E 12/21 #10491

4.2.3 MULTICORES CABLES (N°9 OR MORE CIRCUITS)

SECT. NOMINAL CURRENT CORRECTED

SECT. NOMINAL CURRENT CORRECTED

Certified by OneDoc 0391ES90E99101 Rev.00-E 13/21 #10491

4.3 TABLES “C” : M.V. CABLES LAYED ON CABLE TRAYS

4.3.1 M.V.SINGLE CORE CABLES (N°2 CIRCUITS)

C1) THREE PHASE CIRCUIT (IEC 60364-5-52 sh. 83 tab.A.52-12 col.G)

SECT. NOMINAL CURRENT CORRECTED

4.3.2 M.V.SINGLE CORE CABLES (N°4 CIRCUITS)

C2) THREE PHASE CIRCUIT (IEC 60364-5-52 sh. 83 tab.A.52-12 col.G)