BF Mechanical Maintenance Skill Matrix

Optimum Skill Jitenda Atul SVT KN Raju SS AK DS

Sl. No. Key responsibility Competency Index Thanekar singh Rao Rechanna Dalvi Shirke Thapa Mishra Billav Average Surve Singh Pinto Mishra Patil Anil Average
1 Carry out normal PM jobs. 100 65 82 80 75 68 75 80 80 80 76 80 80 82 77 73 72 77
2 Carry out Shut Down PM jobs. 100 62 82 80 75 70 77 90 80 77 77 80 78 80 75 73 72 76
3 Carry out Daily check list. 100 65 82 80 75 68 68 75 80 77 74 80 78 80 75 75 73 76
Routine inspection & Trouble shooting of
Taphole Drill M/C Forward & Reverse
4 percussion hammering devices. 100 65 85 80 85 75 75 85 80 77 79 85 77 80 73 73 72 75
Checking of Drill M/C centering w. r. t. Taphole
5 & correction of the same. 100 65 85 80 85 80 77 80 80 77 79 85 77 80 72 73 72 75
Inspection of Mudgun Ram Indicator device &
6 adjustment of the same. 100 65 85 80 80 75 75 80 80 78 78 85 78 80 73 70 72 75
Routine inspection & Trouble shooting of
7 Taphole Drill M/C, Mudgun Hydralic System. 100 68 83 75 80 75 72 80 80 78 77 88 80 80 73 70 70 75
Cleaning of Water line strainer in Mudgun
8 Hydraulic power pack oil cooler. 100 70 83 77 85 75 72 80 80 75 77 85 80 78 73 70 70 74
Replacement of front protection plates & shank
9 adopter of Drill M/c. 100 70 83 77 80 80 75 75 75 75 77 83 80 78 73 70 70 74
10 Replacement of Mudgun nozzle. 100 68 82 75 80 80 75 75 75 75 76 83 78 78 73 72 70 74
Segregation & Salvaging of Drill rods of different
11 sizes. 100 72 85 80 85 80 77 75 75 72 78 75 73 85 78 75 72 77
12 Replacement of Blowpipes & Downlegs. 100 68 85 80 80 75 75 75 77 75 77 73 71 73 73 72 68 71
13 Alignment & Centering of Blowpipe. 100 67 85 80 80 75 75 80 80 73 77 73 73 75 72 70 68 72
Routine inspection & monitoring of blast
14 leakages at Tuyere Platform. 100 72 80 75 80 85 75 75 80 75 77 80 75 75 72 70 68 72
Replacement of peephole assembly & glass
15 with valve. 100 70 77 75 80 85 75 75 77 73 76 73 73 78 73 73 72 74
Routine inspection & monitoring of Furnace
16 Water cooling system 100 70 80 75 80 80 73 75 82 73 76 80 75 75 72 70 68 72

17 Replacement of Furnace water cooling hoses. 100 70 80 75 80 80 73 75 78 73 76 80 73 75 72 70 68 72

18 Monitoring of Furnace proper. 100 68 82 72 80 80 73 75 78 75 76 80 75 75 72 70 68 72
19 Routine inspection of BLT charging system. 100 68 82 75 80 80 75 80 78 75 77 80 75 75 72 70 68 72
Arresting of bf gas leakages at BLT & Dust
20 catcher. 100 68 80 75 80 80 75 80 75 75 76 78 74 75 72 71 68 72
Inspection of BLT Hydraulic system & regular
21 venting of oil cooler. 100 68 80 75 80 80 73 80 78 75 77 78 72 73 73 72 68 72
22 Stock rods inspection & brake setting. 100 70 82 75 80 80 75 75 75 70 76 73 70 70 70 70 68 70
Routine inspection & Trouble shooting of BLT
23 Centralised grease lubrication system. 100 65 82 75 80 80 75 80 75 70 76 75 73 73 70 70 68 71
24 Housekeeping of plant/ machineries. 100 77 85 82 90 90 80 70 78 73 81 72 72 70 72 73 72 72
Replaement of Gas cooler bundle & Suction
25 filter elements of Screw Compressor. 100 67 80 80 90 90 80 80 75 73 79 78 72 80 75 73 72 74
Start up and grid connection of the gas
26 expansion turbine 100 67 80 77 80 80 75 80 75 85 78 83 75 75 72 70 68 72
27 Shutting down of the Gas expansion turbine 100 70 80 77 80 80 75 75 77 85 78 83 77 75 72 72 70 73
Starting and shutting down the screw
28 compressors 100 70 82 77 80 80 75 75 75 85 78 83 77 75 72 72 70 73
29 Opening and closing of backdrafts 100 70 85 80 80 80 75 70 77 85 78 83 77 73 70 70 68 71
30 Adjustment of crane brakes 100 65 82 75 80 80 75 75 75 80 76 78 75 75 72 70 68 72
31 Trouble shooting of Hydraulics 100 65 75 73 72 80 75 70 70 70 72 63 65 70 62 65 62 65
32 Reading of hydraulic circuits 100 65 67 65 65 80 65 70 70 70 69 65 65 70 63 65 62 65
Furnace water cooling changeover from Group
33 # 2 to Group # 5 & back. 100 70 83 77 80 80 75 70 75 70 76 73 72 73 68 70 68 70
34 Emergency handling during power failure. 100 70 80 77 80 80 75 70 77 72 76 70 70 68 65 67 66 67
Replacement & cleaning of water line stainer &
35 oil filter of Gas expansion turbine. 100 70 77 75 80 80 75 75 75 70 75 73 72 73 70 70 68 70
36 Gearbox assembly & repair. 100 70 72 73 72 72 72 70 73 68 71 68 70 68 67 65 67 67
37 Alignment of rotary equipments. 100 65 72 67 67 68 68 70 75 70 69 72 72 72 67 67 62 68
38 Mechanical seal installation & maintenance. 100 67 75 70 70 70 70 75 73 68 71 70 70 70 63 63 62 66
39 Proper Manpower utilisation. 100 67 85 77 75 75 75 70 75 70 74 75 72 70 67 67 65 68
40 Safety of mapower, machine & equipments. 100 70 80 77 75 75 75 65 75 73 74 75 73 75 72 72 70 72
41 Checking equipment health. 100 70 85 80 80 80 80 67 77 73 77 77 72 73 68 68 68 70
42 Recording of Notifications. 100 65 80 80 75 75 75 70 73 73 74 78 74 75 70 68 68 71
43 Attending Equipments break downs. 100 72 82 75 75 75 75 67 77 73 74 75 72 73 77 75 72 74
44 TPM, Six Sigma Activities in Shift. 100 68 70 70 70 70 70 70 70 73 70 73 70 72 67 67 65 68
45 Self Motivation. 100 70 85 77 77 77 77 67 72 73 75 73 73 73 68 65 65 69
46 Reaction Time. 100 70 82 77 77 77 77 67 75 73 75 75 72 72 67 65 65 68
Temperament ( i.e., keeping cool under
47 pressure ) 100 75 83 82 82 82 82 70 75 73 78 77 73 73 68 67 67 70
48 Communication. 100 75 85 82 82 82 82 67 72 73 78 77 72 72 67 65 65 68
49 Willingness to take responsibility 100 75 83 82 82 82 82 67 75 75 78 75 72 70 67 65 65 68
50 Proper handover takeover of the shift. 100 75 85 82 82 82 82 67 75 78 79 75 73 70 67 65 65 68
Average 69 81 77 79 78 75 74 76 75 76 77 74 74 71 70 68