Eastern Mindanao College of Technology

ZAMBOANGA DEL SUR PROVINCIAL OFFICE

TRAINING CALENDAR

Qualification : SHIELDED METAL ARC WELDING (SMAW)

Training Period : Weld Carbon Steel Plates Using SMAW NCII

No. of Training Days : 20 out of 35days

Schedule of National Competency Assessment :

SCHEDULES Training Activities Expected Outputs Number of Hours Trainers

DATE Training Afternoon
Activity Session
1-10 8: OO - 1:00 – 4:00 LO3.Weld Perform root pass key holing 70 Hours JUNMAR C.
Days 12:00 AM PM subsequent/ filling PRADEL
passes
1-10 08:00- 01:00 – LO4. Perform Join pipe forming V in 45degree angle 70 Hours
Day 12:00 AM 5:00 PM capping
 Session Plan

Qualification Title : SHIELDED METAL ARC WELDING (SMAW) NCII

Unit of Competency : Weld Carbon Steel Plates Using SMAW

Module Title : Weld Carbon Steel Plates Using SMAW NCII

Learning outcomes:
1. Following shop safety personal protective equipment requirements for the task, and arc welding safety practices.
2. Identifying and selecting the appropriate electrode polarity, amperage setting and electrode manipulation for a specific application.
3. Setting up and shutting down SMAW equipment.
4. Safety completing welding operation to specifications and within specified tolerances.
A. INTRODUCTION:
The welding-SMAW/GMAW combines hands-on learning of such skills as shielded metal arc welding, gas metal arc welding,
Oxyfuel Cutting and other commonly used cutting methods. Theoretical training in such topics as welding and shop safety, basic welding
principles, weld Quality and shop math and more .
B. LEARNING OUTCOMES
LO3: Weld subsequent/ filling passes
Learning Contents Methods Presentation Practice Feedback Resources Time
 Subsequent/  Modular/self- Read Task Check Information sheet 23 hours
filling passes paced Information Performance performance
is performed instruction sheet criteria Self-check with
in accordance Checklist answer
with
approved
WPS
 Weld visually  Modular/self- Read Answer self- Compare Information sheet 23 hours
is checked for paced Information check answer to self-
defects and instruction sheet check Task Sheet
repaired, as  Discussion
 required Self-check with
answer
 Weld is  Modular/self- Read Task Check Information sheet 24 hours
visually paced Information Performance performance
acceptable in instructions sheet criteria Task Sheet
accordance Checklist
with Self-check with
applicable answer
codes and
standards
LO4. Perform capping
 Capping is  Modular/self- Read Answer self- Compare Information sheet 23 Hours
performed in paced Information check answer to self-
accordance instruction sheet check Self-check with
with answer
approved
WPS and/or
client
specifications
 Weld is  Modular/self- Read Task Check Information sheet 24 Hours
visually paced Information Performance performance
checked for instruction sheet criteria Performance criteria
defects and  Discussion Checklist Checklist
repaired, as answer
required
 Weld is  Modular/self- Read Task Check Information sheet 23 Hours
visually paced Information Performance performance
acceptable in instruction sheet criteria Performance criteria
accordance  Discussion Checklist Checklist
with answer
applicable
codes and
standards
 Job Sheet LO3

Title: Perform root pass key holing

Performance Objective: When you weld, you should weld correctly so that it is easy to cause a
defect in your welded pipe. The passes must be correct so that the defect is not visible standards.
Supplies/Materials:
1.Electrode
2. welding machine
3. Welding helmet
4. Welding gloves
5. Welding jacket(overall)
6. Safety shoes
Equipment:

Equipment:
1. Electrode
2. welding machine
3. Welding helmet
4. Welding gloves
5. Welding jacket(overall)
6. Safety shoes

Tools
1.Arc welding power source (welding machine)
2.Electrode holder
3.Spanner
4.Pliers
5.Steel tape
6.Chipping hammer
7.Wire brush
8.Tong
9.Clamp
10. Grinder
11.Try Square

Steps/Procedure:
1. Before you start any welding operation make sure you protect yourself.
2. Wear proper Personal protective equipment.
3. Prepare hammer, wire brush, pipe, electrode, welding machine.
4. Set up the pipe
5. Clean the root passes before to checked.
Assessment Method:
Performance criteria Checklist, Demonstration, Questioning
 JOB SHEET LO4

Title: Join pipe forming V in 45degree angle

Performance Objective: The welding is visually checked the one the is weld to know the defect so that we can see if the welding is done
because then one of our welds will be destroyed if we do not know the defect in it.
Supplies/Materials:

1.Electrode
2. welding machine
3. Welding helmet
4. Welding gloves
5. Welding jacket(overall)
6. Safety shoes

Equipment:

Equipment:
1. Electrode
2. welding machine
3. Welding helmet
4. Welding gloves
5. Welding jacket(overall)
6. Safety shoes

Tools
1. Arc welding power source (welding machine)
2. Electrode holder
3. Spanner
4. Pliers
5. Steel tape
6. Chipping hammer
7. Wire brush
8. Tong
 9. Grinder

Steps/Procedure
1. Wear proper Personal protective equipment
2. Prepare Pipe, Hammer, Welding Machine, Electron, wire Brush.
3. Start set up the pipe before to weld.
4. After the weld and check roots passes.
5. Start the weld for 6G passion and starting the weld 6 to 12
6. Before we checked what we have welding we should let it cool down
7. If it is cold, we have welding it for us to check, it must be clean first so that we can see the defect

Assessment Method:
Performance criteria Checklist, Demonstration, Questioning
 Performance Criteria Checklist 3.33

Criteria YES NO

1. Root Penetration
2. Reinforcement
3. Under Cutting
4. Crater
5. Ripple
6. Plate Alignment
7. Slag
8. Porous
9. Fusion
 Performance Criteria Checklist 4.44

Criteria YES NO

1. Root Penetration
2. Reinforcement
3. Under Cutting
4. Ripple
5. Crater
6. Plate alignment
7. Slag
8. Porous
9. Fusion