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1 s2.0 S2096511719300349 Main
1 s2.0 S2096511719300349 Main
DOI: 10.1016/j.gloei.2019.07.003
Full-length article
Abstract: The demand for fast charging is increasing owing to the rapid expansion of the market for electric vehicles. In
addition, the power generation technology for distributed photovoltaic has matured. This paper presents a design scheme
for a fast charging station for electric vehicles equipped with distributed photovoltaic power generation system taking the
area with certain conditions in Beijing as an example construction site. The technical indexes and equipment lectotype
covering the general framework and subsystems of the charging station are determined by analyzing the charging service
demand of fast charging stations. In this study, the layout of the station is developed and the operation benefits of the station
is analyzed. The design scheme realizes the design objective of “rationalization, modularization and intelligentization” of the
fast charging station and can be used as reference for the construction of a fast charging network in urban area.
Keywords: Electric vehicle, Fast charging station, Charging demand, Design scheme, Distributed photovoltaic.
2096-5117/© 2019 Global Energy Interconnection Development and Cooperation Organization. Production and hosting by Elsevier B.V. on behalf of KeAi Communications
Co., Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/ ).
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Jing Zhang et al. Design scheme for fast charging station for electric vehicles with distributed photovoltaic power generation
charging period, improve the utilization rate of charging distributed photovoltaic charging piles and charging stations.
equipment, and improve the driving experience of users In reference [16-17], the authors developed an optimal
of electric vehicles. Therefore, in the next few years, rapid dispatch for the operation of photovoltaic charging station.
construction of urban fast charging network is planned and In reference [18], the feasibility of integration of distributed
the design of charging stations will be optimized to further energy and charging stations was investigated. In reference
improve the comprehensive charging service capability of [19], distributed charging stations and the corresponding
fast charging network and fully meet the charging demand management system were investigated. Reference [20]
of the vehicle owner. investigated distributed photovoltaic power generation
Many scholars have investigated relevant issues in fast system and operating parameters of charging stations
charging stations for electric vehicles. In reference [2], a in Xi’an Expo Park. In reference [21], photovoltaic cell
multi objective optimal allocation mathematical model external characteristics, control algorithm of photovoltaic
was proposed based on the actual demand of constructing inverter, reliability of the charging station, and other issues
the stations taking into consideration the utilization rate of were investigated using photovoltaic cells and photovoltaic
renewable energy and operating costs; constraint conditions inverters in a photovoltaic power generation system and
containing the decision variable scope, power balance charging stations.
requirements, and upper and lower limits of power change The above studies focused on integration of distributed
were formulated. In reference [3], a coordinated planning energy and charging stations based on comprehensive
model of the distribution network was established, which benefits of the renewable energy utilization rate, traffic
consists of distributed power and charging station, and flow information, and investment planning. However,
an improved genetic algorithm was adopted taking the these studies did not focus on the design of fast charging
stochastic volatility of wind and light resources as well as stations in a specific area taking into consideration
loads into consideration in order to minimize the random the charging demand of electric vehicles, distributed
expectation value of the distribution system investment, renewable energy power generation, charging system
operation and maintenance costs, and environmental configuration, power supply system configuration, and
costs. In reference [4], a path selection model and a traffic other factors. With the increase in the number of electric
satisfaction evaluation model were formulated, and the vehicles, the integration design of photovoltaic power
timing sequence characteristics and complementarity of and charging station can be considered for a fast charging
distributed power were investigated. In reference [5], station in terms of the overall energy utilization without
a new system of charging station service that promotes high buildings nearby to block the sunlight. Rooftop
ordered development of electric vehicles in Beijing was distributed photovoltaic power generation system can
investigated through comprehensive and systematic research provide partial power for a fast charging station. A fast
and analysis of the current situation of charging stations charging station with photovoltaic power generation can
in Beijing. Reference [6] proposed a planning model for promote local consumption of renewable energy, which
charging stations in urban area considering the road network is a typical application scenario of energy Internet, realize
structure, traffic flow information, distribution network “green power” for electric vehicles, and further harness the
structure, capacity constraint, and other factors. In reference environmental protection advantages of electric vehicles.
[7], an optimal model for charging station planning and In this study, a zone in Beijing was set as the area for
layout was proposed based on minimization of all social constructing the fast charging station. First, the charging
costs and considering the interests of both the operators service demand of fast charging stations was analyzed based
of charging stations and the users of electric vehicles as on estimation of traffic flow near the fast charging station,
prerequisites. Reference [8] discussed the adverse impact then the layout and function structure of the charging
of connecting electric vehicles to the grid and evaluation stations were designed, and the station configuration
method of its potential benefits. Reference [9] analyzes the was thoroughly analyzed, including the charging system,
environmental benefits, economic benefits, social benefits, power supply and distribution system, and operation
policies and practice conditions for the promotion of pure monitoring system. A photovoltaic power generation
electric buses in cities. In reference [10-11], the application system was installed at the rooftop as the power source for
of photovoltaic power generation in charging stations the charging station. In this study, the functional demand
was analyzed. In reference [12], benefits of low carbon and technical indexes of a fast charging station were
reduction and planning investment were comprehensively investigated. The proposed design scheme can be used a
investigated. Reference [13-15] analyzed the design of reference for planning and construction of a fast charging
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Global Energy Interconnection Vol. 2 No. 2 Apr. 2019
network in an urban area, optimization of operating mode, driving on the road per minute is 830 m. The distance
and improvement of economic benefits of a fast charging between two vehicles is approximately 50 m based on a
station. combination of morning and evening peak. It was assumed
that the main road nearby the fast charging station is a two-
2 Analysis of charging demand way and four-lane road, such that L = 4. With combination
of many factors, such as ownership of electric vehicles in
To date the number of licensed electric vehicles in Beijing in the future, the operation time of fast charging
Beijing is 63,269; furthermore, 542 charging and replacing station is temporarily determined as 17 h. TTotal = 17×60
stations and 7,568 charging piles have been built, whereas = 1020(minutes). Put all parameters in the formula (1) to
only 442 charging and replacing stations and 6,484 charging obtain number of vehicles which pass through the fast charging
piles are operational. According to Special Planning of station in one day, N = 830÷50 × 4 ×1020 = 67,728.
Charging Infrastructures for Electric Vehicles in Beijing Considering the rate of electric vehicles in central city as
(2016–2020) released in 2016, it is predicted that by 2020, a studied example site, the proportion of electric vehicles that
the demand for electric vehicles in Beijing will be 600,000, can have access to the fast charging station in Beijing was
including 450,000 private electric vehicles and 150,000 set as 50%. Most electric vehicles are scooters, and travel
public service electric vehicles. According to Construction short distances. Most owners opt to charge at home due to
Planning for Traffic Development of the 13th Five-year high charging fees of fast charging stations. Therefore, the
Period in Beijing released in 2016, by 2020, the number proportion of electric vehicles that have access to the fast
of motor vehicles in Beijing will be less than 6.3 million charging station was set to 30%. On the basis of the above
and electric vehicles will account for up to 10% of the total analysis, it is estimated that by 2020, the number of electric
number of motor vehicles. vehicles passing through the fast charging station per day
Traffic flow surrounding a fast charging station is requiring charging is approximately 7,171.
estimated through comprehensive analysis of the service Traffic density refers to the number of vehicles existing
radius and traffic density of electric vehicles as well as the at a certain moment in a lane with unit length. The charging
proportion of electric vehicles in the future. The main factor demand is closely related to the traffic density and is
that influences the service radius of a charging station is restricted by the operating mode of electric vehicles. The
the endurance mileage of electric vehicles. The theoretical number of electric vehicles of any shape that enter and
endurance mileage of power battery of electric vehicles exit any area in a certain period is the same, that is, traffic
is presently in the range of 150–300 km. In the future, the flow is conserved. Therefore, it can be concluded that the
actual service radius of charging stations will be shorter number of electric vehicles in the planned area in a certain
considering the construction scale of charging piles, traffic period does not change. The planned area is divided into
jam, aging of batteries, and other practical situations. The smaller planned areas. The total charging demand of electric
maximum service radius of the station was set as 40 km vehicles in these small areas is regarded as the load points
based on a comprehensive consideration of the practical of the charging station. The traffic density within the service
situation of the station. radius of 40 km can be categorized into (40 km/5 km)2 = 64
The formula to calculate the number of vehicles passing blocks. The average charging service demand of one fast
through one road section in one day is given below based on charging station is approximately 7,171/64 = 112 vehicles.
traffic and road conditions in Beijing as well as the driving
speed of electric vehicles, morning and evening peak, and 3 Design scheme
other factors.
S 3.1 General design
N = mean × L × TTotal (1)
S Distan ce The station was designed to cover an area of 3,200 m2.
where N is the number of vehicles passing through one road The fast charging station is located in the middle part of the
section in one day, SMean is the average distance of driving outdoor place and is above or underground in any given
on the road per minute, SDistance is the distance between two position. The hall of the charging station can be divided
vehicles (depending on change in traffic flow density), L into charging area, operation area, equipment area, and
is the number of lanes of the road, and TTotal is determined distribution area. The solar photovoltaic power generation
according to the operating time of the charging station. system was combined with an energy storage unit. The roof
According to the traffic condition in Beijing, the average area was approximately 1,680 m2 (35 m×48 m), and the
speed of vehicles is 50 km/h and the average distance of roof with photovoltaic power generation equipment covers
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Jing Zhang et al. Design scheme for fast charging station for electric vehicles with distributed photovoltaic power generation
an area of 1,500 m2, which meets the illumination and of the upper and lower floors of the fast charging station is
emergency power consumption demand. The layout plan shown in Figs. 1 and 2, respectively.
Equipment
zone
Temporary parking area
Entrance
Ramp
Charging zone
Operation zone
Pedestrian entrance
Equipment
zone
Exit
Ramp Distribu
tion
zone
Charging
zone
Front
room
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Global Energy Interconnection Vol. 2 No. 2 Apr. 2019
and vehicles can enter the charging zone through a ramp. AC output
(1) The main parts are high frequency switching power ໎٬ᴽ࣑
Value added service
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Jing Zhang et al. Design scheme for fast charging station for electric vehicles with distributed photovoltaic power generation
adopted to only provide service for BYD E6, the maximum 3.3.1 10 kV part and 0.4 kV part
service capability is 701 vehicles; if intelligent AC/DC The 10 kV two-way supply w as adopted for the
integral charger (50 kW) is adopted to only provide service incoming power of the power supply system of the fast
for BYD E6, the maximum service capability is 623 charging station based on the requirements of Guidance
vehicles. Opinions of State Grid on Construction of Charging
Facilities for Electric Vehicles. A single bus sectioned
Table 1 MComparison of DC charger and intelligent AC/DC wiring mode was adopted for the 10 kV side, including a
integral charger substation system, power distribution system, secondary
Charging Charging Layout Reference Intelligence side protection and monitoring, AC/DC system, safety
equipment mode mode unit price ce degree protection, harmonic control, cable facilities, and lightning
(including protection and grounding. The 110 kV side is the substation
installation
equipment accessed according to the actual situation of the
and
debugging substation. The 110 kV cannot be directly stepped down to
costs) 0.4 kV using existing technology. Therefore, the primary
DC charger DC fast One 80,000 yuan Higher system of the substation is between the 110 kV side and the
charging machine 10 kV side.
and one The single bus sectioned wiring mode was adopted for
pile, two
the 0.4 kV side and it was designed according to the single
sets of
equipment bus sectioned wiring mode standard. It has two low voltage
for support incoming cabinets, two low voltage incoming metering
Intelligent Select Single 420,000 Higher cabinets, one low voltage sectioned cabinet, four low
AC/DC DC fast machine yuan voltage outgoing cabinets, two 375 kVar reactive power
integral charging layout, compensation cabinets, and four 300 A active filter device.
charger mode, convenient
AC fast layout
3.3.2 Main equipment lectotype scheme
charging Ring net cabinet was adopted for the 10 kV distribution
mode, and device, which is equipped with a joint venture vacuum
AC slow circuit breaker. The charging station is equipped with DC
charging
chargers and intelligent AC/DC integral chargers. The
mode
according
power of the DC charger is 60 kW. The rated power of the
to demand intelligent AC/DC integral charger is 50 kW; however, its
charging power can be adjusted up to 60 kW by varying the
The use of 45 DC chargers and 10 intelligent AC/DC voltage and current. Therefore, the limit of the output power
integral chargers (arranged in the temporary parking area of these two chargers is 60 kW.
in 1F) was adopted in the design considering the formation The total capacity of the charger is
cycle of the electric vehicle market. When the vehicle scale ∑ S = 60 × 55 /(0.95 × 0.9) = 3,860 kVA.
is small, the resource will be fully utilized and the AC slow The total capacity of the transformer is given as
charging and AC fast charging modes of the intelligent AC/
S N = K x × (∑ S + Se) / β m
(3)
DC integral chargers can be adopted. When the vehicle
scale becomes large, DC chargers and the DC fast charging where β is the optimal load rate of the transformer,
m
mode of the intelligent AC/DC integral chargers can be which is 0.81. The simultaneity factor of the charger Kx is
adopted to ensure optimization of resource configuration of determined by the number of chargers. The typical value of
the entire station. the simultaneity factor is 0.5–0.8. A value of 1 is adopted
considering the limit situation. Se is the total load capacity
3.3 Power supply and distribution system
of other charging facilities except for the chargers, including
According to the overall design layout of the substation, 10 kW of the monitoring system at the station level, 7 kW
the distribution room and the separation room are arranged of electric vehicle intelligent charging, replacing service
in B1 of the charging station. There is a two-way power network, and operation monitoring system, 12 kW of
supply f rom the substation. The distribution room is electrical illumination, 20 kW of air conditioner, 3 kW of
equipped with two 2,500 kVA dry transformers to provide office load, and 60 kW of battery detection and maintenance
power for the charging station. and a certain margin (180 kW). According to above data, the
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Global Energy Interconnection Vol. 2 No. 2 Apr. 2019
total capacity of the distribution transformer SN is 4,987 kVA. photovoltaic units were connected in series mode to form
Two 2,500 kVA distribution transformers were considered a compound photovoltaic power generation unit with peak
to meet the above load demand. The actual load rate of the voltage of 30.6 V and peak current of 39.2 A at the end.
transformer is 81%. There are 10 arrays in total. It is estimated that the predicted
The low voltage drawer type switch cabinet was adopted annual average power generating capacity is 262,800 kWh
for the 0.4 kV equipment, intelligent framework circuit based on effective illumination period of 6 h as the sunshine
breaker was employed for the incoming line, molded angle and intensity vary at different times in a day.
case circuit breaker of electronic release was used for the The photovoltaic power generation system mainly
outgoing line, and the circuit breakers of the incoming line includes photovoltaic cell assembly and its fixing
and the outgoing line have communication functions. In device, DC lightning protection confluence distribution
terms of the secondary configuration of the power supply box, photovoltaic grid connection inverter, system
system, a microcomputer integrated protection device was communication monitoring device, environment parameter
installed in the 10 kV incoming line switch for protection, detection device, standard battery power generation
detection, and control. A microcomputer protection, monitoring device, lightning protection and grounding
detection and control device was adopted and installed device, and pipe connection cable and protection system.
in the distribution transformer 10 kV switch cabinet; the The specific configuration of the photovoltaic system is
fast charging station has a set of 220 V DC system to shown in Fig. 5.
provide power for control, protection and signal, accident The DC confluence box receives and transmits DC
illumination, and power for energy storage motor. A popular power sent by the solar photovoltaic panels. Its serial and
brand of maintenance-free battery with a capacity of 100 Ah parallel scheme ensures that every two small compound
was used. The charging station was powered from a 0.4 kV photovoltaic power generation units are connected in serial
bus and equipped with double-loop supply from different mode and feeds the DC confluence box. A 10-way DC
buses. An AC distribution box was used to supply power for input and 1-way output were adopted for the confluence
illumination, air conditioners, air fans, and sockets. Flame box. The maximum input voltage was 1,000 V; the AC/
retardant three-core metal copper core cables were used DC distribution cabinet of the solar photovoltaic power
as power cables for the 10 kV power owing to high heat generation system includes DC distribution unit and AC
generation in the line during fast charging. distribution unit. The DC distribution unit provides DC
input/output interfaces, which are mainly used to merge DC
3.4 Photovoltaic power generation system power from the photovoltaic modules and connection to
In this study, it is assumed that the lighting condition inverter or direct supply to other DC loads (such as battery
near the fast charging station is good and there is no high and charging power). The AC distribution unit mainly
building. To fully utilize the land resources, the roof can be provides grid connection interfaces for inverter through
fully utilized for distributed photovoltaic power generation the cabinet and is equipped with AC circuit breaker for AC
equipment to realize energy conservation and environmental loads. Besides, a high performance PC was used as the main
protection and to meet the demand of emergency power monitoring machine of the photovoltaic power generation
consumption and daily illumination. system for detection of operation data of all inverters
According to GB50797-2012 Design Code for connected to grid 24 h of the day and for continuous
Photovoltaic Power Station, Beijing is located at latitude recording of operation data and fault data. Multi machine
39.8°, the daily mean radiation is 18,035 kJ/m2, the daily communication software was used. RS485 or Ethernet
radiation is 15,261 kJ/m2, the recommended obliquity of remote communication mode was adopted to acquire the
independent system is Φ + 4°, the recommended obliquity operation parameters of equipment operation state machine
of grid connected system is Φ - 7°, and the obliquity of the power station and upload to the main monitoring
location is 30°. The roof area is 1,680 m2 (35 m×48 m), and machine in real time.
the area for the photovoltaic equipment is 1,500 m2. The
3.5 Operation monitoring system
peak power and the peak voltage of common solar panels
are 240 W and 30.6 V, respectively. The station has 500 The station level monitoring system is the core of
solar panels and each array is composed of 100 panels. the automatic system of the charging station and is a
Every five solar panels were connected in parallel to form a comprehensive monitoring management system based on
small photovoltaic power generation unit with peak voltage a unified monitoring platform, with layered structure and
of 30.6 V and peak current of 39.2 A. Every 10 small integrated charging monitoring, distribution monitoring, and
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Jing Zhang et al. Design scheme for fast charging station for electric vehicles with distributed photovoltaic power generation
Photovoltaic cell array 330V distribution network Photovoltaic cell array 330V distribution network
Thermometer Radiometer
DC distribution
Inverter AC distribution
Data monitoring and
acquisition
Computer
к㓗䈳ᓖ
Upper level dispatching record, operation control, screen display and tabulation
Remote
䘌ࣘ㻵㖞
device data
printing, communication, self-diagnosis, and self-recovery.
ᮠᦞᴽ࣑ಘ Forward
ࡽ㖞ᴽ࣑ಘ server Charging station
It is characterized by a friendly interface, complete
⭥ݵᐕㄉ
server
4 Benefit analysis
ation
CANCAN
network
㖁
Distribution Charging Charging Charging Charging
䝽⭥䇮༷
equipment
˄10KV䘋
(10KV
㓯ǃѫ
device
⭥ݵ㻵
(including
device
⭥ݵ㻵
㖞˄ਜ਼ ... (including
㖞˄ਜ਼
device
⭥ݵ㻵
(including
㖞˄ਜ਼ ...
device
⭥ݵ㻵
(including
㖞˄ਜ਼
The charging station is mainly used for fast charging.
incoming
ਈǃ380V
ѫᔰ˅ޣ
line, main
BMS)
BMS˅ BMS)
BMS˅ BMS)
˅
BMS BMS)
˅
BMS
Therefore, its daily vehicle flow is far more than that in an
transformer,
380V master AC charging station. It is assumed that the average charging
switch)
time is 30 minutes (20 kWh electricity for 100 km). As
Fig. 6 Schematic diagram of composition and configuration
mentioned above, if the working time of the fast charging
of station level monitoring system
station is 17 h and with adoption of the DC charger (60
other application subsystems. Layered structure was adopted kW), the maximum service capability is 701 vehicles.
for the fast charging station monitoring system in this According to the standard for charging electricity price
study. Its system structure can be categorized into station of Beijing Electric Power Company, the charging fees of
level control layer, interval control layer, and network public charging facilities since June 15, 2016 is the sum of
equipment. All layers communicate using industrial high- industrial Time of Use (TOU) power price and 0.8 yuan/
speed Ethernet and field bus with international standard kWh, as presented in Tab. 2.
and adopt the communication protocol that complies with Working time of fast charging station in Beijing is
international standard. The station level monitoring system 06:00-23:00. According to the reference table of TOU
provides redundancy configuration and is convenient for power price, the average power price for charging = [1.194
software and hardware expansion. Besides, the operation 6×(1)+1.495×(3+3+2)+1.8044×(5+3)] /17 = 1.6229 (yuan/
monitoring system has many functions, such as man– kWh). The annual revenue of the fast charging station (Y)
machine interface monitoring, acquisition and storage of can be calculated by formula (4):
real-time data, operation monitoring and alarm, operation Y = nEV × S × P × 365 (4)
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Global Energy Interconnection Vol. 2 No. 2 Apr. 2019
Where, nEV is number of charged vehicles, S is charged and Development Program of China – Comprehensive
power quantity, P is the charging price. Demonstration Project of Smart Grid Supporting Low-
It can be calculated that the annual revenue of the fast carbon Winter Olympics (No. 2016YFB0900500).
charging station in the example site under the condition of
full load (55 charging piles/chargers) operation can be up to References
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Jing Zhang et al. Design scheme for fast charging station for electric vehicles with distributed photovoltaic power generation
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