Product Design & Development Engineer

PANKAJ PRAMOD PINGLEY

AT POST-KUMBHALI,
TAH-SAKOLI, DIST-BHANDARA (M.S)-441802
Email: pankajpingley@gmail.com
Mobile no: - 8421426070/8087461677

OBJECTIVE
Aspiring to be the part of a team of growth oriented professionals for new assignments and responsibilities in the field of Engineering
Design. I wish to apply my knowledge gained from my working experience with acquired expertise and CAD skill for development of the
company and myself.

SUMMARY
 4years of experience in Product Design of Plastics, Sheet metal, Flexible & Moulded hose.
 Application Knowledge of GD&T.
 Knowledge of Tolerance stack up.
 Knowledge of manufacturing process like Injection moulding, Compression moulding, Vacuum forming, Assembly & Rapid
prototyping.

WORK EXPERIENCE
 June 2014–Till Date: Design Engineer (Zuti Engineering Solutions Pvt. Ltd.), Hyderabad.
 Deputed at John Deere (TCI), Pune as Design Engineer (April 2015– Till date)
 Handled product development projects as a team member in Chassis team.

TOOL SKILL SET

 CAD Software’s: Creo 2.0, Creo 4.0, CATIA V5 R17 & Auto CAD (2007)
 PDM : Windchill 11.0

CRITICAL SKILL SET

 Ability to resolve vehicle level integration concerns.
 Knowledge of Design Review documentation.
 Assist in solving current production issues.
 Experience in Design for Manufacturing and Assembly (DFMA) of Sheet metal, Plastics.
 Knowledge of DFMEA, FMEA.
 Multiple automotive projects and program experience.
 Knowledge of New Product Development Processes.
 Knowledge to manage Variants and EBOM management.
 Meet project specific commonization & Standardization targets.
 Monitored the detailed design with system leads to meet product design & functional targets.
 Knowledge of VA & VE in cost optimization.
 Knowledge of Reverse engineering.
 Good communication, presentation skills.

COMPETENCIES
 Customer Focus
 Result orientation with execution skill
 Passion for Quality

ACADEMIC PROFILE
 M.B.A in Operation Management from Welingkar Institute of Management, Mumbai (2015- 2017 batch), with 61%.
 PG Diploma in Tool Design & CAD/CAM from Indo German Tool Room, Aurangabad (2013-2014 batch), with 70.86%.
 Bachelor’s degree in Mechanical Engineering from Rajiv Gandhi college of Engineering Research & Technology, Chandrapur
(2009-2012 batch), with 65%.
 Diploma in Mechanical Engineering from Govt. Polytechnic, Sakoli (2006-2009 batch), with 75.81%.
 S.S.C from Nagpur Board, with 67.86%.

REPRESENTATIVE PROJECT EXPERIENCE

PLASTIC PROJECTS:-
Fuel Tank: -
 Fuel tank is typically a subsystem of engine in which the fuel is stored and supplied to an engine through water separator. Fuel tank is
made of High density polyethylene (HDPE) plastic material.
 Designed by following John Deere standards for various features to sustain creep test, bulge test.
 Checking internal volume to maintain capacity.
 Discussion with supplier for manufacturing feasibility and complete Design Process Assembly Review (DPAR).
 Developed whole assembly consisting of brackets to withstand the weight of a fuel tank.
 Designed brackets to meet aesthetic & functional requirements.
 Made provision for welding and easy access for tool while assembling.
 Instrument Panel: -
 Instrument Panel is product in which speedometer, fuel indicator and all gauge meter is mounted. Instrument Panel is made of
Polypropylene material.
 Designed by following John Deere standards for various features to sustain creep test.
 Discussion with supplier for manufacturing feasibility and complete Design Process Assembly Review (DPAR).
 Developed mounting bosses to support all parts mounted on it.
 Designed to meet aesthetic & functional requirements.
 Made provision for easy access for tool while assembling.

Control Support: -
 Control Support is to mount Steering valves and its Oil Lines, Cowl. It is made of Polycarbonate material.
 Designed by following John Deere standards.
 Discussion with supplier for manufacturing feasibility and complete Design Process Assembly Review (DPAR).
 Modified mounting features as per Field issue.

SHEET METAL PROJECTS:-

Hood/ Bonnet Designing: -
 Hood is hinged cover over the engine that allows easy access to engine for maintenance and repair. The objective was to create a
model which was in A Class surface using advance surface modelling tool in CAD software converted into B surface.
 Includes Hood, RH & LH Side panels, and Grill with reinforcement bracket to hold panels.
 Manufacturing process used are Vaccum forming.
 Made hood mounting brackets as well to support hood.
 Create detailing using ASME standards 14.5.

Control support: -
 Control support is typically a structural component used to mount cowl, steering valve, hydraulic oil lines.
 Designed by following John Deere standards for various features to sustain FEA test.
 Create drawing using ASME 14.5 standard.
 Discussion with supplier for manufacturing feasibility and complete Design Process Assembly Review (DPAR).
 Developed whole assembly consisting of brackets to withstand the weight of an assembly.
 Designed brackets to meet aesthetic & functional requirements
 Made provision for welding and easy access for tool while assembling.
 Cost reduction by reducing parts and features made as per ease of manufacturing.
 Create design iterations and same mention in Design review presentation.

Oil Lines Clamping Sheet metal bracket: -

 Sheet metal bracket designed for clamping Oil Lines in a tractor assembly at various junctions.
 Designed by following John Deere standards.
 Create drawing using ASME Y 14.5 standard.
 Discussion with supplier for manufacturing feasibility and complete Design Process Assembly Review (DPAR).
 Designed to meet aesthetic & functional requirements.
 Made provision for easy access for tool while assembling.
 Create design iterations and same mention in Design review presentation.

PIPING PROJECTS:-
Hydraulic pump, Steering, TBV, Fuel Systems Oil Lines Design :-
 Selection of oil lines as per pressure requirement. Selection of hardware and fittings related to oil lines and it should have easy access
while assembling.
 To consider position tolerance value w.r.t outer diameter of pipe and its blank length.
 Creating provision for mounting bracket in a vehicle for oil line clamping.
 Check integration with all around parts.
 Creating drawings as per manufacturability with GD&T standard ASME Y 14.5 standard.
 Checking parts in actual vehicle and take corrective action as per discussion with team.

PERSONAL PROFILE
Name : Pankaj Pramod Pingley
Father’s Name : Pramod Pingley
Mother’s Name : Chandrama P. Pingley
Date of Birth : 07th Jan 1991
Marital status : Single
Nationality : Indian
Languages Known : Marathi, Hindi and English
Hobbies : Swimming

Declaration:
I hereby declare that the above mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the
above mentioned particulars.
Place: Pune Pankaj Pramod Pingley
Date: (Sr. Design Engineer)