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Catalysis

Science &
Technology
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Highly active and stable Zn/ZSM-5 zeolite catalyst


Cite this: Catal. Sci. Technol., 2018,
for the conversion of methanol to aromatics:
8, 5646 effect of support morphology†
abc
Kai Wang, Mei Dong,*b Xianjun Niu,bc Junfen Li,b Zhangfeng Qin, b
b
Weibin Fan and Jianguo Wang *b

In this study, zinc species were introduced into HZSM-5 zeolite supports with coffin, rod, sphere and hol-
low capsule morphologies by wet impregnation. The regulation of the morphology of HZSM-5 zeolite sup-
ports on modification effect of zinc, as well as subsequent catalytic activities for the methanol-to-
aromatics (MTA) process were investigated by multi-technologies. The results indicated that the catalytic
activities of Zn/HZSM-5 zeolite catalysts were remarkably affected by the morphology of the supports.
Among the different morphologies of Zn/HZSM-5 zeolite catalysts, Hollow-IM possessed superior selectiv-
ity for aromatics (48.59%), and their catalytic activities followed the order of Hollow-IM > Sphere-IM >
Rod-IM > Coffin-IM. The superior catalytic performance of Hollow-IM was attributed to the hollow cap-
sule structure and mesoporous shell, which not only achieved a good synergistic effect between active
Received 19th August 2018, (ZnOH)+ and acid sites by facilitating the formation of the highest content and uniform dispersion of
Accepted 29th September 2018
(ZnOH)+ sites, but also increased the contact time as the primary products escaped from the hollow cavity
through the Zn/HZSM-5 shell. Furthermore, this special structure promoted the faster removal of precur-
DOI: 10.1039/c8cy01734d
sors of carbon deposition, as well as facilitating the diffusion and mass transfer of the reactants and prod-
rsc.li/catalysis ucts, thereby endowing Hollow-IM with enhanced catalytic stability (156 h).

1. Introduction mance in aromatization and inexpensive price is the most at-


tractive metal adding promoter.11–13
The methanol-to-aromatics (MTA) process refers to a series of With the zinc modification of HZSM-5 zeolites, the resul-
reactions of methanol over solid-acid catalysts, eventually tant active Zn sites construct bifunctional catalysts by com-
transforming into aromatics with the presence of liquified pe- bining with the acid sites in the supports. In general, the cat-
troleum gas (LPG) and gasoline fractions as the main by-prod- alytic activity of a bifunctional catalyst depends on the
ucts.1,2 This non-oil route is considered as a important alter- assembly modes of the two active sites.14–16 The traditional
native pathway for the production of aromatics from preparation methods, such as mechanical mixing and wet
petroleum as a result of the continuing depletion of petro- impregnation, result in the surface enrichment of metal com-
leum resources and the easy acquisition of methanol from ponents, thus acquiring poor synergy with acid sites through-
coal, natural gas and biomasses.3,4 According to the previous out the whole support.17,18 Additionally, high speed flow of
reports, catalysts with loading of the metals from groups IB feed gas drives the primary products to escape from the cata-
and IIB on strongly acidic molecular sieve supports are the lyst directly, causing relatively low aromatics selectivity and
most preferred for the MTA process.5–10 Owing to the shape insufficient utilization of the core catalysts.19 In addition, the
selective structure for aromatics, high thermal stability and selectivity for aromatics conflicts with the catalyst stability in
easily adjustable acidic property, ZSM-5 zeolites are widely the MTA process. High acid amount is necessary to acquire
employed as supports, meanwhile, zinc, with excellent perfor- the high selectivity for aromatics, however, this in turn accel-
erates the coke formation rate and catalyst deactivation
a
College of Chemical and Environmental Engineering, Anyang Institute of through secondary reactions.20,21 Also, improving the selectiv-
Technology, Anyang 455000, PR China ity for aromatics via zinc modification is achieved at the ex-
b
State Key Laboratory of Coal Conversion, Institute of Coal Chemistry, Chinese pense of catalyst lifetime. The existence of ZnO nanoparticles
Academy of Sciences, 27 South Taoyuan Road, Taiyuan, Shanxi 030001, PR
narrows or even blocks the zeolite channels, accelerating the
China. E-mail: mdong@sxicc.ac.cn, iccjgw@sxicc.ac.cn
c
University of Chinese Academy of Sciences, Beijing 100049, PR China
deactivation of the catalyst.22 Hence, simultaneous acquisi-
† Electronic supplementary information (ESI) available. See DOI: 10.1039/ tion of high aromatics selectivity and considerable lifetime,
c8cy01734d remains a main obstacle in the MTA process.

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Our team has made a lot of efforts to improve the catalytic Lastly, Zn/HZSM-5 zeolite catalysts were prepared by iso-
activity and stability of Zn/HZSM-5 in the MTA process volumic impregnation of HZSM-5 zeolites with ZnIJNO3)2 solu-
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through strategies such as size effects and control of the tion (Zn = 1 wt%), followed by drying and calcination at 550
preparation methods. The previous research results show the °C for 6 h in air, and the resultant Zn/HZSM-5 products were
direct synthesis method of microsized Zn/HZSM-5 denoted as Coffin-IM, Rod-IM, Sphere-IM and Hollow-IM,
strengthens the synergistic effect of the two active sites by respectively.
boosting the formation of more active Zn species and their
uniform dispersion.22 However, accompanied with the fast 2.2 Catalyst characterization
deactivation caused by the longer zeolite channels,23,24 un-
XRD patterns of samples were recorded on a Rigaku MiniFlex
controllable zinc amount and poor reproducibility make the
II desktop X-ray diffractometer with monochromated Cu-Kα
direct synthesis method uncompetitive. Contrarily, nanosized
radiation, and the relative crystallinity was estimated by com-
ZSM-5 zeolite as support relieves the surface enrichment of
paring the area of the peaks at 2θ = 22.5–25° with that of the
metal species, as well as enhancing the diffusion of product
Hollow-ZSM-5 sample as reference. SEM images were taken
molecules, due to the nanoscale size and the shorter zeolite
on a field emission scanning electron microscope (JEOL, JSM
channels.24,25 Unfortunately, ZSM-5 nanozeolite brings about
7001-F). Nitrogen adsorption/desorption was measured on a
difficulties in washing and filtering, reducing catalyst yield
gas adsorption analyzer (Micromeritics, TriStar II 3020), and
and producing a large amount of waste water in the prepara-
the test samples were degassed at 300 °C under a high vac-
tion process. Meanwhile, nanozeolite powder also causes a
uum environment for 8 h before measuring.
high pressure drop in the fixed bed during the reaction pro-
ICP-AES was determined by a thermo iCAP element ana-
cess.26,27 So far, it remains a challenge to design a MTA cata-
lyzer (TJA, Autoscan16). UV-vis-DRS was measured on a
lyst with a desired structure which retains the advantages
Varian Cary 500 UV-vis spectrophotometer using BaSO4 as
and avoids the drawbacks of the above methods.
standard. XPS was collected under ultrahigh vacuum (10−7
Herein, through wet impregnation of ZnIJNO3)2 solution
Pa) on a Thermo ESCALAB 250 spectrometer using an Al-Kα
with four HZSM-5 zeolite supports with different morphol-
radiation source and a multichannel detector. X-Ray absorp-
ogies, Coffin-IM, Rod-IM, Sphere-IM and Hollow-IM were pre-
tion near-edge structure (XANES) was characterized at the
pared, respectively. The effects of support morphology on the
BL14W1 beam line following the procedure of ref. 22 in the
physicochemical properties and acid distribution of supports
Shanghai Synchrotron Radiation Facility.
and the nature of zinc component were investigated in detail,
NH3-TPD was performed on a chemisorption analyzer
as well as their effect on the catalytic activities for the MTA
(Micromeritics, AutoChem II 2920). Prior to the adsorption of
process. According to the obtained results, among the differ-
NH3, the samples were heated at 550 °C for 2 h and then
ent morphologies of Zn/HZSM-5, Hollow-IM exhibits superior
cooled to 120 °C in an argon flow of 30 mL min−1; after the sat-
selectivity for aromatics (48.59%) and enhanced lifetime (156
urated adsorption of NH3 at 120 °C for 30 min, the physically
h), thereby providing a new insight for better designing MTA
adsorbed NH3 was subsequently degassed from the samples
catalysts.
for 2 h under an argon flow (30 mL min−1); finally, the samples
were reheated to 550 °C with a rate of 10 °C min−1, the
2. Experimental amounts of desorbed NH3 was measured by a thermal conduc-
2.1 Catalyst synthesis tivity detector (TCD). FT-IR and Py-IR spectra were both mea-
sured on a Bruker Tensor 27 FT-IR spectrometer. Water and
According to the molar composition listed in Table S1,† so-
impurities were removed from the samples under the condition
dium hydroxide, sodium aluminate, template agents (n-
of 10−2 Pa at 450 °C for 2 h, FT-IR spectra were then collected
butylamine or tetrapropylammonium hydroxide), additive
at room temperature. Next, pyridine vapor was introduced into
Na2H2EDTA, silica sol (40 wt% SiO2, 0.4 wt% Na2O) and
the sample for saturated adsorption; after evacuation at 150 °C
silicalite-1 seeds (prepared by the procedures of refs. 22, 24,
for 1 h, the Py-IR spectra were collected subsequently.
28 and 29) were successively added into deionized water. Af-
ter stirring for 1 h, the resultant mixture was transferred into
a Teflon-lined stainless steel autoclave, and then crystallized 2.3 Catalytic evaluation of zeolites in the MTA reaction
at 170 °C for 38 h under rotation of 15 rpm. Next, the solid The methanol to aromatics reaction (MTA) was carried out in
products were repeatedly washed with deionized water until a continuous-flow fixed-bed apparatus with an iron tube reac-
the pH value of the mother-liquor was 7–8. Upon subsequent tor (10 mm i.d.). The loaded zeolite catalyst was first
drying at 100 °C for 12 h and calcination in air at 550 °C for pretreated at the reaction temperature (390 °C) under 30 ml
12 h, the Na-form samples were obtained, which were de- min−1 nitrogen flow for 10 h; then, methanol feed was sy-
noted as Coffin-ZSM-5, Rod-ZSM-5, Sphere-ZSM-5 and Hollow- ringed into the reactor by a LabAlliance series III pump. The
ZSM-5, respectively. Subsequently, through ion-exchange with gas mixtures were analyzed by a gas chromatograph (Agilent
NH4NO3 (1 M, m(liquid)/m(solid) = 40) at 80 °C for 4 h, drying 7890A) with two capillary columns (J&W 127-7031 and Agilent
and calcination at 550 °C for 6 h, H-form zeolites with the 19095P-S25), a thermal conductivity detector (TCD), and two
different morphologies were acquired. flame ionization detectors (FID). The oil phase was analyzed

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by another Agilent 7890A gas chromatograph with a capillary 5 with a capillary condensation at P/P0 of 0.5–1.0 (Fig. S2†).
column (Agilent 19091S-001) and a FID. The aqueous phase Compared to the assembly of the hollow capsule structure,
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was analyzed by a third Agilent 7890A gas chromatograph single rod-like crystals of ZSM-5 were distributed randomly in
with a capillary column (Agilent 19091N-136), a TCD, and a Rod-ZSM-5 (Fig. 1d). Sphere-ZSM-5 presented a sphere-like
FID. The methanol conversion and selectivity of products agglomerative morphology of nanoparticles (Fig. 1e), and
were calculated from the following formulae: some inter-crystalline voids were observed on the surface and
in the interior of the spheres (Fig. S1a and b†), while coffin-
 nCHOff-gas
 shaped ZSM-5 stacked together closely so that the individual
Methanol conversion  wt % : X MeOH  1  Feed3  100%
OH
 nCH OH  crystals were not distinguished (Fig. 1f). Furthermore, the
 3  loading content of zinc was controlled at approximately 1
wt% in Zn/HZSM-5 zeolites (Table 1), which was reported to
mi be the optimized content in the methanol-to-aromatics
Product selectivity  wt% : Yi   100% process.22,24,26,30
 mi
3.1 Physical and textural properties

3. Results and discussion Compared with each of the ZSM-5 supports, the four Zn/
HZSM-5 zeolites all showed similar diffraction peaks of MFI
For investigating the influence of the morphology of ZSM-5 structure at 2θ = 7.88, 8.76, 23.0, 23.84 and 24.3° (Fig. 2(I)),31
zeolite supports on the modification effect of zinc, four cate- which suggested that the framework structures of the supports
gories of ZSM-5 zeolite supports with grain size of about 300 were not affected with the loading of Zn species. Meanwhile,
nm were prepared, denoted Hollow-ZSM-5, Rod-ZSM-5, slight decreases of the relative crystallinity were observed in
Sphere-ZSM-5 and Coffin-ZSM-5, respectively (Fig. 1). Hollow- Zn/HZSM-5 zeolites (Table 1), which was ascribed to the inter-
ZSM-5 showed a hollow capsule structure with diameters of mixing of zinc species with the supports. Furthermore, al-
30–50 μm (Fig. 1a and b), and the rod-like single crystals of though the four Zn/HZSM-5 zeolites all had a similar zinc con-
ZSM-5 assembled oriented along the c axis into the zeolite tent of 1 wt%, weak diffraction peaks of ZnO at 2θ = 36.3 and
capsule shell with a thickness of about 500 nm (Fig. 1c and 31.8° were observed in Coffin-IM and Rod-IM, while ZnO peaks
S1d†). The hollow feature was further revealed by the TEM were absent in Sphere-IM and Hollow-IM (Fig. 2(II)), indicating
image of Hollow-ZSM-5 (Fig. S1c†), and the oriented assem- zinc species were uniformly dispersed in Sphere-IM and Hol-
bly of nano-coffin crystals in the shell caused the formation low-IM, compared with these in Coffin-IM and Rod-IM.
of accumulated mesopores (Fig. S1d and e†), which also was As listed in Table 1, the difference between the surface
confirmed by the mesopore-related isotherms of Hollow-ZSM- zinc content determined by XPS and the bulk zinc content
measured by ICP depended on the morphology of supports:
the surface value was obviously higher than the bulk value in
Coffin-IM, while the difference between the two values was
narrowed in Rod-IM, whereas the surface content was similar
to the bulk content for Sphere-IM and Hollow-IM. This result
indicated that compared with the surface enrichment of Zn
species in Rod-IM and Coffin-IM, the inter-crystalline meso-
pores in Sphere-IM and the hollow capsule structure in
Hollow-IM facilitated the even dispersion of zinc species in
these supports.
Owing to the difference in morphology of the supports,
the effect of introducing zinc species on the surface area,
micropore volume, and pore size distribution of the resultant
Zn/HZSM-5 also differed (Table 1 and Fig. S2†). Comparing
each support, the surface area, micropore volume and pore
size of Coffin-IM almost remained unchanged, while these of
the other three Zn/HZSM-5 decreased to different extents.
Generally, when introduced into the ZSM-5 supports, a part
of zinc species occur as ZnO nanoparticles, which are admit-
ted in the interior of the zeolite, located or accumulated at
the zeolite channels.22,32,33 The existence of ZnO nano-
Fig. 1 SEM images of HZSM-5 zeolite supports: (a) overview, (b)
particles promotes a pore size shift to lower values and may
crushed, and (c) surface in Hollow-ZSM-5; (d) Rod-ZSM-5; (e) Sphere- even block the zeolite channels, thus hindering the diffusion
ZSM-5; and (f) Coffin-ZSM-5. of nitrogen molecules, decreasing the inner detectable

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Table 1 Physical and textural properties of HZSM-5 and Zn/HZSM-5 zeolites with different morphologies

Relative Zn content (wt%)


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crystallinity
Sample (%) ICP XPS SBETa/m2 g−1 Vmicrob/cm3 g−1 Vmesoc/cm3 g−1
Rod-ZSM-5 94.1 — — 341 0.107 0.103
Coffin-ZSM-5 92.9 — — 339 0.107 0.108
Sphere-ZSM-5 86.3 — — 367 0.120 0.128
Hollow-ZSM-5 100.0 — — 347 0.107 0.151
Rod-IM 87.8 0.91 1.18 323 0.098 0.086
Coffin-IM 80.7 0.95 1.32 330 0.105 0.107
Sphere-IM 83.4 0.98 1.04 341 0.101 0.109
Hollow-IM 94.5 0.96 0.94 331 0.099 0.138
a b
SBET, BET surface area was determined by the Brunauer–Emmett–Teller method. Vmicro, micropore volume was determined by t-plot. c Vmeso,
mesopore volume was calculated by Vtotal − Vmicro.

micropore surface area and volume. Compared with the sur- suggested that with the introduction of zinc species by wet
face enrichment phenomenon found in Coffin-IM, with the impregnation, the morphologies of HZSM-5 zeolite supports
entry of more zinc species into the zeolite channels, the de- were considerably affected by the modification effect of zinc.
creases of the surface area, micropore volume, and pore size
were intensified for Rod-IM and Sphere-IM, suggesting the
increasing content of ZnO nanoparticles. However, with the 3.2 Acidic properties
uniform distribution of Zn species, the decreasing degree in NH3-TPD, FT-IR spectra of OH groups and pyridine adsorp-
Hollow-IM was less obvious, indicating the existence of other tion were employed to investigate the effect of loading Zn
Zn species rather than ZnO nanoparticles. The above results species on the acidic properties of HZSM-5 zeolites. The simi-
lar NH3-TPD, FT-IR spectra of OH groups and pyridine ad-
sorption, and 27Al MAS NMR spectra in the four HZSM-5 sup-
ports suggested that all four HZSM-5 supports have similar
acidic properties (Fig. 3, 4, S3† and Table 2), and the differ-
ence among them only arising from the morphology differ-
ences. The NH3-TPD profiles of HZSM-5 and Zn/HZSM-5
shown in Fig. 3, reveal that the four HZSM-5 supports
exhibited two peaks at 180 and 375 °C, relating to weak and
strong acid sites, respectively, while the loading of zinc spe-
cies brought about a decrease in the strong and weak acid
sites as a result of the appearance of a new peak at 230–240
°C, corresponding to Zn-acid sites.21,34–36 The appearance of
Zn-acid sites was attributed to the interaction between zinc
species and intrinsic acid sites in the supports, which not
only consumed the strong and weak acid sites, but also made
Zn-acid sites anchoring on the ZSM-5 framework.22,24,31,32 Fur-
thermore, according to the calculation results of acid amount,
compared to each HZSM-5 support, the total acid quantity was
almost unchanged with the observation of a considerable dif-
ference in the amount of Zn-acid sites, which followed the se-
quence of Hollow-IM > Sphere-IM > Rod-IM > Coffin-IM,
depending on the morphologies of the supports (Table 2).
In the OH stretching region (Fig. 4(I)), the peak located at
3610 cm−1 was assigned to Brønsted acid sites (Al–(OH)–
Si).32,37,38 Comparing with each support, the loading of Zn
species caused a decrease in the peak intensity at 3610 cm−1.
Depending on the morphologies of supports, the decreased
degrees of Brønsted acid sites followed the order of Hollow-
IM > Sphere-IM > Rod-IM > Coffin-IM. Furthermore, the
Fig. 2 XRD patterns (I) at 2θ of 5–40° and (II) scaled-up patterns at 2θ
of 30–40° of HZSM-5 and Zn/HZSM-5 zeolites: (a) Hollow-ZSM-5, (b)
bands at 1545 and 1454 cm−1 after the chemisorption of pyri-
Hollow-IM, (c) Sphere-ZSM-5, (d) Sphere-IM, (e) Rod-ZSM-5, (f) Rod- dine (Fig. 4(II)) belonged to Brønsted and Lewis acid sites, re-
IM, (g) Coffin-ZSM-5 and (h) Coffin-IM. spectively. With the introduction of zinc species into the

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Fig. 3 NH3-TPD profiles of HZSM-5 and Zn/HZSM-5 zeolites: (a) Rod-ZSM-5, (b) Rod-IM, (c) Coffin-ZSM-5, (d) Coffin-IM, (e) Sphere-ZSM-5, (f)
Sphere-IM, (g) Hollow-ZSM-5 and (h) Hollow-IM.

Fig. 4 (I) FT-IR spectra of OH groups and (II) pyridine adsorption on HZSM-5 and Zn/HZSM-5 zeolites: (a) Rod-ZSM-5, (b) Rod-IM, (c) Coffin-ZSM-
5, (d) Coffin-IM, (e) Sphere-ZSM-5, (f) Sphere-IM, (g) Hollow-ZSM-5 and (h) Hollow-IM.

Table 2 Acidic properties of HZSM-5 and Zn/HZSM-5 zeolites with different morphologies

Acidity by strengtha/mmol g−1 Acidity by typeb/mmol g−1


Samples Strong Medium Weak Total Brønsted Lewis L/B
Rod-ZSM-5 0.455 0.000 0.301 0.756 0.315 0.059 0.187
Coffin-ZSM-5 0.275 0.000 0.360 0.635 0.271 0.076 0.280
Sphere-ZSM-5 0.394 0.000 0.265 0.659 0.313 0.053 0.169
Hollow-ZSM-5 0.469 0.000 0.297 0.765 0.304 0.048 0.158
Rod-IM 0.364 0.163 0.222 0.750 0.219 0.223 1.018
Coffin-IM 0.260 0.148 0.219 0.627 0.210 0.207 0.985
Sphere-IM 0.303 0.201 0.147 0.650 0.188 0.255 1.356
Hollow-IM 0.343 0.255 0.168 0.766 0.177 0.290 1.638
a
Determined by NH3-TPD. b Determined by Py-IR.

supports, the amount of Lewis acid sites increased at the ex- supports, these variation trends decreased in the order of
pense of Brønsted acid sites in Zn/HZSM-5, thus increasing Hollow-IM > Sphere-IM > Rod-IM > Coffin-IM. These coinci-
the ratio of L/B (Table 2). According to the morphologies of dences among the NH3-TPD, FT-IR spectra of OH groups and

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pyridine indicated that the Brønsted acid sites in the sup- Fig. 6(I), three main bands were observed at 368, 275 and 236
ports were the interaction sites with Zn species for the forma- nm, respectively, corresponding to surface enriched ZnO
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tion of Zn-acid sites. On the other hand, with the introduc- macroparticles, ZnO nanoparticles and (ZnOH)+ sites distrib-
tion of zinc species over supports with different uted through the whole zeolites.22,44,45 The three characteris-
morphologies, a good linear relationship was observed be- tic peaks all appeared in Coffin-IM, and the intensity of the
tween the amount of Zn-acid sites and the increase of Lewis peak at 368 nm was high. Compared with that in Coffin-IM,
sites (Fig. S4†), which further confirmed Zn-acid sites existed the intensity of peak at 368 nm decreased along with an in-
as medium acid and Lewis acid sites simultaneously. crease in the intensity of the peaks at 236 and 275 nm in
With the introduction of zinc species into HZSM-5 sup- Rod-IM. The sphere-like agglomerative morphology of
ports, the state of Zn-acid sites have been discussed in sev- Sphere-IM promoted the almost complete disappearance of
eral recent researches.35,39,40 Berndt et al. have reported that the peak at 368 nm and a further increase of intensity of the
one Zn2+ interacted with one proton, and the resultant Zn- peaks at 236 and 275 nm. However, upon complete disap-
acid sites were present as (ZnOH)+, which anchored on the pearance of the peak at 368 nm, the intensity of the peak at
ZSM-5 framework through Zn–O–Al bonds.41 Hence, each Al 236 nm drastically increased with a decrease of that at 275
or Zn atom in Zn/HZSM-5 adsorbed one ammonia molecule, nm in Hollow-IM. Owing to the coexistence of minute quanti-
which did not affect the overall ammonia adsorption quantity ties of ZnO macroparticles and the higher amount of ZnO
in NH3-TPD. On the contrary, Yakerson et al. have concluded nanoparticles, SEM and HRTEM of Sphere-IM were carried
that Zn-acid sites existed as (Al–O−–Zn2+–O−–Al) via the inter- out to reveal these two species visually. It was found that ZnO
actions of one Zn2+ with two Al sites bridged by oxygen at macroparticles were amorphous with a grain size about 200–
nearby framework aluminum pairs.42 This connection mode 400 nm, while ZnO nanoparticles existed as clusters with
decreased the overall ammonia adsorption quantity over Zn/ sizes in the range of 2–5 nm (Fig. S5†).
HZSM-5 zeolites for NH3-TPD, compared with that over the
unmodified support. As shown in Table 2, the comparable
overall ammonia uptake between HZSM-5 and Zn/HZSM-5 ze-
olites indicated that the Zn-acid sites here existed in the form
of (ZnOH)+. In addition, the X-ray absorption near-edge struc-
ture (XANES) spectra of Zn/HZSM-5 were further used to de-
termine the state of Zn-acid sites. Owing to the difference in
the oxidation state of Zn atoms, the absorption edges of Zn
foil (Zn0) and ZnO (Zn2+) reference materials are located at
9659.5 and 9669.0 eV, respectively (Fig. 5). The absorption
edges of the four Zn/HZSM-5 samples were observed at about
9663.0 eV, which lie between these of Zn0 and Zn2+, indicat-
ing that Zn-acid sites existed as (ZnOH)+.43

3.3 Distribution and state of Zn species


The UV-vis DRS spectra of the four Zn/HZSM-5 zeolites were
used to examine the state of bulk zinc species. As shown in

Fig. 6 (I) UV-visible DRS spectra and (II) XPS spectra of Zn (2p3/2) of
Fig. 5 Zn near-edge XANES spectra of Zn/HZSM-5 with different Zn/HZSM-5 zeolites: (a) Rod-IM, (b) Coffin-IM, (c) Sphere-IM and (d)
morphologies. Hollow-IM.

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In addition, the state of surface zinc species over Zn/ rod and sphere were 34.30, 33.90 and 35.27%, respectively.
HZSM-5 zeolites with different morphologies was further in- Compared with the above three morphologies of HZSM-5 cat-
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vestigated by Zn (2p3/2) XPS spectra. As shown in Fig. 6(II), by alysts, Hollow-HZSM-5 catalyst exhibited a higher selectivity
fitting the XPS spectra, two peaks of zinc species were identi- for aromatics (40.10%) by suppressing the formation of C2=–
fied at around 1022.4 and 1023.4 eV, attributed to ZnO and C5= alkenes and C5+ non-aromatic hydrocarbons. Classically,
(ZnOH)+ species, respectively.24,46,47 Similar to the UV-vis re- as shown in Scheme 1(I), the MTA process refers to a series
sults, the morphology of supports considerably affected the of tandem reactions; methanol first transforms into dimethyl
state of the surface zinc species. Zn species on the surface of ether or light alkenes by consecutive dehydration, which fur-
Coffin-IM predominantly existed as ZnO, whether as macro- ther forms C5+ non-aromatic hydrocarbons (C6=–C9= high al-
particles or nanoparticles, which accounted for 71.60% area. kenes and C5+ saturated hydrocarbons) undergo continuous
However, for the surface of Rod-IM, the totality of ZnO methylation and oligomerization; subsequently, C5+ non-
macroparticles and nanoparticles decreased to 65.12%. With aromatic hydrocarbons are converted into aromatics via a
the almost complete disappearance of surface ZnO macro- “cracking–methylation–oligomerization” cycle and alkene aro-
particles, comparable quantities of ZnO nanoparticles and matization accompanied with hydrogen transfer reaction.48–50
(ZnOH)+ species (42.03% vs. 57.97%) were observed in the The relatively long contact time is propitious to the occur-
surface of Sphere-IM, while zinc species were mainly present rence of this tandem process and the formation of a higher
as (ZnOH)+ (71.54%) in the surface of Hollow-IM. amount of aromatics.36,49–51 When diffusing to the surface of
On the whole, three types of zinc species were present in Coffin-HZSM-5, Rod-HZSM-5 and Sphere-HZSM-5 catalysts,
the Zn/HZSM-5 zeolites: surface enriched ZnO macro- the methanol molecules first transform into the primary
particles, ZnO nanoparticles and (ZnOH)+ species throughout products over the acid sites. The diffusion resistance inside
the whole zeolites. The state of zinc species, whether in bulk the zeolite channels limits the further mass transfer of the
or surface of Zn/HZSM-5, was remarkably affected by the primary products from the surface to the core of zeolites. To-
morphology of the supports: the close stacking of large gether with the promotion effect of the high-speed CH3OH
coffin-shaped HZSM-5 was not conducive to the dispersion of flow, the generated primary products then escape from the
Zn species. Hence, zinc species were enriched in the surface catalyst rapidly.19,31 However, for Hollow-ZSM-5 catalyst,
of zeolites, where ZnO macroparticles were the main form along with the diffusion inward into the internal cavity
with the observation of a small amount of ZnO nanoparticles through the HZSM-5 shell, methanol molecules first trans-
and (ZnOH)+ species. The monocrystalline rod-like morphol- form into the primary products over the acid sites in ZSM-5
ogy of Rod-IM promoted the migration of more surface ZnO shell; then, instead of directly escaping as from the above
macroparticles into the zeolite channels and their partial three HZSM-5 zeolites, all the primary products enriched in
interaction with the acid interior of the zeolite channels. This the core cavity must diffuse outside from the hollow capsule
migration and interaction increased the ratio of (ZnOH)+ spe- and further contact the HZSM-5 shell again, increasing the
cies at the surface, and generated a higher amount of ZnO contact time with the acid sites in the shell (Scheme 1
nanoparticles and (ZnOH)+ species in the bulk of zeolite. (II)).11,19,31,50 The longer contact time promoted not only the
Driven by the intracrystalline mesopores among the agglom- conversion of C5+ saturated hydrocarbons and light alkenes
erative nanocrystals of Sphere-IM, the almost complete disap- into high alkenes via the “cracking–methylation–oligomeriza-
pearance of surface ZnO macroparticles indicated the in- tion” cycle, but also promote the further transformation of
crease in the degree of the above migration and interaction, high alkenes into aromatics via hydrogen transfer
which further increased the ratio of (ZnOH)+ species in the reaction.24,36
surface and afforded a high number of ZnO nanoparticles Meanwhile, according to the morphologies of the ZSM-5
and (ZnOH)+ species in the bulk. However, the hollow struc- zeolite supports, the catalytic lifetimes of the four HZSM-5
ture and mesoporous shell with an oriented assembly in catalysts differed markedly, which decreased in the order of
Hollow-IM not only facilitated the disappearance of surface Hollow-ZSM-5 (187 h) > Sphere-ZSM-5 (142 h) > Rod-ZSM-5
ZnO macroparticles and uniform dispersion of zinc species, (112 h) > Coffin-ZSM-5 (78 h). The close stacking of coffin-
but also promoted the interaction between Zn species and shaped HZSM-5 with grain size of 300 nm in Coffin-HZSM-5
the acid interior of the zeolite, thus generating more (ZnOH)+ catalyst was not conducive for the diffusion of product mole-
rather than ZnO nanoparticles inside the zeolites. cules, and hence, exhibited a short lifetime; compared with
the dense stacking mode of Coffin-HZSM-5 catalyst, single
crystal Rod-HZSM-5 catalyst led to improved diffusion and
3.4 Catalytic evaluation in MTA process mass transfer of product molecules, increasing the catalyst
Fig. 7 showed the catalytic activities of HZSM-5 and Zn/ stability; with the same grain size, the intracrystalline meso-
HZSM-5 zeolites with different morphologies in the MTA pro- pores among the agglomerative nanocrystals of Sphere-
cess, and the product distributions are listed in Table 3 un- HZSM-5 catalyst facilitated the faster removal of the precur-
der the circumstances with carbon mass balances in the sors of carbon deposition formed in micropores to the sur-
range of 95–105% (Fig. S6†). The selectivity for aromatics face of the zeolite, thus showing the stronger resistance to
over three HZSM-5 catalysts with the morphologies of coffin, carbon deposition;39,52 as for Hollow-HZSM-5 catalyst, the

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Fig. 7 (I) Methanol conversion and (II) selectivity for aromatics of the MTA process with the time on stream (TOS) over HZSM-5 and Zn/HZSM-5
zeolites: (a) Rod-ZSM-5, (b) Rod-IM, (c) Coffin-ZSM-5, (d) Coffin-IM, (e) Sphere-ZSM-5, (f) Sphere-IM, (g) Hollow-ZSM-5 and (h) Hollow-IM (reac-
tion conditions: T = 390 °C, P = 0.5 MPa, WHSVMethanol = 3.18 h−1).

Table 3 Product distributions of the MTA process over HZSM-5 and Zn/HZSM-5 zeolites with different morphologies

Production selectivitya (%) H2


Sample C1−–C4− C2=–C5= C5+ non-aromatic Aromatics Others selectivityb Lifetimec/h
Rod 35.44 6.31 23.18 33.90 1.15 2.31 112
Coffin 36.63 7.43 20.46 34.30 1.19 2.98 78
Sphere 36.36 6.23 20.77 35.27 1.36 2.55 142
Hollow 37.68 4.87 16.09 40.10 1.27 2.77 187
Rod-IM 32.43 6.77 20.28 37.35 3.18 26.79 60
Coffin-IM 35.35 7.66 18.73 36.83 1.42 22.42 54
Sphere-IM 31.37 7.58 17.57 40.26 3.22 32.14 103
Hollow-IM 25.11 6.43 14.10 48.69 5.77 52.07 156
a b
The product distributions were acquired at TOS = 12.5 h (the methanol conversion exceeded 99.5% in this time). mol% of H2 in the gas
phase. c When the methanol conversion was lower than 90%, the catalyst was designated to be deactivated.

internal cavities and the mesopores in the shell resulted in crease of H2 molar percentage in the gas phase and aro-
lower bulk density and strong permeability of the shell,11,36 matics selectivity in products, and these variations followed
which not only facilitated the faster removal of precursors of the similar tendency over each Zn/HZSM-5 with different
carbon deposition, but also accelerated the inward diffusion morphologies (Table 3). With modification effect of zinc,
and the outward diffusion of methanol and product mole- ZnO macroparticles, ZnO nanoparticles and (ZnOH)+ species
cules, giving rise to the most prolonged catalytic lifetime.31,50 were found to be present over Zn/HZSM-5 zeolites. The sur-
As a result, owing to the hollow capsule structure and meso- face enrichment of ZnO macroparticles had little influence
porous shell, Hollow-HZSM-5 showed the highest selectivity on the physical and textural properties of the zeolites, while
to aromatics (40.10%) and the best catalyst stability (187 h). the location or accumulation of ZnO nanoparticles at the
In addition, comparing with the lifetimes and the product pore openings or inside the zeolite channels hindered effec-
distributions in each HZSM-5 support, the loading of zinc tive mass transfer and product diffusion, and shortened the
species led to a decrease in lifetime, C1–C4 alkane selectivity catalyst lifetime. Meanwhile, the interaction between zinc
and C5+ non-aromatic hydrocarbon selectivity, but an in- species and Brønsted acid sites of the supports consumed

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Scheme 1 (I) Reaction routes for the MTA processes over HZSM-5 and Zn/HZSM-5 zeolites; (II) schematics of the catalytic reaction processes
over Hollow-IM.

Brønsted acid sites, which was compensated with (ZnOH)+ ment and the increase in amount of (ZnOH)+ species and
sites. The decrease in number of Brønsted acid sites resulted ZnO nanoparticles in the channels of Rod-IM catalyst, the
in the formation of less C1–C4 alkanes by suppressing the hy- synergistic effect strengthened but with an increased catalyst
drogen transfer reaction22,48 while the new (ZnOH)+ sites not lifetime reduction of 46.43% (Table S2†), compared with
only served as active sites for the cracking of C5+ saturated Rod-HZSM-5 support, which was the biggest reduction rate
hydrocarbons into more alkenes, but also promoted the fur- among the four Zn/ZSM-5 catalysts. Driven by the inter-
ther dehydrogenation aromatization of alkenes (Scheme 1(I) crystalline mesopores among the agglomerated nano-crystals,
).9,24,53 Although the Brønsted acidity and hydrogen transfer the high dispersion and the further increasing content of
reaction were reduced, due to the appearance of active (ZnOH)+ species and ZnO nanoparticles through the Sphere-
(ZnOH)+ species and their recombinative effect, the “crack- IM catalyst, this achieved a better synergistic effect, mean-
ing–methylation–oligomerization” cycle and dehydrogenation while the faster removal of the precursors for carbon deposi-
reaction were enhanced, affording a decreased amount of C5+ tion alleviated rapid catalyst deactivation effectively and re-
non-aromatic hydrocarbons and increased number of aro- duced the decrease of lifetime to 27.46%, compared with
matics in products and H2 molar percentage in the gas phase Sphere-HZSM-5 support. With regard to Hollow-IM catalyst,
(Scheme 1(I) and Table 3). Therefore, after the modification the hollow capsule structure and mesoporous shell promoted
effect of Zn, the existence of ZnO nanoparticles reduced the the uniform dispersion of Zn species, as well as facilitating
catalyst stability, while (ZnOH)+ sites synergized with the formation of (ZnOH)+ species with highest content rather
Brønsted acid sites to improve the selectivity for aromatics: than ZnO nanoparticles, hence, obtaining the best synergistic
Brønsted acid sites were responsible for dehydration, methyl- effect and the smallest reduction in the lifetime (16.58%),
ation, oligomerization, and hydrogen transfer, (ZnOH)+ sites compared to Hollow-HZSM-5 support.19,31,54 Meanwhile, sim-
played the role of cracking and dehydrogenation. ilar to the situation in Hollow-HZSM-5, the hollow capsule
Nevertheless, with the introduction of Zn species, the en- structure not only increased the extra opportunity for inter-
hancement level of aromatics selectivity and the decreased mediate products contacting the Zn/HZSM-5 shell as they
degree in catalyst lifetime both depended on the distribution enriched in and diffused outside from the core cavity
of Zn species (Fig. 7 and Table 3). The low proportion and (Scheme 1(II)), but also facilitated the diffusion and mass
the surface enrichment of (ZnOH)+ species and ZnO nano- transfer of the reactants and products. As summarized above,
particles in Coffin-IM catalyst were disadvantageous to syner- among the Zn/HZSM-5 catalysts with different morphologies,
gism with Brønsted acid sites through the whole ZSM-5 zeo- Hollow-IM exhibited the best synergistic effect between
lites, as well as causing the catalyst lifetime to be reduced by (ZnOH)+ species and Brønsted acid sites, the highest aro-
30.77% (Table S2†), compared with that of the unmodified matics selectivity (48.59%) and the most stable catalytic life-
Coffin-HZSM-5 support; with the alleviation of surface enrich- time (156 h).

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Finally, the carbon depositions of the four used Zn/HZSM- stricted the mass transfer and product diffusion, reducing
5 catalysts after the MTA process were investigated by TG the catalyst stability. According to the distribution and state
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curves. As shown in Fig. S7,† the admitting capacity for car- of Zn species, the catalytic activities and catalyst lifetime over
bon deposition in monocrystalline Rod-IM was increased to different morphologies of Zn/HZSM-5 exhibited a consider-
11.39%, as compared to 8.72% in Coffin-IM with the close able difference. The surface enrichment and low proportion
stacking of large coffin crystals. The intracrystalline meso- of (ZnOH)+ species in Coffin-IM and Rod-IM were disadvanta-
pores and hollow structure further strengthened the admit- geous to the synergy with Brønsted acid sites. However, with
ting capacity for coke to 13.05% in Sphere-IM and 13.83% in the increased quantity of ZnO nanoparticles from Coffin-IM
Hollow-IM, respectively. Besides, the average carbon deposi- to Rod-IM, the reduction rate of catalyst lifetime intensified,
tion rate over Coffin-IM, Rod-IM, Sphere-IM and Hollow-IM compared with the unmodified supports. The intracrystalline
were 0.016, 0.019, 0.013 and 0.009 mg h−1, respectively. Com- mesopores in Sphere-IM not only led to high dispersion and
pared with Coffin-IM, more ZnO nanoparticles inside the zeo- increased content of (ZnOH)+ species, but also facilitated the
lites led to an increase of the average carbon deposition rate faster removal of precursors of carbon deposition, achieving
in Rod-IM. However, with the further increase of ZnO nano- the enhanced synergistic effect and alleviating the reduction
particles in Sphere-IM, the average carbon deposition rate in- of the lifetime. The hollow capsule structure and mesoporous
stead decreased, which was attributed to the presence of the shell in Hollow-IM promoted the uniform dispersion and the
intracrystalline mesopores. Introducing mesopores shortened formation of highest (ZnOH)+ content rather than ZnO nano-
the diffusion path-length, so that carbon precursors can be particles, increased the contact time as the primary products
removed from the channels quickly.39,52 As for Hollow-IM, to- escaping from the hollow cavity passed through the Zn/
gether with the lowest amount of ZnO nanoparticles, the hol- HZSM-5 shell, as well as facilitating the diffusion and mass
low structure and mesoporous shell alleviated the carbon de- transfer of the reactants and products, and thereby exhibited
position effectively in a similar way with Sphere-IM, but to a the best synergistic effect between (ZnOH)+ species and
greater degree, thus further decreasing the average carbon Brønsted acid sites, superior catalytic activity (48.59%) and
deposition rate.31,50 Hence, the stability of Zn/ZSM-5 catalysts enhanced catalytic stability (156 h).
depended on not only the admitting capacity for carbon depo-
sition but also the average carbon deposition rate. The hollow Conflicts of interest
structure, mesoporous shell and the lowest amount of ZnO
nanoparticles in Hollow-IM strengthened the admitting capac- There are no conflicts to declare.
ity for carbon deposition, as well as decreasing the average car-
bon deposition rate, giving rise to the highest catalyst stability. Acknowledgements
The authors are grateful for the financial support of the Na-
4. Conclusions tional Key R&D Program of China (2018YFB0604802), the Stra-
tegic Priority Research Program of the Chinese Academy of
Zinc species were introduced into ZSM-5 zeolites with the Sciences (XDA21020500), the National Natural Science Foun-
morphologies of coffin, rod, sphere and hollow capsule by dation of China (21573270, U1510104, and 21773281), the
wet impregnation. The regulation of the morphology of ZSM- Natural Science Foundation of Shanxi Province of China
5 zeolite supports on the distribution and state of zinc spe- (2015021003), the Innovative Talent Program of Shanxi Prov-
cies was systematically investigated. The results indicated ince (201605D211001), the CAS/SAFEA International Partner-
that three types of zinc species were present, viz., ZnO macro- ship Program for Creative Research Teams (2015YC901), the
particles on the zeolite surface, ZnO nanoparticles and Youth Innovation Promotion Association, CAS (2016161), and
(ZnOH)+ species dispersed throughout the whole zeolites. the School foundation of Anyang Institute of Technology. The
The distribution and state of Zn species were significantly calculations were performed on the Computer Network Infor-
influenced by the morphology of the HZSM-5 zeolite sup- mation Center of the Chinese Academy of Sciences and Na-
ports. Zinc species predominantly existed as surface ZnO tional Supercomputer Centers in Lvliang, China.
macroparticles with the presence of a small amount of ZnO
nanoparticles and ZnIJOH)+ species in Coffin-IM and Rod-IM. Notes and references
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