BODY

TRIUMPH
2000

SERVICE TRAI INC

NOTES
\iU' 1M 'l!'O!iI\lQ!W
TO BE USEO WITH FILMSTRIP
No. '216
 INTROOUCTIOH

Thll bO<M<le, end 1," accomp...ylnc fllmlvlp Ihowl

the main fu,u,el of the Triumpll2000 8ody,
Th ..e ara 1/Ir.. main actlonl :
P." 1. lianclncdOOfI and an_blin,door finln,l.
P." 1. Roof linin, and fiuln, windoWI.
P." 3 Flnlnc and Adlul,meml.

ao s..a,".
c. 800t lid.
e. Win, Mirro, and Ae'ial.
I. Paint and Trim Codin,.

I, i, intend.....hI, tha filmltrip 1II0uid form me

backbone of a lactura. Tho 'ubiec' ma<tv can be ala·
boratad or abb... ia..d '0 lui' tt10 standa'd of .udiene...

The beo.lo, by luelf p,ovidel a handy poe'.t

matlual ror rudy rafo'enca.
fUME 140. I.

Tho T" .....h 100Il bocIr I• • _......, ...c<l ..

1)'" .11 "'. ""'",.......1. ,ftclud,ftl t , iftl'.
.. I'"

.. "". -,.
h. .dl
"'_.
J """""""'. """ 1""' ... _bly _ted

n.o .HItho"''''''1
'__."'1 """"'... 01
" ....."'_ _ 0.
• OIftll• •0Cb..

,
 no Oonno, end boo' lid .... hint.d '0 the body.
Elch consists of:·

I. An oul., pln.1.

b. A S""'"ffom•.

In ..ch cos. 'h ou,", penll Is s~o' ... Id.d Ilonl

thl outside Idtes of ml s""'"lfom. Ind the centre sec,lon
li~.d by m..... s of I mo .. 1 to m.,"1 Idh.sl ••.

This m.thod enSur.. thl' m. . . .embll.. or.

UrOftt Ind .Itid.

,
fR,UlE No.2.

PAFlT I

~!!~::z:
- ~..~.!'"
'"
HANGING

".,
A..ombli", d"", finl",s
 FRAME Ho. 3

The F,,,..,, and Roo, (X,or Hinl" w.lded In a

P"·Set po.i'ion <0 Ill. A .nd Be po ,npoc,I,.ly.

n. h.nlinl of the do",. to tho Body i• • • IMpl •

• nd 'u.l&htl.......,d p,ocoodu,•. Ther. I. oil 'o""d od.
J"'''''om .. 1I1e 1I,lna bolu .crew In,o 0 topped pl.t.
hold In a cOle In 1110 door f,o"'•.

,
 ASSEMBLY SEQUENCE
OF DOOR FITIINGS

It II .~.Iubl. who" ....mblinl Ill. loc~1 ond

window wind,nl moch..ilm. to k••p to Ill. I.q~.nc.
upl.I"". in ttl. no><,]O ,,"mol.

•
 .
FRAME Ho. S

This f,.m~ sh ....s froM and ,ea, do01" locks includ-

Int ,~",,>t~ control .. s~m~11. In,e,I01" and e",",I01" handles.
s"ika, pl.,. . .nd an,l-bu,.. device.

H••• : The locks .'. no' in ••,chant•• bl •.

,
FRAME tole. 6

Tnl. hemo "0"" the doo, lock o.ln, In •• ''••

"i. the lar,. <:Il' "". ot til••Ottom of the do"'.

•
 FRAMENe.7

DOOR LOCK

\\tI... the lock hal bun loco,ed into tho corroc'

po.iti"" it i. o",,<he<! with one .crow .. tho top comploto
with .n.k•••oof ond flot wun." . .'It the bottom with
f .... b.lts whi'" 01•• "old tho on.i_b~". unit ond
dov."il plo.. ,

,
~R ...ld .... I

•• •

'.
REMOTE CONTROL ASSEMaLY
~ .. -
Th. '",".," unll.1 I• • ,,~O<I 10 4_ p 1
..n" U, .a "'''''''''''001 n., .

"
 FRAME II •. 9

flTnNG REMOTE CONTROLS

TO DOOR LOCK

>"0 • La,
"f':?~ iO~~~'ll
,~.

um,,:" l~
B.I",. I,xinl the '""'0'" <on".1 " .. ,..« ...., ".
olac. ,n po",,,.n "" III. lock III. on,i _ nl. "0"" ""~'f,
Th. ""'0" <.n"olli."" <on <h.n b <u'ed ,n PO''''''''
~"" III. >Ofinl <Iio. n. fix,nl .f III. intorior 10o~lnl
IinkalO I, by",",., .111I. ,poe,ol '0".' <Iio .. ,"own
'. '"0 0;<'"'0.

II..., Th. I.<~ In<lud. . . chHd,.n,· uf." doy,ce.

T. ou, III.. in'o .p.,."•• ,oi,. III. I.y.r b.I•• o
<I.,i., ,h. d.... Tllil w;11 dilOn,ol' 111. in,.,i.,
r.",o,. no,dl. ",o~,., I, I"'oo,,,blo '0 000n 1110
doo, from inoid•.

"
FR,l.ME l'lo. 10

:tt
INSERTING WINDOW
\
REGULATOR INTO DOOR
.~ ~
•

Tile ..indo.. '<1"la'o' i. in •• "ed ,luOIJZh til" lOll"

ao~,",. of til. do""
 FUME Ho. 11.

, flmNG WINDOW
R.EGULATOR TO DOOR

FI< IIlo "i"''''''' 'el"I.,"," Into I" «"'oe< po.I,lon

ond ..c"'o wllll I""" .. , ."'....... ".k.~",.1 ond fl.,
w.II1.".
"', "'10 ''''1' I.... \h. '"luIOIO' Otm i" "'e I"II~
do",""' ... po.i'I ....
 Th I.., "'. " ' _ _1 Is "'....d I...
:>os',, ohowo. Cer ~ .. Ie .no.'" tn",
I, '•••, 1_ ""' '. 1.« of "'"
l'." dMl""• •."..,.. .. 'en"' ,II _ .• ~ .... 'ft.C
to "" I . " 1..1i.1 tn. . . . .1 It .

.
 fRAME He. 13.

v'
FITTING DOOR VENTILATOR CORNER
rI
FILLER AND DOOR GLASS

The ~o< v.nUI.,o< com.' fillet II. ~.h fl' Into

I.. 10c.,I.". Befo.e flttlnl ""p11 ...llnl compo~'" to
pr.ven' ...... r I"ole I"to doo<.

Th.door II comple'....1<11 "'e dlon".1 ......bly

I. "'en placed Into doot.

"
 TIlII It OWl "'" .... II.... Mini luldood Into
<11111111 d'I b1,.

In._.. . _ .
Mo.. I n l _ _"I "' .... d- .......... , _ fO<
 fRAIolE Ho. 15.

J,I,

~'~~~l
FI~NO DRAUGHT

,
•
VENTILATOR ASSEMBLY
\

Th mbly i. low.,.d i"," "'. wind.", '~."U"•

•t th. so 'Imot ttl. ft.n, ""mlf I. loldod In'. . . .
"1,.;0,,, fr• ..,. wi . . . . . I"", ... ""0"",,1 ~11,I ... od oVo'
.... d~. of t~. do .. II ..,.

Tho wholo .... mb!) II .. on 0.1. '0 .. mov.d

I...... d t. I.. <..r.<t locati.".

It II "'on 'e<:o,od ., Ill. bottom wi'" . . ., .cr.w

with I"~'.'oot ood fl .. "'.Ih ....

Fo' '00 flolnl ... ".,,, fr.....

"
fll: ... ME No. 16

RIVETING NO
DRAUGHT "t;'
VENTILATOR ~
ASSEMBLY TO
DOOR FRAME

1.
Th. tOl' of tho In_ I. hold In 1>001,10<> ",Ith t"'O
~o. 'I .....

UO,"& lh. ,w' ~.I.o .. 1"ld..... 111 with 0 ',' d,o.

d,llI (l.l '"'").

"
 FhME 101., 11

H..lnl cornpl"ed <!Ie ....m.ly of <!I. no d'outh'

vontil.,.. fro"", I.. up <!I. door II ... I. o.,io, In
ntllnl <!I ••kor' .1 .., ""oMol.

NEXT ,_

1. Wrop. pl ..,le .hT.ld 'ound tho dlonn.1.

2. p".~ ""om.' ....,.011 In,. po,I,lon.
3. 1.-0<". '0 ttl. lixod <:~"'n.1 ., th<t 'op.
4. A""dI bo'''''''
or d'Ionn.1 ro do .. "it/! 0 ,., se,ew
I,om th<t o.tsld. 01 <!I. door Ir....,. " ,~o ..n In tho
In .....

"
FR .....I t40. 18

Th• ., .... 0<1 01 11"lnl .....",..1......ttl., 1t,1~

1. . . 10110... :_

1. "'Ind down .... door .1 ....

2. Fltlo., clip••venly <•• c.d .1001 .,. .trlp.
3. L........... clip• ..,d .<tlp In,o do.. II ...
••<nur•.
d. Wittl .... 'FIO<lol 11>01 os "'0..., In ttl. In,.,., ..,11 ....
clip, 11,,,,ly on'o ttl. 'op flon•• of .... d....
FRI./olE No. 19.

Th. m."'aod 01 Ilttlnl "'. In,.,lo, ....."' .. ",Ip

II.s loilowl :-

1. A"ach lour cilpi ...nly .I""l "'. Itrlp 1o, "'.

""'" doorl. Ind II.. cllol 10' "'. ,u' d.o,..
2. L....., ,h. clip • •nd Itrlp Into "'. doo, II ...
• 0"''''' IUlo.ndod .t . . . . . n<! on "' • • p.dal
'001 .ho n In In ••,, at><I II "'. Oml' In<! by •
oi.c. 01 inl.
J. Pull till ..,Ip and dl o ' u.....'d. '0 "'. lI.nl' of
",.door.

"
 FIniNG DOOR'"
GLASS STOP
BRACKET

H..in& 'itt~. "'e lIIe",,' .... Ino ". <he d...

II ... '0 m" me doo, II ",00 b<"'e' coo bo !ltted.

The . _ II ... ""I' I. hold In .011,,"" 'y m,u

.et so,ow. wi'" .n.~o..oof ... 11>1 W"'Ofl.

Tho ",I. . .aew I. Hon .. 'n& 11<"'0 on "'0

und,,,io, 0' "'0 0_.
fRAME~. 21.

COMPLETEO fRONT ODOR ~

WINDOW ASSEMBLY

Tltl. It.... 111010' th. doot ...... ~Iy vl ....d 1'001

th. "",,Id•.

ND'. 'h 100'.' <u,toln<. lion ..op ond 1o""

11.1nl 01 th. no d'... l!>' ventiloto, fr.....
 FIf#oME 101•• 22

1. L.ubrlc.,. lII. 'u_ .. Ittl . . . lu,l.,." cl.c.1'>' ...,."

2. P,... ttl.
ttl. ~.Of
'.!>b...eol
.. w_.
Into ttl. dI.nn.1 ,""ou.,lIn,
Ittl ttl • •Id cl • pl.c. cl ",... 0<1

1oI0TE Th id.,." <>I ttl cu.... ln ,. d••,

lock ,. !II. ~0<If 1. Th. Icwe, .....'1.,."
.f 111. cu,,,,ln I••I.cod Into !II. ,,,,• •p."",•
• , ttl. bo'tom.I!II. door.

"
noWolE Moo. 2]

FITTING HANDLE RETAINING PIN

FITTIHG Dool1 TRill AHD HAHDLES

I. f1al<...... ,II d,p. or. "'~, in .......'on ond

oll,nor! to _ ~olu.

2. Pt... l!I. 1 _ chp. IAto 1...1, .-*...

3. Po.I,lon • c..,lc.1 "'..,.., coli ...In, on "ind"",
,.,uluo, OJ'lndl. OIId d"", lock .pln,H. . . 1'" "'.
I.". dlo'""t«.1Id tow_d, "'" trl ...

~. Continu. o.... ln' "'. "I .. p&l\.1 cliO' Into <h.

1>01. . ,,"'kin, U9 .,"'. . . . Id. 0' "'. doo' .od
liooll, .1...., tho top.

T"""''''.o'''.'.,II''ln' .... II..,dl .. 1... I.llow.:.

1. oloco '0 ,00u,<II""", ., ad. 'olndj •.

2. Ploc. "'. h,ndl .. onto ,plndl .....kln, ,"'.
"'''' .'. . .,1<10004 c.,,""~,.
lion n. window ,",ul ..., ""odl. ,hould 1>.
po,itiono4 wi'" "'. "i"do" 'ull, dos.d.
J. Fi' ",,'nin, pio' into hon<ll ...
,. Pro" ~'n<ll ••n. ucu,,;h.on '1.ln.. 'o,lnl P''''.''
until .. tainl"1 oln p..... In'o 1101. In .plndl.
5. R.I.... ",."u,. on ..cutch.on will"" CO""
'.'olnlnl p;n .od ",.von" It I.llinl ou' 01 po'ition.
 - REMOVING HANDLE RETAINING
PIN WITH SPECIAL TOOL

fo, •• "Ieinl "'0 locks "nd ,olulo"', 01.""""01

i, Is "oe.. ....., ,. ".'..... <110 ~.nol . . . . d "r,. 00"01 Otc.

5hown In "'I. In.. o 10 • Qulc~ ",o"'od of '0010,,1"1

<110 ,o[.lnlnl ~I •• by .,o..inl "'0 fo,' on" I>e'woon
~.ndl • .". . . cu,en""" tho ,.tolnlnl pl. Is "~OSo" oM
111. conus I>f""~ Is obr. t<> !"J.n <11. . .tal.;nl ~[" ""t.
fRAME tie. 2S

Th ""." i cu,.d '0 Ill. ooor by''''. , • ..cI.1

~h ,Ill II " ."d loeklnl h .

ne ""I" h••• • lroovo .r""nd m. h••d for t/'I.

Ilni.hOl" '0 ell, In,o.
n. m.mO<! 01 flnlnl i••, 10110"" :.

Fi. ~I .. ..,d "'• ."... to t/'I. or....... , .nd .<1."

....mbly '" do.. ponol.

,. SI,d. fini elr •• in'o ""I, 1'00"".

tlOTE II 001" '0<1 d•• o In """,..t 0' ".ndout
'00 f., '0 .11 ... Ilnl ••", '0 po.itoon O'o, .. ly,
ad,"" lH>1l "'''io" by add'"1 or ,"bIUe,I"1
fl., ....n....
 FRAME 101•. 26

Thl, I,.", comol.t.o 00'" ..1111 til. trim

.rod ,II fl"lnl' In oo.ltlon.

toI0TE , n. oo,ltlon 01111. 0_ h...ol. OIId th Inoo..

.. lndi"1 '.Iul.,,,, hOlldl. ""'.n lit 1"00 .. I.
lully clos"'.

HIE f'OL YTHEtoIE TRiM COVER ~OWtoI

IS PURELY PROTECTIOtoI TO A NEW CAR.
FR.U'[ II•. 21

!o~ "O"ld,~&. to <II. Do.........i1I. or. f ... d

..
ty P,... ,ft. . . . to .... e'.1 clIO' .,tad>0<l to <II. 1><><11 by
-,' ,.
_.
"' .......n,. IT.... ."".... "'. _d'"1 . . . . fnod til
FR....ME 101•• 11

. --
FinING MOUL01N,G.'.T,.O...:.o...'.".'.l",l

Tlli • • ho th. ",,"1 dine "in~ ji".d '0 ,h. Be

pM' .. ,th pop " .

Th. ",,,,,Id•• fini,her alone ,h....... ehannol I,

o,....d into oo.i,ion.

Th. ,..... Inlnc ,"o"ldlnl' '"<h .. I'"nk II .... II

I.",. ","'''''nd .tc. Of. ,.,aln" Tn 1>00;,1", b, ello,
.. hid> are o,.n'" onlo 111 . . . .1"", flue",

"
 Tko Nil' up 01 the '00' . _ . I. 01",11. to tho'
fo' tho 1,,,,,\ ,_.

TIIo follow!ft. f,-" ...1 ...1, ,.;'" "'" ... Ift

'Iff...""..·

""'.--..-...
TIl .. It__ ollo.... """ IowOtItl• • f """ ,10" "".......

.Iri" ..... _
,.-
.. Ttoo Iotoori_ _ _._
~
I
o
r
_. Ttoo ..,I. o' .... lcII "'• •_ tI•• o I. MJO' 1_.

"
 FRJoME H•• 30

fiTTING REGULATOR TO
GLASS CHANNEL ASSEM6LY

Thi. fr"". "".W. lI>. loe..I." 01 111. "lul.tor

.""sln'.l!>sl".. psctl"och..,nol. on 111. II ... ....", .. y.

It I. important t. hove til. Cl ... "' 111. onCI.

sh.wn •• Il .l",p!lfl.. 1110 'pSlo,lon.1 flnl"l_
FRAME 110. 31

11"''''1 eo,"o'eled ,he t>l"evi",,' 00...,1"" then fl'

,h. 0'" en.nn,.1 ."""'blr. n ... 1, •• , ""'0 til. '.I~I.,.,
0'" ".... the ,..... Io .. nl ,,"do I.co.. 'h'''''I" 'h. ,Iott.d
h.l .. ,n the Go.' 0..,.1 .. ,h .... n,

I< II h.hl ,n POlldon ... 1", n110e n"," ..,d ol.'n

.....h.'".
fRAME 1'1 •• 32

Thi. h."", ""0.... oil <he bh .. ,n ~tillon,

Th. th<>t' .1... ,un channel .nd .1 stop .,. Ii"od
. . lor <he h..n, doo'.

Notl the oo.i';o";"1 01 <h. loc~;n. Unkale and

.upport dip.
 TlIII fr_ ",,_I m ,I.llk ....1h.. Ihi.Jdl 1ft
_ldOIl ...,... flaift& lft_iot 1ft. _ b_f•• ~ •
.. d'IKI'IMoilft F,_ No. n.
 VIEW THROUGH EXTERIOR
DOOR PANEL OF WINDOW-
-=--- REGULATOR ASSEMBLY

..." a.wl", vlaw of ~omplcted fOot do.. II"OUIII

cu. aw.y p....l.

"
FIl ....... E .... lS.

111,-.
"
fR.t.ME No. :l6

,
ROOf SOUND

Thl, I'a"'c ,~_. til. In.ula,ion Po., lillcd '0 "'e

Of'
fool. Thef..... ""oe .. pa'a'. 'ce,ion' OI1d <II.y 0014
'" <II. '001 oan.1 I,,., or u.inl 0 ,ultabl. a.o ..iv•.
(Dunlo. Unl .....1 $.758) 01,. I>y "'c 11."nl ,0,1. o! th.
,oof Iln,nl wo,d. 1.,low af'e .... a,d •.
FRAME Ho. J7

Loy 'h linin. I.<e down on • lulubl. ubi .....d

,pr.ad .. odh •• I. . .ppro.im.. e1y 2" wid. ",ound m.
ed ••.

Tho IISlln. t.i1, .r• • 1tW . .d to Ih linin. In

loop, ot ""ITln, Int!fV.ls.

"
 AI ucl'l IIltllll ,oil hal • d,ff__ 1 _ ..eIl flU
II J>al_ .. I.... 1<I_lpiq col_.

SUnlnl fro. tM fro. . . . . c.. _ cOld. II "'

fol'-... :.

,.
, ~-
,.
..
,.
..-
..,i..

~~~

Blu.

TIll. I,. . . .h.... tIl. 11010' ..I", Ullin, ,.11. In

o.. ldon rudy for li.ln, '" 1II1 '001.

..
 FRAME No. 38.

n,., p'o<o.dure I, IS tollo"',:_

1. B,u,~ on adhesl,•• Ionl .11 ou,.. d. f1.n,., 01 "',

,oor, bf~kll,hlll1d ......oM UtfIU'.'.
2. Loo", "', lI.tinl ,oil, In'o ",.1, ,... «'i,. buck,..
on ttl, 'oof Com_nC'"1 0' til. f,,,,,,.
(No. I roll (Gr,"") I, .nello,.d I"," til. ,wOfl., .....
1
hook, .t "'. f,on,).

3, Hoylnl '" "'. 'Ut 01 "', ,ool1l,h<l1 pull "', Ilnlnl

0,"' ,h. bockl'I"' 11001' ond p..... In,o .0,ltion.
4. R.... , "'I, o~... tl"" ., til, sid., "nd lront bn<,~lnl
'u, C,"as . . . . th.y IKCUf.
5. Tti .. 011 'Ufolu, "",t.rI.1.

"
 FRAME N~. 19

COMPLETED ROOF LINING

T"i< Ira"", >how. 11>. ,o01 Iinini Ilnl.h.d ond

,udy Ie< 11>. linin, .1 In,",o.1 Vlnunln,<.
 FITTING WEATHER STRIP
TO WINDSCREEN

1. \Ill""fI";"~ til. IC'''" a'. MU", .,. ",k.n to ••oid

d.",olo by 1C.. 'd'tln~ ."'.
n.. 10'0"" II. . . .f ,h. Triu,"~h 2000 II Z.n"
til.,
'.ulhon.d .. R.iol ••, l.iol.
T. di IlinlU"h ."" ft.... the .tII. I'.',nl
I,.", ., tho boll... O"n,," tho .o.'"to< will
I,,,,,, ,h.
so. tho
wo,d. ZONED TOUGHENED IIId I smlll "',.w
~intinl.;th... ,. ttl. 1.1, 0' fil"'.
C."'inu••

.
 Mok. ~Itoln tho <:orr.U Ilu' I, u,.,j,

2. PI.e. "'. 'ubl>e, w . . ",.tsltlp .'O"rId , •••dzo 01 the

Zl ....

3. Th.ud. cord &fund th. 11a'l1' 01 th ••ubbe. w.."'.r_

sltlp wlt/\ tho 100.. onds 01 the eo.dero...d 0••,",
tho too e.nlt•.

Th. ,c•••n i. now ,..dr 101 Iittini In'" til. co•.

"
FlioWE Ma. ~1

f'la~o tho .~roon Into po.llion on the eat .... Inl

sure th .. 1111.. COlIually In the apet""o.

Uolnl on ... I...n, '0 p..... tho II ... lnw...d••

the opo,o,., 1>'111. ,h. coni from In.lde drawlnl tho
rubber llonlo 0"'" tho lip .f tho franHI 'UfTound ••
0/10,..".
FRAME /lo. 42

"."'"1 J;".4 tho ,cr••n It I. IOJ"",",""' '0 p'ev."'

''',or '''o,nl in 0I0I0n4 III. ,"~be< ..... th.,,,.l o _

n. '00 ,",. ,h."s the ...linl .olu,ion ..inl

lo.oed in b.." ,". " •• thot ,,"p .nd m.....dl. of
se,•." .......... _

n. ""tom plew.. ,how, til olinl s.luu....

t>elnl 10tcod Inb.,"'•• n " •• tIl "Ip .nd se'Hn.

/l.,. ,. 5o'Oh'" ... Ilnl .olutlon ."",,14 .. "Ip" dun

n 'Go" .. po..ibl. ""';1. I' is .uy '" ,""' ....

"
FR~E Ho. d.

FiniNG WINDSCREEN
FINISHING STRIP

To fl. ltl • •".en mouldl, • • "II.d.1 '001 I.

no<'''ary.

T'" In."uetlons fo, ... ~inl thi. tool.,. 1i • .., In

from. Ho .••.

USi,••• o""y .0IUII .... or ,ub~ r . . . . .m.ar ltl.

,ubbo, ono off.. tho mo"IOln. In'o po.l~on. Hoo~ ltl.
,o~ ••• ~own in til. ~I<'u,. ono .lId. I•• Ionl whlth
will lift tho 'UbDo< to ,n"l' in ltl. """,Idi nl. ....".n
fini.~" ploc. 0'" tho loin.. of ...... mouldinl .. ltl.
'o~ .nd bottom con".. tho OW<> .p.e1.1 pl.",. whlth

..
p....... ily into poshion •
fUltE 1'10.«

Th. "Inillcr." fl"I ...ln, .trlp ...,1 ....... I" u..

In .... I... It.... can be ..06<1 of ',{," (5.0-.) .. lid
....I tod.

no. ...1... "ry. I. to fU<tu<o "'. pan••

1. OtI..loo. fli. haolllllO.

2. Mel• • - . .. rl01 ,orll... l... 0"_ _ ... !he tI,
d_al....

3. -.11I.........._
.. fll _ 1_ "'" ~I. _ _ • • • tIY....

.
fRNIlE M•. U.

QU.... RTER lIGHTS ....ND

BACK LIGHT ASSEMBUES

Th bly IOQO'.noo I••• f.II..... ;_

1. FI' "' ltI.'..'lp
'ub"', b.del"1 "ht, ulllni
"","POU"d ,.""d "'. II ....
2. "'.. I d n,obbo< ,..,1IJ.. In'" w1nd_ Ir .
>01'" lInl ~pound n Ir.... ..-.I ,obbo<.
1. Fh 1_ _ Idin,• •nd "'" capP"'1 100$017
_pol'......

...._.11 ..,._
... ...... . .Iotl n _.ldillil . . flm... ,"",,"ocdy
17.

FlTTlMli IACl LlGtIT

.1
Tho . ._
lot .... """,
!oI' finial ..... _
oaeo<l. . . . F,_• .o.•• _.2-
nlhl II ..... . -

"
FUME tolo. 46.

PART 3
... .>..1
fITTING ~1? !-DJUSTMENTS. ~ _,...
~.-,--,..""""
SEATS. BONNET•..!.OOT LID. BUMPERS,

PART 3

Flninl and Adjustments

a. Sea,s b. 8<lnu,
c. Boot Lid d. Bumpers
o. Wlnl Mirror ond A",lol.
f. Poln' ond T,lm Codlnl.
fRAME No. ~7.

Th. a<lu"men' of ,h. I'on' .... ,",ellnlnl mech·

.nlsm Is Or. loc~ n", ond odj""dnl .e'ew 0' elcho' .Ido
of ''le .oa,.

To adlu" ltIo ''''. ltIe only ",01 reQuired Is a

2 BA s~.nne,.

Con'i"ued

"
 n../IfOUd... Is •• folio.... :·
l. TI.. "" "'jut,ft. ocr 1fI •• I••• 1'050;"" _ _
I...cl,.. on4 did 10_ ........... I.. con••"
,.01_ of_ uch of "'. ocr_.

2. tll.v.. _ . _ , ............ _ I POslth...I.d<_

"'J~sll... OCJWW bod ..,tli 1 _ ...' ....1 CONKll,-"
11 ...... I""k1.........

1. O'''''k ....''' sl""of ,,"t -" ..ok "' 00••

PPIIdon "" Iq~.b Is In do 10 Ov"",.""

.. WIl.n ..dlnlnl do. Iq~.b 10" ..... "'....

r. ""
1'"1"& ""lUI, To 0....""'....., ",,10" <urn bo<tl
,dlu"lnl Icr.WI back "nil I <tI. nOl" c..... otId
tlel""""p loc~ nulS.

NOTE , A. f,om ec....... 19(,~ • n froM ... t fr,,,,.

..... I" <>d~c.d YOidl llned redlnlnl
. .chonl Ich do.1 not _ I . . . ., _cI>-
..IUoI adj "'". Tk. onl, pan of "'.
_chanl . . ,,;.lbl. 10 <til _ ..I... 1...1t.
FRNolEH•. d

BONNET CATCH ASSEMBLY

Th. sprlnalo..t.d Donnel Clltch ..sembly I. secufed

'0 111. Do by twO S.'_S"''''', fI ."d loddnC
.. e'~.f'.

bonn.,
Allannl....' 01 !II. Clllch 10 111. lockina pl.l.
I. by .Ionod ~.I .. On 111. bo..... ' cotch locellna "eck.l.
 n. l.cI';~& pi ... is •• cut.d to
m. "'Il<h... by
f.... s.. o<,"w,. fiOt ".sh... aM l.ellIn& "ashs".

The m.mod .f adJUSMI m. bonn .. cateh ,. til.

I.c~'n~ .1... is •• follow. :.

1. Sl.<~ ... bonntt Uteh .... moly.

2. se'ow p,n .tri~., ,n .' .", "n,1I bor.n .. " ".I~

.«",.Iy ,n th cl.sed pos"i.n.

t. O1eek .~.in .<Uon of bonne, cloSln~ ond if nee...."!

8d1U" sui •• , .In.

"
FRAME No. sa.

•••
T"" ""nnot ,uppon stay i, ncu,.d to lIIo tKI""o,
by • cl.vr. IOf', , ... ,.Inl 01. In"
,pli. pin. n.. 011..,
end .lld.. In a dl.nnol .

.....,•• '",,"ovlnl lIIo bonn.t'''y ..~. o'o<fU,;on, ,.

'UOpOft tho bonn.t bolOfO ' ..... inl cl.vlo oln,
fR~"'E !l•. 51.

Wh.. f,,"n, 0' ''''0''0' 'h......... ,y " " n.~•

..,." 10 .do" m. follo,",n, "o".n«
1. Romo« "'. R." "at
'0"'0
R.., ,h. 1 'I'm .'0.
S••" "h"
Fu,l .. "~ '''m
D"'."«1 .aot lid "'0'" 1'0'" hinl' ....."oly .nd
.....," ••00< I,d.
1. R,mov< '0'''.' 'ad <I,~.,
" R.-o" •••co 'Of<,on 0.. h'"lO .... .".Iy ""'leo I,
h.".
".Id ,n ''''''an by f.", nut>. '0'1> .... " ..

Tn••• ot I.d .. «h .......Iy "" .n ";u"''''

,,, ••• , 0.. ""';oh " 'O<uroO " two '""0'""', ,I.in
".",." ,nd lac',nl "''''.'' 51
 .... '0.too' '••• <1< i .....<c••• ,.,"'," "' •
••"b'. SO'" .f !!I' ...., 11 ., ••• .., d,ff«"', to>
t" 0' '. ... I••• ,..m ."" " ....1 '001 ••
1". _ ... _ _ .,.."" do_-

...
.' .... " ' ".. "•• ,. II
lr_ "y '''''''' OlM .'
"'
_ -
,
, '.
' -. "".
t<-

"
FUME 518

A. " I. ' 'l>O..

I~I. '0 ... ""hind th. d.,..bl•• "in
of the 'u, boo' ponol thl ••".nto",on, h. . . .en ,., ~p ' •
• IlO"" tho ......,bly and u'. of 'ho '0.1 ""Ich h..
b... 'hO"", In tho p,."lo frO.,o.
To III 'he 10& the proc.du", I. . . '0110'" ,.

1. Smo" ,1>0 'ub'" '1"& thOfOu&hly "'1m ,ool ...lc ond

ploc. In "".llIon on tho loc".

2. In,." ,1>0 I.c< ..I'" 10d<ln& ,inl I~I' a' pO'lllon AA

,h",,,&h 'ho pon.1 'roo"u" ,1'10""In ,tie I....' In.Ot'.

3. Fi' "'. 'roodal 'pann., In l>O.i"Ofl" .1'10...,

.n'o m.
Io<:<lni 'Inl end 'Ilfn 90° '0 ,h., ..... Io<:<lnt 'Inl
lut..... ot po.i,'on 88.

"
FR.u.lE Ho. 52.

F,o.' B"",p., ..... "'~I, con.i ... of bo",oe,. ,,"0 over_

,Ide... ond f .... m«>n'inl """,~e".

Th. ,. .lItod of fltdnl I, o' folio....

1. Fi' tho fou, "K~." ond o.""idor. "Ith ",,,,,Idin& •

..e.... I, to lit. boMo.'.

.
2. Off., up tho .... mbl, .0 III. f,on, wlnll 'I&h,,,,,inl
up ,~ Iou, ..<la.wl of lh..... 0 c""". Drlck ...
finl.' 'ilh'.
3. C.",,..lis "'.1, Ind ,il",on """'01, the ,~
ond Dr.ckl" ' n 'ilh,on 'hio fou' con"o b,"cko,
bolls.

I.." '.,"po, A.. _~I, consis.. of conlf. ond ""0 sldo

b.mpo, blr. willi o"Ufldo.. Ind ""0 brlcko'".
nl ",.mod of fininc should" """ied ou' In thl lomO
WI' IS fOf lho f,on'l>umpo' 1 . . .m.I,.

tolOTE : Th. sp ... wllo,,1 .nd qUI".' .. i", plnols •• "0 to

... '"",,ov.d.

"
 FRAME No. 53

TIl. Trl..,,~ 2000 ""nc ",uctu,. II "Iff.n.d "'i'"

fill .... c...... qu""'ly I' II ",i.. '0 k• .., to tile fello"'inl
dl",,",IOI11 :-

Wlnl MlffOn. I~.S" • 4.15" (161 "'In. x 107 Inln.)

1I0dio A.,I.1. 1l.6" • 2.4" (346...... 62 ,",".)

TIl. dl..,,,,., of III. nol. b.lOl d,illod Ihould !HI

k.p, .. cl ••• '0 III. dl.mot", of III••"iel. beinllitted.

Con'lnuod

"
flnl., WI., .. I... " •• ~ 00,1.1 ••

Mo...... Ih. di.,...I.n. II... ... ...~ "'.

,ui<lOft Oft • ,iee••1 ."'••1 "'.n ••1......
......"'1. . . .UI ..... '-i.1 cu _ko !he ~""••

T. fit "'" "In.l: "ff'" ,_•• ",. t..odl_ tD

_tie t!Io ""'" ... IIlbtRn trIO ..... _ .. nlMfl.

'0<;_
T. fit "'. Mri_. ",. lI....i _... '. AW.'IOI6G I.
as I'IC ..... I.- tI&I't. .'nl I.......... -' ......
.. in••
 ~
PAINT AND TRIM CODE NUMBERS

IEiIBi
.
~~tolT ArlD TRIM CODIWG
.

This cocI • • f COIOlJfO ...d ""od.. II ..... I••d to

...1,. "'...<I.,ft! of pain.. .M "I... from 51>....
Dlv;.I ....

.-.., _.1 . .
Octo
F,. tile Introcluc:,_ <II .... T'h...", lOOO in
,,) • ~ .. '" Ir. . nd. I• ....,..." Oft " '•

TIl" Iyo_ .... 11 .............,.- Ie< 0.11 .....11 In

"'."'.....
 _..
,. ,
• 1.... '.

n.. pt.fi.
YoIlo.. ~ •
~

8h..
..
,.

_lIooo t. "'" b•• ie col _ _

P_I.7.
Goo.,.
f t... ,.
I.

*
'"'P'...." lil. I~ . . . .

.. _.•• _.
Th. col.U< ""d I~.d...nl. I••• f.II ....

"'.Ie ,,, W ~
~,- ~ ~

-- " n..,..,
,,~

~ ,,- J~-$i",al o .. ""'~,

hll.... "
I.. j ...... l
ls-c.. if..
~- IS-Coctu. )~II ..
81 •• 1~ld"I"t 16-W.d...<><HI H.O.. ~ 81u. 46-~~~:1

Pu,.I.
~.,

~,.
1~_1 " 16-0"r\~.

"

"
 0.".1 "..in' eol ..... will l>t .h."", ....... cod.. divided
bv • ",.ke.

Eo",pl. l5/15 Oli .. Gr_ .nd CoaU" Green. wi'"

Oll •• t'eon .. pro_inatlnt c.I.",.
".hiel .. d.II... o<I In p,i",Of 'h. c.I ... ,
cod. """,b .. I. p,.li,.d by "P" I.• , Gr.v
orl",o< P.8.

n.c....,i .. i"" "U",btl pi .." h ddltl"",1 .pac...

Th. 10".' 101, ia I.. o.lnt cod • .,d "'. I , 'Illlt I.. "i",
<~.

I ....ampl.: Cornrnl"l"" N., M8l00

Pain' I~/II Ttl", 12.

C...'ln....d
..
,
bMI .......... : C . - ..... He. ",. U:Q
"_H..Trioo.6

"
ACRYLIC PAlMY

'Il'h.n "pal,'n. ca, bodi •• which Ofa pain .. d in

Acrylic " i. ab.,lu,.ly I...... ".n' "'a, .Ii ,"-sl>l'.yln.
an•••an s... 11 ,ouchln. up ,.pal" a,. ca"lad ou' wlltJ
no' only Acrylic pain, bu' tho same m.k. of Acrylic
p.'n, as u••• on p,o.uctl.".

To assi., 1tJ. bo.y ,.~i,., Acrylk paint .... ils

.,. found on 1tJ. commission numb<, pl ....

Af.., ,he nOfm.1 co.."i ..i." numba, a suffix

l.tI.. ·'A" i mpe<!.nd to In.ica.. tho p.lnt suppli.,
two .0<1.I a,a Stampo. in fronr of "'. colou, cod<
nu",b<'.

AI 1.e.1. AG G.n.,alln.usttlal Pain,"

AP Pinchin Johnson

Eumpl.· Comminlon Mo. MB HOO9A

ManufoeM.' & P.ln, '&'V.1S T,im 11

..
I.."" 8y,
SALES AND SERVICE TRAINING CENTRE

'~I~HO IN !~Gl"'O

11<0 "
n ... o~.o MOTO. C""'~""'T l'MIHO