Manufacturing process 20ME33P 3RD SEM 2021-22

DEPARTMENT OF COLLEGIATE AND TECHNICAL EDUCATION

STUDY MATERIAL

ON

MANUFACTURING PROCESS

(20ME33P)

For III Semester Diploma in Mechanical Engineering

Prepared by

SRINIVASA G A

Lecturer/ME

182-GOVERNMENT POLYTECHNIC, HIRIYUR

2021-2022

Mechanical Engineering 182-GPT Hiriyur 1

Manufacturing process 20ME33P 3RD SEM 2021-22

UNIT-II
FORGING
Remembering
1. Define metal forming process?
2. Define rolling, forging, extrusion and drawing?
3. Define bending, deep drawing, shearing term sin sheet metal process?
4. List the metal forming processes classifications based on metal forming temperature?
5. Define hot working and cold working with examples?
6. Define forging?
7. List the tools used in forging?
8. List the types of forging?
9. Defined hand forging and machine forging?
10. List the different forging operations?
11. Define upsetting, drawing down, bending, punching, drifting, forge welding.
12. Define power hammer? And list the types of power hammers.
13. Define forging die, billet, fillet, flash, gutter and cavity.
14. Write the meaning of the terms surface cracking, cold shut, unfilled section, die shift,
scale pits, flakes and residual stressed in forging?
15. Write forging losses?
16. List different components for estimation of forging cost?
Understanding
1. Write the purpose metal working process?
2. Write the detailed classifications metal forming process?
3. Explain the bulk forming process with different bulk forming processes?
4. Explain the sheet metal forming process with different operations involved in sheet metal
process
5. List the metal forming processes classifications based on the nature of deformation force
applied with examples?
6. Write the difference between the cold working and hot working?
7. Write the advantages and disadvantages of cold working?
8. Write the advantages and disadvantages of hot working?
9. Write the importance of forging?
10. What are the important characteristics of forging?
11. Write forging advantages and disadvantages of forging?
12. Write the applications of forging?
13. Explain the different tools used in forging?
14. Write the safety precautions to be followed in forging shop?
15. Explain the different types of machine forging hammers?
16. Explain the following with neat sketch
a. Drawing down
b. Upsetting
c. Flatting and Setting down
d. Bending
e. Punching

Mechanical Engineering 182-GPT Hiriyur 2

Manufacturing process 20ME33P 3RD SEM 2021-22

f. Drifting
g. Forged Welding
h. Edging
i. Cutting
17. Explain the lever spring hammer with neat sketch
18. Explain the pneumatic power hammer with neat sketch
19. Explain the steam or power hammer with neat sketch
20. Explain the hydraulic power hammer with neat sketch
21. Explain the important forging terms used in forging?
22. Explain the different forging defects in forging?
23. Write the causes forging defects?
24. Write forging defects remedies?
25. Explain the different forging losses?
26. Explain the estimation of forging cost?
Applications
1. Write the different applications of metal forming process?
2. Explain the procedure and operations involved to make a sheet metal try?
3. Explain the procedure and operations involved to make a sheet metal funnel?
4. Explain the procedure and operations involved to make a forged hexagonal bold head?
5.
Analysis
Problems done in class

Mechanical Engineering 182-GPT Hiriyur 3