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    Ask - Wo-22.2672-Method-Swc-002 - Work Method Mass Concrete Management Statement Rev 01

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    The document provides details for managing mass concrete pouring for a cold box pilecap foundation. It includes a table of contents and sections on equipment lists, formwork plans, manpower requirements, anchor installation, concrete pouring methods, site traffic management, cycle times, emergency response plans, and a dewatering plan. The project involves pouring over 1,180 cubic meters of concrete across two sections at heights of 1.3 and 2.5 meters using equipment such as concrete pumps, mixers, excavators, and other tools over the course of approximately 22 hours on March 4, 2023. Precise planning and coordination is required to complete the pour safely and on schedule.

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    Ask - Wo-22.2672-Method-Swc-002 - Work Method Mass Concrete Management Statement Rev 01

    Uploaded by

    air separation unit plant swadaya cipta
    16 views47 pages
    The document provides details for managing mass concrete pouring for a cold box pilecap foundation. It includes a table of contents and sections on equipment lists, formwork plans, manpower requirements, anchor installation, concrete pouring methods, site traffic management, cycle times, emergency response plans, and a dewatering plan. The project involves pouring over 1,180 cubic meters of concrete across two sections at heights of 1.3 and 2.5 meters using equipment such as concrete pumps, mixers, excavators, and other tools over the course of approximately 22 hours on March 4, 2023. Precise planning and coordination is required to complete the pour safely and on schedule.

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    ASK.WO-22.2672-METHOD-SWC-002_WORK METHOD MASS CONCRETE MANAGEMENT STATEMENT REV 01

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    The document provides details for managing mass concrete pouring for a cold box pilecap foundation. It includes a table of contents and sections on equipment lists, formwork plans, manpower requirements, anchor installation, concrete pouring methods, site traffic management, cycle times, emergency response plans, and a dewatering plan. The project involves pouring over 1,180 cubic meters of concrete across two sections at heights of 1.3 and 2.5 meters using equipment such as concrete pumps, mixers, excavators, and other tools over the course of approximately 22 hours on March 4, 2023. Precise planning and coordination is required to complete the pour safely and on schedule.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    16 views47 pages

    Ask - Wo-22.2672-Method-Swc-002 - Work Method Mass Concrete Management Statement Rev 01

    Uploaded by

    air separation unit plant swadaya cipta
    The document provides details for managing mass concrete pouring for a cold box pilecap foundation. It includes a table of contents and sections on equipment lists, formwork plans, manpower requirements, anchor installation, concrete pouring methods, site traffic management, cycle times, emergency response plans, and a dewatering plan. The project involves pouring over 1,180 cubic meters of concrete across two sections at heights of 1.3 and 2.5 meters using equipment such as concrete pumps, mixers, excavators, and other tools over the course of approximately 22 hours on March 4, 2023. Precise planning and coordination is required to complete the pour safely and on schedule.

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    of 47

    Mass Concrete Management

    for Cold Box Pilecap


    Foundation
    Table of Contents
    01 Introduction 06 Concrete Pouring Metod

    02 Equipment List 07 Site Traffic Management

    03 Plan Formwork 08 Cycle Time

    04 Manpower List 09 ERP Flowchart

    05 Anchor Instalation 10 Dewatering Plan


    01
    INTRODUCTION
    Introduction : Cold Box Foundation

    Approximately 26.4 m
    Introduction : Cold Box Foundation
    Introduction : Cold Box Foundation

    Section C :Concrete Height ( 1,3


    m’ )
    Introduction : Cold Box Foundation

    Section D :Concrete Height ( 2,5


    m’ )
    Introduction :Cold Box Foundation
    Introduction : Information
    Cold Box Pilecap Foundation
    Cold Box Pilecap Foundation Pouring

    Concrete Area : 314,6 m2 and 258,4 m2


    Concrete Height : 2,5 m’ and 1,3 m’
    Concrete Volume: + 1.180 m3
    Pouring Date : March 4, 2023
    Pouring Start : 06.00 pm
    Truck Mixer : 40 TM
    Concrete Pump : 2 CP
    Excavator Type Long Arm : 1 Unit
    02
    EQUIPMENT LIST
    Equipment and Material
    Equipment List :
    Remarks Qty Cold Box
    1. Truck Mixer Prepared 40 TM Each
    2. Truck Mixer Poured 169 TM Each
    3. Long Arm Excavator 1 Unit Each
    4. Concrete pump 2 units Each
    5. Compressor for Cleaning 1 unit Total
    6. Eye wash 3 units Total
    7. Vibrator 3 phase 3 unit Total
    8. Vibrator Engine 1 unit Total
    9. Blue Sheet 18 sheet Total
    10. Washing CP / TM Area 1 area Total
    11. Formwork Panel 1 set Each
    12. Blue Sheet Tent 1 set Total
    13. Hammer Test 1 set Total
    14. Catwalk 30 set Total
    15. Curing Compound 1 set Each
    16. tarp 1 set Each
    17. Cylinder Ring (ABIM) 30 Pcs Each
    Equipment and Material
    Material List :

    Remarks Qty Cold Box

    1. Concrete f’c 35 MPa FA (PO) 1.180 CuM Each

    2. Thermocouple 3 points Total

    3. Formwork 201,8 m2 Each

    4. Rubber Gloves 50 pairs Each

    5. Styrofoam 210 pcs Total

    6. Plastic Roll 6 roll Total

    7. Spray Tank for Curing Compound 1 set Total


    03
    Plan Formwork
    Plan Formwork
    Plan Formwork
    Plan Formwork
    Plan Formwork
    04
    Manpower List
    Manpower List
    Manpower List for Cold Box

    Shift
    Man Power
    18.00 - 03.00 03.00 - 12.00
    SM/SI B. Kurniawan Zulkarnain
    SPV Sunarto Ikrom
    HSE Lingken Imam
    QC Prayitno Guntur
    GA
    Nurse
    Operator
    Concrete Pump 8 person + 1 ABIM spv
    Abim Truck Mixer 20 Person + 6 Technician
    Genset 1 person
    LongArm Exca 1 person
    Scaffolder Team 4 person
    Electrician 4 person
    Manpower 20 person
    05
    Anchor
    Instalation
    Anchor Instalation
    Anchor Instalation
    Anchor Instalation
    Anchor Instalation
    Anchor Instalation
    Anchor Instalation
    Anchor Instalation
    Anchor Instalation
    Anchor Instalation
    Anchor Instalation
    Anchor Instalation
    Anchor Instalation
    06
    Concrete
    Pouring Method
    Pouring Steps ;

    - The pouring method is based on the projected

    colours.

    - First section Volume is 380 m3 (estimated 8

    hrs, Second Section is 340 m3 (estimated 7 hrs),

    Third Section is 420 m3 (estimated 8,5 hrs)

    First
    Section
    07
    Site Traffic
    Management
    Traffic
    Management
    Estimated ;

    - 10 TM in Waiting in

    Entrance Line

    - 4 TM Waiting in

    Wash Area Line

    - 7 Flagman Standby
    08
    Cycle Time
    Supply Rate, Time & Trucks Analysis
    Data Proyek : Java LG Project – TSF and Civil Construction Work
    Kontraktor PT. Asuka Engineering Indonesia

    - Volume : ± 1.180 m3

    - Mutu : Fc 35 slump 10+/-2, FA 40%


    - Jml Concrete Pump (CP) : 2 (Dua) unit pompa dan 1 (satu) spare
    - Estimasi kebutuhan beton per CP : 25 m3 per jam/CP
    - Total kebutuhan beton per jam : 50 m3
    Analisis Waktu
    Plant Supply
    Citraland Romokalisari Kenpark ( menit )
    (menit) (menit) (Spare Plant)
    - Mixing 5 5 5
    - Tuang 10 10 10
    - Cuci Talang 5 5 5
    - Perjalanan PP 60 75 90
    Total Waktu 80 95 110

    10 load/jam 10 load/jam 10 load/jam


    - Supply Rate 70 m3/jam 70 m3/jam 70 m3/jam
    - Jml Truck Mixer 10 unit 30 unit 5 unit (Stand by)
    Resume
    - Rata-rata supply : ± 50 m3/jam
    - Total waktu yg diperlukan : ± 22 jam
    Person incharge

    Personel Citraland Romo Kenpark


    Project Coordinator Marco (082234698747)
    Coordinator Plant/Site Aditya Rahman Edi T Yudo
    ( 081235784473) ( 081231274125) (081235289085)

    Plant Dispatcher Amir Erwin Rudi


    (085732272591) ( 08123067534 ) ( 085738755207 )

    Technical Responsibility Yunus ( 085108224440)


    Koordinator C Pump Haris ( 081335358668 )
    Mekanik Nanto Ika
    ( 081232781974 ) ( 0895704367203)

    Traffic/Transport
    Coordinator Haris ( 08335358668 )

    Safety Koordinator
    Indra ( 085348993987)
    09
    ERP
    Flowchart
    ERP Flow Chart : 0 – 4 minutes
    ERP Flow Chart : 1 – 4 hours
    10
    Dewateing
    Plan
    Dewatering Plan
    Calculated ;

    1st Pond Dimension is 3,5 x 3,5 x 1 CuM

    2nd Pond Dimension is 3,5 x 3,5 x 1 CuM


    3rd 2nd
    3rd Pond Dimension is 3,5 x 3,5 x 1 CuM

    1st Pond is a Sediment Pond


    1st 2nd Pond is a Filter Pond

    3rd Pond is a pH Check Pond


    Dewatering Plan

    Washed TM Sediment Pond Filter Pond pH Check Pond


    (with Palm Fiber (pH must between 6 – 9)
    Flow Flow + Charcoal) Flow
    pH Apv. RELEASE OUTSIDE
    SITE
    pH not Apv.

    12,25 m3 capacity 12,25 m3 capacity 12,25 m3 capacity

    Using Chemical Sheet

    Pond Volume Calculation;


    1 truck mixer (TM) = 50 Liter Water for Wash
    Total TM = 169 TM Poured
    50 L x 169 TM = 8.450 L = 7,05 m3
    Safety Factors = 1,2 x 8,46 = 8,46 m3
    Capacity 12,25 m3 > 8,46 m3 (OK)
    Thanks

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