Professional Documents
Culture Documents
Parts HDKCC Eand HDKCD
Parts HDKCC Eand HDKCD
Service and repair of Cummins/Onan equipment must be performed by trained, experienced personnel
only. Improper service or repair may result in property damage, severe personal injury or death. Do not
use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY IN-
STRUCTIONS in the Service Manual appropriate for the equipment you are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and some USA state
agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all
necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ven-
tilation and wear protective gloves, masks and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified
by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC-
TIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take
all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventila-
tion and wear protective gloves, masks and protective clothing!
PSP-1
Introduction
This parts catalog applies to the standard generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is defined by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate,
select parts that apply to your set. Right and left sides are detemined by facing the engine end (front ) of the set.
Wiring Diagram
Model Identification Rating AC/DC Voltage Hertz Phase
* − The specification number denotes customer requested options or deviations from a stan-
dard (1A, 1B, etc.) model. The specification letter advances (A, to B, to C, etc.) with major
manufacturing changes.
1
Index
A Bracket, Control, 52
Bracket, Engine, 22
Adapter, Generator, 51
Bracket, Engine (Back Assy), 46
Adapter, Oil Filter, 23 , 24
Bracket, Engine (Front Assy), 46
Adapter, Oil Filter (Nut), 23
Bracket, Fill Tube, 36
Adapter, Tube, 23
Bracket, Fuel Filter, 32
Alternator, 41
Bracket, Rocker Arm, 13
Apparatus, Idling, 17
Bracket, Tensioner, 41
Arm, Rocker, 13
Breaker, Circuit, 49
Arm, Tensioner, 41
Brush, Generator, 51
Assy Bearing, Main Case, 9
Bush, Crankshaft, 10
Assy Head, Cylinder, 8
Bush, idle Gear, 11
Assy lever, Fork, 14 , 15
Bush, Piston Pin, 10
Assy, Drip Pan, 46
Bushing, Tensioner, 41
Assy, Bearing Case Wheel, 9
Assy, Connector Rod, 10
Assy, Coupling, 41 C
Assy, Door, 48 Camshaft, 11
Assy, Overflow Pipe, 26 , 27 Camshaft, Fuel, 31
Assy, Solenoid, 16 Camshaft, Fuel , 31
Assy,Camshaft, Fuel, 31 Cap, Cylinder Head Sealing, 8
Cap, Fill, 36
2
Index
3
Index
H
J
Hardware, Meter Mounting, 57 , 58
Joint, Eye, 28 , 29
Harness, AC, 54
Joint, Pipe, 18
Harness, Adapter, 59
Harness, Battery , 54
Harness, Engine, 53 K
Harness, Remote, 59 Key, Feather, 10 , 11 , 20 , 31
Harness, Remote Panel, 59 Kit Holder, Nozzle, 27
Harness, Remote Panel (Gauges), 58 Kit, Remote Control Panel (W/Switch), 55
Harness, Remote Panel (Switch/Hourmeter), 56 Kit, Remote Panel (Gauges), 58
Harness, Remote Panel (Switch/Voltmeter), 57 Kit, Remote Panel (Switch/Hourmeter), 56
Harness, Remote Panel (W/Switch), 55 Kit, Remote Panel (Switch/Voltmeter), 57
Harnesses, Remote, 59
Head, Cylinder, 8
Head, Oil Filter, 24
L
Holder, Fork Lever, 14 , 15 Labels, 60
Holder, Nozzle, 26 , 30 Lever, Fork, 14 , 15
Hook, Engine, 8 Line, Fuel, 32
Hose, Air Bleed, 36
Hose, Coolant, 36 M
Hose, Fill, 36
Manifold Inlet, 33
Hose, Fuel, 32
Manifold, Exhaust, 33 , 43
Hose, Intake, 34
4
Index
PCB (Control), 52
Piece, Distance, 30 S
Piece, Nozzle, 26 , 27 , 30
Seal, Heat, 26 , 27 , 30
Pin, Dowel, 19
Seal, Oil, 9 , 10
Pin, Pipe, 7
Seal, Radiator, 36 , 46
Pin, Piston, 10
Seal, Shaft, 37
Pin, Spring, 13
Seal, Valve Stem, 13
Pin, Straight, 7 , 18
Seat, Valve, 18
Pipe, Flex Exhaust, 44
Set, Piston Ring, 10
Pipe, Fuel, 28 , 29
5
Index
6
Cylinder Block
19 11 14
11 4 9
20 7
12
17
18
2
1 5
14
10
21
2
13
8
9
5
3
3
4
6 6
16
15
7 HDKCC/CD
Cylinder Head
2
11
12 10 14
7 3
15
7
1
11
13
4 2
9
6
6
9 5
8 HDKCC/CD
Main Bearing Case
4
5
3
7
8
12
14
11
10
14
9 13
14
13
1 104−2029 1 Assy, Bearing Case Wheel 9 104−2031 1 Assy Bearing, Main Case
2 800−6329 2 Bolt, Bearing Case 10 800−6329 2 Bolt, Bearing Case
3 185−6766 1 Gasket, Bearing Case 11 104−2032 1 Assy Bearing, Main Case
4 Cover, Bearing Case 12 800−6329 2 Bolt, Bearing Case
101−0836 1 Spec A−B 13 185−5899 2 Bolt, Bearing Case
232−4229 1 Begin Spec C 14 Metal, Crankshaft
5 185−5893 1 Gasket, Case Cover 104−2035 3 Standard
6 185−2403 8 Bolt 104−2039 3 0.20 Oversized
7 185−2404 8 Bolt 104−2040 3 0.40 Oversized
8 509−0416 1 Seal, Oil
9 HDKCC/CD
Crankshaft
2
4
3 1
4
9
11
6 10
5
8
19
19
18
12
14 20
13
15 16 20
21
17
10 HDKCC/CD
Camshaft/Idle Gear
13 2
9 8
10
11 3
12 4
6
7
5
11 HDKCC/CD
Cylinder Head Cover
2
1
6
12 11 5
4
12
3 6
10
12 HDKCC/CD
Rocker Arm
15
13
16
8 14
11 17
9
17
17
17 10
9
17 17
7
18 5
19 4
10 3
13
15
9 6
12
14
16
2
1
13 HDKCC/CD
Governor (Spec A−B)
12 4
1
10
5
9 6 3
8 2
7
8
11
14 HDKCC/CD
Speed Control (Begin Spec C)
10
5
3
4
1 9
2
7
9 6
15 HDKCC/CD
Governor
1
3
4
16 HDKCC/CD
Idle Control (Begin Spec C)
6
3
8 1
2
4
17 HDKCC/CD
Gearcase
21
2
19
1
7 20
7 6
11 5
9 3
14 4
15
17
18
16
23
27
8
24 25 13
22 12
26
10 2
27
10
18 HDKCC/CD
Flywheel
2
4 3 1
8
7
5
6
9
19 HDKCC/CD
Oil Pump
2
1
5
4
20 HDKCC/CD
Oil Dipstick
2
3
21 HDKCC/CD
Oil Fill
8
6
2
3
1 7
22 HDKCC/CD
Remote Oil Fill (Spec A−B)
14
15
13 16
10
11
17
12
7
1
5 4 3
2
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
23 HDKCC/CD
Remote Oil Fill (Begin Spec C)
5 6
7
4
12
6
7
2
5
1
13
14
10
11
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
24 HDKCC/CD
Oil Base
9
2
6 8
10 11 7
1 3
25 HDKCC/CD
Injection Pump (Spec A−B)
10
9
13 12 15
16
11 14
8 1
14
4 14
17
18
6 5
18 7
6 5
18 7
5
6
7
3
2 4
26 HDKCC/CD
Injection Pump (Begin Spec C)
11
10
17
14 18
13 16 15
12
1
9
4
19 6
7 5
8
5 6
7
8
2 3
4
27 HDKCC/CD
Injection Pump Components (Spec A−B)
8
15
16 6
10
15
1
16
4
9 7
2
10
3
14
13
11
12
28 HDKCC/CD
Injection Pump Components ( Begin Spec C)
9
2
3 7
1 2
11
5
8
4
12 6
10
11
12
29 HDKCC/CD
Injection Nozzle Components
2
8
3
4
11 6 1
11
10 5
11
9
12
13
30 HDKCC/CD
Fuel Camshaft
12
2 13
1 14
2
11 5
7
8
6
4 3
10
9 19
15
11 18 17
16
31 HDKCC/CD
Fuel System
13
12
17 19
14 11
20
18
20
4
7 1 2
8 3
21 17
15
5
16
9
10
6 2
32 HDKCC/CD
Exhaust Manifold
33 HDKCC/CD
Air Intake System
13
11 1, 2, 3
15
7
14 12
7 5
6
4
7
10
8 9
10
34 HDKCC/CD
Fan Mounting
10
15
3
14
18
1
11 4
16
17
2 12
8
19 5
19
20
7 6
13
35 HDKCC/CD
Cooling System
19
4 16
17
24
19 24
8 5
19
7
10
11
6
9
12 15
18
14
2
15
13
3
13
18
21 23
20 22
36 HDKCC/CD
Water Pump
2
1 4
9
6
2 5
11
12
3
6
7
8
10
13 10
14
37 HDKCC/CD
Thermostat Assy (Spec A−B)
20
16 2
21 18 1
22 6
17
19
5 6
13
3
4
15
14
12
11
10
2
8
38 HDKCC/CD
Thermostat Assy (Begin Spec C)
13
16
17 14
15
2 3
10
12
11
4
7
5
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
39 HDKCC/CD
Pulley System
40 HDKCC/CD
Pulley System (Spec A)
23
24
14
2 13
5
22 18
9
7
10
18 11
12
14
8
6 19
20
21
4
18
17
3
16
15
41 HDKCC/CD
Pulley System (Begin Spec B)
12
7
8
1
9
10
11
2
6
2
2
3
42 HDKCC/CD
Exhaust Manifold
3 1
2
4
6
8
7
43 HDKCC/CD
Exhaust System
6
5
3
2
10
9
44 HDKCC/CD
Ground System
6
8 5
2
4
1 3
7
5
45 HDKCC/CD
Mounting System
8
14 3
7 23
6
4
19
20 3 9
18 13
2
33 6 34
39 32 1
40
36 8
21 16
22 35
9 41 11
5 17
8 12
26 10
30
15
12 37
28
27
28
38
29
24
25
46 HDKCC/CD
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
47 HDKCC/CD
Housing
9
14
9
3
15 9
6
12 13 9
2 11
1
4
8 9
10
48 HDKCC/CD
Housing End Cap
49 HDKCC/CD
Generator
19 18
25 29
24 28 26
27 22
20 21 23
16 30
33
17 32
15
9
14
10
9
31
13 12 1
11
7
6
10
9
34
8
4
3
2
50 HDKCC/CD
Generator
51 HDKCC/CD
Control
6
6
3
52 HDKCC/CD
Engine Harness
15
14
13
K1, K2, K3 7 8
9
5
P8
P9
2 4
3 12
11 16
P1
17
10
J3
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
53 HDKCC/CD
Battery/AC Harness
10
11
3
5
1
11 6 12
4 2
6
15 1
15
14
13
16
8 ,9
1 338−4498 1 Harness, Wiring (Includes Parts 10 871−0025 2 Nut, Hex Brass (5/16−18)
Marked *) 11 526−0054 4 Washer, Flat (5/16”)
2 332−3408 1 *Block, Terminal (TB1) 12 332−1356 1 Clamp, Insulated Loop
3 332−1554 2 *Clamp, Insulated Loop 13 800−3004 1 Screw, Hex Head
4 862−0015 2 *Nut, Hex (5/16−18) (M10 x 1.25 x 20mm)
5 821−2096−03 2 Screw, Lock Flange 14 526−2120 1 Washer, Flat
(M6 x 1 x 16mm) 15 856−0010 2 Washer, Eit
6 870−2054 3 Nut, Lock Flange (M6 x 1) 16 338−5009 1 Harness, Jumper
7 338−5008 1 Harness, AC (Includes AC
Terminal Block)
8 332−3531−03 1 Block, AC Terminal (TB2) * − Parts Included in Battery Wiring Harness.
9 812−0070 2 Screw, Round Head Machine
(6−32 x 1−1/4”)
54 HDKCC/CD
Remote Control Panel
5 2
55 HDKCC/CD
Remote Switch/Hourmeter Panel
2
3
56 HDKCC/CD
Remote Switch/Voltmeter Panel
2
4
57 HDKCC/CD
Remote Gauge Panel
11
3
10
2
1
58 HDKCC/CD
Remote Harnesses
6
5
9 10
59 HDKCC/CD
Labels, Miscellaneous
60 HDKCC/CD
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
61
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
62
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
63
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
64
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
800−6331, 38 850−2010, 51
800−6332, 38 , 39 854−0028, 32
800−6333, 28 , 29 856−0010, 45 , 46 , 54
800−6334, 14 , 15 , 18 856−0013, 45 , 47
800−6335, 13 860−2005, 53
800−6340, 25 860−2070, 16
800−6497−01, 48 860−2136, 43
800−6497−02, 48 862−0003, 51
800−6542, 25 862−0015, 54
800−6543, 18 868−0007, 32
800−6546, 18 870−0257, 32
800−6547, 25 870−0506, 34
808−0023, 58 870−2054, 35 , 54
812−0070, 54 870−2055, 23 , 44
815−0549, 49 870−2056, 45 , 46
815−0600, 19 870−2065−02, 42
815−0861, 46 871−0010, 57 , 58
815−0888, 34 871−0025, 54
815−0910, 55 , 56 , 57 898−1196−33, 53
815−0943−02, 52 898−1196−35, 32
815−0954−02, 23 , 24
815−0954−03, 19 , 42 , 44
A
815−0954−05, 41 A026F730, 32
815−1599, 18 A028T845, 36
821−0029, 47 A029L892, 32
821−2033, 41 A030D748, 32
821−2045, 46 A030T747, 32
821−2061, 45 , 47
821−2067, 42
821−2096−02, 32 , 35 , 36
, 46 , 49 , 52
821−2096−03, 35 , 46 , 54
821−2096−06, 51
821−2097−06, 34
823−1002−01, 48
823−1002−03, 24
850−0030, 57 , 58
850−2005, 51
850−2008, 41 , 42 , 44
65
THIS PAGE LEFT INTENTIONALLY BLANK
Cummins Power Generation
1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Phone 1 763 574 5000
Toll-free 1 800 888 6626
Fax 1 763 574 5298
Email www.cumminsonan.com/contact
www.cumminsonan.com
CumminsR, OnanR, the “C” logo, and “Performance you rely on.”
are trademarks of Cummins Inc.
E2010 Cummins Power Generation, Inc. All rights reserved.