TMVW

Orbital Motor

Repair Instruction
 TMVW Orbital Motor
Repair Instruction
Revision History, Safety, Special Versions, Comments

Revision History Date Page Changed Revision

Oct 2004 New A
Jul 2007 all Major revision BA
Nov 2008 7 Guide pin (item 27) changed diameter BB
Jun 2010 28 Japan location BC

Safety Precautions Always consider safety precautions before beginning a service procedure. Protect your-
self and others from injury. Take the following general precautions whenever servicing a
hydraulic system.

Unintended machine movement

WWarning
Unintended movement of the machine or mechanism may cause injury to the technican
or bystanders. To prevent uintended movement, secure the machine or disable / dis-
connect the mechanism while servicing.

Flammable cleaning solvents

WWarning
Some cleaning solvents are flammable. To eliminate the risk of fire, do not use cleaning
solvents in an area where a source of ignition may be present.

Fluid under pressure

WWarning
Escaping hydraulic fluid under pressure can have sufficient force to penetrate your skin
causing serious injury and/or infection. This fluid may also be hot enough to cause burns.
Use caution when dealing with hydraulic fluid under pressure. Relieve pressure in the
system before removing hoses, fittings, gauges, or components. Never use your hand
or any other body part to check for leaks in a pressurized line. Seek medical attention
immediately if you are cut by hydraulic fluid.

Personal safety
WWarning
Protect yourself from injury. Use proper safety equipment, including safety glasses, at all
times.

Special Versions The list of spare parts cannot be used when ordering parts for special TMVW versions. In
this respect, please contact the sales organisation for Sauer-Danfoss.

Comments Effecting of week 32.05, the bearing nut was changed diameter from ∅85mm [3.35 in] to
95 mm [3.74 in]
Effecting of week 43.08, the guide pin (item 27) was changed diameter from ∅5 mm
[0.20 in] to ∅8 mm [0.31 in].
© 2010 Sauer-Danfoss. All rights reserved.

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already
ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-
Danfoss S-icon, PLUS+1™, what really matters is inside® and Know-How in Motion™ are trademarks of the
Sauer-Danfoss Group.
Frontpage: P300 927, P300 928, P300 930, P300 932, Drawing 151-2021

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 TMVW Orbital Motor
Repair Instruction
Table of Contens, TMVW with Standard and Mechanical Seal

Table of Contens Special versions and Cost-free repairs..................................................................................................... 2

TMVW motor . .................................................................................................................................................. 3
Exploded view TMVW.................................................................................................................................... 4
Spare part list TMVW...................................................................................................................................... 5
Disassembly of TMVW................................................................................................................................... 8
Assembly of TMVW.......................................................................................................................................13
Disassembly of the end cover...................................................................................................................19
Disassembly of seals in end cover...........................................................................................................20
Installation of seals in the end cover......................................................................................................20
Assembly of end cover................................................................................................................................21
Disassembly and installation of seals on balance plate..................................................................22
Tools for disassembly and reassembly of TMVW motor..................................................................23

Cardan shaft
Shaft seal Gearwheel set
Wheel flange End cover
TMVW Motor with
Standard Shaft Seal

Shaft seal Cardan shaft

Mech. face seal Gearwheel set
TMVW Motor with Wheel flange
Mechanical Face Seal End cover

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 TMVW Orbital Motor
Repair Instruction
Exploded View TMVW

TMVW

Tightening Torque
Item 7: 400 ± 30 N•m [1859 ± 88 lbf.in]
Item 13: 16 ± 2 N•m [3540 ± 265 lbf.in]
Item 35: 160 ± 10 N•m [1416 - 88 lbf.in]

Note: M1.1 see page 7

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 TMVW Orbital Motor
Repair Instruction
Spare Part List TMVW

Shaft module number, standard shaft seal Shaft module number, standard shaft seal
No Item Spare parts (metric version) Code No No Item Spare parts (SAE version) Code No
1* Retaining ring 1* Retaining ring
2* O-ring 42 • 3 mm 2* O-ring 42 • 3 mm [1.65 • 0.12 in]
3 Shaft plug 3 Shaft plug
151Z7050**
M1 4 Shaft M1 4 Shaft 151Z7050**
5* Bearing 5* Bearing
6 Bearing 6 Bearing
7 Bearing nut M60 • 2 7 Bearing nut  M60 • 2

Mounting flange module number, standard shaft seal Mounting flange module number, standard shaft seal
No Item Spare parts (metric version) Code No No Item Spare parts (SAE version) Code No
8* Dust seal 8* Dust seal
9 Front cover 9 Front cover
10* O-ring 135 • 2 mm 10* O-ring 135 • 2 mm [5.31 • 0.08 in]
M2 11* Shaft seal 78 • 100 • 6 mm 151Z7022** Shaft seal
M2 11* 151Z7022**
12 Bearing house  78 • 100 • 6 mm [3.1 • 4.0 • 0.24 in]
13 Screw M6 • 30 mm, 9 pcs 12 Bearing house
14* O-ring  145 • 2.5 mm 13 Screw M6 • 30 mm [1.2 in] 9 pcs
14* O-ring 145 • 2.5 mm [5.7 • 0.1 in]

Motor flange module number Motor flange module number

No Item Spare parts (metric version) Code No No Item Spare parts (SAE version) Code No
15 Motor flange 15 Motor flange
M3 151Z7023 M3 151Z7023
14* O-ring  145 • 2.5 mm 14* O-ring  145 • 2.5 mm [5.7 • 0.1 in]

Gearwheel set module number TMVW 400 Gearwheel set module number TMVW 400
No Item Spare parts (metric version) Code No No Item Spare parts (SAE version) Code No
16 Cardan shaft L = 151 mm 16 Cardan shaft L = 151 mm [5.94 in]
M4 17 Gearwheel set  B = 32.5 mm 151Z7011 M4 17 Gearwheel set B = 32.5 mm [1.28 in] 151Z7011
14* O-ring 145 • 2.5 mm 14* O-ring  145 • 2.5 mm [5.71 • 0.1 in]

Gearwheel set module number TMVW 500 Gearwheel set module number TMVW 500
No Item Spare parts (metric version) Code No No Item Spare parts (SAE version) Code No
16 Cardan shaft  L = 159 mm 16 Cardan shaft L = 159 mm [6.26 in]
M4 17 Gearwheel set  B = 40 mm 151Z7012 M4 17 Gearwheel set B = 40 mm [1.57 in] 151Z7012
14* O-ring  145 • 2.5 mm 14* O-ring 145 • 2.5 mm [5.71 • 0.1 in]

Gearwheel set module number TMVW 630 Gearwheel set module number TMVW 630
No Item Spare parts (metric version) Code No No Item Spare parts (SAE version) Code No
16 Cardan shaft L = 169 mm 16 Cardan shaft L = 169 mm [6.65 in]
M4 17 Gearwheel set B = 51 mm 151Z7013 M4 17 Gearwheel set B = 51 mm [2.01 in] 151Z7013
14* O-ring 145 • 2.5 mm 14* O-ring 145 • 2.5 mm [5.71 • 0.1 in]

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 TMVW Orbital Motor
Repair Instruction
Exploded View TMVW

TMVW

Tightening Torque
Item 7: 400 ± 30 N•m [1859 ± 88 lbf.in]
Item 13: 16 ± 2 N•m [3540 ± 265 lbf.in]
Item 35: 160 ± 10 N•m [1416 - 88 lbf.in]

Note: M1.1 see page 7

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 TMVW Orbital Motor
Repair Instruction
Spare Part List TMVW

Gearwheel set module number TMVW 800 Gearwheel set module number TMVW 800
No Item Spare parts (metric version) Code No No Item Spare parts (SAE version) Code No
16 Cardan shaft L = 183 mm 16 Cardan shaft  L = 183 mm [7.20 in]
M4 17 Gearwheel set  B = 65 mm 151Z7014 M4 17 Gearwheel set  B = 65 mm [2.56 in] 151Z7014
14* O-ring  145 • 2.5 mm 14* O-ring  145 • 2.5 mm [5.71 • 0.1 in]

Standard valve module Standard valve module

No Item Spare parts (metric version) Code No No Item Spare parts (SAE version) Code No
18 Channel plate 18 Channel plate
19 Disc valve 19 Disc valve
20 Guide pins  ∅4 • 45 mm 3 pcs 20 Guide pins [∅0.16•1.77 in] 3 pcs
M5 151Z7019 M5 151Z7019
21 Valve drive 21 Valve drive
22 Stop ring 22 Stop ring
14* O-ring  145 • 2.5 mm 14* O-ring  145 • 2.5 mm [5.71 • 0.1 in]

End cover module with main port connection End cover module with main port connection
No Item Spare parts (metric version) Code No No Item Spare parts (SAE version) Code No
34 G 1” and drain port G 1/4” 34 1 5/16 - 12 UN and drainport 9/16 UNF
23 Balance plate 23 Balance plate
24* Back-up ring  75 • 1.5 mm 2 pcs 24* Back-up ring [2.95 • 0.06 in] 2 pcs
25* O-ring  71 • 2 mm 25* O-ring  [2.80 • 0. 08 in]
26 Spring  3.6 • 18 mm 6 pcs 26 Spring  [0.71 • 0.14 in] 6 pcs
27 Guide pin  ∅8 • 18 mm 27 Guide pin  [∅0.31 • 0.71 in]
M6 11017075
28* Back-up ring  48.9 • 1.5 mm M6 28* Back-up ring  [1.93 • 0.06 in] 11026234
29* O-ring  44.5 • 2mm 29* O-ring  [1.75 • 0.08 in]
30 Spacer 30 Spacer
31 Main port plug (plastic)  G 1” 2 pcs Main port plug (plastic)
31
32 drain plug (plastic)  G 1/4”  1 5/16- 12 UN 2 pcs
9/16UNF
33 Name plate 32 drain plug (plastic) 
33 Name plate

Bolt module Bolt module

No Item Spare parts (metric version) Code No No Item Spare parts (SAE version) Code No
35 TMVW 400 M14 • 200 9 pcs 151Z7041 35 TMVW 400 M14 • 200 9 pcs 151Z7041
35 TMVW 500 M14 • 210 9 pcs 151Z7042 35 TMVW 500 M14 • 210 9 pcs 151Z7042
M7 M7
35 TMVW 630 M14 • 220 9 pcs 151Z7043 35 TMVW 630 M14 • 220 9 pcs 151Z7043
35 TMVW 800 M14 • 240 9 pcs 151Z7044 35 TMVW 800 M14 • 240 9 pcs 151Z7044

Seal set TMVW incl. items 1, 2, 7, 8, 10, 11, 14, 24,

* 151Z7080
25, 28, 29

Spare Part Kit Standard shaft seal

TMVW frontend incl. both modules 151Z7022 and 151Z7050
** 151Z8209
and items 14, 24, 25, 28 and 29

Mechanical face seal

TMVW front end with mechanical face seal
M1.1 151Z8215
incl. items 14, 24, 25, 28 and 29 (filled with oil)

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 TMVW Orbital Motor
Repair Instruction
Disassembly of TMVW

Disassembly of TMVW 1. Mount holding tool in the vise as

shown.
T 151Z8201 - 100.

F301 128

2. Place motor in holding tool.

F301 195

4. To ensure correct assembly/location

of motor parts, provide identification
marks. m

F301 129

3. With a 21 mm [0.83 in] key loosen

the 9 bolts (35) in the end cover (34).

F301 130

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 TMVW Orbital Motor
Repair Instruction
Disassembly of TMVW

Disassembly of TMVW 5. Lift end cover.

F301 131

6. Separate disc valve (19) from valve

drive (21).

F301 132

7. Remove channel plate (18) with

valve drive.

F301 133

8. Take out gear-wheel set (17) 

Note that the

rollers in the
gear wheel set
can fall out!

F301 134

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 TMVW Orbital Motor
Repair Instruction
Disassembly of TMVW

Disassembly of TMVW 9. Separate cardan shaft (16) from

output shaft (4).

F301 135

10. Take out motor flange (15) from

bearing housing (12).

F301 136

11. Unsecure the nut (7) with tool

T151Z8201-101.

Note:
TMVW-motors with mechanical face
seal shal not be disassembled.

F301 137

12. Loosen bearing nut from output

shaft.

Coution
Motors with week stamp before
week 32.05, use tool T151Z8201-102.
Motors after week 32.05, use tool
T151Z5194-101.

F301 138

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 TMVW Orbital Motor
Repair Instruction
Disassembly of TMVW

Disassembly of TMVW 13. Tool T151Z8201-105, is mountet on

the bearing housing with
3 off M14 • 40 mm bolts

F301 194

14.  Before pressing the bearing

housing, tools must be placed
in holding tool T151Z8201-100
alternatively use blocks and pressing
tool T151Z8201-103, alternatively
use the cardan shaft.

F301 155

15. Loosen 9 off 5 mm hexagon (13) I

with socket spanner.

F301 167

16. Remove front cover (9)

F301 168

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 TMVW Orbital Motor
Repair Instruction
Disassembly of TMVW

Disassembly of TMVW
17. Remove bearing outer rings
(5 and 6) with tool T151Z8201-106.

F301 156

18. Place front cover in tool T151Z8201-

109/01 and press out the shaft
seal (11) with tool T151Z8201-110.

F301 157

After dismantling, clean all parts in low aromatickerosene.

Examine the parts and exchange them if necessary.
Replace all O-rings and shaft seal.
Immediately before assembly, lubricate each part with hydraulic oil and grease rubber
parts with vaseline.

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 TMVW Orbital Motor
Repair Instruction
Assembly of TMVW

Assembly of TMVW 1. Mount the shaft seal (11) on tool

T151Z8201-110.

F301 158

2. Mount front cover (9) on tool

T151Z8201-109/01 and press the
shaft seal into the front cover.

F301 159

3. Fill the dust seal (8) with oil and

mount it into the front cover.

135 3510

4. Insert output shaft (4) into the front

cover.

F301 160

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 TMVW Orbital Motor
Repair Instruction
Assembly of TMVW

Assembly of TMVW 5. Place large roller (5) bearings with

tool T151Z8201-108.

F301 162

6. PMount the two outer rings

(5 and 6) in the bearing housing with
tool T151Z8201-107.

F301 161

7. Place O-ring (10) in the front cover.

F301 163

8. Mount bearing housing (12) on the

output shaft.

F301 164

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 TMVW Orbital Motor
Repair Instruction
Assembly of TMVW

Assembly of TMVW 9. Mount 9 off 5 mm hexagon (13) I

with socket spanner
Torque: 16 ± 2 Nm
[141.6 ± 17.7 lbf in].

F301 165

10. Place the small bearings (6)

on the output shaft using the tool
T151Z8201-108.

F301 166

11. Mount bearing nut (7) on the output

shaft.
Remember new bearing nut!

F301 139

12. Tightening torque 400 ± 30 Nm

[1859 ± 88 lbf.in] use tool
T151Z5194-101.

F301 143

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 TMVW Orbital Motor
Repair Instruction
Assembly of TMVW

Assembly of TMVW 13. After tightening the bearing nut,

secure the nut deforming material
into the shaft slots.
Mount O-ring.

F301 144

14. Place the cardan shaft (16) in the

output shaft.

F301 145

15. Place the mounting flange (15) on

the bearing housing.

Mount O-ring.

F301 146

16. Place the gear-wheel set (17) on the

mounting flange.

Mount O-ring.

F301 147

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 TMVW Orbital Motor
Repair Instruction
Assembly of TMVW

Assembly of TMVW 16. The sketch shows the correct timing

of the motor. Mark the gear wheel
set rotor at the point where the tip
of a spline tooth is opposite to the
bottom of a tooth in the external
rotor teeth (see drawing). Mark the
bottom of a spline on the valve drive.

Line up mark on rotor and valve

drive. Align mark on valve with a
hole in the outer rim. (See “A” on
drawing). Turn disc valve counter
clockwise until splines in the two
parts engage.

17. Place the valve drive (21) on the

gear-wheel set.

F301 149

18. Mount the channel plate (18) on the

gear-wheel set.
Install the three guide pins (20).

F301 150

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 TMVW Orbital Motor
Repair Instruction
Assembly of TMVW

Assembly of TMVW 19. Place the stop ring (22) on the channel
plate.

Mount the O-ring on the channel plate.

F301 151

20. Put distributor valve (19) onto the drive

shaft.

F301 152

21. Mount the end cover (34) (incl. balance

plate, spacer, O-ring and back-up ring).

F301 153

22. Mount the nine bolts (35) and tighten

with a torque tof 160±10 N•m
[1416 ±88.51 lbf·in].

F301 154

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 TMVW Orbital Motor
Repair Instruction
Disassembly of End Cover

Disassembly of End 1. Remove spacer (30) from end cover.

Cover

F301 169

2. With a screwdriver through the

connection port, separate balance
plate (23) from end cover(34).

F301 170

3. Remove springs (26).

F301 171

Disassembly of Seals in 4. Remove O-ring (29) from end cover.

End Cover

F301 172

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 TMVW Orbital Motor
Repair Instruction
Disassembly and Installation of Seals in End Cover

Disassembly of Seals in 5. Remove back-up ring W(28)

End Cover
W Can not be done without
damaging it.

F301 173

Installation of Seals in 6. Use tool T151Z8201-104 to position

the End Cover back-up ring. (28) Make sure that the
milled grove for the O-ring faces the
housing.

As shown on the beneath the backup

ring is located on the top.

F301 174

7. Mount O-ring (29) beneath the

backup ring.

F301 175

8. Install six springs (20) in end cover.

F301 176

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 TMVW Orbital Motor
Repair Instruction
Assembly of End Cover

Assembly of End Cover 9. Mount spacer (30) in the end cover.

F301 177

10. Fit balance plate into the end

cover and press in (if so required, use
the hydraulic press). Make sure that
balance plate is still springy.

F301 182

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 TMVW Orbital Motor
Repair Instruction
Disassembly and Installation of Seals on Balance Plate

Disassembly of Seals on 1. Remove O-ring (25) and

Balance Plate

F301 178

2. backup rings (24) from balance

Can not be plate 
done without
damaging them

F301 179

installation of Seals on 3. With tool T151Z8201-102, mount the

Balance Plate two backup rings (24). Note that the
backup rings are moduled and must
therefore be correctly positioned.

Be sure to make the radius of both
backup rings face the O-ring.

F301 180

4. After installing the backup rings,

mount the O-ring (25) in between
these.

F301 181

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 TMVW Orbital Motor
Repair Instruction
Tools for Disassembly and Reassembly of TMVW Motor

Tools for Disassembly 1. Holding tool T151Z8201 - 100.

and Reassembly of
TMVW Motor

F301 183

2. Mandrel T151Z8201 - 101.

F301 184

3. Key for shaft nut with two recess

T151Z8201 - 102.

F301 185

4. Key for shaft nut with three recess

T151Z5194-101.

DSCN0557

5. T151Z8201 - 103
Pressing tool for shaft.

F301 186

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 TMVW Orbital Motor
Repair Instruction
Tools for Disassembly and Reassembly of TMVW Motor

Tools for Disassembly 6 Installation tool for back-up rings.

and Reassembly of T151Z8201 - 104/02.
TMVW Motor

F301 187

7. Holding plate T 151Z8201 - 105

(for installation on holding tool).

F301 188

8. Pressing tool. T151Z8201 - 106..

F301 189

9. Pressing tool. T151Z8201 - 107.

F301 190

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 TMVW Orbital Motor
Repair Instruction
Tools for Disassembly and Reassembly of TMVW Motor

Tools for Disassembly 10. Pressing tool

and Reassembly of T151Z8201 - 108.
TMVW Motor

F301 191

11 Holding plate
T151Z8201 - 109.

F301 192

12. Pressing tool for shaft seal

T151Z8201 - 110.

F301 193

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 TMVW Orbital Motor
Repair Instruction
Notes

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TMVW Orbital Motor
Repair Instruction
Notes

520L0573 • Rev BD • Sep 2010 27

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520L0573 • Rev BD • Sep 2010
Sauer-Danfoss is a global manufacturer and supplier of high-
quality hydraulic and electronic components. We specialize in
providing state-of-the-art technology and solutions that excel in
the harsh operating conditions of the mobile off-highway market.
Building on our extensive applications expertise, we work closely
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We help OEMs around the world speed up system development,
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Please contact the Sauer-Danfoss representative nearest you.
Local address:
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