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226 (2023) 211753

Contents lists available at ScienceDirect

Geoenergy Science and Engineering


journal homepage: www.sciencedirect.com/journal/geoenergy-science-and-engineering

Nanoparticles assisted polymer flooding: Comprehensive assessment and


empirical correlation
Khalaf G. Salem a, *, Mahmoud A. Tantawy b, Ahmed A. Gawish b, Sayed Gomaa c,
A.N. El-hoshoudy d, e, **
a
Department of Reservoir Engineering, South Valley Egyptian Petroleum Holding Company (GANOPE), Cairo, Egypt
b
Department of Petroleum Engineering, Faculty of Petroleum and Mining Engineering, Suez University, Suez 11252, Egypt
c
Mining and Petroleum Engineering Department, Faculty of Engineering, Al-Azhar University, Cairo 11837, Egypt
d
PVT Lab, Production Department, Egyptian Petroleum Research Institute, 11727, Cairo, Egypt
e
PVT Service Center, Egyptian Petroleum Research Institute, 11727, Cairo, Egypt

A R T I C L E I N F O A B S T R A C T

Keywords: Conventional Polymer flooding is considered the most promising chemical-enhanced oil recovery by reducing
NPs assisted polymer flooding water mobility, and hence increasing the sweep efficiency. However, there are certain drawbacks associated with
Polymeric nanofluid polymer flooding as the degradation of its molecular structure in severe reservoir environments. Recently, it is
Enhanced oil recovery
experimentally adopted that attachment of nanoparticles (NPs) toward polymer macromolecule may ameliorate
Statistical analysis
And artificial neural network (ANN)
the flooding performance and hence increase the oil recovery further than conventional polymer flooding. The
potential of NPs assisted polymer flooding has been extensively studied in porous media through core flooding.
The target of this work is to statistically scrutinize the previous core flooding experiments and investigate the
parameters that affect the incremental oil recovery by NPs assisted polymer flooding. To accomplish this target, a
robust investigation of the outcome of over 350 core-flood tests from the literature was gathered to investigate
the impacts of rock-oil properties, flooding conditions, polymer, and NPs characteristics on incremental oil re­
covery. Additionally, Fractional factorial design (FFD) was used to analyze core flood results and screen the
effects of reservoir rock, fluid, polymer, and NPs properties on the performance of assisted polymer flooding.
Furthermore, an empirical model was built using an Artificial neural network (ANN) to predict the incremental
oil recovery for polymeric nanofluid. The results of the investigation indicated that NPs assisted polymer flooding
with optimum concentration of both polymer and NPs may result in an incremental recovery of 18% of oil-in-
place. Furthermore, the results of FFD revealed that NPs concentration, polymer concentration, and rock
permeability are the most significant parameters of oil recovery. The results outcome showed that there is an
optimal concentration of both polymer and NPs assisted polymer. In addition, the results revealed that core-
flooded viscous oil needs a highly permeable rock to guarantee successful flooding. The coefficient of determi­
nation (R2) between the real and calculated incremental oil from the ANN model was established to be 0.953 and
0.952 with an error of 5.6 and 8.7% respectively for the training and testing approaches. Such statistical in­
vestigations and ANN approaches afford new insights and guidelines for preliminary assessment, designing, and
execution of Nanohybrid polymer upcoming projects on a field scale.

recovery or synonymously known as enhanced oil recovery (EOR)


1. Introduction techniques can be considered and utilized (Alvarado and Manrique,
2010; Lake, 1989; Muggeridge et al., 2014). Among the most mature,
Practically, it is well-established that great quantities (~60%) of effective, and successful chemical-enhanced oil recovery (CEOR)
original oil-in-place (OOIP) remain in reservoirs after both primary and methods are polymer flooding (Corredor et al., 2019d; El-hoshoudy,
secondary recovery stages (Muggeridge et al., 2014). To meet the de­ 2022; Ruiz-Cañas et al., 2020; Tavakkoli et al., 2022), which involves
mand for world energy and maximize the recovery factor (RF), tertiary the injection of polymer solution into the reservoir with a suitable

* Corresponding author.
** Corresponding author.PVT Lab, Production Department, Egyptian Petroleum Research Institute, 11727, Cairo, Egypt
E-mail address: Khalaf.SaIb@pme.suezuni.edu.eg (K.G. Salem).

https://doi.org/10.1016/j.geoen.2023.211753
Received 28 December 2022; Received in revised form 21 March 2023; Accepted 30 March 2023
Available online 5 April 2023
2949-8910/© 2023 Elsevier B.V. All rights reserved.
K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Abbreviations wt.% Weight percent


WF Waterflooding
OOIP Original oil in place CSNF crystalline starch nanofluid
RF Recovery factor F Fahrenheit
EOR Enhanced Oil Recovery XG xanthan gum
CEOR Chemical Enhanced Oil Recovery TiO2 Titanium oxide
M mobility ratio FFD Fractional factorial design
NPs Nanoparticles ANOVA Analysis of variance
IFT Interfacial tension DF Degrees of Freedom
SNP Silica Nanoparticles Seq SS The sequential sum of squares
SiO2 Silicon Oxide Adj SS The adjusted sum of squares
Wt. % weight percent Adj MS The adjusted mean of squares
C Celsius AAPE absolute average error
HPAM Hydrolyzed polyacrylamide MSE mean squared error
PAM Polyacrylamide RMSE root mean squared error
ANN Artificial neural network R2 coefficient of determination
Al2O3 Aluminum Oxide W1i Weights between the input layer and hidden layer
k permeability W2i weights between the hidden layer and output layer
mD Milli Darcy b1i biases for neurons of hidden layer
cp centipoise b2 the bias of the output layer
PV Pore volume

concentration to diminish the mobility ratio of the water-oil system (M) superior thickening efficiency at the analogous polymer concentration.
as much as possible, and hence increase the sweep efficiency (Firozjaii Additionally, silica nanoparticles were homogeneously filled into the
and Saghafi, 2020; Gbadamosi et al., 2019c; Lake, 1989; Sheng et al., polymer configuration and achieved an enhancement of polymer vis­
2015; Standnes and Skjevrak, 2014). In addition, the combination of cosity. Furthermore, they investigated the effect of high temperature on
polymer and surfactant resulted in improved oil recovery (Gbadamosi polymer behavior. Moreover, the results revealed that the viscosity of
et al., 2019c; Hakiki et al., 2015). Although polymer flooding provides polymeric nano solution caught the best temperature endurance, and its
better results, it also has certain drawbacks, especially under severe values were twice that of the traditional polymer solution. Nanjun Lai
reservoir circumstances of high temperature and salinity. The degra­ et al. (2019) synthesized an innovative nano-SiO2 polymer by free
dation and retention/adsorption of the polymer are some of the con­ radical polymerization. In addition, they observed that the viscosity of
straints affecting the performance of polymer flooding (El-hoshoudy, SiO2-nanocomposite showed extreme temperature endurance, salt
2022; Gbadamosi et al., 2022a; Gbadamosi et al., 2019c; Sheng et al., tolerance, and mechanical shear resistance when compared with hy­
2015). Some literature discusses the effect of hydrophobic monomers on drolyzed polyacrylamide. In the case of pure polymer without NPs such
the polymer structure. In this regard, El-Hoshoudy et al. (2017); Liu as HPAM, the elevated temperature can hasten the thermal degradation
et al. (2017b); and Zhu et al. (2014) stated that the introduction of amongst the polymer elements because of the one-dimensionality of the
hydrophobic groups onto the backbone of conventional polymers led to polymer structure. Similarly, Hu et al. (2017) developed hydrolyzed
an improvement in the stability of polymeric solutions. Hence, hydro­ polyacrylamide-based SiO2 NPs as a hybrid polymer EOR. They exam­
phobically associative polyacrylamide, or what is abbreviated as ined rheological characteristics at various temperatures and salinities,
HAPAM, has improved characteristics in terms of thermal stability, salt where the enclosure of silica NPs implicitly increased the polymer vis­
tolerance, and rheology modifier. However, pilot investigations have cosity in elevated environments of salinity and temperature. Addition­
shown that HAPAM has some problems in terms of injectivity and sol­ ally, the hybrid polymer solution demonstrated thermal stability
ubility (El-Hoshoudy et al., 2017; Liu et al., 2017b; Zhu et al., 2014). compared with conventional polymer. Such experimental findings
Researchers have proved that the optimal grafting of nanoparticles proved that incorporation of NPs into polymer matrix led to enhance­
(NPs) into polymer structure can guide to boost the performance of ment of polymer solution viscosity.
polymer characteristics such as rheological behavior, thermal endur­ Jie Cao et al. (2018a) prepared an amino-functionalized nano-silica
ance, and chemical resistance further than the conventional polymeric polymeric system and investigated IFT reduction using the pendant drop
material (Corredor et al., 2019d; El-hoshoudy, 2022; Gbadamosi et al., technique. They found that the NPs significantly diminish the IFT be­
2019c; Ruiz-Cañas et al., 2020). Furthermore, the synergy of nano­ tween the crude oil and polymer solution. Moreover, the results from
particles and polymer resulted in interfacial tension (IFT) reduction (Cao their experiment showed that no reduction in IFT could be obtained
et al., 2018a; Fan et al., 2021; Maurya et al., 2017; Saha et al., 2018), when the NPs concentrations exceed the critical value. The critical
wettability alteration (El-Hoshoudy et al., 2016; Hu et al., 2021; Liu concentrations of NPs were 0.1 wt% and 0.05 wt% for polymer nano
et al., 2022; Maurya et al., 2017; Saha et al., 2018), and improvement of silica and polymer amino nano silica respectively. El-hoshoudy et al.
polymer viscoelasticity (Aliabadian et al., 2020; CHEN et al., 2020; (El-Hoshoudy et al., 2016) prepared a nanocomposite polymer
Haruna et al., 2020), which led to boost the incremental oil recovery. (HPAM-SiO2) where silica was introduced through the polymer’s
Thus, the developed new class of enhanced oil recovery is referred to as backbone configuration. They investigated the effects of nanocomposite
nanoparticle-assisted polymer flooding or polymeric nanofluid (Agi concentration on IFT reduction between oil and brine at ambient tem­
et al., 2020a; Agi et al., 2020b; El-hoshoudy, 2022; Gbadamosi et al., perature. The results showed that the nanocomposite polymer can
2022b; Gbadamosi et al., 2018; Saha et al., 2018). decline the IFT to a lower value than those between the oil and brine
Most of the publications about the polymeric nanofluid solution re­ solution. IFT reduction was attributed to the presence of amphiphilic
ported viscosity modifications of the polymer solution. Liu J et al. (Liu structure which promotes intermolecular association, and the presence
et al., 2022) developed nano-hybrid polymer (polymer-SNP) through of hydrophobic groups in a polymer backbone structure, which con­
in-situ polymerization. The authors found that polymer-SNP held tributes to making aggregates or micelle to minimize their exposure to

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Fig. 1. Framework of research methodology.

recovery. The authors hypothesized that Polymer nanohybrid would


Table 1
block the small pores and increase the pressure drop to move the trapped
Effective parameters collected in the Dataset.
oil into larger pores. Moreover, Oil displacement tests of Al2O3 poly­
Type of acquired data Characteristics meric nanofluid were performed by Afeez O. Gbadamosi et al. (2019a) in
Core properties Core type, geometrics, porosity, permeability, a sandstone core at 90 ◦ C. The obtained results were compared to those
pore volume, and initial saturations. of SiO2-polymer and hydrolyzed polyacrylamide (HPAM without NPs).
Crude oil properties Oil viscosity, oil gravity HPAM, SiO2-polymer, and Al2O3-polymer achieved a cumulative oil
Flood conditions and Salinity, temperature, injection rate, and slug size
injection scheme
recovery of 54.7%, 60.81%, and 65.3% OOIP respectively. These results
Polymer and Nanoparticles Polymer type, polymer concentration, NPs type, indicated that Al2O3-polymer had an additional oil recovery of 10.6%
characteristics and NPs concentration. more than traditional HPAM. Achinta Bera et al. (2020) point out that
Results of core floods Water flood oil recovery, total recovery, and the addition of Silica NPs to Guar Gum biopolymer provided an addi­
incremental oil recovery.
tional oil recovery of 44.3% of OOIP. The maximum oil recovery for the
Nano-polymer solution was attributed to wettability alteration and
water and consequently leads to IFT reduction. improved rheological properties as well. The above overview indicates
Additionally, it was reported that the nanoparticles-assisted polymer that the performance of nanohybrid polymer flooding can yield incre­
flooding alters wettability in porous media owing to the inclusion of NPs mental oil recovery further than conventional polymer flooding.
in the polymer structure. Guangli Fan et al. (2021) investigated the Despite the extremely successful laboratory experiments for nano-
addition of nano-silica for water and polymer solutions to reduce contact polymer flooding, there is a lack of application of this new technique
angle and alter the rock wettability to water-wet. Furthermore, they on a field scale. Consequently, this research is an attempt to statistically
found that the contact angle had dramatically reduced in low concen­ investigate the findings of numerous core flood tests from the literature
trations of silica. It was observed that the optimum concentration of to acquire guidelines when planning, designing, and implementing up­
nano silica was 3000 mg/L due to no change observed in the contact coming nanohybrid polymer projects on a field scale. To the best of our
angle over this dose. Contact angles were measured by Rahul Saha et al. knowledge, the database gathered for this research is so far the most
(2018) to address wettability alteration induced by silica nanoparticles comprehensive of its kind, and it can be used to further optimization of
loaded on xanthan Gum polymer. The results demonstrated that the these polymeric nanofluids for the EOR process in porous media. This is
contact angle decreased with the increase of NPs concentration and supported by that these data include various properties of rock, oil,
wettability converted from oil-wet to strongly water-wet as well. The nanoparticles, and polymer, which represents a data bank that is useful
change in the contact angle (86.2–51.2◦ ) was not significantly observed in setting and deriving fundamentals and general rules taken into
at 0 wt% NPs whereas the highest change of contact angle (50.4–18.84◦ ) consideration when implementing a field scale for nano-polymer pro­
was observed at 0.5 wt% NPs concentration. The authors stated that the jects. The main objective of this study is to conduct a comprehensive
electrostatic repulsion influenced within the NPs was strong at greater assessment of incremental oil recovery using nanoparticles assisted
NP concentrations, causing the particles to spread along the solid surface polymer flooding based on core flooding experiments from the litera­
and lowering the contact angle. ture. More than 350 core flooding experiments from prestige published
Numerous core flood experiments on the application of polymeric articles were considered for analysis. The comprehensive assessment for
nanofluid for purpose of enhanced oil recovery have appeared to be nanoparticles-assisted polymer flooding was performed using statistical
feasible in harsh reservoir conditions. Jie Cao et al. (Cao et al., 2019) approaches such as main effect plots, analysis of variance (ANOVA), and
performed core flooding with polymer-nano silica in artificial cores. The fractional factorial design (FFD). Furthermore, an empirical correlation
hybrid polymer exhibited around 17% of OOIP as incremental recovery for the incremental recovery factor of polymeric nanofluid-EOR using
after a water flood. The authors stated that the performance of the ANN based on the gathered results of core flooding was also developed.
nano-silica/polymer solution could be attributed to the improved
rheological properties and the interfacial activity of nano-silica as well. 2. 2-Materials and methods
Ponnapati et al. (Ponnapati et al., 2011) performed displacement tests
with polymer-nano silica in sandstone. The Polymer nanohybrid could This paper aims at investigating and analyzing the results of the
improve the oil recovery and yield around 8% of OOIP as incremental previously published core flood experiments (more than 350 core flood

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Fig. 2. (a) Histogram of pore volumes of cores from the literature; (b) Histogram of porosities of cores from the literature (c) Histogram permeability of cores from
the literature. (d) Histogram oil saturation of cores from the literature.

tests) for NPs assisted polymer flooding. Consequently, the findings of relationships between incremental/additional oil recovery versus rock-
the present research are dependable. The objective is to shed light on the fluid properties, polymer, and NPs were established using a scatter
impact of numerous factors (oil, rock properties, flooding conditions, plot and main effects plot. Moreover, factorial screening was imple­
polymer, and NPs characteristics) on incremental oil recovery. Addi­ mented to ascertain the most effective oil recovery parameters for
tionally, statistical analysis using screening factorial design was assisted polymer flooding using Pareto chart, normal, and half-normal
accomplished to detect the highest meaningful parameters that had a plots. Finally, the artificial neural network (ANN) was utilized to
great impact on the incremental oil recovery of polymeric nanofluid. calculate the incremental RF after secondary recovery for polymeric
Fig. 1 shows a methodology approach pursued in this research. Firstly, nanofluid.
the available data and results of published experimental tests were
compiled and revised. Furthermore, the database was visualized and 2.1. Data gathering
described using histograms, including all rock, fluid, polymer, and NPs
characteristics together with the results of these displacement tests. In Datasets were compiled from the core flood experiments of
addition, the results of the gathered data were investigated, and Nanoparticle-assisted polymer flooding published in the literature. This

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Fig. 3. (a) Histogram of oil viscosity from the literature. (b) Histogram oil gravity from the literature.

Fig. 4. (a) Histogram of brine concentration from the literature. (b) Histogram of slug size from the literature; (c) Histogram of flooding temperature from the
literature. (d) Histogram of injection rate from the literature.

work gathered data from 60 publications with more than 350 experi­ 2017; Cheraghian and Khalilinezhad, 2015; Corredor et al., 2019a;
ments conducted in laboratory core flooding/displacement tests in Corredor et al., 2019b; Corredor et al., 2019c; Corredor et al., 2021;
sandstone and carbonate cores that used Nanoparticles assisted polymer El-Hoshoudy et al., 2016; El-hoshoudy et al., 2019; Elhaei et al., 2021;
flooding. (Abdullahi et al., 2019; Agi et al., 2020a; Agi et al., 2019; Agi Elkady, 2016; Fan et al., 2021; Gbadamosi et al., 2022b; Gbadamosi
et al., 2020b; Akbar et al., 2021; Akbar et al., 2020; Ali et al., 2019; Ali et al., 2019a; Gbadamosi et al., 2019b; Hamdi et al., 2022; Hamdi et al.,
et al., 2021; Aliabadian et al., 2020; Bera et al., 2020; Cao et al., 2019; 2020; Haruna et al., 2020; Helmi et al., 2020; Hu et al., 2018; Hu et al.,
Cao et al., 2018a; Cao et al., 2018b; CHEN et al., 2020; Cheng et al., 2019; Hu et al., 2021; Hu et al., 2017; Izadi et al., 2019; Keykhosravi

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Fig. 5. (a)Distribution of polymer used in core floods of nanoparticles assisted polymer flooding. (b) Distribution of nanoparticles used in core floods of Nano­
particles assisted polymer flooding.

Fig. 6. (a) Histogram of polymer concentration from the literature. (b) Histogram of NPs size from the literature; (c) Histogram of NPs concentration from
the literature.

et al., 2021; Kumar et al., 2020; Lai et al., 2019; Lai et al., 2016; Liu flood conditions such as temperature, slug size, injection rate, salinity
et al., 2022; Liu et al., 2017a; Liu et al., 2017b; Long et al., 2019a; Long concentration, polymer concentration, and nanoparticle concentration.
et al., 2019b; Maghzi et al., 2014; Maghzi et al., 2013; Maghzi et al., The brief of the collected data, incorporating the core properties, oil
2011; Orodu et al., 2019; Orodu et al., 2018; Ponnapati et al., 2011; Pu properties, injection scheme, polymer, NPs, and results of core floods, is
et al., 2015; Rezaei et al., 2016; Rueda et al., 2020; Saha et al., 2018; presented in Table 1. Additionally, Appendix A (Table A1) describes the
Soliman et al., 2020; Sowunmi et al., 2022; Zahiri et al., 2022; Zheng gathered data of the core flooding experiments from the published
et al., 2017; Zhu et al., 2014). Numerous parameters were introduced in articles.
the literature as parameters affecting the performance of Nanoparticle
assisted polymer flooding. The core flood experiments had a diverse
range of core and fluid properties in addition to various parameters of

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Fig. 7. (a) Histogram of incremental oil recovery from the literature. (b) Histogram of total oil recovery from the literature.

Table 2
Statistical evaluation of the datasets used in this research work.
Variable Unit Mean StDev Minimum Median Maximum Skewness Kurtosis

Permeability mD 867 1523.9 0.2 251.7 8266 2.64 6.95


oil viscosity cp 250.5 558.1 2 15.2 2400 2.66 6.64
Salinity ppm 28,380 21,823 500 22,000 138,000 1.62 3.8
Slug size PV 1.7684 1.689 0.2 1 7.2 1.35 0.76
flooding temperature. C 54.28 28.56 25 50 120 0.53 − 1
polymer concentration ppm 1569.3 1635.1 0 1000 5000 0.85 − 0.38
NPs concentration wt.% 0.4485 0.9613 0 0.1 5 3.03 9.04
Incremental oil recovery % Of OOIP 17.218 12.55 2.35 12.25 64.9 1.09 0.39

Fig. 8. (a) Scatterplot of incremental oil recovery vs permeability. (b) Main effect plot of permeability on incremental oil recovery.

3. Results & discussion artificial cores. Few tests (13%) were conducted using micromodel,
while even fewer were conducted on carbonate cores (4%). In this work,
3.1. Rock and fluid properties Histograms were employed to display the dataset graphically and to
describe the sampling distribution of the dataset. Additionally, the his­
Different core models were stated in the literature aimed at con­ togram demonstrates the frequency of the dataset on the y-axis and the
ducting core flooding experiments of nanoparticles-assisted polymer variables being measured on the x-axis. Fig. 2a, b, c, and d show the
flooding. These core models were sand pack and artificial cores, sand­ histograms of the core properties (pore volume, porosity, permeability,
stone cores, carbonate cores, and glass micromodel. Most of the models and oil saturation). The datasets cover a range of porosity from 6 up to
were conducted using sandstone cores (138 experiments) and sand 44% but most of the data points fall between 15 and 35%. The sand pack
packs model (127 experiments) while few experiments were conducted and artificial cores had high values of porosity. Furthermore, the
using carbonate cores (13 experiments). Around 43% of the tests were permeability data had a wide range of values. The highest permeability
conducted in the sandstone cores including Berea, outcrops, and recorded in the literature was 8266 mD for the sand pack model,
Reservoir cores. 40% of the tests were conducted in sand packs and whereas the lowest permeability recorded in the literature was 0.2 mD

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for carbonate rock. All cores flooded with heavy oil had permeability experiments were conducted with high concentrations, the majority of
values almost above 1000 mD. The majority dataset of pore volume falls core floods employed NP concentrations less than 0.5 wt%. Additionally,
between 5 and 50 cc. All datasets for initial oil saturation above 50% and most of the experiments utilized NPs size below 50 nm as shown in
the most frequent data was 80%. Fig. 3 a and b display oil viscosity and Fig. 6c. One of the core flood objectives of experiments with nano-
oil gravity that have been reported in the literature. The maximum oil polymer is to ascertain their potential results and appraise their tech­
viscosity recorded in the dataset was 2400 cp, while the minimum vis­ nical feasibility. Fig. 7a and b depict the histograms of the incremental
cosity was 2 cp. This indicates that the tested core floods were conducted oil recovery over water flooding (WF) and total oil recovery from the
with light, medium, and heavy oil as this notice endorsed by data of oil reported studies. Based on the gathered data, the average oil recovery
gravity which ranged from 12 to 42 API. after water flooding (WF) was 43%, while the mean incremental/addi­
tional oil recovery was 18%.
3.2. Flooding condition data
3.4. Data selection/inclusion for investigation
Fig. 4a shows brine/salinity concentration; most values varied from
0 ppm to 138,000 ppm. Some studies used deionized water in which the The selection criteria for the inclusion of the gathered data into the
salinity was zero. The chemical slug size by pore volume (PV) from the proposed investigation were based on two aspects. The first was that the
previous studies is shown in Fig. 4b. Notably, the lowest and highest slug selected parameter should be depicted and offered in most of the gathered
sizes were 0.1 PV and 7 PV. The most frequent value for the injection core flood experiments. The second involves the significance of the pa­
volume was 0.5 pore volume. Generally, most of the previous in­ rameters on the incremental oil recovery from a reservoir engineering
vestigations ceased the injection when the water cut reached 99%). perspective. For instance, Porosity was excluded because most porosity
Fig. 4c summarizes the distributions of injection flow rate where the values of core floods were in the same ranges. Additionally, the initial oil
most frequent values ranged from 0.1 to 0.5 mL/min. However, the saturation was excluded as this factor doesn’t affect the tertiary recovery
highest value was 3 mL/min, and most literature recorded low values for with the same degree of residual oil saturation. If the gathered data bank
injection flow rate. Fig. 4d depicts that the flooding experiments of had large datasets of residual oil saturation, it would be a significant
Nanohybrid polymer were conducted at different values of temperature. parameter in the assessment of incremental oil recovery from polymeric
The temperature values ranged from ambient temperature to the highest nanofluid. Furthermore, it’s well known that the polymer’s viscosity is
value of 120 ◦ C. changed or degraded over time during the injection. In all core floods of
polymer flooding, polymer concentration is considered a key input
3.3. Polymer and NPs characteristics parameter in all experiments, as stated in the literature. So, we prefer to
analyze the most accurate and reported parameter, which is taken into
Both synthetic polymers (such as HPAM and PAM) and biopolymers consideration through any core flooding experiments of polymer. Hence,
(Such as Xanthan, Guar Gum, and Arabic Gum) were investigated in core for these reasons, we selected seven parameters for evaluation and exam­
flooding of nanoparticles-assisted polymer flooding as depicted in ined their impact on incremental oil recovery in the following sections.
Fig. 5a. HPAM/PAM and Xanthan gum were the most frequently tested To capture a descriptive evaluation of the collected data, the statis­
during the experiments as shown in Fig. 5a. The molecular weight for tical parameters for the gathered data that encompass mean, minimum,
these tested polymers varied from 1 to 25 million Dalton as reported in maximum, standard deviation, and skewness were presented in Table 2.
the literature. Moreover, numerous nanoparticles were tested such as Such statistical parameters offer a good understanding of the data
silicon oxide, aluminum oxide, titanium oxide, and graphene oxide. distribution.
Silicon oxide and aluminum oxide were the most frequently investigated
for the lab investigations as depicted in Fig. 5b. The most significant 3.5. Factors affecting the incremental oil recovery of NPs assisted polymer
parameters for nanofluid polymeric flooding are polymer and nano­ flooding
particle concentration. Fig. 6a shows the polymer concentration re­
ported in the literature. The polymer concentration is in the range of Different single parameters of the gathered data (such as perme­
500–3000 ppm. The nanoparticles concentration is considered a key ability, oil viscosity, salinity, slug size, temperature, polymer concen­
parameter for the incremental oil recovery induced by polymeric tration, and NPs concentration) were individually investigated using the
nanofluids. Fig. 6b illustrates the histogram of NPs concentrations from main effect and scatter plots to study their impact on the incremental oil
the reported studies. The data revealed that even though a few recovery by polymeric nanofluid flooding.

Fig. 9. (a) Scatterplot of incremental oil recovery vs slug size. (b) Main effect plot of slug size on incremental oil recovery.

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Fig. 10. (a) Scatterplot of incremental oil recovery vs salinity. (b) Main effect plot of salinity on incremental oil recovery.

Fig. 11. (a) Scatterplot of incremental oil recovery vs salinity. (b) Main effect plot of salinity on incremental oil recovery.

Fig. 12. (a) Scatterplot of incremental oil recovery vs polymer concentration. (b) Main effect plot of polymer concentration on incremental oil recovery.

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

3.5.1. Effect of permeability recovery at a flooding temperature of 40 ◦ C. The scatter plot of incre­
Fig. 8-a illustrates a cross plot of permeability (MD) vs the incre­ mental oil recovery versus slug size depicted most of the slug size data
mental oil recovery after waterflooding for all the tests performed. As had a low trend ranging from 0.5 to 3 PV with a broad range of oil re­
shown in the scatterplot, the permeability had a broad range of values covery as shown in Fig. 9a. Generally, as depicted in Fig. 9b, the slug size
due to flooding different types of cores and fluids. It is shown that there had fair significance on the incremental recovery because most experi­
are two clusters of datasets: low and high values of cores permeability. ments tested with moderate slug size due to experimental and economic
As an illustration, core floods in the case of heavy oil needed high aspects.
permeable rock to guarantee successful flooding. consequently, perme­
ability values over 1000 md (Darcy level) are necessary criteria to attain 3.5.3. Effect of the salinity
high incremental oil recovery in case of high viscous oil flooding (Cor­ From the gathered data, the efficacy of polymeric nanofluid was
redor et al., 2019b, 2019c). Furthermore, Permeability has a significant examined at numerous values of salinity from zero to 140,000 ppm as
effect on incremental recovery as seen in Fig. 8a and b. It was observed revealed in Fig. 10a. Generally, the water salinity and divalent cations
that several successful core flood tests have been performed in low can negatively affect the polymer performance in the reservoir. Never­
permeability reservoirs (Akbar et al., 2021; Lai et al., 2019; Long et al., theless, the synergistic power of the polymer and NPs as a Nanohybrid
2019a, 2019b). From the gathered datasets, Polymeric nanofluid had the polymer diminishes the inverse impact of salt on the rheological prop­
prospective to perform in both low and high-permeability media. erties of the polymer, and hence on incremental oil recovery (Hamdi
It should be highlighted that injection of a high-ranking molecular et al., 2022; Haruna et al., 2020; Izadi et al., 2019; Zhu et al., 2014).
weight polymer in low permeable rock/reservoirs leads to minimal in­ Furthermore, the higher incremental oil recovery for nanocomposite
cremental oil recovery due to mechanical trapping of the polymer, and polymer flooding in elevated salinity and temperature could be
accordingly the high amount of retention. Nevertheless, nanoparticles endorsed by the viscosity improvement of the nanohybrid polymer
are microscopic/tiny particles that can pass easily across minuscule contrasted to pure polymer, and its potential to behave in harsh condi­
pores. Consequently, a nanoparticle-assisted polymer solution retains tions without missing much of its viscosity. Ali maghzi et al. (Maghzi
less in porous media than a conventional polymer. This enhancement led et al., 2014) observed at the analogous salinity conditions, the recovery
to improved polymer performance and better oil recovery in low factor with a nano-polymer solution is almost 10% higher than that of
permeability cores almost 10 md as reported by Reza Elhaei et al. pure polymer. It should be highlighted that when saline is launched in a
(2021). Overall, the main effect plot (Fig. 8b) shows that incremental oil pure polymer, the ionic charge of the polymer (– CO–O− ) will be
recovery increases with an increase in permeability values. neutralized by the cationic charge and consequently electrostatic re­
pulsions of polymer will be reduced. On the contrary in polymer mixed
3.5.2. Effect of the injected/slug size with NPs, an additional positive charge will be created due to the
Determination of optimum injected/slug size is a critical factor to presence of NPs and thus endorse electrostatic repulsion among the
make polymeric nanofluid more economically profitable and technically polymer classes. Maje Alhaji Haruna et al. (2020) conducted six exper­
feasible. Typically, from a practical point of view, One PV of injected iments to study the effect of the addition of NPs for polymer flooding on
polymer is frequently thought to recover incremental/additional oil incremental oil recovery at harsh conditions of salinity. Two different
over waterflooding (Bera et al., 2020). However, in laboratory experi­ displacing fluids were used, one was API brine with a salinity of almost
ments, the injection continued to recover more oil and achieve a water 100,000 ppm and the second was formation brine with a salinity of
cut near 99%. E. Helmi et al. (2020) investigated different slug sizes of almost 138,000 ppm. Initially, the first 3 series of experiments were
nanocomposite polymer using a sand pack model (0.2, 0.4, 0.6, and 0.8 done manipulating API brine exhibited incremental oil recovery at
PV) with constant values for nanocomposite concentration, salinity, and 4.30%, 7.61%, and 11.28% for pure polymer, SiO2-polymer, and
flooding temperature, which were 2000 ppm, 30,000 ppm, and 40 ◦ C, modified SiO2-polymer respectively. Additionally, the second 3 sets of
respectively. The authors observed that the oil recovery was higher with experiments were conducted using formation brine exhibited incre­
the large slug size of the nanocomposite polymer than with the small mental oil recovery at 3.56%, 5.23%, and 10.79% for pure polymer,
nanocomposite polymer. The cumulative oil recovery was 79.2, 88.5, SiO2-polymer, and modified SiO2-polymer respectively. Such results
92.7 and 96.7% for 0.2, 0.4, 0.6, and 0.8 PV slug sizes respectively. indicate that the nanohybrid polymer shows greater performance at
Additionally, their study showed that the ideal size of the nano polymer harsh salinity conditions. Overall, from the main effect plot (Fig. 10b),
slug was 40% of pore volume, which achieved 88.5% as ultimate oil minimal incremental oil recovery (below the mean values) was observed

Fig. 13. (a) Scatterplot of incremental oil recovery vs polymer concentration. (b) Main effect plot of polymer concentration on incremental oil recovery.

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Fig. 14. (a) Scatterplot of incremental oil recovery vs NPs concentration. (b) Main effect plot of NPs concentration on incremental oil recovery.

at severe salinity conditions. flooding tests were performed by Augustine Agi et al. (2020b) to
simulate polymeric nanofluid flooding the Sarawak oil field at a harsh
3.5.4. Effect of the temperature temperature condition of 120 ◦ C. Incremental oil recovery was recorded
The efficacy of polymeric nanofluid was investigated at different as 13%, 17%, and 23% for SiO2 polymeric nanofluid, Al2O3 polymeric
values of reservoir temperature in the literature. Based on the gathered nanofluid, and crystalline starch nanofluid (CSNF) respectively. In
dataset, the maximum temperature of nano-polymer flooded oil reser­ comparison to SiO2PNF and Al2O3PNF, the microscopic image of the
voirs was 120 ◦ C (Agi et al., 2020b). As shown in Fig. 11a, the data emulsion formed reveals the long-term stability of the emulsion and
dispersion was triggered by the discrepancy in the performance from confirms the potential of CSNF to tolerate high-temperature degrada­
various core flood temperatures from ambient conditions to 120 ◦ C. E. tion. According to the findings, the CSNF could be a good alternative to
Helmi et al. (2020) studied the impact of temperature on the perfor­ conventional polymer flooding. Overall, as shown from the main effect
mance of nanocomposite polymer flooding. In their study, they inves­ plot Fig. 11b, significant incremental oil recovery was detected at
tigated different flooding temperatures of 40, 60, 80, 90, and 100 ◦ C moderate temperatures while a minimal incremental oil recovery
with constant values for slug size, nanocomposite concentration, and (below the mean value) was observed at high-temperature conditions.
salinity concentration, which were 40% PV, 2000 ppm, and 30,000 ppm,
respectively. They found that increasing the flooding temperature 3.5.5. Effect of polymer concentration
resulted in a reduction of the ultimate oil recovery using nanocomposite Typically, a high concentration of polymer is considered necessary to
polymer flooding. Additionally, they observed that nanocomposite reach the preferred viscosity of the displacing fluid (Bera et al., 2020). In
polymer endured temperatures up to 90 ◦ C (194 ◦ F), and no incremental addition, a higher value of polymer viscosity can be attained by esca­
oil recovery was recorded after this temperature due to the occurrence of lating either the molecular weight or polymer concentration (Saboor­
thermal degradation for nanocomposite polymer. Additionally, core ian-Jooybari et al., 2016). Fig. 12a shows the incremental oil recovery

Fig. 15. Pareto chart for results of all datasets of polymeric nanofluid.

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Fig. 16. Pareto chart for results of polymeric nanofluid flooded heavy oil.

Fig. 17. Pareto chart for results of polymeric nanofluid flooded light oil.

vs. the polymer concentration. Overall, it was indicated that higher in­
Table 3
cremental oil recovery was achieved as polymer concentration
ANOVA analysis for all datasets of polymeric nanofluid (First Scenario).
increased. Both synthetic polymers and natural polymers were utilized
in core flood tests of polymeric nanofluid. The utilized polymer con­ Variable DOF Adj. SS Adj. MS F P
Value Value
centration depends on its type. It should be highlighted that in the case
of biopolymers, a polymer that has superior concentration is utilized in Model 7 19700.6 2814.37 25.46 0
Permeability, md 1 2390 2390.04 21.62 0
experiments compared to a synthetic polymer such as polyacrylamide
oil viscosity, cp 1 0.1 0.12 0 0.974
and its derivative. The interpretation for that is biopolymers generally salinity, ppm 1 71 70.97 0.64 0.424
have low molecular weight, and it is a well-established fact that the slug size, PV 1 353.4 353.4 3.2 0.075
viscosity of polymer boosts with the augmentation of its molecular flooding temperature, C 1 5.8 5.76 0.05 0.82
weight and vice versa. Commonly, it was reported that the molecular polymer concentration, 1 554.2 554.16 5.01 0.026
ppm
weight of xanthan gum and PAM/HPAM were 2 M Da and 9–25 M Da. NPs concentration, wt.% 1 3834.1 3834.11 34.69 0
Hence, a higher concentration is required in case of slight molecular
weight to attain the desired viscosity of the polymer. In the case of
medium and high permeability conditions, a polymer that shoulders

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Table 4 2021). Ali Maghzi et al. (2014) stated that the viscosity of the polymeric
ANOVA analysis for polymeric nanofluid flooded heavy oil (Second Scenario). nanofluid was boosted by increasing the NPs concentration. The authors
Variable DOF Adj. SS Adj. MS F Value P Value explained that the phenomenon was assigned to the formation of
ion-dipole interaction between the cations and NPs. Results of core
Model 7 4905.6 700.8 7.23 0
Permeability, md 1 1389 1389 14.34 0 flooding conducted by Afeez Gbadamosi et al. (2022b) demonstrated
oil viscosity, cp 1 139.9 139.87 1.44 0.233 that the polymeric nanofluids of Al2O3-xanthan gum, TiO2- xanthan
salinity, ppm 1 665.4 665.38 6.87 0.011 gum, and SiO2- xanthan gum had incremental oil recovery up to 28.4%
slug size, PV 1 44 43.97 0.45 0.502 OOIP after WF. In addition, they observed that usage of metal oxide
flooding temperature 1 3.7 3.69 0.04 0.846
polymer concentration, 1 3.5 3.53 0.04 0.849
polymer nanofluids (TiO2-XG, and Al2O3-XG) exhibited higher re­
ppm coveries than SiO2-XG. On contrary, Yanqiu Hu et al. (2021) stated that
NPs concentration, wt.% 1 1613.9 1613.91 16.66 0 SiO2 –polymer flooding delivered improved oil recovery than
Al2O3–polymer. Concerning the existence of SiO2 nanoparticles, IFT for
oil-water and oil-polymer was decreased by increasing the NPs con­
Table 5 centration Nevertheless, after 0.2 wt% of NPs concentration, there was
ANOVA analysis for polymeric nanofluid flooded light oil (Third Scenario). no considerable alteration in contact angle. Thus, it’s noticeable that
Variable DOF Adj. SS Adj. MS F Value P Value
laboratory tests for each particular reservoir are essential to establish the
optimal NPs concentration before the execution of polymeric nanofluid
Model 7 3699.2 528.46 5.44 0
in the field scale. Overall, the main effect plot (Fig. 14b) shows the in­
Permeability, md 1 1643.2 1643.15 16.92 0
oil viscosity, cp 1 126.3 126.35 1.3 0.256 cremental oil recovery significantly improves with an increase in NPs
salinity, ppm 1 87.7 87.67 0.9 0.343 concentration.
slug size, PV 1 93.3 93.33 0.96 0.328
flooding temperature, C 1 2.1 2.12 0.02 0.883 3.5.8. Effect of heterogeneity
polymer concentration, 1 117.4 117.42 1.21 0.273
ppm
Although the effect of heterogeneity is a crucial factor for oil
NPs concentration, wt.% 1 256.9 256.86 2.65 0.106 exploitation, unfortunately not represented numerically in core flooding
experiments. Thus, this assessment has some constraints in terms of data
gathering due to a lack of some data such as heterogeneity. Hence, a
lower polymer concentration but ends up with high displacement effi­ larger dataset in terms of heterogeneity input parameters would result in
ciency will be more beneficial as a hyperbranched polymer synthesized a more precise assessment of incremental oil recovery of nanoparticle-
by Liu et al., 2017a, 2017b. It was clear from the main effect plot assisted polymer flooding. Indubitably, heterogeneity is a crucial fac­
(Fig. 12b) that the oil recovery is positively influenced by the increase in tor in oil recovery through a reservoir. It is a measure of the permeability
polymer concentration. variation in the layered reservoirs or cores. However, lab-core flooding
represents or simulates one layer or one dimension, and accordingly,
3.5.6. Effect of oil viscosity one value for permeability is assumed. Thus, there were no available
Although most displacement tests were performed using light oil, data about the heterogeneity parameter (permeability variation) in the
several successful experiments flooded successfully using heavy oil core flooding, and it was not considered in experiments (in the litera­
(Aliabadian et al., 2020; Corredor et al., 2019a, 2019b, 2021; Maghzi ture). In a core flood lab-scale investigation, heterogeneity could be
et al., 2011, 2013, 2014; Saha et al., 2018). In other words, Core floods taken into consideration in one case if the investigator injects polymer or
of polymeric nanofluid were successfully tested in low, medium, and fluid in multiple parallel cores (2 or 3 cores) at the same time, and this
heavy oil reservoirs. For a long period, Polymer injection was once case is rarely reported in lab investigations of core flooding (Long et al.,
thought to be an ineffective EOR method for heavy oils (Saboor­ 2019b). In general, the heterogeneity parameter is evaluated through
ian-Jooybari et al., 2016). However, successful projects in the field have numerical simulation in layered reservoirs. This is generally done by
opened up possibilities for the use of polymer injection in heavy oil. At generating permeability distributions in the i, j, and k directions and
the field scale, the common cases were reported in Seal fields and populating them into the simulation grids. Additionally, the heteroge­
Pelican Lake with oil viscosities of 5000 and 5400 cp, respectively neity parameter is commonly represented through numerical simulation
(Saboorian-Jooybari et al., 2016; Sheng et al., 2015). As shown in Fig. 13 using the Dykstra-Parsons coefficient.
a, the highest oil viscosity reported in core flood tests of polymeric
nanofluid was 2400. Additionally, the data dispersion was likely caused 4. Fractional factorial design and analysis of variance
by the discrepancy in oil viscosities from different core flood tests
(Fig. 13 a). As shown from the effect plot (Fig. 13b), The results reveal It was clear from previous discussions that different factors influence
that higher incremental oil recovery was in the case of viscous oil. the performance of polymeric nanofluid EOR. Consequently, fractional
Factually, this phenomenon is attributed to the recovery factor after WF factorial design (FFD) was applied to screen the highest significant
being relatively low (~10% of OOIP) due to the unfavorable-mobility factors of the previous experimental design. Minitab software was
ratio, which causes viscous fingering and low sweep efficiency (Ali employed to apply these statistical assessments (Minitab, 2020). In
et al., 2019). general, one of the significant statistical tools for examining the impact
of numerous controllable elements on interest response is the fractional
3.5.7. Effect of the NPs concentration and NPs type factorial design (FFD) (Bengar et al., 2017; Snosy et al., 2020, 2021).
The concentration and type of NPs in nano polymeric fluids are Moreover, FFD is a widely used approach for experimental design to
significant factors, and they will directly affect the flooding performance improve and streamline lab investigations.
and hence the oil recovery. From the scatter plot (Fig. 14a), the most The Plackett-Burman design was selected to screen the important
reported concentrations were 0.05–3 wt%. In some experiments, the parameters of core flood experiments that affect incremental oil recov­
scholars aimed at establishing the optimum concentration of NPs and ery concerning their main effects neither than interaction effects.
their advantage on IFT reduction and wettability modification as well Furthermore, the results of FFD are shown in the Pareto figure. The
(Hu et al., 2021). The reported results reveal that the oil recovery im­ Pareto chart displays the effects of the factors from the greatest impact to
proves with an increase of NPs concentration up to the optimum limit. the lowest impact using horizontal bars. In addition, a reference line is
Nevertheless, it was observed that NPs concentrations greater than 3 wt plotted on the Pareto chart to indicate which effects are statistically
% might result in a decrease in reservoir permeability (Eltoum et al., significant.

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Table 6
Statistical analysis of the data employed for ANN training and testing processes.
Variable Mean St. Dev. Minimum Maximum

Training testing training testing training testing training testing

permeability, md 1236.43 1238.27 1992.22 1925.23 0.68 0.84 8266 6660


oil viscosity, cp 366.07 353.86 725.72 718.27 2 2 2400 2400
salinity, PPM 21797.04 22858.20 15813.02 20844.16 500 1000 138,000 138,000
Slug size, PV 1.41 1.10 1.49 0.96 0.25 0.2 7.6 5
flooding temperature, C 46.45 46.12 25.40 23.67 25 25 120 120
polymer concentration, PPM 2635.98 3654.88 5133.17 7644.56 0 0 50,000 50,000
NPs concentration, wt.% 0.46 0.48 0.88 0.93 0 0 5 5
Incremental oil recovery, % OOIP 17.65 19.52 13.61 15.05 0 1.6 50.2 64.9

Fig. 18. Architecture of the ANN model.

In the present study, the analysis was performed using rock perme­ displays the Pareto chart generated by FFD for the results of polymeric
ability, oil viscosity, salinity, slug size, flooding temperature, polymer nanofluid flooded light oil. On the Pareto graph, the factors that
concentration, and NPs concentration. Considering there was a signifi­ outperform the reference line are statistically significant. Thus, it is
cant discrepancy between the results of cores flooded with heavy oil and obvious that NPs and rock permeability were found the most dominant
cores flooded with light oil. Accordingly, the statistical analysis was parameters in the oil recovery of polymeric nanofluid. The statistical
performed via three scenarios. The first analysis was accomplished using analysis using FFD is matched with the aforementioned discussion.
all the gathered data flooding heavy and light oil. The second analysis Furthermore, rock permeability outperformed the reference line in all
was performed only using data flooding heavy oil, while the third three analyses. Results of FFD indicate that the NPs concentration,
analysis was performed using only data flooding light oil. Fig. 15 dis­ polymer concentration, and reservoir permeability were the most sig­
plays the Pareto chart generated by FFD for the results of core floods of nificant parameters and assessment efforts should therefore be concen­
polymeric nanofluid. NPs concentration, reservoir permeability, and trated on these parameters.
polymer concentration are found to have the most significant on the The analysis of variance (ANOVA) as shown in Tables 3–5 was used
performance of incremental oil recovery. Fig. 16 depicts the FFD output/ to acquire the quantitative interpretation for the investigated parame­
Pareto chart for the results of polymeric nanofluid flooded heavy oil. ters affecting incremental oil recovery of polymeric nanofluid. As shown
NPs and rock permeability were found to have the most dominant per­ in the first scenario (all gathered data), rock permeability, polymer
formance in incremental oil recovery for polymeric nanofluids. Fig. 17 concentration, and NPs concentration give a significant impact on

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Table 7 Table 8
Summary of the different parameters employed to build the ANN model (Jetter, Evaluation summary of the proposed ANN model.
2014). Type of data R2 AAPE, % MSE RMSE
parameter Options/ranges Optimized
Training 0.953 5.6 8.55 2.92
parameters
Testing 0.952 8.7 10.5 3.24
Neurons of input layer Based on inputs 7
Neurons of the output Based on outputs 1
layer incremental oil recovery based on the P- the value of less than 0.05.
Hidden-layers Number 1 Furthermore, the rock permeability exhibits the highest F- value (21.62)
Neurons of hidden layer 1–40 30
which implies the strong influence of the parameter compared with
The transfer function of 1. TAN HYP LOGISTIC
the hidden layer 2. LOGISTIC other parameters. For the second scenario (cores flooded heavy oil), rock
3. IDENTICAL permeability and NPs concentration give significant results to incre­
4. BINARY mental oil recovery based on the P- value less than 0.05 and the F- values
5. IDENTICAL 0 TO 1 of 14.34 and 2.65 respectively. For the third scenario (cores flooded
learning algorithms 1. Std. BP (No Loopback RPROP (Full
support) Loopback support)
light oil), rock permeability was the alone parameter that had a P- value
2. BP (Full Loopback support) less than 0.05 and the greatest F-value (16.92) which also reflects its
3. Std. BP with Momentum significance on oil recovery.
(No Loopback support) To sum up, the interpretation of the ANOVA was consistent with the
4. BP with Momentum (Full
FFD analysis. As attested by the results of FFD and the analysis of
Loopback support)
5. RPROP (Full Loopback variance (ANOVA), rock permeability, NP concentration, and polymer
support) concentration should be considered highly important when planning
6. cascade Correlation and designing polymer nanohybrid projects at both the core and field
scales.

Fig. 19. Actual vs predicted incremental RF of polymeric nanofluid using ANN model for training data sets.

Fig. 20. Actual vs predicted incremental RF of polymeric nanofluid using ANN model for testing data sets.

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Fig. 21. The actual, and ANN-based incremental oil recovery of polymeric nanofluid for the training dataset.

Fig. 22. The actual, and ANN-based incremental RF of polymeric nanofluid for the testing dataset.

5. Machine learning 2022a; Gomaa et al., 2022b; Gouda et al., 2021; Hassan et al., 2019;
Ibrahim et al., 2022; Kalam et al., 2021; Salem et al., 2018). Generally,
Machine learning applications have gained a lot of attention in the The ANN topology is made up of three layers: input, hidden, and output
oil industry because of their accuracy. Different machine learning al­ respectively as well as each layer consists of neurons. The input layer
gorithms were used, such as the adaptive neuro-fuzzy inference system receives the data, sends it to the hidden layer for processing, and then
(ANFIS) (Ibrahim et al., 2022; Shayan Nasr et al., 2021), random forest sends it to the output layer. The layers consist of neurons (nodes) that
(Hakiki and Arifurrahman, 2023) and artificial neural network (ANN) handle all the data processing, controlled by a transfer function. In
(Gomaa et al., 2022a; Salem et al., 2018). It should be highlighted that addition, feed-forward neural networks are regarded as the most
the prediction performance of machine learning algorithms differs from prominent network topology due to the convenience of numerous
one specific case to another. In this regard, different types of machine training algorithms, flexible design, and proper description. Further­
learning were employed by Hakiki and Arifurrahman (2023) to predict more, the biases and weights of neurons ought to be released from the
polymer gelation time. Their results reported that random forest ma­ ANN model to develop an empirical equation for the prediction of in­
chine learning performed better in comparison to the artificial neural cremental oil recovery. The most significant input parameters affecting
network (ANN), K nearest neighbor (KNN), and convolutional neural the incremental recovery were selected. ANN was employed in the core
network (CNN). Furthermore, Ali et al. (2022) utilized four machine flood dataset to predict the incremental oil recovery of Nanoparticle
learning algorithms to predict the saturation pressure of reservoir fluids: assisted polymer flooding using the MemBrain neural network simulator
Gradient Boosting Machine (LGBM), K-Nearest Neighbor (KNN), Sup­ (Jetter, 2014). In this respect, the database was gathered from the pre­
port vector machine (SVM), and artificial neural network (ANN). Their vious core flood experiments. The compiled datasets included 329 data
results stated that LGBM and ANN were the highest predictive efficiency. points for permeability, oil viscosity, slug/injected size, polymer con­
Overall, as one of the most efficient and widely accepted machine centration, the salinity of media, NPs concentration in addition to in­
learning techniques, ANN was utilized in the present study to predict the cremental oil recovery. Before the model construction, the assembled
incremental oil recovery of polymeric nanofluid. data was split into the training process (75% of points) and the testing
process (25% of points). The training data was employed in the devel­
opment stage of the model, while the testing data was considered to
5.1. Development of artificial neural network
verify and assess the reliability/consistency of the model. Table 6 shows
some simple statistics evaluated for the data employed in ANN training
In the context of simplifying the artificial neural network (ANN),
and testing processes. To achieve the optimal model, numerous struc­
ANN simulates the construction and operation of a human brain system.
tural layouts with different parameters should be examined. The optimal
ANN has become well known for modeling numerous geoscience and
design and architecture of the ANN models were determined after these
petroleum engineering problems with a high ranking of accuracy
observations as presented in Fig. 18 and Table 7.
(Abdulaziz and Hawary, 2020; Abdulaziz et al., 2019; Al-AbdulJabbar
The quality of the developed model was assessed utilizing absolute
et al., 2022; Alsabaa et al., 2021; El-hoshoudy et al., 2022; Gomaa et al.,

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Table 9
Weights and Biases of ANN-based model for incremental RF prediction of polymeric nanofluid.
[ [ ]

N
1
RFincr. = W2i + b2 (equation 5)
i=1 1 + e (W1i,1− A+W1i,2 B+W1i,3 C+W1i,4 D+W1i,5 E+W1i,6 F+W1i,7 G.+b1i )2̂

i W1i, j W2i b1, j b2

j=1 j=2 j=3 j=4 j=5 j=6 j=7

1 0.351 0.376 − 3.865 0.298 0.766 3.749 2.415 0.566 0.362 0.114
2 0.359 − 0.462 0.275 0.261 0.161 0.003 0.350 0.445 − 0.011
3 − 3.917 − 6.030 6.786 − 4.245 − 4.700 − 111.824 3.817 − 1.156 − 1.097
4 − 2.236 0.275 − 0.200 2.324 − 1.727 8.035 1.243 − 0.610 − 0.345
5 1.979 18.623 − 3.061 3.892 − 1.232 12.884 − 8.006 − 0.797 0.123
6 − 0.294 − 32.869 − 30.095 76.224 5.098 5.948 − 13.797 − 0.608 − 1.462
7 0.249 − 19.475 2.578 − 4.147 − 0.615 − 10.543 3.068 − 2.005 − 0.258
8 − 28.790 − 3.806 30.701 2.905 12.349 − 21.590 188.992 0.892 2.599
9 − 374.674 8.405 − 2.577 5.072 − 1.605 − 13.430 18.414 − 1.111 1.064
10 5.766 − 10.777 0.527 − 0.635 − 5.733 − 29.963 4.653 1.159 − 0.620
11 14.559 − 14.985 − 5.455 19.082 − 34.449 − 0.087 20.347 − 0.805 0.280
12 − 24.292 4.734 − 8.644 44.879 6.638 62.538 67.399 0.280 0.116
13 − 52.170 − 4.723 13.557 − 0.731 − 3.845 40.193 − 140.163 − 0.395 − 1.013
14 − 1.113 0.391 − 1.047 − 1.283 0.002 0.277 − 0.046 − 0.339 − 0.513
15 − 1.894 − 0.191 0.942 1.693 0.769 0.457 − 2.086 0.877 0.177
16 − 7.538 − 2.513 3.397 − 2.003 − 9.389 − 22.125 4.105 − 1.276 − 1.080
17 33.609 0.388 2.732 − 9.230 − 10.695 − 79.723 − 6.278 0.799 − 7.287
18 − 6.705 1.175 5.598 − 3.326 − 2.847 29.020 − 61.855 1.176 − 1.165
19 0.014 0.408 0.264 0.139 − 0.474 − 0.330 0.342 − 0.171 − 0.090
20 − 0.272 − 0.738 − 0.087 0.425 0.360 0.364 0.035 0.148 0.059
21 − 0.008 − 0.392 − 0.339 − 0.145 − 0.404 − 0.512 0.047 − 0.249 − 0.200
22 − 5.824 3.869 − 3.684 − 1.741 6.737 − 10.764 − 2.295 − 1.609 0.061
23 8.911 − 28.776 7.333 − 7.302 0.890 29.674 − 36.976 − 1.096 1.500
24 − 1.034 − 0.435 9.236 − 27.332 − 9.522 9.872 32.401 0.452 − 2.908
25 − 17.846 16.352 9.296 7.866 4.416 − 25.960 84.921 − 0.864 1.701
26 − 12.485 − 0.696 2.437 1.376 0.450 − 4.973 3.362 1.161 0.445
27 11.667 − 7.183 − 3.770 11.313 − 1.251 − 32.327 1.910 − 0.651 − 1.872
28 0.719 − 0.847 − 0.942 1.248 0.363 − 0.748 − 0.561 0.344 − 0.272
29 165.044 1.038 − 2.603 56.133 15.869 − 157.800 45.484 0.984 4.921
30 − 27.001 22.928 16.150 − 1.382 0.629 − 0.923 − 144.648 − 0.692 2.940

√̅̅̅̅̅̅̅̅̅̅
Table 10 RMSE = MSE (Equation 3)
Terms and symbols of the developed correlation.
N (
∑ )
Symbol/ Name/definition Unit yi actual − yi predicted 2̂
Factor
R2 = 1 − N (
i=1
(Equation 4)
∑ )
RF incr. Incremental recovery factor for polymeric % OOIP yi average actual − yi predicted 2̂
nanofluid i=1
A Rock permeability md
B Oil viscosity cp where N symbolizes several datasets; y i Actual, y i Predicted, and y i average
C Salinity ppm
Actual symbolizes actual incremental RF, predicted incremental RF, and
D Slug size PV
an average of actual values of incremental RF, respectively.
E Flooding temperature C
F Polymer concentration ppm
G NPs concentration Wt.%
W1i Weights between the input layer and hidden dimensionless 5.2. ANN model results
layer
W2i weights between the hidden layer and output dimensionless As previously mentioned, ANN was applied to 329 datasets to train
layer
and verify the model. Before ANN construction, the gathered dataset is
b1i biases for neurons of hidden layer dimensionless
b2 the bias of the output layer dimensionless randomly split into two categories (training and testing). 75% of the
data (245 points) is dedicated to the training process, while 25% of the
data (82 points) is assigned to testing and verification of the proposed
average error (AAPE), mean squared error (MSE), root mean squared ANN model. Typically, an ANN-based model was built using one -hidden
error (RMSE), and coefficient of determination (R2). AAPE, MSE, RMSE, layer and thirty neurons. Figs. 19 and 20 show plots for this predicted
and R2 were determined as follows (Ibrahim et al., 2022; Kalam et al., incremental RF in the ANN model versus the corresponding actual in­
2021; Shayan Nasr et al., 2021): cremental RF that exhibits good correlation coefficients. The correlation

N coefficients between actual output and predicted outputs approximate
yi actual − yi
0.953 and 0.952 respectively in both training and testing approaches.
predicted
yi actual
× 100
AAPE = i=1 (Equation 1) Thus, the training and testing datasets have an AAPE of 5.6 and 8.7%
N
respectively. The evaluation summary of the proposed model is tabu­
N (
∑ ) lated in Table 8. Furthermore, Figs. 21 and 22 compare the incremental
yi actual − yi predicted 2̂ RF calculated using the ANN model to the actual incremental RF values.
MSE = i=1
(Equation 2) Thus, there are consistent stable trends between the actual incremental
N
RF and that calculated by the ANN model.

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K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

5.3. Development of an empirical correlation for the proposed ANN • There is an optimum NPs concentration, optimum polymer concen­
tration, and optimum injected slug size for each reservoir rock.
As part of applying ANN, the development of a new empirical cor­ Careful design of nano polymeric flooding for these parameters will
relation was one of the key outputs of the present study that can be ameliorate the efficiency of flooding and yield high incremental oil
applied to calculate incremental RF for polymeric nanofluid. The recovery.
generated ANN model’s optimized weights and biases served as the • Determination of the optimum NPs and polymer concentrations is
foundation for the creation of the new correlation. The model was essential for each specific reservoir using experimental work. The
developed and regulated by one input layer (seven neurons), one-hidden common optimum NPs concentration is 0.1 wt%.
layer (thirty neurons), and an output layer (one neuron). Based on the • Experimentally, polymeric nanofluid can result in a mean incre­
logistic transfer function, the novel correlation will be mathematically mental RF of 18% of OOIP.
formulated as shown in Equation (5). Additionally, the final updated • Although nano polymeric flooding is successful in low, medium, and
biases and weights of the established incremental RF model are pre­ high permeability rocks, permeability values over 1000 md are a
sented in Table 9. Accordingly, these weights and biases enumerated in necessary criterion to attain high incremental RF in case of heavy oil
Table 9 will be utilized as a substitution in Equation (5). Table 10 flooding.
summarizes the symbols and terms of the developed correlation. • An empirical correlation was developed to calculate the incremental
Such an ANN approach affords new insights to predict the incre­ oil recovery factor of polymeric nanofluid EOR.
mental oil recovery of polymeric nanofluid by ANN rather than time- • The coefficient of determination (R2) of ANN-based correlation be­
consuming and costly core flood experiments. tween the actual and calculated incremental recovery factor from the
ANN model was established to be 0.955 and 0.952 with AAPE of 5.6
6. Conclusions and 8.7% respectively during the training and testing processes.
• It was clear that polymeric nanofluid in carbonate reservoirs has not
In this research, a robust investigation was conducted and data from been adequately investigated and requires more extensive research.
the literature were analyzed to develop new findings for NPs assisted
polymer flooding. Additionally, a new empirical correlation was Declaration of competing interest
developed using ANN to predict the incremental oil recovery. The
following conclusions can be depicted: The authors declare that they have no known competing financial
interests or personal relationships that could have appeared to influence
• Because of the main effect plots and FFD, nanoparticles concentra­ the work reported in this paper.
tion, rock permeability, and polymer concentration are detected as
the parameters with the greatest impact on the incremental oil re­ Data availability
covery of polymeric nanofluid.
Data will be made available on request.

Appendix A
Table A.1
core-flood test results of the nanoparticles assisted polymer flooding compiled from the published articles.

Reference No. of K, md oil Slug Temperature Salinity, polymer NPs Incremental


Experiments viscosity, size, PV ,C ppm concentration., concentration., oil
cp ppm wt.% Recovery, %
OOIP

Hu et al. (2021) 3 450–680 20 3 60 6000 500 0.3 14–19


Elhaei et al. (2021) 3 10.34–12.9 20 3 NR 30,000 2000 0.05–0.1 5.25–7.97
Helmi et al. (2020) 9 129–157 4.48 0.2–0.8 40–90 30,000 2000 0.2 0.24–49.9
Orodu et al. (2019) 7 245–293.1 4.62 0.2–0.8 Ambient 30,000 30,000-50000 0.5–1.5 2.63–12.44
El-hoshoudy et al. 4 82.73 20.58 0.1–0.5 80 80,000 500–2000 0.2 7.4–19.2
(2019)
Cao et al. (2018b) 3 319.79–360.56 15.8 0.3 70 20,000 2500 0.1 6–16.3
Gbadamosi et al. 3 204 240 1 90 34,000 2000 0.1 30.6–40.2
(2019a)
Abdullahi et al. 5 3700–3900 217 2.5 70 138,000 2000 0.1 50.2–64.9
(2019)
Haruna et al. 6 100 42 2 85 10,000 1000 0.6 3.56–11.28
(2020)
Zheng et al. (2017) 4 NR 479.8 0.6 80 5835 600 0.6–2 7.08–10.54
Hamdi et al. (2022) 5 150–395.2 3.93 2 90 30,000 50 0.005 5–19
Kumar et al. (2020) 3 5014–6318 1190 1–2 85 11,000 5000 0.14 14.05–40.99
Saha et al. (2018) 5 746–1002 20.1 0.5 30 8890 5000 0.1–0.5 14.47–20.82
Corredor et al. 21 5640–6770 2400 1 25 3000–10000 4000 0.2 24–39
(2019b)
Aliabadian et al. 5 5000 940 0.5 24 NR 500 0.2 10.03–36.13
(2020)
Gbadamosi et al. 4 165.6–169.1 11 0.5 90 35,000 2000 0.1 26.3–37.6
(2019b)
El-Hoshoudy et al. 4 45.39 9.28 3 90 40,000 1000–4000 0.2 10.6–26
(2016)
Zahiri et al. (2022) 3 154–285 NR 1–2 30 42,000- 2000 0.5 11.4–17
60000
Rezaei et al. (2016) 3 294–311 45 1.3 70 2000 2000 0.1 1–10
(continued on next page)

18
K.G. Salem et al. Geoenergy Science and Engineering 226 (2023) 211753

Table A.1 (continued )


Reference No. of K, md oil Slug Temperature Salinity, polymer NPs Incremental
Experiments viscosity, size, PV ,C ppm concentration., concentration., oil
cp ppm wt.% Recovery, %
OOIP

Sowunmi et al. 40 97–298.15 14.5 0.5 30 NR 1000–10000 0.1–0.5 2.7–35.7


(2022)
Gbadamosi et al. 4 165.8–169.1 61 0.33 80 30,000 5000 0.5 25.2–28.4
(2022b)
Agi et al. (2020b) 4 201 10 0.5 120 22,000 2000 0.1–0.2 13–23
Bera et al. (2020) 7 200–205 4.95 3 50 2000 4000 0.2 10.73–44.28
Keykhosravi et al. 3 66–87 28 7 75 50,000 2000 0.5 12–25
(2021)
Cheraghian (2016) 5 283 1320 1 60 20,000 3150 0–2.5 39.1–43.3
Yousefvand and 3 NR NR 1 NR 30,000 800 0.5 9.69–18.37
Jafari (2015)
Rueda et al. (2020) 3 2500 21.9 3 80 30,000 160–250 0.1 9–12
Hu et al. (2018) 2 894–926 6.9 0.3 45 4743 1500 0.3 7.12–13.25
Corredor et al. 17 5276–6686 2400 1 25 10,000- 4000 0.2–0.4 29–50
(2019c) 30000
Maghzi et al. 27 2500 1000 1 25 7400–24000 1000–3000 0.1–5 31.8–40.3
(2014)
Lai et al. (2019) 3 74.89–81.18 5.3 0.3 70 5727 1000 0.5 8.12–18.74
Long et al. (2019b) 8 4.18–75.82 15.2 0.5 40 5380 1000 0.05 4.16–23.61
Liu et al. (2017a) 4 213.6–403.5 5.13 0.3 82 39931.6 1500–2000 0.15 9.2–20
Liu et al. (2017b) 4 193–356 10.5 0.3 45 14989.7 1100–1750 0.37–0.48 12–24
Cheraghian and 4 284 1320 1 NR 20,000 3150 0.9 11–19
Khalilinezhad
(2015)
Maghzi et al. 2 NR 85 NR NR NR 1000 0.1 10
(2013)
Liu et al. (2022) 2 49.8–60.8 2 0.3 90 85,000 1000–1500 1.5 2.35–7.82
Elkady (2016) 5 1317–8266 21 NR NR 30,000 1000 0.02 3.4–8.65
Zhu et al. (2014) 2 1497–1498 39.2 0.3 85 32,868 5000 0.5 5.44–10.57
Pu et al. (2015) 3 160.1–168.5 20.6 0.25 70 11,439 1750 0.39 9.9–16.3
Lai et al. (2016) 2 304.3–311.6 NR 0.3 25 9784 1500 0.03 8.85–15.47
Fan et al. (2021) 3 450 315 2 60 6000 NR 0.3 5–10
Maghzi et al. 2 6000 85 NR NR NR 1000 0.02 10
(2011)
Soliman et al. 10 347–688 8.96 0.5–1.3 25 20,000 1000–2000 0.2 3.12–31.85
(2020)
Corredor et al. 3 450–478 60 0.4 56 10,490 750 0.055 19.3–21.5
(2021)
Ye et al. (2013) 2 926.28–937.28 52.5 1.8 65 23,000 2000 0.5 14.22–20.1
Cao et al. (2018a) 2 1492–1513 30.6 0.3 90 9374 2500 0.15 2.8–7.75
Ponnapati et al. 2 380 103 3.4 30 10,000 5000–10000 0.5 7.9–11
(2011)
Hu et al. (2019) 2 1015–1021 NR 0.3 25 4773 1250 0.6 6.56–10.08
Cao et al. (2019) 3 334.41–371.8 19.28 0.3 90 NR 2500 0.0625 5–17.3
Akbar et al. (2020) 2 1710–2000 68 0.6 70 NR 5000 3 26.95–41.04
Akbar et al. (2021) 8 1500–3430 68 0.5 70 NR 5000 3 24.6–50.11
Agi et al. (2020a) 3 102.53–167.43 NR 0.5 120 22,000 2000 0.2 11–26
Agi et al. (2019) 3 102.53–167.43 10 0.5 120 22,000 2000 0.1 11–20
Orodu et al. (2018) 4 245–278.8 4.62 0.3 30 30,000 3000–5000 3 2.63–7.81
Long et al. (2019a) 4 5.64–7.15 15.2 0.5 45 5380 1500 0.05 10.28–21.97
Ali et al. (2021) 8 3.2–4.2 NR 1.5 75 500–5000 1500 0.05 5.3–10.5
El-Hoshoudy et al. 2 45.39 9.28 0.5 NR NR 1500 0.2 20.8–26
(2015)
Hamdi et al. (2020) 3 150 8.13 2 90 30,000 100–500 0.001–0.005 15–19
CHEN et al. (2020) 3 1329–1340 537 0.5 60 10,000 1800 0.2–0.5 22.7–28.7
Cheng et al. (2017) 2 NR 479.8 0.5 80 NR 4999 5 12.61–23.22
NR: Not Reported.

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