15 14

206-BK 200-BK

I 165-RD

A REGULATO
5

BK 081-413
5 1

6 2

7 3

8 4

B
YL 449-BU
RECORDER
5 1

6 2

7 3

8 4

3 2 1 5 4
166-8518
C
176-YL

RD
5 1

6 2

7 3

8 4

110-GN
D
1

921-WH
919-GN

R32 P32
1 176-YL
176-YL

2 200-BK
AMPLIFIER 3
133-6157 4 852-GN 165-RD
5 450-BU
6
HOUSING-RECP
400-YL 7T-6365
200-BK

HARNESS AS
167-6798

G HARNESS AS.
 13 12 11 10

REGULATOR AS MTR
081-4135

SENSOR GP MO
120-3885

HARNESS AS
-
167-6797
FRAME
R7 P7 + GND
2V-6166
165-RD 1 BR -
200-BK 2 BU
200-BK 3 BK EN
449-BU 4 WH GN
R30 P30
1 200-BK
2 449-BU
3 206-BK
4 165-RD P33 R33
5 450-BU 1 206-BK BATTERY GROUND
6 400-YL 2 400-YL
301-
200-

R31 P31 326-

A 165-RD
B 919-GN P34 R35
ENG SHUTDOWN
C 921-WH R9 1 400-YL 1
SOL
2 200-BK 2
12
8C-3663
TO EXISTING TO EXISTING
P9
ENGINE OIL HARNESS
PLATFORM PRESSURE SW
VIB SENSOR
HARNESS AS GROUND 103-4977
7R-3145
167-6795 HARNESS AS
2 1 HARNESS AS 167-6796
-RECP 109-9849
5 3
EXISTING
VIB SW
10A

144-0900 RECORDING MODULE FUSE

D-4

RECORDING MODULE

ALTERNATOR
9W-3043
 9 8 7

304-WH-6
G S
DRUM
MTR BAT 2 200-BK 200-BK 2 INTERLOCK
101-RD-6
1 777-PU 777-PU 1 SOLENOID THROTTLE
101-RD-6 177-6820
MOTOR DISCONNECT AXLE CONTROL
SW INTERLOCK SOLENOID
7N-0718 SOLENOID 120-4187
177-6820
RD-00 PULL-IN
FRAME ENGINE OIL ENGINE OIL
GND RD-00 BK-00 PRESSURE SW PRESSURE SW HOLD
2V-6166 103-4977 107-0611

ENG POS NEG POS NEG FRAME

GND GND
P14
PROPEL
BATTERY BATTERY CHARGE
3T-5760 3T-5760 NOTE:THERE ARE TWO
PRESS SW
RD
BK

VIB TACH OPTION

BK
BK

3E-7382
P9 PUMPS AVAILABLE RD
BU

200-BK 1 200-BK
STD - 159-9453 BK
VARI - 159-9454
450-YL 2 450-YL
C
B
A

VIB SPEED STD VIB CONTOL

2
1

2
1

301-BU-10 215-3356 P15

SENSOR HARNESS AS SOLENOID P12
FRAME P13
200-BK-10 7R-3145 109-9849 VARI OPT
277-BK
200-BK

GND 216-1397
123-WH
400-GN

200-BK
220-BK

326-RD

G SHUTDOWN
SOL
1
2
3
4

8C-3663 P10
B921-WH

FRAME
B920-GN

200-BK
200-BK

P3 GND
RD 1 221-BK
BK 2 200-BK
T°

COOLANT TEMP SW
3E-6451

309-GY
109-RD-6

B+
LTERNATOR R
D
9W-3043
B-
 6 5 4 3

OPTIONAL NOTE A
BEACON SW NOTE B
6T-3990

P12 1 2 3 4
115-PK
603-PU
608-GN
200-BK

607-PK

OPTIONAL FLOOD
LIGHT SW F765-BR
2

7T-3811 776-YL
4

1
608-GN
2
116-BR
3

HOLD 607-PK PLATFORM

WH
RD

4
BK

5 1 GROUND
115-PK 2
B919-GN
6 VIB 3
VIB ON
SELECT SW
C
A
B

P14 144-0900
101-RD P14 R14
B920-GN

112-PU
A920-BR
A919-BU

B921-WH

B919-GN 1
A983-BU

112-PU
112-PU
W 101-RD C906-PU 2
321-BR 3
RD
BU

BK

C-4

C-6
C-2

C-8
A-6

B-6

B-8

D-2
A-2

A-4

A-8

B-4

D-4
B-2

D-6

D-8

200-BK 4
101-RD

BACKUP ALARM
C
B
A

20A

10A

10A

10A

10A

10A

10A

10A

10A

10A

CONT
277-BK
200-BK

THROTLL
BACKUP ALARM 121-YL

FRONT HORN 128-RD

HOOD ACTR 144-RD

gauge RELAY 123-WH

FRONT FLOOD 115-PK
REAR FLOOD 116-BR

KEY SWITCH 105-RD

BRAKE 143-PK
START AID 148-WH

119
VIB ON/OFF 103-YL

200-BK -GND
304-WH-6 304-WH-6
181-GY +HOT
A982-BR +AUX
A919-BU A RED
109-RD-6 109-RD-6
A953-PK B WHT
A983-BU C BLK

P16
101-RD-6 101-RD-6
308-YL 1
330-YL 2 ALT CKT
60A

NEUTRAL BREAKER
START SW 9S-0174
(PROPEL PUMP)
1 2

P11 R11
121-YL 1 121-YL
123-WH 2 123-WH
308-YL 3 308-YL
309-GY 4 309-GY
321-BR 5 321-BR
326-RD 6 326-RD
330-YL 7 330-YL
373-GN 8 373-GN
400-GN 9 400-GN
 3 2 1

BRAKE SW
116-5275
116-7344 I
116-5270
116-6565
2 1
65-BR 143-PK
3
76-YL 143-PK
4 X1
776-YL
200-BK 465-OR ENGINE OIL PRESSURE
X2 4
5
1 RELAY AS.
123-WH
P10

130-3033
276-BK
2 200-BK
3 4 5
200-BK 1
123-WH
P1

VIB ON/OFF SW HYD OIL PRESSURE 220-BK

RELAY AS. 2
3
130-3033 405-GY
C720-BU
5 4 COOLANT TEMP
1 RELAY AS.
330-YL
P9

200-BK 130-3033
2 200-BK
ACKUP ALARM SW 3 4 5
143-PK 1
123-WH
P2

NEUTRAL START 221-BK

CONTROL LEVER
RELAY AS. 2
3
THROTLLE CONTROL 130-3033
406-PU
119-7020
306-GN
5 4 WARNING LIGHT
H
BK -GND
1 RELAY AS.
GY +HOT 330-YL
P8

BR +AUX 200-BK 130-3033

2 200-BK
BU A RED 3 4 5
PK B WHT 307-OR 1
C930-BR
P3

BU C BLK NEUTRAL START

200-BK
RELAY AS. 2
130-3033 3
C931-OR
776-YL
5 4 HYD TEMP
1 RELAY AS.
776-YL
P7

130-3033
200-BK
2 200-BK
3 4 5
C720-BU 1
123-WH
P4

BRAKE 226-BK
RELAY AS. 2
3
130-3033 428-OR
777-PU
5 4
1 FUNCTION LIGHT
776-YL RELAY AS.
P6

200-BK 130-3033
2
3 C930-BR
F765-BR
C938-BR
BRAKE
RELAY AS.
4 5
1 G
 G HARNESS AS.
168-8826

P39 R39
919-GN R37
1 1
2 906-YL 2 1 2 3 4 5 6
3 321-BR 3
4 200-BK 4 P37

LIGHT - TO PLATFORM TO LEVER GP

200-BK
210-BK
220-BK
230-BK
906-YL
FREQ HARNESS 154-7308 W/O BLADE
DIAL 119-6476 154-7309 WITH BLADE
167-1322

+S -

HARNESS AS.
168-8828

P38 R38
111-OR 1
LIGHT - 200-BK 2
210-BK 3
CMV 220-BK 4
F DIAL
167-1321
230-BK 5
200-BK 6
+S - 7
111-OR 8

HARNESS AS.
168-8827

LIGHT -

RMV
DIAL
167-1323
+S -

RMV CMV FREQ HA/LA 12V GND A-SNSR CD S

E PROCESSOR 167-1319

CO

D
OPTION REAR OPTION FRONT
200-BK 607-PK
FLOOD FLOOD
608-GN 200-BK
LIGHTS LIGHTS
9X-4381 9X-4381

R12
TO HARNESS AS. 1 603-PU
PLATFORM 2 200-BK
149-6476 3 608-GN
NOTE B TERMINAL AS.
4 607-PK
7T-5957

OPTION REAR OPTION FRONT

FLOOD 200-BK 607-PK FLOOD
LIGHTS 608-GN 200-BK LIGHTS
9X-4381 9X-4381
039-03

HARNESS AS.-ROPS
lor , KWG

139-2787

REF VIB SWITCH

(SH 5 E-6)
144-0900

0801-PU

CONTROLLER AS.-VIB 2 1
138-8585 200-BK
924-OR
3
 ALTERNATOR
9W-3043

TO ENGINE
BLOCK

FRAME GROUND

3 4 5 6 BACKUP
ALARM
3T-1815
210-BK
220-BK
230-BK

TO FLOO
LIGHTS

398-B

906-YL 24V
397-
906-YL IGN
200-BK GND
MEM
111-OR 12V

CONVERTER
134-1346
ARNESS AS.
168-8827

MOTOR

HOOD A
161-

COMPACTOMETER
BEACON
108-1029

OPTION REAR OPTION FRONT

FLOOD

1
2
FLOOD
LIGHTS LIGHTS
9X-4381 SOCKET A
9X-4381
200-BK 607-PK 9R-7941
608-GN 200-BK
TERMINAL
7T-5957

603-PK
200-BK
608-GN
607-PK

200-BK 607-PK
608-GN 200-BK

OPTION REAR OPTION FRONT

FLOOD FLOOD
LIGHTS LIGHTS
9X-4381 9X-4381

1234

SOCKET AS.
9R-7941 EXISTING HARNESS AS.
BEACON 1 2 3 4 LIGHTING GP-CAB
1 111-0157
108-1029
2
603-PU
200-BK
608-GN
607-PK

MINAL AS.
T-5957
REAR WIPER
MOTOR
147-7970

L R4 P4
GN 1
H 2 200-BK
MOTOR
3 503-BR
T° BK 4 504-YL
GY 5 505-BU
BR 6 118-GY
OR
P1 P4
501-GN 1 501-GN
118-GY 2 118-GY
500-BR 3 500-BR
502-OR 4 502-OR
504-YL 5 504-YL
FRONT WIPER
503-BR 6 503-BR
MOTOR
505-BU 7 505-BU
147-7969 200-BK 8 200-BK
122-RD 9 122-RD
L R5 P5
GN 1 10
H 2 200-BK 11
MOTOR 12
3 500-BR TO HARNESS
T° BK 4 501-GN 152-9802
GY 5 502-OR
BR 6 118-GY
R12
OR
603-PU 1
200-BK 2 TO HARNESS
608-GN 3 PLATFORM
607-PK 4 149-6476
NOTE A

HARNESS AS.-CAB
 B+
LTERNATOR R
D
9W-3043
B-

200-BK
TO ENGINE WIRE AS.
BLOCK 200-BK
108-7882 447-PK
FUEL
SENDER
144-9420

BACKUP
121-YL
ALARM
321-BR
3T-1815

P1
TO FLOOD 1 608-GN
RD 1 311-PU
LIGHTS 2 200-BK
BK 2 200-BK
T° P4
TEMPERATURE SW
3E-6449
1
398-BU
2
144-RD
3

397-OR 200-BK
4 5
200-BK 226-BK

6 P2
C
A
HOOD ACTR SWITCH B P5
RD
7N-8008 1 TO BATTERY(+) 123-WH
BK
TIMER 2 TO BATTERY(-) 200-BK
GN
3 TO HEAT SW 373-GN
YL 377-OR
4 TO RELAY
WH
BK
RD

10
MOTOR
HYD OIL TIMER AS. 377-OR
T°

TEMP SW 4Y-7948 311-PU

HOOD ACTUATOR P6
161-4002 110-0514 1 751-GN P7
200-BK 110-2706
2

SPEED SHIFT ENG

GND AIR INL
SOLENOID
HEAT
147-6937 FRAME GND
HARNESS AS. 6I-475
139-2786

BEACON
108-1029
SUPPRESS
106-8704
2

SOCKET AS.
9R-7941 R4
HARNESS AS.-A/C 2 1
P4
TERMINAL AS. R1 P1 139-2270
7T-5957 1
1 2
GN-14 2 567-WH A/C SWITCH
2 5 144-0900
BN-14 515-GY 3
5 4
GY-14 516-GN
4 3
GN-14 517-BU
3 BU-14 1 124-GN P6 R6
521-YL 1 521-YL
522-WH 2 522-WH
FAN SWITCH
110-7890

FUSE BOX
R2 P2 124-GN FAN
WIPER B+ RD-14 1 118-GY B2
51
WASHER B+ RD-18 2 118-GY FUSE BOX
5
GND BK-18 3 200-BK 118-GY WIPERS
A6
HIGH SPEED WH-14 4 502-OR
LOW SPEED YL-14 5 501-GN
FUSE BOX
PARK BU-14 6 500-BR 122-RD
DOME LIGHT
WASHER PUMP BR-18 7 506-PU D2
8

FRONT WIPER 200-BK

SWITCH
112-6174 FRONT WASHER
513
MOTOR FLUID MOTOR
R3 P3 7T-8890
WIPER B+ RD-14 1 118-GY
WASHER B+ RD-18 2 118-GY 506-PU
GND BK-18 3 200-BK
HIGH SPEED WH-14 4 505-BU
LOW SPEED YL-14 5 504-YL
PARK BU-14 6 503-BR
WASHER PUMP BR-18 7 507-WH
8
200-BK
REAR WIPER
SWITCH
REAR WASHER
112-6174 MOTOR FLUID MOTOR
501-GN 7T-8890
18-GY
500-BR
507-WH
502-OR
504-YL
503-BR
505-BU
200-BK
22-RD

TO HARNESS AS.-CAB
152-9802

TO HARNESS AS.
PLATFORM
149-6476 R5 P5
NOTE A 1
HEATER GP 200-BK 2 200-BK
 309 GY 4 309 GY
321-BR 5 321-BR
326-RD 6 326-RD
330-YL 7 330-YL
373-GN 8 373-GN
400-GN 9 400-GN
447-PK 10 447-PK
450-YL 11 450-YL
608-GN 12 608-GN
751-GN 13 751-GN
777-PU 14 777-PU
A919-BU 15 A919-BU
A920-BR 16 A920-BR
A983-BU 17 A983-BU
B920-GN 18 B920-GN
B921-WH 19 B921-WH
220-BK 20 220-BK
221-BK 21 221-BK
226-BK 22 226-BK
276-BK 23 276-BK
144-RD 24 144-RD

VIB CHARGE
PRESS SW
3E-7382
P8
A BK
B RD
C BU

15A

306-GN
THROTTLE

A953-PK
200-BK

200-BK
200-BK
BREAKER

308-YL

112-PU-10

304-WH-6
6T-3643

109-RD-6

181-GY
101-RD-6

7-OR BK-18 START AID R16 P18 P17

HARNESS AS. 1 2 1 2 1 2
BK-18 RELAY P16 R18 R17

A920-BR
-PU 149-6476

123-WH
P7 118-3534

148-WH

307-OR
181-GY
128-RD
103-YL
105-RD

143-PK
160-PU-4
ENG
GND AIR INLET
P21 P2
HEATER 109-RD-8 1 2 3 4 5 6 7 8
6I-4753 THROTTLE RELAY R21 R2
MAIN RELAY START RELAY 118-3534
101-7740 118-3534

148-WH
128-RD
123-WH

181-GY
307-OR
103-YL
105-RD

143-PK
6
7
SUPPRESSOR-ARC DIODE #1 5 568-GN
105-3542 4 405-GY
106-8704
8 568-GN
1 406-PU
2
3
R4

P4

6
7
DIODE #2 5 568-GN
105-3542 4 465-OR
8 308-YL
1 439-YL
2
3

P2 R2
513-OR 1 A/C COMPRESSOR GP
522-WH 2 3E-1906

6
7
5 568-GN
DIODE #3
4 428-OR
105-3542
8 400-GN
1 C938-BR
P1 R1 2
521-YL 1 BK 3
513-OR 2 BK

A/C REFRIGERANT SW START AID

114-5333 SWITCH
6T-6066
148-WH

373-GN

KEY SWITCH
110-7887

YL-16 1 308-YL
OFF C
PU-16 2 326-RD
ON S
OR-16 3 307-OR
ST B
BR-16 4 105-RD

309-GY
ALT INDICATOR
7N-5876 439-YL
C931-OR
123-WH
465-OR
406-PU

428-OR

405-GY
 1 FUNCTION LIGHT
776-YL RELAY AS.

P6
200-BK 130-3033
2
3 C930-BR
F765-BR
C938-BR
BRAKE
RELAY AS.
4 5
1 G
C938-BR

P5
130-3033
200-BK
2
3
123-WH

C938-BR
P13 R13
2 ALARM
1 3E-6328
C906-PU
A982-BR

C931-OR

C938-BR
751-GN
607-PK
465-OR

200-BK
450-YL
309-GY

326-RD

405-GY
307-OR

373-GN
400-GN

428-OR

568-GN
447-PK
406-PU
308-YL

P20 P19
8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12
R20 R19

E
C931-OR
447-PK
307-OR

C938-BR
607-PK
405-GY
400-GN

428-OR

465-OR
568-GN

751-GN
308-YL

450-YL

C906-PU

200-BK
406-PU
309-GY
322-GY
326-RD
373-GN

A982-BR

HORN SWITCH
3T-2357

128-RD

322-GY

FWD HORN
7T-0969

322-GY
200-BK

D
1
2
143-PK
3
751-GN
103-YL
5 4
C905-OR

SPEED SELECT
SWITCH
9X-9099

1
2
181-GY
3
A982-BR

5
C
4
C905-OR
C906-PU
6

THROTTLE SWITCH
9X-9099

COLORS
 0801-PU

KENR70
20Page, Colo
CONTROLLER AS.-VIB 2 1
138-8585 200-BK
924-OR
3

B 12
WH/GY 11 1 916-OR
10 2 924-OR
9
OR 8 3 920-GN 920-GN
919-GN REMOVE
YL 7 4 919-GN
WH/BR 6 CORRESP
5
BR 5 HARNESS
WH/BU 4 6 200-BK
139-2783 W
BU 3 7 921-WH 921-WH
BK 2 8 923-YL
RD 1
RESISTOR
137-1761

916-OR

923-YL

RHEOSTAT
134-3846
1 2
OPTIONAL VAR VIB
CONTROL HARNESS AS.
139-2783

A
HARNESS AS.
167-1280

15 14
 603-PU 1
200-BK 2 TO HARNESS
608-GN 3 PLATFORM
607-PK 4 149-6476
NOTE A

HARNESS AS.-CAB
152-9802

DOME LIGHT

REMOVE END TERMINALS FROM

CORRESPONDING WIRES IN 149-6476
HARNESS AS. AND SPLICE WITH
139-2783 WIRES

13 12 11 10
TO HARNESS AS.
PLATFORM
149-6476 R5 P5
NOTE A 1
HEATER GP 200-BK 2 200-BK
107-3317 515-GY 3 515-GY
516-GN 4 516-GN
CONDITIONER 517-BU 5 517-BU
107-3318 522-WH 6 522-WH

HARNESS AS.-TAG
139-9288 GND
STUD

9 8 7
 C931-OR
123-WH
465-OR
406-PU

428-OR

405-GY
6

123-WH
5

450-YL
C

D
A

F
I

HYD PRES.
S

TEMP.
HYD
L
G

+
WARNING GAUGE
135-2929

+
OPTIO

TEMP.

ENG OIL
VPM TA

ENG
122-423

PRES.
HARNESS AS.
149-8097

WIRE GROUP COLOR DESCRIPTIONS

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
GAUGE CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER / WASHER CIRCUIT.

6 5 4 3
 COLORS
ABBREV COLOR

RD RED
B
123-WH

123-WH

123-WH
WH WHITE
OR ORANGE
450-YL

447-PK

200-BK
YL YELLOW
607-PK

607-PK
PK PINK
I I - BK BLACK
GY GRAY
S S + PU PURPLE
L L BR BROWN
G G SIG GN GREEN
BU BLUE
200-BK 400-GN
200-BK
FUEL GAUGE HOUR METER SYMBOL DESCRIPTION
116-4684 3E-9359
BLADE, SPADE, RING
OPTIONAL OR SCREW TERMINAL
VPM TACH
122-4232 CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

INTERNAL ELECTRICAL
CONNECTION TO SURFACE A
THIS SCHEMATIC IS FOR THE CS/CP500D SERIES COMPACTORS.
(148-6804 CHG 06) OF COMPONENT

CONNECTOR
WIRES TO BE 18 GAUGE UNLESS OTHERWISE SPECIFIED.
ATCH WIRE, CABLE,
COMPONENT
NOTE A: FOR MACHINES EQUIPPED WITH A CAB CONNECT CAB HARNESS
TO PLATFORM HARNESS. CIRCUIT GROUPING
NOTE B: FOR MACHINES EQUIPPED WITH A ROPS CONNECT ROPS HARNESS DESIGNATION
TO PLATFORM HARNESS.
SCREED HARNESS AS.

3 2 1
 Part No.
3E-6449

3E-6451

3E-7382

103-4977

107-0611

110-0514

114-5333

¹ With increasing
down to 170 kpa
² Contact postion

Part No.

3E-1906

8C-3663

137-1761

144-9420

¹ At room tem
 Off Machine Switch Specification Compone
art No. Function Actuate Deactuate Contact Position
Alarm
38 ± 3°C 27°C MIN
E-6449 Temperature Normally Closed Alarm - Backup
(100 ± 5.4°F) (80.6°F)
107.0 ± 3.0°C 93.0°C MIN Alternator
E-6451 Coolant Temperature Normally Closed
(224.6± 5.4°F) (199.0°F MIN) Amplifier
VIB Charge Pressure 1400 kPa MAX 1100 ± 150 kPa A-C Normally Closed Assembly - Regulator
E-7382
Propel Charge Pressure (205 psi MAX) (160 ± 22psi) A-B Normally Open
Assembly - Timer
03-4977 Engine Oil Pressure 60.0 kPa (8.7 psi) – Normally Open
Batteries
93.00 ± 21.00 kPa 70.00 ± 21.00 kPa
07-0611 Engine Oil Pressure Normally Open Breaker - Alternator
(13.49 ± 3.05 psi) (10.15 ± 3.05 psi)
92 ± 1.5 °C 85°C A-B Normally Open Breaker - Throttle
10-0514 Hydraulic Oil Temperature Control - Throttle
(197.6 ± 2.7 °F) (185°F MIN) B-C Normally Closed
275 to 1750 kPa¹ Controller - VIB
14-5333 A/C High/Low Pressure – Normally Open²
(40 to 255 psi) Converter
h increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained Dial - CMV
n to 170 kpa (25psi).
Dial - Frequency
ntact postion at the contacts of the harness connector. Dial - RMV
Diode #1
Diode #2
Diode #3
Fuses
Fuse - Recording Module
Gauge - Fuel
Resistor, Sender and Solenoid Specifications
Gauge - VPM
art No. Component Description Resistance (Ohms)¹
Gauge - Warning
Fixed: 24.6 ± 2.0 Ground - Platform
– Solenoid: VIB Control
Varible: 21.7 ± 2.0 Group - Conditioner/Heate
E-1906 Solenoid: A/C Clutch 17.6 ± 0.6 Heater - Air Inlet
Latch:1.55 ± 0.15 Horn - Forward
C-3663 Solenoid: Engine Shutdown
Unlatch:10.3 ± 1.03 Lamp - Alternator Indicato
37-1761 Resistor: VIB Controller 130 ± 6.5 Meter - Hour
Full: 27.5 - 39.5 Motor - Front Washer Flui
44-9420 Sender: Fuel
Empty: 240 - 260 Motor - Front Wiper
At room temperature unless otherwise noted. Motor - Actuator
 Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
F-1 3 Relay - Neutral Start H-2 B
up F-10 5 Relay - Neutral Start H-2 B
G-10 8 Relay - Start E-4 4
G-10 B Relay - Start Aid F-6 14
egulator I-13 B Relay - Throttle E-4 4
mer F-8 14 Relay - Warning Light H-1 B
H-10 1 Resistor B-14 B
rnator H-5 B Rheostat B-14 B
ottle F-4 B Sender - Fuel G-9 19
ottle H-3 A Sensor - VIB Speed H-12 20
B B-15 B Solenoid - A/C Compressor Group D-6 8
F-13 A Solenoid - Axle Interlock I-8 11
F-15 A Solenoid - Drum Interlock I-7 11
ncy G-15 A Solenoid - Engine Shutdown H-10 7
F-15 A Solenoid - Speed Shift E-8 12
E-5 A Solenoid - Throttle Control I-7 7
D-5 A Solenoid - VIB Control H-8 21
D-5 A Switch - A/C D-8 B
H-4 B Switch - A/C Refrigerant C-6 8
ding Module G-12 B Switch - Backup Alarm H-3 B
B-2 A Switch - Beacon I-4 B
B-3 A Switch - Brake I-3 B
ning B-4 A Switch - Coolant Temperature G-10 8
form G-12 10 Switch - Disconnect I-9 2
itioner/Heater B-9 18 Switch - Engine Oil Pressure H-7 22
nlet
rd
E-6
D-1
13
10
Switch - Engine Oil Pressure
Switch - Fan
H-7
D-9
22
B CS-563D
ator Indicator B-5 A Switch - Flood Light I-5 B

Washer Fluid
B-2
C-7
A
15
Switch - Front Wiper
Switch - Hood Actuator
D-9
F-9
B
27
CS-583D
Wiper
tor
B-12
F-10
17
19
Switch - Horn
Switch - Hydraulic Oil Temperature
E-1
E-9
A
23 Electrica
 KENR7039-03
January 2004 E

Pressure
Symbol

Norm

Norm
spec

Norm

Norm
with a
3D, CP-563D, CS-573D and
3D Vibratory Compactor The c
from

rical System
 Electrical Schematic Symbols And Definitions

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
144-9420

¹ At room tem
 Full: 27.5 - 39.5 Motor - Front Washer Flui
44-9420 Sender: Fuel
Empty: 240 - 260 Motor - Front Wiper
At room temperature unless otherwise noted. Motor - Actuator
Motor - Rear Washer Flui
Motor - Rear Wiper
Motor - Starter
Recorder
Receptacle - Housing
Relay - Brake
Relay - Brake
Relay - Coolant Temperat
Relay - Engine Oil Pressu
Relay - Function Light
Related Electrical Service Manuals Relay - Hydraulic Oil Pres
Title Form Number Relay - Hydraulic Temper
Alternator: 9W-3043 SENR3685 Relay - Main
Machine locations are rep
A = Located in or on Stee
B = Located in or on right

5 23 19

Connector Location
Schematic Machine
Connector Number
Location Location
CONN 1 H-15 10
2
CONN 2 F-14 A
1
CONN 3 G-13 A
27
CONN 4 H-13 10
CONN 5 H-13 10
CONN 6 H-12 10
CONN 7 H-12 10
CONN 8 H-12 10
CONN 9 C-11 16
CONN 10 B-11 17
CONN 11 C-10 26
CONN 12 B-9 18
CONN 13 C-9 B
CONN 14 D-9 B
CONN 15 D-9 B
CONN 16 D-8 26
Washer Fluid C-7 15 Switch - Hood Actuator F-9 27
CS 583D
Wiper
tor
B-12
F-10
17
19
Switch - Horn
Switch - Hydraulic Oil Temperature
E-1
E-9
A
23 Electrica
Washer Fluid C-7 15 Switch - Key C-5 A
Wiper C-12 16 Switch - Neutral Start (Propel Pump) G-6 14 CS-563D:
r I-10 6 Switch - Propel Charge Pressure H-7 24
I-15 B Switch - Rear Wiper C-9 B 9MW1-UP
Housing H-14 B Switch - Ref VIB B-14 B
1SZ1-UP
G-2 B Switch - Speed Select D-1 A
G-2 B Switch - Start Aid C-5 A 2RZ1-UP
nt Temperature H-1 B Switch - Temperature F-9 14
e Oil Pressure I-1 B Switch - Throttle C-1 A
ion Light G-1 B Switch - VIB Charge Pressure F-6 25
ulic Oil Pressure I-2 B Switch - VIB On/Off H-4 B
ulic Temperature I-1 B Switch - VIB Select H-4 B
E-5 4
tions are repeated for components located close together.
n or on Steering Console.
n or on right console.

Wire
Wire Color
Number
Po
101 RD
103 YL
105 RD
14 24 109 RD
12 110 GN
19

8 111 OR
13 112 PU
21 11
16 A 115 PK
18 17
116 BR
7 118 GY
22 3 121 YL
6 10
2 B 122 RD
26 15
9
123 WH
25 4
124 GN
128 RD
20 143 BR
143 PK
144 RD
148 WH
160 PU
165 RD
176 YL
181 GY
Gr
200 BK
206 BK
210 BK
 3D Vibratory Compactor from

rical System
No ci
CP-563D: CS-573D: CS-583D:
9ZW1-UP CMK1-UP 2CZ1-UP
5LZ1-UP 2YZ1-UP 3GZ1-UP
This

This
by be

© 2004 Caterpillar
All Rights Reserved

Wire Description Harn

Wire
Color Description Wire Color Description
Number
Power Circuits Monitoring Circuits (cont) A AA
RD Bat (+) 439 YL Lamp Indicator 1
YL Aux Ckt 447 PK Fuel Level Gauge
RD Key Sw 449 BU Recorder to Sensor Group
RD Alt Output (+) Term. 450 BU Amplifier to VIB Sensor
GN Regulator As. 450 YL Tach Sender (+) Plug Recep
OR Converter 465 OR Low Charge PressWarning
PU Main Power Rly Output Accessory Circuits 2
PK Front Flood 500 BR Wiper - Front (Park)
BR Rear Flood 501 GN Wiper - Front (Low)
GY Wipers 502 OR Wiper - Front (HI) Pin or Socket
YL Back Alarm To Lamp 503 BR Wiper - Rear (Park) Number S
RD Dome Light 504 YL Wiper - Rear (Low) C
WH Eng Oil Press Relay 505 BU Wiper - Rear (HI)
GN A/C 506 PU Washer - Front C A
RD Fwd Horn Switch 507 WH Washer - Rear
BR Neutral Start Relay Coil 513 OR A/C Compressor/Refrigerant Pressure SW
PK Speed Select Sw 515 GY Blower Motor (HI) Pin Soc
RD Hood ACTR Sw 516 GN Blower Motor (Medium)
WH Start Aid Sw 517 BU Blower Motor (Low)
PU Start Aid Rly to Air Inlet Heater 521 YL A/C SW To Refrigerant SW
RD Recorder 522 WH A/C Clutch To Thermostat SW
YL Amplifier 567 WH A/C SW Jumper
GY Eng Speed Ctrl (+) Bat 568 GN Warning Buzzer To Diodes
Ground Circuits Lighting Circuits
BK Main Chassis 603 PK Rotary Beacon
BK Battery Ground 603 PU Rotary Beacon
BK Frame Ground to Processor 607 PK Flood Lamp - Front
 from it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

Printed in U.S.A.
ed

Harness And Wire Electrical Schematic Symbols

A 1 1
2 2

Typical representation of a Typical representation of a

Deutsch connector. The Sure-Seal connector. The
Receptacle plug contains all sockets plugand receptacle contain
and the receptacle contains both pins and sockets.
all pins.

Wire, Cable, or Harness Component

ket Assembly Identification Part Number
Single Wire
Connector

C A A AA 9X-1123
039-03

325-PK-14 1 325-PK-14

Socket Wire
Color
, KWG

2 200-BK-14

Circuit Number Wire

Identification Gauge

Electrical Schematic Symbols And Definitions

 CONN 14 D-9 B
CONN 15 D-9 B
CONN 16 D-8 26
CONN 17 C-6 8
CONN 18 D-6 8
CONN 19 E-7 8
CONN 20 H-5 9
CONN 22 H-5 9
CONN 23 H-5 9
CONN 24 F-5 4
CONN 25 F-4 4
CONN 26 F-4 4
CONN 27 H-3 B
CONN 28 E-3 10 23

CONN 29 E-3 10 2
5 19
CONN 30 E-2 10
CONN 31 F-2 10 27 1
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Machi
 Gr
200 BK
206 BK
210 BK
220 BK
221 BK
226 BK
16 17
230 BK
A 276 BK
277 BK
13 8
7 B Basic
301 BU
14 3
304 WH
9 10 306 GN
26 4
21
22
15 307 OR
2 6 11 12
19 18 308 YL
309 GY
311 PU
20 321 BR
24 25 322 GY
326 RD
330 YL
373 GN
377 OR
397 OR
398 BU
Mon
Machine Harness Connector And Component Locations 400 GN
400 YL
405 GY
406 PU
428 OR
 Ground Circuits Lighting Circuits
BK Main Chassis 603 PK Rotary Beacon
BK Battery Ground 603 PU Rotary Beacon
BK Frame Ground to Processor 607 PK Flood Lamp - Front
BK Eng Oil Press Sensor 608 GN Flood Lamp - Rear
BK Eng Coolant Temp Sensor Control Circuits
FUS
BK Hyd Oil Temp Sensor 751 GN XMSN Shift Sol No1 Or 3
thro
BK Frame Ground to RMV Dial 776 YL Brake Release Relay Cont
BK XMSN Ctrl Ident Code 0 777 PU Brake Release Motor
REE
BK XMSN Ctrl Ident Code 1 852 GN Recorder to Amplifier
cont
Basic Machine Circuits 906 YL Converter to P;atform Harness
BU Starter No1 Sol 916 OR Scraper XMSN Gear Code 6
WH Starter Relay No1 Output 919 GN Eng Overspeed Test SW
GN Starter Relay Coil To Neut Start SW 920 GN Oil PressSW To Lift Detent SEN
OR Key SW To Neutral Start SW 921 WH XMSN Sol No 1 Or 3 Return
mea
T gau
YL Main Power Relay Coil 923 YL XMSN Sol No 3 Or 1 Return
GY Alternator Regulator Term. 924 OR XMSN Sol No 4 Or 5 Return
PU Start Aid Sol To Temp SW A919 BU Left Eng Throttle SW To Relay/Diode
REL
BR Backup Alarm Lamp A920 BR Left Eng Throttle SW To Relay/Diode
It ha
GY Warning Horn (Forward) A953 PK Right Console Eng Throttle SW To Rly/Diode
can
RD Key SW "C" Term. A982 BR Eng Throttle Cont
YL Neutral Start Relay Coil A983 BU Eng Throttle Cont - Signal
GN Start Aid Switch To Timer B919 GN VIB On/Off SW To FWD/REV SW CIR
OR Start Aid Resistor To Start Aid B920 GN FWD/REV (Fwd) SW To EDC muc
OR Timer to Start Aid Relay B921 WH FWD/REV (Rev) SW To EDC bec
BU Hood Actuator C720 BU Relay Interlock
Monitoring Circuits C905 OR Cont to Relay SOL
GN Service Meter SW C906 PU Cont to SW that
YL Housing Recp C930 BR Functional Lights GP to Relay clos
GY Opr Mon Oil Press(Low Setting) C931 OR Warning Lights GP to Relay
PU Opr Mon Coolant Temp C938 BR Diagnostic Warning Horn
MAG
OR Opr Mon Xmsn Oil Temp F765 BR Park Brake SW To Relay
activ
that
the l
 Identification Gauge

KENR70
20 Page,
Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil

that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.