<Security Level 2>

IBCE

DATASHEET FOR EMERGENCY DIESEL GENERATOR

DOC. NO.: IBCE-6373-C00-ELE-DAT-000-0012

PROJECT NAME: BR-9 EXPANSION PROJECT

TOYO JOB NO.: 6373

OWNER: INDIAN OIL CORPORATION LIMITED.

PMC: TOYO ENGINEERING INDIA PRIVATE LIMITED.

0 27.02.2018 For Bid Enquiry VD SB RPT

MADE REVIEWED APPROVED
REV DATE DESCRIPTION
BY BY BY

THIS VOLUME EMBODIES PROPRIETARY INFORMATION OF TOYO ENGINEERING INDIA PVT. LTD. THIS VOLUME OF THE MATERIAL DESCRIBED THEREO N
MAY NOT BE COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE FOR WHICH IT HAS
BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED BY TOYO ENGINEERING INDIA PVT. LTD.
 < Security Level 2 >

IBCE PROJECT
TOYO INDIA JOB NO : 6373 Unit Data-Minimum Requirements
DESIGN DATA - DISEL GENERATOR
1 Site Conditions
a Client IOCL
b Location BARAUNI, BIHAR
c Altitude Less than 1000M
d Plant / Unit -
e Design Temperature 46 degree C
f Minimum Temperature 5 degree C
g Relative humidity 65%
h Seismic Zone (IS-1893) Zone IV
i Environmental condition Tropical, humid and corrosive atmosphere found in refineries.
j Installation Indoor with restricted ventilation

2 System particulars
2.1 Input Supply
a Voltage V 415 ± 10%, TPN
b Frequency Hz 50 +3 / -5 %
c Short Circuit Capacity 50 kA at 415 V for 1 sec.
d System neutral grounding Solidly Grounded.

2.2 Basic Insulation level kV 1.1

2.3 D.C. control supply V 110 V DC +10% , -15%
2.4 Auxiliary power supply V 240 VAC, + / - 10%

3 Generator details
a Type of drive Diesel engine
b Rated output kVA xxxxx KVA
c Rated terminal voltage V 415
d Rated p.f. 0.8
e Rated frequency Hz 50 +3 / -5 %
f Duty rating Emergency / Continuous
g Gen. neutral earthing Solidly Grounded.
h Degree of protection Min.IP23
i Excitation System PMG excitation Brushless system with rotary diodes
j Excitation by PMG Required
k Type of cooling Air cooled
l Permissible volt drop < 15%
m Black start facility Required
n Gen. start up time <30 seconds
o Type of operation Single / Parallel (Momentarily)
p Insulation class Class-H with temperature limited to Class- F

3.1 Total connected load kW xxx

xxx
3.2 Maximum rating of motor to be started and type of starting kW
Allowable transient voltage dip, on starting of biggest
3.3 15%
motor.

4 Accessories Required
4.1 Instrument Transformers (CT / PT ) requirement Yes
a CT For Measurement / Differential Protection /REF Rating and quantity as shown in the SLD
b PT ratings Rating and quantity as shown in the SLD
4.2 Generator control panel
a Generator Breaker Required
b Cable gland Double compression type Ni-Plated Brass.
c Degree of protection IP- 41 min.
4.3 Synchronizing Required / not required
4.4 Generator Noise level As per IS 12065
4.5 Protection Relay Required
4.6 Termination Details
a Power cable Sqmm xxxx
b Control cable Sqmm xxxx
c Bus Duct if any Not Required
4.7 Metering As shown in the SLD #

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 < Security Level 2 >

IBCE PROJECT
TOYO INDIA JOB NO : 6373 Unit Data-Minimum Requirements
DESIGN DATA - DISEL GENERATOR
Local Control Panel Remote
5 Control requirements :- Control Function / Element- # Control
Panel
a Generator Start / stop Yes Yes
b Frequent Increase / Decrease Push Button Yes Yes
c Voltage Increase / Decrease Yes Yes
d Generator Circuit Breaker Control switch Yes No
e Synchronising Equipment Yes No
f Auto / Manual Selector switch for Starting Yes Yes
g Auto / Manual Selector switch for Regulation Yes Yes
h Local / remote Switches Yes Yes
Annunciation windows , Annunciation accept / reset Yes No
i
pushbuttons
Note : Frequency increase / decrease from remote control panel shall be achieved by change over of contacts (push buttons type) Vendor to
ensure governor stability for this type of control. Location of A/M , L/R switch will be finalised during details engineering.

Local Control Panel Remote

6 Indication & Alarm : - Function - # Control
Panel
a Load on mains / generator Yes Yes
b Generator circuit breaker Open / Close / Trip Yes Yes
c Control supply failure Yes Yes
d Winding Temperature High Yes Yes
e Bearing Temperature High Yes Yes
f Start Failure Yes Yes
g PT Fuse failure Yes Yes
Note : Unless otherwise specified , remote control panel shall be in Purchaser's scope of supply. Emergency Generator vendor shall provide
necessary facility enabling the above mentioned control / monitoring functions to be transferred to the remote control panel by cables.

7 Paint Shade RAL 7035

8 Tests - As per IS 4722 & IS 13364

Routine Test Yes

# Not limited to listed but any other requirement for safe operation of DG Set shall be provided.

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IBCE PROJECT
TOYO INDIA JOB NO : 6373 Unit Tenderer Data
DISEL GENERATOR - Data to be filled in by vendor
MAJOR PARAMETERS

1 Make & Country of Manufacturer -

2 Type -

3 Reference Standard -

4 Rated output kVA

5 Voltage Volts.

6 Frequency Hz.

7 Type of Cooling

8 Type and degree of protection

9 Rated p.f. Electrical power consumption of the running auxiliaries kW

10 Maximum continuous rating under site condition of 0.8 PF kW

11 Full load current at 0.8 PF Amp

12 Speed and direction of rotation RPM

13 Rise of voltage and frequency when rated load is thrown off

a. With AVR
b. Without AVR

14 Temperature rise over design ambient temperature at full load

a. Armature windings Deg.C
b. Generator bearing temperature rise Deg.C

15 Efficiencies at rated P.F & Unity P.F

a. At 25% Load
b. At 50% Load
c. At 75% Load
d. At 100% Load

16 Regulation under conditions of rated speed, voltage and output

a. At 0.85 p.f. lag
b. At 0.9 p.f. lead
c. Recovery time

17 Short circuit with stand time

18 Negative phase sequence

Electrical characteristics (Calculated on maximum capacity) at 100%

19
cooling for direct axis and quardrature axis
(a) Synchronous reactance
(b) Transient reactance (saturated) %
(c) Sub-transient reactance (saturated) %
(d) Negative sequence reactance %
(e) Zero sequence reactance %
(f) Effective positive and negative sequence reactances %

20 Rating of largest motor that can be started

(a) With zero base load kW
(b) Allowable base load kW
(c) Time taken to restore the voltage Specs
(d) Maximum transient dip in voltage %

21 Machine time constant

(a) Open circuit transient time constant (Tdo’)
(b) Short circuit transient time constant (Td’)
(c) Short circuit sub-transient time constant (Td”)
(d) Short circuit armature time constant (Ta)

22 Vibration limits

23 Effective winding capacitance to ground

(a) Per phase Microfarad
(b) All phases connected together Microfarad

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 < Security Level 2 >

IBCE PROJECT
TOYO INDIA JOB NO : 6373 Unit Tenderer Data
DISEL GENERATOR - Data to be filled in by vendor
24 Effective surge impedance to neutral, per phase Ohms

25 Saturation synchronous impedance

26 Exciter
(a) Make
(b) Type of excitation
(c) Rated capacity kW
(d) Rated voltage Volts
(e) Speed
(f) Ceiling voltage Volts
(g) Exciter response ratio
(h) Rate of response at MCR at 0.8 pf V/sec
(i) Operating current Amps
(j) Number of poles
(k) Maximum current rating Amps
(l) Number of bearing
(m) Class of insulation
(n) Temperature rise over ambient at MCR
(i) Winding (by thermometer) Deg C
(ii) Winding (by RTD) Deg C

27 Automatic voltage regulator

(a) Particular
(b) Type
(c) Make
(d) Dead band
(e) Class Insulation
(f) Response time Sec
(g) Range of voltage adjustments
(h) Catalogues and characteristic curves attached ? Yes/No
(i) Burden on voltage transformer VA
(j) Burden on current transformer VA
(k) Current for compounding A
(j) Sensitivity %

28 (a) Space Heaters

(i) Generator Watts
(ii) Exciter Watts

29 Current Transformer details

Protection AVR
29.1 Number of CTs required
29.2 Application of CTs
29.3 Number of cores
29.4 CT ratio
29.5 Class of accuracy
29.6 Burden
29.7 Knee point voltage (At lowest current ratio)
(a) Vk
(b) RCT

30 Voltage Transformer details

30.1 Number of PTs required
30.2 Application of PTs
30.3 Number of cores
30.4 PT ratio
30.5 Class of accuracy
30.6 Burden , etc.

31 Local control panel

31.1 Make
31.2 Dimension
31.3 Type
31.4 Degree of protection
31.5 Weight
31.6 Color shade 631 as per IS-5

32 Remote control panel

32.1 Dimension
32.2 Weight
32.3 Degree of protection

33 Mechanical data
33.1 Generator dimension
33.2 stator weight
33.3 Rotor weight
33.4 Total weight
33.5 Coupling

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 < Security Level 2 >

IBCE PROJECT
TOYO INDIA JOB NO : 6373 Unit Tenderer Data
DISEL GENERATOR - Data to be filled in by vendor

34 Auxiliary motors
34.1 Make
34.2 Voltage/Frequency
34.3 Enclosure protection
34.4 Insulation class
34.5 Starting

35 Battery
35.1 Make
35.2 Model
35.3 Type
35.4 No. of cells
35.5 Nominal voltage
35.6 Nominal capacity
35.7 Dimension of rack
35.8 Cell arrangement

36 Battery charger
36.1 Make
36.2 Model
36.3 Input voltage
36.4 Float voltage range
36.5 Boost voltage range
36.6 Float charge current
36.7 Boost charge current
36.8 Overall dimension

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