Section 6 • Schematics February 2012

12kW Hydraulic Generator Option Wiring Diagram

A B C D E F G H I J K L M N

1 P25FS-RD
P26FS-BK
12.5 KW HYDRAULIC GENERATOR P24FS-WH
ALC-500
FOOTSWITCH
TS4 TS47
NEUTRAL BUSS BAR

GENERATOR ON
16

15

20

RPM LO

RPM HI
NEMA 4 CONTROL BOX

C1P-5 C1P-4 D12

C1P-3
2
L1 L2 L3 C1P-9 C2P-7

C31EDC WH/BK

C30EDC WH
Y X

C35RPM BK/RD

C45GEN GR/WH
C29MS RD/WH
50 AMP 3 POLE CIRCUIT BREAKER WITH INTEGRAL GFI

208 VAC
OUTLET PLATFORM
L2 3 6
RED RED Z GROUND

C1B-5

C1B-4

C1B-3

C1B-9

C2B-7
5 4 3 8 N.C.
WHITE
1k ohms 124 ohms
N L3 A1 BATTERY + 1 N.O.
1 2 WHITE TB29 TB35 TB45 2 A2 SENSOR POWER +5 VDC

3 N
1
124 ohms
A3 BATTERY- 2 COM

B1 VALVE 0 FWD COIL TO TB#24

L1 BLACK V151HG GN B2 VALVE 1 NC
V150HG GN/BK B3 DIGITAL OUTPUT BYPASS/OMRON 3 GND 5 SW INPUT
TO TB#23
A RS232TxD C1 TxD
BLACK BLACK 12GA GREEN OMRONRELAY B RS232RxD C2 RxD TIME DELAYMODULE 4S

C45GEN GR/WH
C C3 /BOOT
1 3 2 4 8 D1 ANALOG 0 JOYSTICK
D2 ANALOG 1 NC
GREEN 20 AMP CIRCUIT D3 DIG IN 3 NC
BREAKER
GROUND

4 STUD ON
DIN RAIL
5 6 7 E1 NOT USED
E2 NOT USED
CR46 E3 NOT USED

F1 DIG IN 0
BLACK 12GA
F2 DIG IN 1 GENERATOR ON
SILVER 8 GA 4 CONDUCTOR TB31 TB30 F3 DIG IN 2
8 GA 4 CONDUCTOR SX Controller

C5-20

C5-21
BRASS
120V AC GFI

GREEN 12GA

A
U4

12 GA 3 CONDUCTOR

DRIVE EDC REVERSE

DRIVE EDC FORWARD

BYPASS VALVE

MOTOR STROKE VALVE

CR4 HIGH IDLE RELAY

ENCLOSURE 110 VAC
GFI

6
SILVER BRASS
WHITE
1. Turning on the Generator supplies current 3. When the AC generator is turned OFF the Inside
to the high idle relay through the diode SX module will ramp the output to the EDC to Harness Enclosure
GREEN threshold preventing cavitation to the hydraulic
switching the engine to high RPM. In addition PIN# COLOR CKT# COLOR
GREEN
the diode between TB45 and TB29 supplies motor powering the generator. When threshold 1 BR GND WH/RD
BLACK power to the motor stroke valve switching is reached the bypass valve is turned OFF. 2 WH C30EDC+ WH

7 the motors to high speed/low torque mode. 3 WH/BK C31EDC- WH/BK

4 BR GND BK/RD
12 GA 3 CONDUCTOR 5 BR GND BL/RD
2. The SX controller is turned ON supplying 6 WH C30EDC+(A) RD
7 WH/BK C31EDC-(A) RD/BK
power to bypass valve and the change over 8 BR GND OR/RD
relay. The EDC valve is switched over to the 9 GR/WH C45GEN GR/WH
output of the SX controller. 10 GR/BK V150HG GR/BK
11 WH C22PWR RD/WH
12 BR GND GR

6 - 128 S-60 • S-65 • S-60 HC • S-60 TRAX • S-65 TRAX Part No. 139188
 February 2012 Section 6 • Schematics

Hydraulic Schematic, 12kW Hydraulic Generator Option

(before serial number 19413)
N M L K J I H G F E D C B A

B 1
DRIVE
PUMP
A
SWV

FUNCTION
MANIFOLD 2

PMP B CLR PMP A

3
OIL
DIVERTER CW
MANIFOLD

4
0.031 CV

CX

CU

CY
G2 280 psi 5

G1

MTR B MTR A

HYDRAULIC

COUPLER
ROTARY
3
1
7

21CC 8
G2 G1

HYDRAULIC GENERATOR

Part No. 139188 S-60 • S-65 • S-60 HC • S-60 TRAX • S-65 TRAX 6 - 129
February 2012 Section 6 • Schematics

Hydraulic Schematic, 12kW Hydraulic Generator Option

(before serial number 19413)

6 - 129 6 - 130
 February 2012 Section 6 • Schematics

Hydraulic Schematic, 12kW Hydraulic Generator Option

(after serial number 19412)
N M L K J I H G F E D C B A

B 1
DRIVE
PUMP
A
SWV

FUNCTION
MANIFOLD 2

PMP B CLR PMP A

3
OIL
DIVERTER CW
MANIFOLD

4
0.031 CV

CX

CU

CY
G2 280 psi 5

G1

MTR B MTR A

HYDRAULIC

COUPLER
ROTARY
3
7

1
0.047

24CC 8
G2 G1
BRAKE / 2 SPEED MANIFOLD
HYDRAULIC GENERATOR T - PORT

Part No. 139188 S-60 • S-65 • S-60 HC • S-60 TRAX • S-65 TRAX 6 - 131
February 2012 Section 6 • Schematics

Hydraulic Schematic, 12kW Hydraulic Generator Option

(after serial number 19412)

6 - 131 6 - 132
 February 2012 Section 6 • Schematics

Hydraulic Schematic, 2WD Models

N M L K J I H G F E D C B A

QQ RR
1

MM NN

JJ

II

2
FF

KK OO
LL

PP

C
HH G H

GG A B

3
E F
D

I J

W X

L S Y
P
V

N O R
K U
M

Q T Z

AA

BB
CC
DD
EE 4

P1 P2
5
PRIMARY LIFT CYLINDER
(S60 HC)

UU

SS TT

VV

WW
XX

Part No. 139188 S-60 • S-65 • S-60 HC • S-60 TRAX • S-65 TRAX 6 - 133
February 2012 Section 6 • Schematics

Hydraulic Schematic, 2WD Models

6 - 133 6 - 134
 February 2012 Section 6 • Schematics

Hydraulic Schematic, 4WD Models

N M L K J I H G F E D C B A

QQ RR
1

MM NN

JJ

II

2
FF

KK LL OO

PP

C
HH G H

GG A B

3
E F
D

I J

W X

L S Y
P
V

N O R
K U
M

Q T Z

AA

BB
CC
DD
EE 4

P1 P2
5
PRIMARY LIFT CYLINDER
(S60 HC)

6
SS TT

VV

UU

7
WW AE
AB
XX
AD

YY ZZ AC

AF AG
8

Part No. 139188 S-60 • S-65 • S-60 HC • S-60 TRAX • S-65 TRAX 6 - 135
February 2012 Section 6 • Schematics

Hydraulic Schematic, 4WD Models

6 - 135 6 - 136