SECTION 2 - GENERAL SERVICE INFORMATION

Table 2-1. Maintenance and Inspection Requirements

PRIMARY SERVICE
TYPE FREQUENCY REFERENCE
RESPONSIBILITY QUALIFICATION

Prior to use each day; or

Pre-start Inspection User or Operator User or Operator Operator and Safety manual
At each Operator change

Service and Maintenance

Prior to each sale, lease or Owner, Dealer or Qualified JLG
Pre-delivery Inspection Manual and applicable JLG
rental delivery User Mechanic
inspection form

In service for 3 months; or

Service and Maintenance
Out of service for a period of Owner, Dealer or Qualified JLG
Frequent Inspection Manual and applicable JLG
more than 3 months; or User Mechanic
Purchased used inspection form

Annually, no later than 13 Factory-Trained Service and Maintenance

Owner, Dealer or
Annual Machine Inspection months from the date of the Service Technician Manual and applicable JLG
prior inspection
User
(Recommended) inspection form

At intervals as specified in the

Owner, Dealer or Qualified JLG Service and Maintenance
Preventive Maintenance Service and Maintenance
manual
User Mechanic Manual

2.2 PREVENTIVE MAINTENANCE AND

INSPECTION SCHEDULE
The preventive maintenance and inspection checks are
listed and defined in Table 2-2. This table is divided into
two basic parts, the "AREA" to be inspected and the
"INTERVAL" at which the inspection is to take place. Under
the "AREA" portion of the table, the various systems along
with the components that make up that system are listed.
The "INTERVAL" portion of the table is divided into six col-
umns representing the various inspection time periods.
The numbers listed within the interval column represent
the applicable inspection code for which that component
is to be checked.
The checks and services listed in this schedule are not
intended to replace any local or regional regulations that
may pertain to this type of equipment nor should the lists
be considered as all inclusive. Variances in interval times
may occur due to climate and/or conditions and depend-
ing on the location and use of the machine.

2-2 – JLG Lift – 31210090

 SECTION 2 - GENERAL SERVICE INFORMATION

Table 2-2. Inspection and Preventive Maintenance Schedule

INTERVAL

AREA Weekly Monthly Pre-delivery2 Annual4

Pre-start1 preventive preventive
Every 2
Inspection or Frequent3 (Yearly) Years
maintenance Maintenance Inspection Inspection

PLATFORM ASSEMBLY

Platform 1-2 1-2

Railing 2 2

Gate 1-5 1-5

Floor 7 2

Lanyard Anchorage Points 2 2-9

JIB ASSEMBLY

Jibs Weldments 2 1-2-4 1-2-4

Pivot Pins and Pins Retainers 1 1-2 1-2

Hose, Cables Installation 2-8-11 2-8-11

MAST ASSEMBLY

Mast Sections 2 2-4-13 2-3-4-13

Roller Pin, Bronze Spacer 12 12

Pulleys 2 2

Chains/Yokes 13 12-13 12-13

Power Tracks/Hose/Cable Installation 1-2-8-11 1-2-8-11

TURNTABLE

Swing Drive System 5 8 5-8 5-8

Swing Bearing Bolts 14

Hoods, Hood Props, Hood Latches 5 1-2-5

CHASSIS ASSEMBLY

Chassis Weldment 4

Tires 1-15 16 15-16-17 15-16-17

Wheel Bolts 1 14 14 14

Steering Spindles Weldments 2-4 2-4

Hubs 1 1

Steering Knuckles Thrust Washers 12 12

Steer Components 1

Drive Motor Brakes 7-12

Drive Motor Gearbox 8 8

31210090 – JLG Lift – 2-3

 SECTION 2 - GENERAL SERVICE INFORMATION

Table 2-2. Inspection and Preventive Maintenance Schedule

INTERVAL

AREA Weekly Monthly Pre-delivery2 Annual4

Pre-start1 preventive preventive
Every 2
Inspection or Frequent3 (Yearly) Years
maintenance Maintenance Inspection Inspection

Hoods, Hood Props 5 1-2-5

FUNCTIONS/CONTROLS

Platform Controls 5-6-9 5-6-9 5-6-9

Ground Controls 5-6-9 5-6-9 5-6-9

Manual/Breakdown Controls 5-9 5-9 5-9

Emergency Stop Switches (Ground & Plat- 5 5 5

form)

Functions Limit or Cutout Switch Systems 5 5 5

POWER SYSTEM

Batteries 18 18 1-19

Battery Fluid 10 10

Centralized Filling System 5 5 5-8

Battery Container Draining 22 22

Electrical Connections 1 20 20

Battery Charger 5 5

HYDRAULIC/ELECTRIC SYSTEM

Hydraulic Power Unit 8 1-8 1-8

Hydraulic Cylinders 8 1-7-8 2 1-2-8 1-2-8

Hydraulic Hoses, Lines and Fittings 8 1-8 11 1-2-8-11 1-2-8-11

Hydraulic Tank/Hydraulic Fluid 10

Hydraulic Fluid Replacement 22

Electrical Connections 1 20 20

Instruments, Switches 5 1 7-15

Lights, Horn 5 5

Electric Motor Brushes (Hyd. Power Unit) 7-12

GENERAL

Operation and Safety manuals in Storage 21 21 21

Box

ANSI and EMI Manuals/Handbooks 21

Installed

Capacity Decals Installed, Secure, Legible 21 21 21

All Decals/Placards installed, Secure, Legi- 21 21 21

ble

2-4 – JLG Lift – 31210090

 SECTION 2 - GENERAL SERVICE INFORMATION

Table 2-2. Inspection and Preventive Maintenance Schedule

INTERVAL

AREA Weekly Monthly Pre-delivery2 Annual4

Pre-start1 preventive preventive
Every 2
Inspection or Frequent3 (Yearly) Years
maintenance Maintenance Inspection Inspection

Walk-Around Inspection Performed 21

Annual Machine Inspection Due 21 21

No Unauthorized Modifications or Additions 21 21

All Relevant Safety Publications Incorpo- 21 21

rated

General Structural Condition and Welds 2-4 2-4

All Fasteners, Pins, Shields and Covers 1-2 1-2

Grease and Lubricate to Specifications 22 22

Function Test of All Systems 21 21 21-22

Paint and Appearance 7 7

Stamp Inspection Date on Mast Section #1 22

Notify JLG of Machine Ownership 22

Maintenance and Inspection Table Codes: Footnotes:

1. Check for proper and secure installation.
2. Visual inspection for damage, cracks, distortion and
excessive wear.
1: Prior to use each day; or at each operator change.
2: Prior to each sale, lease or delivery.
3: In service for 3 months or 125 hours; or out of service

3. Check for proper adjustment. for 3 months or more; or purchased used.

4. Check for cracked or broken welds. 4: Annually, not later than 13 months from the date of prior

5. Operates properly. inspection.

6. Returns to neutral or "off" position when released.
7. Clean and free of debris.
2.3 SERVICING AND MAINTENANCE
8. Check for sign of leakage.
GUIDELINES
9. Decals installed and legible.
10. Check for proper fluid level. General
11. Check for chafing and proper routing.
12. Check for proper tolerances. The following information is provided to assist you in the
use and application of servicing and maintenance proce-
13. Properly lubricated.
dures contained in this book.
14. Torqued to proper specification
15. No worn edges, excessive wear or distorted profiles. Safety and Workmanship
16. Properly seated around the rim.
Your safety and that of others is the first consideration
17. Proper and authorized components.
when engaging in the maintenance of equipment. Always
18. State of charge. be conscious of weight. Never attempt to move heavy
19. Check/record acid gravity and tension. parts without the aid of a mechanical device. Do not allow
20. No loose connections, corrosion or abrasion. heavy object to rest in an unstable position. When raising
21. Verify. a portion of the equipment, ensure that adequate support
is provided.
22. Perform.

NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL PLAT-

FORM HAS BEEN SAFELY RESTRAINED FROM ANY MOVEMENT
BY BLOCKING OR OVERHEAD SLING.

31210090 – JLG Lift – 2-5