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Gefran Bdi50
Gefran Bdi50
BDI50
COMPACT V/f & SENSORLESS INVERTER
COD. 82271D
Gefran, With forty years of experience, Gefran is the world’s leading designer and producer of solutions for
measuring, controlling, and driving industrial production processes.
We have 14 branches in 12 countries and a network of over 80 worldwide distributors.
SERVICES
A team of Gefran experts works with each customer to select the ideal product for its application and to help
install and configure devices (technohelp@gefran.com).
Gefran offers a wide range of courses at different levels for the technical-commercial study of its product as well
as specific courses on demand.
2
APPLICATIONS
In addition to foreseeing the market’s application needs, Gefran forms partnerships with its customers to find the
best way to optimise and boost the performance of various applications.
Gefran products communicate with one another to provide integrated solutions, and can dialogue with devices by
other companies thanks to compatibility with numerous fieldbuses.
DESCRIPTION
The Inverter BDI50 concentrates all the characteristics required by modern
industrial processes in a single compact product. At the same time BDI50
series comply with the typical needs of installers and system integrators
who require forefront, practical solutions that are, above all, advantageous in
terms of space, cost and simplicity of use.
The BDI50 is simple and powerful and provide maximum flexibility in machine
integration through standard and optional fieldbus compatibility. User friendly
interface and easy operation make BDI50 the right solution for every user and
for multi-purpose applications.
POWER RANGE
Power
* with filter
4
BDI50 COMPACT V/f & SENSORLESS INVERTER
GENERAL CHARACTERISTICS
Control Mode V/f Control, Sensorless control (SLV)
1% (SLV)
Speed control accuracy
3% (V/f open-loop)
Overload 150% rated current for 60sec
External signal:
Setting • AVI (0~10V / 2~10V), ACI (0~20mA, 4~20mA) input
• multifunction digital inputs
• by communication
Lower and upper frequency limits
Frequency limit
3 -skip frequency settings
• Keypad
Run &
Methods
• Jog function
• By communication
5, 19 functions
Multifunction digital input Sizes 1/2: NPN&PNP by separate models
Sizes 3/4: NPN&PNP selection from terminals
Autotune, Torque compensation, Slip compensation, 8 preset speeds, Auto-run, PID control, torque boost, V/f starting
Main features
Frequency, Fault reset, Powerloss ride through, DC-brake, Mechanical brake control, AVR function, Fan control
Parameter, parameter value, frequency, line speed, DC voltage, output voltage, output current, PID feedback, input and
Display
Info available
output terminal status, Heat sink temperature, Program Version, Fault Log
Stall Prevention Stall prevention for Acceleration / Deceleration and continuous Run
Heatsink over temperature protection, Auto carrier frequency reduction with temperature rise, Protection of reverse
Additional protective functions
operation, Auto restart attempts setting, Parameter lock, Over voltage suppression function
Protection degree IP20
Operating Temperature -10~ +40°C (size 1), -10~+50°C (all other sizes)
Environment
Specification
RoHS
In compliance with EN61800-3 (CE & RE) and EN61800-5-1(LVD)
Certification
UL508C
GENERAL CHARACTERISTICS
INTEGRATED KEYPAD WITH
POTENTIOMETER PROCESSOR
The integrated programming 32 bit / 100MHz CPU design provides high per-
keypad with 5 Digit 7 Segment formance, faster A/D conversion and torque
LED display provide fast compensation.
programming and immediate
start-up. Simple speed ad-
justment through integrated
potentiometer.
BUILT-IN EMI FILTER AND BRAKING
TRANSISTOR
Integrated filter for interference sup-
pression in compliance with EN61800-3
First environment and built-in braking
transistor allow high installation flex-
I/O CONFIGURATION ibility and panel space reduction.
The BDI50 inverter features a standard
I/O card to satisfy industrial standard
applications.
SERIAL COMMUNICATION
> Digital inputs: 5, NPN/PNP The BDI50 integrates a stand-
> Digital output: 1, relay ard RS485 serial line with
Modbus RTU/ASCII protocol.
> Analog inputs: 2, AVI: 0~10V /2~10V,
ACI: 0~20mA / 4~20mA A frontal RJ45 with dust-proof
socket make it very easy to
> Analog output: 1, 0-10V access and use.
> Motor protection input: by PTC (AVI).
.
PTC MOTOR PROTECTION
RFI-JUMPER FOR IT MAINS Motor overtemperature protection function.
Removable “y” capacitor for use on
IT mains.
EARTH TERMINALS
Earthing terminals built-in into heat sink to provide ef-
fective grounding protection.
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BDI50 COMPACT V/f & SENSORLESS INVERTER
WIRING DIAGRAM
(
T1 T1
AC Power Inverter AC Power Inverter
source input output T2 source input output T2
(
(
L2 M L2 M
T3 T3
(
(
L3(N) L3(N)
Thermal relay Thermal relay
Ground Ground
ON-OFF MC ON-OFF MC
1:Data+ 1:Data +
MC Surge Suppressor 2:Data- Surge Suppressor
CON2 MC CON 2
2:Data -
3:Data+
3:Data +
RS485 4:Reserved
5:Reserved RS485 4:Reserved
S1 S1 5:Reserved
Pin 1 to Pin 8 6:Data-
Pin 1 to Pin 8 6:Data -
S2 7:5V S2 7:5V
Multi-function 8:GND Multi-function
S3 S3 8:GND
input RA input
S4 Relay output
S4 RA Relay output
250VAC/1A
S5 (30VDC/1A) S5 250 VAC /1A
RB
COM RB (30VDC /1A)
+24V
+ 10V
AO +
Frequency + 10V +
AVI (0~10V / 2~10V) AO AO
reference or PID ACI (0~20mA / 4~20mA) AGND - Frequency AO
Multi-function output AVI (0~10V / 2~10V)
reference or PID AGND -
- AGND 0~10V ACI (0~20mA / 4~20mA) Multi -function output
External speed 0~10V
External speed - AGND
potentiometer = 10 Kohm
potentiometer = 10 Kohm
or PID input
or PID input
• SIZES 3 / 4
Magnetic
Contactor P BR
MCCB MC
(
L1 T1
AC Power Inverter
source input output T2
(
L2 M
T3
(
L3
Thermal relay
Ground
ON-OFF MC
1:Data +
MC Surge Suppressor 2:Data -
CON 2 3:Data +
RS485 4:Reserved
5:Reserved
S1 Pin 1 to Pin 8 6:Data -
S2 7:5 V
Multi - function
input S3 8:GND
S4 RA
Allowable Voltage
+10% ~ -15%
Fluctuation
Allowable Frequency
±5%
Fluctuation
Input current (1) A 7.2 11 15.5 21
Allovable momentary
s 1.0 1.0 2.0 2.0
power loss time
Enclosure IP20
Allowable Voltage
+10% ~ -15%
Fluctuation
Allowable Frequency
±5%
Fluctuation
Input current (1) A 6.4 9.4 12.2 19.3 28.6 38.5
Allovable momentary
s 1.0 2.0 2.0 2.0 2.0 2.0
power loss time
Enclosure IP20
(1)
The input current is calculated value at full rated output current.
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BDI50 COMPACT V/f & SENSORLESS INVERTER
Allowable Voltage
+10% ~ -15%
Fluctuation
Allowable Frequency
±5%
Fluctuation
Input current (1) A 4.2 5.6 7.3 10.1 14.3 19.3 26.4
Allovable momentary
s 2.0 2.0 2.0 2.0 2.0 2.0 2.0
power loss time
Enclosure IP20
(1)
The input current is calculated value at full rated output current.
POWERLOSS
Power Loss Heat Loss
Sizes BDI50
W kcal/hr
All inverters are equipped with internal fans (excluding BDI50 size 1).
DRIVE MODELS & CODES
SINGLE PHASE - 230V CLASS Code Model
Pn
Configuration
@ 230 Vac
• Without EMI filter
S6N01 BDI50-1004-KXX-2M-N 0.4 kW Without EMI filter - NPN Input
• IP20
S6N02 BDI50-1007-KXX-2M-N 0.75 kW Without EMI filter - NPN Input
S6N03 BDI50-2015-KXX-2M-N 1.5 kW Without EMI filter - NPN Input
S6N04 BDI50-2022-KXX-2M-N 2.2 kW Without EMI filter - NPN Input
S6N12 BDI50-3037-KBX-2T-NP 3.7 kW Internal Braking Unit - Without EMI filter - PNP/NPN Input
S6N13 BDI50-4055-KBX-2T-NP 5.5 kW Internal Braking Unit - Without EMI filter - PNP/NPN Input
S6N14 BDI50-4075-KBX-2T-NP 7.5 kW Internal Braking Unit - Without EMI filter - PNP/NPN Input
S6N18 BDI50-3037-KBX-4-NP 3.7 kW Internal Braking Unit - Without EMI filter - PNP/NPN Input
S6N19 BDI50-3055-KBX-4-NP 5.5 kW Internal Braking Unit - Without EMI filter - PNP/NPN Input
S6N20 BDI50-4075-KBX-4-NP 7.5 kW Internal Braking Unit - Without EMI filter - PNP/NPN Input
S6N21 BDI50-4110-KBX-4-NP 11 kW Internal Braking Unit - Without EMI filter - PNP/NPN Input
S6N25 BDI50-3037-KBX-4-NP-F 3.7 kW Internal Braking Unit - With EMI filter - PNP/NPN Input
S6N26 BDI50-3055-KBX-4-NP-F 5.5 kW Internal Braking Unit - With EMI filter - PNP/NPN Input
S6N27 BDI50-4075-KBX-4-NP-F 7.5 kW Internal Braking Unit - With EMI filter - PNP/NPN Input
S6N28 BDI50-4110-KBX-4-NP-F 11 kW Internal Braking Unit - With EMI filter - PNP/NPN Input
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BDI50 COMPACT V/f & SENSORLESS INVERTER
SOFTWARE
GF-eXpress PROGRAMMING SOFTWARE
Applications
> Configuring parameters of Gefran devices (Instruments, Drives, Sensors)
> Tuning control parameters with on-line tests and trends
> Managing parameter archive for multiple configuration.
Features
> Guided product selection > Simplified settings
> Multiple languages > Parameter printout
> Creation and storage of recipes > Network autoscan
> Oscilloscope
GF_eXpress software configures the parameters of the automation components, drives and sensors in the
Gefran catalogue.
The graphic interface makes selecting and configuring parameters easy and intuitive. Devices are grouped
according to product type and functions.
Products are searched by means of a context search and a display of product photos.
This provides a single device library for all Gefran products.
Complete configuration information for every device is given in XML format to facilitate expansion of the
catalogue and parameters.
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GEFRAN DEUTSCHLAND GmbH GEFRAN BENELUX NV GEFRAN SIEI - ASIA GEFRAN HEADQUARTER
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Ph. +39 03098881
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info@gefran.com.sg
www.gefran.com
07/2016