User Manual: Model 5100 HD Tunable Diode Laser Spectrometer

Model 5100 HD
Tunable Diode Laser Spectrometer
User Manual
Process Instruments
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90709VE REV R Pittsburgh, PA 15238
Offices
USA - Pittsburgh CHINA

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AMETEK
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Dubai, UAE
Ph. 971-4-881 2052
Fax 971-4-881 2053
© 2014 AMETEK
This manual is a guide for the use of the Model 5100 HD Version Analyzer. Data herein has been verified and validated and is believed adequate for
the intended use of this instrument. If the instrument or procedures are used for purposes over and above the capabilities specified herein, confirmation
of their validity and suitability should be obtained; otherwise, AMETEK does not guarantee results and assumes no obligation or liability. This publica-
tion is not a license to operate under, or a recommendation to infringe upon, any process patents.
ii | Model 5100 HD Analyzer

Contents
Offices..................................................................................................................... ii
Safety Notes............................................................................................................vi
Electrical Safety......................................................................................................vi
Grounding...............................................................................................................vi
Sample Gas.............................................................................................................vi
Warning Labels..................................................................................................... vii
Environmental Information (WEEE).................................................................... vii
Secondary Process Seals Requirement................................................................ viii
Special Warnings and Information....................................................................... viii
Electromagnetic Compatibility (EMC)...................................................................ix
Warranty and Claims...............................................................................................x
EC Declaration of Conformity................................................................................xi
CHAPTER 1 Model 5100 HD Analyzer

Overview.............................................................................................................. 1-1
Tunable Diode Laser Spectroscopy Theory......................................................... 1-2
Components................................................................................................... 1-3
Electronics Enclosure.................................................................................... 1-3
User Interface....................................................................................................... 1-4
Customer Connection Box..................................................................... 1-4
Sampling System................................................................................................. 1-5
Sample Cell.......................................................................................................... 1-5
Detector......................................................................................................... 1-6
GRIN Lens.................................................................................................... 1-6
Sample Gas Flow.......................................................................................... 1-6
Laser Configuration....................................................................................... 1-6
Measurement................................................................................................. 1-6
Laser Line Locking & Built-in Verification......................................................... 1-7
Laser Line Locking....................................................................................... 1-7
Built-in Verification....................................................................................... 1-7
Measurement................................................................................................. 1-7
Controller Communications................................................................................. 1-8
Options................................................................................................................. 1-9
Herriott Sample Cell Option......................................................................... 1-9
High Temperature Sample Cell Option....................................................... 1-10
Space-Coupled Option................................................................................ 1-10
| iii
CHAPTER 2 Specifications
CHAPTER 3 Installation and Start-Up

Analyzer Requirements....................................................................................... 3-2
Location......................................................................................................... 3-2
Mounting Requirements ............................................................................... 3-2
Dimensions 5100 HD ................................................................................... 3-3
Wiring.................................................................................................................. 3-4
General Wiring and Conduit Requirements.................................................. 3-4
EMC Grounding, Shielding and Noise Protection........................................ 3-4
EMC grounding method......................................................................... 3-4
Transient and RFI interference............................................................... 3-5
Secondary Process Seals Requirement.......................................................... 3-5
Connecting the 5100 HD to the AC Mains Power........................................ 3-5
Analyzer Installation ........................................................................................... 3-7
User-Supplied Items ..................................................................................... 3-7
Sample Pressure Requirements..................................................................... 3-7
Gas Connections............................................................................................ 3-8
I/O, Communication, and Alarm Relay Connections........................................ 3-10
I/O Signals................................................................................................... 3-11
Contact Connection ............................................................................. 3-12
Current Loop Output Connection......................................................... 3-13
Analog Input - Voltage/Current............................................................ 3-15
RS-485 Communication Connection.......................................................... 3-15
2-Wire Connection................................................................................ 3-16
2-Wire Termination Resistor................................................................. 3-16
Relay Alarms............................................................................................... 3-17
Ethernet Cable Connections........................................................................ 3-18
User Interface..................................................................................................... 3-19
Overview of Keypad................................................................................... 3-19
Navigation Keys.................................................................................... 3-19
Overview of Display................................................................................... 3-20
Initial Start-Up................................................................................................... 3-21
CHAPTER 4 User Interface

Menu Map............................................................................................................ 4-2
Alarm................................................................................................................... 4-5
Disable........................................................................................................... 4-6
Concentration................................................................................................ 4-7
Data Valid...................................................................................................... 4-7
System Alarm................................................................................................ 4-7
Test................................................................................................................ 4-7
NO/NC.......................................................................................................... 4-7
Analog Range...................................................................................................... 4-8
Max Concentration........................................................................................ 4-8
Min Concentration........................................................................................ 4-8
iv | Model 5100 HD Analyzer

Test Config........................................................................................................... 4-9
Modbus.......................................................................................................... 4-9
Clock........................................................................................................... 4-10
Press Disply Units....................................................................................... 4-11
Temp Disply Units...................................................................................... 4-11
System Test........................................................................................................ 4-12
Network............................................................................................................. 4-13
Network....................................................................................................... 4-13
DHCP.......................................................................................................... 4-13
IP Address................................................................................................... 4-13
Subnet.......................................................................................................... 4-13
Gateway....................................................................................................... 4-13
Background Gas.......................................................................................... 4-14
Units............................................................................................................ 4-14
Zero and SPAN Check Functions...................................................................... 4-15
Modbus Registers.............................................................................................. 4-21
Alarm Messages................................................................................................. 4-34
CHAPTER 5 Web Interface

Ethernet Connection............................................................................................ 5-1
Web Interface Connection................................................................................... 5-2
Web Interface Screen........................................................................................... 5-3
Conditions and Messages.................................................................................... 5-4
Alarm Menu......................................................................................................... 5-5
Alarms........................................................................................................... 5-5
Alarms: History............................................................................................. 5-6
Trends Menu........................................................................................................ 5-7
Spectra Menu....................................................................................................... 5-9
Settings Menu.................................................................................................... 5-10
Settings: Relays........................................................................................... 5-10
Settings: Current Outputs............................................................................ 5-11
Settings: Configuration................................................................................ 5-13
Ethernet................................................................................................ 5-13
System................................................................................................... 5-14
Modbus................................................................................................. 5-14
Customization....................................................................................... 5-15
CHAPTER 6 Maintenance
Cleaning............................................................................................................... 6-2
Replacing the MCU Battery................................................................................ 6-2
Containment System Leaks................................................................................. 6-4
Parameter ID & Modbus Registers...................................................................... 6-5
System Alarm/Warning bit map......................................................................... 6-15
Common Modbus Registers.............................................................................. 6-16
APPENDIX A Auto Cal Feature
APPENDIX B Configuration for Refinery Flare Gas
| v
Safety Notes
WARNINGS, CAUTIONS, and NOTES contained in this manual emphasize critical
instructions as follows:
An operating procedure which, if not strictly observed, may result in personal

injury or environmental contamination.
An operating procedure which, if not strictly observed, may result in damage

to the equipment.
Important information that should not be overlooked.


NOTE
Electrical Safety
Hazardous voltages are present in the analyzer housings when power is applied to the
system. Always shut down power source(s) before performing maintenance or trouble-
shooting. Only a qualified electrician should make electrical connections and ground
checks.
Any use of the equipment in a manner not specified by the manufacturer may impair the
safety protection originally provided by the equipment.
Grounding
Instrument grounding is mandatory. Performance specifications and safety protection are
void if instrument is operated from an improperly grounded power source.
Verify ground continuity of all equipment before applying power.


NOTE
Sample Gas
Potential hazards of the sample gas should be taken into consideration
before connecting the sample to the analyzer. Personal protective equipment
and proper ventilation should be used if sample gas is toxic, flammable, or
corrosive. Check the sample line and all connections for leaks before pow-
ering up. Consult plant safety personnel for appropriate exhaust venting
guidelines for specific sample gas type.
vi | Model 5100 HD Analyzer

Warning Labels
These symbols may appear on the instrument in order to alert you of existing conditions.
PROTECTIVE CONDUCTOR TERMINAL

(BORNIER DE L’ECRAN DE PROTECTION)
Schutzerde
CAUTION - Risk of electric shock

(ATTENTION-RISQUE DE DÉCHARGE ÉLECTRIQUE)
Achtung - Hochspannung Lebensgefahr
CAUTION - (Refer to accompanying documents)

(ATTENTION-SE RÉFERER AUX DOCUMENTS JOINTS)
Achtung (Beachten Sie beiliegende Dokumente)
CAUTION - Hot Surface

(ATTENTION-SURFACE CHAUDE)
Achtung - Heiße Oberfläche
Environmental Information (WEEE)

This AMETEK product contains materials that can be reclaimed and recycled. In some cases the product
may contain materials known to be hazardous to the environment or human health. In order to prevent
the release of harmful substances into the environment and to conserve our natural resources, AMETEK
recommends that you arrange to recycle this product when it reached its “end of life”.
Waste Electrical and Electronic Equipment (WEEE) should never be disposed of in a municipal waste
system (residential trash). The Wheelie Bin marking on this product is a reminder to dispose of the prod-
uct properly after it has completed its useful life and been removed from service. Metals, plastics, and
other components are recyclable and you can do your part by doing one of the following steps:
• When the equipment is ready to be disposed of, take it to your local or

regional waste collection administration for recycling.
• In some cases, your “end of life” product may be traded in for credit toward
the purchase of new AMETEK instruments. Contact your dealer to see if
this program is available in your area.
• If you need further assistance in recycling your AMETEK product, contact
our office listed in the front of the instruction manual.
| vii
Secondary Process Seals Requirement
A”This instrument is supplied with a primary process seal only (single seal
device) in accordance with ANSI/ISA 12.27.01-2003. Proper installation of
this instrument requires a secondary process seal if failure of the primary
process seal could allow process fluids to enter the conduit or field wiring
system. The maximum process gas pressure and temperature that will be ap-
plied are 10 psig (170KPa) and 140F (60C).
For more information refer to ANSI/ISA 12.27.01-2003, the 2006 NEC (clauses 501.15
(F) (3) (CI Div 1/2), and 505.16 (E) (3) (CI Zone 1/2)) or the 2006 CEC Part 1 Rules
18-092 (CI Zone 0), 18-108 (CI Zone 1), 18-158 (CI Zone 2), J18-108 (CI Div1), and
J18-158 (CI Div2).
SPECIAL WARNINGS AND INFORMATION

EQUIPMENT USED IN CLASS I, DIV 2 AND ZONE 2 HAZARDOUS LOCATIONS
Refer to Chapter 2 – Specifications for details about the suitability of this equipment in hazard-
ous areas.
Explosion Hazard – Substitution of components may impair suitability for

hazardous locations.
Risque d’explosion – La substitution de composants peut rendre ce materiel

inacceptable pour les emplacements sont designés dangereux.
Explosion Hazard – Do not disconnect equipment unless power has been

switched off or the area is known to be non-hazardous.
Risque d’explosion – Avant de déconnecter l’équipement, coupez le courant où

vousassurez que l’emplacement est designé non dangereux.
All input and output wiring must be in accordance with Class I, Division 2 and Zone 2 wiring methods (NEC
Sec 501.4(b) or CEC 18-152) and in accordance with the authority having jurisdiction.
viii | Model 5100 HD Analyzer

CAUTION
This equipment must be used in a manner not specified by AMETEK, or the protection provided
by the equipment may be impaired.
a) WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT WHILE CIR-

CUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS; and
b) AVERTISSEMENT – RISQUE D’EXPLOSION – NE PAS DÉBRANCHER TANT

QUE LE CIR-CUIT EST SOUS TENSION, À MOINS QU’IL NE S’AGISSE
D’UN EMPLACEMENT NON DANGEREUX.
c) The 5100 HD analyzer is suitable for both indoor and outdoor use. Shield from
direct sunlight.
d) This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or

non-hazardous loca-tions only.
e) WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS

MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2; and
f) AVERTISSEMENT – RISQUE D’EXPLOSION – LA SUBSTITUTION DE

COMPOSANTS PEUT RENDRE CE MATÉRIEL INACCEPTABLE POUR LES
EMPLACEMENTS DE CLASSE I, DIVISION 2;
g) WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE THE

SEALING PROP-ERTIES OF MATERIALS USED IN THE FOLLOWING
DEVICES; identification of the sealed devices
| ix
Electromagnetic Compatibility (EMC)
Read and follow the recommendations in this section to avoid performance
variations or damage to the internal circuits of this equipment when installed
in harsh electrical environments.
The various configurations of the Model 5100/5100 HD Analyzer should not produce, or fall victim to,
electromagnetic disturbances as specified in the European Union’s EMC Directive. Strict compliance to
the EMC Directive requires that certain installation techniques and wiring practices are used to prevent or
minimize erratic behavior of the Analyzer or its electronic neighbors. Below are examples of the tech-
niques and wiring practices to be followed.
In meeting the EMC requirements, the various Analyzer configurations described in this manual rely
heavily on the use of metallic shielded cables used to connect to the customer’s equipment and power.
Foil and braid shielded I/O and DC power cables are recommended for use in otherwise unprotected situ-
ations. In addition, hard conduit, flexible conduit, and armor around non-shielded wiring also provides
excellent control of radio frequency disturbances. However, use of these shielding techniques is effective
only when the shielding element is connected to the equipment chassis/earth ground at both ends of the
cable run. This may cause ground loop problems in some cases. These should be treated on a case-by-case
basis. Disconnecting one shield ground may not provide sufficient protection depending on the electronic
environment. Connecting one shield ground via a 0.1 microfarad ceramic capacitor is a technique allow-
ing high frequency shield bonding while avoiding the AC-ground metal connection. In the case of shield-
ed cables the drain wire or braid connection must be kept short. A two-inch connection distance between
the shield’s end and the nearest grounded chassis point, ground bar or terminal is highly recommended.
An even greater degree of shield performance can be achieved by using metallic glands for shielded cable
entry into metal enclosures. Expose enough of the braid/foil/drain where it passes through the gland so
that the shield materials can be wrapped backwards onto the cable jacket and captured inside the gland,
and tightened up against the metal interior.
Inductive loads connected to the low voltage “Alarm Contacts” are not recommended. However, if this
becomes a necessity, adhere to proper techniques and wiring practices. Install an appropriate transient
voltage suppression device (low voltage MOV, “Transzorb,” or R/C) as close as possible to the inductive
device to reduce the generation of transients. Do not run this type of signal wiring along with other I/O or
DC in the same shielded cable. Inductive load wiring must be separated from other circuits in conduit by
using an additional cable shield on the offending cable.
In general, for optimum protection against high frequency transients and other disturbances, do not allow
installation of this Analyzer where its unshielded I/O and DC circuits are physically mixed with AC mains
or any other circuit that could induce transients into the Analyzer or the overall system. Examples of elec-
trical events and devices known for the generation of harmful electromagnetic disturbances include mo-
tors, capacitor bank switching, storm related transients, RF welding equipment, static, and walkie-talkies.
x | Model 5100 HD Analyzer

WARRANTY AND CLAIMS
We warrant that any equipment of our own manufacture or manufactured for us pursuant to our specifications which
shall not be, at the time of shipment thereof by or for us, free from defects in material or workmanship under normal
use and service will be repaired or replaced (at our option) by us free of charge, provided that written notice of such
defect is received by us within twelve (12) months from date of shipment of portable analyzers or within eighteen
(18) months from date of shipment or twelve (12) months from date of installation of permanent equipment, which-
ever period is shorter. All equipment requiring repair or replacement under the warranty shall be returned to us at our
factory, or at such other location as we may designate, transportation prepaid. Such returned equipment shall be ex-
amined by us and if it is found to be defective as a result of defective materials or workmanship, it shall be repaired
or replaced as aforesaid. Our obligation does not include the cost of furnishing any labor in connection with the
installation of such repaired or replaced equipment or parts thereof, nor does it include the responsibility or cost of
transportation. In addition, instead of repairing or replacing the equipment returned to us as aforesaid, we may, at our
option, take back the defective equipment, and refund in full settlement the purchase price thereof paid by Buyer.
Process photometric analyzers, process moisture analyzers, and sampling systems are warranted to perform the
intended measurement, only in the event that the customer has supplied, and AMETEK has accepted, valid sample
stream composition data, process conditions, and electrical area classification prior to order acknowledgment. The
photometric light sources are warranted for ninety (90) days from date of shipment. Resale items warranty is limited
to the transferable portion of the original equipment manufacturer’s warranty to AMETEK. If you are returning
equipment from outside the United States, a statement should appear on the documentation accompanying the equip-
ment being returned declaring that the goods being returned for repair are American goods, the name of the firm who
purchased the goods, and the shipment date.
The warranty shall not apply to any equipment (or part thereof) which has been tampered with or altered after leav-
ing our control or which has been replaced by anyone except us, or which has been subject to misuse, neglect, abuse
or improper use. Misuse or abuse of the equipment, or any part thereof, shall be construed to include, but shall not
be limited to, damage by negligence, accident, fire or force of the elements. Improper use or misapplications shall be
construed to include improper or inadequate protection against shock, vibration, high or low temperature, overpres-
sure, excess voltage and the like, or operating the equipment with or in a corrosive, explosive or combustible me-
dium, unless the equipment is specifically designed for such service, or exposure to any other service or environment
of greater severity than that for which the equipment was designed.
The warranty does not apply to used or secondhand equipment nor extend to anyone other than the original pur-
chaser from us.
THIS WARRANTY IS GIVEN AND ACCEPTED IN LIEU OF ALL OTHER WARRANTIES, WHETHER
EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION AND WARRANTIES OF FITNESS OR OF
MERCHANTABILITY OTHER THAN AS EXPRESSLY SET FORTH HEREIN, AND OF ALL OTHER OBLIGA-
TIONS OR LIABILITIES ON OUR PART. IN NO EVENT SHALL WE BE LIABLE UNDER THIS WARRANTY
OR ANY OTHER PROVISION OF THIS AGREEMENT FOR ANY ANTICIPATED OR LOST PROFITS, INCI-
DENTAL DAMAGES, CONSEQUENTIAL DAMAGES, TIME CHANGES OR ANY OTHER LOSSES IN-
CURRED BY THE ORIGINAL PURCHASER OR ANY THIRD PARTY IN CONNECTION WITH THE PUR-
CHASE, INSTALLATION, REPAIR OR OPERATION OF EQUIPMENT, OR ANY PART THEREOF COVERED
BY THIS WARRANTY OR OTHERWISE. WE MAKE NO WARRANTY, EXPRESS OR IMPLIED, INCLUD-
ING WITHOUT LIMITATION ANY WARRANTIES OF FITNESS OR OF MERCHANTABILITY, AS TO ANY
OTHER MANUFACTURER’S EQUIPMENT, WHETHER SOLD SEPARATELY OR IN CONJUNCTION WITH
EQUIPMENT OF OUR MANUFACTURE. WE DO NOT AUTHORIZE ANY REPRESENTATIVE OR OTHER
PERSON TO ASSUME FOR US ANY LIABILITY IN CONNECTION WITH EQUIPMENT, OR ANY PART
THEREOF, COVERED BY THIS WARRANTY.
| xi
EC Declaration of Conformity
Manufacturer’s Name: AMETEK, Inc., Process Instruments

Manufacturer’s Address: Process & Analytical Instruments Division
150 Freeport Road
Pittsburgh, PA, 15238 USA
Phone: 412-828-9040 Fax: 412-826-0686
declares that the product:
Product Name: Model 5100 HD Analyzer (General purpose version)
Conforms to the following directives:
EMC Directive 2004/108/EC using the following standards:

EN 61326-1 Radio Frequency Emissions
EN50011 (CISPR 11) Radiated and Conducted, Class A, Group 2, ISM Device
EN61000-3-2 Harmonic Current Emissions
EN61000-3-3 Voltage Fluctuation / Flicker
EN61326-1 Immunity
EN61000-4-2 Electrostatic Discharge, 4kV/8kV, contact/air
EN61000-4-3 Radiated Radio Frequencies, 80MHz-1GHz 10V/m, 1.4-
2.0GHz 3V/m, 2.0-2.7GHz 1V/m
EN61000-4-4 Electrical Fast Transient/Burst, 1kV/2kV
EN61000-4-5 Surge, 1kV to Shields, 1kV/2kV AC Differential/Common
EN61000-4-6 Conducted Radio Frequencies, 3 V/rms
EN61000-4-8 Magnetic Immunity 30A/m
EN61000-4-11 Voltage Dips and Variations, 100%, 95%, 60% and 30%
Pressure Equipment Directive 97/23/EC:

Article 3, Paragraph 3
ATEX Directive 94/9/EC using the following standards:

EN60079-0 Explosive atmospheres - Part 0: Equipment - General requirements
EN60079-11 Explosive atmospheres - Part 11: Equipment protection by intrinsic safety “i”
EN60079-15 Explosive atmospheres - Part 15: Equipment protection by type of protection “n”
EN60079-28 Explosive atmospheres - Part 28: Protection of equipment and transmission
systems using optical radiation
Manufacturer’s Address in Europe:

AMETEK GmbH
Rudolf-Diesel-Strasse 16
D-40670 Meerbusch Germany
Contact: Dr. Jurgen Gassen
__________________________________________
Robert J. Fiore
2010 Manager of New Product Development
AMETEK Process & Analytical Instruments Division
xii | Model 5100 HD Analyzer

MODEL 5100 HD GAS ANALYZER
5100 HD
The AMETEK 5100 HD TDLAS gas analyzer is an extractive system. It is a

single-or-dual laser analyzer capable of measuring multiple gas analytes (two
laser capability). The unit can also be configured for dual cells. It is comprised of
fully enclosed optics, electronics, sample handling and built-in verification. The
unit is designed for outdoor installation and is certified for worldwide hazardous
area locations. See specifications page for details.
Overview | 1-1
Tunable Diode Laser Spectroscopy Theory
Tunable Diode Laser Absorption Spectroscopy (TDLAS) is a spectroscopic
technique that uses a diode laser as the light source. The technology is extremely
selective. The laser line is very narrow in frequency so it can probe the analyte
gas without interference from other gases. It works according to the fundamental
principles of Beer’s Law. The Law indicates that for a constant path length, the
intensity of the incident light energy traversing an absorbing medium diminishes
exponentially with concentration.
Ln [I°/I] = S*L*N
Where:
I is the measurement of beam intensity when
tuned to the absorbing wavelength the analyte
I° is the reference measurement or beam inten-

sity when tuned away from the analyte absorb-
ing wavelength
S is the fundamental absorption line strength

and is a fixed constant
L is the path length of the beam through the

sample and is a fixed constant
N is the number of analyte molecules contained

in the beam path passing through the sample
So, by measuring the intensity of the laser both be-

fore and after absorption by the analyte, the number
of analyte molecules in the sample can be deter-
mined since all of the other terms in the equation are
constant.
1-2 | Model 5100 HD Analyzer

Components
The Model 5100 HD consists of three distinct modular components:
• Electronics Enclosure/User Interface

• Customer Connection Box
• Sampling System
Electronics Enclosure
The electronics enclosure houses the electronics, display, and moisture reference
cell and is made of stainless steel and built to withstand harsh environments
(IP65). Included in the electronic enclosure are:
• Customer Connection Board

• Interface Board
• MCU Board
• Power Supply
• AC Line Filter
• Solid State Relay for Sample Cell Heater
• Sample Cell Pressure Sensor
• Reference Cell
• Ethernet/LAN Connector
• Laser and associated optics
Overview | 1-3
User Interface
The user interface is a Vacuum Fluorescent Display (VFD) with 4 lines x 20

characters and alphanumeric keypad. It is part of the electronics enclosure.
Customer Connection Box

The customer connection box is a separate enclosure that houses the terminal strip
which provides customer I/O, communication and relay alarm connectivity, the
RJ45 Ethernet connector, and the power mains supply.

Sampling System
The sampling system is housed in a stainless steel enclosure located on the
right side. The sample system includes:
Sample Cell
Liquid Separator
Cell Temperature Sensor
Heater
The sample inlet port, liquid filter drain and the exhaust port are located on
the side for the model 5100 HD.
Sample Cell
The sample cell consists of :
• Sample tube
• Gold-front surfaced mirror
• InGaAs Detector
• GRIN lens
Overview | 1-5
Detector
Two light-sensitive detectors are typically used, one for the sample cell and one
for the reference. The detectors output a voltage proportional to the intensity of
the light striking the active area. The type of detectors used varies depending on
the wavelength, which in turn depends on the analyte(s).
GRIN Lens
GRIN is short for graded-index or gradient index. One of the most important
advantages of GRIN lenses compared to classical lenses is that the optical
surfaces of GRIN lenses are flat. This is very important for creating a good
quality joint between the lens and the fiber optics. The GRIN lens in the TDLAS
focuses the laser/fiber-optics package to detect the best signal.
Sample Gas Flow
The sample flows from the inlet thru a Genie filter where any liquid condensate
is removed. The liquid removed flows down the drain vent connection on the
side of the 5100 HD. The gas sample then flows thru the sample cell. Cell
pressure and temperature are monitored using pressure and temperature sensors
respectively. The cell is heated to a maximum of 150C.
Laser Configuration
The laser output is coupled to a single mode fiber, which in turn is connected to
a fiber optic splitter. The splitter is used to divide the optical power for use in the
sample and reference measurements, respectively. The ‘sample’ output is coupled
to the cell assembly by means of a fiber/Gradient Refractive INdex (GRIN) lens
combination. ‘Reference’ out put is also similarly coupled to the reference cell.
The GRIN lens helps collimate the output of the single mode fiber and direct the
beam through the sample and reference cells. The beam is reflected by a mirror
at the other end of the cell and is received by a light-sensitive detector at the
originating end.
Measurement
The detector converts the light energy received to an electrical signal and sends
it for signal processing and the analyte concentration determination. WMS and
signal processing are digital providing enhanced quality of analyzer response.

Laser Line Locking & Built-in Verification
Laser Line Locking
The reference cell is used to lock the output wavelength of the laser diode. The
sealed reference cell contains a known concentration of the analyte in a host gas,
which has no absorbance in the spectral range of interest. A block diagram of the
wavelength-locking algorithm employed by the instrument is shown in the figure
below. Two nested levels of temperature control are employed to maintain the
operation of the DFB laser at the proper wavelength. The first level is a simple
PID control loop, which maintains the laser at a target temperature. In the second
level, the outer control loop, the spectra of the analyte samples in the reference
cells are monitored. Minor shifts in the observed peak positions are used as a
feedback signal for the temperature set point of the inner control loop. Thus, the
outer-control loop provides a fine adjustment for the inner-control loop.
Built-in verification
External calibration is time consuming, especially for polar species like water
with long equilibration times. Model 5100 HD uses a sealed reference cell
(containing moisture vapor in a buffer gas that does not absorb in the spectral
range of interest) for quick analyzer verification. The analyzer response is
compared to the value of the analyte concentration in the reference cell and the
analyzer performance is verified continuously.
Measurement
Fiber optics conduct the laser beam through the GRIN lens to the sample
cell. When the beam reaches the mirror at the end of the cell, it is reflected so
that it continues upward back through the cell until it enters the detector. The
detector converts the information from the beam into an electrical signal that is
transmitted to the microprocessor. The software then processes the signal and
determines the analyte concentration.
Overview | 1-7
Controller Communications
All analyzer functions are controlled by microprocessors housed within the
electronics enclosure. These include:
• (1) Non-isolated Analog Input (4 to 20 mA or 0-5 Volts)

• (1) Isolated discrete DC Input
• (1) Isolated 4-20 mA analog output per laser diode (i.e. one output for single
laser analyzer and (2) outputs for dual laser analyzer)
• (4) Solenoid Valve Drives
• (4) Relay Contacts
• (2) RTD Inputs
• Moisture Reference Cell
• Piezo-Resistive Transducer Input
• (3) Solid State Relay Drives (PWM)
• Single Isolated Discrete Input
• (3) Serial Ports: (1) RS-232, (2) RS-485
• 100 Mbs Ethernet Port
• MQX RTOS and Modbus capability
The Model 5100 HD is configured, and analyzer parameters are set, using either
the analyzer display and keypad, or the Web Interface. The 4-line x 20-character
VFD provides moisture data, system operating parameters, system messages, and
alarm conditions. The 20-button keypad on the front of the unit is used to set or
change operating parameters and system values. There is a serial interface inside
the main electronics enclosure, which is intended for service use only.

Options
Several options are available
• Dual cell capability

• High temperature oven
• Multiple analytes
• High temperature sample cell
• Herriott (long path length) sample cell
• Space-coupled optics
Herriott Sample Cell Option
This option is recommended for applications that require enhanced performance at

low analyte concentrations. For example, a moisture application requiring a range
of 0-50 or 0-100 ppm, and a Limit Of Detection (LOD) lower than the standard 5
ppmV, would benefit from this option.
The Herriott sample cell is constructed with two mirrors, compared to the standard
cell with one. The two mirrors are facing each other at both ends of the sample
cell. The laser light is reflected back and forth between the mirrors many times,
increasing the path length of the light through the sample gas. This increase in path
length creates a proportional increase in sensitivity to the analyte. The rest of the
analyzer remains the same as for a standard sample cell.
Overview | 1-9
High Temperature Sample Cell Option
The 5100 HD oven enclosure is capable of maintaining temperatures up to 150C.

Some applications demand a high oven temperature to prevent condensation or
plugging. For these situations, a special high temperature cell was designed. The
main purpose of this sample cell is to thermally isolate the sensitive components
(GRIN lens, detector) from these temperatures. This is accomplished through the
use of a window and spool piece at the top of the sample cell. For some applications
the spool piece may be purged with dry air or inert gas (e.g. to remove background
moisture). The rest of the analyzer remains the same as for a standard sample cell.
Spool Piece
Purge Lines
(1/8” compression ports)
Space-Coupled Option
This option is used for certain application (e.g. O2 measurement) where fiber optics
are not the best approach. Instead of fibers, conventional optical components are used
to direct the laser light through the sample cell. The reference cell is in series optically
with the sample cell, creating a combined path. The reference cell absorption is then
subtracted from the total to get the sample concentration. The sample system and
electronics for this option are the same as for the standard analyzer.

Space-Coupled Option Schematic
Overview | 1-11
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SPECIFICATIONS
Please see table on next page.
All specifications subject to change without notice.


NOTE
Specifications | 2-1
Parameter Specification
Depends on analyte and availability:
H2O: 1854nm (25789JE)
CO2: 2004 nm (25834JE)
Wavelength
O2: 763 nm (25895JE)
H2S: 1575 nm (25881JE)
CO2 (high range): 1581 nm (25889JE)
25789JE, Class 1m
25834JE, Class 1m
Laser Classification 763 nm, Class 3b
1575 nm, Class 3b
1581 nm, Class 3b
324 mAU (milli-Absorbance Units) for 0 - 2500

ppmV H2O
Dynamic Range 1.015 AU for 0 - 10% CO2
268 mAU for 0 - 20.95 % O2
18 mAU for 0 - 5% H2S
H2O in CH4: 4 ppmV (0.53 mAU)

H2O in non-absorbing background gas (at 1854
nm): 1 ppmV (.16 mAU)
CO2 in non-absorbing background gas (at 2004
Limit Of Detection (LOD) nm): 100 ppmV (1.0 mAU)
O2 in non-absorbing background gas (at 760 nm):
250 ppmV (.33 mAU)
H2S in non-absorbing background gas (at 1575 nm):
1000 ppmV (.36 mAU)
Number of analytes 1 or 2, depending on configuration
Number of sample points 1
Speed of response < 2 seconds (photometric); < 50 seconds to T90

including sample system purge (At flow rate of 2
liters/minute)
Accuracy H2O in CH4: +/- 4 ppmV (.53 mAU) or +/- 2%,

whichever is greater
H2O in non-absorbing background: +/- 1 ppmV (.16
mAU) or 2% of reading, whichever is greater
CO2 in non-absorbing background: +/- .1% CO2 (10
O2 in non-absorbing background: +/- .1% O2 (1.32
H2S in non-absorbing background: +/- .1% (.36
mAU) or 2% of reading,

Repeatability H2O in CH4: +/- 4 ppmV (.53 mAU) or +/- 2%,
mAU) or 2%, whichever is greater
H2S in non-absorbing background: +/- .1 % H2S
(.36 mAU) or 2% of reading,
Independent linearity H2O in CH4: +/- 4 ppmV (.53 mAU) or +/- 2%,
mAU) or 2%, whichever is greater
H2S in non-absorbing background: +/- .1% H2S (.36
H2O: +/- 4 ppmV

CO2: +/- .1% (10 mAU)
24 hour zero drift
O2: +/- .1% (1.32 mAU)
H2S +/- .1% (.36 mAU)
Inputs One non-isolated analog input configurable as 0-5 V

or 0-20 mA
One optically isolated discrete DC input
Front panel keypad
Outputs 4 line x 20 character alphanumeric VF display

Fast Ethernet (IEE802.3)
RS485 serial port, isolated (supports Modicon MOD-
BUS RTU)
RS232 serial port (for service use only)
One Isolated 4-20 mA analog output per laser diode
(i.e. one output for single laser analyzer and two out-
puts for dual laser analyzer)
Four dry relay contacts (contact rating 30 VAC, 60
VDC, 100 VA resistive)
Electrical requirements 120/240 VAC ; 50/60 Hz 450 VA MAX or 24 VDC

45W MAX
Power requirement For AC powered configurations: Single laser: 425

Watts, Dual laser: 450 Watts max.
For 24 VDC: Single laser: 25 Watts, Dual laser: 45
Watts
Sample pressure 70-170 kPa absolute (10 to 25 psia)
Specifications | 2-3
-20C to +150C (-4 F to +302 F) Gas-phase samples
Sample Temperature
only
Ambient temperature -20o C to +50o C (-4o F to +122o F)
Storage temperature -25 C to +80 C (-13 F to +176 F)
Ambient humidity 0-90%, non-condensing
880 mm x 674 mm x 302 mm (34.6” x 26.5” x 11.9”),

Physical
60 kgs (132 lbs)
Enclosure material 300 series stainless steel
Maximum altitude 2000 meters
Pollution Degree 2
Ingress protection (IP) IP65 and NEMA Type 4X
Sample flow rate 1-10 lpm (2-20 SCFH)
Sample gas Natural gas, Hydrogen, Carbon Dioxide, Propane,

Oxygen, and others pending application review
Stainless steel, SiO2 glass, Gold, Teflon, EPDM

Sample wetted materials
rubber
Electrical Classifications This analyzer will be certified with regard to

electrical safety for Pollution Degree 2 (normally
non-conductive environmental pollution occurs
with occasional condensation) and Installation
Category II (local level transients, less than
those found at power distribution levels). Mains
supply voltage fluctuations are not to exceed 10
percent of the nominal supply voltage. Other ap-
provals will include acceptance for use in
NEC/CEC Class I Division 2 Groups A, B, C, D T3
and world-wide group II Zone 2 IIC T3 classified
hazardous areas.

INSTALLATION AND START-UP
Read this entire chapter before the installation of the 5100 HD

Analyzer. Failure to do so may impair protection against fire, electric
shock and injury originally provided by this equipment. Do not use
this analyzer in a manner not specified in this manual.
Please see the specifications table on the previous page for

hazardous area information.
The operations in this chapter should be performed only by qualified

service personnel experienced in electrical safety techniques. Never
service the analyzer unless power has been removed.
This chapter contains information on the installation and setup of the 5100 HD
Analyzer including:
• Analyzer Requirements:
- Location
- Mounting
- Wiring
- Sample Pressure Requirements
• Installation Connections:
- User-Supplied Items
- Gas Connections
- Signal Connections
- Communication Connections
- Alarm Relay Connections
- User Interface
- Initial Startup
Installation & Start-Up | 3-1

Analyzer Requirements
Location
The Model 5100 HD Analyzer is wall-mounted; ensure that there is adequate clearance
when mounting and select a readily accessible position for the analyzer to allow for
routine maintenance. The location should be free from excessive vibration and the
ambient temperature should be -20 °C to 50 °C (-4 °F to 122 °F) without external
heating or cooling. Shade must be provided for the analyzer. Do not mount in direct
sunlight. Shade from luminaires.
• Allow a minimum of 8 inches (20.3 cm) on both sides and the bottom of the
unit for space for system output cables and the AC mains supply conduit.
• Allow a minimum of 4 inches (10.2 cm) on the top of the unit to allow
access to mounting hardware should the unit need to be removed from the
wall.
• Provide adequate clearance at the bottom and sides of the unit for routing
of gas supply line and vent lines.
• The access door(s) to the enclosures swing out when open. Be sure to allow
space for door swing.
Mounting Requirements
Avoid mounting the analyzer in extremely dirty environments or where

 it will be subject to large amounts of electromagnetic interference.
NOTE
Mounting Hardware: (6) 5/16” x L (M8 x 25 mm L) hex bolts

8 7 6 5 4 3 2 1
REV. DESCRIPTION DATE DR APP
32.75in MOUNTING HARDWARE A ORIGINAL ISSUE DD-DD-DD NAM XXX
831.85mm 5/16" - 18 (M8X25MM)
HEX BOLT (6X)
12.25in 16.50in 2.00in
D 311.15mm 419.10mm 50.80mm 12.69in 12.00in 20.50 D
INLET 322.33mm 304.80mm 520.70
INLET
VALVE
22.50in
571.50mm
21.50in
26.50in
546.10mm
673.04mm
57.3 cm High x 83.1 cm Wide x 30.2 cm deep
C C
26.5” High x 32.7” Wide x 11.9 “ Deep
GENIE FILTER
OVEN ENCLOSURE SAMPLE CELL
HINGE DOOR DRAIN OUTLET ELECTRONIC
1/4" UNION 1/4" UNION ENCLOSURE VENT TERMINAL BOX
ELECTRONICS ENCLOSURE SHOWN WITH COVER
HINGE DOOR REMOVED
B (SEE SHEET 2) B
5100 HD (Doors Closed):
Dimensions
PRODUCT LINE
A LINE
REMOVE BURRS AND BREAK SHARP EDGES
TOOL/FIXTURE
IN HOUSE ONLY
CONFIDENTIAL AMETEK
PROCESS & ANALYTICAL INSTRUMENTS DIV. A
REPRODUCTION PROHIBITED WITHOUT 150 FREEPORT ROAD
1/2" CONDUIT 3/4" CONDUIT DIMENSIONS ARE IN INCHES
TOLERANCES:
PERMISSION BY AMETEK P & AI DIVISION PROCESS & ANALYTICAL INSTRUMENTS DIVISION PITTSBURGH, PENNSYLVANIA 15235 U.S.A.
OPENING OPENING FRACTIONAL 1/32"
ANGULAR: MACH 30'
TWO PLACE DECIMAL .010
DRAWN BY NAM DD-DD-DD XXXXXXXXXX
RR-RR-RR
THREE PLACE DECIMAL .005
SURFACE ROUGHNESS 125
DOC. CONT. DCT
XXXXXXXXXX
ENGR. APPR. EGA RR-RR-RR
SIZE DWG. NO. REV
B 204-164 R
MATERIAL FINISH
ORIG. ISSUE OI DD-DD-DD
SCALE SHEET 1 OF 1
8 7 6 5 4 3 2 1
Wiring
General Wiring and Conduit Requirements
• All wiring conductor ratings should be for the minimum temperature required
for the analyzer but not less that 50° C (122° F).
• Follow all applicable electrical codes for your location.
• Use only applicable NEMA-approved conduit fittings or cable fittings

to maintain NEMA rating. If not using a conduit entry, leave the factory
NEMA-approved plugs intact. Never leave any holes unplugged.
• Follow proper grounding, shielding, and noise protection practices.
• Use twisted-pair cable with an overall braided shield, or twisted-pair cable in

rigid metal conduit for all communication wiring.
• For AC mains supply wiring, use between 12 and 14 American Wire Gauge
(AWG) or equivalent metric between 3.3 mm2 and 2.1 mm2.
• Do not add any additional conduit entry holes.
• The terminal blocks in the customer connection box are sized for 0.2 - 4.0
mm2 (AWG 24 - 12) wire, 1 conductor per block, torque between 0.6 nm and
0.8 nm (85.1 to 113.5 in-oz).
EMC Grounding, Shielding and Noise Protection
For EMC purposes, do not leave cable shields disconnected at either

or both ends of the cable under any circumstance.
Use twisted-pair cable in rigid metal conduit or twisted-pair

 cable with an overall braided shield. All cable shields or conduits
NOTE connecting to the analyzer must be chassis-grounded.
EMC grounding method
Shield Ring Method

Connect all shields for the conduit entry (other than power) to a supplied shield
terminal ring. Place the shield ring under the conduit nut. Crimp the shields from
all cables for the conduit entry to a female quick disconnect and then push it onto
the tab that sticks out of the conduit shield ring. Keep shields as short as possible.
Ground Stud Method

Connect all cable shields for the conduit entry hole to the grounding stud closest
to the conduit entry hole.
Transient and RFI interference
Transient and noise protectors on I/O connections (communications, current

outputs, etc.) are intended to act as a last line of defense against unwanted
transient and RFI interference.
• Follow proper installation practices. Inductive loads connected to the analyzer

must have transient suppressors installed at the inductive loads.
• For optimum noise protection, connect the analyzer mains supply wiring to a
circuit separate from any that could introduce transients into the system.
Secondary Process Seals Requirement
”This instrument is supplied with a primary process seal only (single

seal device) in accordance with ANSI/ISA 12.27.01-2003. Proper
installation of this instrument requires a secondary process seal if
failure of the primary process seal could allow process fluids to enter
the conduit or field wiring system.
It is the user’s responsibility to provide Secondary Process Seals to prevent

process fluids from migrating through the cable or conduit system to an
unclassified area. The seals must be installed on all conduit entry ports to the
analyzer at the customer-connection box to vent gas/fluids to a location where
they can be handled safely.
Connecting the 5100 HD to Mains Power
There is no power switch or circuit breaker in 5100 HD analyzer configured for

AC power. The analyzer must be protected by installing it on a circuit-protected
line, maximum 15 Amps, with a switch or circuit breaker close to the unit and
within easy reach of an operator. Use the 1/2” conduit entry port in the customer
connection box for the AC mains supply wiring. For the 24 VDC version, 4 amp
fuse is provided.
 Mark the switch or circuit breaker as the disconnecting device.

NOTE
 The Model 5100 HD analyzer supports 120 or 240 VAC, 50/60 Hz or

NOTE 24 VDC.

Connections to the Model 5100 HD are made at the power entry terminal block.
It is located in the customer connection box.
• Remove the cover of the customer connection box by removing the screws
holding it in place and lifting the cover upward and away from the box.
• Locate the power entry terminal block to make connections to the AC power
line.
• Thread the AC mains supply wiring through the conduit entry port on the
customer connection box and connect as shown below.
Mains supply connections to the terminal block are as follows:
Line = Line connection

Neutral = Neutral connection (USA)
Ground = Ground connections
The 5100 HD must be ordered for either 120 VAC or 240 VAC since the oven
heater is voltage-specific.
24 VDC Wiring for 5100 HD:
GND 24V RET +24 VDC

Analyzer Installation
Consult plant safety personnel for appropriate exhaust venting

guidelines for specific sample gas type.
User-Supplied Items
Interconnect Wiring
The user must supply all wiring for serial communication, analog output
(max cable resistance <900 Ohms), and alarm relays. Recommended wire is
22 gauge, twisted/shielded pair.
The terminal blocks in the customer connection box are sized for 02 - 4.0
mm2 (AWG 24 - 12) wire, 1 conductor per block, torque between 0.6 nm and
0.8 nm (85.1 to 113.5 in-oz).
External Sample Tubing

Standard recommended sample gas input tubing is 1/4” stainless steel tubing
(6mm for the OC6E metric connection fittings version), stainless steel.
Sample input tubing length should be as short as possible.
Secondary Process Seals

Secondary process seals must be used on all conduit entry points at the
customer connection box to prevent gas/liquids from venting to nonclassified
locations.
Sample Pressure Requirements
AMETEK recommends pressure settings between -4.5 and 10 PSIG

.
Minimum input pressure: -4.5 PSIG (-31.3 kPa) (10.2 PSIA)
Maximum pressure: 10 PSIG (68.7 kPa) (24.7 PSIA)
A sample cell pressure sensor located in the electronics box is used to monitor
inlet pressure (shown below).

Inlet pressure must be kept at less than 69 kPa (10 PSIG). If a
 regulator is necessary on the sample line to maintain required
sample inlet pressure, it should be of a type suitable for use with the
NOTE
sample gas, and for the area classification. Heated regulators are
recommended for large pressure drops with certain gasses.
Check inlet pressure and flow rate on a weekly basis to ensure

 correct pressure.
NOTE
Gas Connections
Locate the analyzer as close as possible to the sample source and install a main
process shut-off valve at the sample tap. All connections to the 5100 HD are
made using 1/4”tubing (6mm for metric option) compression fittings. These
fittings are located on the right side of the system enclosure. They include:
sample inlet, liquid separator drain, and sample exhaust.
When connecting the sample line, minimize the amount of time that
the analyzer gas fittings are left open. Otherwise significant amounts
of moisture may be introduced into the sample cell from the ambient
air.
1. Remove the fitting caps from the sample inlet fitting and exhaust fitting.
Keep the fitting caps in case you have to ship the analyzer or if it has to be
disconnected for an extended period of time.
2. Connect the sample input tube to the analyzer sample inlet valve.
3. Connect the exhaust tube to the analyzer exhaust. The exhaust must be vented to an
appropriate vent system.
All sample outlets should exhaust to atmospheric pressure, either

outside or into a vent, not into the workplace. It is the customer’s
responsibility to ensure potentially hazardous samples are removed
safely and to supply all necessary tubing to connect the exhaust to
a suitable location. To prevent condensation in the exhaust draining
back to the analyzer ensure a continuous downward gradient on the
line, or fit a suitable trap to the line.
4. The separator inside the sample section removes entrained liquids and
particulates from the gas before it passes through the sample cell. For this
reason, the bypass or drain valve is left OPEN to allow the residue to exit the
analyzer. Ensure that the valve is turned slightly to the OPEN position.

If the bypass or drain valve is closed, water build-up can damage the
 separator.
NOTE
Check the filter on the liquid separator for contamination every two
 weeks and replace if necessary. Once you determine a pattern as to how
NOTE long the filter can be used, you can adjust the time interval between
replacements. Check and, if necessary, replace after any known process
event.
5. Check all sample input and exhaust fittings for leaks.
5100 HD Separator
The following suggestions will help to minimize issues with the sampling
system:
1. A pre-filter is recommended to prevent liquids and particulates from entering

the analyzer. The 5100 HD includes a membrane filter, but this should
be considered the last resort protection for the sample cell. An upstream
membrane filter should be installed if there is a chance of liquids and/or
particulates being present in the sample gas.
2. Any condensate that drains from the membrane filters may contain hazardous
and/or corrosive substances. Handle with caution and dispose of properly.
3. AMETEK offers sample system components such as heater pressure

reducers, probes, and sample lines, which, together with a heated analyzer
oven, minimize condensation issues that can cause down time. Consult
the factory for information on these options. In general, the specifics of
each sample stream must be considered when planning the installation to
determine if any of these devices are needed.

I/O, Communication, and Alarm Relay Connections
All end-user input/output signal, communication, and alarm relay contact
connections are made through the customer connection box.
Disconnect the power from the analyzer before wiring to the

customer connection box. Open the cover on the customer
connection box by removing the screws that hold the cover in place.
Lift upward and pull away from the box.

I/O Signals

Contact Connection
Be sure to observe polarity when connecting current output devices

to these terminals.
• Using the contact input, there are two methods to connect a switch contact to
the I/O ports:
- using the internal power supply

- using an external power supply
The internal isolated power supply terminals are VDC Output +

 and VDC Output -. The voltage is 24 VDC and the current rating is
NOTE ± 42 mA.
• Connection using Internal Power Supply

Using the internal power supply (+VID), connect one side of the switch to
VDC Output + and the other side of the switch to Contact Closure + (See the
following figure).
If using an external power supply, the maximum input voltage

between Contact Closure + and VDC Output - is 24 volts.
• Connection using External Power Supply

Using an external power supply, connect the negative (-) terminal of the
power supply to VDC Output -. Connect one side of the switch to the
positive (+) terminal of the power supply, and the other side of the switch to
Contact Closure + (See following figure).

Current Loop Output Connection
There are two methods that can be used to connect the output current loop to the
I/O ports.
• Connection using Internal Power Supply

Using the internal power supply (VDC Output +), connect the VDC Output
terminal to the positive (+) side of the load. From the negative (-) side of the load,
connect to the terminal labeled LOOP +. Jumper the LOOP – terminal to the
VDC Output – terminal. See the following figure:
• Connection using External Power Supply

Using the external power supply (VDC Output +), connect the LOOP +
terminal to the negative (-) side of the load. Connect the positive (+) side of
the load to the positive (+) side of the power supply. Connect the negative (–)
side of the power supply to the LOOP – terminal. See the following figure:

For a 5100 HD with two analytes, the above connections are made for loop
#2 (second analyte) by using the terminals marked LOOP2 +, LOOP2 -, VDC
Output2 +, and VDC Output2 -. The connections are made in the same manner as
for Loop #1.
Analog Input - Voltage/Current
• Voltage Input
On the analog board find Header J2, place jumpers between Pins 1 and 3,
and between Pins 2 and 4. See the following figure. Connect the positive (+)
input to the Current Input + terminal, and the negative (-) input to the Current
Input – terminal.

Input resistance is 2.5 K Ohms. Maximum input voltage is 6.25 Volts.

NOTE

• Current Input
On the analog board find Header J2, place jumpers between Pins 3 and 5,
and between Pins 4 and 6. See the following figure. Connect the positive (+)
input to the Current Input + terminal, and the negative (-) input to the Current
Input – terminal.
Current input range is 4-20 mA. Input resistance between Pins 4 and
 5 is 100 Ohms.
NOTE
RS-485 Communication Connection
The RS-485 communication port is used specifically with Modbus-RTU that is

used to communicate with DSC or a Modbus master computer.

2-Wire Connection
The RS-485 uses a 2-wire connection:
ISOCOM
2W-
2W+
2-Wire Termination Resistor
The 5100 HD is equipped with a termination resistor that can be used for the last
unit on the network. Jumper J7 on the MCU board allows you to place a 120-
Ohm termination resistor into the RS-485 circuit. See the following figure.

Relay Alarms
There are four (4) relay alarms available for the 5100 HD. The relays are
configured in the software. The settings available for the alarms are: Disable,
Concentration, Data Valid, System Alarm, and Normally Open/Normally Closed
(NO/NC).
1. Disconnect the power from the analyzer and remove the cover on the
customer connection box by removing the screws that hold the cover in
place.
2. Thread the cable or conduit through the entry port on the side of the customer
connection box near the relay connection terminals and connect the wiring to
the relay terminals. See the following figure:
Ratings for the Relay Alarms are as follows: Contact rating is 100 VA
 max, 1.0 A switching, 2.5 A max carry, 60 VDC/30 VAC max switching.
NOTE

Ethernet Cable Connections
When using the Ethernet interface on the 5100 HD, the minimum requirement for
the Ethernet cable is a CAT 5e (maximum 100 m) cable to connect the analyzer
to the network. The maximum distance between the analyzer and the hub is
100 m. For outdoor analyzer installations, hazardous locations, and/or lengths
greater than 100 m, special requirements may be necessary. Contact your network
administrator for more information.
To install the Ethernet cable, follow the steps below:
1. Disconnect the power from the analyzer and remove the cover on the
customer connection box.
2. Route the Ethernet cable through the cable entry port and into the box.
3. Plug the cable into the LAN RJ45 connector.
4. Route the cable to the network connection in the plant and connect it.

User Interface
Overview of Keypad
The Model 5100 HD keypad is used to access

menus, sub-menus and system values, and to
set-up analyzer parameters.
Press ENTER to access the menus.

CALIB Used to define on-demand calibration settings.

ALARM Used to define alarm output settings.
ANALOG RANGE Used to scale the 4 to 20 mA output in

proportion to the moisture concentration.
TEST CONFIG Used to define device and communication

settings.
Navigation Keys
BKSP Used to reverse navigate.
ENTER Used to select or to confirm an entry.
SPACE Used to enter “-” (minus) for negative numbers.
Arrow Keys Scroll up, down, left, and right through menu
items and system value lists.
Number Keys (0 through 9) Enter values. Use the period (.) to enter numbers
that require a decimal point.
To select an item, use the arrow keys to scroll through the menu items until the
small arrowheads point to your choice as shown below. When you come to the
end of the selections under that menu item, the display will go back to the top of
the list.

Once you access the menu you want, use the arrow keys to scroll through the
menu until the desired item is between the arrowheads. Press ENTER to select
the menu item. Depending on the selected menu item, either more menus will
be displayed or you can enter data at that point. Follow the instructions on the
display.
Except where otherwise noted:
• Press ENTER Select a menu item and to confirm an entry.
• Press BKSP To exit without saving or entering data.
(Any changes made will not be saved.)

To go back through previous levels, one level at a time,
until the display returns to the normal operation screen,
when browsing the menu list.
Overview of Display
The default display has four lines:
Single Analyte Dual Analyte

Line 1 Sample concentration Sample concentration for analyte 1 (or status)
Line 2 Status message Sample concentration for analyte 2 (or status)
Line 3 Alarm message (if an alarm exists). Blank if no alarm
Line 4 Sample cell pressure and temperature (or alarm if an alarm exists)
There is also a series of blips after the “status” message (Sampling . . . .) that
repeat to indicate the analyzer is functioning.

Initial Start-Up
1. Open the main sample shutoff valve at the source.
2. AMETEK recommends you adjust the sample inlet pressure to between -4.5
PSIG and 10 PSIG.
Maximum inlet pressure is 10 PSIG. Damage can occur if higher

pressures are introduced into the analyzer.
3. Turn on the power at the source. Boot-up information will appear on the
analyzer display followed by the operation screen. Lines 3 and 4 of the
display will flash various messages and alarm conditions at start-up.
4. When the sample flow starts, the analyzer will adjust to normal operating
mode.
5. Adjust the inlet valve so that approximately 2000 ml/min of natural gas is
flowing through the analyzer.
6. Set the flow rate of the flowmeter to about 1200 ml/min for air to correspond
to the natural gas flow rate of about 2000 ml/min.
7. Use the software to set up your analyzer parameters (See Chapter 4 of this
manual).


USER INTERFACE
The user interface consists of the display screen on the front of the Model 5100
HD Analyzer and the keypad. Use the arrow keys, BKSP, ENTER, SPACE, num-
bers, and period to set the parameters for your analyzer.
Figure 4-1a. Keypad and display for the Model 5100 HD Analyzer.
Line 1 - - Concentration
Line 2 - - Status
Line 3 - - Alarm Message
Line 4 - - Alarm Value
Figure 4-1b. Display for alarm condition.
User Interface | 4-1

Model 5100 HD Analyzer Menu Map
ALARM Relay 1 Disable
Analyte Conc High Limit Concentration*
Data Valid Low Limit Concentration*
System Alarm
Test
NO/NC Normally Open
Normally Closed
Relay 2 Disable
System Alarm
Test
NO/NC Normally Open
Normally Closed
Relay 3 Disable
System Alarm
Test
NO/NC Normally Open
Normally Closed
Relay 4 Disable
System Alarm
Test
NO/NC Normally Open
Normally Closed
ANALOG Max Conc Concentration*

RANGE
Min Conc Concentration*
Figure 4-2.
Menu map for Model
5100 HD Analyzer
*Indicates a value must be entered.

TEST/CONFIG Auto Cal Ena/Dis Disable
Enable
Mode Span & Zero
Span Only
Zero Only
Duration (sec)*
Internal (hr)*
Time (00.00.00)*
Auto Adjust Disable
Enable
Span Value*
Zero Value*
Modbus Slave Address Address*
Baud Rate 9600
19200
Parity None
Even
Odd
Time out (ms) Time*
Clock Year Year*
Month Month *
Day Day*
Hour Hour*
Minute Minute*
Second Second*
Press Units psia
kPa
Temp Units Celcius
Fahrenheit
*Indicates a value must be entered.

System Test Test Relay Relay 1 Close
Open
Relay 2 Close
Open
Relay 3 Close
Open
Relay 4 Close
Open
Test Analog Out 4 mA
12 mA
20 mA
Network Network Disable
Enable
DHCP Disable
Enable
IP Address Address*
Subnet Subnet*
Gateway Gateway*
Background Gas Oxygen
Hydrogen
Helium
Methane
Ethane
Propane
Butane
Natural Gas
Carbon Dioxide
Special
Air
Nitrogen
Analyte Units
Analyte Units
(See Moisture Analyte
Map Below)
SPAN/ZERO
Span Check Yes Span
CHECK
No
<Target>*
Zero Check Yes Zero

No
<Target>*

Hold Outputs Disable
Enable
Moisture Analyte Map

H20 Units ppmV
ppmW
%
lbs/mmsct
mg/nm3
dew C Fixed Pressure Pressure*
dew F Transmitter High Pressure Pressure*
Low Pressure Pressure*
Secondary Unit ppmV

ppmW
lbs/mmsct
mg/nm3
Fixed Pressure Pressure*
Transmitter High Pressure Pressure*
Low Pressure Pressure*
Secondary Unit ppmV

ppmW
lbs/mmsct
mg/nm3

Alarm
The Alarm Key defines alarm settings for each of the 4 relays available.
ALARM Relay 1 Disable
System Alarm
Test
NO/NC Normally Open
Normally Closed
Relay 2 Disable
System Alarm
Test
NO/NC Normally Open
Normally Closed
Relay 3 Disable
System Alarm
Test
NO/NC Normally Open
Normally Closed
Relay 4 Disable
System Alarm
Test
NO/NC Normally Open
Normally Closed
Disable
Select this alarm function to disable the alarm for the associated relay.

Concentration
Select this alarm function to set the limits for the concentration.
• High Limit
Select and then enter the value for the High Limit for the Concentration
alarm.
• Low Limit
Select and then enter the value for the Low Limit for the Concentration
alarm.
Data Valid
Select this alarm function to set the alarm to recognize corrupt data.
System Alarm
Select this function to trigger an alarm when the system malfunctions.
Test
Select this function to test the relay alarm settings.
NO/NC
Select this function to define the default relay position.
• NC = Normally Closed
• NO = Normally Open

Analog Range
The Analog Range key defines your 4 to 20 mA output setting. Use this setting
to scale the 4 to 20 mA output. The 4 to 20 mA output is proportional to the read-
ings.
ANALOG MAX CONCENTRATION*

RANGE MIN CONCENTRATION*
Main menu for Analog Range key.
Max Concentration
Enter the reading equivalent to 20 mA.
Min Concentration
Enter the reading equivalent to 4 mA.
Example:
To scale the analog output to represent a 0 to 100 PPMV range enter the follow-
ing settings:
Max Concentration 100

Min Concentration 0

Test Config
The Test Config key is used to define device and communication settings. See
below for information on each section.
Modbus
Selects the communication setup. The Modbus protocol transmission mode
implemented is Remote Terminal Unit (RTU) with the analyzer operating as a
slave device.
Slave Address*
9600
MODBUS Baud Rate
19200
Time Out (ms)*
Menu for Modbus key.
• Slave Address
Enter the Slave Address.
• Baud Rate
Select the baud rate at which you transfer data (9600 or 19200). The default
is 9600.
• Time Out (ms)

Enter the time out in milliseconds.
Modbus interface parameters must be set up to establish communication. Use the

Modbus registers to obtain specific input/output data.
 Modbus Registers can be found at the end of this chapter.

NOTE

Clock
Use the Clock function to set the clock on your analyzer.
CLOCK Year Enter Year*
Month Enter Month*
Day Enter Day*
Hour Enter Hour*

Minute Enter Minutes*
Sec Enter Seconds*
Menu for the Clock key.
Year
Select Year and enter the 4-digit value for the year.
Month
Select Month and enter the numerical value for the month.
Day
Select Day and enter the numerical value for the day.
Hour
Select Hour and enter the numerical value for the hour using the 24-hour clock.
Minute
Select Minute and enter the numerical value using the 24-hour clock.
Sec
Select Sec and enter the numerical value for the seconds.

Press Disply Units
Use the Press Disply Units function to select the unit of pressure for the cell to
display on the user interface LED when sampling. Select either psia or kPa.
psia
Press Disply Units
kPa
Menu for the Pressure Display Unit key.
Temp Disply Units

Use the Temp Disply Units function to select the unit of temperature for the cell
to display on the user interface LED when sampling. Select either Celsius (°C) or
Fahrenheit (°F).
Celsius
Temp Disply Units
Fahrenheit
Menu for the Temperature Display Unit key.

System Test
Use the System Test Key to perform tests on various components of the analyzer.
SYSTEM Close
TEST RELAYS Relay 1
TEST
Open
Close
Relay 2
Open
Close
Relay 3 Open
Close
Relay 4 Open
4 mA
TEST ANALOG
12 mA
OUTPUT
20 mA
Menu for the System Test key.
Test Relays
Tests the relay contacts by toggling them Close / Open.
Test Analog Output

Tests the analog output by allowing the user to set outputs to 4, 12 or 20 mA.

Network
The Network Key enables the Model 5100 HD Analyzer to communicate over an
Ethernet network to view data, diagnostics, or backing up/restoring the analyzer
configuration.
Enable
NETWORK NETWORK*
Disable
Enable
DHCP*
Disable
IP ADDRESS*
SUBNET*
GATEWAY*
Menu for the Network key.
Network
Enables or disables the Ethernet network. Select Enable or Disable.
DHCP
Dynamic Host Configuration Protocol (DHCP). Choose Enable to open the com-
munication protocol or Close to disable it.
IP Address
Defines the network of the analyzer and is a required parameter. Enter the IP ad-
dress for your network.
Subnet
Defines the subnet to which the analyzer belongs. Analyzers in the same subnet
can communicate locally without going through a router (Gateway). Enter your
network subnet.
Gateway
This function defines the Gateway IP address for the network to allow local net-
work traffic to be sent to another network. Enter the Gateway address.

Background Gas
This selection allows for the proper background gas to be set. It is critical that
the background is chosen to represent the actual process gas as closely as pos-
sible, The background gas is typically chosen at the factory during calibration
to ensure the best accuracy, based on the customer application data. However, it
may be changed using this utility. Changing the background gas results in the ap-
plication of a multiplication factor to the factory calibration curve
Units
Use the Unit function to select the unit of measurement for the analyzer. (The
map below is shown as an example using moisture.)
Fixed Pressure Pressure *

PPMV Transmitter High Pressure*
LB/MMSCF Low Pressure*
MOISTURE Secondary Unit
UNITS MG/NM3
Dewpoint C PPMV
Dewpoint F LB/MMSCF
MG/NM3
Fixed Pressure Pressure*

Transmitter High Pressure*
Secondary Unit Low Pressure*
PPMV
LB/MMSCF
MG/NM3
Menu for the Unit key.
Select the unit for the readings from the list. Press Enter.
If you choose either Dew Point C (dewC) or Dew Point F (dewF), you must also
select one of the following:
Fixed Pressure Enter the value in units of kPa

Transmitter Enter High Pressure and a Low Pressure in units of kPa
Secondary Unit Choose moisture unit: ppmV, lb/mmscf, or mg/nm3
If you change the units, remember to make any necessary changes to

 the Alarm and Analog Range settings.
NOTE

ZERO and SPAN Check Functions
The analyzer may be zeroed and/or spanned as necessary. This is accomplished
by using the keypad.
When zeroing it is important that the gas applied is known to rep-

resent a zero level (of the analyte), in the correct background. For
span gas, the concentration of the analyte must be accurately known;
and must also be in the correct background. For both cases the gas
must applied long enough to allow the instrument reading to stabilize
before performing the zero or span.
To begin, the analyzer should be in normal operating mode, and sampling. Press
the ENTER key, and the main menu selections will appear on the display:

Scroll down to the “Span/Zero Check” menu selection using the down-arrow key:
Press ENTER to activate this selection.

The following screen will be displayed:
To perform a Span Check, scroll to that selection and press ENTER. The follow-
ing screen will be displayed (for H2O in this example):

If you do not want to perform the span, press the NO key. To proceed with the
span, press the YES key.
To change the target value to match the applied analyte concentration, press the
enter key. The screen below will appear, prompting you for the new value.

The following screen is displayed:
The passcode is “123”. It is not necessary to press ENTER after typing the
passcode. The software will perform the span automatically once “123” is keyed.
If the password is incorrect, the software will display the message “Incorrect
Passcode”.
After spaning, the analyzer will return to the “Span/Zero Check” screen.

To perform the Zero Check, the steps are the same, beginning with selecting
“Zero Check”.
The following screen appears:
Press “YES” to proceed as for the span.

Modbus Registers
Data Type Description MB Starting MB Reg Size
Regs
char[20] Serial Number 0 10
char[6] MAC address 10 3
uint IP Address 13 2
uint IP Subnet Mask 15 2
uint Gateway 17 2
uint DNS 19 2
uint16 DHCP enable. 1=disabled, 2=enabled 21 1
uint16 TCP Enable. 0=disabled, 1=enabled 22 1
uint Server IP 23 2
int16 Version of the params.xml file generated by 25 1
this
char[20] Software Version 26 10
char[20] Model Name 36 10
uint Internal UART1baud rate (MODBUS) 46 2
uint Internal UART2 baud rate (DISPLAY) 48 2
uint External UART1 baud rate (RS232) 50 2
uint External UART2 baud rate 52 2
uint16 Interface Board FW version 54 1
uint16 0x20: HC121, 0x40: HC122 55 1
int16 Parity. 0=none, 1=even, 2=odd 56 1
int16 Stop bits. 1=1 stop bits, 2=2 stop bits 57 1
uint16 Modbus Address 58 1
uint16 Modbus Port. 0=Disable, 1=Enable 59 1
uint Modbus Timeout (ms) 60 2
char[20] System Time 62 10
char[20] System Date 72 10
int16 Parameter used to request a state machine 82 1
change. 1=Not ready, 2=Measure, 3=Zero,
4=Span, 5=Zero Hold, 6=Span Hold, 7=Idle
char[20] Concentration Unit of Measure for analyte 1 83 10
Float Format index. 0=comma as decimal,
int16 93 1
1=period as decimal
uint16 International date format index. 0=MM\DD\ 94 1
YYYY, 1=MM-DD-YYYY, 2=DD\MM\YYYY,
3=DD-MM-YYYY
char[10] Pressure Unit of Measure, case sensitive. 95 5
Valid strings include psi, psia, inH20, inHg,
bar, cmH20, kg/cm2, kPa, mbar, micron,
mmHg, oz/in2, torr, atm
char[10] Temp Unit of Measure, case sensistive. Valid 100 5
strings include degreeC, degreeF, degreeK
uint Data Valid. 0=Not Valid, 1=Valid 105 2

Regs
int16 0=Line-lock mode, 1=Sample, 2=Calib 107 1
Pressure and temp compensation. 0=none,
int16 108 1
1=pressure, 2=temperature, 3=both
uint Bit-mapped system alarms 109 2
uint Bit mapped concentration alarms 115 2
System Status. 0=Everything ok, Not 0=some-
int16 117 1
thing is wrong
System State. 100=Not Ready, 201=Measure
int16 118 1
Run, 502=Idle, 600=diag
uint Total uptime in seconds 119 2
uint Uptime in seconds 121 2
float Cell temp for display 123 2
float Current Output 1 125 2
float Current Output 1 Offset 127 2
uint16 Current Output 1 Parameter 129 1
float Current Output 1 Span 130 2
Current Output 1 Output Type. 0=4-20 mode,
1=0-20 mode.
If overange enable (ANAOUT1OR = 1)
int16 132 1
0 = 3.78 - 20.5, 1 = 0-20.5, high or low val-
ues can also be set by fault value, See Fault
option (ANAOUT1F)
Current Output 1 Over range Enable. 0=dis-
uint16 133 1
abled, 1=enabled
uint16 Current Output 1 Fault Option. 0=No fault, 134 1
1=Low fault, 2=High fault.
If high fault (2):
High end of range becomes 22 mA
Output ratio becomes 1
If low fault (1) AND in 4-20 mode (ANAOUT1T
= 0):
Low end of range becomes 3 mA
Output ratio becomes 0.
float Current Output 2 - 135 2
float Current Output 2 Offset - 137 2
uint16 Current Output 2 Parameter- 139 1
float Current Output 2 Span - 140 2
Current Output 2 Output Type. 0=4-20 mode,
1=0-20 mode.
int16 142 1
0 = 3.78 - 20.5, 1 = 0-20.5, high or low val-
ues can also be set by fault value, See Fault
option (ANAOUT2F) -

Regs
Current Output 2 Over range Enable. 0=dis-
uint16 143 1
abled, 1=enabled
Current Output 2 Fault Option. 0=No fault,
If high fault (2):
uint16 Output ratio becomes 1 144 1
If low fault (1) AND in 4-20 mode (ANAOUT2T
= 0):
uint16 Relay 1. 0=OPEN, 1=CLOSED 145 1
Relay 1 Delay. Holds the relay output for this
uint16 146 1
set amount of time.
Relay 1 Function. 0=Disabled, 1=Concentra-
uint16 147 1 float
tion, 3=Data Valid, 4=System alarm
Relay 1 Source. The source parameter num-
uint16 148 1
ber used to evaluated the relay function.
Relay 1 Value. The value used to evaluate the
float 149 2
relay function.
uint16 152 1
set amount of time.
uint16 153 1
Relay 2 Source. The source parameter num-
uint16 154 1
Relay 2 Value. The value used to evaluate the
float 155 2
relay function.
uint16 158 1
set amount of time.
uint16 159 1
uint16 Relay 3 Source. The source parameter num- 160 1
float Relay 3 Value. The value used to evaluate the 161 2
relay function.
uint16 Relay 4 Delay. Holds the relay output for this 164 1
set amount of time.
uint16 Relay 4 Function. 0=Disabled, 1=Concentra- 165 1
uint16 Relay 4 Source. The source parameter num- 166 1

Regs
float Relay 4 Value. The value used to evaluate the 167 2
relay function.
boolean Master enable for all relays. 0=Disabled, 169 1
1=Enabled
char[20] Analyte 1 Name 170 10
float Analyte 1 Concentration 180 2
float Analyte 1 band high limite band 1 182 2
float Analyte 1 band low limite band 1 184 2
char[20] Analyte 2 Name 198 10
float Analyte 2 Concentration 208 2
float TEC Temperature Value 210 2
int16 Heater Actuator Type. 0=Reverse, 1=Forward. 212 1
Heater Deviation Tolerance. Ignored if 0.
float Otherwise high or low limit alarm are set when 213 2
value is out bounds of 1 deviation
float Heater Deriviative Time 215 2
float Heater Duty Cycle 217 2
float Heater Integral Time 219 2
float Heater Proportional Band 221 2
float Heater Set Point 223 2
float TEC Sample Time 225 2
float TEC hysterisi 227 2
float Electronics Temperature 229 2
float Cell RTD1 Filtered value 231 2
float Cell Set Point 233 2
float Cell Deviation Tolerance. Ignored if 0. Oth- 235 2
erwise high or low limit alarm are set when
float Calibration temperature for concentration 237 2
compensation.
float Calibration pressure for concentration com- 239 2
pensation
float Max TEC temperature 241 2
float Min TEC temperature 243 2
uint Interval in minutes to save the log data 245 2
char[10] Concentration Unit of Measure for analyte 2 247 5

Regs
uint Decimal places to use for displaying analyte 1 252 2
uint Decimal places to use for displaying analyte 2 254 2
boolean Normally closed indicator for relay 1. 1=Nor- 256 1
mally closed, 0=Normally open
uint16 Menu timeout. The time that the menu will 260 1
navigate to the homescreen after no activity.
0 is disabled
uint16 Password timeout. The time that a user 261 1
logged into the front display menu will be
logged out after no activity. 0 is disabled
uint Temporary cache to miror warnings in SYS- 262 2
ALARM1
uint Temporary cache to miror warnings in SYS- 264 2
ALARM2
uint system statuc warning 266 2
uint16 The seed value for all IIR filters. 268 1
float Max TEC temperature 2 269 2
float Min TEC temperature 2 271 2
float Concentration of Reference call 273 2
int16 Pressure (STCELLP) and temp (STCELLT) 275 1
static value usage. 0=neither, 1=use static
pressure, 2=use static temperature, 3= use
both
float Static cell temperature. Use by setting STAT- 276 2
ICPT to 2 or 3
float Static cell pressure. Use by setting STAT- 278 2
ICPT to 1 or 3
int16 Analog output 1, 0 - follow source during cal, 280 1
1 - hold output during cal
int16 Analog output 2, 0 - follow source during cal, 281 1
1 - hold output during cal L82
float Threshold in 2f signal 282 2
float Reference Laser Power (power at calib) 284 2
float Laser Sample Period in seconds 286 2
float Laser Power 288 2
float Cell length, concentrations are multiplied by 290 2
this parameter
int16 Used to change state to diagnostics from the 292 1
menu

Regs
float Minimum Concentration 293 2
float Maximum Concentration 295 2
int16 PASSCODE to change system params 297 1
float Threshold in 2f signal 298 2
float Reference Laser Power (power at calib) 300 2
float Laser Sample Period in seconds 302 2
float Laser Power 304 2
float Reference concentration of the reference cell 306 2
at
boolean if FALSE, use static pressure 308 1
float Max Pressure allowed in PPMV to Dew Point 309 2
float Min Pressure allowed in PPMV to Dew Point 311 2
boolean Selects 0 offset formula if TRUE else selects 313 1
4mA offset formula for User Analog Input
float Reference concentration alarm band (%) 314 2
float Reference concentration alarm band 2 (%) 316 2
float Background compensation factor 318 2
float Background compensation temperature 320 2
float User Analog Input 1 output (engr units) 322 2
float Transmiter Pressue 324 2
float User Analog Input 1 Span 326 2
float User Analog Input 1 Offset 328 2
float Transmiter Pressue IIR Filter Weight 330 2
float User Analog Input Fixed Substitute Value 332 2
float Cell RTD1 IIR Filter Weight 334 2
float RTD2 (reference cell temperature) 336 2
float RTD2 Analog Input Filter Weight 338 2
float Unclamped analyte 1 concentration value 340 2
float Unclamped analyte 2 concentration value 342 2
float PRESX1 Analog Input Filtered value 344 2
float Pressure Transducer 1 Scale 346 2
float Pressure Transducer 1 Offset 348 2
float PRESX1 IIR filter weight 350 2
float TEC IIR Filter Weight 352 2
float Heater 1 Analog Output 354 2
float Heater 1 Analog Output Scan 356 2
float Heater 1 Analog Output Offset 358 2
float Heater 2 Analog Output Scan 362 2

Regs
float Heater 3 Analog Output Span 368 2
int16 Wavelength Tolerance 1 372 1
float Injection current offset 374 2
float Temperature Wavelength resolution 376 2
int16 Median filter size 378 1
float Minimum Concentration 379 2
float Maximum Concentration 381 2
int16 Spectrum center index 383 1
float Reference temperature for this diode 384 2
int16 Starting point of concentration window 386 1
int16 End point of concentration window 387 1
int16 Peak index for linklock 388 1
float (NOT USED) 389 2
int16 Background gas index 391 1
int16 Scan time 394 1
float Response value level 1 395 2
float Output level 1 397 2
int16 Timer 419 1
int16 Analyte being span/zero 420 1
int16 Trend interval 1 421 1
int16 Trending parameter 424 1

Regs
float Alpha value for wir filter 448 2
float Beta value for wir filter 450 2
float Power correction alpha 452 2
int16 Beta value for wir filter 454 1
float Power correction Z value 471 2
float Power correction Z value 2 473 2
float Pressure compensation coefficient 1 475 2
int16 Midpoint of the DAC range for TEC control 483 1
float Concentration of Reference call 484 2

Regs
float Cell Sample Time 494 2
float Ref Sample Time 506 2
int16 Midpoint of the DAC range for TEC control 508 1
float Analyte 1 Concentration in other unit 517 2
char[20] 2nd Concentration Unit of Measure for analyte 519 10
1
uint Data Valid. 0=Not Valid, 1=Valid 529 2
int16 0=Line-lock mode, 1=Sample, 2=Calib 531 1
int16 Pressure and temp compensation. 0=none, 532 1
1=pressure, 2=temperature, 3=both
float Process seal pressure span 533 2
float Process seal pressure offset 535 2
float Process seal pressure IIR 537 2
float Process seal max 539 2
float Process seal min 541 2
float Sample channel's threshold 543 2
float Sample channel 2's threshold 545 2
float 0=single, 1=dual concentration from one 547 2
spectrum
float TEC Temperature Value 549 2
int16 Heater Actuator Type. 0=Reverse, 1=Forward. 551 1
float Heater Deviation Tolerance. Ignored if 0. 552 2
Otherwise high or low limit alarm are set when
float TEC Sample Time 564 2
float TEC hysterisi 566 2

Regs
int16 Pressure (STCELLP) and temp (STCELLT) 568 1
static value usage. 0=neither, 1=use static
pressure, 2=use static temperature, 3= use
both
float Static cell temperature. Use by setting STAT- 569 2
ICPT to 2 or 3
float Static cell pressure. Use by setting STAT- 571 2
ICPT to 1 or 3
float Reference soncentration of the reference cell 573 2
at
float TEC IIR Filter Weight 575 2
float Injection current offset 579 2
float Temperature Wavelength resolution 581 2
int16 Median filter size 583 1
int16 Spectrum center index 584 1
float Reference temperature for this diode 585 2
int16 Starting point of concentration window 587 1
int16 End point of concentration window 588 1
int16 Peak index for linelock 589 1
float Alpha value for wir filter 630 2
float Beta value for wir filter 632 2

Regs
float Power correction alpha 634 2
int16 Beta value for wir filter 636 1
float Power correction Z value 637 2
float Duty cycle for the sample heater 639 2
float Power correction Z value 2 641 2
float Laser power of sample channel 643 2
float Laser power reference of sample channel 645 2
float Laser power of sample channel 2 647 2
float Laser power reference of sample channel 2 649 2
float concentration span 651 2
float concentration offset 653 2
float concentration span 2 655 2
float concentration offset 2 657 2
float span ratio 659 2
float span ratio 2 661 2
int16 status of span check 663 1
int16 status of span check 664 1
float zero check 665 2
float zero check 667 2
int16 status of zero check 669 1
int16 status of zero check 670 1
float For span check - warning limit 671 2
float For span check - alarm limit 673 2
float Zero tolerance (of calib range) 675 2
int16 (NOT USED) 677 1
int16 Auto calibration. 0=disabled, 1=enabled. 687 1
int16 0=Zero+Span, 1=Zero, 2=Span 688 1
int16 The last day that the calibration was triggered 689 1
by the scheduler
int16 Cal period in second 690 1
boolean 1=perform autocal immediately 691 2
int16 0=do not adjust auto cal; 1=adjust auto cal 697 1
int16 System State (Laser 2). 100=Not Ready, 699 1
201=Measure Run, 502=Idle, 600=diag...

Regs
int16 Boolean, 1=ATEX, 0=normal 718 1
float Process seal presure 719 2
int16 Boolean, 1=present, 0=not present 721 1
float PRESX1 Analog Input Filtered value 722 2
float Pressure Transducer 1 Scale 724 2
float Pressure Transducer 1 Offset 726 2
float PRESX1 IIR filter weight 728 2
float Cell pressure display 2 730 2
int16 Boolan: 0 = one cell, 1 = dual cell 732 1
int16 Sample spectrum center index 733 1
int16 Sample spectrum center index 2 734 1
float Ramp scale of pattern 735 2
float Current offset of pattern 737 2
float Modulation depth of pattern 739 2
float Modulation range of pattern 741 2
int16 Pattern type, 1=file, 2=generated 743 1
float Ramp scale of pattern - laser# 2 744 2
float Current offset of pattern - laser# 2 746 2
float Modulation depth of pattern - laser# 2 748 2
float Modulation range of pattern 750 2
int16 Pattern type, 0=file, 1=sine, 2=sq wave 752 1
float Reference compensation 753 2
float Cell pressure hi limit 755 2
float Cell pressure lo limit 757 2
float Analyte 3 (merged) concentration 759 2
float Cross-over point for Alyte 3 concentration 761 2
int16 Switching analyte 763 2
int16 Time until next cal cycle 765 1
char[20] The auto calibration schedule. -1 is disabled. 766 10
The time should be a number like 14:30:45 for
2:30:45 PM.
char[20] Next schedule for calibration 776 10

Modbus Registers
Modbus Description Bit Alarm Type
Register
109 SYSALARM_TECTEMP_HI 1 Alarm
109 SYSALARM_TECTEMP_LO 2 Alarm
109 SYSALARM_TECTEMP2_HI 3 Alarm
109 SYSALARM_TECTEMP2_LO 4 Alarm
109 SYSALARM_CELLTEMP_HI 5 Alarm
109 SYSALARM_CELLTEMP_LO 6 Alarm
109 SYSALARM_PRESST_HI 7 Alarm
109 SYSALARM_PRESST_LO 8 Alarm
109 SYSALARM_SEALPRES_HI 9 Alarm
109 SYSALARM_SEALPRES_LO 10 Alarm
109 SYSALARM_INTERNAL_SW_ERROR 11 Alarm
109 SYSALARM_INTERNAL_HW_ERROR 12 Alarm
111 SYSALARM_TEC_DRIFT_ERROR 13 Warning
111 SYSALARM_TEC2_DRIFT_ERROR 14 Warning
111 SYSALARM_CONC_RANGE1 15 Warning
111 SYSALARM_CONC_RANGE2 16 Warning
111 SYSALARM_LASER_POWER2 17 Warning
111 SYSALARM_BATTERY_FAIL 18 Warning
111 SYSALARM_LASER_POWER 19 Warning
111 SYSALARM_REF_CONC 20 Warning
111
111 SYSALARM_CONC_BAND11 21 Warning
111 SYSALARM_DATAVALID 29 Warning
111 SYSALARM_CELLPRES_HI 30 Warning
111 SYSALARM_CELLPRES_LO 31 Warning
111
111 SYSALARM_SPAN_ERROR 32 Warning
112 SYSALARM_ZERO_ERROR 1 Warning
113 SYSALARM_USR_ERROR 2 Warning

Alarm Messages
Condition Alarm Message Causes
Tec temperature high “TEC Hi Limit Alrm” Laser temperature is above the
setpoint
Tec temperature low “TEC Lo Limit Alrm” Laser temperature is below the
setpoint
Cell temperature high “Cell Hi Limit Alrm” Sample cell temperature is above the
setpoint
Cell temperature low “Cell Lo Limit Alrm” Sample cell temperature is below the
setpoint
Cell Pressure high “Pres Hi Limit Alrm” Sample cell pressure is above the
setpoint
Cell Pressure low “Pres Lo Limit Alrm” Sample cell pressure is below the
setpoint
Concentration Band 1 alarm “Conc. Band 1” Concentration is outside Band 1

(set in Relay1)

(set in Relay2)

(set in Relay3)

(set in Relay4)
Concentration out of range “Conc. Out of range” Concentration is outside of calibra-

tion range
Concentration reading is invalid “Data Invalid” • In line-lock mode

• Any of the system alarm
• Low light intensity
• Low moisture in reference cell
Low light intensity “Low light intensity”
Reference concentration “Ref conc. alarm” Calculated reference concentration is

out of tolerance
Internal error “Internal error” • File system error

• Memory error
• I/O communication error


WEB INTERFACE
Ethernet Connection
Use an Ethernet cable to connect the 5100 HD to the network. The minimum
requirement for the Ethernet cable is a CAT 5e. The maximum distance between
the analyzer and the hub is 100 m.
To install the Ethernet cable follow the steps below:
1. Disconnect the power from the analyzer and remove the cover on the customer
connection box.
2. Route the Ethernet cable through the cable entry port (see below) and into the
box.
2. Plug the cable into the LAN RJ45 connector.
3. Route the cable to the network connection in the plant and connect it.
To connect to the 5100 HD Analyzer web interface, you need to know the IP
Address used by your network. The IP Address can be found by using the analyzer
display to navigate to TEST CONFIG, then Network, then IP Address.
Web Interface | 5-1

Web Interface Connection
Once you have the IP Address, you can access the analyzer from any
 computer on the network.
NOTE
• Open any browser (Internet Explorer, Netscape, etc.) and type the IP
Address into the address box and click Return.
Example:
http://10.52.236.54
The 5100 HD web interface Home page opens (See below).
The Home page displays a graphic of the analyzer indicating current parameters
and location of the following:
• Reference Temperature
• Sample Cell Temperature
• Laser Temperature
• Sample Cell Pressure

Web Interface Screen
The web interface screen is divided into four distinct areas:
1. Status Bar
Displays the state of the analyzer including:
- Status (Line Lock or Sampling)
Line Lock - system is determining peak position for signal at reference cell
Sampling - System is collecting data through sample cell
- Analyte Concentration
- Sample Cell Pressure
- Sample Cell Temperature
2. Active Display Window

This window changes based on the Menu Button selected.
3. Menu Buttons
- Home
- Alarms
- Trends
- Spectra
- Settings
4. Alarm and Warning Banner

Displayed below the Status Bar. All active alarm and warning conditions are
displayed.
Web Interface | 5-3

Conditions and Messages
The 5100 HD Web Interface is shipped from the factory without password
protection, allowing all configurable parameters to be changed.
Trend and spectral data are stored in temporary memory. For security reasons,
temporary data cannot be stored directly on a computer or network.
To maintain a record of any information displayed on the screen,

 use the computer screen capture function (Print Screen key) or other
NOTE screen capture methods to copy and then paste the image from the
Clipboard into another program to be saved.
Any recycling of power, whether intentional or unintentional, will

result in loss of saved data.

Alarm Menu
Click the Alarms button to access the Alarms and the Alarms:History sub-
menus.
Alarms
The Alarms window displays any active analyzer alarm condition as determined
by the built-in Diagnostics. A maximum of 15 active alarms and warnings can be
displayed. If there are more than 15, you can use the scroll arrows to go through
the list. The most recent event is at the top of the list. If there are no active
alarms, the screen will be empty.
Web Interface | 5-5

Alarms: History
The Alarms History window displays a history of Alarms and Warnings that have
been reset along with the time and date that the alarm was triggered. The activity
that caused the alarm, warnings, system and other events can be displayed using
the check boxes for the Alarm Filter Messages. This screen is Read-only.

Trends Menu
Click the Trends button to access parameters (Figure 5-5) for:
• Sample Cell Temperature
• Sample Cell Pressure
• Analyte Concentration
• Reference Temperature
• Laser Temperature
Trend intervals for parameters are available in 30-second, 3005-seconds or

1800-second data points.
The analyzer stores 3600 parameter data points in temporary

 memory before overwriting the data. At 30-second intervals this is
NOTE 1800 minutes or 30 hours; and at 1800 seconds this is 1800 hours
(75 days).
The Trends window displays the most recent data held in short-term memory at
the upper-right edge of the Trend chart. Since data cannot be saved, use the Print
Screen key or other sceen capture methods to copy and paste data screens for
troubleshooting.
Click the Get Trend button to refresh the display with the most
 recent data, after changing the interval or selecting a different
NOTE parameter.
Web Interface | 5-7

Click on the down arrow to the right of the Select Parameter window to view a
different trend:
Click on the down arrow to the right of the interval window to change the time
interval for the current trend:

Spectra Menu
Click the Spectra button to view live spectrum and Reference spectrum side by
side in the display window.
Web Interface | 5-9

Settings Menu
Click the Settings button to access the sub-menus for setting up parameters to
control analyzer operation. The sub-menus are:
• Relays
• Current Output
• Configuration
Analyzer settings were configured at the factory to meet specified

customer requirements. Changing these parameters may prevent the
analyzer from operating as specified.
Settings: Relays
Using the Relay display window, you can set up parameters for up to four relays.
Each relay supports alarms for the following:
• Concentration Limits
High and Low limits

• Data Valid
Indicates the instrument data is valid.
• System Alarm
Triggers to indicate a system alarm condition.
Changes are not saved to the instrument until the “Save” button is
 pressed.
NOTE
Settings: Current Outputs
Use the Current Output display window to set the parameters for a single
current output.
• Span Value (High)

Enter the span value.
• Offset (Low)
Enter the value for the offset.
• Output Type
4-20 mA DC
0-20 mA DC
Web Interface | 5-11

• Over Range Check Box
Allows current output to slightly exceed limits rather than clamping
output.
Changes are not saved to the instrument until the “save” button is
 pressed.
NOTE

Settings: Configuration
Use the Configuration display window to identify system and communication
settings.
Ethernet
• DHCP (Dynamic Host Configuration Protocol ) Enabled

IP address is obtained from a DHCP server on the network. If no DHCP
server is found, it defaults to 169.254.1.1
• IP Address
Cannot be modified when DHCP is checked. When DHCP is not checked a
static IP address can be assigned.
• IP Subnet Mask
Defines the subnet to which the analyzer belongs. You can communicate with
devices in the same Subnet locally without going through a router.
• Gateway or “Router” (optional)

Allows local network traffic to be sent to another network. Setup this
parameter only if communicating from outside the internal network.
• MAC (Media Access Control) Address

Identifies your computer’s unique physical address. This is a unique ID
assigned at the factory.

System
There are only two user-defined items on this display:
• Time
The local instrument time can be set here.
• Date
You can use the calendar icon to select the correct date.
Modbus
• Baud
Use the drop-down list box, select the baud rate.
• Parity
Use the drop-down list boc to select parity.
• Stop Bits
Use the drop-down list box to select stop bits.
• Modbus Address
Enter the Modbus address for the instrument.
• Modbus Timeout
Enter the number of milliseconds (msec) before Modbus communication will
time out.

Customization
• Date Format
Use the drop-down list box to select the date format.
• Decimal Point
Use the drop-down list box to select either decimal point or period.
Changes are not saved to the instrument until the “Save + reset”
 button is pressed. The instrument will reset and communications will
NOTE need to be reestablished from the browser window. Please note that
the IP address may change when the instrument is restarted if DHCP
is chosen as the IP address type.


MAINTENANCE
EXPOSURE TO SOME CHEMICALS MAY DEGRADE SEALED

DEVICES; The relay RLY1 on the overtemp board is classified as
a “sealed component” with regard to type n methods of flameproof
protection. The case is made of PBT and LCP plastics and is sealed
with a Bisphenol-A type epoxy resin. This combination provides
excellent chemical resistance, but because this device cannot be con-
sidered hermetically sealed, brazed or welded construction, one must
consider that certain chemicals or solvents in the area may be able
to degrade the seal on this component. The user should periodically
check the relay for any signs of cracking or corrosion of this compo-
nent and replace this board if degradation is found.
SUBSTITUTION OF RLY1 MAY IMPAIR SUITABILITY FOR USE IN

HAZARDOUS AREAS. replace only with the same type - AMETEK
part number 25869JE.
EXPLOSION HAZARD! Do not remove or replace components un-

less power has been disconnected or the area is known to be free of
ignitable concentrations of flammable gases or vapors.
Maintenance | 6-1
Cleaning
Cleaning the exterior of the analyzer is required occasionally to remove dust and
other debris. Use a damp cloth to clean the analyzer’s exterior, including the
keypad and display.
Replacing the MCU Battery

The battery on the MCU board powers the analyzer clock when the main analyz-
er AC power is not connected. The clock’s primary function is to timestamp the
Alarm Log entries. The AMETEK part number for one battery is #301-0382.
The battery’s expected life-span is greater than five years; therefore, it is impor-
tant to order and stock a battery when your analyzer is approaching five years
from the original manufacture date.
*MCU battery life expectancy is greater than five years; therefore,

 it is important to order and stock a battery when your analyzer is
NOTE approaching five years from the original manufacture date. However
it is possible that the battery can become damaged by a power spike,
resulting in the need for a replacement.
To replace the MCU battery:
1. Power down the analyzer.
Before proceeding, test the area around the analyzer for flammable
gases. If an explosive gas atmosphere is present, do not power down
the analyzer or any alternate power sources that supply power to
the analyzer components. Proceed only when the area is found to be
safe.
2. While wearing a grounding wrist strap, use an appropriate tool to remove the
battery from the MCU board. Insert the new battery.
3. Take all necessary precautions to safely power up the analyzer and prepare
it for operation.

Hazardous Location Applications:
If an external, flame-proof disconnect switch (breaker) has been installed,

close the breaker. If no external breaker has been installed, follow the power
up procedure for “General Purpose (GP) Applications” below.
Before proceeding, test the area around the analyzer for flammable
gases. If an explosive gas atmosphere is present, do not power down
the analyzer or any alternate power sources that supply power to
the analyzer components. Proceed only when the area is found to be
safe.
When the analyzer doors are open, take appropriate precautions to

avoid electrical shock. Hazardous voltages are present inside.
4. Close the analyzer enclosure doors and secure them with their latches to al-
low the analyzer to warm up to operating temperature and stabilize.
5. check the System Time and system Date (System screen, SETUP menu)
and set them to the current time and date.
Maintenance | 6-3
Containment System Leaks
• Always leak check the system after servicing it. Use a leak-check liquid solu-
tion, or apply pressure and check for any drop over time – indicating a leak. Do
not apply more than 45 psig or component damage could result.
• Before disconnecting a compression fitting, first mark the fitting to show the
alignment of the fitting body and nut(s). When re-assembling, tighten the fitting
back to this original orientation, and then tighten slightly more to ensure a good
seal.
• If installing a new compression fitting, follow the Swagelok guidelines below:
o Ensure that tube end is pushed all the way to the stop inside the fitting
body.
o Tighten finger-tight.
o For 1/8” fittings, wrench-tighten an additional ¾ turn.
o For ¼” and 6 mm fittings, wrench-tighten 1-1/4 turns past finger-tight.
• When reassembling a sample cell, ensure than all screws are tightened suffi-
ciently to bring the cell pieces into contact (bottom out).

Parameter ID & Modbus Registers
Parameter ID & Modbus Registers
All system parameters can be
All system identified by
parameters cana be
parameter ID.byTelnet/Terminal
identified a parameter ID.interface use this ID
Telnet/Terminal to
inter-
view, set, and trend
facethe
useparameter’s
this ID to value
view, set, and trend the parameter’s value
Access: r: read, w: write, s: system, f: factory, h: hidden

Access: r: read, w: write, s: system, f: factory, h: hidden
Parameter 112: 0 = Modbus disabled, 1=Modbus RTU enabled, 4=Modbus TCP/
Parameter 112: IP0 =enabled.
Modbus disabled, 1=Modbus RTU enabled, 4=Modbus TCP/IP enabled
ID Access Data mnemonic MB Start MB Reg Description
Type Regs Size
6 rs char[20] SERIAL 0 10 Serial Number
7 rs char[6] MAC 10 3 MAC address
8 rws uint IP 13 2 IP Address
9 rws uint SUBNET 15 2 IP Subnet Mask
10 rws uint GW 17 2 Gateway
11 rws uint DNS 19 2 DNS
12 rws uint16 DHCPE 21 1 DHCP enable. 1=disabled, 2=enabled
13 rws uint16 TCPE 22 1 TCP Enable. 0=disabled, 1=enabled
14 rws uint SVRIP 23 2 Server IP
100 rwf int16 CFGFILEVER 25 1 Version of the params.xml file
generated by this
101 r char[20] VERSION 26 10 Software Version
102 r char[20] NAME 36 10 Model Name
103 rw uint IU1BAUD 46 2 Internal UART1baud rate (MODBUS)
104 rwf uint IU2BAUD 48 2 Internal UART2 baud rate (DISPLAY)
105 rwf uint EU1BAUD 50 2 External UART1 baud rate (RS232)
106 rwf uint EU2BAUD 52 2 External UART2 baud rate
107 r uint16 FWVERHRB 54 1 Interface Board FW version
108 r uint16 CARDID 55 1 0x20: HC121, 0x40: HC122
109 rw int16 MBPARITY 56 1 Parity. 0=none, 1=even, 2=odd
110 rwf int16 MBSTOPBIT 57 1 Stop bits. 1=1 stop bits, 2=2 stop bits
111 rw uint16 MBUSADD 58 1 Modbus Address
112 rwf uint16 MBUSPORT 59 1 Modbus Port. 0=Disable, 1=RTU,
4=TCP/IP
113 rwf uint MBUSTO 60 2 Modbus Timeout (ms)
114 r char[20] SYSTIME 62 10 System Time
115 r char[20] SYSDATE 72 10 System Date
116 r int16 MANCMD 82 1 Parameter used to request a state
machine change. 1=Not ready,
2=Measure, 3=Zero, 4=Span, 5=Zero
Hold, 6=Span Hold, 7=Idle
117 rw char[20] CONCUNIT

28 83 10 Concentration Unit of Measure for
analyte 1
118 rw int16 FLOATFRMT 93 1 Float Format index. 0=comma as
decimal, 1=period as decimal
119 rw uint16 IDATEFRMT 94 1 International date format index.
0=MM\DD\YYYY, 1=MM-DD-YYYY,
2=DD\MM\YYYY, 3=DD-MM-YYYY
120 rw char[10] PRESUNIT 95 5 Pressure Unit of Measure, case
sensitive. Valid strings include psi,
psia, inH20, inHg, bar, cmH20,
kg/cm2, kPa, mbar, micron, mmHg,
oz/in2, torr, atm
121 rw char[10] TEMPUNIT 100 5 Temp Unit of Measure, case
sensistive. Valid strings include
degreeC, degreeF, degreeK
122 r uint DATAVALID 105 2 Data Valid. 0=Not Valid, 1=Valid
123 r int16 DMODE 107 1 0=Line-lock mode, 1=Sample,
2=Calib
124 rwf int16 COMPPT 108 1 Pressure and temp compensation.
0=none, 1=pressure, 2=temperature,
3=both
125 r uint SYSALARM1 109 2 Bit-mapped system alarms| 6-5
Maintenance
126 r uint SYSALARM2 111 2 Bit-mapped system alarms
127 r uint USERALARM 113 2 Bit-mapped system alarms
128 r uint CONCALARM 115 2 Bit mapped concentration alarms
oz/in2, torr, atm
121 rw char[10] TEMPUNIT 100 5 Temp Unit of Measure, case
sensistive. Valid strings include
degreeC, degreeF, degreeK
123 r int16 DMODE 107 1 0=Line-lock mode, 1=Sample,
2=Calib
124 rwf int16 COMPPT 108 1 Pressure and temp compensation.
3=both
129 r int16 SYSSTATUS 117 1 System Status. 0=Everything ok, Not
0=something is wrong
130 r int16 SYSSTATE 118 1 System State. 100=Not Ready,
201=Measure Run, 502=Idle,
600=diag
131 r uint TOTUPTIME 119 2 Total uptime in seconds
132 r uint UPTIME 121 2 Uptime in seconds
133 r float CELLTEMPD 123 2 Cell temp for display
134 r float ANAOUT1 125 2 Current Output 1
135 rw float ANAOUT1O 127 2 Current Output 1 Offset
136 rw uint16 ANAOUT1P 129 1 Current Output 1 Parameter
137 rw float ANAOUT1S 130 2 Current Output 1 Span
138 rw int16 ANAOUT1T 132 1 Current Output 1 Output Type. 0=4-
20 mode, 1=0-20 mode.
If overange enable (ANAOUT1OR =
1)
0 = 3.78 - 20.5, 1 = 0-20.5, high or
low values can also be set by fault
value, See Fault option (ANAOUT1F)
139 rw uint16 ANAOUT1OR 133 1 Current Output 1 Over range Enable.
0=disabled, 1=enabled
140 rw uint16 ANAOUT1F 134 1 Current Output 1 Fault Option. 0=No
fault, 1=Low fault, 2=High fault.
If high fault (2):
If low fault (1) AND in 4-20 mode
(ANAOUT1T = 0):
141 r float ANAOUT2 135 2 Current Output 2 -

142 rw float ANAOUT2O 137 2 Current Output 2 Offset -
143 rw uint16 ANAOUT2P 139 1 Current Output 2 Parameter-
144 rw float ANAOUT2S 29 140 2 Current Output 2 Span -
145 rw int16 ANAOUT2T 142 1 Current Output 2 Output Type. 0=4-
20 mode, 1=0-20 mode.
If overange enable (ANAOUT2OR =
1)
0 = 3.78 - 20.5, 1 = 0-20.5, high or
low values can also be set by fault
value, See Fault option (ANAOUT2F)
-
147 rw uint16 ANAOUT2F 144 1 Current Output 2 Fault Option. 0=No
fault, 1=Low fault, 2=High fault.
If high fault (2):
(ANAOUT2T = 0):
148 r uint16 RELAY1 145 1 Relay 1. 0=OPEN, 1=CLOSED

149 rw uint16 RELAY1D 146 1 Relay 1 Delay. Holds the relay output
for this set amount of time.
150 rw uint16 RELAY1F 147 1 Relay 1 Function. 0=Disabled,
1=Concentration, 3=Data Valid,
4=System alarm
151 rw uint16 RELAY1S 148 1 Relay 1 Source. The source
parameter number used to evaluated
the relay function.
(ANAOUT2T = 0):

4=System alarm
the relay function.
152 rw float RELAY1V 149 2 Relay 1 Value. The value used to
evaluate the relay function.
4=System alarm
the relay function.
4=System alarm
the relay function.
30 1=Concentration, 3=Data Valid,
4=System alarm
the relay function.
168 rwf boolean RELAYENA 169 1 Master enable for all relays.
0=Disabled, 1=Enabled
169 rwf char[20] ALYTE1 170 10 Analyte 1 Name
170 r float ALYTE1CON 180 2 Analyte 1 Concentration
171 rw float CONCLIMITH1 182 2 Analyte 1 band high limite band 1
172 rw float CONCLIMITL1 184 2 Analyte 1 band low limite band 1
181 r float TECTEMP 210 2 TEC Temperature Value
182 rwf int16 TECAT 212 1 Heater Actuator Type. 0=Reverse,
1=Forward.
183 rwf float TECDEVT 213 2 Heater Deviation Tolerance. Ignored if
0. Otherwise high or low limit alarm
are set when value is out bounds of 1
deviation Maintenance | 6-7
184 rwf float TECDT 215 2 Heater Deriviative Time
185 r float TECHDC 217 2 Heater Duty Cycle
186 rwf float TECIT 219 2 Heater Integral Time
182 rwf int16 TECAT 212 1 Heater Actuator Type. 0=Reverse,
1=Forward.
183 rwf float TECDEVT 213 2 Heater Deviation Tolerance. Ignored if
deviation
184 rwf float TECDT 215 2 Heater Deriviative Time
185 r float TECHDC 217 2 Heater Duty Cycle
186 rwf float TECIT 219 2 Heater Integral Time
187 rwf float TECPB 221 2 Heater Proportional Band
188 rwf float TECSP 223 2 Heater Set Point
189 rwf float TECST 225 2 TEC Sample Time
190 rwf float TECHYS 227 2 TEC hysterisi
191 r float ELECTEMP 229 2 Electronics Temperature
192 r float CELLTEMP 231 2 Cell RTD1 Filtered value
193 rwf float CELLSP 233 2 Cell Set Point
194 rwf float CELLDEVT 235 2 Cell Deviation Tolerance. Ignored if 0.
Otherwise high or low limit alarm are
set when value is out bounds of 1
deviation
195 rwf float NORMTEMP 237 2 Calibration temperature for
concentration compensation.
196 rwf float NORMPRES 239 2 Calibration pressure for concentration
compensation
197 rwf float MAXTEMP 241 2 Max TEC temperature
198 rwf float MINTEMP 243 2 Min TEC temperature
199 rw uint LOGSAVEINT 245 2 Interval in minutes to save the log
data
200 rw char[10] CONCUNIT2 247 5 Concentration Unit of Measure for
analyte 2
201 rw uint ALYTE1RES 252 2 Decimal places to use for displaying
analyte 1
202 rw uint ALYTE2RES 254 2 Decimal places to use for displaying
analyte 2
203 rw boolean RELAY1NC 256 1 Normally closed indicator for relay 1.
31 1=Normally closed, 0=Normally open
1=Normally closed, 0=Normally open
207 rw uint16 MENUTO 260 1 Menu timeout. The time that the menu
will navigate to the homescreen after
no activity. 0 is disabled
208 rw uint16 PWDTO 261 1 Password timeout. The time that a
user logged into the front display
menu will be logged out after no
activity. 0 is disabled
209 r uint SYSWARN1 262 2 Temporary cache to miror warnings in
SYSALARM1
SYSALARM2
211 r uint SYSSTWARN 266 2 system statuc warning
212 rw uint16 PTSEED 268 1 The seed value for all IIR filters.
213 rwf float MAXTEMP_2 269 2 Max TEC temperature 2
214 rwf float MINTEMP_2 271 2 Min TEC temperature 2
215 rw float REFCONC_2 273 2 Concentration of Reference call
216 rwf int16 STATICPT 275 1 Pressure (STCELLP) and temp
(STCELLT) static value usage.
0=neither, 1=use static pressure,
2=use static temperature, 3= use both
217 rwf float STCELLT 276 2 Static cell temperature. Use by

setting STATICPT to 2 or 3
218 rwf float STCELLP 278 2 Static cell pressure. Use by setting
STATICPT to 1 or 3
219 rw int16 ANAOUT1H 280 1 Analog output 1, 0 - follow source
6-8 | Model 5100 HD Analyzer during cal, 1 - hold output during cal
during cal, 1 - hold output during cal
L82
217 rwf float STCELLT 276 2 Static cell temperature. Use by

218 rwf float STCELLP 278 2 Static cell pressure. Use by setting
STATICPT to 1 or 3
L82
221 rwf float LASTH_2 282 2 Threshold in 2f signal
222 rwf float LASREFPWR_2 284 2 Reference Laser Power (power at
calib)
223 rwf float LASTS_2 286 2 Laser Sample Period in seconds
224 rwf float LASPWR_2 288 2 Laser Power
225 rwf float CELLLENGTH 290 2 Cell length, concentrations are
multiplied by this parameter
226 r int16 DIAGS 292 1 Used to change state to diagnostics
from the menu
227 rw float CONCMIN_2 293 2 Minimum Concentration
228 rw float CONCMAX_2 295 2 Maximum Concentration
229 rwf int16 PASSCODE 297 1 PASSCODE to change system
params
230 rwf float LASTH 298 2 Threshold in 2f signal
231 rwf float LASREFPWR 300 2 Reference Laser Power (power at
calib)
232 rwf float LASTS 302 2 Laser Sample Period in seconds
233 rwf float LASPWR 304 2 Laser Power
234 rwf float REFREFCONC 306 2 Reference concentration of the
reference cell at
235 rw boolean PPSRC 308 1 if FALSE, use static pressure
236 rw float PPMAX 309 2 Max Pressure allowed in PPMV to
32 Dew Point
237 rw float PPMIN 311 2 Min Pressure allowed in PPMV to
Dew Point
238 rwf boolean UAIFORM 313 1 Selects 0 offset formula if TRUE else
selects 4mA offset formula for User
Analog Input
239 rwf float REFCONCTOL 314 2 Reference concentration alarm band
(%)
240 rwf float REFCONCTOL_2 316 2 Reference concentration alarm band
2 (%)
241 rwf float BGNDFACTOR 318 2 Background compensation factor
242 rwf float BGNDNORMTEMP 320 2 Background compensation
temperature
243 r float CELLPRESD 322 2 User Analog Input 1 output (engr
units)
244 r float PRESST 324 2 Transmiter Pressue
245 rw float PRESSTS 326 2 User Analog Input 1 Span
246 rw float PRESSTOS 328 2 User Analog Input 1 Offset
247 rwf float PRESSTIIR 330 2 Transmiter Pressue IIR Filter Weight
248 rw float FIXEDPRES 332 2 User Analog Input Fixed Substitute
Value
249 rwf float CELLTEMPIIR 334 2 Cell RTD1 IIR Filter Weight
250 rwf float REFTEMP 336 2 RTD2 (reference cell temperature)
251 rwf float REFTEMPIIR 338 2 RTD2 Analog Input Filter Weight
252 r float ALYTE1CON_UC 340 2 Unclamped analyte 1 concentration
value
253 r float ALYTE2CON_UC 342 2 Unclamped analyte 2 concentration
value
254 r float CELLPRES 344 2 PRESX1 Analog Input Filtered value
255 rwf float CELLPRESS 346 2 Pressure Transducer 1 Scale
256 rwf float CELLPRESOS 348 2 Pressure Transducer 1 Offset
257 rwf float CELLPRESIIR 350 2 PRESX1 IIR filter weight
258 rwf float TECIIR 352 2 TEC IIR Filter Weight
259 r float UNUSEDHTR1 354 2 (Not used)
260 rwf float UNUSEDHTR1S 356 2 (Not used)
261 rwf float UNUSEDHTR1OS 358 2 (Not used)
263 rwf float CONCOUTH1 362 2 Concentration out of range|Hight
Maintenance 6-91
264 rwf float CONCOUTL1 364 2 Concentration out of range Low 1
266 rwf float CONCOUTH2 368 2 Concentration out of range Hight 1
255 rwf float CELLPRESS 346 2 Pressure Transducer 1 Scale
256 rwf float CELLPRESOS 348 2 Pressure Transducer 1 Offset
257 rwf float CELLPRESIIR 350 2 PRESX1 IIR filter weight
258 rwf float TECIIR 352 2 TEC IIR Filter Weight
260 rwf float UNUSEDHTR1S 356 2 (Not used)
261 rwf float UNUSEDHTR1OS 358 2 (Not used)
268 rwf int16 WLTOL1 372 1 Wavelength Tolerance 1
269 rwf int16 WLTOL2 373 1 Wavelength Tolerance 2
270 rwf float IOFFSET 374 2 Injection current offset
271 rwf float LSTWLRES 376 2 Temperature Wavelength resolution
272 rwf int16 MEDSIZE 378 1 Median filter size
273 rw float CONCMIN 379 2 Minimum Concentration
274 rw float CONCMAX 381 2 Maximum Concentration
275 r int16 CTRINDX 383 1 Spectrum center index
276 rwf float TEMPREF 384 2 Reference temperature for this diode
277 rwf int16 CONCSTART 386 1 Starting point of concentration window
278 rwf int16 CONCEND 387 1 End point of concentration window
279 rwf int16 CONCPEAK 388 1 Peak index for linklock
280 rwf float NORMTEMP_2 389 2
281 rw int16 BACKGRND 391 1 Background gas index
282 rwf float NORMPRES_2 33 392 2
283 rwf int16 SCANTIME 394 1 Scan time
284 rwf float RLEVEL1 395 2 Response value level 1
285 rwf float OLEVEL1 397 2 Output level 1
296 rw int16 TIMER 419 1 Timer
297 rw int16 BACKGRND2 420 1 Background gas for analyte 2
298 rw int16 TRENDINTVL1 421 1 Trend interval 1
301 rw int16 TRENDPAR1 424 1 Trending parameter
320
6-10 | Model 5100rwHD Analyzer
int16 TRENDPAR20 443 1 Trending parameter
325 rwf float ALPHA1 448 2 Alpha value for wir filter
326 rwf float BETA1 450 2 Beta value for wir filter
327 rwf float PWRALPHA 452 2 Power correction alpha
328 rwf int16 AVESIZE 454 1 Beta value for wir filter
337 rwf float ZVALUE 34 471 2 Power correction Z value
338 rw float ZVALUE2 473 2 Power correction Z value 2
339 rwf float PRESSCOEFF1_2 475 2 Pressure compensation coefficient 1
340 rw float PRESSCOEFF2_2 477 2 Pressure compensation coefficient 2
343 rw int16 TECMIDP_2 483 1 Midpoint of the DAC range for TEC
control
344 rwf float REFCONC 484 2 Concentration of Reference call
345 rwf float CELLDT 486 2 Heater Deriviative Time
346 r float CELLHDC 488 2 Heater Duty Cycle
347 rwf float CELLIT 490 2 Heater Integral Time
348 rwf float CELLPB 492 2 Heater Proportional Band
349 rwf float CELLST 494 2 Cell Sample Time
350 rwf float REFDT 496 2 Heater Deriviative Time
351 r float REFHDC 498 2 Heater Duty Cycle
352 rwf float REFIT 500 2 Heater Integral Time
353 rwf float REFPB 502 2 Heater Proportional Band
354 rwf float REFSP 504 2 Heater Set Point
355 rwf float REFST 506 2 Ref Sample Time
356 rwf int16 TECMIDP 508 1 Midpoint of the DAC range for TEC
control
357 rwf float PRESSCOEFF1 509 2 Pressure compensation coefficient 1
361 r float ALYTE1CONS 517 2 Analyte 1 Concentration in other unit
362 rw char[20] CONCUNITS 519 10 2nd Concentration Unit of Measure
for analyte 1
363 r uint DATAVALID_2 529 2 Data Valid. 0=Not Valid, 1=Valid
364 r int16 DMODE_2 531 1 0=Line-lock mode, 1=Sample,
2=Calib
365 rw int16 COMPPT_2 532 1 Pressure and temp compensation.
3=both
366 rw float SEALPRESS 533 2 Process seal pressure span
367 rw float SEALPRESOS 535 2 Process seal pressure offset
368 rw float SEALPRESIIR 537 2 Process seal pressure IIR
369 rw float SEALPRESMAX 539 2 Process seal max
370 rw float SEALPRESMIN 541 2 Process seal min
371 rw float LASTHS 543 2 Sample channel's threshold
372 rw float LASTHS2 545 2 Sample channel 2's threshold
373 rw uint DUALCONC 547 2 0=single,Maintenance | 6-11
1=dual concentration
one spectrum
from
374 r float TECTEMP_2 549 2 TEC Temperature Value

375 rw int16 TECAT_2 551 1 Heater Actuator Type. 0=Reverse,
365 rw int16 COMPPT_2 532 1 Pressure and temp compensation.
3=both
366 rw float SEALPRESS 533 2 Process seal pressure span
367 rw float SEALPRESOS 535 2 Process seal pressure offset
368 rw float SEALPRESIIR 537 2 Process seal pressure IIR
371 rw float LASTHS 543 2 Sample channel's threshold
372 rw float LASTHS2 545 2 Sample channel 2's threshold
373 rw uint DUALCONC 547 2 0=single, 1=dual concentration from
one spectrum
375 rw int16 TECAT_2 551 1 Heater Actuator Type. 0=Reverse,
1=Forward.
376 rw float TECDEVT_2 552 2 Heater Deviation Tolerance. Ignored if
deviation
377 rw float TECDT_2 554 2 Heater Deriviative Time
378 r float TECHDC_2 556 2 Heater Duty Cycle
379 rw float TECIT_2 558 2 Heater Integral Time
380 rw float TECPB_2 560 2 Heater Proportional Band
381 rw float TECSP_2 562 2 Heater Set Point
382 rw float TECST_2 564 2 TEC Sample Time
383 rw float TECHYS_2 566 2 TEC hysterisi
384 rw int16 STATICPT_2 35 568 1 Pressure (STCELLP) and temp
385 rw float STCELLT_2 569 2 Static cell temperature. Use by

386 rw float STCELLP_2 571 2 Static cell pressure. Use by setting
STATICPT to 1 or 3
387 rw float REFREFCONC_2 573 2 Reference soncentration of the
reference cell at
388 rw float TECIIR_2 575 2 TEC IIR Filter Weight
389 rw int16 WLTOL1_2 577 1 Wavelength Tolerance 1
390 rw int16 WLTOL2_2 578 1 Wavelength Tolerance 2
391 rw float IOFFSET_2 579 2 Injection current offset
392 rw float LSTWLRES_2 581 2 Temperature Wavelength resolution
393 rw int16 MEDSIZE_2 583 1 Median filter size
394 r int16 CTRINDX_2 584 1 Spectrum center index
395 rwf float TEMPREF_2 585 2 Reference temperature for this diode
396 rw int16 CONCSTART_2 587 1 Starting point of concentration window
397 rw int16 CONCEND_2 588 1 End point of concentration window
398 rw int16 CONCPEAK_2 589 1 Peak index for linelock
399 rw float RLEVEL1_2 590 2 Response value level 1
400 rw float OLEVEL1_2 592 2 Output level 1
419 rw float ALPHA2 630 2 Alpha value for wir filter
420 rw float BETA2 632 2 Beta value for wir filter
6-12 | Model
421 5100rwHD Analyzer
float PWRALPHA_2 634 2 Power correction alpha
422 rw int16 AVESIZE_2 636 1 Beta value for wir filter
423 rw float ZVALUE_2 637 2 Power correction Z value
419 rw float ALPHA2 630 2 Alpha value for wir filter
420 rw float BETA2 632 2 Beta value for wir filter
421 rw float PWRALPHA_2 634 2 Power correction alpha
422 rw int16 AVESIZE_2 636 1 Beta value for wir filter
423 rw float ZVALUE_2 637 2 Power correction Z value
424 rw float SAMPHDC_2 639 2 Duty cycle for the sample heater
425 rw float ZVALUE2_2 641 2 Power correction Z value 2
426 r float LASMPPWR 643 2 Laser power of sample channel
427 rw float LASMPREF 645 2 Laser power reference of sample
channel
428 r float LASMPPWR_2 647 2 Laser power of sample channel 2
429 rw float LASMPREF_2 649 2 Laser power reference of sample
channel 2
430 rw float CONCSPAN 651 2 concentration span
431 rw float CONCZERO 36 653 2 concentration offset
432 rw float CONCSPAN_2 655 2 concentration span 2
433 rw float CONCZERO_2 657 2 concentration offset 2
434 rw float SPANCHCK 659 2 span ratio
435 rw float SPANCHCK_2 661 2 span ratio 2
436 r int16 SPANSTATUS 663 1 status of span check
437 r int16 SPANSTATUS_2 664 1 status of span check
438 rw float ZEROCHCK 665 2 zero check
439 rw float ZEROCHCK_2 667 2 zero check
440 r int16 ZEROSTATUS 669 1 status of zero check
441 r int16 ZEROSTATUS_2 670 1 status of zero check
442 rwf float SPANTOL1 671 2 For span check - warning limit
443 rwf float SPANTOL2 673 2 For span check - alarm limit
444 rwf float ZEROTOL 675 2 Zero tolerance (of calib range)
445 rwf int16 OTSP1 677 1
446 rwf int16 OTIT1 678 1
447 rwf int16 OTPB1 679 1
448 rwf int16 OTST1 680 1
449 r float CTRLOT1 681 2
450 r float OVEROT1 683 2
451 r float OTHDC1 685 2
452 rw int16 AUTOCAL 687 1 Auto calibration. 0=disabled,
1=enabled.
453 rw int16 CALMODE 688 1 0=Zero+Span, 1=Zero, 2=Span
454 rw int16 CALDAY 689 1 The last day that the calibration was
triggered by the scheduler
455 rw int16 CALPERIOD 690 1 Cal period in second
456 r boolean CALSTART 691 1 1=perform autocal immediately
459 rw int16 AUTOADJUST 696 1 0=do not adjust auto cal; 1=adjust
auto cal
460 rwf int16 USESTDDEV 697 1 User standard deviation in WIR filter
461 r int16 SYSSTATE_2 698 1
462 rwf float REFTEMP2 699 2
466 rwf int16 SYSTYPE 707 1 1 = one laser, 2 = two lasers
467 rwf int16 CRSOVRCHAN 708 1
473 rwf int16 ATEX 717 1 Boolean, 1=ATEX, 0=normal
474 r float SEALPRES 718 2 Process seal presure
475 rwf int16 OTBOARD 720 1
Maintenance | 6-13
Boolean, 1=present, 0=not present
476 r float CELLPRES_2 721 2 PRESX1 Analog Input Filtered value
477 rwf float CELLPRESS_2 723 2 Pressure Transducer 1 Scale
466 rwf int16 SYSTYPE 707 1 1 = one laser, 2 = two lasers
467 rwf int16 CRSOVRCHAN 708 1
475 rwf int16 OTBOARD 720 1 Boolean, 1=present, 0=not present
476 r float CELLPRES_2 721 2 PRESX1 Analog Input Filtered value
477 rwf float CELLPRESS_2 723 2 Pressure Transducer 1 Scale
478 rwf float CELLPRESOS_2 725 2 Pressure Transducer 1 Offset
479 rwf float CELLPRESIIR_2 727 2 PRESX1 IIR filter weight
480 r float CELLPRESD_2 729 2 Cell pressure display 2
481 rwf int16 CELLDUAL 731 1 Boolan: 0 = one cell, 1 = dual cell
482 r int16 CTRINDXS 732 1 Sample spectrum center index
483 r int16 CTRINDXS2 37 733 1 Sample spectrum center index 2
484 rwf float PATTRSCALE 734 2 Ramp scale of pattern
485 rwf float PATTCOFFSET 736 2 Current offset of pattern
486 rwf float PATTDEPTH 738 2 Modulation depth of pattern
487 rwf float PATTBRDRANGE 740 2 Modulation range of pattern
488 rwf int16 PATTTYPE 742 1 Pattern type, 1=file, 2=generated
489 rwf float PATTRSCALE_2 743 2 Ramp scale of pattern - laser# 2
490 rwf float PATTCOFFSET_2 745 2 Current offset of pattern - laser# 2
491 rwf float PATTDEPTH_2 747 2 Modulation depth of pattern - laser# 2
492 rwf float PATTBRDRANGE_2 749 2 Modulation range of pattern
493 rwf int16 PATTTYPE_2 751 1 Pattern type, 0=file, 1=sine, 2=sq
wave
494 rwf float REFCONCOMP 752 2 Reference compensation
495 rwf float CELLPRESMAX 754 2 Cell pressure hi limit
496 rwf float CELLPRESMIN 756 2 Cell pressure lo limit
497 r float ALYTE3CON 758 2 Analyte 3 (merged) concentration
498 rwf float CRSOVRCONC 760 2 Cross-over point for Alyte 3
concentration
499 r int16 ALYTESEL 762 1 Analyte 3 (merged) concentration
500 rw int16 CALTIME 763 1 Time until next cal cycle
501 rw char[20] CALSCHEDT 764 10 The auto calibration schedule. -1 is
disabled. The time should be a
number like 14:30:45 for 2:30:45 PM.
502 r char[20] NEXTCAL 774 10 Next schedule for calibration
503 rwf float REFDT2 784 2 Heater Deriviative Time
504 r float REFHDC2 786 2 Heater Duty Cycle
505 rwf float REFIT2 788 2 Heater Integral Time
506 rwf float REFPB2 790 2 Heater Proportional Band
507 rwf float REFSP2 792 2 Heater Set Point
508 rwf float REFST2 794 2 Ref Sample Time
509 rwf float INTERNALUSED 796 2 (internal usage)
510 rwf float BGRNDSPAN 798 2 Background gas span factor
511 rwf float BGRNDMOLW 800 2 Background gas mol weight
512 rwf char[20] BGRNDGAS 802 10 Background 2 gas name
513 rwf float BGRNDSPAN2 812 2 Background 2 gas span factor
514 rwf float BGRNDMOLW2 814 2 Background 2 gas mol weight
515 rwf char[20] BGRNDGAS2 816 10 Background gas name
516 rw float BGNDFACTOR2 826 2 background factor
517 rw float BGNDNORMTEMP2 828 2 background normal temperature
518 rw float REFCONCOMP2 830 2 background normal temperature
519 r int16 CALIBALYTE 832 1 status of zero check

System
System Alarm/Warning
Alarm/Warning bit map bit map
When (parameter
When System Status System Status
129,(parameter 129,modbus
16-bit integer, 16-bit register
integer,117)
modbus register
contains 117) con-
none-zero value,
tains none-zero value, the bit map of System Alarms and System Warning (pa-
the bit map of System Alarms and System Warning (parameter 125, 126, 127, 128; 32-bit integer,
modbus register rameter 125, 126, 127, 128; 32-bit integer, modbus register 109, 110, 111, 112,
109, 110, 111, 112, 113) contains system alarms as defined:
113) contains system alarms as defined:
Modbus Bit Display message Alarm Related Description
register type Parameter ID
109 1 “TEC Hi Limit Alrm” Alarm 181, 183, 188 Temperature of the TEC#1 (181) is
outside of a band set by parameter 183
109 2 “TEC Lo Limit Alrm” Alarm
around the setpoint (188)
109 3 “TEC2 Hi Limit Alrm” Alarm 374, 376, 381 Temperature of the TEC#2 (374) is
109 4 “TEC2 Lo Limit Alrm” Alarm outside of a band set by parameter 376
around the setpoint (381)
109 5 “Cell Hi Limit Alrm” Alarm 192, 193, 194 Cell temperature (192) is outside of a
109 6 “Cell Lo Limit Alrm” Alarm band set by parameter 194 around the
setpoint (193)
109 7 “Pres Hi Limit Alrm” Alarm 244, 236, 237 Pressure transducer reading (244) is
109 8 “Pres Lo Limit Alrm” Alarm outside of a band set by min/max
pressure (236, 237)
109 9 “Seal Hi Limit Alrm” Alarm 366, 369, 370 For ATEX ONLY: SEAL pressure (366)
is outside of a band set by min/max
109 10 “Seal Lo Limit Alrm” Alarm
pressure (369, 370)
109 11 "File error" Alarm File system error, reported in system
alarm (125)
109 12 "Internal error" Alarm Internal harware error
111 13 “TEC temp drift” Warning 181, 197, 198, TEC temperature (181) drifts out of
276 factory setting window (197, 198)
defined by the factory default (276)
111 14 “TEC2 temp drift” Warning 381, 213, 214, TEC temperature 2 (381) drifts out of
395 factory setting window (213, 214)
defined by the factory default (395)
111 15 "Conc. Out of range" Warning Concentration reading from cell #1 is out
of calibration range
111 16 "Conc. Out of range 2" Warning Concentration reading from cell #2 is
out of calibration range
111 17 "Lowlight in Sample" Warning Laser intensity in sample cell is low
111 18 "Battery failed" Warning Internal battery failure
111 19 "Lowlight in Ref" Warning Laser intensity in reference cell is low
111 20 "Ref conc alarm" Warning Concentration in reference cell is low
111 21 "Conc. Band 1" Warning Concentration alarm from band 1
(channel 1)
(channel 1)
(channel 1)
(channel 1)
(channel 2)
(channel 2)
(channel 2)
(channel 2)
111 29 "Data Invalid" Warning 122, 363 Concentration reading is invalid.
Possible causes include: system in line-
lock, system in calibration, etc...
111 30 “Cell pres Hi” Warning 254, 495, 496 Cell pressure (254) is outside of a band
111 31 “Cell pres Low” Warning set by min/max pressure (495, 496)
111 32 "Span error" Warning Error in span calibration
112 1 "Zero error" Warning 39 Error in zero calibration
113 2 "User error" Warning User error detected from the user analog
input
Common Modbus Registers Maintenance | 6-15

Common Modbus Registers
Common Modbus Registers
ID Access Data mnemonic MB MB Reg Description
Type Starting Size
Regs
6 rs char[20] SERIAL 0 10 Serial Number
7 rs char[6] MAC 10 3 MAC address
8 rws uint IP 13 2 IP Address
9 rws uint SUBNET 15 2 IP Subnet Mask
10 rws uint GW 17 2 Gateway
11 rws uint DNS 19 2 DNS
12 rws uint16 DHCPE 21 1 DHCP enable. 1=disabled, 2=enabled
13 rws uint16 TCPE 22 1 TCP Enable. 0=disabled, 1=enabled
14 rws uint SVRIP 23 2 Server IP
100 rwf int16 CFGFILEVER 25 1 Version of the params.xml file generated by
this
101 r char[20] VERSION 26 10 Software Version
102 r char[20] NAME 36 10 Model Name
103 rw uint IU1BAUD 46 2 Internal UART1baud rate (MODBUS)
104 rwf uint IU2BAUD 48 2 Internal UART2 baud rate (DISPLAY)
105 rwf uint EU1BAUD 50 2 External UART1 baud rate (RS232)
106 rwf uint EU2BAUD 52 2 External UART2 baud rate
107 r uint16 FWVERHRB 54 1 Interface Board FW version
108 r uint16 CARDID 55 1 0x20: HC121, 0x40: HC122
109 rw int16 MBPARITY 56 1 Parity. 0=none, 1=even, 2=odd
110 rwf int16 MBSTOPBIT 57 1 Stop bits. 1=1 stop bits, 2=2 stop bits
111 rw uint16 MBUSADD 58 1 Modbus Address
112 rwf uint16 MBUSPORT 59 1 Modbus Port. 0=Disable, 1=Enable
113 rwf uint MBUSTO 60 2 Modbus Timeout (ms)
114 r char[20] SYSTIME 62 10 System Time
115 r char[20] SYSDATE 72 10 System Date
117 rw char[20] CONCUNIT 83 10 Concentration Unit of Measure for analyte 1
120 rw char[10] PRESUNIT 95 5 Pressure Unit of Measure, case sensitive.
Valid strings include psi, psia, inH20, inHg,
bar, cmH20, kg/cm2, kPa, mbar, micron,
mmHg, oz/in2, torr, atm
121 rw char[10] TEMPUNIT 100 5 Temp Unit of Measure, case sensistive. Valid
strings include degreeC, degreeF, degreeK
123 r int16 DMODE 107 1 0=Line-lock mode, 1=Sample, 2=Calib
129 r int16 SYSSTATUS 117 1 System Status. 0=Everything ok, Not
0=something is wrong
130 r int16 SYSSTATE 118 1 System State. 100=Not Ready, 201=Measure
40 Run, 502=Idle, 600=diag
133 r float CELLTEMPD 123 2 Cell temp for display
134 r float ANAOUT1 125 2 Current Output 1
135 rw float ANAOUT1O 127 2 Current Output 1 Offset
136 rw uint16 ANAOUT1P 129 1 Current Output 1 Parameter
137 rw float ANAOUT1S 130 2 Current Output 1 Span
138 rw int16 ANAOUT1T 132 1 Current Output 1 Output Type. 0=4-20 mode,
1=0-20 mode.
0 = 3.78 - 20.5, 1 = 0-20.5, high or low
values can also be set by fault value, See
Fault option (ANAOUT1F)
140 rw uint16 ANAOUT1F 134 1 Current Output 1 Fault Option. 0=No fault,
If high fault (2):
6-16 | Model 5100 HD Analyzer Output ratio becomes 1
(ANAOUT1T = 0):
0 = 3.78 - 20.5, 1 = 0-20.5, high or low
Fault option (ANAOUT1F)
If high fault (2):
(ANAOUT1T = 0):
141 r float ANAOUT2 135 2 Current Output 2 -

142 rw float ANAOUT2O 137 2 Current Output 2 Offset -
143 rw uint16 ANAOUT2P 139 1 Current Output 2 Parameter-
144 rw float ANAOUT2S 140 2 Current Output 2 Span -
145 rw int16 ANAOUT2T 142 1 Current Output 2 Output Type. 0=4-20 mode,
1=0-20 mode.
0 = 3.78 - 20.5, 1 = 0-20.5, high or low
Fault option (ANAOUT2F) -

If high fault (2):
(ANAOUT2T = 0):

149 rw uint16 RELAY1D 146 1 Relay 1 Delay. Holds the relay output for this
set amount of time.
1=Concentration, 3=Data Valid, 4=System
alarm
151 rw uint16 RELAY1S 148 1 Relay 1 Source. The source parameter
number used to evaluated the relay function.
152 rw float RELAY1V 149 2 Relay 1 Value. The value used to evaluate
the relay function.
set amount of time.
41 alarm
the relay function.
set amount of time.
alarm
the relay function.
set amount of time.
alarm
number used toMaintenance | 6-17
evaluated the relay function.
the relay function.
the relay function.
set amount of time.
alarm
the relay function.
168 rwf boolean RELAYENA 169 1 Master enable for all relays. 0=Disabled,
1=Enabled
192 r float CELLTEMP 231 2 Cell Temperature value
200 rw char[10] CONCUNIT2 247 5 Concentration Unit of Measure for analyte 2
201 rw uint ALYTE1RES 252 2 Decimal places to use for displaying analyte 1
202 rw uint ALYTE2RES 254 2 Decimal places to use for displaying analyte 2
SYSALARM1
SYSALARM2
211 r uint SYSSTWARN 266 2 system statuc warning
215 rw float REFCONC_2 273 2 Concentration of Reference call
219 rw int16 ANAOUT1H 280 1 Analog output 1, 0 - follow source during cal,
1 - hold output during cal
220 rw int16 ANAOUT2H 281 1 Analog output 2, 0 - follow source during cal,
1 - hold output during cal L82
227 rw float CONCMIN_2 293 2 Minimum Concentration
228 rw float CONCMAX_2 295 2 Maximum Concentration
234 rwf float REFREFCONC 306 2 Reference concentration of the reference cell
42 at
235 rw boolean PPSRC 308 1 if FALSE, use static pressure
236 rw float PPMAX 309 2 Max Pressure allowed in PPMV to Dew Point
237 rw float PPMIN 311 2 Min Pressure allowed in PPMV to Dew Point
239 rwf float REFCONCTOL 314 2 Reference concentration alarm band (%)
240 rwf float REFCONCTOL_2 316 2 Reference concentration alarm band 2 (%)
241 rwf float BGNDFACTOR 318 2 Background compensation factor
242 rwf float BGNDNORMTEMP 320 2 Background compensation temperature
243 r float CELLPRESD 322 2 User Analog Input 1 output (engr units)
244 r float PRESST 324 2 Transmiter Pressue
248 rw float FIXEDPRES 332 2 User Analog Input Fixed Substitute Value
249 rwf float CELLTEMPIIR 334 2 Cell RTD1 IIR Filter Weight
250 rwf float REFTEMP 336 2 RTD2 (reference cell temperature)
252 r float ALYTE1CON_UC 340 2 Unclamped analyte 1 concentration value
362 rw char[20] CONCUNITS 519 10 2nd Concentration Unit of Measure for
analyte 1
364 r int16 DMODE_2 531 1 0=Line-lock mode, 1=Sample, 2=Calib
6-18 | Model370
5100rwHD Analyzer
float SEALPRESMIN 541 2 Process seal min
362 rw char[20] CONCUNITS 519 10 2nd Concentration Unit of Measure for
analyte 1
364 r int16 DMODE_2 531 1 0=Line-lock mode, 1=Sample, 2=Calib
430 rw float CONCSPAN 651 2 concentration span
431 rw float CONCZERO 653 2 concentration offset
432 rw float CONCSPAN_2 655 2 concentration span 2
433 rw float CONCZERO_2 657 2 concentration offset 2
452 rw int16 AUTOCAL 687 1 Auto calibration. 0=disabled, 1=enabled.
453 rw int16 CALMODE 688 1 0=Zero+Span, 1=Zero, 2=Span
454 rw int16 CALDAY 689 1 The last day that the calibration was triggered
by the scheduler
455 rw int16 CALPERIOD 690 1 Cal period in second
456 r uint CALSTART 691 2 1=perform autocal immediately
457 r float ALYTE3CON 693 2 Analyte 3 (merged) concentration
459 rw int16 AUTOADJUST 697 1 0=do not adjust auto cal; 1=adjust auto cal
460 rwf int16 USESTDDEV 698 1 User standard deviation in WIR filter
461 r int16 SYSSTATE_2 699 1 System state 2. 100=Not Ready,
201=Measure Run, 502=Idle, 600=diag
462 rwf float REFTEMP2 700 2 Reference temperature 2
494 rwf float REFCONCOMP 753 2 Reference compensation
495 rwf float CELLPRESMAX 755 2 Cell pressure hi limit
496 rwf float CELLPRESMIN 757 2 Cell pressure lo limit
497 r float ALYTE3MCON 759 2 Analyte 3 (merged) concentration
498 rwf float CRSOVRCONC 761 2 Cross-over point for Alyte 3 concentration
499 r int16 ALYTESEL 763 1 Analyte 3 (merged) concentration
500 rw int16 CALTIME 764 1 Time until next cal cycle
501 rw char[20] CALSCHEDT 765 10 The auto calibration schedule. -1 is disabled.
43 The time should be a number like 14:30:45 for
2:30:45 PM.
502 r char[20] NEXTCAL 775 10 Next schedule for calibration
Maintenance | 6-19
AUTO CAL FEATURE
AMETEK is pleased to introduce a new Auto Cal feature to the 5100HD.

This feature allows for the timer-actuated (automatic) validation or calibration
adjustment of the analyzer using span and/or zero gas standards. A manually-
actuated span/zero feature has been present in the 5100HD for some time, and a
detailed description of this feature may be found in chapter 4 (User Interface) of
this manual.
Feature Overview:
Auto Cal works in two basic ways: as a validation “check”, or as a calibration span/
zero adjustment.
A validation (i.e. check or bump) consists of challenging the analyzer with a zero
gas, span gas, or both – and observing the difference between the applied gas
value(s) and the analyzer readings. It does not include any adjustment of either the
span or zero settings in the analyzer software. Therefore, the analyzer readings will
remain the same for a given gas after the validation event as they were before it.
A calibration span is very similar, in that the same zero and/or span gasses are
introduced into the analyzer. The difference is that the analyzer adjusts itself so that
the zero and/or span values in the software are changed. These changes result in the
analyzer readings matching more closely the actual standard gas concentration(s)
that were entered by the user. The analyzer readings, therefore, will be different
for a given gas after the calibration event than they were before it. Please note that
the span and zero adjustments only affect two points on the calibration curve for
the analyzer. A full, multi-point calibration is done on each analyzer by AMETEK
before the equipment leaves the factory, The span and zero changes performed later
in the field by the Auto Cal feature do not replace this original factory calibration –
they adjust it.
The Auto Cal feature operates on a timer principle. The user enters a time of day
that the Auto Cal event is to occur, as well as an interval. The analyzer will then
initiate an Auto Cal periodically, after each successive interval. For example, if the
user sets an Auto Cal time of 3:00 pm, and an interval of 24 hours, the analyzer will
perform the Auto Cal that day at 3pm (or the following day if the user performed
the setup after 3 pm), and everyday thereafter at 3pm.
Appendix A | A-1
Please note that the real-time clock in the analyzer must be set cor-
 rectly for the analyzer to properly schedule and perform these opera-
tions. Instructions for setting the clock may be found in Chapter 4.
NOTE
Alarms: History
1. From the main operating screen, press the Enter key.
2. Scroll to the “Test/Config” selection and press Enter.
A-2 | Model 5100 HD Analyzer

3. Scroll to the “Auto Cal” selection and press Enter.
4. The first menu option listed is “Ena/Dis”. Selecting this option allows
the user to enable or disable the Auto Cal feature. Any Auto Cal schedule set up
previously will not occur if “Disable” is selected.
Appendix A | A-3
5. The second menu option is “Mode”. This allows the user to select between
“Span & Zero”, “Zero only”, and “Span only”.

6. The third menu option is “Duration (sec)”. As the name implies, the
amount of time the gas will be read by the analyzer before performing the calcu-
lations must be entered, in seconds. A typical value for this is 120 seconds (two
minutes). It may be better to enter a longer duration if the sample system creates a
condition where the analyzer takes longer to stabilize to changes in gas concentra-
tion. To change the value, type in the desired number using the keypad, then press
Enter. To back out without changing the value, just press the Backspace (BKSP)
key.
Appendix A | A-5
7. Next is “Interval (hr). This is the wait time (in hours) between successive
Auto cal events. Again, type in a new value and press Enter if necessary. If no
change is needed, press Backspace to exit.
8. Next is “Time (00.00.00)”, which is the time of day for the first Auto cal
to occur. Enter the time in military format. For example, 3 pm would be 15:00:00

9. Next is “Span value”, which is the concentration of the applied span gas.
Change the value if necessary.
10. Next is “Zero value”, the concentration of the applied zero gas (typically
Appendix A | A-7
zero). Change if necessary.
11. The last selection is “Auto Adjust”, which establishes whether or not a

check (or bump) is performed (disable), or a span/zero adjustment is performed
(enable).
Appendix A | A-9
Span and Zero Tolerances:
For both a check and a calibration (i.e. either with Auto Adjust enabled or dis-
abled) the analyzer uses the following tolerances to determine what happens:
• Zero Tolerance = 2% of full-scale range
• Span Tolerance = 5% of applied span gas value
So, for a zero check or adjustment, the analyzer tolerance requirement is +/-2%
of full scale. For example, with a full scale range of 0-5%, the tolerance require-
ment is +/-2% of 5%, or +/- 0.1%.
For a span check or adjustment, the tolerance is +/-5% of the span gas. For ex-
ample, if 2% gas is used for span, the span tolerance is 5% of 2%, or +/-0.1%
If either the zero or span reading is outside of the required tolerances, the analyz-
er will display an alarm (which can also be tied to an alarm relay). In the case of
a span or zero check, the analyzer will display a message identifying whether the
problem was with the zero, span, or both. It will, however, return to normal op-
eration and continue to read process gas. In the case of a calibration adjustment,
the analyzer will NOT make the adjustment for a value outside of the tolerance.
It will display the alarm(s), and return to normal operation, without any zero or
span change being performed.
The user can force the analyzer to accept a zero or span (even for readings
outside of the tolerance) only by using the manual Zero/Span feature outlined in
Chapter 4. This is the only way to clear a span or zero alarm.
Flow Switch (Contact Closure) Input
This analyzer has been customized with the ability to read in a dry contact clo-
sure. To accomplish this, wire the poles of the external switch to the two wires
labelled “CONTACT CLOSURE” in the wiring enclosure (under the main elec-
tronics cabinet). Upon detecting the switch closure, the analyzer will display an
alarm message, which may also be mapped to an alarm relay.

5100 HD CONFIGURED FOR REFINERY FLARE GAS
The 5100 HD TDLAS analyzer may be ordered in a dual-sample-cell, dual-

range-H2S configuration as AMETEK part number 9000-161-VE. This version of
the analyzer includes two optical sampling cells:
• Standard, two-pass sample cell for a measuring range in terms of percent

by volume (e.g. 0-10% or 0-60% vol/vol). The accuracy for this measure-
ment is +/- 2% of the range.
• Multi-pass, “Herriott” sample cell for a measuring ppm ranges (e.g.

0-300 ppmV). The accuracy here is +/- 15 ppmV.
Two laser diodes are used – one for each measuring range. The 5100 HD em-
ploys the same laser device for both ranges, but different wavelengths are used
to ensure an optimal match of absorption strength and sample cell path length for
each range.
The following two pages show a general arrangement drawing for this configura-
tion of the 5100 HD. A heated sample line entry boot is used for both the process
gas inlet and return to process lines. Unlike other 5100 HD versions, there is no
membrane separator/filter included in the analyzer oven. Accordingly, there is no
drain port or valve. The only operational maintenance is cleaning of the sample
cells as necessary.
Appendix B | B-1
8 7 6 5 4 3 2 1
33.2
MOUNTING LOCATIONS (TOP & BOTTOM) 12.8

12.3 16.5 HEATED SAMPLE LINE
ENTRY BOOT FOR INLET
D AND RETURN TO PROCESS D
TYCO CES-4 4.0
HINGED 8.8
DISPLAY
GUARD INLET ADJUSTMENT VALVE
B-2 | Model 5100 HD Analyzer

26.5
OVEN ENCLOSURE
C C
RETURN ADJUSTMENT VALVE
CUSTOMER WIRING 7.7

ENCLOSURE ELECTRONICS ENCLOSURE
6.0
REFERENCE CELL AND OPTICAL FIBERS 48.5

(BEHIND PANEL)
B B
LOW-RANGE SAMPLE CELL
30.4
HIGH-RANGE SAMPLE CELL
DOOR CLEARANCE
PRODUCT LINE REMOVE BURRS AND BREAK SHARP EDGES
AMETEK
A TDLAS TOOL/FIXTURE CONFIDENTIAL PROCESS & ANALYTICAL INSTRUMENTS DIV. A
IN HOUSE ONLY REPRODUCTION PROHIBITED WITHOUT 150 FREEPORT ROAD
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/32"
ANGULAR: MACH 30' DRAWN BY RJF 09-19-14 GENERAL ARRANGEMENT DRAWING
TWO PLACE DECIMAL .010
DOC. CONT. RJF 09-19-14
THREE PLACE DECIMAL .005 5100 HD, DUAL-RANGE H2S, Ja
SURFACE ROUGHNESS 125
A ENGR. APPR. RJF 09-19-14
SIZE DWG. NO. REV
SEE SHEET 2 FOR WIRING INFORMATION MATERIAL ORIG. ISSUE RJF 09-19-14
9000-161-VE SCALE SHEET
450-209
1 OF 2 B A
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
RETURN TO PROCESS
SAMPLE IN
D D
LOW-RANGE SAMPLE CELL
HIGH-RANGE SAMPLE CELL
C C
FLOW DIAGRAM
LAN CONNECTOR
IN TOP OF
ENCLOSURE
B B
GND PROCESS GAS

NEUT RS-485
ANALOG OUTPUT #2 SPAN GAS #1
LINE
GND LOOP POWER SUPPLY SPAN GAS #2
ANALOG OUTPUT #2
ZERO GAS
NOT USED
ALARM RELAYS AUTOCAL VALVE
ANALOG OUTPUT #1 (4 CHANNELS) CONTROL SIGNALS
LOOP POWER SUPPLY
POWER: 120 OR 240 VAC (SPECIFIED ON ORDER), 50/60 HZ, 450 WATTS MAX. ANALOG OUTPUT #1
POWER RATING IS FOR ANALYZER ONLY.
PRODUCT LINE REMOVE BURRS AND BREAK SHARP EDGES ANALOG INPUT AMETEK
A
WEIGHT: APPROXIMATELY 150 POUNDS TDLAS TOOL/FIXTURE CONFIDENTIAL PROCESS & ANALYTICAL INSTRUMENTS DIV. A
IN HOUSE ONLY REPRODUCTION PROHIBITED WITHOUT 150 FREEPORT ROAD
ANALYZER MAY BE USED IN CLASS I, DIVISON 2, GROUPS A, B, C, D DIMENSIONS ARE IN INCHES
TOLERANCES:
HAZARDOUS LOCATIONS. T3 TEMPERATURE CODE. FRACTIONAL 1/32"
ANGULAR: MACH 30' DRAWN BY RJF 09-19-14 GENERAL ARRANGEMENT DRAWING
AMBIENT TEMPERATURE RATING: -20 C TO +50 C. TWO PLACE DECIMAL .010
DOC. CONT. RJF 09-19-14
THREE PLACE DECIMAL .005 5100 HD, DUAL-RANGE H2S, FLARE, Ja
SAMPLE FLOW RATE: 1 TO 10 LITERS/MINUTE. SURFACE ROUGHNESS 125
ENGR. APPR. RJF 09-19-14
SIZE DWG. NO. REV
SEE USER MANUAL AND PRODUCT LABELS FOR DETAILED WIRING MATERIAL ORIG. ISSUE RJF 09-19-14
INFORMATION. 9000-161-VE 450-209
Appendix B | B-3
SCALE SHEET OF 2
2 B A
8 7 6 5 4 3 2 1
Replacement Parts List
Sensor
COLDFIRE MCU ASSEMBLY 64 Mbit FLASH TESTED (FRU USE 100-2045S) P/N 100-2045S
CONNECTOR, MOD JACK, 8P8C, COUPLER SHIELDED P/N 19875JE
DISPLAY KEYBOARD 5100 P/N 25759JE
POWER SUPPLY 180W 7.5A X 24V DC P/N 25893JE
CONVERTER, D-D, 24V INPUT, 5V OUTPUT, 5 CHAN P/N 25894JE
O-RING, VITON, #019, 13/16” ID, 15/16” OD, 5100-NCM P/N 42760JE
O-RING, #018, VITON P/N 42906JE
STANDARD SAMPLE CELL, EP/SI COATED P/N 7000-919SE
LONG PASS HERRIOT CELL, EP/SI COATED P/N 7000-920-SE
LOW RANGE LASER ASSEMBLY (80597SE ANALOG BOARD WITH MATCHED 255881JE
H2S 1575 NM LASER) P/N 7001-174-TE
HIGH RANGE LASER ASSEMBLY (80597SE ANALOG BOARD WITH MATCHED 255881JE
H2S 1575 NM LASER) P/N 7001-175-TE
SAMPLE OVEN HEATER ASSEMBLY (76589SE HEATER EXTRUSION WITH 301-0462 120V
HEATER CARTRIDGE) P/N 7001-176-TE
INSULATION BOTTOM 5100 NCM P/N 76036KE
GASKET, OVEN INNER, DUAL LASER P/N 76398KE
GASKET, OVEN INNER, DUAL LASER P/N 76399KE
GASKET, BOX CONNECTION, 5100 HD P/N 76405KE
GASKET, CONNECTION BOX TO MAIN, 5100 HD P/N 76406KE
GASKET, CONDUIT FLANGE, 5100 HD P/N 76431KE
ASSY SAMPLE CELL 5100 HD P/N 76477SE
ASSY PRESSURE TRANSDUCER 5100 HD P/N 76580SE
GASKET, SAMPLE CELL CONDUIT, 5100 HD P/N 76630KE
ASSY REFERENCE CELL 5100 HD P/N 76638SE
SAMPLE CELL RTD P/N 76647SE
RAIL, DIN, 35MM X 7.5MM PERORATED, 75MM LONF, 5100 HD P/N 76779KE
ASSY, CABLE, 180W TRACO POWER SUPPLY, 5100 HD P/N 76793SE
ASSY, CABLE, POWER SUPPLY TO D-D CONVERTER, 5100 HD P/N 76794SE
ASSY PCB CUSTOMER CONNECTION BOARD 5100 DUAL LASER P/N 80579SE
ASSY PCB DETECTOR 5100 P/N 80583SE
ASSY PCB OVER-TEMP CONTROLLER BOARD FOR DUAL LASER TDLAS P/N 80584SE
ASSY PCB ANALOG INTERFACE 5100 HD P/N 80591SE
When ordering, provide the serial number of your analyzer to ensure proper parts are ordered:
AMETEK
Process & Analytical Instruments Division
150 Freeport Road
Pittsburgh, PA, USA 15238
Phone: (412) 828-9040 Fax: (412) 826-0399
B-4 | Model 5100 HD Analyzer

User Manual: Model 5100 HD Tunable Diode Laser Spectrometer

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User Manual: Model 5100 HD Tunable Diode Laser Spectrometer

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Model 5100 HD

Tunable Diode Laser Spectrometer

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ii | Model 5100 HD Analyzer

CHAPTER 1 Model 5100 HD Analyzer

CHAPTER 3 Installation and Start-Up

CHAPTER 4 User Interface

iv | Model 5100 HD Analyzer

CHAPTER 5 Web Interface

APPENDIX A Auto Cal Feature

APPENDIX B Configuration for Refinery Flare Gas

An operating procedure which, if not strictly observed, may result in personal

An operating procedure which, if not strictly observed, may result in damage

Important information that should not be overlooked.

Verify ground continuity of all equipment before applying power.

vi | Model 5100 HD Analyzer

PROTECTIVE CONDUCTOR TERMINAL

CAUTION - Risk of electric shock

CAUTION - (Refer to accompanying documents)

CAUTION - Hot Surface

Environmental Information (WEEE)

• When the equipment is ready to be disposed of, take it to your local or

SPECIAL WARNINGS AND INFORMATION

Explosion Hazard – Substitution of components may impair suitability for

Risque d’explosion – La substitution de composants peut rendre ce materiel

Explosion Hazard – Do not disconnect equipment unless power has been

Risque d’explosion – Avant de déconnecter l’équipement, coupez le courant où

viii | Model 5100 HD Analyzer

a) WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT WHILE CIR-

b) AVERTISSEMENT – RISQUE D’EXPLOSION – NE PAS DÉBRANCHER TANT

d) This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or

e) WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS

f) AVERTISSEMENT – RISQUE D’EXPLOSION – LA SUBSTITUTION DE

g) WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE THE

x | Model 5100 HD Analyzer

Manufacturer’s Name: AMETEK, Inc., Process Instruments

declares that the product:

Product Name: Model 5100 HD Analyzer (General purpose version)

Conforms to the following directives:

EMC Directive 2004/108/EC using the following standards:

Pressure Equipment Directive 97/23/EC:

ATEX Directive 94/9/EC using the following standards:

Manufacturer’s Address in Europe:

xii | Model 5100 HD Analyzer

The AMETEK 5100 HD TDLAS gas analyzer is an extractive system. It is a

I° is the reference measurement or beam inten-

S is the fundamental absorption line strength

L is the path length of the beam through the

N is the number of analyte molecules contained

So, by measuring the intensity of the laser both be-

1-2 | Model 5100 HD Analyzer

The Model 5100 HD consists of three distinct modular components:

• Electronics Enclosure/User Interface

• Customer Connection Board

The user interface is a Vacuum Fluorescent Display (VFD) with 4 lines x 20

Customer Connection Box

1-4 | Model 5100 HD Analyzer

Sample Gas Flow

1-6 | Model 5100 HD Analyzer

Laser Line Locking