Vertical LSR Injection Molding Machine Manual Book: Guide Line

广州天沅硅胶机械科技有限公司
Vertical LSR injection molding machine

manual book
Guide Line
One, Operation panel............................................................................................1
Two, The home page..............................................................................................9
Three, Operation log in / language change......................................................12
Four, Password change............................................................................................ 14
Five, Opening and closing mold..............................................................................15
Six, Inflatable Vacuum...........................................................................................20
Seven, Sliding and Ejecting the mold........................................................................ 24
Eight, Injection unit...................................................................................................29
Nine, Injetcion one................................................................................................... 31
Ten, Feed one..........................................................................................................34
Eleven,Color pump..................................................................................................... 38
Twelve,Temperature................................................................................................... 41
Thirteen,Monitor........................................................................................................ 44
Fourteen,Timing chart................................................................................................ 46
Fifteen,Debugging mold............................................................................................. 47
Sixteen,The process of Semi-Auto and Automatic................................................... 51
Seventeen,The end......................................................................................................57
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地址：广州市番禺区石基镇海涌路 115 号电话：020-34862999 www.gdtym.com
One,Operation panel
displayer
USB
network interface
page key
digit key
reset key
shortcut key
direction key
function key
manipulating key
scram key
system start switch
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Displayer: display of system parameter setting page

USB: it can insert U disk to perform import and export operation of parameter.
Network interface: it can connect to Internet through network cable, please review 《internet setting》page
when use.
page key: correspond key of page manu displayed on displayer to switch page by pressing the key.
Reset key: key to performance process reset, press this key to cancel current alarm/caution when alarm is
caused
Direction key: performance cursor movement, the middle key is cursor swtichover key, it is used for
cursor swtiched from one plate to another plate.
Digit key: it is used for output data and word, input sequence is first digit and then letter in turn to swtich,
when quickly press digit key in one second, switch input by digit and letter can be performanced. For example:
this key, input "1" when press this key one time, input "A" when press this key twice, input "B" when press
this key 3 times, input "C" when press this key 4 times, input "1" when press this key 5 times, repeat this cycle
to input. It is in same input way for other keys, no longer in details. this key's function does not need to
use, it is invalid key.
this key is for inputting of positive number symbol, parameter can be positively switched by pressing this
key when the parameter is selective parameter; parameter performance can increase the role of 0.1 by pressing
this key when the parameter is numerical parameter and under condition of no inputted digit, the parameter
can be switched to positive number value by pressing this key when inputting parameter.
this key is for inputting of negative number symbol, parameter can be negatively switched by pressing this
key when the parameter is selective parameter; parameter performance can decrease the role of 0.1 by
pressing this key when the parameter is numerical parameter and under condition of no inputted digit, the
parameter can be switched to negative number value by pressing this key when inputting parameter.
Enter key, input enter key when perfomance parameter, positively swtich parameter can be
performanced by pressing this key when cursor is at selective parameter position
delete key, it is used for delete inputting numerical value and not used for delete inputted parameter.
Shortcut key: it is used for entering corresponding page, corresponding page can be entered by pressing this
key in any negative situation and no need to swtich page in page key.
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it is page shortcut key to enter into 《moitor》
it is page shortcut key to enter into 《opening and clamping》
it is page shortcut key to enter into 《injection one》
it is page shortcut key to enter into 《sliding & ejecting》
it is page shortcut key to enter into 《H1-H8》
it is page shortcut key to enter into 《mould file》
it is page shortcut key to enter into 《production managment》
it is page shortcut key to enter into 《statistic analysis》
it is page shortcut key to enter into 《production chart》
it is page shortcut key to enter into 《clamping & others》
it is page shortcut key to enter into《input list》
it is page shortcut key to enter into《current alarm》
no function, it is invalid key
it is page up key, performance the function of page up by pressing this key when there're multi
files in current page
it is page down key, performance the function of page down by pressing this key when there're
multi files in current page
screen shot key, when USB disk inserted the content displayed on current page can be screen
shotted to picture file and saved into "Record" file in USB disk by pressing this key.
function key: it is switch of computer working mode and function of Rev. stop key
it is manual mode key, after booting the system entered into manual mode by default. When
system caused alarm the system is automaticly switched to manual mode. In any situation the
system can be entered into manual mode by pressing this key
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It is Semi-auto mode key, Only in manual mode the system can enter into Semi-auto mode by
pressing this key. It is invalid to press this key in any other mode. When the system enters into
Semi-auto mode this key will lights up.
it is full auto mode key, only in manual mode the system can enter into full auto mode key by
pressing this key, it is invalid to press this key in any other mode. When the system enters into
full auto mode this key will lights up and the computer will give three warning to reminde
operator that system is going to enter full auto mode.
。
mold modulating mode key, only in manual mode the system can enter into mold adjustment
mode, it is invalid to press this key in any other mode. When the system enters into mold
adjustment mode this key will lights up. When system is in mold modulating mode manually
performance opening and clamping action are not restricted by clamping electronic ruler. The
performanced pressure and speed are pressure and speed of mold modulating clamping、mold
modulating opening from《clamping & others》page and do not perform high-pressure actions.
In the mold modulating mode nozzle forward and nozzle reset are not restricted by nozzle
electronic ruler. Only in the mold modulating mode the system can perform mold modulating
automatically and can perform automatically tape-ranked.
it is default key, this key's function is not defined. this key will lights up by first pressing and
lights off by the second pressing. This key is only used for turning on the on-off switch of
operating the manual perform ejection action. When the this key lights up and in auto mode
the system can perform manually the ejection action. but left ejection action only has "manual:
left ejection forward" "manual: left ejection reset" input control point key to perform this
action. The key of left ejection forward、left ejection reset can not perform this action. Right
ejection action only has "manual: right ejection forward" "manual: right ejection reset" input
control point key to perform this action. The key of right ejection forward、right ejection reset
can not perform this action. When this default key lights off and in auto mode the system can
not perform ejection action.
it is motor start key, only in manual mode the motor start key can be performed. In manual
mode motor key will start motor performance and lights up by first press, it will stop motor
performance and lights off by second press. After start motor 3 seconds "completion of motor
start" the input point must lights on, otherwise, alarm will be generated for exceptional
starting motor.
it is electric heat key, electric heat function will be performed and the key lights up by first
pressing electric heat key, electric heat function will be stopped and the key lights off by
second pressing electric heat key. electric heat function can be switched off in auto mode.
Manual performance key: it is key for performing machine action manual performance
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it is mold opening key, press this key to perform mold opening action, release this key to stop
mold opening action.
it is mold clamping key, press this key to perform mold claimping action, release this key to
stop mold clamping action.
it is left ejection reset key, press this key to perform left ejection reset action, release this key
to stop left ejection reset action.
it is left ejection forward key, press this key to perform left ejection forward action, release
this key to stop left ejection forward action.
it is nozzle forward key, press this key to perform nozzle forward action, release this key to
stop nozzle forward action.
it is nozzle reset key, press this key to perform nozzle reset action, release this key to stop
nozzle reset action.
it is injection key, press this key to perform injection action, release this key to stop injection
action
it is injection reset key, press this key to perform injection reset action, release this key to stop
injection reset action
it is feeding key, press this key to perform feeding action, release this key to stop feeding
it is feeding reset key, press this key to perform feeding reset action, it can be stopped until
the feeding reset action is performed completely.
it is pump A LSR key, press this key at first time to perform pump A LSR action, press this key
at second time to stop pump A LSR action.
it is pump B LSR key, press this key at first time to perform pump B LSR action, press this key at
second time to stop pump B LSR action.
it is core 1 in key, press this key to perform core 1 in action, release this key to stop core 1 in
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action.
it is core 1 out key, press this key to perform core 1 out action, release this key to stop core 1
out action.
it is core 2 in key, press this key to perform core 2 in action, release this key to stop core 2 in
action.
it is core 2 out key, press this key to perform core 2 out action, release this key to stop core 2
out action.
it is left slid in key, press this key to perform plate slid to left in action, before performing plate
slid to left in the system will perform plug pin out action and ejection out action, plate slid to
left in action can be performed after mold opening action, release this key to stop this action.
after plate slid to in place , continue to press this key the system will perform plug pin in action.
it is right slid out key, press this key to perform plate slid to right out action, before
performing plate slid to right out the system will perform plug pin out action and ejection out
action, plate slid to right out action can be performed after mold opening action, release this
key to stop this action. after plate slid to in place , continue to press this key the system will
perform plug pin out action.
it is right ejection out key, press this key to perform right ejection out action, release this key
it is right ejection in key, press this key to perform right ejection in action, release this key to
stop right ejection in action.
it is plug pin in key, press this key to perform plug pin in action, release this key to stop plug
pin in action.
it is plug pin out key, press this key to perform plug pin out action, release this key to stop
plug pin out action.
it is blow key, press this key to perform blow action automatically, after the blow action
completed the system will be stopped automatically.
it is auto mold modulating key. Auto mold modulating function can be performed only in mold
modulating mode, in the mold modulating mode press this key at first time the system will
perform auto mold modulating function, press this key at second time the system will stop
performing auto mold modulating function, press "reset" key also can stop performing auto
mold modulating function. Auto mold moduating function is mainly used for automatically
perform null position of mold clamping and nulll position automatic adjustment of nozzle ruler
for the new mold, at the same time set up the maximum value of mold opening ruler. Auto
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mold modulating performance as below:

roughly modulate mold clamping → roughly modulate mold clamping turn to zero → caculate
maximum mold opening distance→roughly modulate mold opening to maximum position→
accurately modulate mold clamping(perform high-pressure → accurately modulate mold
clamping turn to zero → mold modulate nozzle forward → nozzle ruler turn to zero → mold
modulate nozzle reset→open the mold→mold modulating completed)
Attention：Firstly confirm the mold which is clamped on the machine can perform the mold opening
and clamping actions smoothy before performing auto mold modulating. Auto mold
modulating function can be performed after confirm there's no forerign body in the mold and
the mold can be clamped and mold is possible to be squashed. Performing auto mold
modulating function is strictly prohibited in case of mold not clamped.
Scram key: all actions will be stopped after pressing scram, the system will be switched to manual
mode, motor function and eelectric heat function will be switched off. In case of emergency, other
scram function will be switched off as well.
System start switch： it is used for switch on and off the system.
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Two,The home page

"Home" is the first page after the machine enters the system. When the status of other pages can also
enter the page by pressing the "Home Page" button, the main page of the current machine tool is mainly
displayed in the "Home Page" page. Here first introduce the layout of the computer display page, the page
description in the future is no longer do this. Page layout is divided into three major parts: status bar, page
content, menu bar.
状态栏
页面内容
菜单栏
Status bar: page name, system status, action status, action time, mold scale, mold ruler, pedestal ruler, plastic
injection ruler
Page Name: The name of the current page

System Status: The current system operating status: manual, semi-automatic, fully automatic, adjusting mode
Action Status: The status of the current system execution action. Stand by for no action.
Action run time: the time the action is performed, curing time countdown time, standby count bit is 1s.
Mold scale: the position of the mold ruler status
Left care ruler: Left ruler ruler position status
Right care ruler:Right ruler ruler position status
Rocket foot: Rocket foot position status
injection feet: injection feet position status
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Menu bar: Hydraulic oil status, Pneumatic running status, Motor running status, Electric running status,
Message bar, Input bar, Return to previous menu, F1 ~ 10 Page menu, Menu next page
Hydraulic Oil Status: When the "Oil" icon is a green background, the hydraulic oil is enough. When the icon is
gray and black, it indicates that there is not enough hydraulic oil and you need to add hydraulic
oil.
Pressure Status: When the "Air" icon is green, the air pressure is qualified. When the icon is dark gray, the air
pressure is insufficient. You need to check whether the air pressure is normal.
Motor running status: When the "M" icon is in green status, it indicates that the motor is running. When the
icon is gray and black, it indicates that the motor is in the off status.
Message bar: When the cursor is moved to the configurable parameter, the setting range of the parameter and
the description of the parameter are displayed here.
Input field: input box of parameter input, note: most of the parameters do not need to be input here. Input
setting can be done directly in the setting parameter box.
Back to the previous menu: When the "" "icon is black, the current menu has the previous menu, press this
button to return to the previous menu. When the icon is grayed out, the current menu is already
the highest menu.
F1 ~ 10 Page Menu: By pressing these page menus, you can enter different parameter pages. There is a green
level 3 symbol in the lower right corner of the page menu. There are further menus in this
button, such as :. Some of these page buttons have function keys.
Menu Next Page: When "" "icon is black Description The current menu contains the next menu, press this
button to go to the next page. When the icon is grayed out, there is no next page menu.
Note: The above is the content that is common to each page, which will not be described in the following
description, only the content of the page may be described.
Page content:
The current date and time of the system
The status of the system's current execution action
The actual output pressure and speed value when the current action is executed.
The execution time of the current action and the full cycle time of the automatic
running status.
The name of the currently used tool, and the name of the tool
in "Mold File"
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The current mold parameters in the numerical value of the cavity, which can be set in
the "Production Management" page
Currently produced good product quantity
The current number of defective products produced
The current number of products that have been produced is the sum of the number
of good products and bad products. The following data is the number of products you need to
produce, which can be set in the "Production Management" page.
Current production parameters in the high-pressure clamping pressure, hydraulic

pressure. It can be set in the "mold opening and closing" page
The parameters of the current production parameters in the amount of plastic injection, you can "plastic
injection" page set
The current design parameters in the curing design, you can "H1 ~ H8" temperature
page to set.
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Three,Operation log in / language change

In the top page of the menu, press the "F10" (operation logon) button to enter the "Operation
Permissions" page, in this page you can enter the user-level user password to activate system permissions.
System design has four levels of user permissions, "system quotient" is greater than "machine shop" is greater
than "manager" is greater than "operator." Enter the system default access to the lowest level permissions
"operator", "operator" permissions do not require password login nor password, in any state of authority at the
user input "0" to switch to "operator "Authority. By default, "Operator" is only allowed to operate the machine,
view some parameters of the machine, and not modify any parameters of the machine. All user rights need to
be logged in before the machine parameters need to be modified.
The current system access rights
Enter the login permission: 0: operator, 1: manager, 2: machine factory, 3:
system operator
“2222” Enter the password corresponding to the login permission: 0
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Operator no password, 1: Administrator factory password is "2222"

Enter the user permissions and password followed by "OK" button for permission to log in.
Note: The rights of "Machinery Plant" and "System Vendo r" are used only when the machine is
commissioned and tested before leaving the factory. These two rights are prohibited from being used
during normal production. Log in to the system to prevent incorrect operation. Change the important
parameters in the system, Normal operation of the phenomenon.
Language change:
If you need to change the language after the administrator login page, press "F9" "Engineering
Parameters" → "F3" → "Machine" → "F7" "System" button to enter the system page
Language: The system comes with three languages: 0: Traditional Chinese, 1: Simplified Chinese, 2: English.
Other languages are not yet produced, if necessary, please contact with the clerk and we do other
languages to translate and check work. When you need to change the language, move the cursor to
here and enter the corresponding language number, press the OK key, and then wait for a while to
complete the language change.
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Four,Change Password
Press "F10" (Operation Login) → "F3" (Password Change) in the top page menu to enter the "Password
Change" page, where you can change the "Administrator" login password, you need to log in modify.
Enter the current "manager" password
Select "1 【manager】"
Enter a new password
Enter the new password again
Then press the "F1" (Confirm) button and see in the message bar: "password change successful" prompt that
the new password has been set, you can use the new password to log in to the "Administrator"
permission. If the password fails to change, please re-enter the correct information before performing
the password change operation.
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Five,Opening and Closing mold

In the top page menu, press "F2" (mold opening and closing) button to enter "mold opening and closing"
page, this page is used to set the opening and closing mode of the action parameters, the upper part of the
page when the clamping parameters Part of the mold parameters.
151.69 The green value is the current data of the mold scale. The following pressure, speed and position are the
parameter types in the horizontal position. The parameters at the position corresponding to the
high pressure
Is the time parameter in seconds. Parameters similar to layout format will not be described in detail later,
please refer to the description here.
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When the data of the mold scale is greater than the position parameter of mold clamping 1, the mold clamping
action is executed at the speed of the mold clamping 1.
When the data of the mold scale is smaller than the position parameter of the mold clamping 1 position is
greater than the position parameter of mold clamping 2, the mold clamping action is executed at
the speed of mold clamping 2
Mold 3 parameters, when the mold size data is less than the mold clamping position 2 parameters greater than
mold 3 position parameters, clamping action to mold speed 3 implementation.
When the data of the mold scale is less than the position parameter of the mold clamping 3 position parameter
is greater than the mold clamping low pressure, the mold clamping action is performed at the
pressure and speed of the mold clamping low pressure
Note: The clamping pressure output by the clamping action before the low-pressure clamping and
low-pressure clamping are performed is relatively small and has a protective effect on the mold.
When the high pressure is applied, the mold will output a large pressure. When the mold is
abnormal, Will damage the mold, please use the correct mold clamping low pressure protection
function. In the implementation of low-pressure clamping action in the mold clamping pressure
within a limited time less than or equal to the mold clamping pressure low position parameters,
the machine will perform clamping high pressure action, if the limited time can not reach the
clamping low pressure position parameters, the machine The mold opening action will be
executed automatically and a corresponding alarm will be generated. Mold clamping pressure
does not need to set the pressure too high, too much pressure on the role of mold protection will
become lower, set to the machine can be smoothly tightened mold so that the mold can be
affixed to the mold surface can be. Low pressure speed is generally set relatively small so that
the mold can be slowly tightened to prevent collision mode.
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Clamping high-voltage parameters, when the closing mold electronic ruler is smaller than the mold clamping
low-pressure position, the mold clamping operation outputs the pressure and the speed of the
mold clamping high pressure, and the high-pressure output action of the mold clamping large oil
tank is executed. The following time parameter is the time when the pressure parameter in the
large hydraulic cylinder is closed to reach the hydraulic pressure parameter set by the high
pressure before the high pressure action is ended.
Note: Clamping high pressure is the strength of locking mold to meet production needs, do not need to be set
too large, high pressure set too much on the loss of the machine will increase, will reduce the
service life of the machine. High-pressure time parameter setting High-pressure clamping
pressure can reach the high pressure setting pressure can be, do not need to set too long, too
long will increase pump motor wear and tear, reducing service life.
The above pressure parameter is the hydraulic pressure parameter set by the clamping high pressure. The
following pressure parameter is the hydraulic pressure parameter in the high pressure clamping
large cylinder. When the clamping action is completed, the "clamping complete" marking on the
right becomes bright green.
Tips: How to set the position parameters of the clamping low pressure
After the mold is installed, it is better to execute it after the mold is heated to the required temperature for
production. Set the zero position of the mold to a good position and set the pressure, speed and
time parameters of mold clamping to "0" Set the position of the mold clamping low pressure to
"0" and then perform the mold clamping operation until the mold clamping does not work, look
at the parameters of the mold clamping lever on the left side, and then add "0.01" to the mold
clamping low pressure Position, and then set a good high-pressure clamping parameters, and
then repeatedly perform mold clamping action to confirm the position of mold clamping low
pressure is the best position, if there are several times can not complete the mold clamping
action when the mold clamping position can be low pressure The parameters gradually increase
to the right place. The smaller the position parameter of mold clamping is, the more sensitive
the mold protection is and the higher the probability of parameter false alarms. The greater the
position parameter of clamping mold is, the lower the protection sensitivity of the mold is and
the less easy parameter alarm is.
Tips: set the parameters of the mold habits
Short-range slow start (Clamping 1), Quick Clamping Complete Clamping Bigger Distance (Clamping 2),
Mid-speed Clamping Over (Clamping 3), Slow Low Pressure Checking Mold Is Abnormal (Low
Pressure) Execute high pressure.
Pressure relief pressure, speed, time parameters, the role of pressure relief is the implementation of the
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opening operation before the implementation of pressure relief action will be combined pressure
high pressure cylinder leak, so that the machine can perform the mold opening action, if the
pressure relief action can not escape Clamping the pressure in the high pressure cylinder, then the
mold opening action will not be executed. Pressure relief pressure is set to open the pressure
relief valve so that the high-pressure clamping pressure can be leaked, do not need to set too
large, the general set pressure is lower than the high pressure of 20 to 40. Pressure relief speed is
generally set to 15, setting too much pressure relief action is not helpful. Pressure relief time to
observe the action of the pressure relief valve can be fully discharged high pressure can be, do not
need too long.
Mold 1 parameters, pressure settings to ensure that the machine can pull the mold locking force. When the
combined ruler is smaller than the position parameter of mold opening 1, the mold opening
operation is performed with the mold opening 1 parameter.
Mold 2 parameters, when the combined ruler is smaller than the mold 2 position parameter is greater than the
mold 1 position parameter, the mold opening operation is performed by the mold opening 2
parameter.
Mold 3 parameters, when the mold size is smaller than the mold 3 position parameter is greater than the mold
2 position parameters when the mold opening action to open the mold 3 parameters.
Mold 4 parameters, when the mold size is less than the mold 4 position parameters greater than the mold 3
position parameters when the mold opening to mold 4 parameters.
Note: The position parameter of mold opening 4 is the position parameter at the end of mold opening. The
maximum setting of this position parameter setting is recommended to be less than the settable
value 10, to prevent the mold opening action from opening to the bottom and colliding with the
bottom of the cylinder. The machine often produces large Cylinder hits the bottom of the
cylinder will reduce the life of the machine.
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When the mold opening operation is completed, the marking here is bright green.
Tips: Setting model parameters set habits
After the pressure relief is completed, slowly open the mold to a safe position (mold 1), the rapid
implementation of the mold opening operation to complete a larger mold opening distance
(mold 2), moderate deceleration (mold 3), slow steady open Mold position (mold 4).
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Six,Inflatable vacuum
Press "F2" (mold opening and closing) → "F4" (blowing vacuum) button in the most advanced page
menu to enter the "blowing" page, where you can set the blowing and vacuum action parameters.
Inflatable action:
A total of 4 inflatable action blowing action, each inflatable action can be performed independently of each
other, but the inflatable 1 and inflatable 2 share an interval time parameters, inflatable 3 and
inflatable 4 share a space Time parameters.
Control: Select "do not use", "open mode", "open mode finished", "hold in time" and "hold in after"
five modes to choose from, different modes on the inflatable control trigger point is not the
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same .
Do not use: do not use the inflatable function.
In mold opening: The blow operation is triggered when the mold scale reaches the "Position"
parameter setting position.
Die finished: when the opening mode action is triggered when the inflatable action.
Into the time: when the mold into the action to implement the mold to reach the "position" parameter
setting position to trigger the blowing action.
Support into the back: when the mold into the action to complete the trigger inflatable action.
Position: This parameter can be used only when the control mode is set to "on mode" or "on hold", which is the
position parameter to be used to trigger the air blowing action.
Delay: The time parameter to delay the execution of a blow operation when a blow operation is triggered.
Interval time: The air blowing action is output in the pulse mode of "ON → OFF → ON → OFF". This
parameter is the setting time for ON and OFF.
Total time: The total time of the blowing action, starting from the time the triggering of the blowing time, after
reaching the set value, turning off the blowing function.
After the total time there are options parameters, you can choose: "double template", "left template", "right
template"
Double skateboard: the machine in the left template and right template corresponding to the control mode of
action can be triggered when the blow action
Left template: The machine can trigger the blowing action when the control mode action corresponding to the
left template is executed
Right template: The machine can trigger the blowing action when the control mode corresponding to the right
template is executed
Green indicator light, when the blowing action output indicator light green
Automatic blowing when manual

Off: manual mode to perform mold opening or mold clamping action will not
automatically trigger blowing action, you need to manually press the
"blowing" button to perform blowing action.
Open: manual mode to perform mold opening or mold lifting action will
automatically trigger blowing action, manually press the "blowing" button
can also perform blowing action.
Mold vacuum:
A total of two mold clamping vacuum control, each independent of each other without interfering, clamping
action is mainly used for vacuum action inlaid materials into the mold need to use vacuum action to absorb the
function of the material.
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Control mode selection: Select "Close", "Clamping", "Clamping front", "Auto front",
"Sliding forward", "Signal"
Off: Do not use clamping vacuum function
Mold Clamping: The vacuum function is carried out in the clamping process. The mold clamping ruler performs
the clamping vacuum operation after the mold clamping process reaches the "position" parameter setting.
Clamping before: Clamping action is triggered before the implementation of clamping vacuum action.
Automatic: before each automatic cycle trigger mold clamping vacuum action.
Sliding into the front: The mold triggers the mold closing vacuum action before sliding into the mold closing
zone.
Signal: "Mold clamping vacuum 1 start" Trigger mold clamping vacuum when the input is ON.
Position: It can be used when the mold clamping vacuum control mode is "Mold clamping". When mold
clamping operation reaches the set value of this parameter, mold clamping vacuum operation will be triggered.
Dwell time: Delayed execution of mold clamping vacuum operation after mold clamping vacuum operation is
triggered
Time: closing the vacuum output time
Template selection: Select "double template", "left template", "right template"
Dual Template: The machine can trigger the mold clamping vacuum action when the control mode of the left
template and the right template is executed
Left template: the machine can trigger the mold closing vacuum action when the action of the control mode
corresponding to the left template is executed
Right template: the machine in the right template corresponding to the control mode of action can trigger
mold clamping vacuum action
Injection vacuum:
Glue vacuum and clamping vacuum are different, the role of plastic injection vacuum is the implementation of
the plastic injection before the implementation of vacuum action, the mold cavity of the air evacuation role.
Injection vacuum: switch: choose "off", "open"

Off: do not use injection vacuum action
On: Use injection vacuum action
Dwell time: before the implementation of injection,injection implementation of the vacuum action
to achieve this set time before the implementation of injection action.
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Time: Injection vacuum execution time

Injection selection: This parameter can be used only when "Double injection" mode is selected for
Double injection system. You can select " injection 1", "injection 2"
Injection 1: The first plastic injection system to perform glue injection action trigger plastic vacuum
action.
Injection 2: The second plastic injection system triggers plastic injection vacuum action when
performing plastic injection.
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Seven,Sliding and ejecting the mold

Press the "F3" button on the top-level page menu to enter the "sliding mode " page, which is used to
set the sliding and the ejecting action parameters.
Sliding mode action:

The sliding mode is divided into two movements, starting quickly, ending slowly, from fast to slow, and the
trigger signal is "left sliding into slow"/" right slide slow "signal point trigger switch.
Left sliding into slow speed: the pressure and speed of the left sliding into slow execution, the system is not
modified by default, and the machine is adjusted before the machine is out of the factory.
Left sliding speed: the pressure and speed of the left slide into quick execution.
Right slide speed: right slide out of quick execution pressure and speed.
The right slide is slow: the right slide shows the pressure and speed of the slow speed, the system is unmodified
by default, and the machine is adjusted before the factory.
Interpolation action:
The interpolation action is the effect of the sliding slide into the position of the sliding plate to the position of
the skateboard.
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Interpolation forward: the pressure and speed of the insertion into action
Interpolation suck back: the pressure and speed of the exit action
sliding board use optional "left template", "right template", "double template", "not used"
Left sliding board: the left sliding board can be used, and the sliding board can be executed after
sliding into the closed mode. You can only start the automatic program by pressing the
"left start" button, and the program finishes after the left sliding into the action after the
die is opened and the left hand mode is executed.
Right sliding board: only the right sliding board can be used, and the right sliding board can be
executed after sliding into the closed mode. Only by pressing the "right start" button to
start the automatic program, the program will then execute to the right after the die and
execute the right hand mode.
Double sliding board: the left and right sliding board can be used, and the left sliding board or
right sliding board can be executed after sliding into the closed mode. When a sliding
board is located in the left slid into place, only by press "left to start" button to start the
automatic program, the program starts to slip right out of the in place after the first
execution "right holder mould" action again after the clamping action, procedures to open
mold action after the automatic program, no longer do the skateboard. When state of
skateboarding in slip right out of the reach the designated position, only by press the
"start" right button to start the automatic program, program startup taxi out to the left
are obtained, the "left bracket mold" action again after the clamping action, procedures
to open mold action after the automatic program, no longer do the skateboard.
Not used: the machine does not perform skateboarding. When a skateboard is located in the left
slid into place, only by press "left to start" button to start the automatic program, the
program is started the clamping action immediately, procedures to open mold action after
the automatic program, don't do the skateboard, does not perform an action. When
skateboarding in slip right out of the reach the designated position state, only by press the
"start" right button to start the automatic program, the program starts immediately the
clamping action, procedures to open mold action after the automatic program, don't do
the skateboard, does not perform an action.
Note: 1, use template parameters is very important, in carrying out please confirm good this parameter must
be set before production is consistent with the actual mold usage, if is not consistent unenforceable
production work, need to be modified after the execution.
When using double sliding board control program, you can set the execution sequence of the todie
action, please refer to the setting description of "sliding mode other" page.
Ejection function:
There are two functions of "left" and "right ", the parameters of the left side of the screen are the parameters
of "left - to mode" function, and the parameters on the right are parameters of "right - to - mode" function. The
function parameters of the two are set the same, only the "left - to - module" parameter is described here. The
left hand mode is the control parameter of the todie mechanism on the left side of the skateboard, and the use
of the "left skateboard" or "double skateboard" must be used when the skateboard USES the parameters. The
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right hand mode action is the control parameter of the todie mechanism on the right of the skateboard, and
the use of the "right skateboard" or "double skateboard" must be used when the skateboard USES the
parameters.
Mode: the mode of torsion control can be used to choose "not to use", "to maintain", "continuous", "shake"
and "stop after vibration".
In order to maintain: press the button to push the button in the manual mode and stop the action
after the top of the die is put in place. After the automatic mode, the motion of the
handle mode is completed.
Continuous: push the supporting mode into the manual mode, supporting action out back in place
after the execution mould movement, holds back in place after the execution supporting
mode into action until the cycle to reach the set value after the stop motion, automatic
mode, action is the same as the manual mode to reach the set value after complete the
action.
Vibration: push the supporting mode in manual mode, supporting action out refund action in place
after the execution mode, hold back a bit position before execution supporting mode
switch into action so short cycle vibration effect until after the to reach the set value do
supporting mold back to mold back in place after the stop, the vibration amplitude can
choose the "location" or "time" control. The mode of automatic mode is the same as the
manual mode, the number reaches the set value and then executes the todie withdrawal
action to complete the todie action after it is in place.
Stop after shock: push the supporting mode in manual mode, supporting action out refund action in
place after the execution mode, hold back a bit position before execution supporting
mode switch into action so short loop vibration effect until after the to reach the set value
will remain for them into place to stop action, the vibration amplitude can choose the
"location" or "time" control. The mode of automatic mode is the same as the manual
mode, and the number reaches the set value.
Number of times: set the number of continuous and vibrating cycles of the torsion motion.
Length of stay: the mode selection can be used for "continuous", and the time of delay after the die is put into
place.
Vibration control: the mode of the torsion mode can be used to set the control parameters of the vibration
amplitude, and the "position" and "time" can be set.
Position: the following parameter is set from the distance parameter of the back of the torus, the
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unit is: mm
Time: the following parameters are set to set the execution time of the tori regression. The unit is: s
There are two levels of pressure and speed control for the movement of the
mold
The upper left green value is the current position value of the todie electronic ruler
Mould into 1 pressure, speed and position parameters, when the current position of the mold foot, value is less
than when mould into 1 set position parameters to perform "mode into 1" pressure and speed,
when the current position of the mold foot, value is greater than or equal to mold into 1 set
position parameters to perform "model into 2" pressure and speed
Model into 2 pressure, speed and position parameters, when the current position of the mold foot, value is less
than the model into 2 set position parameters to perform "model into 2" pressure and speed,
when the current position of the mold foot, value is greater than or equal to mold into 2 set
position parameters over mold into action. The green arrow on the right is lit when the todie is
executed.
There are two levels of pressure and speed control for the suck back movement.
Mode 1 back pressure, speed and position parameters, when the value is greater than the current position of
the mold foot when mould back 1 set position parameters to perform "model 1" back pressure
and speed, when the current position of the mold foot, value less than or equal to the mould back
1 set position parameters to perform "mode 2" back pressure and speed
Mode 2 back pressure, speed and position parameters, mould feet on the current position value is less than Joe
back 1 set position is greater than the supporting mode 2 back setting location parameter to
perform "mode 2" back pressure and speed, when the current position of the mold foot, value less
than or equal to hold the position parameter of mould 2 set back end holds back action. Green
arrow on the right, when the mode-back action is executed.
Small knowledge: to set the principle of fast forward and slow motion, the top of the top is fast and not to hit
the push plate, then the die core is slow. The mode-back action setting is generally slow and slow,
slowly receding into the top of the die, slowly entering the mold, then quickly back to the final
position.
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Insert the upper limit sensor status
Insert the lower limit sensor status
Slide left into slow state Slide right out of position
Slide right out of the slow

Slide left into position
state
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Eight,Injection unit
Press "F5" (" F5 "), "F3" button to enter the "injection" page in the top-level page menu, and set the
target action parameters in this page.
Injection forward action

There are two sets of parameter control, "take a quick" and "slow"
The green value is the current position parameter value of the ejection ruler.
： Injection forward--- fast pressure, velocity and position parameters are placed in the seat, and
when the current position parameter of the ejection ruler is greater than the set value of the
position parameter, the seat is placed into a fast pressure and velocity parameter.
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：Injection forward--- slow pressure, speed and position parameters, when shooting feet the current
location of the position of the parameter is smaller than into a fast parameter is greater than the
position parameter setting of execution in a slow, pressure and velocity parameters when
shooting feet of the current position parameters less than or equal to this position when the end
into the action.
Note: into action right protection signal, when "into a place" input point for ON state system to confirm seat
in place, or even shot a feet less than bridge into the position of the slow also cannot complete into
action.
Injection suck back action:

There are two sets of parameter control, "suck back fast" and "slow speed"
：When the current position parameter of the ejection ruler is less than the set value of the position
parameter, the pressure and velocity parameters of the seat are dropped.
： Seat back pressure, speed and position parameters of a slow, when shooting feet of current
position parameter is greater than the back one the position parameter is less than the position
parameter setting of the rapid execution of pressure and velocity of slow astern slow parameter,
when shooting feet of the current position parameters is greater than or equal to this position
when the back end of motion.
：Automatic injection such back function switch

ON：After the automatic mode, the machine will automatically perform the backstop
action
OFF：After the automatic mode, the machine will not perform the backstop action
Delay time, when the automatic seat back function is ON state, this parameter can be
set for use, and the machine can trigger the time of delay when the seat is pulled back.
The switch in manual mode is not restricted by the stop position, only in manual
mode, automatic mode has no effect
ON:The slow position parameter is invalid, and the back button can always carry out
the stop motion without stopping
OFF：The slow position of the seat is valid, and the back button is pressed to the back
of the seat to stop the action.
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Nine,Injection 1
In the Top-level page menu press "F5" (injection) button into page <injection 1>, this page is used to
set the injection action parameters.
Injecting action
The injection action design has 4 injection control and 2 pressure maintaining control, an choose to close the
corresponding control, the operation sequence of injection is:
Injection 1→ Injection2→Injection 3→ Injection 4→ Hold 1→Hold 2
： On the right side of the orange "mm" the labeling is controlled by the injection
control for position parameters, if show as "g" the injection control is the weight control
mode, you can set it on the " other" page.
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The current position parameter of injection
The grey value below is the pressure value of the

hydraulic system corresponding to the action。
The pressure value of the

material inside the nozzle, note that the pressure value set here is the pressure value of the
nozzle, not the hydraulic pressure value of the cylinder.
Hydraulic system output speed
： The position parameters

corresponding to the number of injection filling segments, this is the position parameter
when the control mode of the nozzle is "position". When the nozzle control is "weight", this
is the weight parameter. When the position parameter of the injection is greater than the
position parameter of "injection 1", the pressure and speed control of "injection 1" will be
carried out; When the position parameter of the injection is less than the position parameter
of "injection 1", the pressure and speed control of the "injection 2" will be performed when
the position parameter of "injection 2" is greater than the position parameter, If the
"injection 2" is closed, the next injection parameter control is performed, and so on until the
action is done. The position parameters are set as follows:
Maximum≥Injection 1≥Injection 2≥Injection 3≥Injection 4≥ Zero
Time control of injection action,

timing the execution of the action, automatically switch to the next action after setting the
time. When the pressure time is set to "0", the pressure protection function is not used.
The actual execution time of the action.
： The use switch of the injection parameter, The

parameter value of this segment will not be executed for the "OFF" injection.
Note: the number of switching parameters of the adhesive segment has two parameters that control the
"position/weight" and "time", both of these conditions will switch to the next action regardless of
the conditions.
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The important control parameters of the injection volume, the

parameter values of the injection reset action are performed, there are two pressure speed control
parameters. Injection reset action→buffer.
The current position parameter value of injection.
The pressure and speed parameters of the injection reset action are performed, the position
parameter of "injection volume" is an important parameter to control the amount of the injection, is
the stop position parameter of the injection, when the injection tape is performed to the position
parameter of the injection tape, the injection of the injection is stopped, it is an important parameter
to control the amount of material in the nozzle. The parameter is the electronic ruler position
parameter when the injection control mode is "position", units is "mm"; When the injection control
mode is "weight", this parameter is the parameter of the rubber weight in the nozzle, units is "g".
Injection reset buffer action parameters, this parameter is adjusted before the machine
leaves the factory, production manager can't set, is the pressure and speed value of the injection of
the reposition action to the end, the position parameter is the distance from the position parameter
of the "injection volume", as the parameters in this paper are used to perform the compound action
of the injection of adhesive tape at the position of 190mm (195-5).
Parameters of the nozzle specifications, nozzle diameter parameters are important

parameters, if found to be inconsistent with the actual application, please immediately go to the
"other page" for modification.
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Ten, Feed one

Press "F6" (feed 1) button in the top-level page menu to enter the< feed 1> page, which is used to set
the feeding and pump action parameters.
Feeding action:
The injection action has feeding and hold two parts pressure speed control.
：Pressure and speed parameters of the feeding action.
： Pressure, speed and time setting value of feeding pressure, pressure and speed are set before
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delivery, production manager cannot set, the time value is the time value of the feeding
pressure. The feeding pressure is performed when the filling sensor of the nozzle turns to the
pressure and speed to continue the feeding action. The effect is to eliminate the error of the
nozzle filled sensor and the inner pressure of the nozzle, so that the injection control is more
accurate.
： Feeding times: set a metering pump to perform the feeding times, when the feeding
frequency reaches the set value, the feeding reset action will be performed automatically.
The manual mode will not be affected. The numerical value in the box below is the numerical
value that has been carried out, and the grey value on the right is the feeding value of the
feeding to the feeding limit. Note: the automatic mode automatically performs the feeding
reset action and recounts the loading times when the loading number is higher than the
feeding action is performed to the "feeding cap" position.
： Pressure and velocity parameter values of the feeding reset, the pressure and speed of the
feeding reset are performed, this parameter is adjusted before the factory, the production
manager cannot set.
The pressure of pump material set the speed setting value, the speed value is
unmodifiable after leaving the factory, the pressure of pump material generally does not
need to be modified, unless raw materials are more viscous, when the pressure of pump
material is relatively large, the parameters are modified. Do not modify if does not affect
production work.
：The forced pump material switch is set to "OFF"，Pump material action to the ration
pump proportional to the ratio of the automatic stop pump. When the switch is set to "ON",
the pump rubber action is not controlled by the filling sensor of the proportional cylinder, the
action will not stop until the operator manually operate, it is commonly used when pumping
or venting of pump. It can be used only in manual mode, and the system mode is
automatically set to "OFF" when switching to other modes. When the forced pump switch
opens the current single materail function can be used.
When the forced pump glue switch is set to "ON", this function can be used.
35
Inject of single material: choose "A" or "B" and perform the option of single material,
when selecting A, the execution of the pectin glue is the implementation of A
material. When selecting B, the single adhesive is executed as B material.
Execution time: the time of the execution of the material is in seconds, after the time of
the execution time, the system will automatically stop the action of the single
material.
Start to perform the inject single material: Start to perform the single material action
button, press down to "stop the single material", and then stop the single
material action. The single pump pump material action is enforced by the system,
perform the dynamic screw rotation and open the barrel valve needle, allowing
the liquid silicone material to flow out from the nozzle.
Grey value below is The execution time of the inject single material, units is
second.
Note: the function of the inject single material is to use a single component of liquid
silicone for flushing the mixing tube and nozzle, the mixture of liquid silicone is
developed to prevent the solidification of the material at normal temperature,
the amount of the material is about 800g, this number is a reference value,
depending on the actual situation. The method of inject single - material
washing cannot completely guarantee the cleaning of the material inside the
pipe, there is still a risk of solidification, and if there is a long outage, it is
suggested to unpick and clear the nozzle and the mixing tube.
Automatic inject material control parameters, automatic pectin

operation must be carried out in "modulating mode" mode, automatic inject material can
only be performed if the temperature is open and a set value is reached. If you need to
perform automatic inject material when not heating, you can turn off the temperature switch
in the temperature page and then press the hot button.
The cursor moves to the spot where the key is pressed" The system will perform the automatic inject material
discharge function from the nozzle to discharge the material, whether to carry out?" function
confirmation window, select "confirm" button to perform auto - inject material function, at
the same time, the window appears as "Stop automatic inject material", press this button
once again to stop the automatic inject material function.
The number behind is the number of times the number of inject material is set, the number of times is
automatically stopped after setting the set value.
The first line is the output parameter of the currently executing inject material, the second line is last time the
parameters of the inject material.
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Automatic inject material execution procedure:
Injection reset Feeding Injection Injection count
Color output
Upper limited Feeding reset

judged
Metering pump
Pumping
full judged
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Eleven, Color paste pump.

In the top-level page menu press "F6" (Feeding 1) → "F7" (Color pump) button into <color pump>
page, this page is used to set the action parameters of the color pump.
Color pump:
The parameters shown on this page are the control parameters of the color pump, the color pump
currently has "L1, L2, L3, L4" , the L1 and L2 models are non-numerical control color pumps, L3 and L4 are
numerical control color pumps. From January 1, 2017, the color pumps sold by our company are both L4 and
above. Each type of color slurry pump control principle control program is different, so before using the color
pump, please confirm whether the selection of the color pump is correct.
Type of color pump: It can be set in "pump material other 2" page.
The color pump USES switch, set to "ON" for use status, set to "OFF" when the
color pump is not used. It can only be switched in manual mode.
The right green display data is the current position value of the plasma pump electronic ruler.
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The ratio of color paste to material setting, general opaque color setting range is
between 2~ 5%, transparent color setting range is set between 1~ 0.1%, specific use ratio is
set according to actual demand. The right grey value is the actual proportional value of the
color paste output.
The percentage value of the time of the cycle time of the pump valve is
opened, the gray value on the right is the numerical value of the proposed system,
recommend the use of computer color paste by calculation value is to join the difference
between time and charging to the total time suggestion adjustment value, let the printing ink
to join and loading action as far as possible to achieve synchronization, make mix to achieve
better effect.
When the "Auto Flow" switch changes from OFF to ON, the current set flow rate will
be set to the recommended value once, and then the system will automatically set the
recommended value to the current flow set value. When this parameter is set to "OFF" state,
the system will not automatically modify parameters, need to be manually modified.
The cycle time of the color paste needle cycle start, when the "flow" value is
changed to a larger parameter, the computer will automatically calculate and select a more
reasonable cycle time value for automatic modification. The grey value in the back is the time
when the color slurry valve is opened, and the unit is seconds.
：The output displacement stroke and the volume and weight parameters of
the color pump work.
The system calculates the pressure of the color pump, which can affect the parameter.
The general set value is a little larger than the recommended value. When the recommended
value is less than 0.2mpa, the pressure of the color pump is set to 0.2mpa.
Useless data.
Tips：Paste pump electronic scale data will affect the stability of the pigment pastes the stability of the output
control, if it is found that color paste when the needle valve in the closed pump electronic feet still
continues to change may be a leakage in the printing ink pump from time to tome, paste pump
valve needle wear long working hours lead to leak, is also likely to color paste pump seal aging
damage the pump produce leakage, need to resume normal work after repair. Paste ratio value is
one of the important parameters affect product color concentration, and the important parameters
of the computer control paste pump work, and paste the proportions of the actual value is paste
the output of the actual output values, the two parameters generally not error is large, if the
proportion is set to 0.3 ~ 0.1 when need to adjust the printing ink of needle valve regulating valve,
a general setting of callback 45 degrees. Because if the color slurry valve needle opens an incoming
color slurry is already larger than the set value already is the smallest amount of uncontrollable
39
state, cannot carry out the control of the trace color paste output. So will paste needle valve to
adjust to a small state, to paste the minimum output for controllable state, but when the rate of
color paste is bigger to the output color paste is long, need to color paste needle valve adjustment
to make larger output is larger.
2,After adjusting color, there will be excessive amount of gelatine process. After one color adjustment,
you can determine whether or not you need to adjust color after finishing the color contrast, and it
is difficult to get accurate and temperature color values. Experience: dynamic screw +1200 long
6-point rubber tube + a static mixer. After toning, you need to discharge about 450g of glue color
before starting to change. After you have to discharge 750g of glue, you can completely complete
the color transfer. If the connection hose is shortened, the corresponding discharge volume will be
reduced.
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Twelve,Temperature
Press "F7" (temperature) on the top-level page menu to access the 《h1-h8》 temperature control
page, this page is used to set mold temperature control parameters.
Temperature control design has many control, the principle of each control is the same, the "oil
temperature" is only monitored uncontrollable. Temperature control is the method of electric heating, use the
k-type thermocouple to detect the temperature, the default maximum power for each group is 4kw/220V,
please do not use the most powerful heat pipe to heat the mould to avoid damage to the machine.
The actual temperature shows the actual temperature value of the temperature control,
which is shown as the disconnection state "---", when the temperature line is switched to a
broken line, the actual temperature is rising until it becomes "---"
Status monitoring shows the current state of temperature control, a total of 4 shows:
The temperature line is broken, no state.
LO:The temperature is lower than the set temperature.
OK：The temperature reaches the set value state, and the actual temperature is between
the upper and lower limits of the set temperature.
Hi：The temperature is higher than the upper limit of the set temperature.
Temperature limit, which allows the upper limit range of temperature fluctuation.
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Temperature set value, the temperature set value used in normal work.
Heat preservation setting, the temperature setting value used when the machine enters
the insulation mode.
： The lower limit of temperature, allowable temperature fluctuation limit range.
：Cycle time, useless parameters, when temperature control asks fixed frequency control.
The electric heating switch is used to turn ON the thermo-controlled switch and set the
temperature control of the group to be switched ON when it is ON. It is set to be OFF when
it is OFF.
：The temperature control output percentage is displayed as 0 indicating that the computer
does not output the heating control, indicating that 100 indicates that the computer is
performing 100% heating control.
： The temperature control group header, when the title is red, indicates that the computer is
executing the heating output.
Use the switch to keep warm and temperature control of the computer using
normal temperature control or temperature control setting, when set to OFF, the computer
USES temperature values in the "temperature setting" parameters to control temperature,
when set to ON, the computer USES the temperature value in the "heat preservation
setting" parameter for temperature control.
Mold core baking heat, set value for mold core baking heat time, in the
automatic mode, the mold core drying time after the machine is closed to the mold, so that
the temperature of the die can be warmed by the mold, then the seat and the adhesive
action can be performed.
： Vulcanization time, the time of heating vulcanization in the mold, after the
automatic mode, the machine has finished the injection of the material and then the curing
time is calculated. After the time has reached the set value, the operation mode is
performed.
Reservation of heating function;

The reservation heating function must be performed when the system is open, and the reservation heating
function cannot perform the automatic boot function.
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： Display status for date.
Set the time for the system to start heating. The time is 24 hours. If you need to
start heating the mold at 7:30 a.m., enter "0730" to confirm the key
： Enable the switch of the reservation heating function, select the "ON" time to
reach the set value, automatically start the heating function, and select "OFF" without
starting the automatic heating function.
Serious note: Reservation of heating function is usually be started when
unattended situation, due to the mold heating temperature is a
dangerous operation, please must confirm before setting enabled
booking heating mold heating action is safe, must confirm the
mold heating in unattended condition is safe, will not enable the
heating function, and an appointment so as not to cause any
production safety accident!!!!!!
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Thirteen,Monitor
Press F1 (HOME) → F2 (MONITOR) in the most advanced page menu to enter the MONITOR page,
where you can monitor the execution status of each action of the machine.
Automatic cycle time interval, interval value of each automatic cycle, auto-start
the next automatic cycle after this period of time after the end of one cycle in full automatic
mode.
： Full time limit, an automatic cycle limit time value, if an automatic cycle
time exceeds this set value will produce automatic cycle time-out alarm.
：Automatic process time, the total time the machine performs automatic work,
excluding manual operation time
The entire production cycle time, including manual operation time, the right
value for the previous model of the entire production time.
Action block: The corresponding action block of the machine action is displayed in green
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status. The green value below is the action execution time, and the green line is the line of the
action of the machine in the auto mode.
45
Fourteen, Timing chart

Press "F1" (Home) → "F4" (Timing) button in the most advanced page menu to enter the "Timing Table" page,
where you can monitor the execution status of each action of the machine.
The timing table is used to observe the timing status of each action execution. Each action has two horizontal
bars, green and gray. The green is the current execution status and the gray is the last execution status. The
value on the left side of the action shows the start of the green bar, and the value on the right shows the end of
the green bar.
： X coordinate minimum, in seconds
： X coordinate maximum, in seconds
： Cursor value
： Timing chart moves up
：Timing chart goes down
： Timing chart moves left
： Timing chart moves right
： Delet the timing record
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Fifteen,Debugging mold
In the installation of new mold due to the thickness of the mold is not the same, the height of the mold Ji
mouth is not the same, so usually after the installation of new molds need to perform mold adjustment work,
adjust the mold scale starting "0" position and shot The starting position of the ruler is "0". Adjustable mold
action is divided into manual mode and automatic mode adjustment two modes.
Debugging mold in manual mode

Perform manual operation in manual mode, manually zero the clamping and firing feet as follows:
1, Clamp the mold, and confirm that the mold can be opened and closed mold action
2, manual clamping action, pay attention to clamping action faster speed close to the front of the mold
should be close to close the clamping action and then perform clamping action; when the mold and the
front template has a greater distance, but the machine has begun to implement clamping High-pressure
action. Press "F2" (Fold mode) → "F9" (Other) page, enter the absolute value of the combined ruler into
the setting bar and press the OK key to reset the electronic ruler position, so that the relative value of the
mold ruler is equal to the absolute value , And then perform clamping action.
Setting
Absolute
value
Relative
value
3, waiting for the mold has been together after the other pages in the mold clamping "set the position of
the ruler" enter "0", the mold scale to zero.
4, then open - point the mold
5, and then the implementation of clamping action, when the mold clamping voltage is completed and
then return to zero again
6,. Enter "F5" (Filling) → "F9" (Other) page, enter the absolute value of the pedestal in the setting box
and press the "OK" key to make the relative value of the pedestal equal to the absolute value, and then
perform the pedestal motion.
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7, after the nozzle of the barrel reaches the mold, it will reset the shooting seat ruler to "0"
8, go on nozzle reset
9, go on open the mold
10, finish the debug mold
In the "F1" (home page) → "F5" (adjust the mold) page has a combined ruler, pedestal ruler, plastic
injection ruler centralized setting page, you can perform on this page the corresponding mode setting
electronic ruler setting operation, general In case of setting the position of the clamping scale and the
shooting seat, the position of the injection rubber do not need to be reset. If the replacement of the
new barrel need to perform the plastic injection action to the end of the implementation of plastic
injection zero reset operation.
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Automatic mold adjustment:

Automatically adjust the mold is the use of automatic procedures for the implementation of the machine
above the manual operation of the mold ruler and pedestal ruler parameters zero, because it is the machine
automatically perform the action so in the implementation of automatic mold before mold must be able to
confirm whether the smooth implementation of open Clamping action, to ensure that the machine to perform
opening and closing mode action is safe, and then perform the "automatic mode" action. Operation is as
follows:
1, the system switches to "mode" mode
2, Press "automatic mold" button to start automatic mold adjustment program
3, Automatic clamping action
4,When the mold is no longer moved to the position of the electronic ruler, the ruler moves back to zero
5, the implementation of the mold opening to the mold can be the maximum distance
6, and then perform clamping action and the implementation of high-pressure action,
7,go on nozzle forward
8, the seat into the ruler position no longer produce movement, the implementation of the pedestal ruler
zero action
9, go on nozzle reset
10,Perform a mold opening to a distance
11, complete the automatic mold debugging work
49
Note: After the mold adjusting action is completed, the relative value "0" of the mold clamping and firing
seat ruler changes, resulting in the maximum position of mold opening and the maximum position of seat
back being affected. When the position parameter in the parameter is greater than the relative maximum
value, the computer will automatically Adjust the parameters larger than the maximum value. Check if the
corresponding position parameters are abnormal after the mold adjusting action is completed.
50
Sixteen,The process of Semi-auto and automatic

semi-automatic, fully automatic process
Semi-automatic and fully automatic control programs are automatic control program, the difference is that
semi-automatic program start after completing an automatic cycle and then manually press the start button to
restart the next automatic process, and automatic control program is completed after an automatic cycle to
wait for the cycle interval After the time automatically restart the next automatic process, does not require
human involvement. Please be careful according to the actual production needs of the machine's automatic
mode of operation. As the double skateboard and single skateboard control program is not the same, the
following template according to the different ways to use automatic flow control program.
双滑板模式： double silde moldboard mode
stand by The machine is still on standby when entering Semi-Automatic / Full Auto mode
sta
Press on When the slide is in the left slide into position, you can only press the "left
start" button to start the auto program; when the slide is in the right slide out
position, you can only press the "right start" button to start the auto program.
Automatic
start
Injection reset
feed feed reset pump
ejection
backward
left forward right backward
left ejection right ejection Trusteeship movement sequence can choose to mold before the sync
with the mold, vulcanization, the slide template can be seen in detail
on the other pages, here only to the mold before the mode that
automatic processes
machine hand 1 machine hand 2
Close mold
No.1 core in core in No.2
51
Heat mold
Trigger mold Trigger mold
clamping vacuum clamping vacuum2
Nozzle in

injection injection vacuum2
injection vacuum
vulcanization injection reset
The auto-retract function is not performed when the seat is closed

Nozzle back
The sequence of feeding operation is compared with the actual feeding actual time and
the remaining curing time. If the feeding operation can be completed before the curing
operation is completed, the system will start the feeding process here. If the curing
time ends quickly, feeding is not performed here Action to the end of the cycle
execution
open the mold No 1 core out
No.2 core out
Trigger
blowing
feed
count Automatic program start
finish Press semi-automatic start button
Waiting for the interval when fully automatic

Use left template or right template mode:
stand by The machine is still on standby when entering Semi-Automatic / Full Auto mode
Press on When using the left template, the automatic program can only be started by
pressing the "left start" button while the skateboard is in the left slide-in 52
position; the right start button can only be pressed while the right template is in
injection reset the right slide-out status Start the automatic program
Automatic program start
left slide
mold close
No.1 core in No.2 core in

clamping vacuum1 clamping vacuum2
Heat mold
nozzle forward
injection Trigger mold Trigger mold

injection vacuum1 injection vacuum2
vulcanization injection reset

53
Nozzle
backward
The sequence of feeding operation is compared with the actual feeding

actual time and the remaining curing time. If the feeding operation can be
completed before the curing operation is completed, the system will start the
feeding process here. If the curing time ends quickly, feeding is not
performed here Action to the end of the cycle execution
open mold No.1 core out
No.2 core out

Trigger blowing
Right slide out left slide in
right eject in left eject in
machine hand 2 machine hand 1
feed
finish Press semi-automatic start
：Do not use skateboarding mode:
standby he machine is still on standby when entering Semi-Automatic / Full Auto mode
When the slide is in the left slide into position, you can only press the "left
press on start" button to start the auto program; when the slide is in the right slide out
position, you can only press the "right start" button to start the auto program
54
注胶复位 injection reset

Automatic program start
mold close
No.1 core in No.2 core in

clamping vacuum1 clamping vacuum1
heat mold
nozzle forward

injection vacuum1 injection vacuum2
injection
vulcanization inject reset

nozzle
backward
feed reset
feed pump
The sequence of feeding operation is compared with the actual feeding

actual time and the remaining curing time. If the feeding operation can
be completed before the curing operation is completed, the system will
start the feeding process here. If the curing time ends quickly, feeding
is not performed here Action to the end of the cycle execution
mold open No.1 core out No.2 core out
Trigger blowing
55
machine hand 1 machine hand2
feed
finish Press semi-automatic start
Seventeen,The end
56

Vertical LSR Injection Molding Machine Manual Book: Guide Line

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广州天沅硅胶机械科技有限公司

Vertical LSR injection molding machine

Four, Password change............................................................................................ 14

Five, Opening and closing mold..............................................................................15

Six, Inflatable Vacuum...........................................................................................20

Seven, Sliding and Ejecting the mold........................................................................ 24

Eight, Injection unit...................................................................................................29

Nine, Injetcion one................................................................................................... 31

Ten, Feed one..........................................................................................................34

Sixteen,The process of Semi-Auto and Automatic................................................... 51

Displayer: display of system parameter setting page

it is page shortcut key to enter into 《moitor》

it is page shortcut key to enter into 《opening and clamping》

it is page shortcut key to enter into 《injection one》

it is page shortcut key to enter into 《sliding & ejecting》

it is page shortcut key to enter into 《H1-H8》

it is page shortcut key to enter into 《mould file》

it is page shortcut key to enter into 《production managment》

it is page shortcut key to enter into 《statistic analysis》

it is page shortcut key to enter into 《production chart》

it is page shortcut key to enter into 《clamping & others》

it is page shortcut key to enter into《input list》

it is page shortcut key to enter into《current alarm》

no function, it is invalid key

mold modulating performance as below:

Two,The home page

Page Name: The name of the current page

The current date and time of the system

The status of the system's current execution action

Currently produced good product quantity

The current number of defective products produced

Current production parameters in the high-pressure clamping pressure, hydraulic

Three,Operation log in / language change

The current system access rights

Enter the login permission: 0: operator, 1: manager, 2: machine factory, 3:

“2222” Enter the password corresponding to the login permission: 0

Operator no password, 1: Administrator factory password is "2222"

Enter the current "manager" password

Select "1 【manager】"

Enter a new password

Enter the new password again

Five,Opening and Closing mold

Automatic blowing when manual

Injection vacuum: switch: choose "off", "open"

Time: Injection vacuum execution time

Seven,Sliding and ejecting the mold

Sliding mode action:

Insert the upper limit sensor status

Insert the lower limit sensor status

Slide left into slow state Slide right out of position

Slide right out of the slow

Injection forward action

Injection suck back action:

：Automatic injection such back function switch

The current position parameter of injection

The grey value below is the pressure value of the

The pressure value of the