HEIGHT GUAGE

5mm guage block

x 1+ x 2+ x 3
1. Average X̄ =
3
5.02+5.02+5.02
=
3
=5.02mm

Range R = max-min
= 5.02-5.02
=0mm

10m guage block

x 1+ x 2+ x 3
2. Average X̄ =
3
10.02+10.04 +10.02
=
3
=10.03mm

Range R = max-min
= 10.04-10.02
=0.02mm

15mm guage block

x 1+ x 2+ x 3
3. Average X̄ =
3
15.03+ 15.02+ 15.03
=
3
=15.03mm

Range R = max-min
= 15.03-15.02
=0.01mm
 CALIPER

5mm guage block

x 1+ x 2+ x 3
1. Average X̄ =
3
5.02+5.02+5.02
=
3
=5.02mm

Range R = max-min
= 5.02-5.02
=0mm

10m guage block

x 1+ x 2+ x 3
2. Average X̄ =
3
10.02+10.02+10.02
=
3
=10.02mm

Range R = max-min
= 10.02-10.02
=0.02mm

15mm guage block

x 1+ x 2+ x 3
3. Average X̄ =
3
15.02+15.02+15.02
=
3
=15.02mm

Range R = max-min
= 15.02-15.02
=0mm
 MICROMETER

5mm guage block

x 1+ x 2+ x 3
1. Average X̄ =
3
5.001+5.001+5.001
=
3
=5.001mm

Range R = max-min
= 5.001-5.001
=0mm

10m guage block

x 1+ x 2+ x 3
2. Average X̄ =
3
10+10.004+10.004
=
3
=10.003mm

Range R = max-min
= 10.004-10
=0.04mm

15mm guage block

x 1+ x 2+ x 3
3. Average X̄ =
3
15.003+ 15.009+ 15.002
=
3
=15.005mm

Range R = max-min
= 15.009-15.002
=0.007mm
 VERTICAL OPTICAL COMPARATOR

5mm guage block

x 1+ x 2+ x 3
1. Average X̄ =
3
5.003+ 5.006+5.000
=
3
=5.003mm

Range R = max-min
= 5.006-5.000
=0.006mm

10m guage block

x 1+ x 2+ x 3
2. Average X̄ =
3
10.007+10.004+10.002
=
3
=10.004mm

Range R = max-min
= 10.007-10.002
=0.005mm

15mm guage block

x 1+ x 2+ x 3
3. Average X̄ =
3
15.003+ 15.000+15.010
=
3
=15.004mm
Range R = max-min
= 15.010-15.000
=0.010mm
 SAMPLE BLOCK

SIDE A

SAMPLE NUMBER 11

x 1+ x 2+ x 3
1. Average X̄ =
3
80.02+ 80.02+80.02
=
3
=80.02mm

Range R = max-min
= 80.02-80.02
=0mm

SAMPLE NUMBER 12

x 1+ x 2+ x 3
1. Average X̄ =
3
80.04+80.04 +80.02
=
3
=80.03mm

Range R = max-min
= 80.04-80.02
=0.02mm

SAMPLE NUMBER 13

x 1+ x 2+ x 3
1. Average X̄ =
3
80.04+80.02+80.04
=
3
=80.03mm

Range R = max-min
= 80.04-80.02
=0.02mm
SAMPLE NUMBER 14

x 1+ x 2+ x 3
1. Average X̄ =
3
80.02+ 80.02+80.00
=
3
=80.01mm

Range R = max-min
= 80.02-80.00
=0.02mm

SAMPLE NUMBER 15

x 1+ x 2+ x 3
1. Average X̄ =
3
80.02+ 80.02+80.02
=
3
=80.02mm

Range R = max-min
= 80.02-80.02
=0mm
SIDE B

SAMPLE NUMBER 11

x 1+ x 2+ x 3
1. Average X̄ =
3
22.06+22.02+22.04
=
3
=22.04mm

Range R = max-min
= 22.06-22.02
=0.04mm

SAMPLE NUMBER 12

x 1+ x 2+ x 3
2. Average X̄ =
3
22.06+22.02+22.06
=
3
=22.04mm

Range R = max-min
= 22.06-22.02
=0.04mm

SAMPLE NUMBER 13

x 1+ x 2+ x 3
3. Average X̄ =
3
22.02+ 22.02+ 22.02
=
3
=22.02mm

Range R = max-min
= 22.02-22.02
=0mm
SAMPLE NUMBER 14

x 1+ x 2+ x 3
4. Average X̄ =
3
22.02+ 22.02+ 22.02
=
3
=22.02mm

Range R = max-min
= 22.02-22.02
=0mm

SAMPLE NUMBER 15

x 1+ x 2+ x 3
5. Average X̄ =
3
22.02+ 22.02+ 22.02
=
3
=22.02mm

Range R = max-min
= 22.02-22.02
=0mm
SIDE C

SAMPLE NUMBER 11

x 1+ x 2+ x 3
1. Average X̄ =
3
48.02+48.02+ 48.02
=
3
=48.02mm

Range R = max-min
= 48.02-48.02
=0mm

SAMPLE NUMBER 12

x 1+ x 2+ x 3
2. Average X̄ =
3
48.04+ 48.02+48.02
=
3
=48.03mm

Range R = max-min
= 48.04-48.02
=0.02mm

SAMPLE NUMBER 13

x 1+ x 2+ x 3
3. Average X̄ =
3
48.06+ 48.08+48.02
=
3
=48.05mm

Range R = max-min
= 48.08-48.02
=0.06mm
SAMPLE NUMBER 14

x 1+ x 2+ x 3
4. Average X̄ =
3
48.04+ 48.02+48.02
=
3
=48.03mm

Range R = max-min
= 48.04-48.02
=0.02mm

SAMPLE NUMBER 15

x 1+ x 2+ x 3
5. Average X̄ =
3
48.02+48.04 +48.02
=
3
=48.03mm

Range R = max-min
= 48.04-48.02
=0.02mm
 SAMPLE BLOCK

BIG HOLE USING VERNIER CALIPER

SAMPLE NUMBER 11

x 1+ x 2+ x 3
1. Average X̄ =
3
19.72+ 20+ 19.84
=
3
=19.85mm

Range R = max-min
= 20-19.72
=0.28mm

SAMPLE NUMBER 12

x 1+ x 2+ x 3
2. Average X̄ =
3
19.72+19.82+20
=
3
=19.85mm

Range R = max-min
= 20-19.72
=0.28mm

SAMPLE NUMBER 13

x 1+ x 2+ x 3
3. Average X̄ =
3
20+20+20
=
3
=20mm

Range R = max-min
= 20-20
=0mm
SAMPLE NUMBER 14

x 1+ x 2+ x 3
4. Average X̄ =
3
20+20+20
=
3
=20mm

Range R = max-min
= 20-20
=0mm

SAMPLE NUMBER 15

x 1+ x 2+ x 3
5. Average X̄ =
3
19.84+19.82+20
=
3
=19.89mm

Range R = max-min
= 20-19.82
=0.18mm
SMALL HOLE USING VERNIER CALIPER

SAMPLE NUMBER 11

x 1+ x 2+ x 3
1. Average X̄ =
3
14.02+14.02+14.02
=
3
=14.02mm

Range R = max-min
= 14.02-14.02
=0mm

SAMPLE NUMBER 12

x 1+ x 2+ x 3
2. Average X̄ =
3
14.02+14.02+14.02
=
3
=14.02mm

Range R = max-min
= 14.02-14.02
=0mm

SAMPLE NUMBER 13

x 1+ x 2+ x 3
3. Average X̄ =
3
14.02+14.02+14.06
=
3
=14.03mm

Range R = max-min
= 14.06-14.02
=0.04mm
SAMPLE NUMBER 14

x 1+ x 2+ x 3
4. Average X̄ =
3
14.02+14.02+14.08
=
3
=14.04mm

Range R = max-min
= 14.08-14.02
=0.06mm

SAMPLE NUMBER 15

x 1+ x 2+ x 3
5. Average X̄ =
3
14.02+14.02+14.03
=
3
=14.02mm

Range R = max-min
= 14.03-14.02
=0.01mm
 FOR LOW PRECISION TOOL (VERNIER CALIPER )

From control chart

A2=1.023
D 3=0
D 4 =2.114

14.02+14.02+14.03+14.04 +14.02
X́ =
5
=14.026mm

0+0+0.04 +0.06+ 0.01

R=
5
= 0.022mm

For X chart

UCL = X́ + A2 R
= 14.026 + (1.023)(0.022)
= 14.0485mm

LCL= X́ - A2 R
=14.026 - (1.023)(0.022)
=14.003mm

For R chart

UCL= D 4 R
=(2.114)(0.022)
=0.0465 mm

LCL= D 3 R
=(0)(0.022)
=0mm
 SMALL HOLE USING VERTICAL OPTICAL COMPARATOR

SAMPLE NUMBER 11

x 1+ x 2+ x 3
1. Average X̄ =
3
14.333+14. 353+14. 36 2
=
3
=14.349mm

Range R = max-min
= 14.362-14.333
=0.029mm

SAMPLE NUMBER 12

x 1+ x 2+ x 3
2. Average X̄ =
3
14.366+14. 352+14.36 2
=
3
=14.36mm

Range R = max-min
= 14.366-14.352
=0.014mm

SAMPLE NUMBER 13

x 1+ x 2+ x 3
3. Average X̄ =
3
14.360+14. 359+14. 36 4
=
3
=14.361mm

Range R = max-min
= 14.364-14.359
=0.005mm
SAMPLE NUMBER 14

x 1+ x 2+ x 3
4. Average X̄ =
3
14.365+14. 559+14.584
=
3
=14.503mm

Range R = max-min
= 14.559-14.365
=0.194mm

SAMPLE NUMBER 15

x 1+ x 2+ x 3
5. Average X̄ =
3
14.361+14. 332+ 14.325
=
3
=14.339mm

Range R = max-min
= 14.361-14.325
=0.0036mm
 FOR HIGH PRECISION TOOL (VERTICAL OPTICAL COMPARATOR )

From control chart

A2=1.023
D 3=0
D 4 =2.114

14.349+ 14.36+14.361+14.503+14.339
X́ =
5
=14.3824mm

0.029+0.014+ 0.005+0.194+ 0.036

R=
5
= 0.0556mm

For X chart

UCL = X́ + A2 R
= 14.3824 + (1.023)(0.0556)
= 14.439mm

LCL= X́ - A2 R
=14.3824 - (1.023)(0.0556)
=14.326mm

For R chart

UCL= D 4 R
=(2.114)(0.0556)
=0.1175 mm

LCL= D 3 R
=(0)(0.0556)
=0mm