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Catalytic Cracking of N-Pentane Over CLD Modified HZSM-5 Zeolites
Catalytic Cracking of N-Pentane Over CLD Modified HZSM-5 Zeolites
HZSM-5 zeolites†
Cite this: RSC Adv., 2016, 6, 54580
Xu Hou, Yuan Qiu, Xiangwen Zhang and Guozhu Liu*
With the intrinsic MFI structure well-preserved, HZSM-5 zeolite was controllably surface-modified via a CLD
(chemical liquid deposition) strategy and wrapped by tailorable porous SiO2 or TiO2 overlayers. It was found
Received 19th April 2016
Accepted 1st June 2016
that the CLD-modified catalysts brought about a (maximum 46%) promotion of catalytic activity using the
catalytic cracking of n-pentane as a model reaction at 500 C, attributed to the enhanced sorption process
DOI: 10.1039/c6ra10102j
caused by the porous overlayer. In addition, TiO2-CLD modified zeolites exhibited a better catalytic cracking
www.rsc.org/advances performance compared with SiO2 that was probably due to the extra Lewis acid sites generated by TiO2.
54580 | RSC Adv., 2016, 6, 54580–54588 This journal is © The Royal Society of Chemistry 2016
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denoted as P-Z5.
then temperature was raised up to 850 C at a jump rate of 5 C
2.2 CLD strategy min1 under the ow of air.
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cycles from 1 to 5 using TEOS as the deposit precursor. Then, edge of zeolite was clearly seen on all micrographs, and differ-
TEOS was replaced by TBOT to reveal the differences between ences in the surface morphology were observed. In contrast to P-
SiO2- and TiO2-CLD modications. Although the precursor Z5 with a smooth surface, the edge of the SiO2-CLD modied
TEOS and TBOT was of the different molecular size, the inu- zeolites possessed an irregular region, and the irregular region
ences of precursor size have been ruled out in the scope of got more distinct with the elevated CLD cycles. The presence of
investigation by the supplementary tests that tetrabutyl ortho- the rough phase can be attributed to the deposit of SiO2
silicate (TBOS) was selected to replace TEOS in the CLD strategy generated by TEOS chemisorptions and calcinations on the
(Section S3, ESI†). external surface.
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Fig. 2 TEM images of (a) P-Z5, (b) Z5S1, (c) Z5S3, and (d) Z5S5.
54582 | RSC Adv., 2016, 6, 54580–54588 This journal is © The Royal Society of Chemistry 2016
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SiO2/TiO2- SBETb Smicc Sextc Vtd Vmicc Vmes Acid sitese Real acidityh
Catalyst loadinga (wt%) (m2 g1) (m2 g1) (m2 g1) (cm3 g1) (cm3 g1) (cm3 g1) (mmol g1) S/We
BT/LTf BS/LS g
(mmol g1)
P-Z5 0 384.3 345.8 38.5 0.181 0.145 0.036 3.054 0.88 5.5 10.8 3.05
Z5S1 4 368.5 323.9 44.6 0.172 0.133 0.039 2.823 0.90 4.0 8.5 2.94
Z5S2 8 345.1 298.6 46.5 0.172 0.133 0.039 2.730 0.89 3.4 7.2 2.95
Z5S3 12 335.9 287.5 48.4 0.161 0.120 0.041 2.604 0.91 3.3 6.6 2.92
Z5S4 16 325.0 275.0 50.0 0.170 0.128 0.042 2.527 0.91 2.1 5.4 2.93
Z5S5 20 324.2 272.6 51.6 0.168 0.124 0.044 2.484 0.94 2.0 4.8 2.98
Z5T1 4 367.1 322.8 44.3 0.185 0.144 0.041 2.914 0.91 3.5 8.7 3.03
Z5T3 12 335.5 288.3 47.1 0.182 0.138 0.044 2.745 0.92 2.4 7.0 3.07
a
The theoretical loading amount. b Estimated by BET method. c Estimated by t-plot method. d Calculated from N2 uptake at P/P0 ¼ 0.99.
e
Determined by NH3-TPD (S and W represent strong and weak acid sites, respectively). f Determined by Py-IR at 200 C (B, L and T represent
Brønsted, Lewis and total acid sites, respectively). g Determined by Py-IR at 350 C. h The real acidity was based on the normalization taking
into account the real zeolite mass.
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Fig. 4 Acid properties: (a) NH3-TPD profiles of the parent and SiO2-CLD modified HZSM-5 zeolites, (b) acid sites amount along with SiO2-CLD
cycles, (c) differences of acid sites between SiO2- and TiO2-CLD modified HZSM-5 zeolites, and (d) TMPy-IR spectra of the parent and TiO2-CLD
modified HZSM-5 zeolites at 200 C.
acid sites on the external surface of HZSM-5 zeolite, and thus preserved even aer 5-cycle CLD modication. The rough
led to a higher real acidity. overlayer was probably mesoporous phase that expanded the
Based on the analysis of the characterization results, it can external surface area; simultaneously, covered B acid sites
be concluded that the CLD strategy can successfully modify and silanol groups on the external surface and at the pore
the external surface of HZSM-5 zeolite leading to a porous mouth region. In addition, compared to SiO2, TiO2-CLD
overlayer, and it can be controlled by tailoring the CLD modication achieved a higher amount of weak L acid sites
cycles. Meanwhile, the characteristic MFI structure was well due to its unique properties.
Fig. 5 Influences of CLD modification on the catalytic performance of n-pentane cracking: (a) conversion (left) and TOF value (right), and (b)
product distribution (solid, SiO2-CLD; open, TiO2-CLD; T, 500 C).
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3.4 Catalytic activity Table 2 Results of stability test for the parent and CLD modified
HZSM-5 zeolitesa
Catalytic cracking of n-pentane was implemented to qualitatively
evaluate the catalytic performance of the parent and CLD modied Catalysts P-Z5 Z5S1 Z5T1 Z5T3
HZSM-5 zeolites. Considering that the matrix was the same among
X0b (%) 62.5 69.5 73.6 77.7
the catalysts, n-pentane conversion, TOF value, and product
X12c (%) 45.4 44.5 52.3 19.8
selectivity were expressed as a function of the CLD cycles. It can be MRd (g) 4.88 5.15 5.70 4.69
clearly seen from Fig. 5(a) that compared with P-Z5, the increase of MP+Ee (g) 3.08 3.26 3.66 3.19
the CLD cycles from 1 to 3 resulted in a nearly linear increase of n- Light olens efficiencyf (g g1) 0.63 0.63 0.64 0.69
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pentane conversion; while, a small drop was observed with the Cokeg (mg) 14.9 14.9 15.1 20.5
further increase to 4 and 5. At the same time, the CLD modication Coke efficiencyh (mg g1) 3.05 2.89 2.65 4.37
behaved positively on the TOF value; while, the further increase a
Reaction conditions: 550 C, 3.7 h1. b n-Pentane conversion at TOS ¼
from 4 to 5 did not bring about a signicant variation. As shown in 0.1 h. c n-Pentane conversion at TOS ¼ 12 h. d Amount of the converted
n-pentane for 12 h on stream. e Amount of the produced light olens
Fig. 5(b), the CLD modication also made a difference in the (propylene and ethylene) for 12 h on stream. f Light olens efficiency
product distribution. A decrease of selectivity to propylene and was dened as the produced light olens weight for 1 gram converted
butylene was observed, and a slight increase of selectivity to n-pentane, g g1. g Amount of the coke deposit for 12 h on stream
and determined by TGA. h Coke efficiency was dened as the coke
ethylene as well as propane occurred on the CLD modied zeolites. deposit weight for 1 gram converted n-pentane, mg g1.
The inuences were enhanced by increasing CLD cycles from 1 to
3; while, the further increase did not make a noticeable difference.
In addition, the CLD modication hardly inuenced the formation shown in Table 2, the nal light olens output over Z5T1 (3.66 g)
of other products (including hydrogen, methane, ethane, and was 18.8% higher than that of P-Z5 (3.08 g); while, the CLD
butane). Compared with SiO2, the inuences of TiO2-CLD modi- modication did not make a signicant promotion on the light
cation on n-pentane conversion, TOF value, and the product olen efficiency (0.63–0.69 g g1).
distribution were the same but a little stronger. As shown in Fig. 7, the coke deposited on the spent catalysts
The inuences of CLD modication on the catalytic activity and was determined by TGA. The retention of coke deposit was mainly
product distribution of n-pentane cracking can be attributed to the due to its strong adsorption, low volatility, and/or low solubility.
porous overlayer that enhanced the sorption process of the gas- Usually, the weight loss of spent catalysts at 100–850 C can be
phase molecules into the micropores of HZSM-5 zeolite, leading attributed to the non-desorbed products vaporizing with the
to a higher concentration of reactant within the channels. elevated temperature (100–300 C) or burning in the air ow (>300
Compared to SiO2, TiO2 generating extra L acid sites in the over- C). P-Z5, Z5S1, and Z5T1 exhibited the similar amount of coke
layer further enhanced the sorption process and hence its inu- deposit (ca. 15 mg) that was 25% lower than that of Z5T3. It was
ence on the n-pentane cracking was more intensive.33–35 also found that 1-cycle CLD modication can effectively reduce the
coke deposit efficiency from 3.05 mg g1 for P-Z5 to 2.89 (Z5S1)
and 2.65 (Z5T1) mg g1; however, the further increase of CLD
3.5 Stability test
cycles to 3 dramatically accelerated the coke deposit efficiency
To fully reveal the inuences of the CLD modication on the (4.37 mg g1).
catalytic performance of HZSM-5 zeolite, the stability of selected
catalysts was tested for 12 h on stream (Fig. 6). Compared with P-
Z5, Z5S1 and Z5T1 exhibited higher initial activity and similar 4 Discussion
stability. Although Z5T3 gave the highest initial activity, its stability
was much lower than P-Z5 and 1-cycle CLD modied catalysts. As During the CLD modication process, the precursor reacted
with the acid sites or silanol groups and bonded onto the
Fig. 6 Stability test for the parent and CLD modified HZSM-5 zeolites
(T, 550 C). Fig. 7 TG curves for the spent catalysts.
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external surface of HZSM-5 zeolite. Then, at the calcination 1
ln
step, the residual organic groups were oxidized into hydroxyl KPpar kint 1X
Rapp ¼ ¼ WHSV (7)
group leading to a decrease of the acid site concentration. The 1 þ KPpar CBAS
CLD strategy well preserved the characteristic MFI structure and
introduced a porous oxide phase on the external surface. The where K was the equilibrium constant for the sorption process,
overlayer was probably mesoporous phase expanding the Ppar was the reactant partial pressure in the gas phase, and kint
external surface area, and can be controlled by tailoring the CLD was the intrinsic rate constant for n-pentane cracking at B acid
cycles. The porous overlayer can enhance the sorption process sites. Since it was under low alkane partial pressure and high
temperature, the surface coverage of alkane was very low, and the
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=
n-C5H12(gas) + HB 4 n-C5H12(ads)$HB (5) 1 1
ln ln (9)
6 1 X ðmodifiedÞ 7 6 1 X ðP Z5Þ 7
n-C5H12(ads)$HB / (n-C5H13)+B / cracked products. (6) ¼6 7 6
4 CBAS ðmodifiedÞ 5 4 CBAS ðP Z5Þ 5
7
Fig. 8 Schematic depiction for the influences of the CLD modified H-ZSM5 zeolite on n-pentane cracking: (a) sorption of n-pentane on the
parent HZSM-5, (b) sorption of n-pentane on the CLD-modified HZSM-5, (c) coke deposited on the parent HZSM-5, and (d) coke deposited on
the CLD-modified HZSM-5.
54586 | RSC Adv., 2016, 6, 54580–54588 This journal is © The Royal Society of Chemistry 2016
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5 Conclusions
The CLD strategy successfully modied the external surface of
HZSM-5 zeolite with a porous overlayer, and it can be controlled
by tailoring the modication cycles; at the same time, the
characteristic MFI structure was well preserved. Catalytic
activity for n-pentane cracking over the CLD modied catalysts
exhibited a convex type curve that can be attributed to the joint
effect of the nite enhancement in the sorption process and the
Fig. 9 Relative adsorption equilibrium constant (KR) for the CLD continuous decrease of B acid sites with the elevated CLD
modified HZSM-5 zeolites. cycles. Compared with SiO2, TiO2 generating extra L acid sites in
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the overlayer was more suitable to modify the external surface of 18 P. Kortunov, S. Vasenkov, C. Chmelik, J. Kärger,
HZSM-5 zeolite. Balancing the inuence of CLD modication D. M. Ruthven and J. Wloch, Chem. Mater., 2004, 16, 3552–
on the activity and stability, it was found that 1-cycle TiO2-CLD 3558.
modication seemed to be the ideal candidate to modify HZSM- 19 J. Wloch, Microporous Mesoporous Mater., 2003, 62, 81–86.
5 zeolite, and the nal light olens output over Z5T1 (3.66 g) was 20 S. Zheng, H. R. Heydenrych, A. Jentys and J. A. Lercher, J.
18.8% higher than that of P-Z5 (3.08 g). Phys. Chem. B, 2002, 106, 9552–9558.
21 S. Zheng, A. Jentys and J. A. Lercher, J. Catal., 2006, 241, 304–
311.
Acknowledgements
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54588 | RSC Adv., 2016, 6, 54580–54588 This journal is © The Royal Society of Chemistry 2016