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Catalytic cracking of n-pentane over CLD modified


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HZSM-5 zeolites†
Cite this: RSC Adv., 2016, 6, 54580
Xu Hou, Yuan Qiu, Xiangwen Zhang and Guozhu Liu*

With the intrinsic MFI structure well-preserved, HZSM-5 zeolite was controllably surface-modified via a CLD
(chemical liquid deposition) strategy and wrapped by tailorable porous SiO2 or TiO2 overlayers. It was found
Received 19th April 2016
Accepted 1st June 2016
that the CLD-modified catalysts brought about a (maximum 46%) promotion of catalytic activity using the
catalytic cracking of n-pentane as a model reaction at 500  C, attributed to the enhanced sorption process
DOI: 10.1039/c6ra10102j
caused by the porous overlayer. In addition, TiO2-CLD modified zeolites exhibited a better catalytic cracking
www.rsc.org/advances performance compared with SiO2 that was probably due to the extra Lewis acid sites generated by TiO2.

modied zeolites for naphtha cracking was seldom reported in


1 Introduction the literature. In this work, we have tried to apply the surface
Catalytic cracking of naphtha has been considered as the most modication to promote the catalytic performance of HZSM-5
effective way to produce light olens, compared with thermal for naphtha cracking process to produce light olens.
cracking, dehydrogenation of ethane and propane, MTO CLD strategy is simple and easy to carry out in a large scale
(methanol to olens), and so on.1–5 Due to its unique structure, compared with CVD (chemical vapor deposition), surface
intrinsic activity, and thermal stability, HZSM-5 zeolite has etching, etc.20 Using tetraethyl orthosilicate as precursor,
exhibited outstanding performance in the naphtha cracking Lercher et al. have successfully prepared the SiO2-CLD HZSM-
process to produce light olens.6 However, the cracking of 5. They found that the modied external surface promoted the
naphtha encounters difficulties due to the narrow pore opening sorption of benzene, n-hexane, etc., into HZSM-5 zeolite, and
of the HZSM-5 zeolite limiting the accessibility of the active sites the promotion can enhanced by elevating the CLD cycles up
located in the micropores.7,8 It has been demonstrated that the to 3.16,17 The SiO2-CLD catalysts have been applied to tailor the
diffusion of tightly tting molecules into the micropores of product distribution in the shape-selectivity reaction, like
zeolites is oen the rate-determining step in the heterogeneous xylene isomerization, and MTH reactions.21,22 In addition to
catalytic reaction system.9,10 the inert SiO2, TiO2 is also capable to modify material surface
In the past decades, some researches related the improve- by the CLD strategy.23,24 Since TiO2 is an effective catalyst
ment of reactants diffusion have been carried out, and most of component for hydrocarbons cracking due to its unique
them were devoted to shortening the diffusion length via properties, it seems reasonable that a better catalytic perfor-
reducing crystal size or introducing hierarchical structure.11–14 mance can be expected through TiO2-CLD modication,
However, these specic zeolites usually suffered from the compared to SiO2.25,26
complex process, high cost, environmental problems, and In this work, we selected both SiO2 and TiO2 to modify the
damage of intrinsic structure and properties. Recently, it has external surface of HZSM-5 zeolite by the CLD strategy. As ex-
been proved that the process of gas-phase molecules into the pected, HZSM-5 zeolite was successfully surface-modied by
micropores of zeolites, such as HZSM-5, was signicantly CLD strategy and covered by a porous SiO2 or TiO2 overlayer.
inuenced by the surface effects.15–19 The modied external The structure and physicochemical properties of the CLD-
surface of zeolites can improve the reorientation of molecules modied zeolites were tailored by changing the CLD cycles
in the surface layer guiding them into the micropore system, (from 1 to 5), and deposit precursor (tetraethyl orthosilicate
and thus promote the interphase mass transfer.16,17 Moreover, (TEOS) and tetrabutyl orthotitanate (TBOT)). The catalysts were
the surface modication well preserves the native structure thoroughly characterized by XRD, TEM, N2 isotherms, NH3-
and properties of zeolites. The catalytic performance of surface TPD, and Py-IR measurements. n-Pentane was employed as
a model compound of naphtha to evaluate the catalytic
performance of the parent and CLD modied catalysts. A
Key Laboratory of Green Chemical Technology of Ministry of Education, School of
Chemical Engineering and Technology, Collaborative Innovation Center of Chemical straightforward scheme of the CLD strategy, the potential
Science and Engineering, Tianjin University, Tianjin 300072, P. R. China. E-mail: catalytic cracking process, and the deactivation process was
gliu@tju.edu.cn discussed.
† Electronic supplementary information (ESI) available. See DOI:
10.1039/c6ra10102j

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2 Experimental section directly in an in situ IR cell connected to a vacuum apparatus


allowing to obtain a residual pressure below 103 Pa. Adsorp-
2.1 Materials tion of pyridine and 2,4,6-trimethylpyridine proceeded at 60  C
n-Pentane (99.5 wt%, purchased from Huadong Reagent for 0.5 h, followed by desorption at 200 and 350  C. Then, IR
Company, Tianjin, China) was used without further purica- spectra were recorded with a resolution of 4 cm1 by collecting
tion. HZSM-5 zeolite with a SiO2/Al2O3 ratio of 25 and an average 32 scans for a single spectrum. The amount of coke deposited
particle size of 1 mm (purchased from Nankai University Catalyst on the spent catalysts was quantitatively determined by ther-
Plant, Tianjin, China), was used as the parent zeolite and mogravimetric analysis on a TGA Q500 instrument. The spent
catalysts aer stability test were dried at 100  C for 0.5 h, and
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denoted as P-Z5.
then temperature was raised up to 850  C at a jump rate of 5  C
2.2 CLD strategy min1 under the ow of air.

The external surface of HZSM-5 zeolite was modied by the CLD


strategy. As a typical run, the zeolite powder was suspended in 2.4 Catalyst evaluation
anhydrous ethanol and the corresponding amount of deposit n-Pentane cracking was conducted in a x-bed reactor at 500
precursor was introduced into the mixture by precisely and 550  C under atmospheric pressure. A typical procedure
controlling the ingredient ratios (see Table S1, ESI†). The was as follows: the catalysts (200 mg, 30–40 mesh) diluted with
mixture was heated under stirring until reux for 1 h. Subse- SiC (1 g) were supported between quartz wool plugs and xed in
quently, ethanol was removed by ltration. The samples were the middle of the reactor where isothermal conditions were
dried at 120  C for 4 h and then calcined at 550  C for 4 h in dry maintained. Prior to every run, the catalysts were pretreated in
air. n-Cycle CLD was carried out by repeating the above- situ of N2 ow at 150  C for 1 h. The reactant feed was a mixture
described procedure, including the calcination step, for n of n-pentane (1.2 mL h1) and N2 (200 sccm). The n-pentane
times (n ¼ 1–5). The CLD-modied catalysts were denoted as partial pressure (Ppar) and weight hourly space velocity (WHSV)
Z5S/Tn (“S” for TEOS, “T” for TBOT, “n” marked the CLD cycle). were maintained at 2 kPa and 3.7 h1, respectively. N2, as
The parent zeolite (P-Z5) was also denoted as Z5S0 or Z5T0 a carrier gas, helped the cracked gas get into an online gas
somewhere in this paper to facilitate the description. chromatograph (Micro 490 GC, Agilent) equipped with three
separated channels and thermal conductivity detectors:
2.3 Characterization Molecular Sieve column (hydrogen, nitrogen, and methane),
TEM images were obtained on a Tecnai G2F-20 transmission Plot U column (ethylene and ethane), and Alumina column (C3–
electron microscope with a eld-emission gun operating at 200 C5 species).
kV. XRD patterns were recorded with a Rigaku instrument in the n-Pentane conversion (X), catalyst turnover frequency (TOF),
range of 5–35 at the rate of 5 min1. Nitrogen adsorption– product mass selectivity and yield (Si and Yi) were dened as
desorption measurements were carried out at 196  C using follows:
X
a Micomeritics 3 Flex volumetric adsorption analyzer. Samples Wi ðiÞ
were degassed at 350  C for 24 h prior to the exposure to X¼ X (1)
Wi ðiÞ þ 72ðn  C5 Þ
nitrogen gas. The specic surface area (SBET) of zeolites was
determined by Brunauer–Emmett–Teller (BET) method from N2
XWHSV
adsorption data. The total pore volume (Vt) was calculated from TOF ¼ (2)
72CBAS
N2 uptake at a relative pressure (P/P0) of 0.99. The micropore
surface area (Smic), external surface area (Sext) and micropore Wi ðiÞ
volume (Vmic) were determined from the t-plot method. The Si ¼ X (3)
Wi ðiÞ
volume of mesopore (Vmes) was calculated using Vmes ¼ Vt 
Vmic. Ammonia temperature programmed desorption (NH3-
TPD) was measured on a Micromeritics 2910 (TPD/TPR) Yi ¼ Si$X (4)
instrument. The samples (ca. 100 mg) were charged in
a quartz tubular reactor and pretreated at 550  C under Ar ow where Wi is the molecular weight of species i and (i) is the
for 1 h and then cooled to 50  C. Ammonia (20% NH3 in He) was corresponding mole fraction in product. (n-C5) is the mole
introduced with a ow rate of 30 mL min1 for 0.5 h at 50  C, fraction of n-pentane in product. WHSV and CBAS refer to the
and then He stream was fed in until a constant TCD signal was weight hourly space velocity and the concentration of B acid
obtained. The physicsorbed ammonia was removed by owing sites, respectively.
He for 1 h at 100  C. The chemically adsorbed ammonia was
determined by raising the temperature up to 650  C with 3 Results
a heating rate of 10  C min1. Pyridine and 2,4,6-trimethylpyr-
idine adsorbed infrared spectroscopy (Py-IR and TMPy-IR) were In order to explore the function of CLD modication, a series of
recorded on a Nicolet 710 Fourier transform infrared spectros- CLD modied HZSM-5 zeolites have been successfully prepared
copy to qualitatively analyze the acid sites. The powder samples following the procedure described in the experimental section.
(ca. 10 mg) were pressed to self-supported wafers and treated First, the CLD modication was tailored by changing the CLD

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cycles from 1 to 5 using TEOS as the deposit precursor. Then, edge of zeolite was clearly seen on all micrographs, and differ-
TEOS was replaced by TBOT to reveal the differences between ences in the surface morphology were observed. In contrast to P-
SiO2- and TiO2-CLD modications. Although the precursor Z5 with a smooth surface, the edge of the SiO2-CLD modied
TEOS and TBOT was of the different molecular size, the inu- zeolites possessed an irregular region, and the irregular region
ences of precursor size have been ruled out in the scope of got more distinct with the elevated CLD cycles. The presence of
investigation by the supplementary tests that tetrabutyl ortho- the rough phase can be attributed to the deposit of SiO2
silicate (TBOS) was selected to replace TEOS in the CLD strategy generated by TEOS chemisorptions and calcinations on the
(Section S3, ESI†). external surface.
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Meanwhile, as shown in Fig. S1 and S2 (ESI†), similar


3.1 Surface modication with CLD strategy changes in the relative crystallinity and surface morphology
were also observed on the TiO2-CLD modied zeolites indi-
According to the characterization results, it was found that the
cating that TBOT was as effective as TEOS to modify the external
CLD modication signicantly inuenced the properties of
surface of HZSM-5 zeolite via CLD strategy, and resulted in an
HZSM-5 zeolite, and the effects got enhanced with the elevated
rough overlayer of TiO2.
CLD cycles. For instance, the XRD spectra provided the nger-
print of a zeolite structure. The strongest peaks at low 2q
reections (i.e., 7–9 and 22–24 ) were used to identify the MFI 3.2 Textural structure properties
structure of HZSM-5 zeolite. As shown in Fig. 1, the XRD N2-adsorption and desorption isotherms (see Fig. 3) were used
patterns for the SiO2-CLD modied catalysts were similar to that to characterize the inuences of CLD modication on the
of the parent HZSM-5 zeolite (P-Z5) suggesting that the char- textural structure. All the catalysts including the parent and
acteristic MFI structure was well preserved even aer 5-cycle CLD modied zeolites showed the typical type I isotherms. This
CLD modication. The slight drop in relative crystallinity of the was consistent with the XRD results that the characteristic
modied catalysts in comparison to P-Z5 was due to the new microporous framework was well preserved aer CLD modi-
SiO2 phase produced during the modication procedure. cation. The calculated textural properties (see Table 1) revealed
TEM images shown in Fig. 2 provided the direct evidence for that Sext and Vmes increased with the elevated CLD cycles and
the existence of the new-generated rough phase. “Boat-like” increased by 34% and 22% aer 5-cycle SiO2-CLD modication,
hexagonal-shaped crystal, typical of HZSM-5 zeolite, was respectively; while, SBET, Smic, Vt, and Vmic decreased. Compared
observed with a crystal size of ca. 1 mm in length. The crystal to SiO2-CLD modication, TiO2-CLD modication led to the
similar structure properties. The differences of BET results
between the parent and CLD-modied HZSM-5 zeolites can be
attributed to the rough overlayer. The N2-adsorption and
desorption results suggested that the rough overlayer was
probably mesoporous phase that expanded the external surface
area; at the same time, the internal micropore structure of
HZSM-5 zeolite was remained and little affected aer CLD
modication. It was reported by Reitmeier et al. that a rough
overlayer was generated on the external surface of HZSM-5
zeolite; simultaneously, the mesopore volume was increased
via SiO2-CLD modication. They concluded that the SiO2 over-
layer consisted of small mesopores or large micropores.16,17

3.3 Acid properties


NH3-TPD and Py-IR measurements were used to characterize
Fig. 1 XRD patterns of the parent and SiO2-CLD modified HZSM-5 the inuences of CLD modication on the acidic properties of
zeolites. HZSM-5 zeolite. As shown in Fig. 4(a) and S3 (ESI†), a clear

Fig. 2 TEM images of (a) P-Z5, (b) Z5S1, (c) Z5S3, and (d) Z5S5.

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surface and/or at the pore mouth) and the dehydroxylation of B


acid sites to yield L acid sites (at high temperature).20,27 Zheng
et al. have demonstrated that about 28% of B acid sites were
located on the external surface and/or at the pore mouth region
of HZSM-5 zeolite via the di-tert-butyl-pyridine adsorption test.20
It was closed to the results presented in this paper that 20% loss
of total acid sites and 36% loss of B acid sites were observed
aer 5-cycle SiO2-CLD modication. The dilution effect of SiO2-
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loading on the concentration of acid sites over the CLD-


modied HZSM-5 zeolites has been considered by taking the
real zeolite mass into account (see Table 1), and all the SiO2-
CLD modied zeolites possessed the similar real acidity that
was lower compared to P-Z5. The precursor rst reacted with
and eliminated the acid sites on the external surface; then,
Fig. 3 N2-adsorption and desorption isotherms of the parent and CLD interacted with the silanol groups. That is the reason why the
modified HZSM-5 zeolites at 196  C.
real acidity was similar and lower than that of P-Z5. At the same
time, the acid concentration was diluted with the deposited
SiO2, and thus the CLD modied HZSM-5 zeolites exhibited
decreasing trend of acid site concentration was observed in the a continuous decrease of total acid sites. Compared to SiO2,
CLD modied catalysts. Two peaks centered at ca. 250  C and TiO2-CLD modication resulted in a higher amount of weak L
450  C showed up in the NH3-TPD proles that can be attributed acid sites, and the promotion got enhanced by elevating the
to NH3 desorption from the weak and strong acid sites, TiO2-loading amount. This could be attributed to the intro-
respectively. Through the further mathematic analysis, the ratio duction of TiO2, transition metal oxides, which generated extra
of strong acid sites to weak acid sites (S/W) was calculated, and L acid sites in the overlayer.28,29 It was further conrmed by the
all the modied catalysts have exhibited the similar S/W value of results shown in Fig. 4(d), where TMPy-IR spectra of the parent
ca. 0.9, which was slightly higher than that of P-Z5 (see Table 1). and TiO2-CLD modied HZSM-5 zeolites were displayed. Since
The further Py-IR characterization was performed at 200  C and TMPy molecules are too bulky to enter into the micropores of
350  C representing the total and strong acid sites (see Fig. S4(a) HZSM-5 zeolites, they only interact with the function groups on
and S4(b), ESI†), respectively. The peak at 1540 cm1 and 1450 the external surface or at pore mouth region. TMPy-IR bands at
cm1 was assigned to the interaction between pyridine with B 1617 cm1, 1633 cm1, 1637 cm1, and 1649 cm1 represented
and L acid sites, respectively; their areas were integrated to the interaction for TMPy bonded to silanol groups, L acid sites,
quantify the ratio of different acid types (B/L, see Table 1). It was B acid sites, and B acid sites, respectively.30–32 When the sample
found that both BT/LT and BS/LS decreased with the elevated contained B and L acid sites at the same, like HZSM-5, it was
CLD cycles. By combining NH3-TPD and Py-IR results, the always hard to tell the two peaks at 1630–1640 cm1.30 As shown
amount of B and L acid sites were calculated and shown in in Fig. 4(d), for the TiO2-CLD modied samples, the intensity of
Fig. 4(b) and (c). Compared with P-Z5, a continuous decrease of bands at both 1617 and 1649 cm1 got weaker, while much
B acid sites and increase of L acid sites was detected in the CLD stronger at 1635 cm1 compared with P-Z5. The differences of
modied catalysts, and both the changes were mainly caused by TMPy-IR spectra proved that the TiO2-CLD modication can not
the weak acid sites. The changes of acid sites could be explained only cover the silanol and B acid sites, but also generate new L
by the selective passivation of B acid sites (on the external

Table 1 Properties of the parent and CLD modified HZSM-5 zeolites

SiO2/TiO2- SBETb Smicc Sextc Vtd Vmicc Vmes Acid sitese Real acidityh
Catalyst loadinga (wt%) (m2 g1) (m2 g1) (m2 g1) (cm3 g1) (cm3 g1) (cm3 g1) (mmol g1) S/We
BT/LTf BS/LS g
(mmol g1)

P-Z5 0 384.3 345.8 38.5 0.181 0.145 0.036 3.054 0.88 5.5 10.8 3.05
Z5S1 4 368.5 323.9 44.6 0.172 0.133 0.039 2.823 0.90 4.0 8.5 2.94
Z5S2 8 345.1 298.6 46.5 0.172 0.133 0.039 2.730 0.89 3.4 7.2 2.95
Z5S3 12 335.9 287.5 48.4 0.161 0.120 0.041 2.604 0.91 3.3 6.6 2.92
Z5S4 16 325.0 275.0 50.0 0.170 0.128 0.042 2.527 0.91 2.1 5.4 2.93
Z5S5 20 324.2 272.6 51.6 0.168 0.124 0.044 2.484 0.94 2.0 4.8 2.98
Z5T1 4 367.1 322.8 44.3 0.185 0.144 0.041 2.914 0.91 3.5 8.7 3.03
Z5T3 12 335.5 288.3 47.1 0.182 0.138 0.044 2.745 0.92 2.4 7.0 3.07
a
The theoretical loading amount. b Estimated by BET method. c Estimated by t-plot method. d Calculated from N2 uptake at P/P0 ¼ 0.99.
e
Determined by NH3-TPD (S and W represent strong and weak acid sites, respectively). f Determined by Py-IR at 200  C (B, L and T represent
Brønsted, Lewis and total acid sites, respectively). g Determined by Py-IR at 350  C. h The real acidity was based on the normalization taking
into account the real zeolite mass.

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Fig. 4 Acid properties: (a) NH3-TPD profiles of the parent and SiO2-CLD modified HZSM-5 zeolites, (b) acid sites amount along with SiO2-CLD
cycles, (c) differences of acid sites between SiO2- and TiO2-CLD modified HZSM-5 zeolites, and (d) TMPy-IR spectra of the parent and TiO2-CLD
modified HZSM-5 zeolites at 200  C.

acid sites on the external surface of HZSM-5 zeolite, and thus preserved even aer 5-cycle CLD modication. The rough
led to a higher real acidity. overlayer was probably mesoporous phase that expanded the
Based on the analysis of the characterization results, it can external surface area; simultaneously, covered B acid sites
be concluded that the CLD strategy can successfully modify and silanol groups on the external surface and at the pore
the external surface of HZSM-5 zeolite leading to a porous mouth region. In addition, compared to SiO2, TiO2-CLD
overlayer, and it can be controlled by tailoring the CLD modication achieved a higher amount of weak L acid sites
cycles. Meanwhile, the characteristic MFI structure was well due to its unique properties.

Fig. 5 Influences of CLD modification on the catalytic performance of n-pentane cracking: (a) conversion (left) and TOF value (right), and (b)
product distribution (solid, SiO2-CLD; open, TiO2-CLD; T, 500  C).

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3.4 Catalytic activity Table 2 Results of stability test for the parent and CLD modified
HZSM-5 zeolitesa
Catalytic cracking of n-pentane was implemented to qualitatively
evaluate the catalytic performance of the parent and CLD modied Catalysts P-Z5 Z5S1 Z5T1 Z5T3
HZSM-5 zeolites. Considering that the matrix was the same among
X0b (%) 62.5 69.5 73.6 77.7
the catalysts, n-pentane conversion, TOF value, and product
X12c (%) 45.4 44.5 52.3 19.8
selectivity were expressed as a function of the CLD cycles. It can be MRd (g) 4.88 5.15 5.70 4.69
clearly seen from Fig. 5(a) that compared with P-Z5, the increase of MP+Ee (g) 3.08 3.26 3.66 3.19
the CLD cycles from 1 to 3 resulted in a nearly linear increase of n- Light olens efficiencyf (g g1) 0.63 0.63 0.64 0.69
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pentane conversion; while, a small drop was observed with the Cokeg (mg) 14.9 14.9 15.1 20.5
further increase to 4 and 5. At the same time, the CLD modication Coke efficiencyh (mg g1) 3.05 2.89 2.65 4.37
behaved positively on the TOF value; while, the further increase a
Reaction conditions: 550  C, 3.7 h1. b n-Pentane conversion at TOS ¼
from 4 to 5 did not bring about a signicant variation. As shown in 0.1 h. c n-Pentane conversion at TOS ¼ 12 h. d Amount of the converted
n-pentane for 12 h on stream. e Amount of the produced light olens
Fig. 5(b), the CLD modication also made a difference in the (propylene and ethylene) for 12 h on stream. f Light olens efficiency
product distribution. A decrease of selectivity to propylene and was dened as the produced light olens weight for 1 gram converted
butylene was observed, and a slight increase of selectivity to n-pentane, g g1. g Amount of the coke deposit for 12 h on stream
and determined by TGA. h Coke efficiency was dened as the coke
ethylene as well as propane occurred on the CLD modied zeolites. deposit weight for 1 gram converted n-pentane, mg g1.
The inuences were enhanced by increasing CLD cycles from 1 to
3; while, the further increase did not make a noticeable difference.
In addition, the CLD modication hardly inuenced the formation shown in Table 2, the nal light olens output over Z5T1 (3.66 g)
of other products (including hydrogen, methane, ethane, and was 18.8% higher than that of P-Z5 (3.08 g); while, the CLD
butane). Compared with SiO2, the inuences of TiO2-CLD modi- modication did not make a signicant promotion on the light
cation on n-pentane conversion, TOF value, and the product olen efficiency (0.63–0.69 g g1).
distribution were the same but a little stronger. As shown in Fig. 7, the coke deposited on the spent catalysts
The inuences of CLD modication on the catalytic activity and was determined by TGA. The retention of coke deposit was mainly
product distribution of n-pentane cracking can be attributed to the due to its strong adsorption, low volatility, and/or low solubility.
porous overlayer that enhanced the sorption process of the gas- Usually, the weight loss of spent catalysts at 100–850  C can be
phase molecules into the micropores of HZSM-5 zeolite, leading attributed to the non-desorbed products vaporizing with the
to a higher concentration of reactant within the channels. elevated temperature (100–300  C) or burning in the air ow (>300

Compared to SiO2, TiO2 generating extra L acid sites in the over- C). P-Z5, Z5S1, and Z5T1 exhibited the similar amount of coke
layer further enhanced the sorption process and hence its inu- deposit (ca. 15 mg) that was 25% lower than that of Z5T3. It was
ence on the n-pentane cracking was more intensive.33–35 also found that 1-cycle CLD modication can effectively reduce the
coke deposit efficiency from 3.05 mg g1 for P-Z5 to 2.89 (Z5S1)
and 2.65 (Z5T1) mg g1; however, the further increase of CLD
3.5 Stability test
cycles to 3 dramatically accelerated the coke deposit efficiency
To fully reveal the inuences of the CLD modication on the (4.37 mg g1).
catalytic performance of HZSM-5 zeolite, the stability of selected
catalysts was tested for 12 h on stream (Fig. 6). Compared with P-
Z5, Z5S1 and Z5T1 exhibited higher initial activity and similar 4 Discussion
stability. Although Z5T3 gave the highest initial activity, its stability
was much lower than P-Z5 and 1-cycle CLD modied catalysts. As During the CLD modication process, the precursor reacted
with the acid sites or silanol groups and bonded onto the

Fig. 6 Stability test for the parent and CLD modified HZSM-5 zeolites
(T, 550  C). Fig. 7 TG curves for the spent catalysts.

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external surface of HZSM-5 zeolite. Then, at the calcination 1
ln
step, the residual organic groups were oxidized into hydroxyl KPpar kint 1X
Rapp ¼  ¼ WHSV (7)
group leading to a decrease of the acid site concentration. The 1 þ KPpar CBAS
CLD strategy well preserved the characteristic MFI structure and
introduced a porous oxide phase on the external surface. The where K was the equilibrium constant for the sorption process,
overlayer was probably mesoporous phase expanding the Ppar was the reactant partial pressure in the gas phase, and kint
external surface area, and can be controlled by tailoring the CLD was the intrinsic rate constant for n-pentane cracking at B acid
cycles. The porous overlayer can enhance the sorption process sites. Since it was under low alkane partial pressure and high
temperature, the surface coverage of alkane was very low, and the
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of gas-phase molecules into the micropores of HZSM-5 zeolite.


Jentys et al.36 have described the sorption process and the main KPpar value was far below 1. Thus, eqn (7) can be simplied to
 
route was simplied in Fig. 8(a). The gas-phase molecules collided 1
ln
against the external surface of zeolite (1), and transformed into an 1X
Rapp z KPpar kint ¼ WHSV (8)
adsorbed state (2), then the adsorbed molecules entered into the CBAS
micropores (3). Finally, the sorption occurred at the active sites in
the micropores. Compared with the relatively smooth surface, the
As the CLD modication hardly changed the nature of the
rough porous overlayer generated by the CLD modication can
acid sites and the Ppar was xed at 2 kPa, the ratio obtained by
function as “funnel” for the gas-phase molecules and guide them
comparing the Rapp value of the CLD modied catalysts to that
into the micropores (see Fig. 8(b)).16
of P-Z5 can represent the relative adsorption equilibrium
Under low alkane partial pressure (2 kPa) and high temperature
constant (KR) that indicates the inuence of CLD modication
(500  C), paraffin cracking generally followed monomolecular
on the sorption process (see eqn (9)).
cracking mechanism.35 For n-pentane cracking at B acid sites, the
main elementary steps were presented by eqn (5) and (6): KðmodifiedÞ Rapp ðmodifiedÞ
KR ¼ z
KðP  Z5Þ Rapp ðP  Z5Þ
2  3 2  3

=
n-C5H12(gas) + HB 4 n-C5H12(ads)$HB (5) 1 1
ln ln (9)
6 1  X ðmodifiedÞ 7 6 1  X ðP  Z5Þ 7
n-C5H12(ads)$HB / (n-C5H13)+B / cracked products. (6) ¼6 7 6
4 CBAS ðmodifiedÞ 5 4 CBAS ðP  Z5Þ 5
7

n-Pentane molecules rst physically adsorbed (eqn (5)), and


then cracked (eqn (6)) at the B acid sites. Eqn (5) was the integrated
expression for the sorption process discussed above. The apparent As shown in Fig. 9, all the CLD modied catalysts possessed
reaction rate per B acid site (Rapp) can be determined by the a KR larger than unity. The KR value rst increased with the CLD
following equation: cycles; while, aer 4-cycle CLD, it almost held the same.

Fig. 8 Schematic depiction for the influences of the CLD modified H-ZSM5 zeolite on n-pentane cracking: (a) sorption of n-pentane on the
parent HZSM-5, (b) sorption of n-pentane on the CLD-modified HZSM-5, (c) coke deposited on the parent HZSM-5, and (d) coke deposited on
the CLD-modified HZSM-5.

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Compared with SiO2, TiO2-CLD modication can further


promote the KR value. It was proposed that the CLD modica-
tion can enhance the sorption process of gas-phase molecules
into HZSM5 zeolite, and the enhancement was nitely
promoted by increasing the CLD cycles. The enhanced sorption
process led to a higher concentration of reactant molecules
within the zeolite channels (see Fig. 8(b)) that promoted the
utilization of the remaining B acid sites in the micropores, and
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thus a higher conversion and TOF value for n-pentane cracking


were observed. Since the enhancement of sorption process
caused by elevating CLD cycles was nite, the promotion of TOF
value was also limited; at the same time, the CLD modication
continuously reduced B acid sites and the micropore volume
(see Table 1), and thus, n-pentane conversion exhibited a convex Fig. 10 DTG curves for spent catalysts during the TPO of coke under
type curve. Compared to SiO2, TiO2 generated extra L acid sites the air flow.
in the overlayer that further enhanced the sorption process, and
led to the higher n-pentane conversion and TOF value. In
addition, the higher concentration of reactant molecules within combustion. All the spent catalysts exhibited one burning peaks
the micropores promoted the hydride transfer reaction that at 580–600  C, but the oxidation peaks were centered at
behaved negatively to the formation of propylene and butylenes, different temperature. It has been reported that the oxygen
but was benecial to the generation of propane and ethylene. As accessibility to coke molecules was related to the location of
a result, the selectivity to propylene and butylenes was reduced coke, and it became lower from the pore mouth to the center of
aer CLD modication, which was just opposite to that of zeolite crystal. Therefore, the coke inside the micropores
propane and ethylene. (internal coke) burnt at higher temperature than that on the
Coke formed in the cracking of paraffin or naphtha was external surface and/or at the pore mouth (external coke).39,40
always deposited on the external surface of H-ZSM-5 crystallites. The shi of the oxidation peaks from 583  C (P-Z5) to 586-588  C
Such coke narrowed and even blocked the micropore openings, (1-cycle CLD), and further to 593  C (3-cycle CLD) indicated that
preventing reactant molecules diffusing into the channels of the location of coke formed in the cracking of n-pentane
HZSM-5 zeolite, and thus signicantly lowering catalytic activity migrated from the external surface to the inside channels in
(see Fig. 8(c)).37,38 Compared with P-Z5, Z5S1 and Z5T1 have HZSM-5 zeolite (see Fig. 8(c) and (d)). The location migration of
exhibited the lower coke efficiency. It can be attributed to the coke can be attributed to the selective passivation of acid sites
CLD modication that selectively passivated the acid sites and on the external surface and the narrowing of pore mouth caused
suppressed coke formation on the external surface and/or at the by the CLD modication. The former suppressed the coke
pore mouth. However, 3-cycle CLD modication (Z5T3) resulted formation on the external surface; simultaneously, the nar-
in the huge enhancement of coke efficiency. In order to clarify rowed pore mouth hindered the outward diffusion of bulkier
the special role of CLD modication, Fig. 10 compared the hydrocarbons, and accelerated the accumulation of coke
differential thermogravimetry (DTG) curves obtained from precursors inside the micropore system.22 Thus, it can be
temperature programmed oxidation (TPO) of the spent catalysts concluded that the CLD modication resulted in the location
in the range of 400–700  C, which corresponded to the coke migration of coke formed in the cracking of n-pentane, and the
excessive CLD cycles can signicantly accelerate the internal
coke formation. In addition, compared to SiO2-CLD, the L acid
sites generated by TiO2 in the overlayer can further resist the
coke formation, and contribute a longer lifetime.41 That is the
reason why Z5T1 exhibited a better stability and lower coke
efficiency compared to P-Z5, Z5S1, and Z5T3.

5 Conclusions
The CLD strategy successfully modied the external surface of
HZSM-5 zeolite with a porous overlayer, and it can be controlled
by tailoring the modication cycles; at the same time, the
characteristic MFI structure was well preserved. Catalytic
activity for n-pentane cracking over the CLD modied catalysts
exhibited a convex type curve that can be attributed to the joint
effect of the nite enhancement in the sorption process and the
Fig. 9 Relative adsorption equilibrium constant (KR) for the CLD continuous decrease of B acid sites with the elevated CLD
modified HZSM-5 zeolites. cycles. Compared with SiO2, TiO2 generating extra L acid sites in

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the overlayer was more suitable to modify the external surface of 18 P. Kortunov, S. Vasenkov, C. Chmelik, J. Kärger,
HZSM-5 zeolite. Balancing the inuence of CLD modication D. M. Ruthven and J. Wloch, Chem. Mater., 2004, 16, 3552–
on the activity and stability, it was found that 1-cycle TiO2-CLD 3558.
modication seemed to be the ideal candidate to modify HZSM- 19 J. Wloch, Microporous Mesoporous Mater., 2003, 62, 81–86.
5 zeolite, and the nal light olens output over Z5T1 (3.66 g) was 20 S. Zheng, H. R. Heydenrych, A. Jentys and J. A. Lercher, J.
18.8% higher than that of P-Z5 (3.08 g). Phys. Chem. B, 2002, 106, 9552–9558.
21 S. Zheng, A. Jentys and J. A. Lercher, J. Catal., 2006, 241, 304–
311.
Acknowledgements
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22 R. Khare, D. Millar and A. Bhan, J. Catal., 2015, 321, 23–31.


23 W. S. Ahn, D. H. Lee, T. J. Kim, J. H. Kim, G. Seo and R. Ryoo,
Financial support from the National Natural Science Fund of
Appl. Catal., A, 1999, 181, 39–49.
China (U1232134) is gratefully acknowledged.
24 M. C. Capel-Sanchez, G. Blanco-Brieva, J. M. Campos-Martin,
M. P. de Frutos, W. Wen, J. A. Rodriguez and J. L. G. Fierro,
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