A Review of Faults and Fault Diagnosis in Micro-Grids Electrical Energy Infrastructure

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A Review of Faults and Fault Diagnosis in

Micro-Grids Electrical Energy Infrastructure


James Hare, Xiaofang Shi, Shalabh Gupta and Ali Bazzi

Department of Electrical and Computer Engineering


University of Connecticut
Storrs, CT 06279, USA

Abstract—With the advancements of sensing, communication, power blackout lasting four days starting in Ohio resulting in
and control technologies, the existing power systems have evolved cascading failures throughout the region. This affected about
with the development of Smart Micro-grids. Smart micro-grids 50 million people resulting in an estimated economic loss
integrate information technology, communication technology and
power generation systems into one unified micro power system of around $4-$10 billion [6]. In the event of large failures,
for robust and reliable power. Current and future microgrids are smart micro-grids are envisioned to disconnect from the main
expected to have significant clean energy penetration with rising grid into island mode where they use clean and conventional
environmental concerns. A critical problem in power systems generation systems and energy storage devices to sustain
is the cascading effect of faults leading to severe failures and power and stability. Since smart micro-grids are now being
blackouts unless timely protective actions are taken. As a recovery
mechanism, smart micro-grids are envisioned to detect these installed throughout the world [1], a comprehensive study is
critical changes and switch into island mode for continual power needed that focuses on clean energy generation systems as
generation and system stability. However, their electrical energy well as conventional systems with an emphasis on their faults
infrastructure is also prone to faults and instabilities emphasizing and early diagnosis of their failures.
the need to develop real-time algorithms for self diagnosis that
can capture failure characteristics in the early phase of their Implementation of distributed sensing and communication
evolution using data collected from monitoring units. This paper devices in a power grid provides an ability to observe different
provides a comprehensive review that focuses on faults and states of the system, thereby allowing for robust control
fault diagnosis methods in smart micro-grids with clean and and efficient use of power. Three types of commonly used
conventional generation systems as well as their interconnections.
monitoring devices are: (1) Smart Meters [7], (2) Wireless
Sensor Networks (WSN) [8], and (3) Phasor Measurement
I. I NTRODUCTION Units (PMU) [9]. The data produced by these devices provide
Recent advancements of modern technologies in power the necessary information about the health of the main power
systems have facilitated the development of Smart Micro- grid as well as the clean and conventional power generation
grids [1]–[3] that provide enhanced monitoring, communica- systems within the smart micro-grid. Based on this, the
tion, and control capabilities as compared to the traditional smart micro-grid possess the ability to detect changes in the
power systems [4]. Smart micro-grids utilize the intelligence main grid to allow for autonomous reconfiguration between
characteristics of a smart grid to produce a micro power island mode and grid connected mode to maintain optimal
system allowing for high system-level energy reliability in performance and stability. Once in island mode, the objective
terms of generation, availability, and load support. Due to is to utilize these measurements for intelligent self-diagnosis
gradual growth of anomalies with the evolution of system’s of failures and autonomous control for sustainable power
parameters, complexities arise leading to diminishing perfor- generation and distribution. For example, in an ideal scenario,
mance. In this regard, smart micro-grids are envisioned to infer the prorogating effects of transmission line failures during the
critical changes in their own and larger power grids to which Northeast Blackout of 2003 [10] would have triggered smart
they tie based on sensor data to make appropriate decisions micro-grids throughout the region to disconnect from the main
that facilitate maintenance for robust, reliable and sustainable grid allowing for a decreased number of affected users. Thus,
power generation by switching into island mode. the need for intelligent fault diagnosis methods is evident
When faults occur in the traditional power system effects in smart micro-grids for reconfiguration to island mode and
tend to propagate throughout the system that can lead to power resilient control against their own generation system faults.
disruptions causing huge impacts on society. These failures can Fault diagnosis methods typically consist of model-based
occur without early warning due to a wide range of possible and data-driven approaches. Model-based approaches require
events such as equipment failures, animal/tree contacts, falling validated models of the system with an accurate representation
trees, lightning strikes, malicious attacks, etc. [5]. On August of the failure effects under healthy and faulty scenarios. From
2003, Northeastern US and Ontario Canada experienced a the models, training data can be generated for healthy/faulty

978-1-4799-5776-7/14/$31.00 ©2014 IEEE 3325

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Fig. 1: Smart Micro-grid

scenarios and classification algorithms are developed for de- and energy storage devices. Once in island mode, the micro-
tection and diagnosis. The data-driven approaches develop grid must monitor its electrical energy infrastructure to ensure
classification algorithms in a similar manner except the data robust and resilient power generation and distribution locally.
used for training is generated from the physical system. Wind turbines, PV panels, and fuel cells are common for clean
This review paper provides insight into the current trends energy penetration while diesel generators are common in the
and approaches of fault diagnosis in smart micro-grids with event clean energy generation system can not provide sufficient
significant clean energy penetration while in island mode. power. Note that this paper addresses the electrical energy
Communication and information technology is assumed to infrastructure in terms of clean and conventional generation,
have been provided to the smart micro-grid to allow for in addition to interconnections through cables and transmission
switching between grid-connected and island mode. Faults lines. Further work is desired to cover a wider variety of
in clean energy generation systems, conventional systems as distributed generation in addition to energy storage.
well as their interconnections through cables and transmission In order to detect the sudden changes in the main grid’s
lines are reviewed to provide a high level understanding measurement waveforms, sensing devices must be installed
of their failure modes and a comprehensive study of their throughout the grid for feedback control. The current sensing
diagnosis methods. Many review papers discuss the feasibility devices used include Smart Meters [7], [15], WSN [8] and
and futuristic aspects of the smart micro-grids [3], commu- PMU [9]. Smart Meters are used for monitoring the power
nication/monitoring issues [4], [11], [12], and control aspects consumption of loads and allow for two-way communication
[13], [14] but do not discuss in detail the clean energy failure between the customers and providers. WSN are used to
modes and their diagnosis methods. This will aid in the capture failure characteristics of substations, power generation
development of intelligent reconfigurable control actions based systems, and transmission lines. WSN include temperature
on early fault diagnosis to improve the efficiency, reliability, sensors, vibration/strain sensors, breaker position indicators,
and resiliency of smart micro-grids in island mode. video cameras, etc. [4]. PMU are used to measure the phase
This review paper is organized as follows. Section II angles of the bus voltages to allow for the generation of
provides a high level overview of the smart micro-grids by voltage and current waveforms. By including such hetero-
discussing their electrical energy infrastructure, their corre- geneous sensors, many new and exciting fault detection and
sponding failures and their effects. Section III presents a com- diagnosis approaches can be utilized to evaluate the health
prehensive study of the state-of-the-art detection and diagnosis of the network. For example, vibration/strain sensors can be
methods of these failures, and section IV summarizes the placed on transmission lines to detect if there are unhealthy
review by discussing the future work thats needed to improve loads on the lines which can lead to phase-to-ground failures.
the detection and diagnosis of smart micro-grid failures. The measurements are transmitted to monitoring stations using
wireless/wired transmission protocols [11], [12], [16] which
II. S MART M ICRO - GRID E NERGY I NFRASTRUCTURE include cellular networks, ZigBee, wireless mesh, and power
The essence of smart micro-grids, as shown in Fig. 1, lines. Thus, these sensing devices and diagnosis methods of
includes the integration of sensing, communication and dis- main grid instabilities can be utilized for proper, stable, and
tributed power generation technologies to form a reliable and resilient operation of micro-grids.
efficient power system. allowing them to infer changes in the Once in island mode, smart micro-grids typically utilize
main grid and switch to island mode for sustainable power measurements generated from meters and non invasive sensing
distribution through clean and conventional generation systems devices to perform diagnostics and maintain performance. Be-

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TABLE I: Failures and Effects on Smart Micro-Grid’s Electrical Energy Infrastructure
Component Failures Effects Diagnosis Methods

Single line-to-ground, A fault current is WT [17], [18],


Cables and Double line to ground, introduced leading to ANN [19]–[22],
Transmission Lines Line-to-line, a tripped breaker SVM [23]–[26],
Fuzzy Logic [27], [28]

Module failure, Model-based approaches [29], [30],


PV Panel Cell degradation, Reduction in the Satellite images [31],
Cell open/short circuit, output power Machine Learning [32],
ECM and TDR [33]

Gearbox failures, Neural Network [34]–[36],


Generator failures, Decreased torque Fuzzy logic [36], [37],
Wind Turbine Power electronic failures, and excessive heat WT [38],
Rotors, blades, and hydraulic in the windings Fourier Transform [39]
Electric machine electrical failures

Membrane, Electrocatalyst, Model-based approach using


Fuel Cell Catalyst, Gas diffusion, Voltage drop in the ac impendence [40]–[43],
Bipolar plat and Sealing output of the cell State observers [44]
gasket degradation

Fuel leakage,
Bearing failure, Decreased Neural Network [45],
Diesel Generator Crankshaft failure, combustion State estimation [46],
Inter-turn and Inter-slot efficiency and PCA and K-NN [47]
short circuits, power generation
Rotor bending & eccentricity

fore diagnostic methods can be discussed, an understanding of of degradation failures, open/short circuited cells and hot-
the faults that occur within their electrical energy infrastructure spot failures that occur due to corrosion/mechanical loads,
must be understood. Table I summarizes the components cell interconnections, and natural occurrences. Module failures
reviewed in the paper, their failures and effects. include open/short circuits, glass breakage, and delamination
typically caused by manufacturing defects, mechanical loads
A. Cables and Transmission Lines (e.g., snow, wind or hail), and reduction in bond strength
Power cables and transmission lines are the essential in- respectively. By-pass diode failures occur due to overheating
terconnections between power generation systems and loads of the diode. These failures cause a gradual reduction in the PV
forming a unified micro-grid. Power cables are typically panels’ output power over time resulting in declining voltage
installed underground while transmission lines are installed and current waveforms throughout the smart micro-grid.
overhead. Underground cables are subjected to mechanical
failures while overhead lines are exposed to natural events that C. Wind Turbines
can cause failures such as lighting strikes, icing, short circuits, Wind turbines are subject to failures in the following
overloading, equipment failure, aging, animal/tree contact, hu- subsystems: i) Gearbox and bearing, ii) Generator, iii) Power
man actions, lack of maintenance, etc. [10], [48]. Three most electronics and electric control, and iv) Rotors, blades and
common failures are: i) single line-to-ground, ii) double line- hydraulic control [52], [53]. Gearbox and bearing faults are
to-ground, and iii) line-to-line. Single/double line-to-ground the leading cause of wind turbine failures. They are caused
failures occur due to one/two phase(s) short circuiting to by corrosion and mechanical defects leading to a reduced
ground from physical contact. Line-to-line failures occur due efficiency. Generator failures are caused by bearing, stator,
to a short circuit between two phases and are caused by broken and rotor faults and lead to unbalanced harmonics, reduction
insulators. This causes unhealthy spikes in the voltage and in efficiency, decreased average torque and excessive heating
current waveforms throughout the smart micro-grid. of the windings. Power electronics and electric control failures
occur due to semiconductor device faults caused by short/open
B. Photovoltaic (PV) Panels circuits and gate drive circuit faults. Rotors and blades fail due
PV panels generate renewable energy [49], [50] from so- to corrosion, mechanical damages and manufacturing defects.
lar radiation. They consist of glass, metals, polymers and Corrosion leads to cracked rotors while mechanical damages
semiconductors [51]. Failures associated with PV panels are caused by ice, lighting, insects, etc. can lead to roughness on
cell, module and by-pass diode failures. Cell failures consist the blades’ surface causing a loss in efficiency and change in

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Fig. 2: Fault Detection and Diagnosis Methods for Smart Micro-Grid Components

stiffness. Hydraulic control failures cause a reduction of fluid common back-up power generation source. This paper focuses
due to air contamination resulting in a leak causing failures on a review of the faults of the diesel generator. They convert
in the rotor blades and bearings. Detailed failure mode and diesel fuel into torque, driving the turbine of an electric gener-
effects analysis has been presented in [54]. Since these failures ator to produce electrical power. Very little research has been
lead to a reduced efficiency and torque of the generator, their reported on the types of failures for diesel generators, however
effects on the smart micro-grid are observed through decreased their engine and electric generator failures have been reviewed.
voltage and current waveforms similar to the PV panels. Diesel engines are subject to fuel leakage, bearing failures,
and cracked crankshaft failures [56]. A cracked crankshaft
D. Fuel Cells is caused by corrosion/poor assembly and can lead to an
Typically the Proton Exchange Membrane (PEM) fuel cells inability to generate rotational energy [57], [58]. Fuel leakage
are used to generate clean electric power from the chemical causes a decrease in gas pressure leading to a reduction in
energy emitted from the reaction of hydrogen and oxygen. the combustion efficiency [59]. Bearing failures are caused by
They consist of membrane, electrocatalyst, catalyst, and gas mechanical loads, wear and etching [60]. Electric generator
diffusion layers which are subject to degradation failures failures consist of rotor and stator failures. The stator fails
[55]. The membrane can fail due to mechanical, thermal due to single/multiple phase short circuits, inter-turn short
and chemical degradations. Mechanical degradations cause circuits, saturation, and winding grounding. Rotor failures
perforations due to improper membrane electrode assembly consist of inter-turn and inter-slot short circuits, rotor bending
and humidity cycling. Thermal degradations are caused by and eccentricity. These cause unbalanced air-gap voltages and
a change in hydrations (flooding and dehydrating) due to line currents, reductions of efficiency, excessive heating, and
operating temperatures beyond the operating range. Chemical disturbances in the current, voltage and flux waveforms. The
degradations are formed by the presence of foreign cationic effects seen on the smart micro-grid are similar to that of the
ions due to combustion between hydrogen and oxygen. The PV panel, wind turbine and fuel cell faults where the current
electrocatalyst and catalyst layers degrade due to a reduction and voltage waveforms decline.
of proton ions on the anode side or corrosion of catalyst carbon
which leads to a decrease in catalyst activity. The gas diffusion III. FAULT D ETECTION AND D IAGNOSIS M ETHODS
layer degrades from an increase in water absorption causing The fault diagnosis methods, shown in Figure 2, for smart
a decay in performance. Other failures include Bipolar plate micro-grid electrical energy infrastructure are reviewed below:
and Sealing Gasket degradation. Bipolar plate degradation
is caused by corrosion and leads to a drop in the output A. Cables and Transmission Lines
voltage. Sealing gasket degradation results from force retention The three major tasks for protection of cables and trans-
compression loss leading to plate electrical shorting. Just as the mission lines require accurate detection, diagnosis, and local-
failures of the PV Panels and Wind Turbines, the degradation ization of the failure. Typically, protective relays and circuit
failures cause a decrease in the voltage and current waveforms breakers are installed to prevent line failures from cascad-
that are observed in the smart micro-grid. ing throughout the distribution system by monitoring the
voltage and current waveforms. The breakers compare these
E. Conventional Generators waveforms with their expected values to detect if the power
Conventional generation systems are used as alternative should be disconnected. A model-based approach to study
power sources in the event of power grid failures. Typically these waveforms using Artificial Neural Networks (ANN)
diesel generators are used for back-up power but as environ- have been reported [19]–[22], [22], [61]–[64] for detecting
mental concerns grow, natural gas will start becoming the most and diagnosing single/double line-to-ground or line-to-line

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failures. ANN are trained to map the waveforms from a variety Hot spot module failures were identified by calculating the
of failure conditions to a binary sequence that indicates the correlation between measurement waveforms and simulated
presence or absence of the fault. By testing different lines faulty waveforms [70]. A data-driven approach was taken by
throughout the grid, ANN can diagnosis the specific line that Takashima et al. [33], [71] by using two approaches, the earth
failed. This approach can be computational expensive if there capacitance measurement (ECM) and time-domain reflectome-
are a large number of transmission lines throughout the grid try (TDR). ECM is used to detect and isolate disconnections in
making smaller distribution systems more favorable. Another module strings while TDR is used to detect degradations and
approach employs the frequency and time components of the string positions based on the change of voltage waveforms.
voltage and current waveforms using the Wavelet Transform Other approaches [31], [72] used satellite images to see the
(WT) [17], [18] for diagnosing line failures. This approach performance of the panels and to diagnosis module string
uses an orthogonal projection to map the signals into a 2- failures. This allows for an alternative method for monitoring
dimensional domain to capture the signal behavior at different the state of the panels and does not require the installation of
scales and at different time shifts. monitoring units to measure the output waveforms.
Machine learning methods including classifiers such as the
Support Vector Machine (SVM) have also been proposed [23]– C. Wind Turbines
[26] for line failure diagnosis and localization. SVM projects Wind turbine fault detection and diagnosis methods have
the signal to a high dimensional space using a kernel function. been studied thoroughly in many review papers [52], [53].
In this higher dimensional space, the classifier finds the Model-based techniques have been developed for gearbox fault
optimal hyper planes that separate the different types of fault detection [34]–[36] using neural network models. They utilize
classes for high classification accuracy. fuzzy logic techniques vibration, wind speed, temperature, and output power realiza-
have also been considered for line failures [27], [28] utilizing tions to compare the expected output with the actual system’s
the three-line current measurements at each breaker. These performance. Diagnosis techniques using fuzzy logic [36],
techniques develop logical rules about the properties of the [37] are often employed using knowledge-based reasoning
failures to aid in diagnosis. Identifying the location of faults to develop rules that diagnose gearbox and rotor failures. A
within cables has been achieved through impulse-current [65] data-driven approach using frequency analysis have also been
where they send impulses through the cable and monitor the studied. The discrete and continuous time wavelet transforms
spike locations. Other methods follow similar approaches by [38] and fourier transform analysis [39] of the vibration, wind
monitoring the reflection of waves throughout the cable [66], speed, output power, voltage and current were used to detect
[67]. Utilizing these approaches, the smart micro-grid possess and diagnose gearbox and electrical winding failures. This
the ability to identify unhealthy waveforms and take a control approach was also used to monitor blade stiffness [73] by
action to maintain power distribution and stability. investigating normalized slices of the bicoherence of the output
power waveform. Acceleration enveloping signal processing
B. PV Panels was performed by Hatch et al [74] and has proven successful
Detection of PV panel failures require measurement wave- in detecting bearing failures. They were able to identify that
forms of the output power, voltage, and current. Most fault damaged bearings demonstrated much larger sensitivity in the
detection and diagnosis techniques found in literature use acceleration envelope then a healthy specimen. Through the
model-based approaches [29]. These methods utilize a val- increasing use of WSN, many techniques have been utilized
idated simulation model to learn the healthy characteristics to diagnose wind turbine failures.
of the system to allow for a comparison with the real-time
physical measurements. Module failures can be detected and D. Fuel Cells
diagnosed by computing the power loss between the real- Fault detection and diagnosis methods for fuel cells typ-
time measurements and the simulated waveforms [30], [68]. ically use a model-based approach while looking into the
Chouder and Silvestre developed a logical tree structure for ac impedance measurements. Membrane degradation detection
fault isolation using the DC current and voltage ratios between for flooding and drying has been studied using a model-based
the measured and expected waveforms. Chao et al. [32] found approach [40]–[43] by comparing real measurements of the
that the power loss information captures the best characteristics ac impedance with data generated by a validated model of
of one module fault within 1 − 5 different branches consisting a healthy cell. Using the membrane resistance, polarisation
of 10 modules connected in series. A diagnostic approach that resistance and diffusion resistance as features for monitoring
uses extension theory was proposed to develop matter element the fuel cell’s state of health, Fouquet et al. [40] found that
models to define disjoint sets that capture the failure response. flooded and dried cells generate data that form clusters that
This method was compared with different machine learning are clearly separable in the feature space allowing for reliable
approaches like Multilayer Perceptron-Back Propagation Neu- diagnosis. For the compressor motor, cell flooding and air
ral Networks and K-Means clustering. Module degradation leakage failures, Escobet et al. [42] also found separable
analysis for short-circuit current, open-circuit voltage and clusters while evaluating the residuals between theoretical
maximum output power was achieved by comparing reference and actual measurements of the excess oxygen, compressor
values with data collected from an operating platform [69]. current, speed, and voltage outputs. Ingimundarson et al.

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