Operator‘s manual Nr. 99+9912.EN.80W.

Translation of the original Operating Manual

FLEXCARE V 4700
(Type 9912 : + . . 00001)

FLEXCARE V 6200
(Type 9913 : + . . 00001)

FLEXCARE V 9200
(Type 9914 : + . . 00001)
Important information for the user of the manual
The delivered machine type FLEXCARE is hereinafter referred to as
“machine”.
Some pictures and drawings inserted in the description or instructions
serve to explain the machine, as a picture or drawing says more than many
words.
Details shown in the pictures may differ in colour from the built-in
components.
Some photos show the machine with dismantled parts, so that individual
details of the machine can be better represented.
We reserve the right to make changes to the illustrations and descriptions
in this operating manual without prior notice, a claim for modifications to
machines already delivered cannot be derived from this.

Technical changes and additions to the

description / manual are reserved.

© Copyright PÖTTINGER Landtechnik GmbH

All rights reserved.
Reproduction, editing and translation prohibited without prior written permission!
 FLEXCARE
TABLE OF CONTENTS
1. EU DECLARATION OF CONFORMITY ......................................................................................................... 3
2. CONDITIONS ............................................................................................................................................ 4
3. GUARANTEE ............................................................................................................................................. 4
4. TYPE PLATE POSITION .............................................................................................................................. 4
5. ACCIDENT PREVENTION ........................................................................................................................... 5
6. TRANSPORT ON PUBLIC ROADS ............................................................................................................... 5
7. OPERATING INSTRUCTIONS ..................................................................................................................... 6
7.1. PREPARATIONS ON THE TRACTOR ................................................................................................................... 6
7.2. GENERAL INFORMATION AND HITCHING TO THE TRACTOR ................................................................................... 7
7.2.1. Working widths ............................................................................................................................. 9
7.3. STRUCTURE, WORKING MODE AND SETTINGS.................................................................................................... 9
7.3.1. Adjusting process on the field (short) ......................................................................................... 10
7.3.2. Folding the machine ................................................................................................................... 10
7.3.3. Working settings ......................................................................................................................... 10
7.3.3.1. Adjusting the hoe element ..................................................................................................................... 10
7.3.3.2. Row spacing ............................................................................................................................................ 11
7.3.3.3. Tine settings ........................................................................................................................................... 12
7.3.3.3.1. Lateral tine adjustment ..................................................................................................................... 12
7.3.3.3.2. Tine height adjustment on the spring ............................................................................................... 13
7.3.3.3.3. Tine height adjustment on the depth control wheel ........................................................................ 13
7.3.3.3.4. Tine configuration ............................................................................................................................. 13
7.3.3.4. Height adjustment of the machine ......................................................................................................... 13

8. ACCESSORIES ......................................................................................................................................... 14
8.1. HOEING BLADES ....................................................................................................................................... 14
8.2. FINGER HOES ........................................................................................................................................... 15
8.2.1. General information on finger hoes ........................................................................................... 15
8.2.2. Mounting the finger hoes to the FLEXCARE ................................................................................ 20
8.3. PLANT PROTECTION DISC ............................................................................................................................ 21
8.4. FLANGED WHEELS ..................................................................................................................................... 21
8.5. HOE ELEMENT LIFTING ............................................................................................................................... 22
8.5.1. Hydraulic central lifting of the hoe elements ............................................................................. 22
8.5.2. Electro-hydraulic lifting of each hoe element ............................................................................. 22
8.6. STEERING/CAMERA SYSTEMS....................................................................................................................... 24
8.6.1. Hydraulic shift frame .................................................................................................................. 24
8.6.2. Hydraulic shifting frame with analogue camera ......................................................................... 24
8.6.3. Hydraulic shift frame with camera guidance system .................................................................. 25
9. MAINTENANCE AND CARE ..................................................................................................................... 25
9.1. SPARE PARTS ........................................................................................................................................... 25
9.2. CLEANING ............................................................................................................................................... 25
9.3. HYDRAULIC UNIT ...................................................................................................................................... 26
9.4. OUTDOOR STORAGE AND WINTERING ........................................................................................................... 27
10. TECHNICAL DATA ............................................................................................................................... 28
10.1. TECHNICAL DATA FLEXCARE V 4700 .......................................................................................................... 28
10.2. TECHNICAL DATA FLEXCARE V 6200 .......................................................................................................... 29
10.3. TECHNICAL DATA FLEXCARE V 9200 .......................................................................................................... 30

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11. PRACTICAL USAGE INFO FOR THE FLEXCARE ...................................................................................... 31
11.1. HITTING THE RIGHT GROWTH ...................................................................................................................... 32
12. HYDRAULIC SCHEME .......................................................................................................................... 35
13. SAFETY ADVICE .................................................................................................................................. 36
13.1. INTENDED USE ......................................................................................................................................... 36
13.2. GENERAL SAFETY INFORMATION AND ACCIDENT PREVENTION REGULATIONS ......................................................... 36
13.3. ATTACHED MACHINES ................................................................................................................................ 37
13.4. IMPORTANT ADDITIONAL INFORMATION FOR YOUR SAFETY ................................................................................ 38
13.4.1. In general .................................................................................................................................... 38
13.4.2. Calculation of the weight proportions ........................................................................................ 38
13.4.3. Weight calculations..................................................................................................................... 39
14. UNITS AND ABBREVIATIONS .............................................................................................................. 40
15. LIGHTING CIRCUIT DIAGRAM ............................................................................................................. 41
16. DEACTIVATION, STORAGE AND DISPOSAL ......................................................................................... 41
16.1. TAKING THE MACHINE OUT OF OPERATION ..................................................................................................... 41
16.2. STORAGE OF THE MACHINE ......................................................................................................................... 41
16.3. DISPOSAL ................................................................................................................................................ 41
17. TIGHTENING TORQUE ........................................................................................................................ 42
17.1. TIGHTENING TORQUE FOR REGULAR THREAD .................................................................................................. 42
17.2. MOUNTING TORQUES FOR UNION NUTS ON HYDRAULIC HOSES .......................................................................... 42
18. SAFETYSIGNS ..................................................................................................................................... 43

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 FLEXCARE
1. EU Declaration of Conformity

FLEXCARE V 4700/V 6200/V 9200

9912/9913/9914

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 FLEXCARE

2. Conditions
Dear Customer
You have made a good choice! We are pleased that you have chosen our product and
wish you much pleasure and success in working with this device!
The device „FLEXCARE“ is exclusively intended for customary use in agricultural
work. With the correct operation you will enable an optimal and gentle use of the
machine. We therefore ask you to read these operating manuals carefully and to
observe them, as claims for compensation in case of operating errors as well as
improper use must be rejected. Intended use also includes compliance with the
maintenance and service conditions specified by the manufacturer.
The machine is intended as a tool carrier for working fields in row cultivation on
agricultural land. The frame of the machine can be adapted to the corresponding
spacing of the row cultivation. To do this, the hoe elements must be moved sideways.
Only weeding tools that have been approved by PÖTTINGER Landtechnik GmbH may
be used.

3. Guarantee
When receiving the device, it must be checked for possible transport damage, as later
complaints cannot be accepted.
The twelve-month factory guarantee from the date of delivery applies in the case of
material or construction faults and does not cover parts that are damaged by wear and
tear.
The warranty is void in the case of damage caused by external force, operating errors,
improper use and if the device is modified, extended or fitted with foreign spare parts
without our consent.
In case of warranty claims, please always give us the serial number of your machine.

4. Type plate position

The serial number of the FLEXCARE can be found on the type plate FLEXCARE.
This is located on the main frame under the top link bracket.

Type plate
Figure 1 FLEXCARE type plate Figure 2 Overview position of the type plate
Please enter the serial number on the front page of the operating manual
immediately after taking over the device.

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 FLEXCARE
5. Accident prevention
The general accident prevention regulations of the respective country
must be observed. . The device must be secured against unintentional
rolling away when it is parked. The device may only be used by
persons who are informed about the sources of danger and who know
the regulations for transport on public roads. All persons who are
entrusted with tasks on or with the machine must carefully read and
comply with the operating instructions.
IMPORTANT: Never fold the machine in the vicinity of overhead lines,
pylons and power lines, otherwise a voltage flashover can occur which
can cause a fatal electric shock or fire.

6. Transport on public roads

The axle load and total weight of the tractor must not be exceeded. The machine must
be marked with country-specific and width-specific warning signs or foils with white-
red diagonal bars (according to DIN, ÖNORM or any other standards). Parts that are
dangerous or hazardous to traffic must be covered and additionally marked with
warning signs or foils. Warning signs or foils should be max. 150 cm above the road
surface when driving. The tractor's lighting systems must not be covered by the
implement, otherwise they must be installed on the implement. The steering ability of
the tractor must not be impaired or reduced by the implement! Semi mounted
implements may only be towed on public roads with a type approval. Hydraulically
folded implements must be folded for transport. Ensure that all stop taps are closed
and the safety devices are activated. Also check that no safety pins have been lost as
a result of the work. Observe the regulations of the legislator in your country. The lower
links on the tractor must be adjusted so that the maximum permissible transport height
is not exceeded. Only relieve the pressure on the hydraulic hoses at the parking
location by setting the tractor control unit to float position. When driving on the road
after field work, clean any residues (earth, grass, etc.) from the working fields.
According to the "Leaflet for attachments", if the front dimension of maximum 3,5 m is
exceeded, any restriction of the field of vision may have to be compensated!

IMPORTANT: During road trips the machine must be fixed in the top link hole and
not in the slotted hole.

IMPORTANT: Make sure that the safety devices (folding pins,

possibly lower link hooks) are closed. The machine may only be
moved when all safety elements are present and functional.

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 FLEXCARE
7. Operating instructions
7.1. Preparations on the tractor
Wheels:
The air pressure in the tractor rear wheels should be 0.8 bar during
operation. Under heavy working conditions, additional wheel weights
can be advantageous. See also the instruction manual of the tractor
manufacturer.
Ballastweights:
Under heavy working conditions, additional wheel weights can be
advantageous. See also the instruction manual of the tractor
manufacturer. The tractor must be equipped with sufficient ballast
weights at the front to ensure steering and braking ability. At least 20%
of the empty vehicle weight on the front axle.
Lifting gear:
The lifting struts must be set at the same height on the left and right.
Mounting on the tractor:
The device is mounted to the tractor's 3-point hitch. The top link is
pinned in such a way that the connection point on the implement is
slightly higher than the connection point on the tractor, even during
work.
Set the side boom in such a way that the device is fixed in the working
position and raised in order to ensure that the machine works
optimally.
Parking support:
After coupling the lower and upper links, the parking supports are
pulled upwards by removing the safety pins and pulling out the bolts,
fixed again with the bolt and secured with cotter pin.
Hydraulic system
The hydraulic hoses are each connected to a double-acting control
unit. When connecting, please ensure that the hoses are pressureless
on the tractor and implement side. Before starting work check all
hydraulic components on the implement.
IMPORTANT: In the working position (during the entire work process),
the control valves of the tractor must be depressurised unless
otherwise required in the individual equipment variants!
ATTENTION: Before carrying out any work on the machine, the hydraulically raised
parts must be lowered to the ground and the hydraulics on the tractor and machine
side must be depressurised. It is also important to regard the risk of burns, as operating
oil can heat up very easily and must be allowed to cool down beforehand.
General machine features:
IMPORTANT: Please check the strength of the bolted parts before every use and
before every road trip and tighten any loose bolts with the appropriate tool.

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 FLEXCARE
7.2. General information and hitching to the tractor
Due to its robust and compact design, the FLEXCARE offers the optimal
conditions for mechanical weed control in row cultivation such as maize,
soya beans, field beans, sugar beet and grain.
IMPORTANT: Do not take turns with the FLEXCARE. However, if it is
necessary, these should be made in as large a radius as possible.
Furthermore, the lowered machine must not be driven in reverse. The
machine is only designed for forwards movement in customary
agricultural work.
Depending on the working width, the main frame has either a CAT II or a CAT III three-
point linkage, which can be attached to the tractor at various heights. These can be
varied in height depending on the tractor type. The top link of the tractor can be fixed
in either the upper or lower top link hole to ensure optimum hitching. The upper link
must be attached to the tractor and the machine in such a way that it falls down towards
the tractor during work.
IMPORTANT: Make sure that the safety devices (folding pins,
possibly lower link hooks) are closed. The machine may only be
used when all safety elements are present and functional.
Then the hydraulic couplings of the machine must be cleaned and connected to the
double-action control units of the towing vehicle in order to fill
the hydraulic cylinder with oil (the cylinder is filled as soon as
the machine is completely folded and is no longer on the
transport safety device). Now you can bring the 4 parking
supports into working position, to do this you must remove the
bolt provided for this (remove the folding pin and pull out the
bolt), then you can bring the parking support into working
position with the aid of the handle. When you have done this,
you can fix the parking support again in reverse order (insert Figure 3 Parking supports in
the bolt and secure it with the folding pin). You must do this for working position
all parking supports.
IMPORTANT: The machine may
only be folded when all 4 parking
supports are in the working
position (Figure 3 Parking
supports in working position)!
In Figure 4 Overview structure
you can see where the 4 parking
supports (regardless of the
working width) are located.
Parking supports
After coupling them to the tractor
Figure 4 Overview structure
and BEFORE folding them, they
must be brought into the working position to ensure smooth folding.

IMPORTANT: Never go under the machine without suitable support.

IMPORTANT: When reconnecting, do not reach into the drill holes or go under the
parking support => the parking support may drop down and people can be seriously
injured or killed.

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 FLEXCARE
Loosen the transport lock by pulling off the spring cotter pins, pull it to the front and
reinsert the spring cotter pins behind it, so that the transport lock is fixed in the front
position (see Figure 7 Transport lock positions). When folding to the transport position,
do this in reverse order (remove the spring cotter, push back the transport safety catch,
reinsert the spring cotter, fold the machine, the transport safety catch automatically
secures when the machine is fully folded) (see Figure 7 Transport lock positions).
IMPORTANT: Fold out the machine only when the transport lock is released.
The sliding plate for bridging the hinge points can be mounted on the middle part as
well as on the side arm depending on the position at which the hoe element needs to
be mounted. The mounting position has no influence on the folding.

Ensure that nobody is in the danger zone and that the

device is only folded when it is lifted. When unhooking the
implement, you must first close stop taps on the machine
and then relieve the hydraulic hoses of pressure before
pulling them out to the floating position on the tractor.
The position in which the stop tap is closed or opened can
be seen in Figure 5 Stop tap positions.
IMPORTANT: Before folding up, clean the folding areas open closed
of earth and other residues. Otherwise, this can cause Figure 6 Turning range of the folding
damage to the machine. Figure 5 Stop tap positions
IMPORTANT: Only carry out folding when the tractor is
hitched.
IMPORTANT: The FLEXCARE must not be driven backwards
in the working position.
IMPORTANT: The machine may only be parked when it is
folded up.

Figure 7 Transport lock positions

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 FLEXCARE
7.2.1. Working widths
The FLEXCARE is available in the following working widths:
9 4.7 m
9 6.2 m
9 9.2 m
In addition, the FLEXCARE can also be ordered or retrofitted with frame extensions for
many widths. These are fixed on the side of the frame. The machine is about 30 cm
wider per side, so a total of 60 cm more working width.

7.3. Structure, working mode and settings

Due to its robust and compact design, the FLEXCARE is ideally suited for mechanical
weed control in row cultivation such as maize, soya beans, field beans, sugar beet,
grain and many more.

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 FLEXCARE
7.3.1. Adjusting process on the field (short)
Unfold the machine (parking supports are already in working position) [Figure 3]
Parallel adjustment of the hoe element in the working position to the floor (via top
link) [7.3.3.1]
Adjust the row spacing to the crop and fix in place [7.3.3.2]
Adjust the tine settings to the crop (hoeing width, height, depth control wheel,
forwards/backwards) [0]
Adjust height of the machine in the working position (via lifting gear) [7.3.3.4]
7.3.2. Folding the machine
Fold out Fold up
Fix the machine to the tractor and fully raise Fully raise the machine.
the machine (see 7.2).
Loosen the transport lock (see 7.2). For devices with a working width of
9.2 m, fully fold out the outer folding.
Actuate the hydraulic control unit which is Actuate the hydraulic control unit
responsible for the inner folding, and fully which is responsible for the inner
fold out the inner wings (make sure that the folding, and fully fold up the inner
parking supports are in the working position wings.
=> see 7.2)
For devices with a working width of 9.2 m, Lock the transport lock (see 7.2).
fully fold out the outer folding.
Lower implement completely. Before road transport, lock the lower
link to prevent lateral swinging and
adjust their height so that the
maximum permissible transport
height is not exceeded.

7.3.3. Working settings

7.3.3.1. Adjusting the hoe element
In order to achieve an optimal working result,
the machine must be adjusted so that the hoe
element is parallel to the soil horizon. This
ensures optimal operation of the tines. This
adjustment takes place in the working position
using the top link of the tractor.
When using flange wheels, the machine must
be lowered into the working position. Then
drive forward approx. one metre and adjust the
parallelism to the soil horizon using the top link
on the tractor. Figure 8 Parallel adjustment of the hoe element

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7.3.3.2. Row spacing
The adjustment of the desired row spacing takes place using a eccentric clamp and a
mini-grid. It is recommended that the machine is raised so that the hoe elements do
not touch the ground. The eccentric clamps have to be opened at the beginning, then
the mini-grid can be pulled out and the entire hoe element moved. There is a hole
pattern on the back of the frame which has a spacing of 5 cm. The mini-grid snaps into
these holes, preventing the hoe element from shifting sideways during operation.
Finally, the eccentric clamps must be fixed again in order to guarantee an exact fit of
the hoe element. These eccentric clamps must be aligned downwards (see Figure 9
Hoe element shifting closed).

Excentric spanner

Mini-grid
adjusting knob

Figure 9 Hoe element shifting closed

Figure 10 Hoe element shifting opened

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 FLEXCARE
7.3.3.3. Tine settings
In general:
The key to hoeing is:
9 a narrow knife face => the ridging effect of the hoeing tool must not be too great
9 exposure of the weeds through the so-called vibration effect, which is achieved
by the specially shaped hoeing spring tines
9 flat, root-conserving, capillary water-conserving and level hoeing
These are the optimal conditions or characteristics for an optimal hoeing result.
With our specially shaped tines you can achieve precise adjustment of the working
depth and blockage-free work. The hoeing spring is shaped in such a way that when it
is rolling in, it automatically adjusts to the most favourable angle of entry without
changing the working depth. The hoe blade arms with a centimetre grid also allow
individual tool adjustment (for example deeper in tractor lanes or higher close to the
row of crops).
These spring tines work flatter and prevent the capillary effect more effectively than
conventional spring tines.
Precise guidance makes clean, full-surface weed control and simultaneous soil
aeration possible. With these tines, root-conserving crop management is possible,
especially with larger crops. Due to the shallow working depth, the dormant weed
seeds are not carried to the surface, especially during the last hoeing pass, and thus
late weed growth can be prevented. Oxygen enters the soil through the tines, the
nitrogen is galvanised, the soil is aerated and growth of the crop is stimulated.
There are 4 types of tine settings:
9 Lateral tine adjustment
9 Tine height adjustment on the spring
9 Tine height adjustment on the depth control wheel
9 Tine configuration
7.3.3.3.1. Lateral tine adjustment
The lateral tine adjustment is done using an adjusting knob. To do this, only the mini-
grid of the associated tine needs to be raised. Then the tine is shifted sideways and
the mini-grid is released again. This then snaps back into the hole pattern provided for
this. This hole pattern has a spacing of 15 mm.

Hole matrix

Mini-grid adjusting
knob

Figure 11 Lateral tine adjustment

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 FLEXCARE
7.3.3.3.2. Tine height adjustment on the spring
The height of the tine on the spring is adjusted using a wrench with
a width across flats (WAF) of 19 mm. The M12 hexagon head screw Fixing
must be loosened for this. Then the tine is brought to the desired
height setting and the M12 hexagon head screw is tightened with 50
Nm. Furthermore, the tine is secured against slipping using a fixing
(cotter pin).
IMPORTANT: Adjust the working depth to be the same on each M12
hoeing element, with the exception of adjustments to the tines WAF 19
behind the lane.
Figure 12 Tine
adjustment on the spring
7.3.3.3.3. Tine height adjustment on the depth control wheel
The height of the tine on the depth guide wheel is adjusted
using a hand crank which is fixed into each hoeing element.

Manual crank
To do this, the hand crank must be folded up initially in order
to then turn it. The crank should be actuated when the element
is lifted. The desired height position of the depth control wheel
can therefore be set. A scale is attached to the depth control
wheel in order to provide an indication and the most precise
height setting possible. To ensure that the depth control wheel
is fixed in place, the hand crank must be folded down again as
Scale
shown in Figure 13.
When adjusting the tines using the depth control wheel,
ensure that the tines are always deeper than the lower edge
of the depth control wheel. Figure 13 Tine adjustment on
the depth control wheel
IMPORTANT: Adjust the working depth to be the same on
each hoeing element, with the exception of adjustments to the
tines behind the lane.
7.3.3.3.4. Tine configuration
The tine configuration can be mounted in 6
different tine fixings in the direction of travel and
against the direction of travel in order to achieve
an optimal work result. It must be ensured here
that the tine blades are not applied on the depth various tine
control wheel or do not touch the depth control fixings
wheel. The procedure here is similar to that
shown in 7.3.3.3.1.
Figure 14 Tine configuration
7.3.3.4. Height adjustment of the
machine
The hoeing element has a lift of 40 cm. In the working position, the hoeing elements
should be placed in the middle of the lift in order to ensure the greatest swivelling up
and down possible. This can be set via the general height adjustment of the machine,
i.e. via the lifting gear of the tractor. However, the parallelism, as described in 7.3.3.1,
must also be observed here.

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8. Accessories
Various blade types in various widths, finger hoes, plant protection discs, flange wheels
and various types of lifting of the hoe elements are available as accessories for the
FLEXCARE.
Furthermore, it is possible to equip this machine with camera-supported steering
systems.
8.1. Hoeing blades
The laser-cut shafts have a centimetre grid, which makes it possible to adjust the depth
even faster and more precisely.
Goose foot cultivator blades and angled blades are offered in widths of 160mm and
180mm (standard).

Shaft with
centimetre left
grid

right
180 mm 160 mm

Angled blade

Figure 15 various hoeing blades / widths

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 FLEXCARE
8.2. Finger hoes
8.2.1. General information on finger hoes
Area of use:
8 – 14 cm
The finger hoe loosens the delicate strips (approx. 8 –
14 cm) in the crop row and thus reduces the weed
population or eliminates it completely (see Figure 16
Finger hoe working range). It is important to work at the
right time, the weeds should be in the cotyledon stage.
If the crop has a clear growth advantage over the
weeds, it can be very well looked after.

Figure 16 Finger hoe working range

Hardness of the finger discs:
The finger hoes are equipped with yellow (medium-hard) finger hoe discs with a
diameter of 370 mm.

Choosing the speed:

Choosing the right speed depends on the crop, the more rooted it is, the faster can be
driven (2 to 15 km/h). Working with the finger hoe is more effective at higher speeds.
It is recommended to cautiously approach at the optimal speed, the still young and
delicate crops should not be uprooted after planting or sowing. All subsequent passes
at a later point in time can be carried out at higher speeds.

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Positioning of the star-shaped finger hoes:
With a specially developed adjustment system, the finger hoe can be adapted to the
most varied of soil conditions and stages of growth of the crop and therefore also of
the weeds. The height of the finger hoe can be adjusted (via the parallelogram => limit
screws) and via 2 freely adjustable axles, thus making individual adjustment possible.
The star-shaped finger hoes should be positioned at the same height and distance
from the centre.
The height of the finger hoes can be fixed in 3 different positions using a locking button.

Limit screw

Tension
spring
Figure 17 Height and pressure setting of the finger hoes

The star-shaped finger hoes can be moved by pressing the locking button (see Figure
19 Finger hoe positioning released) so that the star-shaped finger hoes just about
touch each other when they are lifted out (see Figure 19 Finger hoe positioning
released). However, this is only applicable with a straight angle of attack of approx.
45°.
The aggressiveness of the star-shaped finger
hoes can be increased even at low working Overlapping of the
speeds using this adjustment system. fingers in the ground
approx. 2 cm
In the working position (in the ground), the star-
shaped finger hoes press against each other so
that they overlap by approx. 2 cm (see Figure 18
Positioning of the finger hoe in the ground).
In order to achieve earthing up or ploughing, the
star-shaped finger hoe must be adjusted in the
direction of travel or against the direction of travel.
This is possible using the hexagon head screw / Figure 18 Positioning of the finger hoe in the ground
quick lock (Figure 20 Adjustment options of the
finger hoe 2 & 3).
IMPORTANT: With a straight setting in the
direction of travel (angle approx. 45°), (very weak
crops) should only be worked in exceptional
cases without overlapping as an unworked strip
remains in the row but is not visible due to burial.
With a straight setting in the direction of travel,
Figure 19 Finger hoe positioning released
relatively little or no overlapping of the finger discs
and high working speed, a ridging effect occurs

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 FLEXCARE
which risks broken earth crust slabs being thrown onto the row of crops and thus
burying the crop.
The finger hoes are equipped with 3 different adjustment options:
¾ (1) Move the finger hoes laterally to ensure
that they are adapted to the row spacing and 1
at the same time to also adjust the position to 2
the direction of travel. The locking button
must be actuated for this.
¾ (2) “Skew” the finger hoes using a hexagon 3
head screw to implement earthing up or
shedding in the row of crops. The hexagon
head screw must be loosened and then the
entire arm has to be “skewed”. Finally screw
Figure 20 Adjustment options of the finger hoe
or fix all loosened parts in place again.
¾ (3) The incline of the finger hoes can also be adjusted using an eccentric clamp.
To do this, the eccentric clamp must be loosened and then the finger hoe must
be brought into the desired inclined position.
There are a large number of adjustment options for the finger hoes using these 3
adjustment options. Almost all conceivable options can be realised. `Here you can set
the aggressiveness, earthing up or ploughing, different row spacings and the distance
between the finger hoes.
The optimal setting of the finger hoes as well as the choice of the driving speed is to
be carried out with your understanding of the interrelationships between soil properties,
the weather conditions and crops.
ATTENTION: If the finger hoes are moved backwards on the shaped tubing (Figure
20 Adjustment options of the finger hoe 1), it must be ensured that the finger hoes are
not in contact with the lighting supports or the warning sign when they are folded up
(risk of damage).

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 FLEXCARE
Pressure on the earth:
The fingers of the finger hoe elements must be impinged with sufficient pressure to
ensure that there is always a “cushion” of soil between the roots of the crop and the
star-shaped finger hoes, which protects the crops, while weeds that are less rooted
cannot withstand the rotation of the star-shaped finger hoes and are therefore
uprooted. This is achieved using the weight of the finger hoes and the associated
holders.
In order to increase the contact pressure on the
ground, the tension springs (on both sides) can be put
into the holes provided. By default, this is adjusted as
shown in Figure 21 Finger hoe pressure settings .
The optimal height and pressure setting of the finger
hoes is to be carried out with your understanding of Decreasing contact pressure
the interrelationships between soil properties, the Increasing contact pressure
weather conditions and crops.

After use of the finger hoes:

In order to significantly increase the service life of the
wear parts on the finger hoe, the following measures should be taken.
9 Protect finger hoes from sunlight Figure 21 Finger hoe pressure settings
9 Avoid working in soils below 5°C
9 after 20 - 50 ha the finger discs should be turned around once in order to
increase the service life

Disclaimer:
9 The manufacturer assumes no liability for damage to existing equipment or
devices or injuries to people caused by the involvement or sole use of the finger
hoe or its components.
9 The manufacturer cannot be held liable even for damage to devices or
machines caused by the attachment of the finger hoe to the device or machine.
9 There is no guarantee obligation on the part of the manufacturer for damage to
the components of the finger hoe within the warranty period, even due to
improper use or storage.
9 The guarantee does not cover wear parts (finger discs and star-shaped finger
hoe drives).

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 FLEXCARE
Finger hoe use in different crops:
The values and guidelines in the table below have been taken from practical
experience reports and may vary greatly on your farm in some ways.
Row spacing
Crop km/h Hardness First use Comment
in cm
very good results despite
Bush 4-6 leaf
50-75 4-10 yellow the sowing culture with fast
beans stage
emerging varieties
approx. 10
Straw-
55-130 4-10 yellow days after good to very good effect
berries
planting
from the 3rd
Cereals 25-30 5-10 yellow good results
leaf stage
very good weed regulation
when
Potatoes 75 5-12 yellow on the top of the
sprouting
embankment crest
very good results despite
4-6 leaf
Pumpkin 150 3-8 yellow the sowing culture with fast
stage
emerging varieties
Be careful with the first
approx. 12
approach => risk of
Leeks 50-75 4-12 yellow days after
breakage
planting
good effect on older plants
very good effect with taller
4-6 leaf crops at faster speeds
Maize 75 3-12 yellow depending Attention => weeds and
on the soil maize usually emerge at
the same time
approx. 8
best effectiveness for
Celery 50-75 4-12 yellow days after
vegetable crops
planting
4-6 leaf good results after a single
Soja 45-70 4-12 yellow
stage harrow
very good results despite
4-6 leaf
Sunflowers 50 4-10 yellow the sowing culture with fast
stage
emerging varieties
Asparagus from 4 cm good to very good results
Young 75 3-10 yellow growing as the sprouts emerge with
plant height stable stems
approx. 10
consistently very good
Tobacco 55-80 4-12 yellow days after
results
planting
4-6 leaf Not before the first manual
stage or hoeing!
Sugar beet 45-50 3-8 yellow after the Caution => weeds and
first manual beets usually emerge at the
hoeing same time

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 FLEXCARE

8.2.2. Mounting the finger hoes to the FLEXCARE

The finger hoes can be mounted on the parallelogram as shown in Figure 22 Mounting
the finger hoes. All the required connection elements are included in the accessories
or installed directly on the machine.

Mounting the
finger hoe set
Figure 22 Mounting the finger hoes

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 FLEXCARE
8.3. Plant protection disc
Plant protection discs protect the crop from earth crust
slabs and burial and also allow for a faster working
speed. To avoid damage to plants, the height of the
plant protection discs can be adjusted using a cotter
hole pin. The width of the plant protection discs can
also be adjusted with another cotter hole pin. You can
Cotter also excavate the plant protection screen when it is not
hole pin needed and fix it using an adjusting knob or remove it
in a few simple steps.
The plant protection discs can be inserted into the tine
reception tube as shown in Figure 24 Plant protection
discs assembly. This is inserted into the opening
provided for this and fitted with a cotter hole pin and
Mini-grid spring pin, as shown in the figure.
adjusting
Assembly of
knob
the plant
protection
discs

left right Figure 23 Plant protection

discs adjustment options

Figure 24 Plant protection discs

assembly
Rows of crops

8.4. Flanged wheels

The flange wheels can be mounted here as shown in
Figure 25 Flange wheel assembly. This is threaded into the
holder provided for this and fitted with a bolt and cotter, as
shown in the figure. These flange wheels are required
when setting up a camera
guidance system in order to
divert the lateral movements
of the shift frame into the
ground. Furthermore, it is
possible to adapt the flange
wheels to the track of the
tractor, to do this the cotters
and bolts must be removed and the Figure 25 Flange wheel assembly
flange wheels shifted laterally. Then
secure again as shown in the figure.

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 FLEXCARE
8.5. Hoe element lifting
As soon as the hoe elements are repositioned or reinserted, they must be completely
lifted and drained again at least 5 times in order to ensure that the air can escape
through the coupling process.
IMPORTANT: As soon as the machine is lifted, the hoe elements must always be lifted
at the same time otherwise the hoe elements may be damaged.

8.5.1. Hydraulic central lifting of the hoe elements

This system must be driven in the floating position during the work process in the field.
The hoe elements can be lifted centrally or individually using the stop taps mounted on
each hoe element. When driving on the road, the hoe elements must be lifted
(impinged) and then all stop taps closed.

8.5.2. Electro-hydraulic lifting of each hoe element

If the arable land is uneven, the hoeing element can be lifted from the driver's seat so
that the crops on the headland or verges are not damaged. This is called electro-
hydraulic control of the hydraulic lifting of the hoe elements. This is implemented via a
steering module which is located in the cab (within easy reach from the driver's seat).
Each individual hoe element can be lifted electro-hydraulically (via a switch) and then
lowered again using this steering module. This system must be constantly impinged
with oil pressure during operation in the field. Here you can set the oil pressure which
acts on the hydraulic cylinders of the individual hoe elements using a pressure relief
valve. This set pressure relieves the hoe elements and thus they no longer have the
full contact pressure from their own weight. This is advantageous particularly in very
light and sandy soils.
Connecting the control unit
The operating panel can be supplied with power via the supplied power cable or via a
standard ISOBUS socket.
The 24-pin plug (5m) must then be connected to the hydraulic solenoid valves cable.
These plug-in connections are designed so that they only fit in one position in the
associated counterpart.

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 FLEXCARE
Lifting the hoe elements
The elements can be lifted using the switch (see Figure 26 Individual lifting control
panel).
Switch down => Hoe element is lifted
Switch up => Hoe element is lowered (working position)

Figure 26 Individual lifting control panel

The contact pressure of the hoe elements can be controlled by the rotary switch.
You can also be impinged with weight or the weight reduced.
Bring the rotary switch into the middle position for road transport
The individual lifting units are on the toggle switches in order to lift or lower the hoe
elements.
Numbering of the hoe elements on the control panel corresponds to the position of the
hoe elements on the hoeing device frame from left to right.
A maximum of 13 elements can be actuated via the electro-hydraulic individual lifting
units.

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 FLEXCARE
8.6. Steering/camera systems
8.6.1. Hydraulic shift frame
With hydraulic shifting frames, a hydraulic cylinder is built into the shifting frame which
directly executes the shifting movement of the FLEXCARE via a double-action tractor
control unit.
This variant can also be used completely rigid. The hoe elements can also be mounted
in the centre and the hoe element group can be shifted using the hydraulic shifting
frame. However, this is only possible to a limited extent as the weight transfer must
always be taken into account here and the shifting frame permits a maximum shift of
25 cm per side.

8.6.2. Hydraulic shifting frame with analogue camera

A commercially available camera is installed here which outputs the data to a screen.
This is mounted in the cab. You can see where the row of crops are on this screen and
can directly control the shifting movement of the FLEXCARE via a double-action tractor
control unit.

The camera has been mounted on the standard

holder, the holder itself has been attached to the
rails of the hoe elements (see photos).
The camera must be aligned so that the top is
pointed in the direction of travel.
This setting must be adapted to your crops and
experience in order to achieve the optimum result.
For more details, please refer to the operating
instructions supplied with the camera.

Figure 27 Camera assembly

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 FLEXCARE
8.6.3. Hydraulic shift frame with camera guidance system
The 3D camera analyses the course of the lines at 25 images per second and forwards
the necessary correction signals to the hydraulic control block. This then controls the
hydraulic shifting frame. Even very young crops can be detected here. If the signal fails
due to overgrown or missing crops, the machine automatically switches to the middle
setting. The FLEXCARE can thus be steered manually again.
This steering system can be operated directly from the driver's seat via a user-friendly
monitor in the cab. For more information, please refer to the operating instructions of
the camera guidance system.
9. Maintenance and care
To keep the device in good condition even after a long period of
operation, please observe the following instructions:
9 Carry out repair, maintenance and cleaning work as well as the
elimination of malfunctions only when the drive is switched off with the
engine stopped and the ignition key removed!
9 When carrying out maintenance work on the lifted implement, always
secure it with suitable support elements!
9 Use suitable tools and gloves when changing working tools with cutting
edges!
9 All screw connections should be retightened at the latest after three operating
hours and again after approx. 20 operating hours and later checked for firm seating
regularly but at least every 2 weeks and tightened with the appropriate tool if
necessary.
9 Lubricate the lubrication points on the joints and bearings regularly (approx. every
10 operating hours) with universal grease.
9 Dispose of oils, greases and filters properly!
9 For units with quick couplers, also grease the guide slots.
9 Park the unit in such a way that the working tools are not unnecessarily stressed.
9 Unauthorised modifications and the use of components and attachments on the
machines exclude any liability of the manufacturer.
9 Check the tyre pressure occasionally (approx. 3 bar)
9 Hydraulic hoses must be replaced after six years at the latest.
9.1. Spare parts
Original spare parts and accessories are specially designed for these machines or
devices. Original parts and accessories not supplied and tested by us are NOT
approved. In certain circumstances, the installation and/or use of such products may
cause negative changes or influence the specified constructive properties of the
machine and therefore the safety of people and the reliability of the machine.
The manufacturer accepts no liability for damage resulting from the use of NON-
ORIGINAL spare parts and accessories. Unauthorised modifications and the use of
components and attachments on the machine exclude any liability on the part of the
manufacturer. If safety labels are attached to the spare part to be replaced, these must
also be ordered and attached to the spare part.
9.2. Cleaning
Before cleaning the machine with a high-pressure cleaner, cover all openings into
which, for safety and functional reasons, no water, steam or cleaning agent may enter.
Do not aim the water jet directly at electrical or electronic components or bearings.
When cleaning with a high-pressure cleaner and steam jet, always keep a minimum

25
 FLEXCARE
distance of 50 cm from machine parts. Wash new machines with a high pressure
cleaner and steam jet after approx. 3 months.
Do not use a high pressure cleaner to clean bearings and hydraulic parts. Danger of
rust formation! If the pressure is too high, damage to the paintwork of the implement
may occur. After cleaning, grease all lubrication points and distribute the lubricant
evenly in the bearing points and carry out a short test run.
9.3. Hydraulic unit
9 The hydraulic system is under high pressure!
9 Attention! Liquids escaping at high pressure may penetrate the skin. Therefore, in
case of contact immediately consult a doctor (danger of infection)! Furthermore,
escaping liquids can cause burns and fires.
9 Before any operation check the hydraulic hoses carefully for wear!
9 When searching for leaks use suitable aids because of the risk of injury!
9 Before starting work on the hydraulic system, lower the implement, depressurise
the system, stop the engine and remove the ignition key.
9 After the first 10 operating hours and every 40 operating hours thereafter, check
the hydraulic units, hoses and couplings for leaks and tighten the screw
connections if necessary.
9 In case of damage or ageing replace the hoses. The new hoses
must comply with the technical demands of the machine’s
manufacturer!
9 When connecting hydraulic cylinders and motors ensure that the
prescribed connection of the hydraulic hoses is observed.
9 When connecting the hydraulic hoses to the tractor hydraulics,
ensure that the hydraulics are depressurised on both the tractor
and device sides.
9 On hydraulic function connections between tractor and implement,
the coupling sleeves and plugs should be marked to prevent
incorrect operation. If the connections are interchanged, there is a
danger of accidents due to reverse function!
9 Loosen safety devices only after the cylinder has been filled with oil and the safety
devices are loose! Venting the cylinder and the hose line by moving the cylinder in
and out several times.
9 All plug-in and coupling connections must be cleaned before coupling so that no
impurities get into the hydraulic system and to prevent damage.
9 Hydraulic components can be thrown away if they are under pressure. Hydraulic
hoses can whip when loosened.
9 Hydraulically lifted machine parts can sink unnoticed and slowly.
9 The hydraulic hoses must be replaced after 6 years at the latest (from the date of
manufacture) and earlier depending on the conditions of use (e.g. weather
influences) and damage.

26
 FLEXCARE
9.4. Outdoor storage and wintering
When storing the machine, secure it against rolling away. Use suitable
aids if necessary.
If the machine is stored outside for longer periods, clean the piston
rods and the sliding units and then preserve them with grease.
During winter, park the machine in a weatherproof place and protect it
from rust using environmentally friendly products.

27
 FLEXCARE
10.Technical data
10.1. Technical data FLEXCARE V 4700
Type Designation: FLEXCARE V 4700
Working modes: Hoeing between the row of crops using hoe
elements
Working width: 4.7 m
Transport dimensions (L x H x D): 3.5 x 2.5 x 2.2 m
Working depths: 0 - 100 mm
Working speed: 4 – 15 km/h
Maximum number of hoe 17
elements:
Minimum number of hoe 6
elements:
Attachment/suspension: KAT II
Tare weight (min): 800 kg (without hoe elements)
Hydraulic system different depending on the equipment variant
Ground adaptation: Hydraulic central lifting
Ground tracking via individual hoe elements
Via flange wheels, if present
Minimum tractor power [kW / PS]: 59 / 80
Equipment options: Hydraulic shifting frame with analogue camera
Hydraulic shifting frame with analogue camera
guidance system 1 camera / 2 cameras
Flanged wheels

- Electro-hydraulic individual lifting up to 6 rows

- Electro-hydraulic individual lifting up to 12
rows
- Hoe element 25 - 80 extension
- Goose foot cultivator blades 160
- Weeding blade straight 160
- Weeding blade straight 180
- Ridging share
- Finger hoe yellow 370
- Plant protection disc scalloped
- Lighting
- Load sensing kit
- Frame extension 30cm
Hoe element
Hoe element 25-50 (3 tines)
Duck foot share 180

28
 FLEXCARE
10.2. Technical data FLEXCARE V 6200
Type Designation: FLEXCARE V 6200
Working modes: Hoeing between the row of crops using hoe
elements
Working width: 6.2 m
Transport dimensions (L x H x D): 3 x 3.35 x 2.2
Working depths: 0 - 100 mm
Working speed: 4 – 15 km/h
Maximum number of hoe 21
elements:
Minimum number of hoe 8
elements:
Attachment/suspension: KAT II
Tare weight (min): 875 kg (without hoe elements)
Hydraulic system different depending on the equipment variant
Ground adaptation: Hydraulic central lifting
Ground tracking via individual hoe elements
Via flange wheels, if present
Minimum tractor power [kW / PS]: 81 / 110
Equipment options: Hydraulic shifting frame with analogue camera
Hydraulic shifting frame with analogue camera
guidance system 1 camera / 2 cameras
Flanged wheels

Electro-hydraulic individual lifting up to 12 rows

- Hoe element 25 - 80 extension
- Goose foot cultivator blades 160
- Weeding blade straight 160
- Weeding blade straight 180
- Ridging share
- Finger hoe yellow 370
- Plant protection disc scalloped
- Lighting
- Load sensing kit
- Frame extension 30cm
Hoe element
Hoe element 25-50 (3 tines)
Duck foot share 180

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 FLEXCARE
10.3. Technical data FLEXCARE V 9200
Type Designation: FLEXCARE V 9200
Working modes: Hoeing between the row of crops using hoe
elements
Working width: 9.2 m
Transport dimensions (L x H x D): 3 x 3.9 x 2.2 m
Working depths: 0 - 100 mm
Working speed: 4 – 15 km/h
Maximum number of hoe 21
elements:
Minimum number of hoe 12
elements:
Attachment/suspension: Lower linkage CAT III + top link CAT II
Tare weight: 1500 kg (without hoe elements)
Hydraulic system different depending on the equipment variant
Ground adaptation: Hydraulic central lifting
Ground tracking via individual hoe elements
Via flange wheels, if present
Minimum tractor power [kW / PS]: 110 / 150
Equipment options: Hydraulic shifting frame with analogue camera
Hydraulic shifting frame with analogue camera
guidance system 1 camera / 2 cameras
Flanged wheels

Electro-hydraulic individual lifting up to 12 rows

- Hoe element 25 - 80 extension
- Goose foot cultivator blades 160
- Weeding blade straight 160
- Weeding blade straight 180
- Ridging share
- Finger hoe yellow 370
- Plant protection disc scalloped
- Lighting
- Load sensing kit
- Frame extension 30cm
- Hydraulic wheel adjustment
Hoe element
Hoe element 25-50 (3 tines)
Duck foot share 180

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 FLEXCARE
11.Practical usage info for the FLEXCARE
The FLEXCARE has already been successfully used with many crops and thus makes
a decisive contribution to soil care:
9 maize, beet, soya bean, field bean, pumpkin, poppies, sunflowers, rice,
lavender and some grain varieties
To name just a few examples.
The aim of the FLEXCARE is to keep weed infestations so small that no qualitative
and quantitative damage to your plant cultivation occurs. There are certainly also
positive effects in having a moderate amount of weeds. A certain dockage is desirable,
as a higher density and variety of wild herbs promote the stability of the soil. The
FLEXCARE should be used late in the morning in sunny and windy weather to dry and
kill the weed seedlings in the sun. Make sure that the soil is not too moist. The optimum
strength and depth setting, as well as driving speed and tine setting method, should
be carried out with your understanding of the interrelationships between soil properties
and weather conditions.
¾ The faster you drive the FLEXCARE, the greater the power and combat success
is. The aggressiveness of the operation increases greatly with the working
speed => However, this must be adapted to your crop.
Pay particular attention to unwanted burial.
¾ The FLEXCARE is suitable for use in row cultivation from a minimum spacing
of 25 cm. If the row spacing is less than 30 cm, it is possible to use one hoe
element for more than one row.

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 FLEXCARE
11.1. Hitting the right growth
Highly effective measures can be taken shortly after the crops emerge. For this
purpose, it is important to coordinate the FLEXCARE's working time as closely as
possible with the time of preceding soil cultivation and sowing.
The best weed control successes are achieved at the germination or small leaf stage,
due to spillage or by exposing the weed seedling or weed.
In order to be able to determine the optimal working date for the FLEXCARE, a so-
called "rising window" is helpful. For this purpose, a window pane is placed on the field.
The FLEXCARE can be used when the first cotyledons appear, however it should only
be used in conjunction with plant protection discs as otherwise the risk of the crop
being buried is too high.
Great success can be achieved within the row of crops using finger hoes but here it is
very important that the crop has a clear growth advantage over the weeds.
With rye, winter wheat and early sown wheat, in cereal-heavy crop rotations, the
autumn cotyledons, such as the windstalk and foxtail, often cause the most problems.
The success of processing of rye and winter wheat depends on a punctual advance
operation such as with the ROTOCARE from PÖTTINGER. For wheat, sowing a little
later extends the processing period and reduces the weed pressure.
When the weeds are beyond the cotyledon stage, control is more difficult. In this case
the FLEXCARE must be set much more aggressively (set more aggressively => not
disregarding the crop).

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 FLEXCARE
Cereals
When hoeing in grain crops, make sure that this only takes place from the 4th leaf
stage. It is recommended to harrow before hoeing (blind harrowing if necessary) so
that weeds are already in the row. The second and third hoeing pass (if this should be
necessary) can be carried out until the rows are closed or the ears have emerged.
Maize
As a root crop, maize brings a welcome change to grain-dominated crop rotations, as
well as a simple regulation of the root herbs. Maize is considered to be a nutrient eater
and later a ground cover. For this reason, the maize should be kept weed-free up to
the 6th leaf stage. The soil temperature should be at least 8°C when sowing to ensure
that the young crops develop quickly.
From the 3rd leaf stage onwards, it is possible to hoe mechanically. The crop is stable
enough at this stage. It is recommended to use plant protection discs to protect the
crop.
It should be hoed as close to the row as possible, a camera guidance system to support
the driver is an advantage here.
The last hoeing pass should take place shortly before the row closes. It is
recommended to set the tines closer to prevent damage to the roots. With this and
therefore also the last pass, it would be advantageous to earth up the row of crops
because after the row has closed, no further care measures are necessary or may not
be possible.
Soya bean
Moderate soils in warm and humid conditions are best for soya beans. Generally, it is
also self-tolerant, but due to the fungal disease sclerotinia, a cultivation interval of 4-5
years should be observed. Furthermore, cultivations that are susceptible to sclerotinia
(rapeseed, sunflowers and legumes such as peas, beans, clovers) should also be
grown at intervals of 4-5 years.
The optimal row spacing for soya beans is 25 – 50 cm, at this row spacing it can be
harrowed and hoed without any problems. The soil temperature should be 8-10°C
when sowing to ensure that the young crops develop quickly.
Mechanical hoeing is possible as soon as the 2nd cotyledon is visible in which case
the soya bean can even be buried. It grows through the covering.
It can also be hoed again in the 3rd-4th leaf stage.
The last hoeing pass should take place shortly before blooming. It is recommended to
use ridging bodies here, as these bury weeds in the row and also ensure that the soya
bean has higher fructification. This also makes harvesting easier.

33
 FLEXCARE
Field bean
Deep, heavy, calcareous soils are best for field beans. The field bean stores nitrogen
and roots very well in the soil. A cultivation break of at least 3 years must be observed.
The first hoeing pass can be made when the plant is 5 – 10 cm high.
The last hoeing pass should take place shortly before the row closes, depending on
the weed pressure. It is recommended to work at a higher speed or to use ridging
bodies so that the row is earthed up.
Sugar beet:
Sugar beet is basically a nutrient consumer, but it itself has a relatively good previous
crop value, especially when the leaf mass is incorporated into the soil. Weeds should
be kept as low as possible in the 2nd to 6th leaf stage. A row spacing of 50 cm has
become standard. The soil temperature should be at least 5°C when sowing to ensure
that the young crops develop quickly.
The first hoeing can be done in the cotyledon stage as sugar beet is very competitively
weak at this stage. It is important to ensure that plant protection discs or the like are
used as sugar beets are very sensitive to burial. It should be worked very flat here.
Tip: At this stage, when the crops are still very small, they cannot yet be detected by
the camera. Here it is recommended to plant a fast-growing crop between the rows.
This is detected by the camera and removed again using the hoeing device.
The second hoeing can be carried out from the 1st pair of leaves. Here again, it is an
advantage if you hoe as close as possible to the row.
From the 4th leaf stage onwards, it is also possible to harrow between two hoeing
passes.
Further hoeing passes depend on the weed pressure. In principle, it is possible to hoe
up to the end of the row. For the last hoeing pass, it is recommended to pile up the
rows slightly.

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 FLEXCARE
12.Hydraulic scheme
The hydraulic scheme Figure 28 Hydraulic scheme 1 is ident to:
FLEXCARE folding 4.7 m
FLEXCARE folding 6.2 m
FLEXCARE inner folding 9.2 m
FLEXCARE outer folding 9.2 m
Feeler wheel FLEXCARE 9,2 m

Control device

Hydraulics plug
couplings

Blocking blocks

Hydraulic cylinder
Figure 28 Hydraulic scheme 1

The hydraulic hoses are marked with different colors:

Main folding => red dust caps
Secondary folding => blue dust protection caps
tracer wheel displacement => yellow dust protection caps
Hoe element lifting => green dust covers
Shifting hydraulics => blue dust protection caps

35
 FLEXCARE
13.Safety advice
All points concerning safety are marked with this symbol in the manual.
This section contains general rules of conduct for the proper use of the
device and safety instructions.
13.1. Intended use
The device has been built solely for normal use in agricultural work. Any use beyond
this is considered improper. This also includes adherence to the operating,
maintenance and repair conditions specified by the manufacturer. The manufacturer is
not liable for any damage resulting from this. The user alone accepts full responsibility
for any resulting machine damage.
The machine must be used, maintained and repaired only by personnel who are
familiar with and have been instructed in the dangers. Pass on all safety instructions
to other users also.
The relevant accident prevention regulations as well as any other generally recognised
safety, occupational health and traffic regulations must be complied with.
The manufacturer cannot be held liable for any damages resulting from any
unauthorised alterations to the machine.
13.2. General safety information and accident prevention
regulations
9 Always check the implement and the tractor for roadworthiness and operational
safety before putting it into operation. Observe the generally valid safety and
accident prevention regulations.
9 Warning and information signs attached to the device provide important
information for safe operation; the observance is for your safety!
9 When using public roads, please observe the relevant regulations!
9 Before starting work, familiarise yourself with all the equipment and control
elements and their functions. During work is too late!
9 Clothing worn by the user must be close fitting! Avoid wearing loose clothing!
9 To avoid the risk of fire, keep machines clean!
9 Ensure sufficient visibility and check the close-up range before starting up and
before using the machine (children!).
9 Carrying passengers on the machines during work and during road transport is not
permitted!
9 Couple the device in accordance with the regulations and attach it only to the
prescribed devices! Special care must be taken when coupling and uncoupling
implements!
9 When mounting and dismounting, the support devices must be brought into the
respective position! (Stability)
9 Weights must always be attached to the fixing points provided for this purpose in
accordance with regulations! Observe the permissible axle load, total weight and
transport dimensions!
9 Check and install transport equipment (e.g. lighting, warning devices and possible
protective equipment)!
9 The release components on quick-release couplings must hang freely and must
not be able to self-release while in this position!
9 Never leave the driver’s seat during travel!

36
 FLEXCARE
9 Handling, steering and braking capacity is influenced by mounted or trailing
machines and ballast weight. Therefore, ensure sufficient steering and braking
power!
9 When driving in curves, take into consideration the wide projection and/or the
flywheel mass of the device!
9 Only start up the device when all safety devices are in place and in protective
position! Remaining in the work area is forbidden!
9 Do not stay within the rotation and swivel range of the device!
9 Hydraulic folding frames may only be actuated when there is no one in the swivel
area.
9 Crushing and lacerating points can be found on external power-operated (e.g.
hydraulic) components!
9 Always ensure good stability for devices with manual folding!
9 On fast moving machines with ground-operated tools, there is a danger of lifting
due to the trailing flywheel mass! Only approach when it is at a complete standstill!
9 Before leaving the tractor, place the implement on the ground, switch off the engine
and remove the ignition keys!
9 No one is to stand between the tractor and the device if the device is not secured
against rolling by the parking brake and/or wheel chocks!
9 Secure folded frames and lifting equipment in transport position!
13.3. Attached machines
9 Crushing and lacerating dangers exist in the three-point linkage
area.
9 Before attaching or removing implements to or from the three-point
linkage, move the control units to a position that prevents
unintentional lifting or lowering!
9 With three-point attachment, the attachment categories for the
tractor and machine must be compatible or be made compatible!
9 Do not step between tractor and implement when operating the
external controls for the three-point linkage!
9 Always ensure adequate lateral locking of the tractor three-point linkage in the
transport position of the implement!
9 When transporting with raised machine, the operating lever must be secured against
lowering!

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 FLEXCARE
13.4. Important additional information for your safety

13.4.1. In general
9 Check that no safety pins or similar have been lost during the work.
9 Observe the regulations of the legislator in your country.
9 Only relieve the pressure on the hydraulic hoses at home, by floating the tractor
control unit.
9 The holder for the warning signs with lighting is mounted on the carrier and should
be perpendicular to the roadway when driving on roads.
9 The hydraulic shifting frame may only be actuated when there is no one in the
danger zone of the machine.
9 The camera guidance system may only be used and activated when there is no one
in the danger zone of the machine.
13.4.2. Calculation of the weight proportions
If you want to drive with an implement that is attached to the 3-point linkage, make
sure that you do not exceed the maximum permissible total weight, the permissible
axle loads and the tyre load capacities of the tractor with the attachment.
The front axle of the tractor must always be loaded with at least 20% of the tractor's
own weight.
Before road transport, check that the tractor used is suitable for this device and that it
is not overloaded. It is important that the device is weighed separately beforehand, as
different configurations are possible.
You can determine all these values with this calculation:

Figure 29 Weight description

38
 FLEXCARE
Data:
TL Actual tare weight of tractor
TV front axle load of unladen tractor
TH rear axle load of unladen tractor
GH Total weight rear mounted implement
GV Total weight front mounted implement
a Distance from the centre of gravity of the front mounted implement to the
centre of the front axle
b Wheelbase of the tractor
c Distance from rear axle centre to lower link ball centre
d Distance from centre of lower link ball to centre of gravity of rear mounted
implement
All dimensions in m and all weights in kg.

13.4.3. Weight calculations

Calculation of the minimum front ballasting ሺ‫ܩ‬௏௠௜௡ ሻ for rear mounted
implements:
‫ܩ‬ு ‫ כ‬ሺܿ ൅ ݀ሻ െ ܶ௏ ‫ ܾ כ‬൅ Ͳǡʹ ‫ܶ כ‬௅ ‫ܾ כ‬
‫ܩ‬௏௠௜௡ ൌ
ܽ൅ܾ
Enter this result in the table on the next page.
Calculation of the minimum rear ballasting ሺ‫ܩ‬ு௠௜௡ ሻ for front mounted
implements:
‫ܩ‬௏ ‫ ܽ כ‬െ ܶு ‫ ܾ כ‬൅ ͲǡͶͷ ‫ܶ כ‬௅ ‫ܾ כ‬
‫ܩ‬ு௠௜௡ ൌ
ܾ൅ܿ൅݀
You also enter this result in the table.
Calculation of the effective front axle load ሺܶ௏௧௔௧ ሻ:
If the front attachment ሺ‫ܩ‬௏ ሻ does not reach the minimum required ballasting Front
ሺ‫ܩ‬௏௠௜௡ ሻ , the weight of the front attachment must be increased to the minimum
ballasting Front!
‫ܩ‬௏ ‫ כ‬ሺܽ ൅ ܾሻ ൅ ܶ௏ ‫ ܾ כ‬െ ‫ܩ‬ு ‫ כ‬ሺܿ ൅ ݀ሻ
ܶ௏௧௔௧ ൌ
ܾ
Now enter the calculated, effective and the approved front axle load specified in the
operating instructions of the tractor into the table.
Calculation of the effective total weight ሺ‫ܩ‬௧௔௧ ሻ:
If the rear attachment ሺ‫ܩ‬ு ሻ does not reach the minimum required ballasting Rear
ሺ‫ܩ‬ு௠௜௡ ሻ , the weight of the rear attachment must be increased to the minimum
ballasting Rear!
‫ܩ‬௧௔௧ ൌ ‫ܩ‬௏ ൅ ܶ௅ ൅ ‫ܩ‬ு
Now enter the calculated total weight and the approved total weight specified in the
operating instructions of the tractor into the table.
Calculation of the effective rear axle load ሺܶு௧௔௧ ሻ:
ܶு௧௔௧ ൌ ‫ܩ‬௧௔௧ െ ܶ௏௧௔௧
Enter the calculated effective rear axle load and the permissible rear axle load specified
in the operating instructions of the tractor into the table.

39
 FLEXCARE
Tyre load capacity:
Record double the value (two tyres) of the permissible load carrying capacity into the
table (see for instance documentation provided by the tyre manufacturer).
Table:
Double
Permissible value
Real value permissible tyre
according to
according to load carrying
instruction
calculation capacity (two
handbook
tyres)
Minimum
ballasting / kg ----- -----
front/rear

Total weight kg ≤ kg -----

/

Front axle load kg ≤ kg ≤ kg

Rear axle load kg ≤ kg ≤ kg

The minimum ballasting has to be attached to the tractor either in form of a

mounted implement or ballasting weight! The calculated values must not exceed
the permissible values!
14.Units and abbreviations
Units or abbreviations Description
km/h Kilometre per hour
kilometers per hour Kilometres
m meter
cm centimeter
mm millimeter
g gram
kg kilogram
A ampere (unit of amperage)
V volt (unit for electric voltage)
h hour
min minute
s second
° degree (unit for an angle)
°C degree Celsius (unit for temperature)
or respectively
ZWF Cover crop
min. at least / minimum
Max. maximal / Maximum
DBV Pressure relief valve

40
 FLEXCARE
15.Lighting circuit diagram
7 pol ISO Plug 12V 7-pole
5-pin bay right Tail light right (bayonet green)
5pol. Baj right
5-pin bay left Tail light left (bayonet yellow)
white
brown
7 pol ISO
green
Yellow
Red
Blue
pink
white
green
brown 5pol. Baj left

Red white

black black
yellow
Connector and cable assignment: Red
No. Des. Colour Function Blue
1 BL Yellow Left blinker
2 S --- ---
3 31 white Mass
4 BL green Right blinker
Right parking
5 UR brown
light
6 BR Red Brake light
7 UR black Left parking light

The lighting must be checked and repaired if necessary before departure. There is an
increased risk of accidents if the lighting is defective. The lighting systems and warning
signs must be checked for cleanliness and cleaned if necessary.

16.Deactivation, storage and disposal

16.1. Taking the machine out of operation
To ensure that the machine remains fully functional even if it is not used for a longer
period of time, it is important to take precautions for storage.
16.2. Storage of the machine
The machine must be stored dry and protected from the weather, so that it does not
lose its functionality even if stored for a longer period of time.
16.3. Disposal
The disposal of machine parts and equipment must be carried out according to the
local disposal regulations for machines.

41
 FLEXCARE
17.Tightening torque
17.1. Tightening torque for regular thread
Thread Tightening torque for regular thread
size Torque in (Nm)

Grade 4.6 8.8 10.9 12.9

M3 0,48 1.28 1.8 2,16

M4 1,12 2.97 4,18 5,02
M5 2,26 6.03 8,48 10.18
M6 3.84 10.25 14,41 17.29
M8 9.35 24.93 35.06 42.07
M10 18 49 70 83
M12 32 86 121 146
M14 52 138 194 233
M16 81 215 302 363
M18 112 296 417 500
M20 157 420 590 709
M22 215 574 807 968
M24 272 726 1020 1224
M27 400 1067 1500 1800
M30 542 1445 2032 2438
as per: https://www.anzugsmoment.de/anzugsmoment/

17.2. Mounting torques for union nuts on hydraulic hoses

Thread [Nm] [Lb ft]
[mm] Min Max Min Max
M 12x1.5 15 25 11 18
M14x1.5 30 45 2 33
M16x1.5 38 52 28 38
M18x1.5 43 85 32 63
M20x1.5 50 65 37 48
M22x1.5 60 88 44 65
M24x1.5 60 88 44 65
M26x1.5 85 125 63 92
M30x2 115 155 85 114
M36x2 140 192 103 142
M42x2 210 270 155 199
M45x2 255 325 188 240
M52x2 280 380 207 280
as per: Intertaco S.p.A. Coupling Torque

42
 FLEXCARE
18. Safetysigns
Please pay particular attention to these stickers on the device, as they draw your
attention to special dangers!

Before operation, read and observe the

operating instructions! (2486)

Do not stand on the machine while

travelling! (Riding on the machine is
prohibited!)

Before carrying out maintenance work,

always switch off the motors and
remove the key!

Never reach into the crushing danger

area as long as parts are able to move
there!

When attaching and using the linkage

nobody may stand between the
machines!

43
 FLEXCARE
Caution with escaping liquid under high
pressure!
Observe the notes in the manual!
(2487)
Do not step onto rotating parts. Use the
steps provided

Danger from ejected objects. Observe

safety distance! (2488)

Loading hooks
Fasten the ropes or chains at these
points when loading the machine!!!

Before unhitching, secure the machine

against rolling away.

Do not stay within the swivel range of

the machine! (2489)

44
 FLEXCARE
Space for notes:

45
 FLEXCARE
Space for notes:

46
 FLEXCARE
Space for notes:

47
 DE Im Zuge der technischen Weiterentwicklung
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Per questo motivo siamo costretti a riservarci la facoltà
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GHVFUL]LRQLGLTXHVWHLVWUX]LRQLSHUO·XVR$OORVWHVVR
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Landtechnik GmbH
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