Influence of Bonding Conditions On Flexible Base Asphalt Pavement Under Non-Uniform Vertical Loads

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International Journal of Pavement Engineering

ISSN: (Print) (Online) Journal homepage: https://www.tandfonline.com/loi/gpav20

Influence of bonding conditions on flexible base


asphalt pavement under non-uniform vertical
loads

Xin Jiang, Cheng Zeng, Kang Yao, Han-Yan Gu, Zhen-Kun Li & Yan-Jun Qiu

To cite this article: Xin Jiang, Cheng Zeng, Kang Yao, Han-Yan Gu, Zhen-Kun Li & Yan-
Jun Qiu (2021) Influence of bonding conditions on flexible base asphalt pavement under non-
uniform vertical loads, International Journal of Pavement Engineering, 22:12, 1491-1503, DOI:
10.1080/10298436.2019.1697441

To link to this article: https://doi.org/10.1080/10298436.2019.1697441

Published online: 06 Dec 2019.

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INTERNATIONAL JOURNAL OF PAVEMENT ENGINEERING
2021, VOL. 22, NO. 12, 1491–1503
https://doi.org/10.1080/10298436.2019.1697441

Influence of bonding conditions on flexible base asphalt pavement under non-


uniform vertical loads
Xin Jianga,b,c, Cheng Zenga,b,c, Kang Yaoa,b,c, Han-Yan Gua,b,c, Zhen-Kun Lia,b,c and Yan-Jun Qiua,b,c
a
School of Civil Engineering, Southwest Jiaotong University, Chengdu, People’s Republic of China; bMOE Key Laboratory of High-speed Railway
Engineering, Southwest Jiaotong University, Chengdu, People’s Republic of China; cHighway Engineering Key Laboratory of Sichuan Province,
Southwest Jiaotong University, Chengdu, People’s Republic of China

ABSTRACT ARTICLE HISTORY


In this study, considering the non-uniform action of actual wheel loads, the influence of bonding Received 14 June 2019
conditions at the surface layer/base and base/subbase interfaces on the structure of flexible base Accepted 18 November 2019
asphalt pavement was investigated. The mechanical response under two extreme bonding conditions
KEYWORDS
– one with full slip and the other with complete continuity – was calculated by using the three- Flexible base asphalt
dimensional finite element software EverStressFE. Moreover, the dynamic evolution of the life of the pavement; non-uniform
pavement structure under different bonding conditions was comprehensively explored. The results wheel load; bonding
show that the bonding conditions had different effects on pavement surface deflection, shear strain, condition; pavement
flexural-tensile strain, and maximum vertical compressive strain at the top of the subgrade. The life of structure life; finite element
the pavement structure controlled by fatigue cracking and permanent deformation decreased non- method
linearly with the gradual deterioration of bonding conditions. The main mode of damages to the
pavement structure alternated between permanent deformation and fatigue cracking, thereby
increasing the difficulty of design, construction, and maintenance. Compared with the non-uniform
action of wheel loads, the bonding conditions had a larger and independent impact on the structure
of flexible base asphalt pavements.

1. Introduction
From the perspective of vehicle engineering, engineers want
The most of current design specifications of highway asphalt to create unique tools to travel conveniently on the road, but
pavements worldwide are based on the theory of the elastic which is contrary to the assumption of load normalisation in
layered system under circular uniform vertical loads and assume road engineering (Orr 1988, Gillespie 1992, Fancher and Gille-
complete continuity between the layers when calculating the spie 1997). Taking into account the difference of vehicles, tire–
mechanical response of the pavement structure. This calculation pavement interaction, vehicle speed, pavement roughness and
method has been used to solve most engineering problems and other factors, the ultimate load supported by the pavement
address many scientific research issues; however, it still has must be non-uniform distribution. In order to accurately
two defects with respect to the refined analysis of the mechanical describe the mechanical response of the pavement structure
response of pavement structure: (1) the tire contact pressure is and carry out further pavement design, it is necessary to con-
not circularly uniform. The actual distribution of tire contact sider the uniform distribution of load (Bryan and John 1998,
pressure is extremely complex – first, the tire contact shape is Sun and Deng 1998, Steyn 2001). To understand the distri-
not ideally circular, but rather elliptical or rectangular; second, bution pattern and magnitude of the contact pressure of an
the distribution of wheel loads is not uniform, but undergoes a actual tire, Saraf et al. (1987) measured the contact pressure
large variation with different vehicle loads and tire pressures; of a smooth tire and found that when the wheel loads were
third, the tire has a tread pattern with a variety of characteristics, small, the pressure distribution in the middle part of the tire
thereby leading to non-uniform distribution of the tire contact contact area was relatively uniform, and the unit pressure
pressure (Saraf et al. 1987, Myers et al. 1998, Hu and Sun was approximately equal to the tire pressure; when the wheel
2005, Hu and Sun 2006, Anghelache and Moisescu 2012). (2) loads increased, the pressure on both sides of the contact area
In actual construction of asphalt pavements, the bonding con- also increased. Myers et al. (1998) measured the pressure distri-
dition is not ideally completely continuous because of the differ- bution in the contact surface between a tire and a rigid plate
ent materials employed for each layer in pavement, different using a sensor placed on the plate surface and verified whether
construction times, and different quality controls. On the con- the contact pressure could represent the actual tire contact
trary, it has a variety of complex states with partial continuity. pressure on the pavement by using the finite-element method
In general construction practice, interlayer treatment is carried (FEM). Hu and Sun (2005, 2006) independently developed a
out by laying prime coat, seal coat, or geogrid. However, these static test device for tire-pavement pressure to measure the
treatments have failed to generate satisfactory results in practice, contact pressure distribution of a number of tires of different
and make maintenance at later stages even more difficult. types, with different tread patterns and service years and

CONTACT Xin Jiang xjiang01@swjtu.edu.cn, xjiang01@163.com


© 2019 Informa UK Limited, trading as Taylor & Francis Group
1492 X. JIANG ET AL.

under different tire pressures, obtaining a large quantity of data. In addition to the non-uniform distribution of wheel loads,
Anghelache and Moisescu (2012), by using a measurement sys- the bonding conditions between layers are different from the
tem consisting of 30 sensors, tested the distribution pattern of ideal assumption that the layers are completely continuous,
the wheel contact stress in three orthogonal directions with and this issue remains to be addressed. Tschegg et al.
respect to the pavement under rolling conditions. In addition, (1995) performed an analogue study on pavements by inves-
some scholars also used the FEM and other numerical simu- tigating the bearing force of a multi-layered beam, verifying
lation methods to reveal the distribution and value of the tire that the deflection of the beam with good adhesion was 1/9
contact pressure. Wang et al. (2012) used a three-dimensional of the beam with poor adhesion. Romanoschi and Metcalf
tire-pavement interaction model and the FEM software (2001), Kruntcheva et al. (2006), Collop et al. (2009), Zhao
ABAQUS to simulate the distribution of tire contact pressure et al. (2017), and Hu et al. (2017) studied the effects of inter-
under various conditions such as stasis, braking, and layer treatment, material type, construction method and other
acceleration. Hernandez and Al-Qadi (2016a, 2016b, 2017) factors on the bonding conditions of pavement structures
used ABAQUS to study the effects of temperature, velocity, through laboratory tests, and found that the tack coat oil
rolling conditions, and other factors on the area and only had a weak ameliorating effect on bonding condition
magnitude of the contact stress between wide-base tires and at the interface to a low extent, the continuous construction
the pavement. method could slow down the debonding between layers,
Taking into account that the distribution of load-induced while the material type was the main factor affecting the
stress on the pavement does not take the ideal form of circular interlayer performance.
uniformity, some scholars have developed a number of pave- It is obvious that the bonding conditions will significantly
ment mechanics calculation programs to conduct numerical affect the performance of the pavement structure; therefore, it
calculations. Tielking and Abraham (1994), Tielking and is necessary to correctly simulate and analyse the bonding con-
Roberts (1987) considered the deformation characteristics of ditions between the layers of asphalt pavement in the mechan-
tires in contact with the pavement and established a tire ical calculation. Uzan (1976) elaborated the effects of the
finite-element model in which the calculated contact pressure bonding conditions of pavement on the layered system from
was taken as the imposed load, and a computational analysis the perspective of the theoretical analysis, and the results
by the ILLI-PAVE program indicated that the tensile strain at showed that the radial stress was greatly affected by these con-
the bottom of the asphalt layer was greater than that conven- ditions, while the longitudinal stress was less affected. Brown
tionally generated by uniform vertical loads. Lu et al. (2001), and Brunton (1984) used different pavement structure to
Hu and Sun (2002), and Park et al. (2005a, 2005b) numerically study and analyse the effects of poor bonding conditions on
simplified the tire contact pressure of vehicle loads based on the pavement structure life and concluded that the presence
experimental test results, and established relevant FEM models of a partially continuous between the layers would significantly
to investigate the effect of axle weight, material parameters, tire shorten the pavement structure life. Al Hakim (1997) studied
tread, tire pressure, and other factors on the mechanical four pavement structures with different bearing capacities
response of asphalt pavement. Siddharthan et al. (2002) used and found that when the shear response modulus was 104
the 3D-MOVE Analysis, an analysis program for the finite MN/m3, the pavement structure life would be shortened by
layer method (FLM), to compare the mechanical response of approximately 20%, while the life would be further reduced
pavement structures under the action of conventional and by 50% if a fully slip condition existed between the layers.
wide-base tires with uniform and non-uniform contact. Kruntcheva et al. (2005) studied the performance of flexible
Wang and Machemehl (2006) used the multilayer elastic pave- base asphalt pavements using the horizontal shear modulus
ment structure analysis program CIRCLY to estimate the to characterise the bonding conditions and found that the
mechanical response of some typical pavement structures poor contact between the binder and base would reduce the
under actual wheel loads and tire pressures including longitudi- pavement structure life by up to 80%. Ziari and Khabiri
nal and transverse tensile stresses. Wang and Al-Qadi (2009) (2007) used the KENLAYER program to calculate the mechan-
compared the mechanical response of perpetual pavement ical response under different bonding conditions between the
structures under three-dimensional contact stress and uniform surface layers and between the surface layer and base and
stress, showing that the mechanical response generated by the studied the effects of the bonding conditions on the pavement
three-dimensional contact stress was larger than by the uni- structure life by using the Shell transfer function. Baek et al.
form stress, with the maximum difference existing near the sur- (2010) used three-dimensional finite element method to
face of pavement and a small difference existing deep in the study the effects of the bonding conditions in the structure of
pavement. Jiang et al. (2019) used the three-dimensional FEA an asphalt overlay on jointed concrete pavement on the reflec-
software EverStressFE to establish finite element–infinite tive cracking. Guo et al. (2016) researched the impact of layer
element coupling numerical model of flexible base asphalt modulus and bonding condition on the mechanical response
pavement under the non-uniform action of vertical wheel of pavement structure with finite element method, and pro-
loads, and compared the effects of non-uniformly distributed posed a field nondestructive testing method to calculate the
wheel loads in three major categories, which are divided into level of debonding between layers through deflection basin.
eight sub-categories (including six non-uniform distribution Chun et al. (2015) investigated the influence of surface layer-
forms) on the mechanical response of pavement structure. Fur- base bonding condition on mechanical response and service
thermore, the life of flexible base asphalt pavement under non- life of pavement structure by field test and 3D finite element
uniformly distributed wheel loads was predicted and compared. method.
INTERNATIONAL JOURNAL OF PAVEMENT ENGINEERING 1493

As shown above, when considering the non-uniform distri- convex distribution; on the contrary, when the tire pressure is
bution of wheel loads, a reduction in area is often considered low under a high load, the tire contact pressure basically
and local stripping is adopted to achieve a non-uniform distri- shows a concave distribution. In the driving direction, the dis-
bution, which is relatively simple. Alternatively, only the non- tribution of tire contact pressure is relatively flat in the middle
uniformity of the wheel loads along the tread direction is con- part of the tire contact area, while it is close to a parabolic or
sidered; that is, the action force in the driving direction is sim- half-sinusoidal distribution on both sides.
plified to a uniform distribution without considering a The calculation was conducted under for a single-axis
parabolic distribution or a half-sinusoidal distribution. Regard- double-wheel load(single-wheel load of 25 kN) wherein the
ing the bonding conditions, only the bonding conditions dual wheels spacing was 350 mm and the tire width was
between the surface layer and base are considered, and the 225 mm with directional tread pattern. According to the dis-
bonding conditions between the base and subbase are neg- tribution characteristics of actual tire contact pressure along
lected. With respect to the numerical calculations, most studies the tire width and the driving direction, it was assumed
investigate the effects of non-uniform load distribution alone or that the wheel load was distributed in three forms – rec-
bonding conditions alone on the pavement structure, but both tangular uniform distribution, convex non-uniform distri-
factors aren’t considered comprehensively. Most of the analyses bution, and concave non-uniform distribution, as specified
are focused on the mechanical response of the pavement struc- in Table 1. It should be noted that given the directional
ture, but they do not provide an in-depth exploration of the tire tread, the two types of non-uniform distribution of
dynamic evolution patterns of the pavement structure life wheel load listed in Table 1 took into account the reduction
and main damage mode under different bonding conditions. of the action area along the tire width direction, as shown in
Based on the literature (Jiang et al. 2019), this study employs Figure 1, with the specific distribution of wheel load shown
the three-dimensional finite element software EverStressFE to in Figure 2.
establish a finite element–infinite element coupling numerical
model with the flexible base asphalt pavement structure as
the research object. It investigated the effects of bonding con-
2.2. Description of bonding conditions
ditions between the surface layer and base and between the
base and subbase on the flexible base asphalt pavement struc- The calculation software EverStressFE was employed to charac-
ture under the non-uniform action of vertical wheel loads. It terise the bonding conditions of the asphalt pavement structure
also conducted an in-depth exploration of the dynamic evol- by setting specially processed 16-node elements (Figure 3) at
ution pattern of the pavement structure life controlled by per- layer interfaces and introducing the interface stiffness IS (N/
manent deformation versus fatigue cracking under different mm3). The mechanical parameter IS was not the friction coeffi-
bonding conditions. cient in the traditional Coulomb model, but it was defined as
the ratio of the shear stress τ (N/mm2) at the top and bottom
of the interface element to the relative shear displacement
2. Establishment and validation of three- δ between nodes in the X or Y direction, as described in
dimensional finite element model Equation (1).

2.1. Distribution of tire contact pressure Interlayer shear stress t


IS = (1)
Relative shear displacement of interlayer nodes d
According to relevant studies (Saraf et al. 1987, Myers et al
1998, Hu and Sun 2005, Hu and Sun 2006, Anghelache and As shown in Equation (1), the larger the interface stiffness IS,
Moisescu 2012, Wang et al. 2012, Hernandez and Al-Qadi the better the bonding condition, that is, the bonding condition
2016a, Hernandez and Al-Qadi 2016b, Hernandez and Al- is closer to a completely continuous condition; in other words,
Qadi 2017), the tire contact pressure is affected by many com- the smaller the interface stiffness IS, the worse the bonding con-
plex factors such as tread pattern, tire pressure, and load, and dition, that is, the bonding condition is closer to a fully slip con-
the shape of tire contact area closely resembles a rectangle. dition. If IS is 0 or 1, the bonding condition is in one of two
Regardless of whether the tire pattern is longitudinal or trans- extreme conditions, fully slip or completely continuous,
verse, when the tire pressure is high under a low load, the tire respectively; when IS takes an intermediate value, the bonding
contact pressure in the tread width direction basically shows a condition is in a partial-bonding condition.

Table 1. Forms of wheel load distribution.


Wheel load distribution
Wheel load force/MPa characteristics
Wheel load Single-wheel maximum value minimum Along the tire Along the driving
distribution load/kN value width direction Note
Rectangular uniform 25 0.7/0.7 – – The action area is of 225 and 158.7 mm along the tire
distribution width and driving direction, respectively, regardless
of the reduction.
Convex non-uniform 25 1.2/0.6 Convex half-sinusoidal The reduction of the action area is taken into
distribution distribution consideration, as shown in Figure 2, where X and Y
Concave non-uniform Concave half-sinusoidal indicate the driving direction and the tire width
distribution distribution direction, respectively.
1494 X. JIANG ET AL.

ratio ν, are also plotted in the figure. Specifically, the previous


researches have showed that the effect of interlayer bonding
quality of asphalt layers on pavement performance in high
temperature is more serious than it in low temperature (Zhao
et al. 2017, White, 2017). Therefore, relative lower elastic mod-
ulus is used in this study, which is corresponding to high
temperature.
According to the characteristics of the software and the
symmetry of the wheel load model, a 1/4 model was selected
with a geometric size of 1 × 1 × 1.85 m (driving direction × tire
width direction × depth direction). The right and bottom sides
of the model were infinite boundaries, the back side of the
model was an unconstrained free boundary, and the left and
front sides of the model were symmetric boundaries. It was
assumed that the interface between the subbase and subgrade
was completely continuous, and that the bonding condition
between the surface layer and base was identical to that
between the base and subbase. The pavement structure
Figure 1. Simplified illustration of tire footprints (unit: mm).
model was divided into 9,716 elements with a total of
45,286 nodes, with each element being an ordinary 20-node
2.3. Pavement structure and finite element meshing element except for the 16-node elements placed at the inter-
The typical flexible base asphalt pavement structure (Huang face between the base and surface layer and between the
2004) was taken as the research object, which was divided base and subbase. To improve the calculation accuracy,
into four layers wherein the base material was asphalt maca- the meshing was relatively dense in the local area pressed by
dam, as shown in Figure 3. The material parameters of each the wheel load, whereas it was relatively sparse in the area
layer, such as thickness h, elastic modulus E, and Poisson’s far away from the wheel load. The meshing is specified in
Figure 3, where the shaded area denotes the region pressed
by the wheel load.

2.4. Validation of FEA model with BISAR


EverStressFE’s accuracy has been validated by available analy-
sis solutions and experimental measurements which range
from simple analysis and complex structure during its con-
tinuous development. However, multilayer elastic half-space
theory widely accepted cannot be used to analyse and validate
the models mentioned above directly because it is assumed
that the wheel load must be circular uniform distributed.
That is why FEM was chosen as analysis tool in this study.
For the two idealised cases (rectangular uniform completely
continuous or fully slip), the rectangular contact area can be
transformed into a circular area on the basis of area equival-
ence firstly and then both cases (completely continuous or
fully slip) were analysed using BISAR computer program. In
the model of BISAR, the reduced shear spring compliance
(ALK) is used to represent the bonding condition, which is
expressed in m. When the reduced shear spring compliance
(ALK) is equal to zero or 100 times the radius of the loaded
area, the completely continuous bonding condition or fully
slip bonding condition is represented, respectively. And the
radius of the circular uniform load converted from rectangular
uniform load is 107 mm. The results comparison between
EverStressFE and BISAR for rectangular uniform (completely
continuous or fully slip) shown in Figure 4 confirmed that the
FEA model established is trustworthy. The minor difference
between EverStressFE and BISAR may be caused by finite
Figure 2. Non-uniform distribution of wheel loads. (a) Convex non-uniform distri- element mesh density, boundary condition and numerical
bution, (b) Concave non-uniform distribution. integration etc.
INTERNATIONAL JOURNAL OF PAVEMENT ENGINEERING 1495

Figure 3. Pavement structure and finite element meshing.

3. Analysis of mechanical response under two when the bonding condition was fully slip, as indicated by the
extreme bonding conditions 7.0% increase in the maximum pavement deflection in the case
of convex non-uniform distribution as compared with the rec-
3.1. Pavement surface deflection
tangular uniform distribution.
The calculation indicated that the maximum pavement surface Moreover, by comparing the traditional circular uniform
deflection under the two extreme bonding conditions appeared distribution with the other three kinds of distributions, it is
on the Y-axis, in the wheel load area. Therefore, some data found that the surface deflection calculated by the circular uni-
points on the Y-axis were selected to generate the pavement form distribution is the minimum under the two bonding con-
surface deflection curve, as shown in Figure 5. To highlight ditions. The surface deflection calculated by the circular
the mechanical behaviour of pavement structure under the uniform distribution is similar to that calculated by the rec-
non-uniform distributed load and to prove the deficiency of tangular uniform distribution, but both of them are less than
traditional pavement design, except the above three kinds of that computed by non-uniform distribution. It could be
load, circular uniform distributed load is added to employ com- known from above that the circular uniform load adopted in
parative analysis in pavement surface deflection, which could traditional pavement design cannot really reflect the working
reflect the overall performance of pavement structure. The state of pavement structure, and it will underestimate the sur-
radius of the circular uniform load is 107 mm, which is trans- face deflection response of pavement structure.
formed from the rectangular uniform load on the basis of con-
tact area equivalence.
As depicted in Figure 5, in the case non-uniform distri- 3.2. Shear strain of the pavement structure
bution of the wheel load, bonding condition of full slip caused Table 2 lists the maximum shear strain γyz max and its positions
a significant increase in pavement surface deflection, particu- of action in the pavement structure under the two extreme
larly in wheel load area. Compared with the bonding condition bonding conditions. As presented in Table 2, under a non-uni-
of complete continuity, the maximum pavement deflection form action of the wheel load, the bonding conditions had a
under the bonding condition of full slip increased by 67%, certain influence on the maximum shear strain. The maximum
66.5%, 64.5%, and 68.1% for the rectangular uniform distri- shear strain was higher in the fully slip condition bonding than
bution, circular uniform distribution, convex non-uniform dis- that in the completely continuous bonding condition, especially
tribution, and concave non-uniform distribution of wheel load, for the convex non-uniform distribution, wherein the maxi-
respectively, and their points of action closer to the centre of mum shear strain was as high as 9.9%. Moreover, the non-uni-
wheel. When the bonding condition was completely continu- form distribution of wheel load resulted in significant changes
ous, the pavement surface deflection in the local area of in the maximum shear strain as compared with the uniform
wheel load was affected to a great extent by the non-uniformity distribution. When the bonding condition was fully slip, the
of the wheel load distribution, and the extent was even greater maximum shear strain increased by 35.3% from the rectangular
1496 X. JIANG ET AL.

load changed the position of the maximum shear strain, in


the three distributions it was located at the edge of the action
area of wheel load, approximately 2–5 cm deep in the pavement
structure, that is, in the upper part of the asphalt layer.
The above calculation results show that the critical point of
shear strain in the pavement structure was located at a certain
depth at the edge of the action area of the wheel load. For
further comparison and analysis, a curve of shear strain versus
depth was plotted for the edge point (0, 713, 0) of the wheel-
load action area, shown in Figure 6. It was concluded that
under a non-uniform action of the wheel load, the bonding
condition significantly affected the shear strain distribution
with respect to depth in the pavement structure, especially
for the shear strain distribution at the interfaces between layers.
For the concave non-uniform distribution, as an example,
when the bonding condition was completely continuous, the
shear strain showed a peak value in the upper part of the
asphalt layer, followed by a rapid decrease with depth, and
then a slow decrease. Owing to the differences in the material
of each layer, abrupt changes took place to a varying degree
at the different interfaces, but the changes were not large. In
the case of fully slip bonding condition, the peak value of
shear strain in the upper part of the asphalt layer was greater,
whereas the shear strain at the interfaces between the surface
layer and base and between the base and subbase rapidly
decayed to zero, followed by a dramatic change at the top of
the subgrade, where it rapidly increased. This indicates that
when the bonding condition is poor, a longitudinal shear
crack in the top-down form is more likely to occur than
when the bonding condition is completely continuous, and
there is a tendency of sliding at the surface layer/base interface
and the base/subbase interface, with a risk of debonding at the
subbase/subgrade interface.

Figure 4. Results comparison between EverStressFE and BISAR. (a) Strain at the
bottom of the surface layer along the driving direction, (b) Vertical compression
3.3. Flexural-tensile strain of the pavement structure
strain at the top of subgrade.
Table 2 lists the maximum flexural-tensile strains εxx max and
εyy max and their positions in the X and Y directions at the bot-
uniform distribution to the concave non-uniform distribution, tom of the surface layer and base, together with the increase in
but decreased by 8.5% from the rectangular uniform distri- the maximum flexural-tensile strain from the completely con-
bution to the convex non-uniform distribution. The bonding tinuous bonding condition to fully slip bonding condition. As
conditions had no effect on the position of the maximum presented in Table 2, under the non-uniform action of the
shear strain; although the non-uniform action of the wheel wheel load, the bonding conditions had a significant influence

Figure 5. Pavement deflection curves under the two extreme interlayer bonding conditions.
INTERNATIONAL JOURNAL OF PAVEMENT ENGINEERING 1497

Table 2. Calculation results of mechanical response of the pavement structure.


Maximum flexural-tensile strain εxx max (×10−6) Maximum flexural-tensile strain εyy max (×10−6)
in the X direction and its position (X, Y, Z)/mm in the Y direction and its position (X, Y, Z)/mm
Maximum shear strain γyz Surface Surface
−6
Wheel load Bonding max (×10 ) and position layer Increase/ Base Increase/ layer Increase/ Base Increase/
distribution condition (X, Y, Z)/mm bottom % bottom % bottom % bottom %
Rectangular Completely 532.2 103.8 436.1 116.6 277.1 55.3 497.8 66.6 292.6
uniform continuous (41, 706, 25) (0, 853) (0, 1000) (0, 804) (0, 853)
distribution Fully slip 567.6 452.7 323.1 275.3 194.9
(41, 706, 25) (0, 853) (0, 1000) (0, 804) (0, 853)
Convex non- Completely 472.3 110.9 428.2 118.0 280.2 68.5 452.8 68.5 297.2
uniform continuous (0, 731, 50) (0, 853) (0, 1000) (0, 804) (0, 853)
distribution Fully slip 519.1 474.9 330.6 310.2 203.6
(0, 731, 50) (0, 853) (0, 1000) (0, 804) (0, 853)
Concave non- Completely 735.3 89.5 467.9 114.4 277.1 33.8 667.5 65.7 290.3
uniform continuous (0, 706, 25) (0, 853) (0, 1000) (0, 804) (0, 902)
distribution Fully slip 768.0 418.8 317.0 225.6 190.7
(0, 706, 25) (0, 902) (0, 1000) (0, 804) (0, 902)

on the εxx max and εyy max at the bottom of the surface layer and strain εyy, the εxx in the cross section of the pavement struc-
the base, especially at the bottom of the surface layer where the ture (X = 0) was utilised to generate a contour map, depicted
influence was most prominent. However, regardless of the in Figure 7, which shows that under the non-uniform action
bonding conditions, εxx max was always greater than εyy max at of the wheel load, the bonding conditions had a significant
the bottom of the surface layer and base. From the completely effect on the distribution of the flexural-tensile strain εxx
continuous bonding condition to fully slip bonding condition, of the entire pavement structure. In the transversal direc-
the maximum flexural-tensile strains in the X and Y directions tion, when the bonding condition was completely continu-
at the bottom of the surface layer and base were significantly ous, the distribution of the flexural-tensile strain of the
enhanced, with the increase in εxx max and εyy max at the bottom pavement structure showed a steep pattern in the contour
of the surface layer being approximately 1.5–2.3 times that gen- map, with the distribution between layers showing a
erated at the bottom of the base. In the case of concave non- bubble-like pattern and the large values being concentrated
uniform distribution, the increase in εxx max and εyy max at the in the middle of the asphalt layer. When the bonding con-
bottom of the surface layer was of 467.9% and 667.5%, respect- dition was fully slip, the contour distribution of the
ively, while the increase at the bottom of the base was of only flexural-tensile strain of the pavement structure was rela-
277.1% and 290.3%, respectively; compared with those at the tively smooth, and the distribution between layers was
bottom of the surface layer, the points of maximum flexural- dense, with the large values being concentrated at the sur-
tensile strain in the X and Y directions at the bottom of the face layer/base interface and the strain showing an increase
base were closer to the centre of wheel. by a factor of approximately 2. This means that the deterio-
To further analyse the effects of bonding condition on the ration of the bonding conditions made the surface layer/base
flexural-tensile strains of the whole pavement structure, and interface and the base/subbase interface suffer from tension
it was found that the X-direction flexural-tensile strain εxx in the upper part and compression in the lower part, thereby
was always greater than the Y-direction flexural-tensile aggravating the occurrence of transverse flexural-tensile

Figure 6. Curves of shear strain versus depth at the edge point (0, 713, 0) in the tire footprint.
1498 X. JIANG ET AL.

Figure 7. Contour map of the X-direction flexural-tensile strain εxx (×10−6) in the cross section (X = 0) of the pavement structure. (a) under rectangular uniform distri-
bution with completely continuous bonding condition, (b) under rectangular uniform distribution with fully slip bonding condition, (c) under convex non-uniform dis-
tribution with completely continuous bonding condition, (d) under convex non-uniform distribution with fully slip bonding condition, (e) under concave non-uniform
distribution with completely continuous bonding condition, (f) under concave non-uniform distribution with fully slip bonding condition.
INTERNATIONAL JOURNAL OF PAVEMENT ENGINEERING 1499

pavement structure life were employed here. As shown below,


the life of a pavement structure under different bonding con-
ditions is predicted.
Nf = 0.0796(1u )−3.291 |E∗ |−0.854 (2)
In the Equation (2), Nf is the cumulative number of load rep-
etition controlling fatigue cracking, |E*|is a dynamic modulus
of the asphalt mixture, in MPa, and εθ is the horizontal tensile
strain at the bottom of the asphalt layer controlling the fatigue
cracking.
Nd = 1.365 × 10−9 (1z )−4.477 (3)
In Equation (3), Nd is the cumulative number of load rep-
etition controlling permanent deformation, and εz is the verti-
cal compressive strain controlling the permanent deformation.
For a conservative design, the maximum flexural-tensile
Figure 8. Maximum vertical compressive strain at the top of the subgrade. strain in the X direction at the bottom of the asphalt layer
was selected as the horizontal tensile strain εθ to control fatigue
cracks in the pavement structure. In the longitudinal direc- cracking. The maximum vertical compressive strain εzz at the
tion, the non-uniform action of the wheel load had slightly top of the subgrade was selected as the vertical strain to control
effect on the flexural-tensile strain distribution in the entire permanent deformation. For the convenience of calculation,
pavement structure, except for the convex non-uniform the dynamic modulus |E*| of the asphalt mixture in Equation
action, which led to a subtle increase in εxx in the asphalt (2) was replaced by its elastic modulus E.
layer.
4.2. Effects of the two extreme bonding conditions on
the pavement structure life
3.4. Maximum vertical compressive strain at the top of
the subgrade As shown in Figure 9, under the non-uniform action of the
wheel load, the bonding conditions had a great influence on
Figure 8 is a histogram of the effects of the bonding con-
the life of the flexible base asphalt pavement. From the comple-
ditions on the maximum vertical compressive strain at the
tely continuous bonding condition to the fully slip bonding
top of the subgrade under the action of wheel load with
condition, there was a varying degree of decrease in Nf, the
three types of distribution. As shown in Figure 8, the maxi-
cumulative number of load repetition controlling the fatigue
mum vertical compressive strain at the top of the subgrade
cracking of flexible base asphalt pavement and Nd, the cumulat-
increased respectively by 166.3%, 170.1%, and 165.7% for
ive number of load repetition controlling the permanent defor-
the rectangular uniform distribution, convex non-uniform
mation of the pavement, with these two parameters decreasing
distribution, and concave non-uniform distribution from
by up to two orders of magnitude. This indicates that the
the completely continuous bonding condition to the fully
deterioration of the bonding conditions caused serious attenu-
slip bonding condition. This means that the bonding con-
ation of the pavement structure life. However, under the above
ditions had obvious effects on the maximum vertical com-
two bonding conditions, the expected structure life of the
pressive strain at the top of the subgrade, while there was
flexible base asphalt pavement was controlled by permanent
a small difference in the effect of the different wheel load dis-
deformation, that is, the pavement damage was mainly domi-
tributions on the maximum vertical compressive strain.
nated by ruts. For different forms of wheel load distribution,
These observations reveal that the deterioration of the bond-
there was a certain difference in the structure life, especially
ing conditions will aggravate the occurrence of permanent
for the convex non-uniform distribution of wheel load, which
deformation damages, such as ruts, on flexible base asphalt
has the shortest one. In the actual design and management of
pavement, but the wheel load distribution has little effect
flexible base asphalt pavement, the pavement structure damage
on the occurrence of these damages.
caused by excessively high tire pressure should be prevented as
much as possible.
4. Effects of the bonding conditions on the life of
flexible base asphalt pavement
4.3. Dynamic evolution patterns of pavement structure
4.1. Transfer function for the expected life of pavement life under different bonding conditions
To research the effects of the bonding conditions on the Based on the above results, the impact of different bonding con-
expected life of flexible asphalt pavement under non-uniform ditions on the structure life and main damage mode of flexible
wheel loads, transfer functions (Huang 2004) such as the fati- base asphalt pavement under non-uniform action of the wheel
gue cracking and permanent deformation functions adopted load was explored. It was assumed that the subbase and the sub-
by the American Asphalt Institute (AI) for calculating the grade were bonded with each other in a completely continuous
1500 X. JIANG ET AL.

Figure 9. Pavement structure life under two extreme bonding conditions.

manner, and that the bonding condition at the surface layer/ As shown in Figure 10(a), when the IS was too large, Nf was
base interface changed synchronously with that at the base/sub- greater than Nd regardless of whether the wheel load was uni-
base interface and vice versa. With many trial calculations, it formly distributed. This means that the life of the flexible
was found that when the interface stiffness IS ≥500N/mm3, base asphalt pavement was controlled by permanent defor-
the cumulative number of load repetition (expected life) con- mation, and the damage was mainly dominated by ruts. It
trolling the fatigue cracking or controlling the permanent should be noted that when the IS was in the range of 0–15
deformation of the pavement structure increased slowly, that N/mm3, there was alternation between Nf and Nd, which
is, the bonding condition was approaching a completely con- means that there was an intersection between the Nf and Nd
tinuous condition (IS approaching 1). Therefore, the range curves. This implies that under certain conditions Nf would
of IS was set to 0–500 N/mm3, and the calculation results are be less than Nd and the flexible base asphalt pavement structure
shown in detail in Figure 10(a). would be controlled by fatigue cracking, that is, the damage
As shown in Figure 10(a), during the process of the bonding would be mainly characterised by fatigue cracking. Therefore,
condition changing from completely continuous condition to the three forms of wheel load distribution were zoomed in
fully slip condition, both Nf and Nd correlated with IS in a non- for elaboration when IS was in the range of 0–15 N/mm3, as
linear manner, decreasing in general with the decrease in IS. shown in Figures 10(b), (c), and (d). As shown in the figure,
Moreover, there was a large difference in the attenuation the dominant components of the life of flexible base asphalt
rates of Nf and Nd for different ranges of IS, with the non-uni- pavement alternated as the bonding conditions transitioned
form action of the wheel load having significant effects on the from completely continuous to fully slip under the three
attenuation rates. According to the calculation results, the vari- forms of wheel load distribution – rectangular uniform distri-
ation process of Nf and Nd was divided into two main ranges by bution, convex non-uniform distribution, and concave non-
one vertical dividing line. For Nf, the dividing line was roughly uniform distribution. This means that the life of flexible base
located at IS = 30 N/mm3, and Nf was severely attenuated for IS asphalt pavement was first controlled by permanent defor-
values before the dividing line while showing a slower attenu- mation, then controlled by fatigue cracking, and finally con-
ation trend after the line, which is indicative of a gradual trolled by permanent deformation again. However, the IS
achievement of bonding condition of complete continuity. ranges wherein the alternation occurred were different between
For Nd, the dividing line was located at IS = 200 N/mm3, indi- the three forms of wheel load distribution, with the convex
cating that under poor bonding condition, the life of flexible non-uniform distribution leading to the largest IS range of
base asphalt pavement structure controlled by fatigue cracking [0.13–13.64], the concave non-uniform distribution having
began to severely decay earlier than the life controlled by per- the smallest range of [0.24–6.13], and the rectangular uniform
manent deformation. The non-uniform action of the wheel distribution in between, which is [0.12–11.82]. As shown above,
load had significant effects. The convex non-uniform distri- an improper design and construction of flexible base asphalt
bution led to the smallest Nf and Nd whereas the concave pavement would result in poor bonding conditions, which, in
non-uniform distribution led to largest Nf and Nd, with the rec- the presence of non-uniform action of wheel load, would not
tangular uniform distribution placed in between. only greatly reduce the structure life, but also affect the main
INTERNATIONAL JOURNAL OF PAVEMENT ENGINEERING 1501

Figure 10. Curves of the relationship between interface stiffness (IS) and structure life of flexible base asphalt pavement. (a) overall relationship, (b) rectangular uniform
distribution, (c) convex non-uniform distribution, (d) concave non-uniform distribution.

damage mode of the pavement structure, thereby creating in a top-down manner. Further, there was a tendency to
extreme difficulties for the later maintenance. sliding at the surface layer/base and base/subbase inter-
faces, while the subbase/subgrade interface had a risk of
debonding. The maximum flexural-tensile strains in the
4. Conclusion
X and Y directions were clearly enhanced at the bottom
Taking into account the bonding conditions and non-uniform- of the base and especially at the surface layer, and the
ity of wheel loads, this study, with the three-dimensional finite flexural-tensile strains of the pavement structure varied
element software EverstressFE, performed a numerical simu- greatly with depth, with the interfaces suffering from ten-
lation, calculated and analysed the mechanical response of sion in the upper part and compression in the lower
flexible base asphalt pavement structure. The analysis was con- part. Therefore, the development of transverse flexural-
ducted under two extreme bonding conditions: condition of full tensile cracking was more likely, but regardless of whether
slip at the surface layer/base and base/subbase interfaces versus or not the bonding condition was completely continuous
condition of complete continuity at the two interfaces. It also and the wheel load distribution was uniform, the
explored the dynamic evolution patterns of the pavement struc- flexural-tensile strain in the X direction at the bottom of
ture life under different bonding conditions. The following the surface layer and base was always greater than that in
main conclusions were drawn: the Y direction.
(2) The expected life of the flexible base asphalt pavement
(1) When the bonding condition changed from full slip to structure controlled by fatigue cracking and permanent
complete continuity, the pavement surface deflection and deformation first declined slowly and then dramatically
the maximum vertical compressive strain at the top of declined in a nonlinear manner when the bonding con-
the subgrade underwent significant increase, with the ditions transitioned from complete continuity to full slip.
non-uniform action of the wheel load leading to a differ- However, the life controlled by fatigue cracking initiated
ence in the change. The peak shear strain of the pavement a severe attenuation at the earlier time than the life con-
structure was significantly improved, and the shear strain trolled by permanent deformation. During the attenuation
showed significant depth-dependent variation making the process, the damage to the pavement structure first took
structure more prone to form longitudinal shear cracks place as permanent deformation, followed by fatigue
1502 X. JIANG ET AL.

cracking, and then permanent deformation again. The Guo, C., Wang, F., and Zhong, Y., 2016. Assessing pavement
above processes varied to some extent with the change in interfacial bonding condition. Construction and Building Materials,
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wheel load distribution. The quality of the bonding con-
Hernandez, J. A., and Al-Qadi, I. L., 2016a. Contact phenomenon of
dition significantly affected the main damage mode of free-rolling wide-base tires: effect of speed and temperature. Journal
the pavement structure, thus creating great difficulties for of Transportation Engineering, 142 (12), 04016060.
later maintenance. Hernandez, J. A., and Al-Qadi, I. L., 2016b. Hyperelastic modeling of wide-
(3) Conclusions (1) and (2) further indicate that, compared base tire and prediction of its contact stresses. Journal of Engineering
Mechanics, 142 (2), 04015084.
with the non-uniform action of the wheel load, the
Hernandez, J. A., and Al-Qadi, I. L., 2017. Semicoupled modeling of inter-
bonding conditions had more obvious effects on the mech- action between deformable tires and pavements. Journal of
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structure, and the two sets of effects were independent of Hu, T., et al., 2017. Laboratory and field investigation of interlayer bonding
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Acknowledgements tributed tire pressure. Journal of Tongji University (Natural Science),
The research was supported by Sichuan Science and Technology Program 30 (12), 1472–1477.
under Grant (No. 2019YFS0492), National Natural Science Foundation of Hu, X., and Sun, L., 2005. Measuring tire contact pressure distribution of
China under Grant (No.51378440) and Key Laboratories Open Engineer- heavy vehicle. Journal of Tongji University (Natural Science), 33 (11),
ing Practice Program to Undergraduates of SWJTU [grant number 1443–1448.
ZD201918028]. Hu, X., and Sun, L., 2006. Stress response analysis of asphalt pavement
under measured tire contact pressure of heavy vehicle. Journal of
Tongji University (Natural Science), 34 (1), 64–68.
Disclosure statement Huang, Y. H., 2004. Pavement analysis and design. 2nd ed. Upper Saddle
River: Prentice Hall.
No potential conflict of interest was reported by the authors. Jiang, X., et al., 2019. 3D FEM analysis of flexible base asphalt pavement
structure under non-uniform tyre contact pressure. International
Journal of Pavement Engineering, 20 (9), 999–1011.
Funding Kruntcheva, M. R., Collop, A. C., and Thom, N. H., 2005. Effect of bond
condition on flexible pavement performance. Journal of
The research was supported by Sichuan Science and Technology Program Transportation Engineering, 131 (11), 880–888.
under [grant number 2019YFS0492], National Natural Science Foundation Kruntcheva, M. R., Collop, A. C., and Thom, N. H., 2006. Properties of
of China under [grant number 51378440) and Key Laboratories Open asphalt concrete layer interfaces. Journal of Materials in Civil
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