R O B O™ C A T 2

Welding Torch/Tool Mount

Please read all safety guidelines carefully.

Dimensions: Corner width, 2.95” ( 75mm)

Across flats, 2.55” (65mm)
Height, 3.43” (87mm)

Weight: Approximate 1.38lbs.

Release Force: See page 4

Max. Excursion: Through Z-axis, 360˚, In X- and Y-plane, 10˚ - 14˚,
In Z-plane, 0.16” - 0.31”(4-8mm)

E-Stop Release: Through Z-axis, 0.5˚-1˚ Deviation through X-and

Y-direction, minimum 1.5˚, Deviation in Z-direction
0.02” - 0.04” (0.5-1mm)
Repeatability: <+/-0.004” (0.1mm) at 11.81” (300mm) stand-off
from robot flange

Safety Switch: 24VDC

100A

Model Part Number

CAT2 Torch Mount (Medium Spring) CAT2-MSC
CAT2 Torch Mount (Large Spring) CAT2-LSC
CAT2 Torch Mount (Extra Large Spring) CAT2-XSC

ROBO™ CAT2 Welding Torch/Tool Mount

The CAT2 Torch Mount is a three-dimensional active safety coupling which is used for the protection of a welding torch or handling device attached to a robot.
When the CAT2 Mount is connected to the E-stop circuit of the robot, any collision activates a safety cut-off switch. The large 3D deviation field provides a high margin of
safety for both the robot and the attached welding torch or tool.
The wide range of accessories, including extension arms and various forms of tool holders allow the user to quickly construct the desired TCP. The CAT2 is easily adapted
to suit the weight to be carried, and its available with standard strength (M) springs, and (L) types.

Please contact our Product Department at 1.301.846.4196.

ROBO™ CAT2 Welding Torch/Tool Mount

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9.1
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ITEM NO. DESCRIPTION SPECIFICATIONS PART NUMBER

1 CAT2 Torch Mount Medium spring with cable, (position 10) without link arm CAT2-MSC
CAT2 Torch Mount Large spring with cable, (position 10) without link arm CAT2-LSC
CAT2 Torch Mount Extra Large spring with cable, (position 10) without link arm CAT2-XSC
2 ATS-CAT Link Arm Short for ROBO, VTS, ROBOWH 780.0123
3 ATS-CAT Link Arm Long for ROBOWH 780.9041
4 ATS-CAT Link Arm Long for VTS 780.9049
7 Bracket ROBOWH 960.0139
9 Clamp Torch Assembly for ROBO includes 9.1 780.9006
9.1 Sleeve Insulation 835.9004
10 Cable Safety Switch Coiled Standard 780.0116
11 Cable Safety Switch Straight 780.0112
12 Cable Safety Switch Straight 17’ External 780.0142
13 Screw M4 x 10 6 Required 009.0268
14 Pin Locating M5 included with flange 000.0699
15 ATS-CAT Alignment Jig 780.0204
16 Spring Change Tool 780.0208
20 Flange see Flange Chart 780.xxxx

Flange Chart
ROBOT MODEL FLANGE ROBOT MODEL FLANGE

FLANGE ATS-CAT BLANK 780.0617 MOTOMAN K6/K10 780.0604

FLANGE ATS-CAT ISO STD 780.0604 MOTOMAN SK6/SK10 780.0604
ABB 2400/10, 2400/16 780.0608 MOTOMAN UP6/UP20 780.0604
ABB 1400 780.0604 NACHI SC15 780.0648
ABB 2400 L 780.0604 OTC DR3000 780.0629
ABB 4400 M94A 780.0649 OTC DR4000 780.0604
ABB IRB 1000-3200 780.0604 PANASONIC AW10A/6A 780.0616
FANUC 1001/120i/120iI 780.0604 PANASONIC VR6/8 780.0616
FANUC 50il 780.0632 PANASONIC VR32 700.0654
FANUC ARCMATE JR/SR 780.0606 REIS RV6 780.0603
KAWASAKI JS6/JS10 780.0604
Note: other models available
REIS RV12/122/15 780.0614
KAWASAKI FA06 780.0612
KUKA KR-6/KR15 780.0603
 40
ROBO™ CAT2 Exploded View

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31 33 34 35 36 37

ITEM NO. DESCRIPTION SPECIFICATIONS PART NUMBER

30 Safety Switch Kit 780.2110
31 Protective Cap Set 780.2016
32 Spring Center 780.0045
33 Spring Kit Medium item 32 not included 780.2014
Spring Kit Large item 32 not included 780.2015
Spring Kit Extra Large item 32 not included 780.2028
34 Piston 780.2029
35 Center Locating Shaft 780.2034
36 Locating Plate mounting screws included 780.2030
37 Dust Cover Kit mounting screws included 780.2018
39 Clamping Sleeve Kit 780.0036
40 Hardware Service Kit for Link Arm 836.9526
 ROBO™ CAT2 Wiring Diagram

Release Force

! WARNING !
Read and follow the manufacturer’s instructions, employer’s safety practices, and Material Safety Data Sheets (MSDSs). Only qualified personnel should install, use, or service this
material and/or equipment.

WELDING SPARKS can cause fire or explosion FUMES AND GASES can be hazardous to your health.
• Do not weld near flammable material • Keep your head out of the fumes
• Do not weld on closed containers. • Use enough ventilation or exhaust at the arc to keep fumes and gases from
• Remove combustibles from the work area and/or provide a fire watch. your breathing zone, and general area.

LIT.9047.10.08.02 (Rev. 3-8-10) • © 2002 Alexander Binzel Corporation • Printed USA

• Avoid oily or greasy clothing as a spark may ignite them.
ARC RAYS can injure eyes and burn skin
• Always wear correct eye, ear, and body protection
• Always wear a welding helmet with the proper grade filter lens. Protect yourself
and others from spatter arc flash rays by using protective screens, barriers and welding
curtains.
• Always wear protective gloves and clothing to cover exposed skin. This will
aid in the prevention of arc and spatter burns.
ELECTRIC SHOCK can kill.
• Always wear dry installing gloves
• Do not touch live electrical parts.
• Always disconnect power source before hooking up or changing electrodes, noz-
zles and other parts.
• Fumes from cutting and welding can deplete air quality, causing injury or
death. Always wear an air supplied respirator in confined areas, or if breathing air is
not safe.
LOUD NOISE can damage hearing.
• Always wear protective hearing devices to ensure protection when noise levels
exceed OSHA standards.
Alexander Binzel Corporation
650, Research Drive, Suite 110, Frederick, MD 21703-8619
Tel: 301.846.4196 Fax: 301.846.4497 www.abicorusa.com
Read American National Standard Z49.1, “Safety in Welding, and Cutting, and Allied
Processes,” available from American Welding Society, 550 N.W. LeJune Rd., Miami, FL
33126; OSHA Safety and Health Standards, available from U.S. Government Printing
Office, Washington, DC 20402.
ID 123-4567CI

Alexander Binzel Corporation E-mail: www.binzel.com.mx

650 Research Drive, Suite 110 Binzel S.A. DE C.V. Abicor Binzel Canada, Inc.
Frederick, MD 21703-8619 Municipio de Pabellon de Arteaga 102 55 Mills Road, Units 1-3
Tel: 301.846.4196 Valle de Aguascalientes 20358 Ajax, Ontario L1S 2H2 Canada
Fax: 301.846.4497 San Francisco de los Romo, Ags. MEXICO
www.abicorusa.com
Tel: 905.428.1611
Tel: +52(449) 9730133 Fax: 905.428.1598
Fax: +52(449) 9731388 Email: information@binzel.ca

1.800.542.4867