Download as pdf or txt
Download as pdf or txt
You are on page 1of 40

Design Guide – Others

EcoStruxure Asset Advisor for ED


April 2022

Confidential Property of Schneider Electric


Internal
Battery Banks – G.BMS

Confidential Property of Schneider Electric | Page 2


Internal
Battery Banks – EAA IO List
Through G.BMS system – From acquired data to delivered analytics results…

Indicator Unit Data Origin Group


Ambient temperature ºC Analytics delivered Unit Group
CL110 or equivalent Environmental
Ambient humidity Health index Health
Overall relative capacity % Charge level %
Battery current A Instantaneous backup time minutes
Electrical Usage
Battery state Overall absolute capacity Ah
G.BMS Unit
Battery voltage V Battery State
G.BMS alarms Alarms Battery Block – Health Index Health
G.BMS status 1 & 2 Status Battery Block - Aging % Aging
Battery String – DC Current A Battery Block – Capacity loss Ah
Battery String - AC Current A Battery Block – Charge Level %
G.BMS Splitter Electrical
Battery String – Average voltage V Battery Block – Cumulated Usage
Battery String – Total Voltage V delivered charge
Battery Block – Equalization Ratio % Battery Block – Cycling aging
Usage
Battery Block – G.BMS module status
Battery Block – Temperature ºC Thermal monitoring
G.BMS Sensors
Battery Block – Impedance Ω
Battery Block – Voltage V Electrical
Battery Block – DC Current A

G.BMS G.BMS Unit G.BMS Splitter G.BMS Sensor


Cabinet

Confidential Property of Schneider Electric | Page 3


Internal
Battery Banks
Solution Overview
Common power failure sources

Traditional Maintenance Service Proposed new solution


• Simple visual check • Non-intrusive for Greenfield and Brownfield 24 / 7 monitoring
• Off-line discharge testing using dummy load • Provides continuous performance information on: Cell voltage, Cell
• Electrolyte testing temperature, Cell impedance and currents
• Checking terminal voltage • Help to reach design life time of battery banks
• Charge / discharge trending and analysis • Reduce battery turnover rate (field experience >70%)
• Cell resistance testing • Performance and trending analysis
• All labor work related • Programmable alarm management
• Cost effective remote monitoring due to less required man hours

Confidential Property of Schneider Electric | Page 4


Internal
Battery Banks A B K
Hardware Presentation

I
J
F
D E

H G
C

A Batteries could be of any type. Up to 512 battery blocks for each battery bank G Current sensor monitors the total battery charge/discharge current
B Modules, one per battery block, connected to webmanager directly or through splitter box H Bus Interface is optional PLC for programmable DI / DO
C Bus cables, in case of long distance, repeater boxes could be used I Ambient Sensor is optional measure temperature and humidity
D Splitting Box is used to extend capability of webmanager. One box handle up to 200 modules J Sensormanager is optional but needed for all below sensors
E Webmanager handles up to 50 modules. Interfaces to the network K Additional sensors* are optional
F Cabinet is optional. Ease the installation
*Additional sensor
Confidential Property of Schneider Electric | Page 5 Temperature, Temperature and humidity, Hydrogen, Alarm Buzzer, Flashlight,
Internal
Battery Banks
Customer dashboard

Battery bank overview

Classification of battery block performance

Confidential Property of Schneider Electric | Page 6


Internal
Battery Banks
Equalizing mechanism

Confidential Property of Schneider Electric | Page 7


Internal
UPS

Confidential Property of Schneider Electric | Page 8


Internal
UPS – EAA IO List
Through UPS Main Unit – Acquired data 1/2 …
Indicator Unit Group
Indicator Unit Group Charger General Fault
Unit General Alarm Alarm Device Ventilation Fault
Backup Time mn Emergency Stop Device Alarm
Battery Charge Level % Major Coupling Fault
Battery Charging Time mn ByPass In Free Frequency
Battery Temp ºC Battery Forced Shutdown Ext. Contact
I Battery A Maintenance Position
Low Battery V Number Of UPS Ready Sufficient
Nominal Backup Time mn Protected Shutdown Ext Contact
Battery End Of Life Rectifier Normal On Off
Battery End Of Life Unitary Parallel Connected UPS
Device Status
Battery Low Warning UPS Backup
Battery Temperature Out Of Tolerance UPS Coupled
Battery Ventilation Fault UPS Eco Mode
End Of Backup Time Battery Alarm UPS Online Mode
Battery Automatic Test In Progress UPS Ready For Coupling
Battery Charger State UPS Running On ByPass
Battery Compensation In Progress Manufacturer
Battery Manual Test In Progress NMC Application Name
Battery Test Result NMC Firmware Revision
Inverter Fuse Fault NMC Hardware Revision
Inverter Overload NMC Model Number Identification
Inverter Alarm
Inverter Thermal Overload NMC Serial Number
Major Inverter Fault Product Name
Inverter Limitation Inverter Status Serial Number
Tech Nom Power kVA
No analytics performed on those indicators… yet!
Confidential Property of Schneider Electric | Page 9
Internal
UPS – EAA IO List
Through UPS Main Unit – Acquired data 2/2

Indicator Unit Group


Active Nominal Power kW
Mains 1 & 2 Frequency Hz
Output Frequency Hz Indicator Unit Group
UPS Frequency Hz Mains 1 Frequency Out Of Tolerance
Inverter Current 3 phases A Mains 1 Voltage Out Of Tolerance
Mains 1 Current 3 phases A Mains 2 Overload Load Alarm
Mains 2 Current 3 phases A Mains 2 Phase Out Of Tolerance
Output Current 3 phases A Mains 2 Thermal Overload
Voltage P to N V Load Protected Load Status
Output Level % Output Overload
Electrical Output Alarm
Load Active Power 3 phases kW Output Thermal Overload
Peak Factor Average and 3 phases UPS Status Status
Load Active Power Average and 3 phases kW Battery Circuit Breaker QF1
Load Apparent Power Average and 3 Mains 1 Input Switch Q1
kVA
phases Mains 2 Output Switch Q4S Switches
Inverter Voltage Neutral and 3 phases V Manual ByPass Switch Q3BP
Mains 1 Voltage 3 phases V Output Switch Q5N
Mains 2 Voltage 3 phases V
Output Voltage Average and 3 phases V
Battery Voltage V

No analytics performed on those indicators… yet!

Confidential Property of Schneider Electric | Page 10


Internal
UPS
EAA Customer View

Confidential Property of Schneider Electric | Page 11


Internal
Capacitor Banks

Confidential Property of Schneider Electric | Page 12


Internal
Capacitor Banks – VarPlus Logic
Through VarPlus Logic – Acquired data and dashboard example…
Indicator Unit Data Origin Group
Ambient temperature ºC CL110 or
Ambient humidity % equivalent Environmental
Temperature ºC
Apparent Power kVA CL110
Frequency Hz
Output Current A Varplus Logic
Electrical
Active Power kW Unit
Power Factor
Reactive Power kVAR
Logic Input 1 to 10 (Steps counters?) Status
No analytics performed on those indicators… yet! Varplus
Logic Unit

Customized dashboard

Generic health indicator


driven by notifications
Confidential Property of Schneider Electric | Page 13
Internal
ASCO ATS – Other ATS

Confidential Property of Schneider Electric | Page 14


Internal
ATS – ASCO ATS 7000
Through ASCO Group 5 Controller Unit – Acquired data / Dashboard example…
Indicator Unit Data Origin Group Algorithm Group
Ambient temperature ºC CL110 or Active source
Translation of
Ambient humidity % equivalent Environmental Normal Source powered
status registers
SLC Mode Register Emergency Source powered
Status Register 1 CL110
Status Register 2 Status
Few rules performed on status register
Features register
Emergency Voltage Average and 3 phases V ASCO ATS
Emergency Frequency Hz 7000
Normal Voltage 3 phases V
Electrical
Normal Frequency Hz
Normal Voltage unbalance V ATS Controller
Normal / Emergency phase shift Unit

Generic health indicator


driven by notifications
Customized dashboard

Confidential Property of Schneider Electric | Page 15


Internal
ATS – ATO
Through Controller Unit – Experimentations / Dashboard example…
Indicator Data Origin Group
27/47 Undervoltage
59 Overvoltage
81O Overfrequency
81U Underfrequency
Fail to Close Alarms ATS Controller
Fail to Open Unit
MOC Disagree
ATS Controller
Tripped
Unit
Uncommanded Open
25 Sync Check status Ok
52A Close Status
52B Open Status
Status
Racked-in
Remote (Not Local)
Voltage Healthy

Customized dashboard

Confidential Property of Schneider Electric | Page 16


Internal
DC Choke / Rectifier Panels

Confidential Property of Schneider Electric | Page 17


Internal
DC Choke / Rectifier Panels
Through VarPlus Logic – Acquired data and dashboard example…

Indicator Unit Data Origin Group


Ambient temperature ºC CL110 or
Environmental on DC Choke housing
Ambient humidity % equivalent
Ambient temperature ºC CL110 or
Environmental on Rectifier Panel CL110
Ambient humidity % equivalent
Pure CL110 / TH110 monitoring, no added value (monitored through
Preventive)

x10

DC Choke & Housing AMES Dry Transformer Dürr Rectifier Panel

Confidential Property of Schneider Electric | Page 18


Internal
MCB / Power Tag / Acti9

Confidential Property of Schneider Electric | Page 19


Internal
MCB / Power Tag / Acti9
Through PowerTag sensor – Acquired data and dashboard example…
Indicator Unit Data Origin Group
Current 3 phases A
Voltage P to N and P to P 3 phases V
Active Power Average and 3 phases kW PowerTag Sensor Electrical +
Power Factor
Active Energy kWh
Pure electrical measurements, no added value Low Voltage MCB PowerTag sensor
(monitored on Predictive site amongst other Predictive assets) 40A / 4P

or

Acti9 Unit
PowerTag Link

Customized dashboard

Confidential Property of Schneider Electric | Page 20


Internal
Harmonic Filter - Accusine PCS+

Confidential Property of Schneider Electric | Page 21


Internal
Accusine PCS+
Through Communicant unit – Acquired data and connectivity…

Indicator Unit Data Origin Group


Control Board Temperature ºC
Temperature
IGBT temperature ºC
Source current 3 phases A
Load reactive current A
Fundamental current requested 3 phases A
Load harmonics 3 phases A
Load negative sequence current A
DC bus voltage V
Voltage UOP V
Active Energy kWh Electrical
Accusine PCS+ Modbus RTU (RJ45)
Frequency Hz
Control Board
Power Factor Modbus TCP (RJ45)
Output current 3 phases A
Output reactive current A Accusine PCS+
Output fundamental current 3 phases A Control Board
Output harmonics 3 phases A
Output negative sequence current A
Running
Alarm Status
Status
Critical Faults
Non-critical faults

Confidential Property of Schneider Electric | Page 22


Internal
Prefab

Confidential Property of Schneider Electric | Page 23


Internal
Prefab
Through Communicant unit – Acquired data and connectivity…
Indicator Unit Indicator Unit Indicator Unit
Active Cooling Setpoint ºC CW DX Mode run hours exceded Outdoor Air temperature ºC
Active Energy delivered / received kWh CW DX Run hour reset Outdoor Temp Sensor error
Air Filter check recommended CW Run hour exceeded Return Air temperature ºC
Air Filter clogged CW Run hours reset Return humidity %
Air Filter run hours Dehumidification mode run hour Run hours – Compressor 1 / 2 / 3 / 4 h
Air Pressure Bar Dehumidification mode run hour exceeded Run hours – Heater 1 & 2 h
Air Pressure sensor error Dehumidification On Suction Temperature – Circuit 1 & 2 ºC
Air Temperature sensitivity Dehumidification Setpoint ºC Superheat – Circuit 1 & 2 ºC
Air Temperature Setpoint ºC Emergency working on status Supply air temperature ºC
Ambient Temperature out of range Evaporation Fan speed % System fan On
Chilled water threshold to start dehumidifier ºC Evaporating Pressure – Circuit 1 & 2 Bar Unit On Alarm
Circuit 1 Chilled water Temp High Evaporating Temperature – Circuit 1 & 2 ºC Unit Run hours h
Circuit 1 Chilled water Temp too High for High room Humidity alarm
dehum. High room Temperature alarm
Circuit 1 CW Valve position Hot gas On
Circuit 1 Discharge pressure Bar Hot Water Temperature ºC
Circuit 1 Discharge pressure control water Humidification On
valve position Humidifier Run hours h
Circuit 1 Discharge pressure sensor error Loss of Air flow alarm
Circuit 1 Discharge Temp Low Air pressure
Circuit 1 Electronic exp valve error Low Airflow Cooling - Uniflair LE
Circuit 1 Entering Chilled water high temp Low room Humidity alarm
ºC
alarm threshold Low room Temperature alarm Slot for Modbus RTU or
Circuit 1 Entering water temperature ºC Manual Mode enabled TCP communication card
Circuit 1 Leaving chilled water temperature ºC
Circuit 1 & 2 Suction Pressure Bar
Compressor 1 / 2 / 3 / 4 On status
Cooling setpoint ºC
Confidential Property of Schneider Electric | Page 24
Internal
Prefab
Through Communicant units or sensors – Acquired data
Indicator
Damper Closed Indicator
Damper Open Unit Active
Unit Active Unit in Standby
Air Renovation System Unit in Standby Unit Status
Unit Status Humidifier

Indicator + ASCO 7000 ATS


Indicator
Unit Active
Unit in Standby Container Door open
Security Container Door close
Unit Status
Dehumidifier

Indicator + LV CB’s
Fire Alarm
Fire Damper Status
Fire Panel Status
Fire Suppression Status
Fire Protection

+ Symmetra PX150 UPS

Confidential Property of Schneider Electric | Page 25


Internal
Other Generic assets

Confidential Property of Schneider Electric | Page 26


Internal
Generic Assets
Also used to connect

Indicator Unit
Winding Temperature – 3 phases ºC
Emergency shutdown setpoint ºC
Emergency shutdown status
Fan on setpoint ºC
Fan on setpoint status
High temperature alarm on setpoint ºC
High temperature setpoint status

Transformer Temperature + Power meter and CL110 to complement


Controller Model 98 the monitoring of transformer
(SQUARE D)
+
Other on-going experimentation
Generator …

Confidential Property of Schneider Electric | Page 27


Internal
Technical Devices

Confidential Property of Schneider Electric | Page 28


Internal
Partial Discharge (Technical Device)

Confidential Property of Schneider Electric | Page 29


Internal
Technical Device to complement monitoring on assets
Through PD annunciator – Acquired data …

Indicator Unit
TEV amplitude dB
TEV activity state
TEV extended activity alarm
TEV fleet alarm state
TEV fleeting events counter
US amplitude dB
SonoTEV US activity state
Acoustic and TEV US extended activity alarm
Sensors US fleet alarm state
US fleeting events counter
Read up to
three sensors
NDB PD Annunciator
Acquisition device

Indicator Unit
HFCT amplitude dB
HFCT activity state
HFCT extended activity alarm
HFCT HFCT fleet alarm state
Sensors HFCT fleeting events counter

Confidential Property of Schneider Electric | Page 30


Internal
Technical Device to complement monitoring on assets
Through PD annunciator – UK connected site 1/3
12 Generator incomers (Genie EVO panels) 11/33kV Step-Up transformer

Confidential Property of Schneider Electric | Page 31


Internal
Technical Device to complement monitoring on assets
Through PD annunciator – UK connected site 2/3
11/33kV Step-Up transformer 11kV Side 11/33kV Step-Up transformer 33kV Side

SonoTEV sensors fitted into


LV cable compartment

SonoTEV sensors fitted


outside cable box

Confidential Property of Schneider Electric | Page 32


Internal
Technical Device to complement monitoring on assets
Through PD annunciator – UK connected site 3/3

12 Generator incomers (Genie EVO panels)

Daisy-chaining the acquisition


modules installed outside the panels

SonoTEV sensors fitted into


cable compartment

Confidential Property of Schneider Electric | Page 33


Internal
Technical Device to complement monitoring on assets
Through PD annunciator – UK connected site views 1/2

Generator incomers (Genie EVO panels)

Confidential Property of Schneider Electric | Page 34


Internal
Technical Device to complement monitoring on assets
Through PD annunciator – UK connected site views 2/2

11kV / 33kV Step-up transformer

Confidential Property of Schneider Electric | Page 35


Internal
Technical Device to complement monitoring on assets
Through Dynamic rating – Acquired data …

RFCT and CT
Sensors

Read up from
multiple sensors
Indicator Unit
Amplitude mV mV
Dynamic Rating Unit
Amplitude nC nC
Acquisition device
Intensity mW
Rogowski and Bushing Number of pulses per second
Sensors

Oil Temperature
Sensors

Confidential Property of Schneider Electric | Page 36


Internal
Technical Device to complement monitoring on assets
HeatTag

Indicator Unit
Air Quality Index
Alarm Code
Alert
Communication Status
Fan Fault
Humidity %
Operating Status
Temperature ºC

HeatTag
Air Quality Monitoring
Participate strongly in the Electrical Fire Risk
Index computation in LV Panels

Confidential Property of Schneider Electric | Page 37


Internal
Technical Device to complement monitoring on assets
Vigilohm
For Isolated Networks
(IT, non-earthed network) Indicator Unit
Insulation Resistance Ω
Insulation Capacitance F

IMD-400
Insulation Monitoring Device - Vigilohm
Assessing the global site insulation between
the electrical network and earth
Injection of 1.25Hz or 2.5Hz

Could be added as
technical device

IFL-12
Insulation Fault Locator - Vigilohm
Up to 12 channels to assess the individual
feeder's insulation
Detection of 1.25Hz or 2.5Hz

Confidential Property of Schneider Electric | Page 38


Internal
Latest Bonus (For future)

Confidential Property of Schneider Electric | Page 39


Internal
BI Dashboard integrated into EAA
Power BI dashboard to be used in the future for AmaaS

Integration of BI
Display of AmaaS KPI within EAA dashboard (PoC)
Confidential Property of Schneider Electric | Page 40
Internal

You might also like