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Geomech. Geophys. Geo-energ. Geo-resour.

(2021)7:56
https://doi.org/10.1007/s40948-021-00256-3(0123456789().,-volV)
( 01234567
89().,-volV)

ORIGINAL ARTICLE

Investigation of pore pressure, in-situ stress state


and borehole stability in the West and South Al-Khilala
hydrocarbon fields, Nile Delta, Egypt
Mahmoud Leila . Souvik Sen . Mohamed Abioui . Andrea Moscariello

Received: 6 January 2021 / Accepted: 6 May 2021


 The Author(s), under exclusive licence to Springer Nature Switzerland AG 2021

Abstract This work interprets the pore pressure maximum (SH) horizontal stress gradients are esti-
distribution and in-situ stress magnitudes in the * mated as 0.97–0.98; 0.64–0.76, and 0.86–1 PSI/feet,
10,600 feet thick Neogene succession of the West and respectively. Interpreted stress magnitudes decipher a
South Al-Khilala gas fields, onshore Nile Delta. The normal to strike-slip stress state in the studied fields.
Messinian incised valley-fill (IVF) fluvio-marine B-Quality wellbore breakouts with * 600 feet cumu-
sediments host the principal gas-bearing zones having lative length infer NNE-SSW SH orientation, almost
a 0.47 PSI/feet pore pressure gradient, as seen from the parallel to the motion direction of the African plate.
downhole measurements. Early Pliocene is marked by Wellbore stability analysis indicated a minimum mud
a dramatic regional sea-level rise which deposited weight of 11.45 PPG needs to be maintained against
thick marine shales unconformably above the Abu the Pliocene shales which exhibited major wellbore
Madi IVF reservoir facies. A high sedimentation rate instability issues in the exploratory drilling campaign.
during Pliocene retained excess porosity and trans- Based on the interpreted pore pressure, Sh, and
lated to a mild overpressure of around 0.55 PSI/feet in collapse pressure gradients, a safe drilling mud
the Kafr El Sheikh Formation due to compaction window is proposed to ensure borehole stability.
disequilibrium. Vertical (Sv), minimum (Sh), and
Article highlights
• Pliocene marine shales have mild overpressure
M. Leila resulting from disequilibrium compaction, while
Geology Department, Faculty of Science, Mansoura
University, Mansoura City, Egypt the Miocene Abu Madi reservoirs have 0.47 PSI/
feet pore pressure gradient.
S. Sen (&) • Normal to strike-slip stress state in inferred in the
Geologix Limited, Dynasty Building, Wing A, Level 4, West and South Al-Khilala gas fields.
Andheri Kurla Road, Andheri (E), Mumbai,
Maharashtra 400059, India • B-Quality wellbore breakouts infer NNE-SSW SH
e-mail: souvikseniitb@gmail.com orientation.
• Collapse pressure and safe mud weight window are
M. Abioui inferred to ensure borehole stability in the Miocene
Department of Earth Sciences, Faculty of Sciences, Ibn
Zohr University, Agadir, Morocco shales.

A. Moscariello
Department of Earth Sciences, University of Geneva,
Geneva, Switzerland

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56 Page 2 of 16 Geomech. Geophys. Geo-energ. Geo-resour. (2021)7:56

Keywords In-situ stress  Horizontal stress discovered in 2005 (Well WAK-1), followed by an
orientation  Pore pressure  Wellbore stability  Al- appraisal well drilling campaign to delineate the areal
Khilala field  Nile Delta extent and down-dip limit of the Abu Madi fluvio-
marine reservoirs. Two years after the WAK-1
success, the exploratory well South Al-Khilala-1
(SAK-1) was successfully drilled in 2009 approxi-
1 Introduction mately 10 km to the south of the WAK field. The
average gas production rate from these two fields
Geomechanics has critical impacts on the well plan- during 2011 was 83.2 MMcfpd (million cubic feet per
ning, drilling and completion designs and hydrocarbon day), respectively, and continues to exhibit exemplary
field development decisions (Rajabi et al. 2016; Najibi production performance characteristics with no water
et al. 2017; Taghipour et al. 2019; Baouche et al., or sand production. As of 2011, the combined proved
2021). It has direct implications on the assessment of and probable resources of these two fields are
wellbore stability, shear slip potential of faults and estimated as 338 Bcf (billion cubic feet). A lot of
related seismicity, optimization of perforation and works have been published so far which focused on the
hydraulic fracturing, reservoir stability during deple- geological and geophysical aspects of the Al-Khilala
tion and fluid injection as well as caprock integrity fields. Khadragy et al. (2017) interpreted the reservoir
applicable for enhanced recoveries and geological characteristics (porosity, permeability, water satura-
sequestrations (Kim and Hosseini 2016; Liang et al. tion) of the Late Miocene Abu Madi Formation and
2018; Rahimi and Nygaard 2018; Yang et al. 2018; presented a 3D static model of the WAK field. Similar
Kang et al. 2019; Ngo et al. 2019; Lund Snee and reservoir characterization works are also published by
Zoback 2020; Rabe et al. 2020; Yujie et al. 2020; Jia Eysa et al. (2015) and El Gendy et al. (2016). Leila and
et al. 2021; Kassem et al., 2021). The primary input Moscariello (2018) and Leila et al. (2019) discussed
parameters of every geomechanical analyses are the depositional environments, diagenetic controls,
magnitudes of formation pressure and principal stress and petrophysical attributes and their effects on the
components (Sv, Sh and SH) and orientation of SH. This trapped hydrocarbon volume in the Messinian reser-
study focuses on estimating the above mentioned voirs. Despite hosting the main gas-bearing zones in
parameters from an onshore hydrocarbon field in Nile the Nile Delta, none of the published literature
Delta region of Egypt. The Nile Delta hosts many investigated the pore pressure and in-situ stress
onshore as well as offshore hydrocarbon fields and distribution of the Abu Madi Formation. Also, severe
considered to be one of the most prolific areas in Egypt wellbore washouts are observed in the exploratory
(Abu El-Ella 1990; Salem et al. 2005; Leila et al. wells, which require proper mud weight modeling to
2020a, b). The majority of the Nile Delta production is ensure borehole stability in the development drilling
contributed by the Miocene and Pliocene clastic campaign. The unavailability of the geomechanical
reservoirs (Palmieri et al. 1996; Abdel Aal et al. studies set the premise of this work. The principal
2001; Samuel et al. 2003; Kellner et al. 2018). In the objectives of this paper are: (1) interpret the pore
post Messinian salinity crisis (MSC) Nile Delta and pressure gradients in the Cenozoic stratigraphy, (2)
circum-Mediterranean, numerous valleys were sub- determine Sv, Sh and SH magnitudes, (3) infer the SH
aerially-incised (e.g., Eonile canyon) (Dalla et al. orientation from wellbore failures, and (4) character-
1997; Salem et al. 2005) and later infilled by the ize the formation failure gradient to address wellbore
backstepped fluvio-marine Abu Madi incised valley- instabilities and provide a safe drilling mud window.
fill (IVF) sequence (Rubino et al. 2015). The IVF
became the main target for regional hydrocarbon
exploration after the discovery of the Abu Madi-El 2 Geological settings
Qara gas fields (EGPC 1994; Palmieri et al. 1996).
The studied West and South Al-Khilala fields are The Nile Delta is a part of the slightly deformed
onshore fields with proven gas reserves primarily in unstable shelf in the northern African margin (Said
the IVF sediments of the Messinian Abu Madi 1990). Structurally it evolved as a part of the tectonic
Formation (Fig. 1). West Al-Khilala (WAK) was evolution of the Eastern Mediterranean Basin (e.g.,

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Geomech. Geophys. Geo-energ. Geo-resour. (2021)7:56 Page 3 of 16 56

Fig. 1 Location map of the West Al-Khilala (WAK) and South Al-Khilala (SAK) fields along with the studied wells

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Garfunkel 1998; Guiraud and Bosworth 1999; Dolson These wells penetrate approximately 1000 feet of
et al. 2001, 2005). The region had experienced a clastic Cenozoic stratigraphy comprising of Pleis-
prolonged extension in the Mesozoic followed by a tocene Mit Ghamr sandstones, Pliocene shales of Kafr
continued thermal cooling and subsidence during El Sheikh Formation, followed by the Miocene Abu
Paleogene. During the opening of Neotethys during Madi IVF, which is the primary gas-bearing reservoir
Early Jurassic, an E-W trending hinge line (Fig. 1) was of the WAK field. The chosen five wells provided the
formed which subdivides the Nile Delta into northern best data coverage and hence used for the geome-
and southern basins (Harms and Wray 1990; Sestini chanical analysis. Drilling data, geophysical logs,
1995). The Early Cretaceous extensional trends direct formation pressure measurements, and well
(Temsah and Rosetta) were reactivated during the reports were studied and utilized in this work.
Neogene period (Kerdany and Cherif 1990) and three
sub-basins were formed in the northern Nile Delta 3.1 Determination Pore pressure (PP)
Basin (i.e. eastern, central and western sub-basins).
The studied West Al-Khilala (WAK) and South Al- The pressure exerted by the pore fluid is termed as pore
Khilala (SAK) fields lie within the central sub-basin pressure (PP). Accurate PP quantification is crucial for
which hosts thicker Neogene facies (EGPC 1994). a safe and successful well delivery process (Baouche
A regional lithostratigraphic succession is pre- et al. 2020b; Sen and Ganguli 2019; Sen et al.
sented in Fig. 2. It is dominated by a massive thickness 2019, 2020). It also contributes to the Sh and SH
of clastic sediments of Oligocene-Pleistocene age. The magnitudes, thus plays an important role in geome-
Eocene–Oligocene consist mainly of fluvial facies chanical modeling. In an ideal geological scenario,
accumulated in the Nile Delta through deep canyons porosity decreases exponentially with depth because
incised after the Gulf of Suez rifting and uplift of the of overburden-induced compaction and a shale com-
Red Sea rift shoulders. The Miocene succession paction trend can be established from the porosity-
comprises of shallow marine to marine transgressive TVD plot (TVD = true vertical depth). In case of a
sediments, deposited over the Oligocene continental high sedimentation rate, deposited sediments might
sediments. The entire Miocene sequence hosts numer- not get enough time to expel the pore water and as a
ous reservoir sandstone intervals belonging to Early result of compaction disequilibrium, high pore pres-
Miocene Tineh, Qantara, Middle Miocene Sidi Salim, sure is retained (Sen et al. 2018a, 2018b). Downhole
Late Miocene Qawasim and Abu Madi Formations measurements provide the most confident and direct
(Fig. 2). This work focuses on the Abu Madi reservoirs PP interpretation (Baouche et al., 2020c). Compres-
deposited during the Late Messinian transgressive sional sonic slowness is extensively employed to
phase as back stepped MSC fluvio-marine facies estimate shale PP indirectly. The standard practice is
within the Eonile canyon system (Barber 1981; Pigott to define a normal compaction trend (NCT) against the
and Abd El Fattah 2014). It typically represents shales. Shales that follow the NCT are usually in
incised valley fills (IVF) and rests unconformably over hydrostatic pore pressure condition (PH), which
the pre-MSC Qawasim Formation. Marine transgres- translates to a 0.446 psi/feet PP gradient considering
sion in the circum-Mediterranean had deposited a a formation water density of 1.028 g/cc (saline water)
thick marine shale (Kafr El Sheikh Formation), lying (Agbasi et al. 2021; Baouche et al. 2020d). We have
unconformably over the MSC Abu Madi facies (Leila defined NCT on a sonic slowness log (Dt) to estimate
and Moscariello, 2018, 2019). PP by Eaton’s equation (Eaton 1975):
 3
Dtn
PP ¼ Sv  ðSv  PH Þ  ð1Þ
3 Material and methods Dt
where Sv = vertical stress, Dtn = Dt response against
This work investigates four onshore exploratory wells normally compacted shale on NCT. The difference
(WAK-1, 2, 3, and 5) in the West Al-Khilala field and between Dt and Dtn translates to the magnitude of the
two wells (SAK-1 and 2) in the South Al-Khilala field. overpressure.

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Geomech. Geophys. Geo-energ. Geo-resour. (2021)7:56 Page 5 of 16 56

Fig. 2 Regional
lithostratigraphic succession
of the study area. The
studied exploratory wells
were drilled till the Late
Miocene Abu Madi
Formation

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3.2 Estimation of in-situ stresses LOT, where a predefined downhole pressure is tested
without fracturing the formation. The FIT value
Relative magnitudes of these three stress components indicates that the formation can withstand that much
(Sv, Sh and SH) define the tectonic stress regime of an downhole pressure safely without creating any
area and influence the geomechanical aspects of oil hydraulic fracture and mud loss. Therefore, FIT values
and gas drilling and production processes. Vertical cannot be utilized to calibrate the estimated Sh. Due to
stress is estimated from density log (qb) by the these shortcomings and unavailability of further
equation below (Plumb et al. 1991): relevant downhole data; we have provided the lower
Z bound of minimum horizontal stress by the following
Sv ¼ r qbðZÞ*g dZ ð2Þ expression (Li and Purdy 2010):
0
Sv  PP þ qf*PP
where g =gravitational acceleration (9.8 m/s2). We Sh  ð7Þ
qf
have employed the poroelastic horizontal strain model
to determine minimum (Sh) and maximum horizontal where, ‘qf’ is a function of internal friction angle
stress (SH) magnitudes. This model integrates hori- (h):
zontal strain components (Liu and Harpalani 2014; 1 þ Sinh
Najibi et al. 2017; Javani et al. 2017; Amiri et al. 2019; qf ¼ ð8Þ
1  Sinh
Baouche et al. 2020b, c, d, a a; Ganguli and Sen 2020;
Sohail et al. 2020; Abdelghany et al. 2021). The Internal friction angle is estimated from P- wave
equations of the poroelastic strain model are as velocity (Vp):
  
follows: 1 Vp  1000
h ¼ Sin ð9Þ
m E Vp þ 1000
Sh ¼ ðSv  PPÞ þ PP þ ðex þ mseyÞ
1m 1  m2 SH magnitude cannot be directly measured like the
ð3Þ two other stress components. Researchers constrained
SH from wellbore breakout width data gathered from
m E
SH ¼ ðSv  PPÞ þ PP þ ðms ex þ eyÞ Image logs (Zoback 2007; Baouche et al. 2021).
1m 1  m2
However, the availability of image logs has always
ð4Þ
been a concern, especially in the producing fields. The
where m and E are Poisson’s ratio and Young’s same was experienced in our present study as well.
modulus. These are estimated from density and sonic Since image logs were unavailable, SH could not be
velocities. 0 ex0 and 0 ey0 are the two horizontal strain calibrated, and we have utilized frictional faulting
elements: theory to infer its upper bound (Zoback 2007):

m

1
 S1  PP h 2 0:5 i2
ex ¼ Sv 1 ð5Þ  l þ 1 þl ð10Þ
E 1m S3  PP
  S1 and S3 represent the maximum and the least
m m2 principal stresses.l = coefficient of internal friction,
ey ¼ Sv 1 ð6Þ
E 1m commonly an average value of 0.6 is assumed for this
parameter (Zoback 2007; Baouche et al. 2020a; Sohail
et al. 2020), when core-based data is unavailable. The
3.3 Constraining horizontal stress limits
selection of these parameters is discussed in the latter
part.
Estimated horizontal stresses are usually validated
with fracture closure pressure or leak-off pressure,
3.4 Orientation of horizontal stresses
available from extended leak-off tests (LOT) or
minifrac tests. However, in the studied West Al
Sh and SH orientations are critical to achieve
Khilala field, only formation integrity tests (FIT) were
stable wellbore and optimum completion and stimu-
performed. FITs can be considered as incomplete
lation results.. We had a four-arm caliper log available

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Geomech. Geophys. Geo-energ. Geo-resour. (2021)7:56 Page 7 of 16 56

from one of the studied wells. This consists of two 4 Results


mutually perpendicular caliper pads along with
azimuth data. From the mutual readings of the caliper 4.1 Seismic stratigraphy of the reservoir
sets, borehole ovalisation was assessed to identify succession
breakout zones and SH azimuth was interpreted by
adjusting the tool rotation effects. Quality of the The Abu Madi IVF sequence is confined within two
interpreted stress orientation was ranked following the main sequence boundaries. A laterally extensive, high
WSM guidelines (Heidbach et al. 2016, 2018). amplitude seismic reflector defines the basal bound-
ary, displaying a wide (* 12 km) V-shaped depres-
3.5 Assessment of borehole stability sion (incised valley) erosionally truncating the
underlying pre-MSC reflections and is onlapped by
Borehole stability is assessed by the collapse pressure the Messinian salinity crisis (MSC)-reflections
(CP). If the drilling mud weight is lower than the (Fig. 3). This corresponds to the basal erosional
formation collapse pressure, it fails under compres- disconformity defining the bottom of the subaerial
sion. Accurate estimation of the failure gradient helps Eonile canyons that scoured the Nile Delta at the
to understand the lower limit of allowable mud weight beginning of the MSC (Lofi et al. 2011a, b). The top of
to avoid wellbore instability issues (Maleki et al. the IVF sequence is bounded by another high ampli-
2014). Mohr–Coulomb rock failure criterion is fol- tude seismic reflection surface separating the reservoir
lowed to estimate CP (Zhang 2013; Gholami et al. sequence from the overlying shale dominated Pliocene
2014): sequence and can be regionally correlated with the
cessation of MSC event. This surface is concordant to
f3SH  Sh  UCS þ ðqf  1Þ PPg
CP ¼ ð11Þ the Pliocene reflections and occasionally truncating
qf þ 1
the MSC facies. In the study area, the MSC seismic
where UCS denotes the uniaxial compressive facies displays vertically-variable amplitude reflec-
strength. Estimated failure pressure has been corrob- tions. The bottom erosional boundary is paved by very
orated with the caliper responses in the over gauge low-amplitude, semi-transparent, and chaotic reflec-
well sections. tions. Middle section has higher amplitude, and the
upper section again has lower amplitude reflections.
The chaotic nature of the lower seismic facies
represents the subaerial collapse and fluvial lag
deposits accumulated during and/or shortly after the
canyon incision (e.g. Leila and Moscariello 2019). It
corresponds to the forced-regression deposits due to

Fig. 3 NE-SW seismic


profile illustrating the
seismic-stratigraphy of the
Abu Madi IVF facies
bounding by two distinctive
seismic sequence
boundaries

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the collapse of the canyon wall after the incision and, yielded a maximum pore pressure gradient of 0.55
therefore, represents the early MSC depositional PSI/feet (Fig. 4c) and this entire section was success-
environment. The MSC IVF, with high amplitude fully drilled with 0.60 PS/feet drilling fluid gradient
continuous reflections, constitute the fluvio-marine without any downhole complexity. To understand the
facies which marks the initiation of the canyon infill pore pressure generating mechanism, a density-sonic
sedimentation during a normal regression phase after cross plot was prepared (Fig. 4d). The qb-Dt data
an early rise of the regional base level (Rubino et al. distribution followed the compaction disequilibrium
2015). trend indicating the same to be the dominant factor
behind the overpressure in the Pliocene shales. It is to
4.2 Pore pressure distribution be noted that these shales were deposited due to the
histrionic sea level rise after the Messinian salinity
The West and South Al-Khilala fields host an exten- crisis, i.e. Zanclean flooding. This geological event
sive 6000ft thick Pliocene shale succession overlying deposited a thick pile of transgressive marine shale
the Messinian Abu Madi IVF reservoir sandstones. facies regionally. A higher sedimentation rate during
The porosity-depth trend in the WAK-1 well (Fig. 4a) Pliocene flooding was responsible to retain the pore
illustrates that the porosity of the top part of the fluid in the rock interstices and produce overpressure
Pliocene shales (El Wastani and the top * 200 feet of within the post-MSC succession. The syn-MSC IVF
the Kafr El Sheikh Formation) follows the porosity Abu Madi Formation exhibits around 0.47 PSI/feet
compaction trend before it deviates by retaining more pore pressure gradient, which is the principal gas-
porosities. The same porosity-depth trend is also bearing reservoir in the West and South Al-Khilala
observed in the South Al-Khilala wells. Following fields. Direct downhole measurements are used to
this, a NCT was established on the Dt log (Fig. 4b) and establish the Abu Madi reservoir pressure gradient
PP was estimated by Eaton’s equation. Pliocene shales (Fig. 4c). The interpreted pore pressure gradient thus

Fig. 4 Pore pressure assessment in the well WAK-1. a porosity- c calculated and interpreted pressure profiles along with various
TVD response and the porosity compaction trend. b compres- direct downhole data. d sonic-density cross plot following the
sional sonic log (Dt) response along with the sonic normal compaction disequilibrium trend
compaction trend line (NCT) used for Eaton PP calculation.

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Geomech. Geophys. Geo-energ. Geo-resour. (2021)7:56 Page 9 of 16 56

deciphers sensitivity to the regional sea-level changes Abu Madi Formation possesses a pore pressure
from syn-MSC Miocene (regressive) to post-MSC slightly higher than hydrostatic gradient (i.e. water
Pliocene (transgressive) across the Neogene gradient). This pore pressure heterogeneity from
stratigraphy. Messinian to the overlying Pliocene sediments is
reflected in the horizontal stress magnitudes. Recorded
4.3 In-situ stress distribution and present-day FIT measurements are well below the estimated Sh and
stress field hence a confident calibration could not be established,
and therefore we deciphered the Sh gradient lower
Neogene stratigraphy of the studied fields is charac- limit. It varies from 0.57 to 0.69 PSI/feet from
terized by shale-dominated thick Pliocene interval Messinian to Pliocene interval. The poroelastic hor-
followed by interbedded sand and shale in the izontal strain model reveals the SH gradient to be
Messinian succession. Estimated in-situ stress magni- roughly 1 PSI/feet in the Pliocene shales (SH [ Sv)
tude profiles of the West (WAK-1) and South Al- and 0.86–0.90 PSI/feet (Sv C SH) in the Messinian
Khilala (SAK-1) fields are presented in Figs. 5 and 6, Abu Madi Formation. The fact that the Sh magnitude
respectively. Vertical stress gradient is assessed as being lower than the Sv is indicative of normal or
0.97–0.98 PSI/feet in the study area. The elastic strike-slip faulting tectonic regime. However, the
property-based method provided a Sh gradient of 0.76 poroelastic modeling deciphers SH [ Sv [ Sh in the
PSI/feet in the Pliocene shale and 0.64 PSI/feet in the Pliocene and Sv C SH [ Sh in the Messinian (Figs. 5
Messinian interval. A higher pore pressure magnitude and 6), which translates to a more normal faulting
in the marine shales of the Pliocene Kafr El Sheikh scenario in the syn-MSC Abu Madi Formation and
Formation is responsible for the elevated minimum tectonic regime-changing to a more strike-slip domain
horizontal stress gradient, while the reservoir bearing in the post-MSC Pliocene (transgressive) sequence.

Fig. 5 Presents the rock-elastic properties and pressure log-derived Poisson’s ratio and Young’s modulus, respectively.
magnitudes in the well WAK-1, drilled in the West Al-Khilala d estimated PP and stresses with Sh lower limit, SH upper bound,
oil field. a plots the gamma-ray log response. b and c presents and direct formation pressure measurements

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Fig. 6 Presents the rock-elastic properties and pressure log-derived Poisson’s ratio and Young’s modulus, respectively.
magnitudes in the well SAK-1, drilled in the South Al-Khilala d estimated PP and stresses with Sh lower limit, SH upper bound,
oil field. a plots the gamma-ray log response. b and c presents and direct formation pressure measurements

Based on the inferences, we intended to contain the SH zones, with a combined length [ 100 m (328 feet)
upper bound following the frictional faulting mecha- and B 20 standard deviation (Heidbach et al. 2016).
nism. Within the Pliocene stratigraphy, SH is the The NNE-SSW SH trend is almost parallel to the
maximum principal stress (S1 in Eq. 10) and Sh is motion direction of the African plate.
confidently interpreted as the least principal stress (S3
in Eq. 10). Accordingly, Eq. (10) constrained an upper 4.5 Borehole stability
SH gradient limit of 1.08 and 1.03 PSI/feet in the
Pliocene and Miocene shale intervals, respectively. Drilling the reservoir section through the Messinian
IVF Abu Madi Formation faces severe wellbore
4.4 Horizontal stress orientation stability issues in the WAK field. This section hosts
a sandstone-shale sequence and was being drilled with
Four arm caliper logs recorded in the Kafr El Sheikh an average 9.8–10 PPG drilling mud weight. The
Formation were utilized to characterize the borehole caliper logs indicate heavy washouts selectively
ovalization based on the magnitude difference against the shale sections (Fig. 8). Our borehole
between the two caliper sets. The results are presented stability analysis indicates a higher shale CP gradient
in Fig. 7.Atleast20 distinct breakout zones with a over 10 PPG, which was used during drilling. It also
cumulative length of * 600 feet are observed along reveals that the * 10 PPG mud weight was sufficient
with E-W orientation. A mean SH azimuth of N12E is to avoid failure against the reservoir sandstone inter-
inferred from the breakout azimuth distribution which vals and therefore the caliper reading against the
has a standard deviation of 13.5. Based on the WSM reservoir facies was very close to the bit size. A
quality ranking scheme of caliper log-based breakouts, minimum mud weight of 11.45 PPG should be used to
the interpreted stress indicator falls under B-Quality maintain the downhole pressure above the shale
which has a requirement of a minimum of 6 breakout

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Geomech. Geophys. Geo-energ. Geo-resour. (2021)7:56 Page 11 of 16 56

Fig. 7 Borehole breakout


analysis in the well WAK-1.
a presents two mutually
perpendicular Caliper sets (1
and 2) along with the bit
size. b interpreted breakout
zones and breakout
orientations with depth.
c rose diagram for the
inferred Sh and SH azimuths
based on the breakouts

Fig. 8 Wellbore stability analysis of the Miocene interval well c presents the estimated collapse pressure gradients in parts per
WAK-2. a plots the gamma-ray log response, b bit size-caliper gallon (PPG) unit (mud weight equivalent), along with the
response, the lower part of the interval indicates severe interpreted pore pressure and Sh. A safe drilling mud window is
washouts, and the failure zone is marked by light pink color. demarcated by a light green color

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56 Page 12 of 16 Geomech. Geophys. Geo-energ. Geo-resour. (2021)7:56

failure gradient (Fig. 8) and thus a gauged wellbore the Pliocene Kafr El Sheikh Formation. The Abu Madi
can be maintained. reservoir pore pressure gradient is mostly in the
hydrostatic range across the Nile Delta; however it can
be sub-hydrostatic due to field specific production-
5 Discussions induced reservoir depletion. In the offshore regions,
these reservoirs are overpressured (Heppard and
5.1 Regional pore pressure distribution Albertin 1998). A regional 1.03 gm/cc virgin pore
in the Tertiary stratigraphy pressure is concluded by Hussein and Taha (1993),
which translates to approximately 0.45 PSI/feet, which
Shale overpressure offers critical challenges in drilling is very close to what we observed in the Miocene Abu
and successful well delivery processes. Due to differ- Madi reservoir sandstones in the studied Al Khilala
ential sedimentation rates, the Pliocene shales of the fields.
Nile Delta have a wide range of pressure distribution
spanning from normally pressured to overpressure 5.2 Regional stress field
(Nashaat 1998). A very high PP gradient of 0.89 PSI/
feet is documented against the Lower Miocene and The study area lies on the moderately deferent external
Oligocene Formations in the eastern part of the Nile margin of the African plate (i.e. unstable shelf, Said
Delta, possibly contributed by the aquathermal expan- 1962), which extends along the northern coast of the
sion and hydrocarbon generation processes (Hanafy Mediterranean Sea. Mohamed et al. (2021) studied the
et al. 2017). In the offshore Nile Delta region, presence seismicity data gathered from the GNSS stations
of the Messinian evaporites also contributed over- distributed at the Egyptian Delta and inferred the
pressure in the pre-Messinian Formations by inhibit- velocity of the Northern Delta as 14–22 mm/year. The
ing pressure dissipation (Nashaat 1994; Andreoletti horizontal stress orientation is complexly distributed
et al. 2009). In the offshore Nile Delta region, the within the Nile Delta. Tingay et al (2012) presented
Pliocene shales of the Kafr El Sheikh Formation have extensive work on the stress field orientation utilizing
significant overpressure offering very narrow drilling a large volume of breakouts and drilling induced
mud window margin (Heppard and Albertin 1998; tensile wellbore failures from image logs. They have
Rowley et al 2002). Based on the regional shale inferred two dominant SH trends: NNE-SSW in the
overpressure dataset from the offshore and onshore western offshore Nile Delta and ESE-WNW in the
Nile Delta hydrocarbon fields, Nashaat (1992) inferred Central region. In the eastern Nile Delta region, SH
hard overpressure in the Lower Miocene and Oligo- orientation changes from E-W in the supra-salt (below
cene Formations near to our study area with a top of evaporites) to NNW-SSE within sub-salt (above
Tertiary overpressure at around 11,000–12,000 ft. The evaporites) (Tingay et al 2012). We inferred the
studied wells, presented in this work were drilled till breakouts interpreted from four arm caliper and our
Upper Miocene Abu Madi targets (\ 10,500 ft TVD) interpreted SH azimuth (NNE-SSW) corroborates with
and the entire stratigraphy did not encounter any the regional trends of the Western Nile Delta as well as
significant overpressure. Hussein and Taha (1993) sub-salt Formations.
studied the Abu Madi, Nidoco and El-Qara wells from The tectonic stress regime of the Nile Delta has
the northern part of the onshore Nile Delta and inferred been highly dependent on the pore pressure distribu-
hydrostatic PP in the El Wastani shales followed by a tion. Normally pressured sequences exhibit normal
mild overpressure against the Kafr El Sheikh Forma- faulting regime, moderately overpressured zones
tion, with a maximum pore pressure of about 10.5 PPG (13–16.5 MPa/km or 0.57–0.72 PSI/feet) exhibit a
(* 0.546 PSI/feet). These observations of the pres- borderline normal to strike-slip regime and highly
sure regimes across the Tertiary stratigraphy perfectly overpressured zones show a strike-slip behavior
correlates with our observation, where we interpreted (Tingay et al. 2012). Also, we inferred a normal
pore pressure increasing from hydrostatic regime in faulting setting in the hydrostatically pressured
the Top Pliocene El Wastani Formation to compaction Miocene section and a strike-slip stress field (SH-
disequilibrium-induced mildly overpressured regime C SV) in the mildly overpressured Pliocene Forma-
(0.55 PSI/ft, similar to Hussein and Taha 1993) within tion. These results from the onshore Khilala fields

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Geomech. Geophys. Geo-energ. Geo-resour. (2021)7:56 Page 13 of 16 56

extensively support the observations made by Tingay Delta. Sonic log-based pore pressure estimation infers
et al (2012) from the offshore Nile Delta region. a mild overpressure of 0.55 PSI/feet gradient within
the Pliocene transgressive shales of Kafr El Sheikh
5.3 Implications for drilling and field Formation, possibly due to the disequilibrium com-
development paction process. Formation pressure retreats to 0.47
PSI/feet gradient within the Messinian clastic interval
This work provides critical inferences in drilling and which hosts the primary gas reservoir. The poroelastic
reservoir development from a geomechanical perspec- horizontal strain model is utilized to infer the
tive. The interpreted pore pressure and Sh define the horizontal stresses. In the absence of direct downhole
drilling mud window. In terms of conservative drilling calibrations, this work constrained the lower and upper
safety and execution, this lower constraint of Sh serves limits of Sh and SH. Relative magnitudes of Sv and Sh
the maximum allowable drilling fluid pressure to (Sv [ Sh) is an indicative normal or strike-slip tectonic
avoid any fluid loss and near-wellbore formation regime. B-Quality breakouts identified in the four arm
damage due to mud invasion. However, to ensure caliper log data deciphered an NNE-SSW orientation
wellbore stability it is critical to maintaining the of maximum horizontal stress. Collapse pressure
downhole drilling pressure gradient above the inter- analysis has inferred the formation shear failure
preted CP. Hussein and Taha (1993) investigated the gradient in the Miocene interval (i.e. production
various drilling hazards in the onshore Nile Delta section), which exhibited major wellbore instability
wells. They concluded the caving of the Tertiary issues in the exploratory drilling campaign. This study
shales as the primary hole instability mechanism and concludes the subsurface pressure gradients and
recommended using higher mud weight to overcome suggests an optimum drilling mud window to ensure
hole caving and bridging resulted from hydration and a safe and stable wellbore.
swelling pressure. As a consequence, correlating the
same observations to the Al Khilala fields, the final 8
‘ inch drilling section in the studied wells had been 7 Conflict of interests
critical in terms of borehole stability and wall failure,
especially against the Miocene Abu Madi shales. Our The authors declare that they have no competing
rock failure analysis suggests a lower mud weight interest.
limit of 11.45 PPG to prevent such washouts. There-
fore, an effective mud window between 11.45 PPG Acknowledgements The authors express their sincere
gratitude to Professor P.G. Ranjith, Editor in Chief of
and 13.1 PPG (i.e., Sh) should be followed (Fig. 8) to Geomechanics and Geophysics for Geo-Energy and Geo-
design the drilling fluid gradient, this will avoid any Resources, and the two learned reviewers for their
formation fluid influx, mud loss, or wellbore instability constructive comments, which benefited our manuscript. The
issues. Being in a strike-slip or normal to strike-slip authors are grateful to Mansoura Petroleum Company for
providing the dataset and permission to publish the results of our
transitional tectonic regime, a horizontal well will be
work. GEO Suite of software by Geologix Limited is utilized for
less prone to compressive failures. Wells should be the analyses presented in this work. The interpretations
deviated along with the Sh orientation, i.e. E-W to presented here are solely of authors and do not necessarily
minimize failure issues. This will also ensure an represent their respective organizations.
optimum stimulation design and thus a higher perme-
Funding Not applicable.
ability gain since hydraulic fracture propagates paral-
lel to SH (i.e. NNE in the studied field).
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