Dme - 1, Dom Question Paper

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fal i 48ME51 FIETH Semester BLE, Degree Summer Semester End Examination (SSEK), October 2022 DESIGN OF MACHINE ELEMENTS-1 100} {Maximum Marl Anstructions to students: @ Answer FIVE FULL Questions as per choice, Gi) Any Missing Data can be assumed suitably. (iil) Use BLACK ball point pen for text, figure, table, ete. (iy) Use of Design data hand book is permitted RBT Marks CO Level Sketch and explain Biaxial and ‘Triaxial stresses, stress tensor and principal 08 Marks} COL Mb) A mild steel bracket shown in fig-I(b) is subjected to pull of 1OKN. The [12Marks| COL LS bracket has a rectangular cross-section whose depth is twice the width, If the is 80N/mm’, Determine the cross-section of the bracket. Discuss factors influencing selection of appropriate value for the factor of (04 Marks} COL L2 gram for the following materials [04 Marks} COL 12 ports a 9KN load and in addition is subjected [12 Marks] COL LS Q N-m as shown fig-2(c). Determine the ‘of Technology, Bangalore dito VIU, Belagavi, Karnataka, India) oT oe (06 Marks} cq eories of failut ve piling Ot ; - ne Maximum normal stress theory i : H Dis orstion energy theory, “ : i ant’s theory Paint verant’S at i) Sant En emai foro® OF sas, AE isl A! ay Ata pte bec ing gy vue Of 200MPa: Determine pee | prey cast io material yor of Sarety IS 25. : of the plate Facto R SKN ‘ OR ; 4 a A Rectangular plate of 50mm wide with acircular hole of diameter 10mm in [08 Marks} CO2 the centre is subjected to a bending moment of 10N-miif the thickness of the plate is 10mm. Determine the ‘maximum stress induced in the plate. Be ae? w ¢ ' Fig-4(@) fe load that can be carried by a bar of rectangular cross ig — 4(b). limiting the maximum stress to 130MPa, taking b) Determine the sal [12 Marks} CO2 section shown in fi stress concentration into account. Fig-4(b) Dr, Ambedkar Institute of Technology (An Autonomous trun ttpeel et) Heea ae tele) Page Derive the soderberg’s Equation, Determine the maxim um load fi i led as shown in fig, fits -5(b). The ultimate strength is 700MPa. The yield point All dimensions in mm Fig-5(b) OR A hot rolled steel! shaft is subjected to a torsional load that varies fr om 330_Nm (ew) to110 Nm (ccw) as an applied bending moment at the eritical section varies from +440 N-m to — 220 Nm. The shaft is of uniform cross section and no key way is present at the critical section. Determine the required shaft diameter. The material has an ultimate strength of 5SOMN/m? and yield strength of 410 MN/m?. Factor of safety=1.5. Size and surface correction co-efficients are 0.85 and 0.62 respectively. Take the endurance _ limit as half the ultimate strength. ‘A machine shaft turning at 600 rev/min is supported on bearings 750 mm apart. 15 kW is supplied to the shaft through a 450 mm pulley located 250 mm to the right of right bearing. The power is transmitted from the shaft through a 200 mm spur gear located 250 mm to the right of left bearing. The belt drive is at an angle of 60 ° above the horizontal. The pulley weighs 800N to provide some flywheel effect. The ratio of the belt tensions is 3:1. The gear ‘has a 20° tooth form and with another gear located directly above the shaft. If the shaft material selected has an ultimate strength of 500 MPa and a yield ethe necessary diameter using Ky=1.5 and K=1.0 OR mm is used for the gear and the shaft at 440rpm is transmitted by the spline n the splines is limited to. 6.5 N/mm2. i) The length of hub of the gear [05 Marks} (20 Marks} [20 Marks} 107 Marks} cos 13 Ply supported beam, cyclically [15 Marks} CO3 Ls cos 1s cos 6 cos 6 haft ofa motor and centrifugal pump [13 Marks] CO# output =3000 liters/minute, total f 10%. Select C-40 steel % 10. a) Explain Non Destructive testing to assess the condition of a pressure vessel, 'b) Design a double riveted Butt joint with two cover plates for the longitudinal seam of a boiler shell 1.5m in diameter subjected to a steam pressure of 0.95N/mm?, Assume the efficiency of 75%. Allowable tensile stress in the plate of 9ON/mm’, allowable compressive stress of 140 N/mm? and an allowable shear stress in the rivet of 56 N/mm? OR a) A 16 mm thick plate is welded to a vertical support by two. shown in fig-10(a), Determine the si for the weld material is 75 MPa. llet welds as ‘re of weld, if the permissible shear stress Fig-10(a) b) A solid circular shaft 25mm in diam fillet weld as shown in fig-10(b). Determine the leg dimension of the weld if the permissible shear stress is 9SN/mm? 100 mm P=35KkN Fig-10(b) Petr orto sn USN 05Maria) glo [15 Marks} Co yr {10 Marks} CO} ter is welded to a support by means of | 10 Marks|_ COS | USN ae 18MES1 FIFTH Semester BE Degree Semester End Examination (SEE), FEB/MAR-2022 DESIGN OF MACHINE ELEMENTS - 1 [Time: 3 Hours} Instructions (0 students: (@ Answer ANY FIVE FULL Questio (ii) Any Missing Data can be assumed suitably. Use BLACK ball point pen for text, figure, table, etc. (iv) Use of design data handbook is permitted. Marks ~ 8) Explain briefly different phases of design process. (06 Marks} 'b) Explain briefly mechanical properties of engineering materials [06 Marks} ©) Determine the required thickness of the steel bracket at section A-A, {08 Marks} when loaded as shown in figure-le in order to limit tensile stress to 70MN/m’. so Figure-1e OR a) Explain briefly, i) Standards, ii) Codes and iii) Principal stress (06 Marks} Bb) Define and explain factor of safety 104 Masa] _ Determi ine the torque transmitted by the stepped shaft shown in [10 Marks} eo - maximum shear stress limited to 60MPa, ao ma [Maximum Marks: 100) co BE cor Lt col cor os co 6 Olen ee cor os Page 1 3. a) Explain following theories of failure: i) Maximum Principal stress theory ii) Maximum shear stress theory iii) Maximum normal stress theory iv) Distortion energy theory v) Maximum elastic strain energy theory : Pe b) A round rod of 50mm diameter is to sustain an axial Pano Joad of 20KN and twisting moment of 1.5KN-m. the rod is made 0 C40 steel of yield stress 328,6MPa. Determine the factor of a under following conditions: i) Maximum Principal stress theory Maximum elastic strain energy theory iii) Distortion energy theory oR 4. a) Define stress concentration and explain methods of reducing stress concentration, b) A flat plate subjected to a tensile load of SKN is shown Lee oe plate material is grey cast iron having maximum strength ° 7 Determine the thickness of the plate. Consider FOS is 2.5, Figure-4b §, a) Define endurance limit. State and explain the modifying factors of it. A hot rolled steel shaft is subjected to torsion that varies from 330Nm (CW) to 110Nm (CCW) as an applied bending moment at the critical section varies from +440Nm to -220Nm, Determine the required diameter of the shaft. o,=550MPa, 6,=410MPa, FOS=1.5, size and surface correction factors are 0.85 and 0.62 respectively. Take endurance limit is half of the ultimate Strength and consider the shaft is of uniform cross section. OR 6. Derive the expression for maximum stress due to axial impact load on the bar. A Power hammer weighing 4kN strikes the mid-point of the beam simply supported at its end 4m apart. The beam has a depth of 200mm and width 100mm, r . . Determine hei; i hammer weight can be allowed en ac beam is limited to 120MPa, Ta material is 206.8GPq [10 Marks} {10 Marks} [10 Marks} [10 Marks} 108 Marks} [12 Maris} [08 Marks} {12 Marks} © Coy cor cor co3 cos co3 cos u 1s Ls A shaft is supported by two bearing 1.5m apart, 4 keyed gear, 20! involute and 175mm diameter is located at 400mm tothe let af tne right bearing and is driven by @ gear directly behind it. A 600mm diameter pulley is Keyed 10 the shaft 600mm to the Fight ofthe leh bearing and drives « pulley with a horizontal bet directly behind it The tension ratio of the belt is 3:1. The drive transmits 45kW at 330rpm. Assume Ci=1.5 and Cy=1.5, OR Design a rigid flange coupling to transmit 18kW at 1440xpm, The allowable shear stress for CI flange is 4MPa. The shaf, keys and bolts are made of annealed steel having allowable shear stress of 93MPa. Allowable crushing stress for key is 186MPa. Design a double riveted butt joint with two cover plates of equal width for the longitudinal seam of boiler shell of 1m diameter subjected to a steam pressure of 2MPa. The rivet pitch is to be same in all rows and zig-zag riveting is to be used. The allowable stress in tensile, crushing and shear are 124MPa, 180MPa and 93MPa respectively. OR ‘The cylinder head of a steam engine is subjected to a steam pressure ‘of 0.7N/mm:. It is held in position by means of 12bolts. A soft copper _ gasket is used to make the joint leak proof. The effective diameter of ‘eylinder is 300mm. find the size of the bolt so that the stress in : 2 Joad that can be applied to a bracket loaded as The size of the weld is 8mm and allowable 110 Marks} [20 Marks} [20 Marks} [10 Marks} {10 Marks} cos cos 2 [ | [| 18MES52/ MES2 Semester BE Degree Summer Semester End Examination (SSEE), September-2021 DYNAMICS OF MACHINES [Maximum Marks: 100] Instructions to students: (Answer ANY FIVE FULL Questions, (ii) Any Missing Data can be assumed suitably. (iii) Use BLACK Point pen for text, figure, table, ete. RBT Marts co fNN Explain equilibrium of two force members and two force and torque [05 Marks] COL 2 ‘members. Im a four bar mechanism shown in figure 1(b), value of torque and various forces on links for system. AB=50mm, BC=60mm, CD=5 BAD=60" and AD=100mm. calculate the required [1SMarks} CO1 3 the equilibrium of the 'Smm, CE=25mm, CF=30mm, Figure 1(b) Four bar mechanism Explain the principle of virtual work. A four link mechanism with the following dimensions is acted upon bya dey P80N on the link DC at an angle of 150°. AD=500mm, . BC=1000mm, DC=750mm and DE=350mm. "Ton the link AB for static equilibrium. (08 Marks} COI 12 (12Marks} Cor L3 7 a) Figure 3(a) Four bar mechanism AB=500mm, BC=660mm, CD=560mm, AD=1000mm, AB=325mm, BF=297mm, DG=373mm, F2-80N, Fi=144N, Fa=60N. ‘The four bar mechanism as shown in figure 4(a). The centre of [14 Marks} co gravity of each link is at its midpoint. | AD=500mm, AB=250mm, CD=300mm, BC=300mm. Mass of the links AB=1.52kg, BC=3, 06kg, DC=5.09kg. Mass moment of inertia of the links AB=0.012kg-m?, BC=0.036 kg-m?, CD=0.02 kg-m?. Find the inertia forces on each link. 8 \ a A Figure 4(a) Four bar mechanism F ~b) Discuss D Alembert's principle. 106 Marks} cor 4 'b) The sum of the diameters of two pulleys connected by flat belt is [1S Marks) 0.6m. If they run at 1400rpm and 2100rpm, determine the diameter of each pulley. The centre distance between the pulleys is 1.5m and of friction between belt and pulleys is 0.4. Determine the n power that can be transmitted by the above open belt drive maximum tension as restricted to 3000N. and write a note on types of friction. 2 is used to connect to pulleys of equal tomy! ns. Te se pee i Speed of the belt, ii Power transmitted, iii Stress in slack fried of the belt. a) A rotating shaft carries four masses | 2 3 and 4 which are radially [16 Marks] CO4 attached to it. The mass centres are 30mm, 38mm, 40mm, and 35mm Tespectively from the axis of rotation. The masses 1, 3 and 4 are 7.5kg Skg and 4kg are respectively. The actual distance between the planes | and 2 is 400mm and 2 and 3 is 500mm. The masses | and 3 are at right angles to each other. Find for complete balance, i Angle between 1, 2 and 4. li Axial distance between 3 and 4. iii Magnitude of mass 2. Explain the following: i,) Static Balancing 3 ii.) Dynamic Balancing. [04Marks} O04 LI A single cylinder horizontal oil engine has crank 187.5mm and [20Marks| CO4 13 connecting rod 825mm. The revolving parts are equivalent to 5Skg at crank radius and the mass of the piston and gudgeon pin is 45kg. The connecting rod has its mass equal to 57.5kg and its mass centre is located 262.5mm from the crankpin centre. The revolving balanced masses are fixed to the extension of crank web at radius 21.25mm to balance the revolving parts and half of reciprocating parts. Neglecting obliquity of connecting rod, Find i Balancing mass. ii Residual unbalanced force at 300rpm. A porter governor has all four arms 300mm long. The upper arms are [20Marks|_ COS 13 attached on the axis of rotation and the lower arms are fixed to the sleeve at a distance of 30mm from the axis of rotation. The mass of each ball is 4kg and the sleeve has a mass of 60kg. The extreme radii of rotation are 160mm and 200mm. Determine the range of speed of pe een automobile is travelling along a track of 100m ae {20Marks} COS 13 radius. Each of four road wheels has a moment of inertia of 2kg-m’ ‘of 60cm. The rotating parts of the engine of Ikg-m?. The engine axis is parallel to the { rotates in the same sense as the road s engine to back axle is 3:1. The mass of as it CG 500mm above road level. Width vehicle around the curve for all tre eke road surface if this is not ee RER EERE EEEEE EEE | | | | | [ | 18MES52/ MES2 H Semester B E Degree Summer Semester End Examination (SSEE), September-2021 DYNAMICS OF MACHINES 3 Hours} {Maximum Marks: 100] Instructions to students: (@ — Answer ANY FIVE FULL Questions. (ii) Any Missing Data can be assumed suitably. (ii) _ Use BLACK ball point pen for text, figure, table, ete. v Mars CO Ey

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