METHODOLOGY

250,000 tons roll over

ARMOR ROCK CIF to MOA

SOURCE : SARIAYA, QUEZON

LOADING PORT : SUBUKIN PORT, SAN JUAN, BATANGAS

I. Methodology Objective

Ø To show the method of how the extracting, stocking and loading of armor rocks to
barge/ carrier, base on the specific location and port of origin.
Ø To be able to determine the ideal and maximum volume over time in metric tons.

II. Measure Use

Ø Capacity
Ø Time and motion

QUARRY SITE TO PORT OF LOADING

DISTANCE: 68 kilometers TRAVEL TIME: 52 Minutes

III. Factors

DELIVERY TO PORT/BARGE:

1) Dump trucks 10 Wheeler - 50 units

1 truck load. =. 31 metric tons (ideal)

50trucks. = 775 MT
No. Of Trips per day. =.5 trips
No. Of Truckloads per day. = 250 trkloads
Daily Volume delivered to port = 7,800 metric tons ( loaded to 2 barges )
Operation Time =. 15 hours

QUARRY OPERATION /PRODUCTION: (12 hrs )

1) Excavator. ( 6 units ). - For Extraction and Loading

1 bucket capacity = 1.50 mt. - 150 mt per hour per Backhoe

- 150 mt (x12hrs) = 1,800 mt per day
6 units backhoe - 10,800 MT per day
Daily Reserves ( stockpiled ). - 3,000 MT (as Contigency)

2) Wheel loaders (2 units) - For STOCKPILING

1 bucket capacity = 2.5 mt

4) BULLDOZER ( 1 unit ) - For clearing the area

5) GRAPPLER ( 2 units ) - Loading 4 trucks per hour per Grappler

OPERATION HOURS : 7a.m to 10 pm (10 Hours)

IV. Given Distance

Ø QUARRY site to Stocking Area = 50 meters

Ø Stocking Area to Barge/Carrier = 68 km
Ø Loading duration to Barge = 24 hours

V. Tools and Equipments

Ø Dump truck 10 wheelers = 30units

Ø Excavator = 4 units at quarry site
Ø Wheel Loader = 2 units +1 unit at loading port
Ø Grapple = 2 units + 1 unit at loading port
Ø Bulldozer = 1 unit

DELIVERY TO MOA (CIF)

Distance from San Juan Port to MOA PASAY - 131 nautical miles
Travel Time : 26 hrs ( loaded) / 21 hrs ( empty ) = 47 hours roundtrip
Loading duration: 24 hrs unloading: 24 hrs

 Ø NO. Of BARGE (4 (5,000DWT); 4 (3,500dwt) = 8units
Ø Daily Load per Barge : 1(4,700 metric tons) and 1( 3,100 metric tons)
Ø No. Of Trips per barge per week : 2 trips (8 units) = 16
Ø Total Volume per week : 8 (4,700 metric tons) 8 (3,100 mt) = 62,400 mt
Ø Total volume per month : 249,600 metric tons

VI. Time

No. of days to complete the 249,600 metric tons : 28-30 days

Operation Time = 7a.m to 10p.m on regular days

NOTE:

There is already a stockpile( more or less 50,000 mt) in the quarry site that can be
transferred to stocking area once the permits are ready.

While transferring the extracted armour rocks to the stocking area, there will be an
extracting operation for continues delivery of armour rocks to the stocking area.