NKM Research & Development Facility Available: Civil Engineering Material Testing, Geo-Tech Investigation, Plate Load, NDT, Benkelman Beam, Roughness test, Concrete & Bitumen Mix Design, Topographical survey, Quality control & Preparation of D. for Highway, MLNo, : 9354442116, emai nkmrd212@gmai R eport of Concrete Mix Design Grade M-3| Bridges & Building projects. Regd. Office cum Laboratory: Bitna Road Pinjore, M.C. Panchkula, Zone Pinjore — 134102 (Haryana), |.com, er.nareshmehta@gmail.com 0, iKM/HC/21/H/3002 Issued to: M/S Hemav ions Industrial Area, Pandoga , Sub Teh. Isput, Distt, Una (HP) _| Dated : 09/07/2022 Lab No.: Lab No.: R&D/2209/2022 Sample: : Coarse aggregate 20 mm, 10 mm & Fine aggregate (Coarse Sand) Cement PPC Brand: Ambuja. Date of receipt 20.05.2022 Your reference No : Sample delivered bj ‘our representative Mix Design As Per 18:10262-2019 & 18:456-2000, 1.0 STIPULATIONS FOR PROPORTIONI u 12 13 14 1s 16 7 18 1 Grade designation ‘Type of Cement Maximum nominal size of aggregate Minimum cement Content Maximum water Cement Ratio d Workability (Slump) Exposure condition Degree of supervision ‘Type of aggregate 2.0 Type of Fine Aggregate 2.1 Chemical Admixture Type ING: M230 PPC 20mm. 300 Kg/m*as per 18:456, table-5 0.50 as per IS:456, table-s 100-125 mm (Pumpable Concrete) Moderate (Plain Cement Concrete) Good Crushed Angular Aggregate Coarse Sand Sika [NKM Ressarch & Development, itn road Pinjore, MC Penk, Zone Pinjore-34102 (ty). Mall akmrd@212gmal com SAVE TREE, SAVE WATER, SAVE EARTH2.0 TEST DATA FOR MATERIALS: [2.1 [Cement used PPC confirming to IS; 1489(P-1)2015 R-2020 2.2. | Specific gravity of cement 2.98 23 | Specific gravities of := a) _ | Coarse aggregate +) 268 b) | Fine aggregate 255 e ©) | Admixture 12 24 Water absorption a) Coarse aggregate 0.70 % b) _ | Fine aggregate 1.00% 2.5. | Free (Surface) moisture 44 &) | Coarse aggregate ‘Nil (Absorbed moisture also nil) b) | Fine aggregate | 1.00 Coarse aggregate: regate fraction Yoage Different fraction [Remarks Analysis of Fl FAL | Combined | Conforming. Coarse | 20mm | 10mm to table-7, of IS: 383- a 2016 75% 25% 100 % 40 75.0 25.0 100 100 20 74.3 25.0 99.3 90-100. 10 10.7 | 24.9 35.6 25-55) 4.15 os | 31 3.6 0-10 2.7 | Sieve analysis Fine aggregat IS: Sieve designation, mm | _% age Passing Limit for Grading Zone-TT 10.0 100.0 100 4.75 93.7 90-100 2.36 884 75-100 118 737 35-90 0.60 1s 35-59 0.30 8-30 O15 0-103.0 TARGET STRENGTH FOR MIX PROPORTIONING: fok = fek + 1.65 s From table-2 of 1S:10262 :2019 standard deviation, S = 5,0 N/mm? ‘Therefore target mean strength = 30 + 1.65 X 5.0= 38.3N/mm? 4.0 APPROXIMATE AIR CONTENT: From table 3, 1S:10262 :2019 the approximate amount of entrapped air to be expected in normal (ron sir entrained) conerete is 1.0 percent for 20 mm nominal maximum size of aggregate. 5.0 SELECTION OF WATER - CEMENT RATIO As per Table 5 of IS:456, maximum water ~ cement ratio = 0.50 Based on experience, adopt water-cement ratio as 0.40 0.40 <0.50 Hence OK 6.0 SELECTION OF WATER CONTENT From table 4 of IS 10262:2019, maximum water content = 186 Kg Estimated water content for 100-125 mm slump = 186+ (9/100 x186) Kg = 202.74 say 203kg As superplasticizer is used the water content may be reduced. Based on trial data the water content reduction of 12 % . Hence the water content = {203 -24,36} = 178.64Kg, 7.0 CALCULATION OF CEMENT CONTENT; Water-cement ratio = 0.40 ‘Cement Content = 178.64/0.40= 446.6kg/m? say 447 kg/m? As per IS: 456, the minimum cement content for moderate (RCC) condition = 300 kg/m> 447> 300 kg/m®, Hence O.K. 8.0 PROPORTION OF VOLUME COARSE AGGREGATE AND FINE AGGREGATE CONTENT: From Table $ of IS 10262:2019, Volume of coarse aggregate corresponding to 20 mm size aggregate and fine aggregate (Zone-I1) for water —cement ratio 0.50 = 0.62, In the present case water - cement ratio is 0.40 therefore, volume of coarse aggregate is required to be increased to decrease the fine aggregate content. As the water-cement rato is lower by 0.1, the proportion of Yolume of coarse aggregate is increased by 0.02 (at the rate +/+ 0.01 for every +/- 0.05 change in water Cement ratio). Therefore, corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.38 = 0.62+0.02. = 0.64 Volume of fine aggregate content = 1- 0.64 = 0.36 Page-3 'NKM Research Development, ita road Pir, MC Panchkula, Zane inoe-134102 (iy). Mall: nkmrd@22gmaicom8.01 Mix calculations ‘The mix calculations per unit volume of concrete shall be as follows: 7 @) | Volume of concrete =] im b) | Volume of entrapped airin |=] 0.010 m° wet conerete ¢.) | Volume of cement Volume of water 4) = 1.00 1000 Volume of Chemical 3.576 I ¢,) | Admixture {Superplasticizer} | = ? | @ 0.8% by mass of Cementitious Material, f) | Volume of all in aggregate = | [(1- 0.010) - (0.150 + 0.1786 + 0.003)] = 0.658m> &) | Mass of coarse aggregate | = | 0.658 x 0.64x 2.63 x 1000 =1107kg 1.) | Mass of fine aggregate = | 0.658 x 0.36x 2.55 x 1000 = 604 kg 9.0 Mix proportions Calculations (Trial Ni Admixture, Ke/m | Water, Ke/m* |” Cement, kg/m? ] Fine Aggregate, kg/m? | Coarse Aggregate, kgin® | 3376 178.64 a7 604 1107 [0.40 1 1.35 247 “| Similarly Trial-II & III carried out: - Trial-t Admixture, Ke/m? | Water, Ke/m! [ Cement, kg/m | Fine Aggregate, kg/m? | Coarse Aggregate, kg/nr 3.408 170.4 426 618 1134 0.40 H 145 2.66 Tria- Admixture, Kg/m? Water, Kg/ m? Cement, kg/m’ | Fine Aggregate, kg/m? | Coarse Aggregate, kg/m? 3.240 162 405 633 Nt 0.40 1 2.86 a Page-4 NK Research & Developmen, hin od Pjors, MC Pact, one Pine 134100 wai com10.0 Compressive strength: Verified compressive strength in respect of the designs mentioned in this report is given below for ready reference:- Compressive strength, N/mm? Trial No- 1 Trial No- IT Trial No IL AUT days 314 30.6 28.7 ‘AC28 days 44.0 28 40.2 11.0 Recommendation: In our opinion Trail No. II ofthe essential particulars are given below, is the most appropriate and economical one and is, therefore recommended to be adopted for M30 Grade, Proportion of constituents: ‘Trial-IIT Admiature, | Water, kg/m Cement, kg/m? | Fine Aggregate, kg/m* | Coarse Aggregate,kg/m’ Kg/m* 3.240 162 405 633 1161 0.40 I 1.56 2.86 Quantities required for the Mix per bag of cements= Admixture, | Water, kg/m? | Cement, kg/m | Fine Aggregate, kg/m? | Coarse Aggregate kg/m | Ke/m? 0.40 20 50 78 143 0.40 1 156 2.86 1. | For water cement ratio (w/e) for 0.40 = 20kg 2. | Extra quantity of water to be added for absorption in case of coarse =) 1.00 aggregate, at 0.70 % by mass 3. | Quantity of water to be deduct for free moisture present in sand, at 1.00% )0.78 by mass 4. | Actual quantity of water to be added (20+1.00-0.78) =20.22kg say 20kg 5. | Actual quantity of fine aggregate required (78+0.78) = 78.78kg say 79kg 6, | Actual quantity of coarse aggregate required (143-1,00) = 142 kg NKM Research & Development, Bina ud Pinjore, MC Fanckul, Zone injore-134102 (Hy). Mal: kmrd@22gmsicomActual quantities required for the rrix:~ Admixture, Kg/ m'] Water, Ke/m' | Cement, kg/m | Fine Ageregete, kg/m® | Coarse Aggregate, kuym™ 3.24 162 405 632 1150 0.40 1 136 Quantities required for the Mix per tag of cement: Admixture, Kym’ [ Water, Kg/m® | Cement, kg/m? | Fine Aggregate, kg/ m' | Coarse Aggregate, kg/m? 0.40 20 50 79 142 20 mm = 107 10 mm = 35, 0.40 1 1.56 2.84 Note: Aggregate should be used in saturated surface dry condition. If otherwise, when computing the requirement of mixing water, allowance shall be made for the free (surface) moisture contributed by the fine aggregate and coarse aggregates. On the other hand, if the aggregates are dry, the amount of mixing water should be increased by an amount equal to the moisture likely tc be ebsorbed by the aggregates. Necessary adjustments are also required to be made in mass of aggregaces. The surface waler and percent water absorption of aggregates shall be deterniined according to IS: 2386 different Parts, Note: 1, The results relate tothe sample teste, 2. Sample consumed in testing. 3. This report is not o be reproduces wholly on part and cannot be used as evidence in the court of [Law & should not be used in any aivetsing media without special emission in writing Page-6 [NKM Research & Development, ira rai Pnjre, MC Pach, Zone Pinjte-134102 (Hy), Mai nhmrs@2I2gmei.com