Lecture - 2 and 3

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 27

1

Requirements
of Suspension
system

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
2

Vehicle
Coordinates
System

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
Suspension Product Specifications 3

 Suspension plays an important role in the handling and comfort


characteristics of a vehicle.
Function Requirements
Prevents the vehicle body and frame from road shocks. There should be minimum deflection.
Gives stability of the vehicle and allows front wheels to turn for
It should be of low initial cost.
steering. (Anti-Dive, Anti-Roll, Anti-Squat, Wheel Alignments)
Gives the good road holding while driving, cornering and braking. It should be of minimum weight.
It should have low maintenance and low
Gives cushioning effect.
operating cost.

Allows front wheel for steering It should have minimum tire wear.
4

Suspension
Product
Specifications
5

Wheel Alignments
play a key role in
vehicle stability and
handling performance
6

Camber angle
&
king pin inclination

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
7

Caster
angle

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
8

Anti-Dive
&
Anti-Squat

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
TYPES OF SUSPENSION SYSTEM 9

Suspension
Systems

Semi-
Dependent Independent
dependent

The Hotchkiss
Trailing arms rear
suspension

Double MacPherson Multi-link Swing axles Trailing arms


wishbones strut suspensions

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
Dependent 10
&
Independent
Suspension

❑ Independent suspension allows one


wheel to move up or down without
appreciably affecting the other.

❑ The design of the control arm keeps


the wheel upright.

❑ This is the preferred system for most


modern vehicles.

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
11
The Hotchkiss rear suspension

For those vehicles where ride is not of


primary importance they are still widely
used.

An example of this is the mid-range


commercial van where load carrying
capacity is important

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
12
Trailing arms

 Various configurations are possible, provided


that they permit vertical and roll freedoms. Either
coil or air springs can be used, the latter tending
to give better ride performance. Lateral control
can be provided by angling the upper links.

 Compared to the Hotchkiss system, the four-link


design gives greater flexibility in the choice of
roll-center location anti-squat and anti-dive
geometry and roll-steer.
MEA221: Vehicle Design and Simulation(1)
Dr. Mohamed Abdelwahab
13
Semi-dependent systems

 In this form of suspension, the rigid connection


between pairs of wheels is replaced by a
compliant link.

 This usually takes the form of a beam which can


bend and flex providing both positional control of
the wheels as well as compliance.

 Such systems tend to be very simple in


construction but lack scope for design flexibility.

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
14
MacPherson strut

 Advantages

❑ Simple and low cost

 Disadvantages:

❑ The installation height can be a problem when a


low hood line is required by the vehicle stylist;

❑ The strut has to react against a moment imposed


by wheel loading, but this problem can be lessened
by angling the suspension spring.
MEA221: Vehicle Design and Simulation(1)
Dr. Mohamed Abdelwahab
15
Double wishbones

 Advantages: The double wishbones provide the


constructional strength to react transverse and
longitudinal loads.

 Disadvantages:

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
16
Trailing arms

 This is used in rear axle applications with either front or rear


wheel drive. It can be used with a variety of springs including
torsion bars, coil springs, rubber springs or hydro-elastic types.

 It is a relatively low-cost form of suspension but offers little


flexibility in terms of kinematic design options.

 Camber change is the same as body roll and caster change


can be substantial. There is no toe change so roll steer is zero.

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
17
Swing axles

 This is a very simple form of suspension used with driven axles.


With short swing axles the camber changes and tire scrub
can be considerable for the range of suspension travel.

 This form of suspension is particularly prone to suspension


jacking.

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
18
Swing axles

 This is a very simple form of suspension used with driven axles.


With short swing axles the camber changes and tire scrub
can be considerable for the range of suspension travel.

 This form of suspension is particularly prone to suspension


jacking.

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
19
Semi-trailing arms

 This type of suspension is a cross between the swing axle and


pure trailing arm designs. It allows a compromise between
the control of camber and jacking.

 It is essential that the geometry is carefully selected to limit


the amount of steer induced by the trail angle.

 However, this is a feature which can be exploited to provide


small amounts of rear wheel steer to improve handling
performance.

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
20
Multi-link suspensions

 There is a wide variety of multi-link designs. Figure shows a


five-link design which is used to control the separate
functions required of a suspension.

 The ends of the links are mounted in flexible bushes, which


are necessary because the mechanism is over-constrained
kinematically.

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
21
Suspension components

Bearing components or linkages

 These are part of the mechanism linking the wheel to the body
and guarantee the degrees of freedom of the wheels and
their correct positions with reference to the ground.

 They determine the relative motion of the wheel with


reference to the vehicle body; they also transfer to the body
part of the load delivered from the tire contact patch.

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
22
Suspension components

Primary elastic members

 These include springs (coil, torsion bar and leaf springs), anti-roll bars
and stop springs.

 These members connect the wheel to the body elastically and store
the energy produced by an uneven road profile.

 They not only store this energy but determine body position as a
function of payload entity and position.
Suspension 23

components
Primary elastic members
examples:
Suspension 24

components
Primary elastic members
examples:
25
Suspension components

Secondary elastic members

 These are elastic bushings on linkage joints. To some


of these joints is given a certain elastic compliance.

 This property was originally seen as a drawback to


avoiding joint lubrication by using elastomeric joints.

 The deformation of these joints plays an important


role in determining vehicle handling.

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab
26
Suspension components

Damping members
 These are basically shock absorbers, but we should
remember that primary and secondary elastic members
also have a non-negligible capacity of wasting energy.

 Shock absorbers are provided to waste the elastic


energy stored by the elastic members and to allow the
oscillation damping of the vehicle body, avoiding
stationary vibration or resonance.
MEA221: Vehicle Design and Simulation(1)
Dr. Mohamed Abdelwahab
27
Suspension components

MEA221: Vehicle Design and Simulation(1)


Dr. Mohamed Abdelwahab

You might also like