Wiring Diagrams

Industrial Generator Sets

Models:

200REOZP
230--400REOZD
Controllers:
Decision-Makert550
Decision-Makert340
Decision-Makert3+, 16-Light
Decision-Makert3+, 7-Light
Engine Gauge Box for Paralleling Switchgear

TP-5988 2/02f
Product Identification Information

Product identification numbers determine service parts.

Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.
Generator Set Identification Numbers
Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number

Accessory Number Accessory Description

Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description

Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number
 Introduction

This manual provides wiring diagrams for the At the time of print this manual applied to the model
200REOZP and 230--400REOZD Detroit Diesel- numbers and specification (spec) numbers shown in the
powered generator sets equipped with one of the Wiring Diagram Cross-Reference chart. On occasion
following controllers: this manual may apply to specs not listed in the Wiring
D Decision-Makert550 Diagram Cross-Reference chart.
D Decision-Makert340 Information in this publication represents data available
D Decision-Makert3+, 16-Light at the time of print. Kohler Co. reserves the right to
D Decision-Makert3+, 7-Light change this publication and the products represented
D Engine Gauge Box for Paralleling Switchgear without notice and without any obligation or liability
whatsoever.
x:in:001:002:a

Service Assistance

For professional advice on generator power China

requirements and conscientious service, please contact North China Regional Office, Beijing
your nearest Kohler distributor or dealer. Phone: (86) 10 6518 7950
(86) 10 6518 7951
D Consult the Yellow Pages under the heading (86) 10 6518 7952
Generators—Electric Fax: (86) 10 6518 7955

D Visit the Kohler Power Systems website at East China Regional Office, Shanghai
KohlerPowerSystems.com Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
D Look at the labels and stickers on your Kohler product India, Bangladesh, Sri Lanka
or review the appropriate literature or documents India Regional Office
included with the product Bangalore, India
Phone: (91) 80 3366208
D Call toll free in the US and Canada 1-800-544-2444 (91) 80 3366231
Fax: (91) 80 3315972
D Outside the US and Canada, call the nearest regional
office Japan, Korea
North Asia Regional Office
Africa, Europe, Middle East Tokyo, Japan
London Regional Office Phone: (813) 3440-4515
Langley, Slough, England Fax: (813) 3440-2727
Phone: (44) 1753-580-771
Latin America
Fax: (44) 1753-580-036
Latin America Regional Office
Asia Pacific Lakeland, Florida, USA
Power Systems Asia Pacific Regional Office Phone: (863) 619-7568
Singapore, Republic of Singapore Fax: (863) 701-7131
Phone: (65) 264-6422 X:in:008:001a

Fax: (65) 264-6455

TP-5988 2/02 Introduction i

Wiring Diagrams
Use the Wiring Diagram Cross-Reference chart to
determine the wiring diagram version number for a
given model number and spec number. Then find that
version number and the controller type on the Controller
Wiring Diagrams Reference chart to determine the
wiring diagram numbers for your unit. Refer to the
generator set operation manual for controller type
identification, if necessary.

Wiring Diagram Cross-Reference

Generator Set Generator Set Version

Model No. Hz Spec No. No.
200REOZP 50/60 PA-192926 1-1
200REOZP 50/60 GM19608-GA1 1-2
230REOZD 50/60 PA-194316--323 2-1
230REOZD 50/60 GM13659-GA7, 8 2-2
250REOZD 50/60 PA-194332--339 2-1
250REOZD 50/60 GM13659-GA5, 6 2-2
275REOZD 50/60 PA-194348--355 2-1
275REOZD 50/60 GM13659-GA3, 4 2-2
300REOZD 50/60 PA-194364--368 2-1
300REOZD 50/60 GM13659-GA1, 2 2-2
350REOZD 50/60 PA-194374--401 3-1
350REOZD 50/60 GM13280-GA3, 4, 5 3-2 or 3-3
400REOZD 50/60 PA-194405--407 3-1
400REOZD 50/60 GM13280-GA1, 2 3-2 or 3-3

ii Wiring Diagrams TP-5988 2/02

200REOZP Controller Wiring Diagrams Reference

Controller Description Version 1-1 Page Version 1-2 Page

Decision-Makert550
Point-to-Point Wiring Diagram
Sheet 1 — — GM16870A- 31
Sheet 2 — — GM16870B- 32
Schematic Diagram
Sheet 1 — — ADV-6596A-A 21
Sheet 2 — — ADV-6596B-A 22
Accessory Connections
Sheet 1 — — GM16088A-D 29
Sheet 2 — — GM16088B-D 30
Decision-Makert340
Point-to-Point Wiring Diagram
Sheet 1 324950A-A 39 — —
Sheet 2 324950B-A 40 — —
Schematic Diagram
Sheet 1 ADV-6510A- 11 — —
Sheet 2 ADV-6510B- 12 — —
Accessory Connections
Sheet 1 354246A-D 52 — —
Sheet 2 354246B-D 53 — —
Decision-Makert3+
Point-to-Point Wiring Diagram
Sheet 1 324948A-A 35 324948A-A 35
Sheet 2 324948B-A 36 324948B-A 36
Schematic Diagram
Sheet 1 ADV-6509A-A 9 ADV-6509A-A 9
Sheet 2 ADV-6509B-A 10 ADV-6509B-A 10
Accessory Connections
Sheet 1 328912A-F 41 328912A-F 41
Sheet 2 328912B-F 42 328912B-F 42
Engine Gauge Box for Paralleling Switchgear
Point-to-Point Wiring Diagram
Sheet 1 324949A-A 37 324949A-A 37
Sheet 2 324949B-A 38 324949B-A 38
Schematic Diagram
Sheet 1 ADV-6511A- 13 ADV-6511A- 13
Sheet 2 ADV-6511B- 14 ADV-6511B- 14
Generator Reconnections ADV-5875A-D 1 ADV-5875A-D 1

Note: Version 1-1 uses the Decision-Makert340 controller.

Version 1-2 uses the Decision-Makert550 controller with integral voltage regulator.

TP-5988 2/02 Wiring Diagrams iii

230--300REOZD Controller Wiring Diagrams Reference

Controller Description Version 2-1 Page Version 2-2 Page

Decision-Makert550
Point-to-Point Wiring Diagram
Sheet 1 — — GM11502A-B 25
Sheet 2 — — GM11502B-B 26
Schematic Diagram
Sheet 1 — — ADV-6533A-B 17
Sheet 2 — — ADV-6533B-B 18
Accessory Connections
Sheet 1 — — GM16088A-D 29
Sheet 2 — — GM16088B-D 30
Decision-Makert340
Point-to-Point Wiring Diagram
Sheet 1 343463A-B 44 — —
Sheet 2 343463B-B 45 — —
Schematic Diagram
Sheet 1 ADV-6398A-B 4 — —
Sheet 2 ADV-6398B-B 5 — —
Accessory Connections
Sheet 1 354246A-D 52 — —
Sheet 2 354246B-D 53 — —
Decision-Makert3+
Point-to-Point Wiring Diagram
Sheet 1 354973A-B 54 354973A-B 54
Sheet 2 354973B-B 55 354973B-B 55
Schematic Diagram
3 Phase/600 Volt ADV-6396-B 3 ADV-6396-B 3
Accessory Connections
Sheet 1 328912A-F 41 328912A-F 41
Sheet 2 328912B-F 42 328912B-F 42
Generator Reconnections ADV-5875A-D 1 ADV-5875A-D 1

Note: Version 2-1 uses the Decision-Makert340 controller.

Version 2-2 uses the Decision-Makert550 controller with integral voltage regulator.

iv Wiring Diagrams TP-5988 2/02

350/400REOZD Controller Wiring Diagrams Reference

Controller Description Version 3-1 Page Version 3-2 Page Version 3-3 Page
Decision-Makert550
Point-to-Point Wiring Diagram
Sheet 1 — — GM22221A- 33 GM11503A-B 27
Sheet 2 — — GM22221B- 34 GM11503B-B 28
Schematic Diagram
Sheet 1 — — ADV-6688A- 23 ADV-6534A-B 19
Sheet 2 — — ADV-6688B- 24 ADV-6534B-B 20
Accessory Connections
Sheet 1 — — GM16088A-D 29 GM16088A-D 29
Sheet 2 — — GM16088B-D 30 GM16088B-D 30
Decision-Makert340
Point-to-Point Wiring Diagram
Sheet 1 343578A-E 48 — — — —
Sheet 2 343578B-E 49 — — — —
Schematic Diagram
Sheet 1 ADV-6401A-E 7 — — — —
Sheet 2 ADV-6401B-E 8 — — — —
Accessory Connections
Sheet 1 354246A-D 52 — — — —
Sheet 2 354246B-D 53 — — — —
Decision-Makert3+
Point-to-Point Wiring Diagram
Sheet 1 343576A-E 46 343576A-E 46 343576A-E 46
Sheet 2 343576B-E 47 343576B-E 47 343576B-E 47
Schematic Diagram
3 Phase/600 Volt ADV-6399-F 6 ADV-6399-F 6 ADV-6399-F 6
Accessory Connections
Sheet 1 328912A-F 41 328912A-F 41 328912A-F 41
Sheet 2 328912B-F 42 328912B-F 42 328912B-F 42
Sheet 3 328912C-F 43 328912C-F 43 328912C-F 43
Engine Gauge Box for Paralleling
Switchgear
Point-to-Point Wiring Diagram
Sheet 1 343796A-B 50 343796A-B 50 343796A-B 50
Sheet 2 343796B-B 51 343796B-B 51 343796B-B 51
Schematic Diagram
Sheet 1 ADV-6516A-B 15 ADV-6516A-B 15 ADV-6516A-B 15
Sheet 2 ADV-6516B-B 16 ADV-6516B-B 15 ADV-6516B-B 16
Generator Reconnections ADV-5875B-D 2 ADV-5875B-D 2 ADV-5875B-D 2

Note: Version 3-1 uses the Decision-Makert340 controller.

Version 3-2 uses the Decision-Makert550 controller and Marathon DVR2000 voltage regulator.
Version 3-3 uses the Decision-Makert550 controller with integral voltage regulator.

TP-5988 2/02 Wiring Diagrams v

 Notes

vi Wiring Diagrams TP-5988 2/02

 Generator Reconnections, Sheet 1, ADV-5875A-D

TP-5988 2/02 Wiring Diagrams 1

 Generator Reconnections, Sheet 2, ADV-5875B-D

2 Wiring Diagrams TP-5988 2/02

 Decision-Makert 3+ Controller, Schematic Diagram, 3 Phase/600 Volt, ADV-6396-B

TP-5988 2/02 Wiring Diagrams 3

 Decision-Makert 340 Controller, Schematic Diagram, Sheet 1, ADV-6398A-B

4 Wiring Diagrams TP-5988 2/02

 Decision-Makert 340 Controller, Schematic Diagram, Sheet 2, ADV-6398B-B

TP-5988 2/02 Wiring Diagrams 5

 Decision-Makert 3+ Controller, Schematic Diagram, 3 Phase/600 Volt, ADV-6399-F

6 Wiring Diagrams TP-5988 2/02

 Decision-Makert 340 Controller, Schematic Diagram, Sheet 1, ADV-6401A-E

TP-5988 2/02 Wiring Diagrams 7

 Decision-Makert 340 Controller, Schematic Diagram, Sheet 2, ADV-6401B-E

8 Wiring Diagrams TP-5988 2/02

 Decision-Makert 3+ Controller, Schematic Diagram, Sheet 1, ADV-6509A-A

TP-5988 2/02 Wiring Diagrams 9

 Decision-Makert 3+ Controller, Schematic Diagram, Sheet 2, ADV-6509B-A

10 Wiring Diagrams TP-5988 2/02

 Decision-Makert 340 Controller, Schematic Diagram, Sheet 1, ADV-6510A-

TP-5988 2/02 Wiring Diagrams 11

 Decision-Makert 340 Controller, Schematic Diagram, Sheet 2, ADV-6510B-

12 Wiring Diagrams TP-5988 2/02

 Engine Gauge Box for Paralleling Switchgear, Schematic Diagram, Sheet 1, ADV-6511A-

TP-5988 2/02 Wiring Diagrams 13

 Engine Gauge Box for Paralleling Switchgear, Schematic Diagram, Sheet 2, ADV-6511B-

14 Wiring Diagrams TP-5988 2/02

 Engine Gauge Box for Paralleling Switchgear, Schematic Diagram, Sheet 1, ADV-6516A-B

TP-5988 2/02 Wiring Diagrams 15

 Engine Gauge Box for Paralleling Switchgear, Schematic Diagram, Sheet 2, ADV-6516B-B

16 Wiring Diagrams TP-5988 2/02

 Decision-Makert 550 Controller, Schematic Diagram, Sheet 1, ADV-6533A-B

TP-5988 2/02 Wiring Diagrams 17

 Decision-Makert 550 Controller, Schematic Diagram, Sheet 2, ADV-6533B-B

18 Wiring Diagrams TP-5988 2/02

 Decision-Makert 550 Controller, Schematic Diagram, Sheet 1, ADV-6534A-B

TP-5988 2/02 Wiring Diagrams 19

 Decision-Makert 550 Controller, Schematic Diagram, Sheet 2, ADV-6534B-B

20 Wiring Diagrams TP-5988 2/02

 Decision-Makert 550 Controller, Schematic Diagram, Sheet 1, ADV-6596A-A

TP-5988 2/02 Wiring Diagrams 21

 Decision-Makert 550 Controller, Schematic Diagram, Sheet 2, ADV-6596B-A

22 Wiring Diagrams TP-5988 2/02

 Decision-Makert 550 Controller, Schematic Diagram, Sheet 1, ADV-6688A-

TP-5988 2/02 Wiring Diagrams 23

 Decision-Makert 550 Controller, Schematic Diagram, Sheet 2, ADV-6688B-

24 Wiring Diagrams TP-5988 2/02

 Decision-Makert 550 Controller, Point-to-Point Wiring Diagram, Sheet 1, GM11502A-B

TP-5988 2/02 Wiring Diagrams 25

 Decision-Makert 550 Controller, Point-to-Point Wiring Diagram, Sheet 2, GM11502B-B

26 Wiring Diagrams TP-5988 2/02

 Decision-Makert 550 Controller, Point-to-Point Wiring Diagram, Sheet 1, GM11503A-B

TP-5988 2/02 Wiring Diagrams 27

 Decision-Makert 550 Controller, Point-to-Point Wiring Diagram, Sheet 2, GM11503B-B

28 Wiring Diagrams TP-5988 2/02

 Decision-Makert 550 Controller, Accessory Connections, Sheet 1, GM16088A-D

TP-5988 2/02 Wiring Diagrams 29

 Decision-Makert 550 Controller, Accessory Connections, Sheet 2, GM16088B-D

30 Wiring Diagrams TP-5988 2/02

 Decision-Makert 550 Controller, Point-to-Point Wiring Diagram, Sheet 1, GM16870A-

TP-5988 2/02 Wiring Diagrams 31

 Decision-Makert 550 Controller, Point-to-Point Wiring Diagram, Sheet 2, GM16870B-

32 Wiring Diagrams TP-5988 2/02

 Decision-Makert 550 Controller, Point-to-Point Wiring Diagram, Sheet 1, GM22221A-

TP-5988 2/02 Wiring Diagrams 33

 Decision-Makert 550 Controller, Point-to-Point Wiring Diagram, Sheet 2, GM22221B-

34 Wiring Diagrams TP-5988 2/02

 Decision-Makert 3+ Controller, Point-to-Point Wiring Diagram, Sheet 1, 324948A-A

TP-5988 2/02 Wiring Diagrams 35

 Decision-Makert 3+ Controller, Point-to-Point Wiring Diagram, Sheet 2, 324948B-A

36 Wiring Diagrams TP-5988 2/02

 Engine Gauge Box for Paralleling Switchgear, Point-to-Point Wiring Diagram, Sheet 1, 324949A-A

TP-5988 2/02 Wiring Diagrams 37

 Engine Gauge Box for Paralleling Switchgear, Point-to-Point Wiring Diagram, Sheet 2, 324949B-A

38 Wiring Diagrams TP-5988 2/02

 Decision-Makert 340 Controller, Point-to-Point Wiring Diagram, Sheet 1, 324950A-A

TP-5988 2/02 Wiring Diagrams 39

 Decision-Makert 340 Controller, Point-to-Point Wiring Diagram, Sheet 2, 324950B-A

40 Wiring Diagrams TP-5988 2/02

 Decision-Makert 3+ Controller, Accessory Connections, Sheet 1, 328912A-F

TP-5988 2/02 Wiring Diagrams 41

 Decision-Makert 3+ Controller, Accessory Connections, Sheet 2, 328912B-F

42 Wiring Diagrams TP-5988 2/02

 Decision-Makert 3+ Controller, Accessory Connections, Sheet 3, 328912C-F

TP-5988 2/02 Wiring Diagrams 43

 Decision-Makert 340 Controller, Point-to-Point Wiring Diagram, Sheet 1, 343463A-B

44 Wiring Diagrams TP-5988 2/02

 Decision-Makert 340 Controller, Point-to-Point Wiring Diagram, Sheet 2, 343463B-B

TP-5988 2/02 Wiring Diagrams 45

 Decision-Makert 3+ Controller, Point-to-Point Wiring Diagram, Sheet 1, 343576A-E

46 Wiring Diagrams TP-5988 2/02

 Decision-Makert 3+ Controller, Point-to-Point Wiring Diagram, Sheet 2, 343576B-E

TP-5988 2/02 Wiring Diagrams 47

 Decision-Makert 340 Controller, Point-to-Point Wiring Diagram, Sheet 1, 343578A-E

48 Wiring Diagrams TP-5988 2/02

 Decision-Makert 340 Controller, Point-to-Point Wiring Diagram, Sheet 2, 343578B-E

TP-5988 2/02 Wiring Diagrams 49

 Engine Gauge Box for Paralleling Switchgear, Point-to-Point Wiring Diagram, Sheet 1, 343796A-B

50 Wiring Diagrams TP-5988 2/02

 Engine Gauge Box for Paralleling Switchgear, Point-to-Point Wiring Diagram, Sheet 2, 343796B-B

TP-5988 2/02 Wiring Diagrams 51

 Decision-Makert 340 Controller, Accessory Connections, Sheet 1, 354246A-D
52 Wiring Diagrams TP-5988 2/02
 Decision-Makert 340 Controller, Accessory Connections, Sheet 2, 354246B-D
TP-5988 2/02 Wiring Diagrams 53
 Decision-Makert 3+ Controller, Point-to-Point Wiring Diagram, Sheet 1, 354973A-B

54 Wiring Diagrams TP-5988 2/02

 Decision-Makert 3+ Controller, Point-to-Point Wiring Diagram, Sheet 2, 354973B-B

TP-5988 2/02 Wiring Diagrams 55

 Notes

56 Wiring Diagrams TP-5988 2/02

 KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPowerSystems.com
Kohler Power Systems
Asia Pacific Headquarters
TP-5988 2/02f 7 Jurong Pier Road
Singapore 619159
E 1998, 1999, 2000, 2001, 2002 by Kohler Co. All rights reserved. Phone (65)264-6422, Fax (65)264-6455