PIPE Mech Forged Fitting Wrought Fitting Process/Consumable Electrodes PWHT Scope & Inspection Frequency

Pre Inter
Material Mat. Chem % YS-Mpa Heat. Pass Post. Service
Grp. SEMLESS PIPE WELDED PIPE UTS-Mpa Hold. Heat. Hardn.
MATERIAL Grade MATERIAL Grade Grade UTS Grade UST GTAW SMAW FCAW Shielding Gas SAW SAW BC LHE-Min Temp Min. Max. Temp. Holding Visual MPT/DPT RT/UT Hardn. Requ. Impact
EL-% ksi ksi Flux Time
SPECIFICATION SPECIFICATION Min. Max.
C-0.30,
Mn-0.29-1.06, Non Sour upto 20mm Thik.- NA NA NA NA
ASTM-A671, P-0.035,S-0.035, YS-240 E 6010 Thik.≥ 20mm
Carbon steel ER 70S-2 (F.No.3) E71T-1C EM12K Sour 620°C-649°C 100% 200HB NA
ASTM A106 Gr.B IS1239-upto OD 6", Gr.CB 60 Si-0.1,Cr-0.40, UTS-415(60ksi) A105N 70 A234-WPB 60-95 CO2 F7A2
(CS) Cu-0.40, (F.No. - 6) E 7018 (F.No.6) (F.No.6) Amine & Caustic For All Dia & Thik. NA NA NA
IS3589 -Above 6" OD EL-25 (F.No.4) Min
Mo-0.15,Ni-0.40, 350°C for 1hr Carbonate 650°C Min. for 2Hrs. NA NA NA
10°C Min. 1Hr.
P1 V-0.08 or 150°C 250°C NA 100% 5% 5%
Thik.≥ 1hr/Inch.
C-0.30, 250°C for 2hr 25mm 80°C Non Sour NA NA -45°C
YS-240 E 6010 upto 20mm Thik.- NA
Mn-0.29-1.06, ER 70S-G EM12K
LTCS ASTM A333 Gr.6 ASTM-A671 Gr.CC 60 UTS-415(60ksi) A350-LF2 60 A420-WPL6 60-85 (F.No.3) ------ ------ F7A5 Thik.≥ 20mm
P-0.025,S-0.025, (F.No. - 6) (F.No.6)
Si-0.10 EL-30,16.5-T E 7018-1 Sour 620°C-649°C 100% 200HB -45°C
(F.No.4)
ER 80S-B2 E 8018-B2 E81T1-B2M Argon + CO2 EB2-B2
P4 P11 P11 1.25Cr,0.5 Mo A182-F11 60/70/75 A234-WP11 60-85/70-95 F8PO 150°C 250°C A335-P11 704°C-746°C 100% 10% 100% 100% 225HB NA
(F.No.-6) (F.No.-4) (F.No.-6) (80-20) (F.No.-6)
ER 90S-B3 E 9018-B3
P5A P22 P22 2.25Cr,1 Mo YS-240 A182-F22 60-75 A234-WP22 60-85 ------ ------ ------ ------ 200°C 300°C A335-P22 704°C-760°C 100% 10% 100% 100% 225HB NA
(F.No.-6) (F.No.-4)
UTS-415(60ksi)
P5B P5 P5 5 Cr,0.5 Mo EL-25 A182-F5 70 A234-WP5 60-95 ER 80S-B6 E 8018-B6 E81T-B6 Argon + CO2 EB6-B6 F8PZ 250°C 350°C 300°C for A335-P5 704°C-760°C 100% 10% 100% 100% 241HB NA
Low Alloy Steel (F.No.-6) (F.No.-4) (F.No.-6) (60-40) (F.No.-6) Min. 2Hr.
ASTM A335 ASTM-A691 350°C for 2hr 150°C
(LAS) 1/2 hr. 1hr/Inch.
ER 80S-B8 E 8018-B8
P5B P9 P9 9 Cr,1 Mo A182-F9 85 A234-WP9 60-85 ------ ------ ------ ------ 250°C 350°C A335-P9 704°C-760°C 100% 20% 100% 100% 241HB NA
(F.No.-6) (F.No.-4)
YS-415
15E P91 P91 9 Cr,1 Mo, A182-F91 85 A234-WP91 85-110 ER 90S-B9 E 9018-B9 ------ ------ EB9-B9 F9PZ/ 250°C 350°C A335-P91 760°C-780°C 100% 20% 100% 100% 241HB NA
0.18-0.25 V UTS-585(85ksi) (F.No.-6) (F.No.-4) (F.No.-6) F10PZ
EL-20-L

P8 TP 304 TP 304 A182-F304 75 A403-WP304 75 ER 308 E 308 ------ ------ ------ ------ TP 304 100% 10% 100% NA NA NA
YS-205, (F.No.-6) (F.No.-5)
18-20 Cr,8-11 Ni UTS-515
P8 TP 304H TP 304H EL-35-L,25-T A182-F304H 75 A403- 75 ER 308H E 308H ------ ------ ------ ------ TP 304H 100% 10% 100% NA NA NA
WP304H (F.No.-6) (F.No.-5)
YS-170,
P8 TP 304L TP 304L 18-20 Cr,8-13 Ni A182-F304L 70 A403- 70 ER 308L E 308L ------ ------ ------ ------ TP 304L 100% 10% 100% NA NA NA
UTS-485
EL-35-L,25-T WP304L (F.No.-6) (F.No.-5)

ER 316 E 316
P8 TP 316 TP 316 YS-205, A182-F316 75 A403-WP316 75 ------ ------ ------ ------ TP 316 100% 5% 5% NA NA NA
16-18 Cr,11-14 Ni, (F.No.-6) (F.No.-5)
UTS-515
2-3 Mo A403- ER 316H E 316H
P8 TP 316H TP 316H EL-35-L,25-T A182-F316H 75 75 ------ ------ ------ ------ TP 316H 100% 5% 5% NA NA NA
Stainless Steel WP316H (F.No.-6) (F.No.-5)
ASTM A312 ASTM A358 250°C for 2hr 150°C NA 175°C NA NA NA
(SS) YS-170,
16-18 Cr,10-14 Ni, A403- ER 316L E 316L
P8 TP 316L TP 316L UTS-485 A182-F316L 70 70 ------ ------ ------ ------ TP 316l 100% 5% 5% NA NA NA
2-3 Mo WP316L (F.No.-6) (F.No.-5)
EL-35-L,25-T
P2000/
ER 321 OR
P8 TP 321 OR TP 321 OR 17-19 Cr,9-12 Ni, A182-F321 75 A403-WP321 75 E 347 E347T1-1/4 Argon + CO2 ER 347 12OS/ TP 321 OR 321H 100% 10% 100% NA NA NA
321H 321H 0.4-0.7 Ti ER 347 (F.No.-5) (F.No.-6) (80-20) (F.No.-6) SAWC
YS-205, (F.No.-6)
SA012
UTS-515
EL-35-L,25-T P2000/
TP 347 OR TP 347 OR 17-19 Cr,9-13 Ni, ER 347 E 347 E347T1-1/4 Argon + CO2 ER 347 12OS/
P8 A182-F347 75 A403-WP347 75 TP 347 OR 347H 100% 10% 100% NA NA NA
347H 347H 0.8-1.0 Cb (F.No.-6) (F.No.-5) (F.No.-6) (80-20) (F.No.-6) SAWC
SA012

YS-195(28
Monel P42 ASTM B165 UNS N04400 ------ UNS N04400 63-67 Ni, 28-34 Cu Ksi)UTS-480 ASTM B564 70 ASTM B366 70 ER NiCu-7 E NiCu-7 ------ ------ ------ ------ Min 10°C 150°C NA NA 100% NA NA NA
(ALLOY 400) (F.No.-42) (F.No.-42)
EL-35
YS-283(41
Hastalloy 54-57 Ni, 14.5-16.5 Cr,15-17 Ksi)UTS-690(100 ER NiCrMo-4 E NiCrMo-4
P43 ASTM B622 UNS 10276 ASTM B619 UNS 10276 ASTM B564 100 ASTM B366 100 ------ ------ ------ ------ Min 10°C 175°C NA NA 100% NA NA NA
(UNS 10276) Mo, 4-7 Fe Ksi) (F.No.-43) (F.No.-43)
EL-40
YS-275(40
Inconal Ksi)UTS-620(90 ER NiCr-3 E NiCrFe-2
P43 ASTM B167 UNS N 06600 ASTM B517 UNS N 06600 72 Ni, 14-17 Cr, 6-10 Fe ASTM B564 80 ASTM B366 80 ------ ------ ------ ------ Min 10°C 175°C NA NA 100% NA NA NA
(UNS N06600) Ksi) (F.No.-43) (F.No.-43)
EL-25
YS-450(65
P10H ASTM A 790 UNS S32205 ASTM A 928 UNS S32205 22-23 Cr, 4.5-6.5 Ni, 3-3.5 Ksi)UTS-655(95 A182-F 60 95 A815-S32205 95 ER 2209 E 2209 ------ ------ ------ ------ Min 10°C 150°C NA NA 100% NA 290 HB NA
Mo, 0.14-0.20 N Ksi) (F.No.-6) (F.No.-5)
EL-25
Duplex SS
YS-450(65
P10H ASTM A 790 UNS S31803 ASTM A 928 UNS S31803 21-23 Cr, 4.5-6.5 Ni, 2.5-3.5 Ksi)UTS-655(95 A182-F 51 90 A815-S31803 90 ER 2209 E 2209 ------ ------ ------ ------ Min 10°C 150°C NA NA 100% NA 290 HB NA
Mo, 0.08-0.20 N Ksi) (F.No.-6) (F.No.-5)
EL-25
YS-550(80
Super P10H ASTM A 790 UNS S32750 ASTM A 790 UNS S32750 24-26 Cr, 6-8 Ni, 3-5 Mo, Ksi)UTS-800(116 A182-F 53 116 A815-S32750 116 ER 2594 E 2594 ------ ------ ------ ------ NA NA 100% NA 300 HB NA
Duplex SS 0.24-0.32 N, 0.5 Cu Ksi) (F.No.-6) (F.No.-5) Min 10°C 120°C
EL-15

ALLOY 20
YS-205(30
(UNS N08800)
(UNS N08020) P45 ASTM B407 UNS N08800 ASTM B464 UNS N08020 32-38 N, 19-21 Cr, 35 Fe, 3-4 Ksi)UTS-520(75 ASTM B564 75-85 ASTM B366 75-85 ER NiCrMo3 E NiCrMo3 Min 10°C 150°C NA NA 100% NA NA
ASTM B423 UNS N08825 ASTM B705 UNS N08825 Cu Ksi) ASTM B462 (F.No.-43) (F.No.-43)
(UNS N08825)
EL-30

Backing : As per Manufacturer NOMINAL COMPOSITION LAS : Alloying elements shall not exceed 10.5% Colour Code Pre Heat.-
Pre Heat/Post Heat : As per WPS 304 > 18Cr & 8Ni SS : Alloying elements exceed 10.5% More than 5% chromium purging is applicable (Argon or IBR > Red To slow down cooling rate of deposited weld metal & HAZ as per ASME B31.3 atleast 1" on both sides of joint as per RIL procedure 3" or 1.5 times
: ASME B31.3 Section 341.1.3 Nitrogen can be used us purging )purging done upto hot pass. of base metal thickness whichever is greater.
PWHT 316 > 16Cr & 12Ni - Mo LTCS > Redoxide
Weld Visual : ASME B31.3 Section 341.3.2 321 > 18Cr & 10Ni - Ti NACE > Violet Post Heat.-
NDT : ASME B31.3 Section 341.3.4 347 > 18Cr & 10Ni - Cb IBR : Design Pressure 3.0 kg/cm2 & above To increase the difussion of hydrogen & other gas out of weld metal.
WPS Heat Band Width on each side Reinforcement Height CS. Pipe Spec. LTCS. Pipe Spec. LAS. Pipe Spec. SS. Pipe Spec. PWHT.-
JOINT DESIGN > QW402 upto 1" > 100 mm upto 6 mm > 1.5 mm ASTM A106 Gr-B Seamless ASTM A333 Gr-6 Seamless ASTM A335 Seamless ASTM A312 Seamless upto 6" > 1 thermocouple at 0°
Types of thermo couples as per RIL (K) type thermcople used.
BASE METAL > QW403 1" to 3" > 150 mm 6 mm to 13 mm > 3.0 mm IS1239,upto OD 6" Welded ASTM A671 Gr-CC60 Welded ASTM A691 Welded ASTM A358 Welded 1. Nickel Chromium +ve yellow wire non magnetic . above 6" to 12" > 2 thermocouple at 180°
FILLER METAL > QW404 4" to 6" > 200 mm 13mm to 25 mm > 4 .0mm IS3589,Above 6" OD. Welded 2. Nickel Aluminium -ve red wire magnetic . above 12" > 3 thermocouple at 120°
WELD POSITION > QW405 6" above > 200 mm Above 25 mm > 5.0 mm ASTM A671 Gr-CB60 Welded
PRE HEAT > QW406 As per b 31.3 table 341.3.2
PWHT > QW407
ELECT. CHARCT > QW409
WELD . TECH. > QW410
Electrode Last Digit RT > Examination with ASME SEC -VIII, DIV-I, Appendix-IV & Procedure as ASME SEC V, Article- II ASME SEC - IX
0 Cellulose Sodium,DCEP Cellulose Electrodes MPT > Examination with ASME SEC -VIII, DIV-I, Appendix-VI & Procedure as ASME SEC V, Article -VII Article-I > Welding General Requirements.
1 Cellulose Potassium Cellulose Electrodes DPT > Examination with ASME SEC -VIII, DIV-I, Appendix-VIII & Procedure as ASME SEC V, Article- VI Article-II > Welding Procedure Qualification.
2 Rutile Titanium Sodium AC,DCEP & DCEN Rutile Electrodes UT > Examination with ASME SEC -VIII, DIV-I, Appendix-XII & Procedure as ASME SEC V, Article- IV Article-III > Welding Performance Qualification.
3 Rutile Titanium Potassium AC,DCEP & DCEN Rutile Electrodes Hydro Test :- Article-IV > Welding Data.
4 Iron Powder Titanium Procedure as ASME SEC-V Article-X Article-V > Std.Welding Procedure Specification
5 Low Hydrogen Sodium, DCEP Basic Electrodes Visual Inspection Test :-
6 Low Hydrogen Potassium,AC & DCEP Basic Electrodes Procedure as ASME SEC-V Article-IX
7 Low Hydrogen, Iron Powder, Iron Oxide Basic Electrodes
8 Low Hydrogen, Iron Powder Basic Electrodes
 Material
SR.NO.
 Process/Consuma
Material Mat. Chem %
Grp. GTAW SMAW FCAW
C-0.30,
Mn-0.29-1.06,
E 6010
P-0.035,S-0.035,
Carbon steel ER 70S-2 (F.No.3) E71T-1C
Si-0.1,Cr-0.40,
(CS) (F.No. - 6) E 7018 (F.No.6)
P1 Cu-0.40,
(F.No.4)
Mo-0.15,Ni-0.40,
C-0.30,
V-0.08 (F.No.3)
LTCS Mn-0.29-1.06, ER 70S-G E 7018-1 ------
P-0.025,S-0.025, (F.No. - 6) (F.No.4)
Si-0.10
ER 80S-B2 E 8018-B2 E81T1-B2M
1.25Cr,0.5 Mo
(F.No.-6) (F.No.-4) (F.No.-6)
ER 90S-B3 E 9018-B3
P5A 2.25Cr,1 Mo ------
(F.No.-6) (F.No.-4)
Low Alloy Steel ER 80S-B6 E 8018-B6 E81T-B6
P5B 5 Cr,0.5 Mo
(LAS) (F.No.-6) (F.No.-4) (F.No.-6)
ER 80S-B8 E 8018-B8
P5B 9 Cr,1 Mo ------
(F.No.-6) (F.No.-4)
9 Cr,1 Mo, ER 90S-B9 E 9018-B9
15E 0.18-0.25 V (F.No.-6) (F.No.-4) ------

ER 308 E 308
P8 (F.No.-6) (F.No.-5) ------
18-20 Cr,8-11 Ni
ER 308H E 308H
P8 ------
(F.No.-6) (F.No.-5)
ER 308L E 308L
P8 18-20 Cr,8-13 Ni ------
(F.No.-6) (F.No.-5)
ER 316 E 316
P8 ------
16-18 Cr,11-14 Ni, (F.No.-6) (F.No.-5)
2-3 Mo ER 316H E 316H
P8 ------
Stainless Steel (F.No.-6) (F.No.-5)
(SS) 16-18 Cr,10-14 Ni, ER 316L E 316L
P8 ------
2-3 Mo (F.No.-6) (F.No.-5)

ER 321 OR
17-19 Cr,9-12 Ni, E 347 E347T1-1/4
P8 ER 347
0.4-0.7 Ti (F.No.-5) (F.No.-6)
(F.No.-6)

17-19 Cr,9-13 Ni, ER 347 E 347 E347T1-1/4

P8
0.8-1.0 Cb (F.No.-6) (F.No.-5) (F.No.-6)

Monel ER NiCu-7 E NiCu-7

P42 63-67 Ni, 28-34 Cu ------
(ALLOY 400) (F.No.-42) (F.No.-42)
Hastalloy 54-57 Ni, 14.5-16.5 Cr,15-17 ER NiCrMo-4 E NiCrMo-4
P43 ------
(UNS 10276) Mo, 4-7 Fe (F.No.-43) (F.No.-43)
 Inconal ER NiCr-3 E NiCrFe-2
P43 72 Ni, 14-17 Cr, 6-10 Fe ------
(UNS N06600) (F.No.-43) (F.No.-43)
22-23 Cr, 4.5-6.5 Ni, 3-3.5 ER 2209 E 2209
P10H ------
Mo, 0.14-0.20 N (F.No.-6) (F.No.-5)
Duplex SS
21-23 Cr, 4.5-6.5 Ni, 2.5-3.5 ER 2209 E 2209
P10H ------
Mo, 0.08-0.20 N (F.No.-6) (F.No.-5)
Super 24-26 Cr, 6-8 Ni, 3-5 Mo, ER 2594 E 2594
Duplex SS P10H 0.24-0.32 N, 0.5 Cu (F.No.-6) (F.No.-5) ------

ALLOY 20
(UNS N08800)
32-38 N, 19-21 Cr, 35 Fe, 3-4 ER NiCrMo3 E NiCrMo3
(UNS N08020) P45
Cu (F.No.-43) (F.No.-43)
(UNS N08825)
Process/Consumable Electrodes
Hold.
SAW
Shielding Gas SAW Flux BC LHE-Min Temp
Min.

EM12K
CO2 F7A2 350°C for 1hr
(F.No.6)
or 150°C
250°C for 2hr
------ EM12K F7A5
(F.No.6)

Argon + CO2 EB2-B2

F8PO
(80-20) (F.No.-6)

------ ------ ------

Argon + CO2 EB6-B6

F8PZ 350°C for 2hr 150°C
(60-40) (F.No.-6)

------ ------ ------

EB9-B9 F9PZ/
------ (F.No.-6) F10PZ

------ ------ ------

------ ------ ------

------ ------ ------

------ ------ ------

------ ------ ------

250°C for 2hr 150°C
------ ------ ------

P2000/
Argon + CO2 ER 347 12OS/
(80-20) (F.No.-6) SAWC
SA012
P2000/
Argon + CO2 ER 347 12OS/
(80-20) (F.No.-6) SAWC
SA012

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