EUROCOPTER MAINTENANCE MANUAL BO 105 21-1 DESCRIPTION - FUSELAGE The fuselage is a light-alloy, semi-monocoque construction, comprising airframe, folding doors, sliding doors, rear clamshell door, windows and floor panels. 21-2 REPAIR - FUSELAGE 1, For fuselage material identification, refer to figure 21-1. 2, Repair local damage accordiny to FAA Publication, AC 43.13-1A, AIRCRAFT INSPECTION AND REPAIR, REM 201 and SI-BO105-142. If damage is more extensive, refer to manufacturer. Repair KEVLAR/EPOXY sandwich panels using standard approved methods for glass-fiber structures, whereby one ply of KEVLAR can be replaced by two plies of glass fiber WL 8.4548.6. BO 105 CHAPTER 21 Revision 15 Page 3 ‘The document efecaceis nine, please check he orespndence between the ln deuneatsion and the pit versionMBB HELICOPTERS MAINTENANCE MANUAL MBB - BO 105 Configuration BO 105 ‘4 Figure 21-1 Material identification - fuselage (1 of 11) CHAPTER 21 Page 4Item Structural Material German Industrial Material US Standards Material 3 ‘component s identification Standards thickness thickness 3 mm inches i 01 upper Acrylic plastic LN9130A 5.1412.2 0.138-0.196 : 5 windshield g 202 tower Acrylic plastic LN9130A 5.1412.2 3.5-4.0 0.138-0.158 “ windshield § 03 Cabin root Acrylic plastic LN9130A 5.1412.2 2.0 0.079 ¢ window B04 Cabin roof Skin: r aluminum alloy —LN9073 3.136473 0.4 202473Q0-A-250/Sd 0.016 5 : 8 05 cabin roof Skin: : Ee aluminum alloy — LN9073 3.136473 0.6 202493Q0-A250/Sd 0.024 5 eo i 8 06 cabin rear wall Aluminum sandwich 1N29975-1 15.0 NOMEX core 0.89 i & Core: NOMEX z 8 honeycomb 2 Outer skin: 1N9073 3.136473 0.6 202493Q0-A-250/Sd 0.024 a & aluminum alloy 3 Inner skin: 1N9073 3.166473 0.4 202473QQ-A-250/5d 0.016 aluminum alloy . Skin: a aluminum alloy LN9073 3.166473 0.4 202473QQ-A-250/Sd 0.016 g & BRS 37 SUXLAOOITSH €eH SOT Od - AGW THONWA ZONYNGZNIVHPe woSHRDND 3 9 abea 1? waLawHO SOT O8 abeTasng - woTzeoTsTqWePT TeTTEIeN T-1z eznBTy (TT 30 €) Item Structural Material German Industrial Material US Standards Material components identification Standards thickness thickness mm inches 07 Engine deck Left, right and aft panels: Titanium 1N9297 3.7024.1 0.4 MIL~1-9046 0.016 type 1, comp. B Torque panel: titanium 1N9073 3.136473 1.2 202473QQ-A-250/5d 0.048 08 = Tail boom Skin, fore: mounting cone titanium 1N9297 3.7024.1 0.4 MIL-~1-9046 0.016 type 1, comp. B Skin, aft: aluminum alloy 1N9073 3.136473. 0.6 202473QQ-A-150/5d 0.024 SOT Od - GaN THANWA ONENAINTWH SUBLAOOITSH aan: i Item Structural Material German Industrial Material US Standards Material i components ident ification Standards thickness thickness 2 mm inches i ‘2 09 Rear door KEVLAR EPOXY 7 8 sandwich 7 s i e oo NOMEX honeycomb _—_‘1N29969A0 6.0 NOMEK core 0.24 5 outer skin - 1 ply & KEVLAR ATLAS 1/7 WL 5.2230.30 - KEVLAR~49-181 - f eB Inner skin - 1 ply Ps KEVLAR ATLAS 1/7 WL 5,230.30 - KEVLAR~49-161 - 8 F & 10 Spoiler Glass fabric : bs EPOXY sandwich 16.5 0.65 i 3 i £ core: : § NOMEX honeycomb «12996704 16 NOMEK core 0.68 g & g (IT 30 ¥) 12 UabawHO 1 abea SOT OF SUaLaOOITaH aan SOT Od - SEW TWANYW SONNGZNIWITpty std Sos ss 1SuNoUN SAL Pe vomSUMDp ou 8 e6eg 12 YaLavHo SOT 08 abetasns - uopqeorstqwepy TeTreqeM T-1z aznbta (11 30s) Item Structural Material. German Industrial Material US Standards Material component s identification Standards thickness thickness mn inches Skin: PREPREG 1 ply per side WL 8.2320.1 -- glass fabric 181 ~~ MIL~c-9084¢ type VI/class 2 or PREPREG 1 ply per side WL 8.2320.2 - glass fabric 181 -- MIL~P~25421B type 1 and 2 class 1 and 2 11 Rear fuselage KEVLAR EPOXY shell sandwich Cor: NOMEX honeycomb 1N29969A0 6.0 NOMEX core 0.24 Outer skin - 1 ply KEVLAR ATLAS 1/7 WL 5,2230.30 - KEVLAR~49-181 - Inner skin - 1 ply KEVLAR ATLAS 1/7 WL 5.2230.30 KEVLAR~49-181 SOT O8 - SAW TWANWN ZONWNGINIVH SUaLaOOITSH een: i Item Structural Material German Industrial Material US Standards Material a components identification Standards thickness thickness i mm inches i ‘2 12 Side panel, skin: 2 o aft aluminum alloy 1N9073 3.136473 0.5 202473QQ-A-250/5d 0.02 £ m3 Side panel, Skin: forward aluminum alloy 1N9073 3.136473 0.6 202473QQ-A-250/5d 0.024 14 Lower shell, Aluminum aft sandwich Core: Aluminum honeycomb 1N29975-1 6.0 MIL-C-7438F 0.24 Aluminum honeycomb 1N29975-1 15.0 MIL-C-7438F 0.59 Outer skin: Aluminum alloy LN9073 3.135473 0.3 2024T3QQ-A-250/5d 0.012 Inner skin: Aluminum alloy LN9073 3.136473 0.2 2024T3QQ-A-250/5d 0.008 Pe vomSUMDp ou abetesny - uopeotsTqepT TeTI87EH (tT 30 9) 1? ¥aLavHo 6 sbea SOT O8 SUELOOITEH GoW SOT 08 - GOW TWANYA ZONWNGINTWAe924 ot a6ea Te wazawed SOT O@ Tete emBra abetasng - uopze0TsT3vepy TeTzEIEN (TT 30 4) Item Structural Material German Industrial Material US Standards Material ‘component s identification Standards thickness thickness mm inches 15 Lower shell, Skin: forward aluminum alloy 1LN9073 3.136473 1.0 202473QQ-A-250/Sd 0.04 16 Sliding door Glass fabric EPOXY shell Outer skin - 4 ply glass Inner glass fabric skin - 4 ply fabric 1N9169 8.4565.60 1N9169 8.4565.60 glass fabric 181 MIL-C-9084C type VI, class 2 or glass fabric 181 MIL-P-25 421B type 1 and 2 class 1 and 2 SOT 08 - EW TWONYN ZONWNGINTER SUaLAOOITIH eanItem Structural Material German Industrial Material Material component s identification Standards thickness thickness mm inches 2 ‘a ® 17 Cockpit door Glass fabric 8 EPOXY Shell Outer skin-4 ply: glass fabric 1N9169 8.4565.60 -- glass fabric 181 -- MIL-0-9084¢ 5 type VI, class 2 E or & Inner skin-4 ply: g glass fabric 1N9169 8.4544.60 ~ glass fabric 181 -~ : & MIL-?-254218 : h type 1 and 2 a 8 class 1 and 2 5 8 18 Floor, att Aluminum sandwich s Core: 2 aluminum honeyconb 1N29975-1 20.0 MrL-0-74388 0.8 5 g Outer skin: 3 aluminum alloy 0.635 2024T3QQ-A~250/5d 0.025 _ (rigidized) or = aluminum alloy 1N9073 3.13647.3 0.5, 202473Q0-A-250/Sd 0.02 8 : Inner skin: £ aluminum alloy 1N9073 3.136473 0.3 202473QQ-A-250/Sd 0.012 1? WaLavHo Tt aBea SOT 08 SOT O€ ~ GW TWONYN FONWNZINTEA SUSLdOOITSH aH- : Pe vomSUMDp ou z1 aBea 12 waLavHo SOT 8 ebetesnz - votzeoTsTIWaPT TeTIEIN T-1z emnBTg (TT 30 6) Item Structural components Material German Industrial identification Standards Material thickness mm US Standards Material thickness inches 20 Floor, forward Nose shell Aluminum sandwich Core: aluminum honeycomb 1N29975~1 Outer skin: aluminum alloy = -~ (rigidized) or aluminum alloy —_LN9073 3.136473 Inner skin: aluminum alloy —_LN9073 3.136473 KEVLAR EPOXY sandwich shell Core: NOMEX honeycomb 1N29969A0 Outer skin-1 ply KEVLAR ATLAS 1/7 WL 5,2230.30 Inner skin-1 ply KEVLAR ATLAS 1/7 WL 5.2230.30 20.0 0.635 0.5 MIL~C-7438B 202473QQ-A-250/5d 2024739Q-A-250/5d 202473Q9-A-250/5d NOMEX core KEVLAR~49-181 KEVLAR~49-181. 0.8 0.025 0.02 0.012 0.24 SOT O@ - AGW TWONYN ONWNZINTER SUSLAOOITIH aanItem Structural Material German Industrial Material US Standards Material i components identification Standards thickness thickness : mm inches z ‘2 21 ~~ Nose shell Glass fabric 8 door (control EPOXY sandwich x linkage access) Core: n Hard foam panel LN29898C6 6.0 - 0.24 Outer skin-3 ply: glass fabric LN9169 8.4548.6 glass fabric 181 MIL-C-9084C type VII, class 2 or Inner skin-2 ply: glass fabric IN9169 8.4548.6 glass fabric 181 MIL-P-25421B type I and IT class 1 and 2 Pe vomSUMDp ou oe abetesnz - uorzeotsTauepy TeTzeIEH (TT 30 OT) TZ YaLavHo et ebea Sot 08 SUELAOOITSH GEN SOT O€ - SEW THANWW SONWNGINIVHPe vomSUMDp ou oe pt abea SOT O@ 12 WaavHO aBeyesng - uopzeoTzTquepy TeTIOIeN T-1z eanbta (tt 30 T1) Item Structural Material German Industrial Material US Standards Material components identification Standards thickness thickness mm inches 22 ‘Battery access Glass fabric door EPOXY sandwich Core: hard foam panel —_LN29898C. 6.0 - 0.24 Outer skin-3 ply: glass fabric Inner skin-2 ply: glass fabric IN9169 8.4548.6 IN9169 8.4548.6 glass fabric 181 MIL~C-9084C type VII, class 2 or glass fabric 181 MIL-P-25 421B type I and II class 1 and 2 SOT Od - GOW TWONWH ZONWNGINIWH SUELOOITSH GaN