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S135FT (G024) S/N G024V02800P
S135FT (G024) S/N G024V02800P
S135FT (G024) S/N G024V02800P
(G024)
S/N G024V02800P
This truck may contain certain non-production and/or special content. Every effort has been made
to reflect that in this manual, but the user is well advised to refer to the special content information
that pertains to this specific serial number truck. If so equipped, the special content information
will be located in the last chapter of this manual.
SECTIONS
1 FRAME
2 ENGINE GASOLINE/LPG
3 ENGINE ASSEMBLY-PSI
6 FUEL SYSTEM
7 ELECTRICAL SYSTEM
8 TRANSMISSION
9 DRIVE AXLE
10 STEERING SYSTEM
11 BRAKE SYSTEM
12 HYDRAULIC SYSTEM
15 OPTIONS
17 NUMERICAL INDEX
This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE G024
10/2016 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR ............................................................................................................................................. 15-8
ADD ON OPTION KITS ................................................................................................................................... 16-2
ADD ON OPTIONS
ADD ON TELEMETRY KITS ........................................................................................................................... 16-8
AIR FILTER
4.3L LPG ..................................................................................................................................................... 6-6
AIR FILTER ASSEMBLY
KUBOTA DIESEL ........................................................................................................................................ 6-28
AIR INTAKE
KUBOTA DIESEL ........................................................................................................................................ 6-26
AIR INTAKE AND FILTER
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 6-2
PSI 4.3L LPG .............................................................................................................................................. 6-4
ALTERNATOR
PSI 4.3L LPG .............................................................................................................................................. 3-32
SEALED - GM 4.3L GASOLINE AND LPG ................................................................................................. 7-26
SEALED - KUBOTA 3.8L DIESEL .............................................................................................................. 7-27
ALTERNATOR AND MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-28
ALTERNATOR AND PULLEY
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-50
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-21
ARMREST ASSEMBLY
MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS ..................................... 1-20
MINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-22
ATTACHMENT
HANG-ON SIDE-SHIFT ASSEMBLY - WITHOUT FORK POSITIONER .................................................... 15-16
ATTACHMENT CARRIAGE
HANG-ON SIDE-SHIFT - WITH FORK POSITIONER AND BACKREST ................................................... 15-24
VALVE AND HOSES ................................................................................................................................... 15-26
AUDIBLE ALARM KITS ................................................................................................................................... 16-7
AUXILIARY FUNCTION HOSES
TWO AND THREE STAGE MASTS ............................................................................................................ 15-12
AUXILIARY ONE AND TWO SECTIONS
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 12-46
AUXILIARY ONE SECTION
ELECTRONIC CONTROLLER - THREE, FOUR AND FIVE FUNCTION ................................................... 12-60
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - WITHOUT
QUICK DISCONNECT FITTINGS ............................................................................................................... 15-46
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 15-48
THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ................................... 15-40
THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 15-42
THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............... 15-44
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS .................................. 15-34
DESCRIPTION PAGE
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 15-36
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .............. 15-38
AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR AND FIVE FUNCTION ........................................................... 12-62
AXLE HOUSING
LEFT HAND ................................................................................................................................................ 9-6
B
BACKREST
WITH FORK POSITIONER ......................................................................................................................... 15-32
BACK-UP ALARM ........................................................................................................................................... 15-2
BATTERY CABLES
4.3L GASOLINE AND LPG ......................................................................................................................... 7-20
KUBOTA DIESEL ........................................................................................................................................ 7-22
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL ....................................................................................................................... 11-10
BRAKE LINKAGE
DUAL PEDAL - WET BRAKE ...................................................................................................................... 11-4
SINGLE PEDAL - WET BRAKE .................................................................................................................. 11-2
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 11-7
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-44
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-50
C
CAMSHAFT
PSI 4.3L LPG .............................................................................................................................................. 3-17
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-49
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-36
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-32
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-12
CARRIER ASSEMBLY .................................................................................................................................... 15-30
CHARGE AIR COOLER GROUP
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-14
CHARGE PUMP .............................................................................................................................................. 8-36
CONTROL MODULE
DIESEL INTERFACE .................................................................................................................................. 7-36
CONTROL VALVE
THREE SPEED TRANSMISSION ............................................................................................................... 8-22
TWO SPEED TRANSMISSION .................................................................................................................. 8-34
CONTROL VALVE AND STEERING UNIT ASSEMBLY
ELECTRO-HYDRAULIC - THREE FUNCTION .......................................................................................... 12-50
ELECTRO-HYDRAULIC - FOUR AND FIVE FUNCTION ........................................................................... 12-52
MANUAL CONTROL - THREE FUNCTION ................................................................................................ 12-38
DESCRIPTION PAGE
MANUAL CONTROL - FOUR FUNCTION .................................................................................................. 12-40
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 12-42
CONVERSION KIT
CONVERSION KITS
COOLING
4.3L GASOLINE AND LPG ......................................................................................................................... 2-2
SQUARE WAVE RADIATOR - KUBOTA DIESEL ...................................................................................... 4-12
WITH HYDRAULIC FAN ............................................................................................................................. 12-14
COOLING SYSTEM
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-10
COUNTERWEIGHT ........................................................................................................................................ 1-2
COUNTERWEIGHT EXHAUST
3.8L KUBOTA DIESEL T4 WITH DOC ....................................................................................................... 5-6
3.8L KUBOTA DIESEL WITH DPF ............................................................................................................. 4-6
COVER BEARING CASE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-22
KUBOTA DIESEL - 3.8L .............................................................................................................................. 5-31
COWL ELECTRICAL
ELECTRIC HYDRAULIC ............................................................................................................................. 7-12
MANUAL HYDRAULIC ................................................................................................................................ 7-14
COWL MOUNT ................................................................................................................................................ 1-34
CRANKSHAFT
PSI 4.3L LPG .............................................................................................................................................. 3-20
CRANKSHAFT BALANCER
PSI 4.3L LPG .............................................................................................................................................. 3-21
CRANKSHAFT PULLEY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-26
PSI 4.3L LPG .............................................................................................................................................. 3-22
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-30
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-20
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-22
PSI 4.3L LPG .............................................................................................................................................. 3-14
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-28
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-28
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-26
PSI 4.3L LPG .............................................................................................................................................. 3-12
CYLINDER HEAD COVER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-26
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-24
D
DASH AND STEERING COLUMN COVERS .................................................................................................. 1-32
DIESEL OXIDATION CATALYST MUFFLER
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-8
DIESEL PARTICULATE FILTER
ATTACHING PARTS - 3.8L ........................................................................................................................ 4-8
DESCRIPTION PAGE
MUFFLER ASSEMBLY - 3.8L ..................................................................................................................... 4-10
DIFFERENTIAL ............................................................................................................................................... 9-8
DIPSTICK
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-25
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-38
DIPSTICK AND TUBE
PSI 4.3L LPG .............................................................................................................................................. 3-50
DISTRIBUTOR
PSI 4.3L LPG .............................................................................................................................................. 3-24
DISTRIBUTOR AND COIL
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-43
DISTRIBUTOR ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 7-42
DPF DISPLAY
3.8L KUBOTA DIESEL ................................................................................................................................ 7-46
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 9-2
DRIVE AXLE HOUSING AND HUB ................................................................................................................ 9-4
DRIVE TIRE AND WHEEL .............................................................................................................................. 9-12
E
EGR COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-41
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-46
EGR VALVE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-40
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-45
E-HYDRAULIC CONTROL CONVERSION KITS ........................................................................................... 16-6
ELECTRICAL ASSEMBLY
HYDRAULIC FAN DRIVE ........................................................................................................................... 7-16
ELECTRICAL MOUNTING PLATE AND LIFTING EYE
GM 4.3L GASOLINE ................................................................................................................................... 2-14
GM 4.3L LPG .............................................................................................................................................. 2-16
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 7-10
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL VALVE - THREE, FOUR, AND FIVE FUNCTION ............................................ 12-58
ELECTRONIC CONTROL MODULE AND SENSORS
PSI 4.3L LPG .............................................................................................................................................. 7-34
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L LPG .............................................................................................................................................. 7-30
GM 4.3L GASOLINE ................................................................................................................................... 7-32
ENGINE ELECTRICAL SYSTEM
4.3L LPG ..................................................................................................................................................... 7-6
GM 4.3L GASOLINE ................................................................................................................................... 7-8
KUBOTA 3.8L DIESEL ................................................................................................................................ 7-4
ENGINE MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-12
PSI 4.3L LPG .............................................................................................................................................. 3-10
DESCRIPTION PAGE
ENGINE MOUNTING AND TORQUE CONVERTER
KUBOTA 3.8L DIESEL ................................................................................................................................ 4-16
KUBOTA 3.8L DIESEL ................................................................................................................................ 5-18
EXHAUST MANIFOLD
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-42
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-47
PSI 4.3L LPG .............................................................................................................................................. 3-51
EXHAUST MANIFOLDS
GM 4.3L LPG AND GASOLINE .................................................................................................................. 2-40
EXHAUST SYSTEM
4.3L GASOLINE AND LPG - OVERHEAD EXHAUST ................................................................................ 2-6
4.3L GASOLINE AND LPG - COUNTERWEIGHT EXHAUST .................................................................... 2-8
EXHAUST WRAPS
4.3L GASOLINE AND LPG ......................................................................................................................... 2-10
F
FAN AND SPACER
PSI 4.3L LPG .............................................................................................................................................. 3-4
FAN ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-20
FAN MOUNT ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 2-18
FAN PULLY
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-19
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-42
FIRE EXTINGUISHER .................................................................................................................................... 15-6
FLOORPLATES AND COVERS ...................................................................................................................... 1-28
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-22
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-18
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-20
PSI 4.3L LPG .............................................................................................................................................. 3-6
FORK POSITIONER ASSEMBLY ................................................................................................................... 15-28
FORKS
STANDARD TAPER - CLASS IV ................................................................................................................ 1-38
FORWARD CLUTCH HIGH AND OUTPUT SHAFT
THREE SPEED TRANSMISSION - FWD2 ................................................................................................. 8-18
FORWARD CLUTCH LOW
TWO SPEED TRANSMISSION .................................................................................................................. 8-30
FORWARD CLUTCH LOW AND SECOND SHAFT
THREE SPEED TRANSMISSION - FWD1, RANGE2 ................................................................................ 8-16
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-14
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-16
FUEL CAP ....................................................................................................................................................... 6-23
FUEL INJECTION PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-37
DESCRIPTION PAGE
FUEL PIPE
KUBOTA 3.8L DIESEL T4F ........................................................................................................................ 5-52
FUEL RAIL
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-33
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-54
FUEL SENDER AND ATTACHING PARTS
4.3L GASOLINE .......................................................................................................................................... 6-10
FUEL SYSTEM
4.3L GASOLINE .......................................................................................................................................... 6-8
GM 4.3L LPG (→ 4/2014) .......................................................................................................................... 6-14
GM/PSI 4.3L LPG (4/2014 →) .................................................................................................................... 6-16
KUBOTA DIESEL ........................................................................................................................................ 6-30
KUBOTA DIESEL 3.8L T4F - WITH DOC ................................................................................................... 6-34
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-10
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 2 OF 4 ...................... 1-12
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS ....................................... 1-16
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS ..................................... 1-18
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-14
FUSE BOX
GM 4.3L LPG .............................................................................................................................................. 7-39
G
GEAR CASE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-48
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-48
GEAR PUMP ASSEMBLY
41.3 CC ....................................................................................................................................................... 12-24
H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 12-34
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 12-36
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 12-30
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 12-32
HANG-ON SIDE-SHIFT CARRIAGE AND HOSES
WITH BACKREST AND FORK POSITIONER ............................................................................................ 15-22
WITHOUT BACKREST AND FORK POSITIONER .................................................................................... 15-20
HEADER HOSE AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - 147.2 INCH LIFT-HEIGHT (→ 4/2014) ............................................. 14-20
THREE STAGE FULL FREE-LIFT - 147.2 INCH LIFT-HEIGHT (4/2014 →) ............................................. 14-24
THREE STAGE FULL FREE-LIFT - 182.7-218.1 INCH LIFT-HEIGHT ....................................................... 14-28
HEADER HOSE CONVERSION KITS
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-14
HI FAN MOUNT
PSI 4.3L LPG .............................................................................................................................................. 3-3
HOIST HOSE AND ATTACHING PARTS ....................................................................................................... 12-19
HOOD ASSEMBLY ......................................................................................................................................... 1-24
DESCRIPTION PAGE
HYDRAULIC FAN DRIVE ................................................................................................................................ 12-16
HYDRAULIC FAN DRIVE MANIFOLD ............................................................................................................ 12-18
HYDRAULIC FILTER ...................................................................................................................................... 12-12
HYDRAULIC HOSES
STEERING .................................................................................................................................................. 12-11
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 12-4
WITH VARIABLE DISPLACEMENT PUMP ................................................................................................ 12-8
I
IDLE GEAR
PUMP DRIVE .............................................................................................................................................. 8-38
IGNITION COIL
PSI 4.3L LPG .............................................................................................................................................. 3-28
IMPACT SENSOR ........................................................................................................................................... 7-48
INJECTION PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-34
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-53
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-36
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-57
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-29
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-32
INLET MANIFOLD
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-38
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-28
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-4
INSTRUMENT CLUSTER ............................................................................................................................... 7-44
INTAKE AIR FUEL MODULE
GM 4.3L GASOLINE ................................................................................................................................... 2-38
INTAKE MANIFOLD
PSI 4.3L LPG .............................................................................................................................................. 3-44
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-4
L
LABELS
CONTROL LEVER LENS - MANUAL HYDRAULICS ................................................................................. 1-44
EXTERIOR .................................................................................................................................................. 1-40
INTERIOR ................................................................................................................................................... 1-42
MINI LEVER MODULES - SINGLE FUNCTION ......................................................................................... 1-46
MINI-LEVER MODULES - DUAL FUNCTION ............................................................................................. 1-48
LIFTING EYE
PSI 4.3L LPG .............................................................................................................................................. 3-8
LIGHT KITS ..................................................................................................................................................... 16-7
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL .................................................................................................. 7-18
DESCRIPTION PAGE
LOAD BACKREST EXTENSION ..................................................................................................................... 1-36
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-50
LOCK-OFF VALVE
PSI 4.3L LPG .............................................................................................................................................. 3-40
LPG CONVERTER
GM 4.3L LPG .............................................................................................................................................. 6-22
LPG LOCK OFF
GM 4.3L ....................................................................................................................................................... 6-21
LPG REGULATOR AND MIXER
GM 4.3L ....................................................................................................................................................... 6-20
LPG TANK BRACKET
SWING OUT ................................................................................................................................................ 6-36
SWING OUT/ DROP DOWN ....................................................................................................................... 6-38
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-6
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-10
MAST ELECTRICAL ....................................................................................................................................... 7-58
MID INLET SECTION
MANUAL AND ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION ..................... 12-49
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-52
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-54
WITH ARMREST - FIVE FUNCTION .......................................................................................................... 7-56
MIRRORS ........................................................................................................................................................ 15-4
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 16-3
MIXER
PSI 4.3L LPG .............................................................................................................................................. 3-38
N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-6
O
OIL COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-23
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-40
OIL PAN
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-47
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-39
PSI 4.3L LPG .............................................................................................................................................. 3-46
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-44
PSI 4.3L LPG .............................................................................................................................................. 3-47
OIL SEPARATOR
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-24
DESCRIPTION PAGE
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-41
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-2
OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE, FOUR, AND FIVE FUNCTION WITH ANTI-STALL
SOLENOID .................................................................................................................................................. 12-64
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 12-48
OUTPUT SHAFT
TWO SPEED TRANSMISSION .................................................................................................................. 8-32
OVERHEAD EXHAUST
3.8L KUBOTA DIESEL T4 WITH DOC ....................................................................................................... 5-4
3.8L KUBOTA DIESEL WITH DPF ............................................................................................................. 4-4
OVERHEAD GUARD ...................................................................................................................................... 1-4
P
PARK BRAKE ASSEMBLY ............................................................................................................................. 11-8
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-31
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-34
PISTONS AND CRANKCASE
PSI 4.3L LPG .............................................................................................................................................. 3-18
POWER DISTRIBUTION MODULE ................................................................................................................ 7-40
PRE-CLEANER AND MOUNT
DIESEL ........................................................................................................................................................ 6-24
PRESSURE REGULATOR ............................................................................................................................. 15-14
PULLEY AND TENSIONER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-24
PSI 4.3L LPG .............................................................................................................................................. 3-30
R
RADIATOR AND COUNTERWEIGHT COVERS ............................................................................................ 1-30
RADIATOR ASSEMBLY
4.3L GASOLINE AND LPG ......................................................................................................................... 2-4
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-16
SQUARE WAVE RADIATOR - KUBOTA 3.8L DIESEL .............................................................................. 4-14
RELAY
KUBOTA DIESEL ........................................................................................................................................ 7-38
REMOTE KEY SWITCH .................................................................................................................................. 7-49
REPAIR KITS
REPLACEMENT KITS ..................................................................................................................................... 16-2
REVERSE CLUTCH
TWO SPEED TRANSMISSION .................................................................................................................. 8-28
REVERSE CLUTCH AND FIRST SHAFT
THREE SPEED TRANSMISSION - REV1, RANGE 1 ................................................................................ 8-20
ROCKER ARM
PSI 4.3L LPG .............................................................................................................................................. 3-16
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-30
DESCRIPTION PAGE
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-33
S
SEAT BELT SWITCH ADAPTER
4/2014 → .................................................................................................................................................... 7-59
SEMI SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC ..................................................................................................... 1-8
SENSORS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-51
KUBOTA DIESEL - 3.8L T4 WITH DOC ..................................................................................................... 5-30
SHAFT BALANCER
PSI 4.3L LPG .............................................................................................................................................. 3-23
SIDESHIFT CYLINDER
WITH AND WITHOUT FORK POSITIONER ............................................................................................... 15-18
SPARK PLUG AND COIL WIRES
PSI 4.3L LPG .............................................................................................................................................. 3-26
SPARK PLUGS AND WIRES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-29
STARTER
4.3L LPG ..................................................................................................................................................... 7-24
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-54
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-58
STATIC STRAP INSTALLATION .................................................................................................................... 1-39
STEER AXLE .................................................................................................................................................. 10-12
STEER CONTROL UNIT ................................................................................................................................. 10-8
STEER CYLINDER ......................................................................................................................................... 10-15
STEER TIRE AND WHEEL ............................................................................................................................. 10-10
STEERING COLUMN AND ATTACHING PARTS
DIESEL ........................................................................................................................................................ 10-3
GASOLINE AND LPG ................................................................................................................................. 10-2
STEERING COLUMN ASSEMBLY
DIESEL ........................................................................................................................................................ 10-6
GASOLINE AND LPG ................................................................................................................................. 10-4
STROBE LIGHT (LED) .................................................................................................................................... 15-10
SUPPLY PUMP
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-51
T
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L GASOLINE ................................................................................................................................... 2-42
GM 4.3L LPG .............................................................................................................................................. 2-41
THROTTLE BODY
GM 4.3L LPG .............................................................................................................................................. 6-19
GM 4.3L GASOLINE ................................................................................................................................... 6-12
THROTTLE BODY AND ATTACHING PARTS
PSI 4.3L LPG .............................................................................................................................................. 3-42
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL ................................................................................................................................................ 6-42
STANDARD PEDAL .................................................................................................................................... 6-40
DESCRIPTION PAGE
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 12-66
TILT CYLINDERS ............................................................................................................................................ 12-68
TILT HYDRAULICS ......................................................................................................................................... 12-20
WITH VARIABLE DISPLACEMENT PUMP ................................................................................................ 12-22
TILT SECTION
ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION ............................................. 12-56
TIMING CHAIN
PSI 4.3L LPG .............................................................................................................................................. 3-49
TIMING COVER
PSI 4.3L LPG .............................................................................................................................................. 3-48
TORQUE CONVERTER .................................................................................................................................. 8-8
TRANSMISSION ASSEMBLY
THREE SPEED - SHEET 1 OF 2 ................................................................................................................ 8-12
THREE SPEED - SHEET 2 OF 2 ................................................................................................................ 8-14
TWO SPEED - SHEET 1 OF 2 .................................................................................................................... 8-24
TWO SPEED - SHEET 2 OF 2 .................................................................................................................... 8-26
TRANSMISSION COOLING LINES
4.3L GASOLINE AND LPG ......................................................................................................................... 8-6
KUBOTA DIESEL WITH DPF ..................................................................................................................... 8-2
KUBOTA DIESEL 3.8L T4F WITH DOC ..................................................................................................... 8-4
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ............................................................................................................... 7-64
TWO SPEED TRANSMISSION - WITHOUT INPUT SPEED SENSOR ..................................................... 7-60
TWO SPEED TRANSMISSION - WITH INPUT SPEED SENSOR (8/2014 →) ......................................... 7-62
TRANSMISSION MOUNT ............................................................................................................................... 8-10
TURBO INLET PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-45
TURBOCHARGER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-43
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-55
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-46
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-56
V
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION ............................................. 12-54
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 12-44
VALVE COVER
PSI 4.3L LPG .............................................................................................................................................. 3-15
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-36
VAPORIZER
PSI 4.3L LPG .............................................................................................................................................. 3-36
VARIABLE DISPLACEMENT PUMP ASSEMBLY .......................................................................................... 12-28
VENT LINES .................................................................................................................................................... 12-23
DESCRIPTION PAGE
W
WATER BYPASS
GM 4.3L GASOLINE ................................................................................................................................... 2-46
WATER PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-53
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-44
PSI 4.3L LPG .............................................................................................................................................. 3-34
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-52
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-43
WET BRAKE ASSEMBLY ............................................................................................................................... 9-10
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 7-66
ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 3.8L DIESEL ..................................... 7-68
ALTERNATOR TO STARTER - KUBOTA 3.8L DIESEL ............................................................................. 7-70
COWL - MANUAL HYDRAULICS WITH MONOTROL PEDAL .................................................................. 7-126
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ............................................................... 7-130
COWL - ELECTRO-HYDRAULICS WITH MONOTROL PEDAL ................................................................ 7-134
COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE ............................................................. 7-138
DPF DISPLAY ............................................................................................................................................. 7-103
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 7-72
ELECTRONIC CONTROL VALVE - THREE FUNCTION WITH VDP ........................................................ 7-74
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 7-76
ELECTRONIC CONTROL VALVE - FOUR FUNCTION WITH VDP .......................................................... 7-78
ELECTRONIC CONTROL VALVE - FIVE FUNCTION ............................................................................... 7-80
ELECTRONIC CONTROL VALVE - FIVE FUNCTION WITH VDP ............................................................. 7-82
ENGINE - KUBOTA 3.8L DIESEL ............................................................................................................... 7-92
HYDRAULIC FAN CONTROL - WITH DPF ................................................................................................ 7-142
HYDRAULIC FAN CONTROL - WITH DOC ............................................................................................... 7-144
LIGHTS - WITH OVERHEAD GUARD ........................................................................................................ 7-106
RH CHASSIS (→ 4/2014) .......................................................................................................................... 7-108
RH CHASSIS (4/2014 →) .......................................................................................................................... 7-114
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE .......................................................................... 7-120
SEALED ALTERNATOR - GM 4.3L GASOLINE AND LPG ........................................................................ 7-104
TRANSMISSION - TWO SPEED (→ 4/2015) ............................................................................................ 7-146
TRANSMISSION - THREE SPEED (→ S/N G024V02047N) ..................................................................... 7-150
TRANSMISSION-THREE SPEED - GM/PSI 4.3L LPG AND KUBOTA DIESEL (S/N G024N02048N →)
.................................................................................................................................................................... 7-154
TRANSMISSION-TWO SPEED WITH TISS SENSOR - GM/PSI 4.3L LPG AND KUBOTA
DIESEL (4/2015 →) .................................................................................................................................... 7-148
WIRE HARNESS (ENGINE)
GM 4.3L LPG .............................................................................................................................................. 7-84
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 7-98
PSI 4.3L LPG .............................................................................................................................................. 7-88
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
This manual contains serial number specific parts NOTE: This lift truck may contain special content. Every
information. Every effort has been made to provide you effort has been made to reflect that information in this
a manual that reflects your fork lift truck as it was manual. The user is advised to refer to the special
manufactured. The serial number for your truck is content information that pertains to this specific serial
shown on the front cover of this manual. number truck.
Parts that are specific to your truck are identified in If your truck contains special content a Special Parts
bold lettering in the parts list. Parts that are not specific Information section is included as the last section of this
are in gray lettering. Entire figures that are not manual. Use the section table of contents to locate. This
applicable to your truck are completely grayed out, section contains parts lists and drawings for the special
these are also shown as grayed items in the Table of content added to the lift truck.
Contents. If an entire section was not applicable to your
truck it was not included in this publication. When possible a SPI icon ( ) will be placed in the parts
list denoting that the part number has been replaced by
Please note that it is possible that not all items specific a special equipment design part number. Please refer
to your truck will be shown in bold lettering. In this case to the SPI section for information on these parts. The
refer to the grayed items and the illustration for proper SPI icon in a table of contents is a quick reference
parts ordering. If a part still cannot be identified, please showing which figures are part of the SPI section.
consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
1 FRAME
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
ARMREST ASSEMBLY
MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS ..................................... 1-20
MINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-22
COUNTERWEIGHT ........................................................................................................................................ 1-2
COWL MOUNT ................................................................................................................................................ 1-34
DASH AND STEERING COLUMN COVERS .................................................................................................. 1-32
FLOORPLATES AND COVERS ...................................................................................................................... 1-28
FORKS
STANDARD TAPER - CLASS IV ................................................................................................................ 1-38
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-10
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 2 OF 4 ...................... 1-12
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS ....................................... 1-16
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS ..................................... 1-18
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-14
HOOD ASSEMBLY ......................................................................................................................................... 1-24
LABELS
CONTROL LEVER LENS - MANUAL HYDRAULICS ................................................................................. 1-44
EXTERIOR .................................................................................................................................................. 1-40
INTERIOR ................................................................................................................................................... 1-42
MINI LEVER MODULES - SINGLE FUNCTION ......................................................................................... 1-46
MINI-LEVER MODULES - DUAL FUNCTION ............................................................................................. 1-48
LOAD BACKREST EXTENSION ..................................................................................................................... 1-36
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-6
OVERHEAD GUARD ...................................................................................................................................... 1-4
RADIATOR AND COUNTERWEIGHT COVERS ............................................................................................ 1-30
SEMI SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC ..................................................................................................... 1-8
STATIC STRAP INSTALLATION .................................................................................................................... 1-39
COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 4057217 Counterweight (S135FT, S155FT) .................................................................... 1
2 292515 Capscrew ...................................................................................................... 2
3 320160 Washer .......................................................................................................... 2
4 1596463 Seal (Top) .......................................................................................................... 1
5 1596462 Seal (Side) ......................................................................................................... 2
6 1599391
4023414 Tow Pin .............................................................................................................. 1
7 4057736 Cover (Counterweight) ..................................................................................... 1
8 1586013 Capscrew ........................................................................................................... 2
9 292632 Capscrew ........................................................................................................... 1
10 1571610 Washer ............................................................................................................... 1
OVERHEAD GUARD
KEY:
A: Without Optional Rear Handle
B: With Optional Rear Handle
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 4057286 Overhead Guard (91 in.) (Standard) ....................................................... 1 1
1 4057287 Overhead Guard (88 in.) (Optional) ........................................................... 1 1
2 1560671 Grommet ................................................................................................... 1 1
3 1494888 Plug (Yellow) ............................................................................................. 2 ..
3 1531558 Insert ......................................................................................................... .. 2
4 1586495 Capscrew .................................................................................................. .. 2
5 1599415 Plug (Yellow) ............................................................................................. 1 ..
5 1598220 Grommet ................................................................................................... .. 1
6 2070223 Handle (Assembly) ................................................................................... .. 1
7 2069454 Handle ................................................................................................... .. 1
8 1566726 Push Button Switch ............................................................................. .. 1
9 1493465 Connector (2 Pin) ................................................................................. .. 1
10 1330414 Connector (Secondary Lock) .............................................................. .. 1
11 1330437 Terminal (Pin) ....................................................................................... .. 2
12 1500912 Clip ............................................................................................................ .. 1
13 1582464 Fastener .................................................................................................... .. 1
14 362255 Grommet ................................................................................................... .. 1
15 1370949
1528888 Nut (Shoulder) .......................................................................................... 4 4
16 1536813 Handle (Grab) ........................................................................................... 1 1
17 1583611 Capscrew .................................................................................................. 2 2
18 1531557 Insert ......................................................................................................... 4 4
19 1558219 Grommet ................................................................................................... 2 2
20 2098311 Seal (LH) .................................................................................................... 1 1
21 2098312 Seal (RH) ................................................................................................... 1 1
22 1566853 Capscrew .................................................................................................. 10 10
23 1494888 Plug (Yellow) ............................................................................................. 4 4
FOOTNOTES:
a Includes left and right hand sides
FOOTNOTES:
a Included With Seat b Not Illustrated
FOOTNOTES:
a Included with seat b Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
ARMREST ASSEMBLY
MINI-LEVER MODULES – SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS
ARMREST ASSEMBLY
MINI-LEVER MODULES – FULL SUSPENSION SEAT
HOOD ASSEMBLY
KEY:
A: Standard Non-Vented Hood
B: Optional Vented Hood
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
4016242 Hood (LPG) ................................................................................................ 1 ..
4016244 Hood (LPG) ............................................................................................... .. 1
..... Hood Assembly (Diesel) ............................................................................. 1 ..
4016243 Hood (Diesel) ............................................................................................. .. 1
1 4015889 Hood ...................................................................................................... 1 ..
1 4016102 Hood ...................................................................................................... .. 1
1 4015889 Hood ................................................................................................. .. 1
1 1608585 Screen .............................................................................................. .. 2
2 4025271 Hood Reinforcement ........................................................................... 1 1
2 1676376 Hood Reinforcement ....................................................................... 1 1
3 1460477 Nut .................................................................................................... 6 6
4 1528778 Capscrew ......................................................................................... 6 6
5 1608879 Capscrew ......................................................................................... 4 4
6 364868 Nut .................................................................................................... 8 8
7 1500912 Clip .................................................................................................... 1 1
8 1537551 Nut (Clip) (Clip Connector) ............................................................. 1 1
9 296149 Capscrew ......................................................................................... 1 1
10 329069 Nut ......................................................................................................... 2 2
11 1585581 Bumper (Hood) ..................................................................................... 2 2
12 1527880 Capscrew .............................................................................................. 8 8
13 1567821 Hinge ..................................................................................................... 2 2
14 302381 Dowel ................................................................................................ 1 1
15 1534417 Capscrew .............................................................................................. 8 8
16 1564263 Handle ................................................................................................... 1 1
17 1527876 Capscrew .............................................................................................. 2 2
18 1590488 Seal ....................................................................................................... 1 1
19 1676377
4087449
4126730 Hood Liner (Diesel) ................................................................................ 1 ..
20 1590370 Latch ..................................................................................................... 1 1
21 1527878 Capscrew .............................................................................................. 4 4
22 1584142 Link ....................................................................................................... 1 1
23 1304971 Fastener (Diesel) ................................................................................... 5 5
24 1530221 Clip ........................................................................................................ 2 2
25 1616379 Plug (Yellow) ........................................................................................ 1 1
26 1530243 Insert ......................................................................................................... 4 4
27 1584654 Striker Bolt ................................................................................................ 1 1
28 1510113 Capscrew .................................................................................................. 2 2
29 1528889 Capscrew .................................................................................................. 6 6
30 4031944 Grommet ................................................................................................... 1 1
31 1460477 Nut ............................................................................................................. 4 4
32 296029 Capscrew .................................................................................................. 4 4
33 1347045 Fastener .................................................................................................... 8 8
34 4014557 Gas Spring ................................................................................................ 2 2
HOOD ASSEMBLY
KEY:
A: Standard Non-Vented Hood
B: Optional Vented Hood
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
35 1563369 Ball Stud .................................................................................................... 4 4
36 1586430 Nut ............................................................................................................. 2 2
37 ..... Hood Blanket .............................................................................................. 1 1
38 1613246 Crossmember ........................................................................................... 1 ..
a 1581869 Adhesive ................................................................................................... AR AR
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a With Diesel/Gas Engine Option
FOOTNOTES:
a With Diesel Engine Option c → 4/2015
b With LPG Engine Option
FOOTNOTES:
a → 4/2015 b 4/2015 →
NOTES
FOOTNOTES:
a Optional
FOOTNOTES:
a Located between Flywheel Housing Plate and
Bracket
LABELS
EXTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer d LPG Only
b Diesel Only e Not Illustrated
c For Vehicles With Swivel Seat Only
LABELS
INTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer b Electronic Transmission
LABELS
CONTROL LEVER LENS – MANUAL HYDRAULICS
FOOTNOTES:
a Not Illustrated
NOTES
LABELS
MINI-LEVER MODULES – DUAL FUNCTION
NOTES
2 ENGINE GASOLINE/LPG
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 2
ENGINE GASOLINE/LPG
DESCRIPTION PAGE
COOLING
4.3L GASOLINE AND LPG
FOOTNOTES:
a Gasoline Only b Not Illustrated
RADIATOR ASSEMBLY
4.3L GASOLINE AND LPG
EXHAUST SYSTEM
4.3L GASOLINE AND LPG – OVERHEAD EXHAUST
EXHAUST SYSTEM
4.3L GASOLINE AND LPG – COUNTERWEIGHT EXHAUST
EXHAUST WRAPS
4.3L GASOLINE AND LPG
FOOTNOTES:
a GM 4.3L c → PENDING PER ECN 135781
b PSI 4.3L d PENDING PER ECN 135781 →
ENGINE MOUNTING
GM 4.3L GASOLINE AND LPG
NOTES
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a Not Illustrated
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG
NOTES
OIL PUMP
GM 4.3L GASOLINE AND LPG
3 ENGINE ASSEMBLY-PSI
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 3
ENGINE ASSEMBLY-PSI
DESCRIPTION PAGE
ALTERNATOR
PSI 4.3L LPG .............................................................................................................................................. 3-32
CAMSHAFT
PSI 4.3L LPG .............................................................................................................................................. 3-17
CRANKSHAFT
PSI 4.3L LPG .............................................................................................................................................. 3-20
CRANKSHAFT BALANCER
PSI 4.3L LPG .............................................................................................................................................. 3-21
CRANKSHAFT PULLEY
PSI 4.3L LPG .............................................................................................................................................. 3-22
CYLINDER BLOCK
PSI 4.3L LPG .............................................................................................................................................. 3-14
CYLINDER HEAD
PSI 4.3L LPG .............................................................................................................................................. 3-12
DIPSTICK AND TUBE
PSI 4.3L LPG .............................................................................................................................................. 3-50
DISTRIBUTOR
PSI 4.3L LPG .............................................................................................................................................. 3-24
ENGINE MOUNTING
PSI 4.3L LPG .............................................................................................................................................. 3-10
EXHAUST MANIFOLD
PSI 4.3L LPG .............................................................................................................................................. 3-51
FAN AND SPACER
PSI 4.3L LPG .............................................................................................................................................. 3-4
FLYWHEEL AND HOUSING
PSI 4.3L LPG .............................................................................................................................................. 3-6
HI FAN MOUNT
PSI 4.3L LPG .............................................................................................................................................. 3-3
IGNITION COIL
PSI 4.3L LPG .............................................................................................................................................. 3-28
INTAKE MANIFOLD
PSI 4.3L LPG .............................................................................................................................................. 3-44
LIFTING EYE
PSI 4.3L LPG .............................................................................................................................................. 3-8
LOCK-OFF VALVE
PSI 4.3L LPG .............................................................................................................................................. 3-40
MIXER
PSI 4.3L LPG .............................................................................................................................................. 3-38
OIL PAN
PSI 4.3L LPG .............................................................................................................................................. 3-46
OIL PUMP
PSI 4.3L LPG .............................................................................................................................................. 3-47
PISTONS AND CRANKCASE
PSI 4.3L LPG .............................................................................................................................................. 3-18
PULLEY AND TENSIONER
PSI 4.3L LPG .............................................................................................................................................. 3-30
ROCKER ARM
PSI 4.3L LPG .............................................................................................................................................. 3-16
SECTION 3
ENGINE ASSEMBLY-PSI
DESCRIPTION PAGE
SHAFT BALANCER
PSI 4.3L LPG .............................................................................................................................................. 3-23
SPARK PLUG AND COIL WIRES
PSI 4.3L LPG .............................................................................................................................................. 3-26
THROTTLE BODY AND ATTACHING PARTS
PSI 4.3L LPG .............................................................................................................................................. 3-42
TIMING CHAIN
PSI 4.3L LPG .............................................................................................................................................. 3-49
TIMING COVER
PSI 4.3L LPG .............................................................................................................................................. 3-48
VALVE COVER
PSI 4.3L LPG .............................................................................................................................................. 3-15
VAPORIZER
PSI 4.3L LPG .............................................................................................................................................. 3-36
WATER PUMP
PSI 4.3L LPG .............................................................................................................................................. 3-34
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
ENGINE MOUNTING
PSI 4.3L LPG
CYLINDER HEAD
PSI 4.3L LPG
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
NOTES
WATER PUMP
PSI 4.3L LPG
VAPORIZER
PSI 4.3L LPG
FOOTNOTES:
a Not Illustrated
MIXER
PSI 4.3L LPG
NOTES
INTAKE MANIFOLD
PSI 4.3L LPG
FOOTNOTES:
a Not Illustrated
NOTES
SECTION 4
ENGINE ASSEMBLY KUBOTA 3.8L DIESEL WITH DPF
DESCRIPTION PAGE
SECTION 4
ENGINE ASSEMBLY KUBOTA 3.8L DIESEL WITH DPF
DESCRIPTION PAGE
OIL COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-23
OIL PAN
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-47
OIL SEPARATOR
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-24
OVERHEAD EXHAUST
3.8L KUBOTA DIESEL WITH DPF ............................................................................................................. 4-4
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-31
RADIATOR ASSEMBLY
SQUARE WAVE RADIATOR - KUBOTA 3.8L DIESEL .............................................................................. 4-14
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-30
SENSORS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-51
STARTER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-54
TURBO INLET PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-45
TURBOCHARGER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-43
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-46
WATER PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-53
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-52
NOTES
OVERHEAD EXHAUST
3.8L KUBOTA DIESEL WITH DPF
COUNTERWEIGHT EXHAUST
3.8L KUBOTA DIESEL WITH DPF
NOTES
COOLING
SQUARE WAVE RADIATOR – KUBOTA DIESEL
FOOTNOTES:
a Not Illustrated
RADIATOR ASSEMBLY
SQUARE WAVE RADIATOR – KUBOTA 3.8L DIESEL
FOOTNOTES:
a Not Illustrated c S/N G024V02243L →
b → S/N G024V02242L
INLET MANIFOLD
KUBOTA DIESEL – 3.8L
FOOTNOTES:
a Upper is for Camshaft Poistion, Lower is for
Crankshaft Position
SECTION 5
ENGINE ASSEMBLY KUBOTA DIESEL 3.8L WITH DOC
DESCRIPTION PAGE
SECTION 5
ENGINE ASSEMBLY KUBOTA DIESEL 3.8L WITH DOC
DESCRIPTION PAGE
NOTES
OVERHEAD EXHAUST
3.8L KUBOTA DIESEL T4 WITH DOC
COUNTERWEIGHT EXHAUST
3.8L KUBOTA DIESEL T4 WITH DOC
COOLING SYSTEM
KUBOTA DIESEL 3.8L T4F
COOLING SYSTEM
KUBOTA DIESEL 3.8L T4F
FOOTNOTES:
a Not Illustrated c Without Electronic Monitoring Option
b With Electronic Monitoring Option
NOTES
NOTES
FOOTNOTES:
a Not Illustrated c S/N G024V02243L →
b → S/N G024V02242L
CYLINDER BLOCK
KUBOTA DIESEL 3.8L T4F
NOTES
INLET MANIFOLD
KUBOTA DIESEL 3.8L T4F
FOOTNOTES:
a Upper is for Camshaft Poistion, Lower is for
Crankshaft Position
GEAR CASE
KUBOTA DIESEL 3.8L T4F
FOOTNOTES:
a Not Illustrated
6 FUEL SYSTEM
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 6
FUEL SYSTEM
DESCRIPTION PAGE
AIR FILTER
4.3L LPG ..................................................................................................................................................... 6-6
AIR FILTER ASSEMBLY
KUBOTA DIESEL ........................................................................................................................................ 6-28
AIR INTAKE
KUBOTA DIESEL ........................................................................................................................................ 6-26
AIR INTAKE AND FILTER
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 6-2
PSI 4.3L LPG .............................................................................................................................................. 6-4
FUEL CAP ....................................................................................................................................................... 6-23
FUEL SENDER AND ATTACHING PARTS
4.3L GASOLINE .......................................................................................................................................... 6-10
FUEL SYSTEM
4.3L GASOLINE .......................................................................................................................................... 6-8
GM 4.3L LPG (→ 4/2014) .......................................................................................................................... 6-14
GM/PSI 4.3L LPG (4/2014 →) .................................................................................................................... 6-16
KUBOTA DIESEL ........................................................................................................................................ 6-30
KUBOTA DIESEL 3.8L T4F - WITH DOC ................................................................................................... 6-34
LPG CONVERTER
GM 4.3L LPG .............................................................................................................................................. 6-22
LPG LOCK OFF
GM 4.3L ....................................................................................................................................................... 6-21
LPG REGULATOR AND MIXER
GM 4.3L ....................................................................................................................................................... 6-20
LPG TANK BRACKET
SWING OUT ................................................................................................................................................ 6-36
SWING OUT/ DROP DOWN ....................................................................................................................... 6-38
PRE-CLEANER AND MOUNT
DIESEL ........................................................................................................................................................ 6-24
THROTTLE BODY
GM 4.3L LPG .............................................................................................................................................. 6-19
GM 4.3L GASOLINE ................................................................................................................................... 6-12
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL ................................................................................................................................................ 6-42
STANDARD PEDAL .................................................................................................................................... 6-40
FOOTNOTES:
a → PENDING PER ECN 160367 b PENDING PER ECN 160367 →
FOOTNOTES:
a Not Illustrated
NOTES
FUEL SYSTEM
4.3L GASOLINE
FOOTNOTES:
a → 6/2015 b 6/2015 →
NOTES
FUEL SYSTEM
GM 4.3L LPG (→ 4/2014)
KEY:
A: With Premium Low-Fuel Sensor
B: Without Premium Low-Fuel Sensor
QTY
ITEM PART NO. DESCRIPTION A B
1 4068255 LPG Tank Bracket (Swing Out) (FFigure 6-19)..................................... 1 1
1 4068256 LPG Tank Bracket (Swing Out/Drop Down) ............................................... 1 1
2 1587082 Bracket ....................................................................................................... 1 1
3 1527881 Capscrew .................................................................................................. 3 3
4 2105803 Fuel Filter (LPG) ....................................................................................... 1 1
4 1689544 Kit-Filter Element ................................................................................... 1 1
5 14358 Fitting ........................................................................................................ 2 2
6 296152 Capscrew ................................................................................................... 2 2
7 16151 Fitting ......................................................................................................... .. 1
8 2074516 Hose Assy .................................................................................................. 1 1
9 17350 Fitting ......................................................................................................... .. 1
10 12855 Fitting ......................................................................................................... 1 1
11 4615472 Hose Assy .................................................................................................. 1 1
12 1502061 Clamp (Swivel) .......................................................................................... 1 1
13 1502059 Clamp (Swivel) .......................................................................................... 1 1
14 1530243 Insert ......................................................................................................... 3 3
15 16134 Fitting ........................................................................................................ 2 2
16 97999 Fitting ........................................................................................................ 1 1
17 4619094 Hose Assy ................................................................................................. 1 1
18 4619095 Hose Assy (Swing Out) ............................................................................ 1 1
18 4619574 Hose Assy (Swing Out/Drop Down) ........................................................... 1 1
19 2071517 Sleeve ........................................................................................................ 1 1
20 16863 Fitting ........................................................................................................ 1 1
21 4051434 Fitting (Elbow) .......................................................................................... 1 1
22 1600406 Plate ........................................................................................................... 1 1
23 1586629 Capscrew .................................................................................................. 4 4
24 1334790 Washer ...................................................................................................... 1 1
25 14349 Fitting (Pipe Plug) .................................................................................... 1 ..
26 1662253 Sensor (LP Vapor) .................................................................................... 1 ..
FUEL SYSTEM
GM/PSI 4.3L LPG (4/2014 →)
KEY:
A: With Premium Low-Fuel Sensor
B: Without Premium Low-Fuel Sensor
C: Without Premium Low-Fuel Sensor (Optional)
QTY
ITEM PART NO. DESCRIPTION A B C
1 4068255 LPG Tank Bracket (Swing Out) (FFigure 6-19)............................ 1 1 1
1 4068256 LPG Tank Bracket (Swing Out/Drop Down) (FFigure 6-20)............. 1 1 1
2 b 4084912 Bracket .............................................................................................. 1 1 ..
2 c 4164823 Bracket ............................................................................................. 1 1 1
3 b 1527881 Capscrew ......................................................................................... 3 3 3
3 c 1527881 Capscrew ......................................................................................... 2 2 2
4 2105803 Fuel Filter (LPG) .............................................................................. 1 1 1
4 1689544 Kit-Filter Element ........................................................................ 1 1 1
5 14358 Fitting ............................................................................................... 1 1 1
6 296153 Capscrew ......................................................................................... 2 2 2
7 14349 Fitting (Pipe Plug) ............................................................................ 1 .. ..
8 2070675 Hose Assy ........................................................................................ 1 1 ..
8 4636782 Hose Assy ......................................................................................... .. .. 1
9 17350 Fitting ................................................................................................. .. 1 1
9 17314 Fitting ............................................................................................... 1 .. ..
10 1662253 Sensor (LP Vapor) ........................................................................... 1 .. ..
11 4634401 Hose Assy ........................................................................................ 1 1 ..
11 4635201 Hose Assy ......................................................................................... .. .. 1
12 1502061 Clamp (Swivel) ................................................................................. 1 1 1
13 1502059 Clamp (Swivel) ................................................................................. 1 1 ..
13 1502053 Clamp (Swivel) ................................................................................. .. .. 1
14 b 1530243 Insert ................................................................................................. 3 3 3
14 c 1530243 Insert ................................................................................................. 2 2 2
15 16134 Fitting ............................................................................................... 2 2 2
16 97999 Fitting ............................................................................................... 1 1 1
17 4619094 Hose Assy ........................................................................................ 1 1 1
18 4619095 Hose Assy (Swing Out) ................................................................... 1 1 1
18 4619574 Hose Assy (Swing Out/Drop Down) .................................................. 1 1 1
19 2071517 Sleeve ............................................................................................... 1 1 1
20 16863 Fitting ............................................................................................... 1 1 1
21 4051434 Fitting (Elbow) ................................................................................. 1 1 1
22 1600406 Plate .................................................................................................. 1 1 1
23 1586629 Capscrew ......................................................................................... 4 4 4
24 1334790 Washer ............................................................................................. 1 1 1
25 4084522 Plate .................................................................................................. 1 1 1
26 4653354 Bracket (Lock-Off) ............................................................................. .. .. 1
27 4653353 Bracket (Mounting Plate) ................................................................... .. .. 1
28 4019192 Clip , Nut ............................................................................................ .. .. 2
29 320155 Washer ............................................................................................. .. .. 2
30 2072354 Capscrew .......................................................................................... .. .. 2
31 a 4138575 Clamp ................................................................................................ .. .. 1
32 1527877 Capscrew ......................................................................................... .. .. 1
33 4093489
320156 Washer ............................................................................................. .. .. 1
FUEL SYSTEM
GM/PSI 4.3L LPG (4/2014 →)
KEY:
A: With Premium Low-Fuel Sensor
B: Without Premium Low-Fuel Sensor
C: Without Premium Low-Fuel Sensor (Optional)
QTY
ITEM PART NO. DESCRIPTION A B C
34 1512440
302399 Nut ..................................................................................................... .. .. 1
FOOTNOTES:
a Not serviced separately c 10/2016 →
b → 10/2016
FOOTNOTES:
a → 10/2015 b 10/2015 →
KEY:
A: Gas Option
B: Diesel Option
QTY
ITEM PART NO. DESCRIPTION A B
1 1579677 Fuel Cap (Lockable Version) ...................................................................... 1 ..
2 2081840 Fuel Cap ..................................................................................................... .. 1
3 2021685 Gasket ........................................................................................................ 1 ..
3 2021683 Gasket ........................................................................................................ .. 1
4 325549 Shim (0.020 in.) .......................................................................................... AR ..
5 1528314
1593391 Seal ............................................................................................................ 1 1
6 1564392 Pipe (Fill) .................................................................................................... 1 1
6 1514295 Pipe ........................................................................................................ 1 1
7 1529366 Capscrew .................................................................................................. 2 2
8 1528608 Grommet .................................................................................................... 1 1
NOTES
AIR INTAKE
KUBOTA DIESEL
NOTES
FUEL SYSTEM
KUBOTA DIESEL
FOOTNOTES:
a Not Illustrated
NOTES
FUEL SYSTEM
KUBOTA DIESEL 3.8L T4F – WITH DOC
FOOTNOTES:
a Not Illustrated
NOTES
7 ELECTRICAL SYSTEM
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 7
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ALTERNATOR
SEALED - GM 4.3L GASOLINE AND LPG ................................................................................................. 7-26
SEALED - KUBOTA 3.8L DIESEL .............................................................................................................. 7-27
ALTERNATOR AND MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-28
BATTERY CABLES
4.3L GASOLINE AND LPG ......................................................................................................................... 7-20
KUBOTA DIESEL ........................................................................................................................................ 7-22
CONTROL MODULE
DIESEL INTERFACE .................................................................................................................................. 7-36
COWL ELECTRICAL
ELECTRIC HYDRAULIC ............................................................................................................................. 7-12
MANUAL HYDRAULIC ................................................................................................................................ 7-14
DISTRIBUTOR ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 7-42
DPF DISPLAY
3.8L KUBOTA DIESEL ................................................................................................................................ 7-46
ELECTRICAL ASSEMBLY
HYDRAULIC FAN DRIVE ........................................................................................................................... 7-16
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 7-10
ELECTRONIC CONTROL MODULE AND SENSORS
PSI 4.3L LPG .............................................................................................................................................. 7-34
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L LPG .............................................................................................................................................. 7-30
GM 4.3L GASOLINE ................................................................................................................................... 7-32
ENGINE ELECTRICAL SYSTEM
4.3L LPG ..................................................................................................................................................... 7-6
GM 4.3L GASOLINE ................................................................................................................................... 7-8
KUBOTA 3.8L DIESEL ................................................................................................................................ 7-4
FUSE BOX
GM 4.3L LPG .............................................................................................................................................. 7-39
IMPACT SENSOR ........................................................................................................................................... 7-48
INSTRUMENT CLUSTER ............................................................................................................................... 7-44
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL .................................................................................................. 7-18
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-50
MAST ELECTRICAL ....................................................................................................................................... 7-58
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-52
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-54
WITH ARMREST - FIVE FUNCTION .......................................................................................................... 7-56
POWER DISTRIBUTION MODULE ................................................................................................................ 7-40
RELAY
KUBOTA DIESEL ........................................................................................................................................ 7-38
REMOTE KEY SWITCH .................................................................................................................................. 7-49
SEAT BELT SWITCH ADAPTER
4/2014 → .................................................................................................................................................... 7-59
SECTION 7
ELECTRICAL SYSTEM
DESCRIPTION PAGE
NOTES
FOOTNOTES:
a Not Illustrated c S/N G024V02627P →
b → S/N G024V02626P
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS
FOOTNOTES:
a Optional with Diesel c → 4/2014
b With Seat Belt Sequence Module d 4/2014 →
COWL ELECTRICAL
ELECTRIC HYDRAULIC
KEY:
A: With Monotrol
B: With Forward/Reverse Lever
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 4614879 Wire Harness (Cowl With Return to Set Tilt) (FFigure 7-58)..................... 1 ..
1 4614880 Wire Harness (Cowl Without Return to Set Tilt) (FFigure 7-59)................ .. 1
2 1554902 Screw ......................................................................................................... 2 2
3 2111004 Bracket (Left Hand) .................................................................................. 1 1
3 2111005 Bracket (Right Hand) ............................................................................... 1 1
4 4011940 Capscrew .................................................................................................. 4 4
5 1531975 Bracket ....................................................................................................... 1 1
6 1606544 Clamp (Swivel) ........................................................................................... 3 3
7 2077084 Wire Harness (Three Function) (FFigure 7-40)......................................... 1 1
7 2077085 Wire Harness (Four Function) (FFigure 7-42)........................................... 1 1
7 2079403 Wire Harness (Five Function) (FFigure 7-44)........................................... 1 1
7 4642227 Wire Harness (Three Function with VDP) (FFigure 7-41)......................... 1 1
7 4642228 Wire Harness (Four Function with VDP) (FFigure 7-43)........................... 1 1
7 4642229 Wire Harness (Five Function with VDP) (FFigure 7-45)........................... 1 1
8 2068343 Vehicle System Manager (VSM) (w/ Electro-Hydraulics) ........................... 1 1
9 1593626 Bracket ...................................................................................................... 1 1
10 1510115 Capscrew .................................................................................................. 3 3
11 b 1563841 Dust Cap .................................................................................................... 1 1
12 4064710 Bracket Wldmt .......................................................................................... 1 1
13 1573549 Clamp (Swivel) ........................................................................................... 3 3
14 1606735 Sensor (Load Sensing) .............................................................................. 1 1
15 1500912 Clip ............................................................................................................ 4 2
16 1582464 Fastener .................................................................................................... 4 2
17 2079326 Wire Harness (Load Weigh) (FFigure 7-28).............................................. 1 1
a 1480237 Nut , Foldover ........................................................................................... 3 3
a 4109993
1527879 Capscrew .................................................................................................. 3 3
FOOTNOTES:
a Not Illustrated b Used Without Load Weigh
COWL ELECTRICAL
MANUAL HYDRAULIC
KEY:
A: With Monotrol
B: With Forward/Reverse Lever
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 4614877 Wire Harness (Cowl) (FFigure 7-56)......................................................... 1 ..
1 4614878 Wire Harness (Cowl) (FFigure 7-57)...................................................... .. 1
2 2111004 Bracket (Left Hand) .................................................................................. 1 1
3 4011940 Capscrew .................................................................................................. 2 2
4 1554902 Screw ......................................................................................................... 2 2
5 2111005 Bracket (Right Hand) ............................................................................... 1 1
6 1398062 Nut (Fold Over) ......................................................................................... 1 1
7 1528482 Capscrew .................................................................................................. 1 1
8 1686719 Bracket ...................................................................................................... 1 1
9 1500912 Clip ............................................................................................................ 4 3
10 1582464 Fastener .................................................................................................... 4 3
11 2068342 Vehicle System Manager (VSM) (w/ Manual Hydraulics) ...................... 1 1
12 1593626 Bracket ...................................................................................................... 1 1
13 1510115 Capscrew .................................................................................................. 3 3
14 4064710 Bracket Wldmt .......................................................................................... 1 1
15 1562088 Clip ............................................................................................................ 2 2
16 2079326 Wire Harness (Load Weigh) (FFigure 7-28).............................................. 1 1
17 1573549 Clamp (Swivel) ........................................................................................... 3 3
18 1606544 Clamp (Swivel) ........................................................................................... 3 3
19 1606735 Sensor (Load Sensing) .............................................................................. 1 1
a 4109993
1527879 Capscrew (Connects VSM to Cowl) ........................................................ 3 3
a 1480237 Nut , Foldover (Connects VSM to Cowl) ................................................ 3 3
FOOTNOTES:
a Not Illustrated
ELECTRICAL ASSEMBLY
HYDRAULIC FAN DRIVE
FOOTNOTES:
a With DOC b With DPF
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL
BATTERY CABLES
4.3L GASOLINE AND LPG
FOOTNOTES:
a Not Illustrated
BATTERY CABLES
KUBOTA DIESEL
STARTER
4.3L LPG
FOOTNOTES:
a → 1/2016 b 1/2016 →
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
CONTROL MODULE
DIESEL INTERFACE
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Remove Panels From Overlay as Required For
Truck Configuration.
NOTES
DPF DISPLAY
3.8L KUBOTA DIESEL
MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601093 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601265 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601097 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601099 Mini-Lever Assembly .................................................................................. 1 ..
1 4601101 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601103 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601105 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601107 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 a 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
4 c 2110792 Lever (Clamping) ............................................................................... 1 1
5 2108249 Plug ........................................................................................................ 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 ac 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 c 1704528 Push Button (Push Button Position 3) ................................................... 1 1
11 b 1704528 Push Button (Push Button Position 2 and 3) ......................................... 2 2
11 a 1704528 Push Button (Push Button Position 2) ................................................... 1 1
12 c 1705359 Cover (Push Button) .............................................................................. 1 1
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ............................................................................................... 8 8
FOOTNOTES:
a Return to Set Tilt c With Clamping
b Three Function Clamp with Return to Set Tilt
MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601094 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601096 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601098 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601100 Mini-Lever Assembly .................................................................................. 1 ..
1 4601102 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601104 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601106 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601108 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 b 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 2110791 Lever (Single Function) ..................................................................... 1 1
5 ab 2110792 Lever (Clamping) ............................................................................... 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 abc 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 a 1704528 Push Button (Push Button Position 4) ................................................... 1 1
11 b 1704528 Push Button (Push Button Position 2 and 4) ......................................... 2 2
11 c 1704528 Push Button (Push Button Position 2) ................................................... 1 1
12 ac 1705359 Cover (Push Button) .............................................................................. 2 2
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ............................................................................................... 8 8
FOOTNOTES:
a With Clamping c With Return to Set Tilt
b With Clamping and Return to Set Tilt
MINI-LEVER CONTROLS
WITH ARMREST – FIVE FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601110 Mini-Lever .................................................................................................. 1 ..
1 b 4601112 Mini-Lever .................................................................................................. 1 ..
1 a 4601114 Mini-Lever .................................................................................................. .. 1
1 b 4601116 Mini-Lever .................................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 b 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2111796 Mini-Lever (Dual Function) ................................................................ 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 2110792 Lever (Clamping) ............................................................................... 1 1
6 4603440 Armrest (with Buttons) ........................................................................... 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 ..... Push Button Position 2 .......................................................................... 1 1
11 ac 1705359 Cover (Push Button) .......................................................................... 1 1
11 b 1704528 Push Button ....................................................................................... 1 1
11 ..... Push Button Position 3 .......................................................................... 1 1
11 ab 1703775 Switch (Dual Function) ...................................................................... 1 1
11 ..... Push Button Position 4 .......................................................................... 1 1
11 abc 1704528 Push Button ....................................................................................... 1 1
12 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
13 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
14 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
15 4601120 Plug ........................................................................................................ 1 1
16 2111770 Horn Button ............................................................................................ 1 1
17 2110943 Switch (Directional Control) ................................................................... .. 1
18 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
19 1698449 Capscrew ............................................................................................... 8 8
FOOTNOTES:
a With Clamping c Without Clamping
b With Clamping and Return to Set Tilt
FOOTNOTES:
a → 10/2015 b 10/2015 →
FOOTNOTES:
a GM 4.3L Gasoline and GM/PSI LPG c → S/N G024V02047N
b Kubota Diesel d S/N G024V02048N →
NOTES
WIRE HARNESS
ALTERNATOR TO BATTERY DISCONNECT SWITCH – KUBOTA 3.8L DIESEL
WIRE HARNESS
ALTERNATOR TO STARTER – KUBOTA 3.8L DIESEL
WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION
WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION WITH VDP
WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION
WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION WITH VDP
WIRE HARNESS
ELECTRONIC CONTROL VALVE – FIVE FUNCTION
WIRE HARNESS
ELECTRONIC CONTROL VALVE – FIVE FUNCTION WITH VDP
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL
NOTES
FOOTNOTES:
a → S/N G024V02626P b S/N G024V02627P →
WIRE HARNESS
LIGHTS – WITH OVERHEAD GUARD
WIRE HARNESS
RH CHASSIS (→ 4/2014)
WIRE HARNESS
RH CHASSIS (→ 4/2014)
WIRE HARNESS
RH CHASSIS (→ 4/2014)
WIRE HARNESS
RH CHASSIS (→ 4/2014)
WIRE HARNESS
RH CHASSIS (→ 4/2014)
WIRE HARNESS
RH CHASSIS (4/2014 →)
WIRE HARNESS
RH CHASSIS (4/2014 →)
WIRE HARNESS
RH CHASSIS (4/2014 →)
WIRE HARNESS
RH CHASSIS (4/2014 →)
WIRE HARNESS
RH CHASSIS (4/2014 →)
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH MONOTROL PEDAL
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH MONOTROL PEDAL
NOTES
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE
NOTES
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH MONOTROL PEDAL
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH MONOTROL PEDAL
NOTES
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE
NOTES
WIRE HARNESS
HYDRAULIC FAN CONTROL – WITH DPF
WIRE HARNESS
HYDRAULIC FAN CONTROL – WITH DOC
WIRE HARNESS
TRANSMISSION – TWO SPEED (→ 4/2015)
WIRE HARNESS
TRANSMISSION-TWO SPEED WITH TISS SENSOR – GM/PSI 4.3L LPG AND KUBOTA DIESEL (4/2015 →)
WIRE HARNESS
TRANSMISSION – THREE SPEED (→ S/N G024V02047N)
WIRE HARNESS
TRANSMISSION – THREE SPEED (→ S/N G024V02047N)
NOTES
WIRE HARNESS
TRANSMISSION-THREE SPEED – GM/PSI 4.3L LPG AND KUBOTA DIESEL (S/N G024N02048N →)
WIRE HARNESS
TRANSMISSION-THREE SPEED – GM/PSI 4.3L LPG AND KUBOTA DIESEL (S/N G024N02048N →)
8 TRANSMISSION
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 8
TRANSMISSION
DESCRIPTION PAGE
NOTES
NOTES
TORQUE CONVERTER
ITEM PART NO. DESCRIPTION QTY
1 1655812 Piston Ring ........................................................................................................ 1
2 1655813 Bearing .............................................................................................................. 1
3 1655814 Snap Ring .......................................................................................................... 1
4 1684271 Baffle And Oil Seal ............................................................................................ 1
5 1684272 Oil Seal .......................................................................................................... 1
6 1312375 Seal .................................................................................................................... 1
7 1312376 Retaining Ring .................................................................................................. 1
8 b 1657918 Torque Converter (2.61 Stall Ratio) .................................................................... 1
8 b 1657917 Torque Converter (3.17 Stall Ratio) ................................................................. 1
8 a 4020962 Torque Converter ................................................................................................ 1
9 b 1636958 Mounting Plate .................................................................................................. 3
10 b 296420 Washer ............................................................................................................... 8
11 b 1541921 Capscrew ........................................................................................................... 8
12 1655815 Snap Ring .......................................................................................................... 2
13 b 1194254 Snap Ring .......................................................................................................... 1
14 b 1603286 Plug .................................................................................................................... 1
15 b 205222 Snap Ring .......................................................................................................... 1
16 b 1311840 O-Ring ................................................................................................................ 1
16 b 4085309 O-Ring ................................................................................................................ 1
17 360387 Loctite ................................................................................................................ AR
FOOTNOTES:
a Diesel b Gas and LPG
TRANSMISSION MOUNT
ITEM PART NO. DESCRIPTION QTY
1 4010141 Transmission Assy (Three Speed) (FFigure 8-6, FFigure 8-7)................... 1
1 b 4031310 Transmission Assy (Two Speed) (FFigure 8-12, FFigure 8-13)....................... 1
1 ac 4104701 Transmission Assy (Two Speed) (FFigure 8-12, FFigure 8-13)....................... 1
2 1591720 Pin ...................................................................................................................... 1
3 1591716 Bushing ............................................................................................................. 1
4 1617487 Bracket ............................................................................................................... 1
5 1617488 Bracket ............................................................................................................... 1
6 1591721 Washer ............................................................................................................... 1
7 388049
292682 Lockwasher ....................................................................................................... 1
8 287854 Capscrew ........................................................................................................... 1
9 296426 Washer ............................................................................................................... 7
10 293686 Capscrew ........................................................................................................... 7
FOOTNOTES:
a With TISS Sensor c 9/2014 →
b → 9/2014
TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 1 OF 2
TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 2 OF 2
FOOTNOTES:
a Not Illustrated b Not used with this application
CONTROL VALVE
THREE SPEED TRANSMISSION
TRANSMISSION ASSEMBLY
TWO SPEED – SHEET 1 OF 2
FOOTNOTES:
a → 9/2014 b 9/2014 →
TRANSMISSION ASSEMBLY
TWO SPEED – SHEET 2 OF 2
FOOTNOTES:
a Not used on Transmission with TISS Sensor c 9/2014 →
b → 9/2014
REVERSE CLUTCH
TWO SPEED TRANSMISSION
NOTES
CONTROL VALVE
TWO SPEED TRANSMISSION
NOTES
IDLE GEAR
PUMP DRIVE
NOTES
9 DRIVE AXLE
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 9
DRIVE AXLE
DESCRIPTION PAGE
AXLE HOUSING
LEFT HAND ................................................................................................................................................ 9-6
DIFFERENTIAL ............................................................................................................................................... 9-8
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 9-2
DRIVE AXLE HOUSING AND HUB ................................................................................................................ 9-4
DRIVE TIRE AND WHEEL .............................................................................................................................. 9-12
WET BRAKE ASSEMBLY ............................................................................................................................... 9-10
FOOTNOTES:
a With 2 Forward/2 Reverse and 3 Forward/2 c With 3 Forward/2 Reverse Transmissions
Reverse Transmissions
b With 2 Forward/2 Reverse Transmissions
NOTES
DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
2081414 Drive Axle (13.7 Overall Ratio) ........................................................................... 1
2081415 Drive Axle (15.4 Overall Ratio) ........................................................................... 1
2076659 Drive Axle (16.9 Overall Ratio) ......................................................................... 1
1644256 Differential Assembly ................................................................................... 1
1 1644250 Differential Carrier .................................................................................... 1
2 1644251 Washer ...................................................................................................... 2
3 1644252
1703564 Gear , Differential Side ............................................................................. 2
4 1644254 Washer ...................................................................................................... 4
5 1644255 Pinion ........................................................................................................ 4
6 1644253 Pin .............................................................................................................. 2
7 1644257 Bolt ............................................................................................................ 15
8 1623593 Bolt ................................................................................................................ 2
9 1644246 Nut ................................................................................................................. 2
10 1644247 Seal ................................................................................................................ 2
11 1612530 Snap Ring ...................................................................................................... 2
12 1644245 O-Ring ........................................................................................................... 2
13 1644248 Bearing , Tapered Roller .............................................................................. 2
14 1644249 Bolt ................................................................................................................ 16
15 1644552 Gear and Pinion (13.7 Overall Ratio) ............................................................. 1
15 1644673 Gear and Pinion (15.4 Overall Ratio) ............................................................. 1
15 1644548 Gear and Pinion (16.9 Overall Ratio) .......................................................... 1
16 1644243 Bearing , Tapered Roller .............................................................................. 1
17 1657852 Kit-Shim ......................................................................................................... 1
18 1644238 Shim (0.1 mm) (0.1 mm) ............................................................................... 1
18 1644239 Shim (0.2 mm) (0.2 mm) ............................................................................... 1
18 1644240 Shim (0.5 mm) (0.5 mm) ............................................................................... 1
18 1644241 Shim (0.15 mm) (0.15 mm) ........................................................................... 1
19 1644237 Spacer ........................................................................................................... 1
20 1623573 Bearing .......................................................................................................... 1
21 1644236 Seal ................................................................................................................ 1
22 1644235 Cover Plate .................................................................................................... 1
23 1644233 Flange ............................................................................................................ 1
24 1644234 O-Ring ........................................................................................................... 1
25 1644232 Nut ................................................................................................................. 1
KEY:
A: 28x12x22 Standard Smooth Tread
B: 28x12x22 Smooth Tread Non-Marking Compound
C: 28x12x22 Lug Tread
QTY
ITEM PART NO. DESCRIPTION A B C
1580110 Wheel And Tire ................................................................................ 2 .. ..
1656209 Wheel And Tire .................................................................................. .. 2 ..
1580111 Wheel And Tire .................................................................................. .. .. 2
1 2088465 Wheel ............................................................................................ 1 1 1
2 1580112 Cushion Tire ................................................................................ 1 .. ..
2 1655321 Cushion Tire .................................................................................. .. 1 ..
3 1580113 Cushion Tire .................................................................................. .. .. 1
10 STEERING SYSTEM
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 10
STEERING SYSTEM
DESCRIPTION PAGE
KEY:
A: Smooth (22 x 8 x 16)
B: Non-Marking (22 x 8 x 16)
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1580115 Wheel and Tire Assembly ........................................................................ 2 ..
1656900 Wheel And Tire Assembly .......................................................................... .. 2
1 360158 Wheel (Steering) .................................................................................. 1 1
2 1580116 Cushion Tire (Smooth) (22 x 8 x 16) ................................................... 1 ..
2 1655323 Cushion Tire (22 x 8 x 16) ..................................................................... .. 1
NOTES
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
1655852 Steering Axle (Assembly) ................................................................................ 1
1 13963 Grease Fitting ............................................................................................... 2
1 16040 Grease Fitting (Optional) ................................................................................ 2
2 1388829 Dust Cap ........................................................................................................ 2
3 230421 Bearing Cup .................................................................................................. 2
4 153715 Bearing Cone ................................................................................................ 2
5 153717 Wear Sleeve .................................................................................................. 2
6 153716 Seal ................................................................................................................ 2
7 1334298
4028878 Spindle (RH) .................................................................................................. 1
8 266733 Seal ................................................................................................................ 2
9 39678 O-Ring ........................................................................................................... 2
10 185856 Shim (0.005 in.) ............................................................................................. 4
11 185857 Shim (0.007 in.) ............................................................................................. 4
12 185858 Shim (0.020 in.) ............................................................................................. 4
13 4009697 Bearing Cap ................................................................................................... 2
13 385195 Bearing Cap .............................................................................................. 1
14 1374823 Bearing Set ................................................................................................ 1
14 135658 Bearing Cup ......................................................................................... 2
14 135657 Bearing Cone ....................................................................................... 1
15 135657 Bearing Cone ............................................................................................ 1
15 135658 Bearing Cup .............................................................................................. 1
16 16009 Grease Fitting ........................................................................................... 1
17 293628 Capscrew ...................................................................................................... 6
18 1568079 Tie Rod .......................................................................................................... 2
19 1568039 Bushing ..................................................................................................... 2
20 13957 Grease Fitting ........................................................................................... 2
21 1568271 Pin .................................................................................................................. 2
22 1568270 Pin .................................................................................................................. 2
23 58903 Snap Ring ...................................................................................................... 8
24 1345684 Seal ................................................................................................................ 8
25 2076516 Steering Cylinder (FFigure 10-8)................................................................ 1
26 293688 Capscrew ...................................................................................................... 8
27 292685 Lockwasher ................................................................................................... 8
28 1655851 Steering Axle ................................................................................................ 1
29 1334367
4028879 Spindle (LH) .................................................................................................. 1
30 129498 Seal .................................................................................................................... 2
31 230325 Bearing Cone .................................................................................................... 2
32 230324 Bearing Cup ...................................................................................................... 2
33 153834 Bearing Cup ...................................................................................................... 2
34 153835 Bearing Cone .................................................................................................... 2
35 1383775 Washer ............................................................................................................... 2
36 15240 Cotter Pin ........................................................................................................... 2
37 31262 Nut ...................................................................................................................... 2
38 69029 Cap ..................................................................................................................... 2
39 129499 Wear Sleeve ....................................................................................................... 2
40 360132 Mount ................................................................................................................. 2
41 293688 Capscrew ........................................................................................................... 4
42 296426 Washer ............................................................................................................... 4
43 1302704 Plate ................................................................................................................... 2
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
44 385150 Mount .................................................................................................................. 1
383789 Thread Sealant ................................................................................................... AR
NOTES
11 BRAKE SYSTEM
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 11
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE LINKAGE
SINGLE PEDAL – WET BRAKE
FOOTNOTES:
a Not Illustrated
BRAKE LINKAGE
DUAL PEDAL – WET BRAKE
BRAKE LINKAGE
DUAL PEDAL – WET BRAKE
FOOTNOTES:
a Includes Minor Repair Kit
FOOTNOTES:
a Connect hose to top of inverted accumulator with c For Trucks Equipped With Two Speed
part number 1473887 (see inset). Transmission
b For Trucks Equipped With Three Speed
Transmission
12 HYDRAULIC SYSTEM
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 12
HYDRAULIC SYSTEM
DESCRIPTION PAGE
SECTION 12
HYDRAULIC SYSTEM
DESCRIPTION PAGE
NOTES
FOOTNOTES:
a Anti-Stall Group with Electronic Valve f Low Displacement for Paper Industry, Gasoline
b Anti-Stall Group with Manual Valve and LPG
c Electronic Valve g Manual Valve
d Five Function Control Valve Only h Qty 2 for Three and Four Function, Qty 1 for Five
e Located on Control Valve Function Control Valve
i Standard Displacement, Gasoline, LPG and Diesel
j Used with Gear Pump (54.5 cc)
NOTES
HYDRAULIC FILTER
ITEM PART NO. DESCRIPTION QTY
4001030 Hydraulic Filter .................................................................................................... 1
1 1708697 Cap Assembly ................................................................................................ 1
1 1705549 O-Ring ........................................................................................................ 1
1 ..... Spring ......................................................................................................... 1
2 ..... Filter ............................................................................................................... 1
2 ..... O-Ring ........................................................................................................ 1
3 ..... Filter Bowl ....................................................................................................... 1
3 ..... Bowl Assembly ............................................................................................... 1
3 ..... O-Ring ........................................................................................................ 1
4 ..... Head ............................................................................................................... 1
4 ..... Quad Ring .................................................................................................. 1
4 14591 Plug ........................................................................................................... 2
4 16481 O-Ring ....................................................................................................... 2
5 1382472
1502543 Nut ...................................................................................................................... 4
6 a 2068337 Pressure Switch .................................................................................................. 1
1708691 Kit-O-Ring (Includes Items 1-4) .......................................................................... 1
1707196 Kit-Filter Element (Includes Items 1-2) ............................................................... 1
FOOTNOTES:
a With Electronic Monitoring Package
COOLING
WITH HYDRAULIC FAN
FOOTNOTES:
a Not Used With Hydraulic Accumulator Option c With Variable Displacement Pump
b Used With Load Weigh Display Option d Without Load Weigh Display Option
TILT HYDRAULICS
ITEM PART NO. DESCRIPTION QTY
1 1486740 Fitting ................................................................................................................. 2
1 265787 O-Ring ........................................................................................................... 1
2 1516199 Fitting ................................................................................................................. 2
3 2093544 Hose Assy ......................................................................................................... 1
4 1480237 Nut , Foldover .................................................................................................... 2
5 1605479 Hose Clamp (Dual Hose) .................................................................................. 2
6 1510114 Capscrew ........................................................................................................... 2
7 1473887 Fitting ................................................................................................................. 2
7 265731 O-Ring ........................................................................................................... 1
8 2091573 Hose Assy ......................................................................................................... 1
9 222500 Fitting ................................................................................................................. 1
9 16481 O-Ring ........................................................................................................... 1
10 353198 Clamp ................................................................................................................. 2
11 2095814 Hose ................................................................................................................... 1
12 1650229 Fitting ................................................................................................................. 1
13 1486742 Fitting ................................................................................................................. 3
14 2089256 Hose Assy ......................................................................................................... 1
15 1502059 Clamp (Swivel) .................................................................................................. 1
16 1502066 Clamp (Swivel) .................................................................................................. 1
17 2089255 Hose Assy ......................................................................................................... 1
18 1648772 Valve Block (Balance Valve) ............................................................................ 1
18 1648771 Valve-Counterbalance .................................................................................. 1
18 1579809
222443 Fitting ............................................................................................................ 3
18 16483 O-Ring ....................................................................................................... 1
18 222442 Fitting ............................................................................................................ 2
18 16481 O-Ring ....................................................................................................... 1
18 204128 Plug ........................................................................................................... 1
18 222441 Fitting ............................................................................................................ 1
18 16479 O-Ring ....................................................................................................... 1
19 1516201 Fitting ................................................................................................................. 2
20 1486579 Fitting ................................................................................................................. 1
21 2093543 Hose Assy ......................................................................................................... 1
FOOTNOTES:
a Used Without Mast
FOOTNOTES:
a Diesel with E-hydraulic valve. c Standard Displacement-Gasoline and LPG, with
b Diesel with manual valve. E-hydraulic valve.
d Standard Displacement-Gasoline and LPG, with
manual valve.
HAND LEVERS
THREE FUNCTION – WITH DETENTED LEVERS
HAND LEVERS
THREE FUNCTION – WITHOUT DETENTED LEVERS
HAND LEVERS
FOUR FUNCTION – WITH DETENTED LEVERS
FOOTNOTES:
a Left Hand Center and Right Hand Outer b Left Hand Outer and Right Hand Center
HAND LEVERS
FOUR FUNCTION – WITHOUT DETENTED LEVERS
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Five Function Only c Three Function Only
b Four Function Only
TILT SECTION
ELECTRONIC CONTROL VALVE – THREE, FOUR AND FIVE FUNCTION
FOOTNOTES:
a Five Function Only c Three Function Only
b Four Function Only
FOOTNOTES:
a 6° Forward/10° Back c 6° Forward/6° Back and 6° Forward/10° Back
b 6° Forward/6° Back d Not Illustrated
TILT CYLINDERS
KEY:
A: 6 Degrees Forward/6 Degrees Back
B: 6 Degrees Forward/10 Degrees Back
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
2077868 Tilt Cylinder (LH) ........................................................................................ .. 1
2077869 Tilt Cylinder (LH) ...................................................................................... 1 ..
2088963 Tilt Cylinder (RH) ........................................................................................ .. 1
2088964 Tilt Cylinder (RH) ...................................................................................... 1 ..
1 193554 Rod Wiper ............................................................................................. 1 1
2 289969 End Plug ................................................................................................ 1 1
2 1706804 Gland ..................................................................................................... 1 1
3 1381085 Rod Seal ............................................................................................... 1 1
4 1329756 Back-Up Ring ....................................................................................... 1 1
5 92482 O-Ring ................................................................................................... 1 1
6 2077865 Cylinder Rod .......................................................................................... .. 1
6 2077866 Cylinder Rod ........................................................................................ 1 ..
7 199082 O-Ring ................................................................................................... 1 1
8 2095852 Spacer ................................................................................................... 1 ..
9 2044821 Piston Seal ........................................................................................... 1 1
10 239182 Wear Ring ............................................................................................. 1 1
11 289968 Piston .................................................................................................... 1 1
12 2036547 Locknut ................................................................................................. 1 1
13 1632674 Tube Wldmt-Cylinder (RH) .................................................................... .. 1
13 1599716 Tube Wldmt-Cylinder (LH) ..................................................................... .. 1
13 1599717 Tube Wldmt-Cylinder (LH) .................................................................. 1 ..
13 1632675 Tube Wldmt-Cylinder (RH) .................................................................. 1 ..
1494726 Kit-Seal (Includes Items 1, 3-5, 7, 9-10) .................................................. 1 1
NOTES
SECTION 13
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-12
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-14
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-2
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
B513
FOOTNOTES:
a Refer to Table b Replace with larger depending on wear
INNER MAST
TWO STAGE LIMITED FREE-LIFT
B513
FOOTNOTES:
a Refer to Table b Replace with larger depending on wear
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
B513
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
CARRIAGE
TWO STAGE LIMITED FREE-LIFT
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT
FIVE FUNCTION
FOUR FUNCTION
THREE FUNCTION
KEY:
A: Three function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
a. . . . . Mast Assy .......................................................................................... 1 1 1
1 357529 Stubshaft ....................................................................................... 1 2 2
2 1495279 Hose Sheave ................................................................................. 1 2 2
3 332057 Bushing ..................................................................................... 1 2 2
4 1581565 Nut ................................................................................................. 2 4 4
5 2035791 Hose Clamp .................................................................................. 1 2 2
6 1581578 Capscrew ...................................................................................... 2 4 4
7 1360508 Clamp ............................................................................................ 2 4 6
8 1465489 Hose Clamp .................................................................................. 2 4 4
9 16541 Fitting ............................................................................................ .. .. 2
©2016 HYSTER COMPANY See Service Manual 13-15
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
9 16484 O-Ring ...................................................................................... .. .. 1
10 358289 Hose Reel ..................................................................................... .. .. 1
10 672563 Kit-Seal ..................................................................................... .. .. 1
11 a. . . . . Hose Assy ..................................................................................... .. .. 1
12 358286 Strain Relief ................................................................................... .. .. 1
13 1703560 Capscrew ...................................................................................... .. .. 2
14 1581557 Washer .......................................................................................... .. .. 2
15 358287 Bracket .......................................................................................... .. .. 1
16 1502809 Hose Clamp .................................................................................. .. .. 2
17 a. . . . . Hose Assy ..................................................................................... .. .. 2
18 1473887 Fitting ............................................................................................ .. .. 2
18 16484 O-Ring ...................................................................................... .. .. 1
18 265731 O-Ring ...................................................................................... .. .. 1
19 1597661 Capscrew ...................................................................................... .. .. 2
20 386648 Mounting Plate .............................................................................. .. .. 1
21 a. . . . . Hose Assy ..................................................................................... .. 2 2
22 1626461 Capscrew ...................................................................................... 2 4 4
23 1605444 Bracket (RH) ................................................................................. 1 1 1
23 1605443 Bracket (LH) .................................................................................. .. 1 1
24 1581567 Nut ................................................................................................. 2 4 4
25 a. . . . . Hose Assy ..................................................................................... 2 2 2
26 1581593 Capscrew ...................................................................................... 1 2 2
27 1581853 Washer .......................................................................................... 1 2 2
28 1581849 Nut ................................................................................................. .. .. 2
29 b 816591 Fitting ............................................................................................ 2 4 4
30 1529016 Fitting (Cap) .................................................................................. 2 4 4
31 1648013 Bracket .......................................................................................... .. .. 1
32 1510117 Capscrew ...................................................................................... .. .. 2
FOOTNOTES:
a Refer to Table b Without Quick Disconnect Option
SECTION 14
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-18
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-14
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-16
HEADER HOSE AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - 147.2 INCH LIFT-HEIGHT (→ 4/2014) ............................................. 14-20
THREE STAGE FULL FREE-LIFT - 147.2 INCH LIFT-HEIGHT (4/2014 →) ............................................. 14-24
THREE STAGE FULL FREE-LIFT - 182.7-218.1 INCH LIFT-HEIGHT ....................................................... 14-28
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-8
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-12
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-2
OUTER MAST
THREE STAGE FULL FREE-LIFT
B514
FOOTNOTES:
a Refer to Table
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
B514
FOOTNOTES:
a Refer to Table b Replace with larger depending on wear
INNER MAST
THREE STAGE FULL FREE-LIFT
B514
FOOTNOTES:
a Refer to Table b Replace with larger depending on wear
MAIN LIFT
THREE STAGE FULL FREE-LIFT
B514
MAIN LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
RIGHT HAND
FOOTNOTES:
a Refer to Table
FREE-LIFT
THREE STAGE FULL FREE-LIFT
B514
FOOTNOTES:
a Refer to Table
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
B514
FOOTNOTES:
a Refer to Table
CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
1 1581849 Nut .................................................................................................... .. 2 4
2 386648 Mounting Plate ................................................................................. .. 1 2
3 1597661 Capscrew ......................................................................................... .. 2 4
4 358289 Hose Reel .......................................................................................... .. .. 1
5 16541 Fitting ............................................................................................... .. 2 4
5 16484 O-Ring .......................................................................................... .. 1 1
6 1360508 Clamp ............................................................................................... .. 2 4
7 1502809 Hose Clamp ...................................................................................... .. 2 4
8 a. . . . . Hose Assy ......................................................................................... .. 1 2
9 1473887 Fitting ............................................................................................... .. 2 2
10 1598659 Capscrew ......................................................................................... 2 .. ..
10 1581585 Capscrew ......................................................................................... .. 1 2
11 255578 Clamp ............................................................................................... .. 1 2
12 1581557 Washer ............................................................................................. .. 3 6
13 358286 Strain Relief ..................................................................................... .. 1 2
14 1510117 Capscrew ......................................................................................... .. 2 4
15 358287 Bracket ............................................................................................. .. 1 2
16 1703560 Capscrew ......................................................................................... .. 2 4
17 a. . . . . Hose Assy ........................................................................................ .. 1 1
18 a. . . . . Hose Assy ........................................................................................ 2 2 2
19 1486746 Fitting ............................................................................................... 4 4 4
20 1528580 Fitting ............................................................................................... 3 3 3
FOOTNOTES:
a Refer to Table
NOTES
KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
1 1581849 Nut .................................................................................................... .. 2 4
2 386648 Mounting Plate ................................................................................. .. 1 2
3 1597661 Capscrew ......................................................................................... .. 2 4
4 358289 Hose Reel .......................................................................................... .. .. 1
5 16541 Fitting ............................................................................................... .. 2 4
5 16484 O-Ring .......................................................................................... .. 1 1
6 1360508 Clamp ............................................................................................... .. 2 4
7 1502809 Hose Clamp ...................................................................................... .. 2 4
8 a. . . . . Hose Assy ......................................................................................... .. 1 2
9 1473887 Fitting ............................................................................................... .. 2 2
10 1598659 Capscrew ......................................................................................... 2 .. ..
10 1581585 Capscrew ......................................................................................... .. 1 2
11 255578 Clamp ............................................................................................... .. 1 2
12 1581557 Washer ............................................................................................. .. 3 6
13 358286 Strain Relief ..................................................................................... .. 1 2
14 1510117 Capscrew ......................................................................................... .. 2 4
15 358287 Bracket ............................................................................................. .. 1 2
16 1703560 Capscrew ......................................................................................... .. 2 4
17 a. . . . . Hose Assy ........................................................................................ .. 1 1
18 a. . . . . Hose Assy ........................................................................................ 1 1 1
19 1486746 Fitting ............................................................................................... 4 4 4
20 1528580 Fitting ............................................................................................... 3 3 3
20 265731 O-Ring .......................................................................................... 1 1 1
FOOTNOTES:
a Refer to Table
NOTES
KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
1 1581849 Nut .................................................................................................... .. 2 4
2 386648 Mounting Plate ................................................................................. .. 1 2
3 1597661 Capscrew ......................................................................................... .. 2 4
4 358289 Hose Reel .......................................................................................... .. .. 1
5 16541 Fitting ............................................................................................... .. 2 4
5 16484 O-Ring .......................................................................................... .. 1 1
6 1360508 Clamp ............................................................................................... .. 2 4
7 1502809 Hose Clamp ...................................................................................... .. 2 4
8 a. . . . . Hose Assy ........................................................................................ .. 1 2
9 1473887 Fitting ............................................................................................... .. 2 2
10 1598659 Capscrew ......................................................................................... 2 .. ..
10 1581585 Capscrew ......................................................................................... .. 1 2
11 255578 Clamp ............................................................................................... .. 1 2
12 1581557 Washer ............................................................................................. .. 3 6
13 358286 Strain Relief ..................................................................................... .. 1 2
14 1510117 Capscrew ......................................................................................... .. 2 4
15 358287 Bracket ............................................................................................. .. 1 2
16 1703560 Capscrew ......................................................................................... .. 2 4
17 a. . . . . Hose Assy ........................................................................................ .. 1 1
18 a. . . . . Hose Assy ........................................................................................ 1 1 1
19 1486746 Fitting ............................................................................................... 4 4 4
20 1528580 Fitting ............................................................................................... 3 3 3
20 265731 O-Ring .......................................................................................... 1 1 1
FOOTNOTES:
a Refer to Table
15 OPTIONS
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 15
OPTIONS
DESCRIPTION PAGE
NOTES
MIRRORS
ITEM PART NO. DESCRIPTION QTY
1 4009488 Mirror (Side Mirror Assembly) ......................................................................... 2
2 1586430 Nut ...................................................................................................................... 4
3 1656216 Bracket (LH) ...................................................................................................... 1
4 1586627 Capscrew ........................................................................................................... 4
5 1656215 Bracket (RH) ...................................................................................................... 1
NOTES
ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 1651275 Accumulator ...................................................................................................... 1
2 1611564 Clamp , Heavy Duty Strap Clamp .................................................................... 1
3 1708890 Bracket Wldmt ................................................................................................... 1
4 16642 Capscrew ........................................................................................................... 2
5 1487075 Fitting ................................................................................................................. 1
6 2096180 Hose ................................................................................................................... 1
7 1473936 Fitting (FFigure 12-8)....................................................................................... 1
8 1487099 Fitting ................................................................................................................. 1
9 1661416 Clamp ................................................................................................................. 2
NOTES
PRESSURE REGULATOR
ITEM PART NO. DESCRIPTION QTY
1 2104109 Pressure Regulator (Relief) (3 Way) ................................................................ 1
1 4000712 Relief Valve ................................................................................................... 3
1 323488 Kit-Seal ...................................................................................................... 1
2 1683502 Capscrew ........................................................................................................... 2
3 1581898 Washer ............................................................................................................... 2
4 1683472 Bracket (Regulator) .......................................................................................... 1
5 1581739 Nut ...................................................................................................................... 2
6 1606909 Capscrew ........................................................................................................... 2
7 1486747 Fitting ................................................................................................................. 1
8 1487086 Fitting ................................................................................................................. 1
9 4158777 Fitting ................................................................................................................. 1
10 4652801 Gauge (Oil Pressure) ........................................................................................ 1
11 2090952 Hose Assy ......................................................................................................... 1
12 79377 Clamp ................................................................................................................. 1
13 1487095 Fitting ................................................................................................................. 1
14 222456 Fitting ................................................................................................................. 1
14 1450764
16486 O-Ring ........................................................................................................... 1
15 222510 Fitting ................................................................................................................. 1
15 16484 O-Ring ........................................................................................................... 1
16 379405 Clamp ................................................................................................................. 4
17 1399104 Hose Assy ......................................................................................................... 1
18 1502053 Clamp (Swivel) .................................................................................................. 1
19 1502066 Clamp (Swivel) .................................................................................................. 1
20 2108775 Hose (Return 3 Way Regulator) ....................................................................... 1
20 2104997 Hose ............................................................................................................... 1
21 369804 Clamp ............................................................................................................ 2
22 1696174 Adapter (Tee) ................................................................................................ 1
a 2303797 Adhesive ............................................................................................................. AR
FOOTNOTES:
a Not Illustrated
ATTACHMENT
HANG-ON SIDE-SHIFT ASSEMBLY – WITHOUT FORK POSITIONER
KEY:
A: Without Fork Positioner
B: With Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B
1 4055489 Sideshift Cylinder ....................................................................................... 1 ..
1 4065032 Cylinder ...................................................................................................... .. 1
2 4031742 Rod Seal ................................................................................................ 2 2
3 4031743 O-Ring ................................................................................................... 2 2
4 4031744 Rod Wiper .............................................................................................. 2 2
5 4031745 Retainer ................................................................................................. 2 2
6 ..... Rod ........................................................................................................ 1 1
7 ..... Cylinder Shelf ........................................................................................ 1 1
4031746 Kit-Seal (Includes Items 2, 4) ................................................................. .. 1
4101784 Kit-Seal (Includes Items 2, 4) ................................................................. 1 ..
NOTES
ATTACHMENT CARRIAGE
HANG-ON SIDE-SHIFT – WITH FORK POSITIONER AND BACKREST
ATTACHMENT CARRIAGE
VALVE AND HOSES
CARRIER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 4065045
4145364 Arm Carrier RH ................................................................................................... 1
2 4065046 Block ................................................................................................................... 4
3 4065047 Capscrew ............................................................................................................ 12
4 4063733 Carrier Stop ........................................................................................................ 2
5 4063732 Capscrew ............................................................................................................ 4
6 4065048
4145365 Arm Carrier LH .................................................................................................... 1
7 4063736 Bearing ............................................................................................................... 8
NOTES
NOTES
NOTES
SECTION 16
FIELD CONVERSION KITS
DESCRIPTION PAGE
REPLACEMENT KITS
FOOTNOTES:
a Kit requires software that must be Dealer installed.
CONVERSION KIT
SEATS
FOOTNOTES:
a Not compatible with low overhead guard.
FOOTNOTES:
a Kits require software that must be Dealer installed
CONVERSION KITS
MINI LEVER CONTROL
CONVERSION KITS
MINI LEVER CONTROL
(CONTINUED)
FOOTNOTES:
a Kit requires software that must be Dealer installed.
FOOTNOTES:
a Kit requires software that must be Dealer installed.
CONVERSION KIT
MANUAL CONTROLS
LIGHT KITS
FOOTNOTES:
a Kit requires software that must be Dealer installed
REPLACEMENT KITS
LED LIGHTS
ADD ON OPTIONS
AUXILIARY EXT. TUBES AND QUICK DISCONNECTS
ADD ON OPTIONS
AUXILIARY EXT. TUBES AND QUICK DISCONNECTS
(CONTINUED)
REPAIR KITS
COLD WEATHER APPLICATION
17 NUMERICAL INDEX
UNIT CODE G024
10/2016 NORTH AMERICA
SECTION 17
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
NOTES