S135FT (G024) S/N G024V02800P

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S135FT

(G024)
S/N G024V02800P
This truck may contain certain non-production and/or special content. Every effort has been made
to reflect that in this manual, but the user is well advised to refer to the special content information
that pertains to this specific serial number truck. If so equipped, the special content information
will be located in the last chapter of this manual.

G024V02800P ©2016 HYSTER COMPANY


10/2016
UNIT CODE G024
10/2016 NORTH AMERICA

SECTIONS

1 FRAME

2 ENGINE GASOLINE/LPG

3 ENGINE ASSEMBLY-PSI

4 ENGINE ASSEMBLY KUBOTA 3.8L DIESEL WITH DPF

5 ENGINE ASSEMBLY KUBOTA DIESEL 3.8L WITH DOC

6 FUEL SYSTEM

7 ELECTRICAL SYSTEM

8 TRANSMISSION

9 DRIVE AXLE

10 STEERING SYSTEM

11 BRAKE SYSTEM

12 HYDRAULIC SYSTEM

13 MAST-TWO STAGE LIMITED FREE-LIFT

14 MAST-THREE STAGE FULL FREE-LIFT

15 OPTIONS

16 FIELD CONVERSION KITS

17 NUMERICAL INDEX

This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE G024
10/2016 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCUMULATOR ............................................................................................................................................. 15-8
ADD ON OPTION KITS ................................................................................................................................... 16-2
ADD ON OPTIONS
ADD ON TELEMETRY KITS ........................................................................................................................... 16-8
AIR FILTER
4.3L LPG ..................................................................................................................................................... 6-6
AIR FILTER ASSEMBLY
KUBOTA DIESEL ........................................................................................................................................ 6-28
AIR INTAKE
KUBOTA DIESEL ........................................................................................................................................ 6-26
AIR INTAKE AND FILTER
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 6-2
PSI 4.3L LPG .............................................................................................................................................. 6-4
ALTERNATOR
PSI 4.3L LPG .............................................................................................................................................. 3-32
SEALED - GM 4.3L GASOLINE AND LPG ................................................................................................. 7-26
SEALED - KUBOTA 3.8L DIESEL .............................................................................................................. 7-27
ALTERNATOR AND MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-28
ALTERNATOR AND PULLEY
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-50
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-21
ARMREST ASSEMBLY
MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS ..................................... 1-20
MINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-22
ATTACHMENT
HANG-ON SIDE-SHIFT ASSEMBLY - WITHOUT FORK POSITIONER .................................................... 15-16
ATTACHMENT CARRIAGE
HANG-ON SIDE-SHIFT - WITH FORK POSITIONER AND BACKREST ................................................... 15-24
VALVE AND HOSES ................................................................................................................................... 15-26
AUDIBLE ALARM KITS ................................................................................................................................... 16-7
AUXILIARY FUNCTION HOSES
TWO AND THREE STAGE MASTS ............................................................................................................ 15-12
AUXILIARY ONE AND TWO SECTIONS
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 12-46
AUXILIARY ONE SECTION
ELECTRONIC CONTROLLER - THREE, FOUR AND FIVE FUNCTION ................................................... 12-60
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - WITHOUT
QUICK DISCONNECT FITTINGS ............................................................................................................... 15-46
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 15-48
THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ................................... 15-40
THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 15-42
THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............... 15-44
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS .................................. 15-34

©2016 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 15-36
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .............. 15-38
AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR AND FIVE FUNCTION ........................................................... 12-62
AXLE HOUSING
LEFT HAND ................................................................................................................................................ 9-6

B
BACKREST
WITH FORK POSITIONER ......................................................................................................................... 15-32
BACK-UP ALARM ........................................................................................................................................... 15-2
BATTERY CABLES
4.3L GASOLINE AND LPG ......................................................................................................................... 7-20
KUBOTA DIESEL ........................................................................................................................................ 7-22
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL ....................................................................................................................... 11-10
BRAKE LINKAGE
DUAL PEDAL - WET BRAKE ...................................................................................................................... 11-4
SINGLE PEDAL - WET BRAKE .................................................................................................................. 11-2
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 11-7
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-44
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-50

C
CAMSHAFT
PSI 4.3L LPG .............................................................................................................................................. 3-17
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-49
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-36
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-32
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-12
CARRIER ASSEMBLY .................................................................................................................................... 15-30
CHARGE AIR COOLER GROUP
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-14
CHARGE PUMP .............................................................................................................................................. 8-36
CONTROL MODULE
DIESEL INTERFACE .................................................................................................................................. 7-36
CONTROL VALVE
THREE SPEED TRANSMISSION ............................................................................................................... 8-22
TWO SPEED TRANSMISSION .................................................................................................................. 8-34
CONTROL VALVE AND STEERING UNIT ASSEMBLY
ELECTRO-HYDRAULIC - THREE FUNCTION .......................................................................................... 12-50
ELECTRO-HYDRAULIC - FOUR AND FIVE FUNCTION ........................................................................... 12-52
MANUAL CONTROL - THREE FUNCTION ................................................................................................ 12-38

ii See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MANUAL CONTROL - FOUR FUNCTION .................................................................................................. 12-40
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 12-42
CONVERSION KIT
CONVERSION KITS
COOLING
4.3L GASOLINE AND LPG ......................................................................................................................... 2-2
SQUARE WAVE RADIATOR - KUBOTA DIESEL ...................................................................................... 4-12
WITH HYDRAULIC FAN ............................................................................................................................. 12-14
COOLING SYSTEM
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-10
COUNTERWEIGHT ........................................................................................................................................ 1-2
COUNTERWEIGHT EXHAUST
3.8L KUBOTA DIESEL T4 WITH DOC ....................................................................................................... 5-6
3.8L KUBOTA DIESEL WITH DPF ............................................................................................................. 4-6
COVER BEARING CASE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-22
KUBOTA DIESEL - 3.8L .............................................................................................................................. 5-31
COWL ELECTRICAL
ELECTRIC HYDRAULIC ............................................................................................................................. 7-12
MANUAL HYDRAULIC ................................................................................................................................ 7-14
COWL MOUNT ................................................................................................................................................ 1-34
CRANKSHAFT
PSI 4.3L LPG .............................................................................................................................................. 3-20
CRANKSHAFT BALANCER
PSI 4.3L LPG .............................................................................................................................................. 3-21
CRANKSHAFT PULLEY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-26
PSI 4.3L LPG .............................................................................................................................................. 3-22
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-30
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-20
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-22
PSI 4.3L LPG .............................................................................................................................................. 3-14
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-28
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-28
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-26
PSI 4.3L LPG .............................................................................................................................................. 3-12
CYLINDER HEAD COVER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-26
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-24

D
DASH AND STEERING COLUMN COVERS .................................................................................................. 1-32
DIESEL OXIDATION CATALYST MUFFLER
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-8
DIESEL PARTICULATE FILTER
ATTACHING PARTS - 3.8L ........................................................................................................................ 4-8

©2016 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MUFFLER ASSEMBLY - 3.8L ..................................................................................................................... 4-10
DIFFERENTIAL ............................................................................................................................................... 9-8
DIPSTICK
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-25
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-38
DIPSTICK AND TUBE
PSI 4.3L LPG .............................................................................................................................................. 3-50
DISTRIBUTOR
PSI 4.3L LPG .............................................................................................................................................. 3-24
DISTRIBUTOR AND COIL
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-43
DISTRIBUTOR ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 7-42
DPF DISPLAY
3.8L KUBOTA DIESEL ................................................................................................................................ 7-46
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 9-2
DRIVE AXLE HOUSING AND HUB ................................................................................................................ 9-4
DRIVE TIRE AND WHEEL .............................................................................................................................. 9-12

E
EGR COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-41
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-46
EGR VALVE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-40
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-45
E-HYDRAULIC CONTROL CONVERSION KITS ........................................................................................... 16-6
ELECTRICAL ASSEMBLY
HYDRAULIC FAN DRIVE ........................................................................................................................... 7-16
ELECTRICAL MOUNTING PLATE AND LIFTING EYE
GM 4.3L GASOLINE ................................................................................................................................... 2-14
GM 4.3L LPG .............................................................................................................................................. 2-16
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 7-10
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL VALVE - THREE, FOUR, AND FIVE FUNCTION ............................................ 12-58
ELECTRONIC CONTROL MODULE AND SENSORS
PSI 4.3L LPG .............................................................................................................................................. 7-34
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L LPG .............................................................................................................................................. 7-30
GM 4.3L GASOLINE ................................................................................................................................... 7-32
ENGINE ELECTRICAL SYSTEM
4.3L LPG ..................................................................................................................................................... 7-6
GM 4.3L GASOLINE ................................................................................................................................... 7-8
KUBOTA 3.8L DIESEL ................................................................................................................................ 7-4
ENGINE MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-12
PSI 4.3L LPG .............................................................................................................................................. 3-10

iv See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
ENGINE MOUNTING AND TORQUE CONVERTER
KUBOTA 3.8L DIESEL ................................................................................................................................ 4-16
KUBOTA 3.8L DIESEL ................................................................................................................................ 5-18
EXHAUST MANIFOLD
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-42
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-47
PSI 4.3L LPG .............................................................................................................................................. 3-51
EXHAUST MANIFOLDS
GM 4.3L LPG AND GASOLINE .................................................................................................................. 2-40
EXHAUST SYSTEM
4.3L GASOLINE AND LPG - OVERHEAD EXHAUST ................................................................................ 2-6
4.3L GASOLINE AND LPG - COUNTERWEIGHT EXHAUST .................................................................... 2-8
EXHAUST WRAPS
4.3L GASOLINE AND LPG ......................................................................................................................... 2-10

F
FAN AND SPACER
PSI 4.3L LPG .............................................................................................................................................. 3-4
FAN ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-20
FAN MOUNT ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 2-18
FAN PULLY
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-19
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-42
FIRE EXTINGUISHER .................................................................................................................................... 15-6
FLOORPLATES AND COVERS ...................................................................................................................... 1-28
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-22
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-18
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-20
PSI 4.3L LPG .............................................................................................................................................. 3-6
FORK POSITIONER ASSEMBLY ................................................................................................................... 15-28
FORKS
STANDARD TAPER - CLASS IV ................................................................................................................ 1-38
FORWARD CLUTCH HIGH AND OUTPUT SHAFT
THREE SPEED TRANSMISSION - FWD2 ................................................................................................. 8-18
FORWARD CLUTCH LOW
TWO SPEED TRANSMISSION .................................................................................................................. 8-30
FORWARD CLUTCH LOW AND SECOND SHAFT
THREE SPEED TRANSMISSION - FWD1, RANGE2 ................................................................................ 8-16
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-14
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-16
FUEL CAP ....................................................................................................................................................... 6-23
FUEL INJECTION PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-37

©2016 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
FUEL PIPE
KUBOTA 3.8L DIESEL T4F ........................................................................................................................ 5-52
FUEL RAIL
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-33
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-54
FUEL SENDER AND ATTACHING PARTS
4.3L GASOLINE .......................................................................................................................................... 6-10
FUEL SYSTEM
4.3L GASOLINE .......................................................................................................................................... 6-8
GM 4.3L LPG (→ 4/2014) .......................................................................................................................... 6-14
GM/PSI 4.3L LPG (4/2014 →) .................................................................................................................... 6-16
KUBOTA DIESEL ........................................................................................................................................ 6-30
KUBOTA DIESEL 3.8L T4F - WITH DOC ................................................................................................... 6-34
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-10
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 2 OF 4 ...................... 1-12
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS ....................................... 1-16
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS ..................................... 1-18
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-14
FUSE BOX
GM 4.3L LPG .............................................................................................................................................. 7-39

G
GEAR CASE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-48
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-48
GEAR PUMP ASSEMBLY
41.3 CC ....................................................................................................................................................... 12-24

H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 12-34
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 12-36
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 12-30
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 12-32
HANG-ON SIDE-SHIFT CARRIAGE AND HOSES
WITH BACKREST AND FORK POSITIONER ............................................................................................ 15-22
WITHOUT BACKREST AND FORK POSITIONER .................................................................................... 15-20
HEADER HOSE AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - 147.2 INCH LIFT-HEIGHT (→ 4/2014) ............................................. 14-20
THREE STAGE FULL FREE-LIFT - 147.2 INCH LIFT-HEIGHT (4/2014 →) ............................................. 14-24
THREE STAGE FULL FREE-LIFT - 182.7-218.1 INCH LIFT-HEIGHT ....................................................... 14-28
HEADER HOSE CONVERSION KITS
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-14
HI FAN MOUNT
PSI 4.3L LPG .............................................................................................................................................. 3-3
HOIST HOSE AND ATTACHING PARTS ....................................................................................................... 12-19
HOOD ASSEMBLY ......................................................................................................................................... 1-24

vi See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HYDRAULIC FAN DRIVE ................................................................................................................................ 12-16
HYDRAULIC FAN DRIVE MANIFOLD ............................................................................................................ 12-18
HYDRAULIC FILTER ...................................................................................................................................... 12-12
HYDRAULIC HOSES
STEERING .................................................................................................................................................. 12-11
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 12-4
WITH VARIABLE DISPLACEMENT PUMP ................................................................................................ 12-8

I
IDLE GEAR
PUMP DRIVE .............................................................................................................................................. 8-38
IGNITION COIL
PSI 4.3L LPG .............................................................................................................................................. 3-28
IMPACT SENSOR ........................................................................................................................................... 7-48
INJECTION PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-34
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-53
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-36
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-57
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-29
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-32
INLET MANIFOLD
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-38
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-28
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-4
INSTRUMENT CLUSTER ............................................................................................................................... 7-44
INTAKE AIR FUEL MODULE
GM 4.3L GASOLINE ................................................................................................................................... 2-38
INTAKE MANIFOLD
PSI 4.3L LPG .............................................................................................................................................. 3-44
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-4

L
LABELS
CONTROL LEVER LENS - MANUAL HYDRAULICS ................................................................................. 1-44
EXTERIOR .................................................................................................................................................. 1-40
INTERIOR ................................................................................................................................................... 1-42
MINI LEVER MODULES - SINGLE FUNCTION ......................................................................................... 1-46
MINI-LEVER MODULES - DUAL FUNCTION ............................................................................................. 1-48
LIFTING EYE
PSI 4.3L LPG .............................................................................................................................................. 3-8
LIGHT KITS ..................................................................................................................................................... 16-7
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL .................................................................................................. 7-18

©2016 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
LOAD BACKREST EXTENSION ..................................................................................................................... 1-36
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-50
LOCK-OFF VALVE
PSI 4.3L LPG .............................................................................................................................................. 3-40
LPG CONVERTER
GM 4.3L LPG .............................................................................................................................................. 6-22
LPG LOCK OFF
GM 4.3L ....................................................................................................................................................... 6-21
LPG REGULATOR AND MIXER
GM 4.3L ....................................................................................................................................................... 6-20
LPG TANK BRACKET
SWING OUT ................................................................................................................................................ 6-36
SWING OUT/ DROP DOWN ....................................................................................................................... 6-38

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-6
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-10
MAST ELECTRICAL ....................................................................................................................................... 7-58
MID INLET SECTION
MANUAL AND ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION ..................... 12-49
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-52
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-54
WITH ARMREST - FIVE FUNCTION .......................................................................................................... 7-56
MIRRORS ........................................................................................................................................................ 15-4
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 16-3
MIXER
PSI 4.3L LPG .............................................................................................................................................. 3-38

N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-6

O
OIL COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-23
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-40
OIL PAN
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-47
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-39
PSI 4.3L LPG .............................................................................................................................................. 3-46
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-44
PSI 4.3L LPG .............................................................................................................................................. 3-47
OIL SEPARATOR
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-24

viii See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-41
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-2
OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE, FOUR, AND FIVE FUNCTION WITH ANTI-STALL
SOLENOID .................................................................................................................................................. 12-64
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 12-48
OUTPUT SHAFT
TWO SPEED TRANSMISSION .................................................................................................................. 8-32
OVERHEAD EXHAUST
3.8L KUBOTA DIESEL T4 WITH DOC ....................................................................................................... 5-4
3.8L KUBOTA DIESEL WITH DPF ............................................................................................................. 4-4
OVERHEAD GUARD ...................................................................................................................................... 1-4

P
PARK BRAKE ASSEMBLY ............................................................................................................................. 11-8
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-31
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-34
PISTONS AND CRANKCASE
PSI 4.3L LPG .............................................................................................................................................. 3-18
POWER DISTRIBUTION MODULE ................................................................................................................ 7-40
PRE-CLEANER AND MOUNT
DIESEL ........................................................................................................................................................ 6-24
PRESSURE REGULATOR ............................................................................................................................. 15-14
PULLEY AND TENSIONER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-24
PSI 4.3L LPG .............................................................................................................................................. 3-30

R
RADIATOR AND COUNTERWEIGHT COVERS ............................................................................................ 1-30
RADIATOR ASSEMBLY
4.3L GASOLINE AND LPG ......................................................................................................................... 2-4
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-16
SQUARE WAVE RADIATOR - KUBOTA 3.8L DIESEL .............................................................................. 4-14
RELAY
KUBOTA DIESEL ........................................................................................................................................ 7-38
REMOTE KEY SWITCH .................................................................................................................................. 7-49
REPAIR KITS
REPLACEMENT KITS ..................................................................................................................................... 16-2
REVERSE CLUTCH
TWO SPEED TRANSMISSION .................................................................................................................. 8-28
REVERSE CLUTCH AND FIRST SHAFT
THREE SPEED TRANSMISSION - REV1, RANGE 1 ................................................................................ 8-20
ROCKER ARM
PSI 4.3L LPG .............................................................................................................................................. 3-16
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-30

©2016 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-33

S
SEAT BELT SWITCH ADAPTER
4/2014 → .................................................................................................................................................... 7-59
SEMI SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC ..................................................................................................... 1-8
SENSORS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-51
KUBOTA DIESEL - 3.8L T4 WITH DOC ..................................................................................................... 5-30
SHAFT BALANCER
PSI 4.3L LPG .............................................................................................................................................. 3-23
SIDESHIFT CYLINDER
WITH AND WITHOUT FORK POSITIONER ............................................................................................... 15-18
SPARK PLUG AND COIL WIRES
PSI 4.3L LPG .............................................................................................................................................. 3-26
SPARK PLUGS AND WIRES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-29
STARTER
4.3L LPG ..................................................................................................................................................... 7-24
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-54
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-58
STATIC STRAP INSTALLATION .................................................................................................................... 1-39
STEER AXLE .................................................................................................................................................. 10-12
STEER CONTROL UNIT ................................................................................................................................. 10-8
STEER CYLINDER ......................................................................................................................................... 10-15
STEER TIRE AND WHEEL ............................................................................................................................. 10-10
STEERING COLUMN AND ATTACHING PARTS
DIESEL ........................................................................................................................................................ 10-3
GASOLINE AND LPG ................................................................................................................................. 10-2
STEERING COLUMN ASSEMBLY
DIESEL ........................................................................................................................................................ 10-6
GASOLINE AND LPG ................................................................................................................................. 10-4
STROBE LIGHT (LED) .................................................................................................................................... 15-10
SUPPLY PUMP
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-51

T
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L GASOLINE ................................................................................................................................... 2-42
GM 4.3L LPG .............................................................................................................................................. 2-41
THROTTLE BODY
GM 4.3L LPG .............................................................................................................................................. 6-19
GM 4.3L GASOLINE ................................................................................................................................... 6-12
THROTTLE BODY AND ATTACHING PARTS
PSI 4.3L LPG .............................................................................................................................................. 3-42
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL ................................................................................................................................................ 6-42
STANDARD PEDAL .................................................................................................................................... 6-40

x See Service Manual ©2016 HYSTER COMPANY


for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 12-66
TILT CYLINDERS ............................................................................................................................................ 12-68
TILT HYDRAULICS ......................................................................................................................................... 12-20
WITH VARIABLE DISPLACEMENT PUMP ................................................................................................ 12-22
TILT SECTION
ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION ............................................. 12-56
TIMING CHAIN
PSI 4.3L LPG .............................................................................................................................................. 3-49
TIMING COVER
PSI 4.3L LPG .............................................................................................................................................. 3-48
TORQUE CONVERTER .................................................................................................................................. 8-8
TRANSMISSION ASSEMBLY
THREE SPEED - SHEET 1 OF 2 ................................................................................................................ 8-12
THREE SPEED - SHEET 2 OF 2 ................................................................................................................ 8-14
TWO SPEED - SHEET 1 OF 2 .................................................................................................................... 8-24
TWO SPEED - SHEET 2 OF 2 .................................................................................................................... 8-26
TRANSMISSION COOLING LINES
4.3L GASOLINE AND LPG ......................................................................................................................... 8-6
KUBOTA DIESEL WITH DPF ..................................................................................................................... 8-2
KUBOTA DIESEL 3.8L T4F WITH DOC ..................................................................................................... 8-4
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ............................................................................................................... 7-64
TWO SPEED TRANSMISSION - WITHOUT INPUT SPEED SENSOR ..................................................... 7-60
TWO SPEED TRANSMISSION - WITH INPUT SPEED SENSOR (8/2014 →) ......................................... 7-62
TRANSMISSION MOUNT ............................................................................................................................... 8-10
TURBO INLET PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-45
TURBOCHARGER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-43
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-55
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-46
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-56

V
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION ............................................. 12-54
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 12-44
VALVE COVER
PSI 4.3L LPG .............................................................................................................................................. 3-15
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-36
VAPORIZER
PSI 4.3L LPG .............................................................................................................................................. 3-36
VARIABLE DISPLACEMENT PUMP ASSEMBLY .......................................................................................... 12-28
VENT LINES .................................................................................................................................................... 12-23

©2016 HYSTER COMPANY See Service Manual xi


for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
W
WATER BYPASS
GM 4.3L GASOLINE ................................................................................................................................... 2-46
WATER PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-53
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-44
PSI 4.3L LPG .............................................................................................................................................. 3-34
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-52
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-43
WET BRAKE ASSEMBLY ............................................................................................................................... 9-10
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 7-66
ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 3.8L DIESEL ..................................... 7-68
ALTERNATOR TO STARTER - KUBOTA 3.8L DIESEL ............................................................................. 7-70
COWL - MANUAL HYDRAULICS WITH MONOTROL PEDAL .................................................................. 7-126
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ............................................................... 7-130
COWL - ELECTRO-HYDRAULICS WITH MONOTROL PEDAL ................................................................ 7-134
COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE ............................................................. 7-138
DPF DISPLAY ............................................................................................................................................. 7-103
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 7-72
ELECTRONIC CONTROL VALVE - THREE FUNCTION WITH VDP ........................................................ 7-74
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 7-76
ELECTRONIC CONTROL VALVE - FOUR FUNCTION WITH VDP .......................................................... 7-78
ELECTRONIC CONTROL VALVE - FIVE FUNCTION ............................................................................... 7-80
ELECTRONIC CONTROL VALVE - FIVE FUNCTION WITH VDP ............................................................. 7-82
ENGINE - KUBOTA 3.8L DIESEL ............................................................................................................... 7-92
HYDRAULIC FAN CONTROL - WITH DPF ................................................................................................ 7-142
HYDRAULIC FAN CONTROL - WITH DOC ............................................................................................... 7-144
LIGHTS - WITH OVERHEAD GUARD ........................................................................................................ 7-106
RH CHASSIS (→ 4/2014) .......................................................................................................................... 7-108
RH CHASSIS (4/2014 →) .......................................................................................................................... 7-114
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE .......................................................................... 7-120
SEALED ALTERNATOR - GM 4.3L GASOLINE AND LPG ........................................................................ 7-104
TRANSMISSION - TWO SPEED (→ 4/2015) ............................................................................................ 7-146
TRANSMISSION - THREE SPEED (→ S/N G024V02047N) ..................................................................... 7-150
TRANSMISSION-THREE SPEED - GM/PSI 4.3L LPG AND KUBOTA DIESEL (S/N G024N02048N →)
.................................................................................................................................................................... 7-154
TRANSMISSION-TWO SPEED WITH TISS SENSOR - GM/PSI 4.3L LPG AND KUBOTA
DIESEL (4/2015 →) .................................................................................................................................... 7-148
WIRE HARNESS (ENGINE)
GM 4.3L LPG .............................................................................................................................................. 7-84
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 7-98
PSI 4.3L LPG .............................................................................................................................................. 7-88

xii See Service Manual ©2016 HYSTER COMPANY


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ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

©2016 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE G024
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HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xiv See Service Manual ©2016 HYSTER COMPANY


for service procedures.
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HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N D001H2628
page. Indicates last serial number affected.
S/N D001H2629 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N D001H1553 ↔ S/N D001H3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 17-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Hyster lift trucks for
followed by a figure number in the DESCRIPTION serial number information for items with a ECN or
column (FFigure 10) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Hyster lift trucks.

©2016 HYSTER COMPANY See Service Manual xv


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

SERIAL NUMBER SPECIFIC MANUALS

SERIAL NUMBER SPECIFIC INFORMATION SPECIAL PARTS INFORMATION (SPI)

This manual contains serial number specific parts NOTE: This lift truck may contain special content. Every
information. Every effort has been made to provide you effort has been made to reflect that information in this
a manual that reflects your fork lift truck as it was manual. The user is advised to refer to the special
manufactured. The serial number for your truck is content information that pertains to this specific serial
shown on the front cover of this manual. number truck.

Parts that are specific to your truck are identified in If your truck contains special content a Special Parts
bold lettering in the parts list. Parts that are not specific Information section is included as the last section of this
are in gray lettering. Entire figures that are not manual. Use the section table of contents to locate. This
applicable to your truck are completely grayed out, section contains parts lists and drawings for the special
these are also shown as grayed items in the Table of content added to the lift truck.
Contents. If an entire section was not applicable to your
truck it was not included in this publication. When possible a SPI icon ( ) will be placed in the parts
list denoting that the part number has been replaced by
Please note that it is possible that not all items specific a special equipment design part number. Please refer
to your truck will be shown in bold lettering. In this case to the SPI section for information on these parts. The
refer to the grayed items and the illustration for proper SPI icon in a table of contents is a quick reference
parts ordering. If a part still cannot be identified, please showing which figures are part of the SPI section.
consult your local dealer for Hyster lift trucks.

Refer to the "How To Use The Illustrated Parts Manual"


section for the basic use and functionality of this
manual.

xvi See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
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IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2016 HYSTER COMPANY See Service Manual xvii


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.

xviii See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
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IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.

©2016 HYSTER COMPANY See Service Manual xix


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4069454

Service Manual (Complete)......................................................................................................... 4069962

Parts Manual............................................................................................................................... 4069483

xx See Service Manual ©2016 HYSTER COMPANY


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UNIT CODE G024
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1 FRAME
UNIT CODE G024
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SECTION 1
FRAME

DESCRIPTION PAGE

ARMREST ASSEMBLY
MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS ..................................... 1-20
MINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-22
COUNTERWEIGHT ........................................................................................................................................ 1-2
COWL MOUNT ................................................................................................................................................ 1-34
DASH AND STEERING COLUMN COVERS .................................................................................................. 1-32
FLOORPLATES AND COVERS ...................................................................................................................... 1-28
FORKS
STANDARD TAPER - CLASS IV ................................................................................................................ 1-38
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-10
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 2 OF 4 ...................... 1-12
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS ....................................... 1-16
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS ..................................... 1-18
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-14
HOOD ASSEMBLY ......................................................................................................................................... 1-24
LABELS
CONTROL LEVER LENS - MANUAL HYDRAULICS ................................................................................. 1-44
EXTERIOR .................................................................................................................................................. 1-40
INTERIOR ................................................................................................................................................... 1-42
MINI LEVER MODULES - SINGLE FUNCTION ......................................................................................... 1-46
MINI-LEVER MODULES - DUAL FUNCTION ............................................................................................. 1-48
LOAD BACKREST EXTENSION ..................................................................................................................... 1-36
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS ...................................................................................................... 1-6
OVERHEAD GUARD ...................................................................................................................................... 1-4
RADIATOR AND COUNTERWEIGHT COVERS ............................................................................................ 1-30
SEMI SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC ..................................................................................................... 1-8
STATIC STRAP INSTALLATION .................................................................................................................... 1-39

©2016 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COUNTERWEIGHT (FIGURE 1-1)

1-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 4057217 Counterweight (S135FT, S155FT) .................................................................... 1
2 292515 Capscrew ...................................................................................................... 2
3 320160 Washer .......................................................................................................... 2
4 1596463 Seal (Top) .......................................................................................................... 1
5 1596462 Seal (Side) ......................................................................................................... 2
6 1599391
4023414 Tow Pin .............................................................................................................. 1
7 4057736 Cover (Counterweight) ..................................................................................... 1
8 1586013 Capscrew ........................................................................................................... 2
9 292632 Capscrew ........................................................................................................... 1
10 1571610 Washer ............................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OVERHEAD GUARD (FIGURE 1-2)

1-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

OVERHEAD GUARD
KEY:
A: Without Optional Rear Handle
B: With Optional Rear Handle
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 4057286 Overhead Guard (91 in.) (Standard) ....................................................... 1 1
1 4057287 Overhead Guard (88 in.) (Optional) ........................................................... 1 1
2 1560671 Grommet ................................................................................................... 1 1
3 1494888 Plug (Yellow) ............................................................................................. 2 ..
3 1531558 Insert ......................................................................................................... .. 2
4 1586495 Capscrew .................................................................................................. .. 2
5 1599415 Plug (Yellow) ............................................................................................. 1 ..
5 1598220 Grommet ................................................................................................... .. 1
6 2070223 Handle (Assembly) ................................................................................... .. 1
7 2069454 Handle ................................................................................................... .. 1
8 1566726 Push Button Switch ............................................................................. .. 1
9 1493465 Connector (2 Pin) ................................................................................. .. 1
10 1330414 Connector (Secondary Lock) .............................................................. .. 1
11 1330437 Terminal (Pin) ....................................................................................... .. 2
12 1500912 Clip ............................................................................................................ .. 1
13 1582464 Fastener .................................................................................................... .. 1
14 362255 Grommet ................................................................................................... .. 1
15 1370949
1528888 Nut (Shoulder) .......................................................................................... 4 4
16 1536813 Handle (Grab) ........................................................................................... 1 1
17 1583611 Capscrew .................................................................................................. 2 2
18 1531557 Insert ......................................................................................................... 4 4
19 1558219 Grommet ................................................................................................... 2 2
20 2098311 Seal (LH) .................................................................................................... 1 1
21 2098312 Seal (RH) ................................................................................................... 1 1
22 1566853 Capscrew .................................................................................................. 10 10
23 1494888 Plug (Yellow) ............................................................................................. 4 4

©2016 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NON SUSPENSION SEAT (FIGURE 1-3)


WITHOUT ELECTRONIC CONTROLS

1-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NON SUSPENSION SEAT


WITHOUT ELECTRONIC CONTROLS

ITEM PART NO. DESCRIPTION QTY


4615812
4636318 Seat-Non Suspension Assy (Vinyl) ..................................................................... 1
1 4615813 Seat-Non Suspension (Base) ......................................................................... 1
2 296463 Screw ............................................................................................................. 4
3 4030278 Box , Operator Manual (Operator Manual Storage) ....................................... 1
4 4030279 Cover (Manual Storage Box) .......................................................................... 1
5 ..... Hip Restraint (LH) ........................................................................................... 1
6 a 4618438 Seat Rail Assembly (Includes Locking and Slave Seat Rails) (Assembly) ..... 1
7 136749 Screw ............................................................................................................. 10
8 4615811 Sensor Assy (Operator Presence) ................................................................. 1
9 4615969 Sensor (Operator Presence System) ......................................................... 1
10 1479453 Clamp ............................................................................................................. 1
11 ..... Hip Restraint (RH) .......................................................................................... 1
12 1598504 Kit-Seat Belt (Black) ............................................................................................ 1
12 1636120 Kit-Red Seat Belt High Visibility without Interlock ............................................... 1
12 4053079 Seat Belt (High Visibility with Interlock) .............................................................. 1
13 1581852 Washer ............................................................................................................... 3
14 221536 Capscrew ........................................................................................................... 1
15 221353 Locknut .............................................................................................................. 2
16 19901 Roll Pin .............................................................................................................. 1
17 1677286 Stud .................................................................................................................... 4
18 313828 Nut ...................................................................................................................... 4
19 1593334 Nut ...................................................................................................................... 2
20 272133 Clamp ................................................................................................................. 1
21 221530 Capscrew ........................................................................................................... 1
22 2107969 Cover (Seat-Side Electrical) ............................................................................. 1
23 4007891 Cover Plate ......................................................................................................... 1
24 296357 Washer ............................................................................................................... 2
25 1694830 Capscrew ........................................................................................................... 2
26 292500 Capscrew ............................................................................................................ 2
27 15127 Washer ............................................................................................................... 1

FOOTNOTES:
a Includes left and right hand sides

©2016 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

SEMI SUSPENSION SEAT (FIGURE 1-4)


MANUAL AND ELECTRO-HYDRAULIC

1-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

SEMI SUSPENSION SEAT


MANUAL AND ELECTRO-HYDRAULIC
KEY:
A: w/ Electro-Hydraulic Control Arm
B: w/o Electro-Hydraulic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
4005807 Seat-Semi Suspension (Vinyl) ................................................................... 1 ..
4005808 Seat-Semi Suspension (Cloth) ................................................................... 1 ..
4601836 Seat-Semi Suspension (Vinyl) ................................................................... .. 1
4601837 Seat-Semi Suspension (Cloth) ................................................................... .. 1
1 a 1382111 Seat Cushion (Back Cushion) (Vinyl) .................................................... 1 1
1 a 1382113 Seat Cushion (Back Cushion) (Cloth) .................................................... 1 1
2 a 1382112 Seat Cushion (Vinyl) .............................................................................. 1 1
2 a 1382114 Seat Cushion (Cloth) ............................................................................. 1 1
3 a 1709876 Sensor (Operator Presence) (With Wire Harness) ................................ 1 1
4 a 4002682 Bracket (Operator Presence Sensor) .................................................... 1 1
5 a 1563227 Knob ...................................................................................................... 1 1
6 a 1690995 Kit-Seat Rail ........................................................................................... 1 1
7 a 1563224 Hip Restraint (LH) .................................................................................. 1 1
8 a 1563225 Hip Restraint (RH) ................................................................................. .. 1
9 a 4013095 Wire Harness ......................................................................................... 1 1
10 1677286 Stud ........................................................................................................... 4 4
11 313828 Nut ............................................................................................................. 4 4
12 2107969 Cover (Seat-Side Electrical) .................................................................... 1 1
13 296357 Washer ...................................................................................................... 2 2
14 1694830 Capscrew .................................................................................................. 2 2
15 1636120 Kit-Red Seat Belt High Visibility without Interlock ...................................... 1 1
15 4053079 Seat Belt (High Visibility with Interlock) ...................................................... 1 1
16 4005805 Cover Plate (Seat Side Electrical) .............................................................. 1 ..
16 4008420 Cover Plate (Seat Side Electrical) .............................................................. .. 1
17 1581852 Washer ...................................................................................................... 5 4
18 221533 Capscrew ................................................................................................... 1 2
18 221530 Capscrew (RH) .......................................................................................... 1 ..
19 19901 Roll Pin ...................................................................................................... 1 1
20 16836 Capscrew ................................................................................................... 8 8
ab 1362049 Kit-Shock Absorber .................................................................................... 1 1
ab 1362058 Kit-Manual Holder ...................................................................................... 1 1
ab 4014598 Bracket (RH Armrest) ................................................................................. 1 ..
b. . . . . Armrest w/ E-HYD CTRL Arm (RH) (FFigure 1-10).................................. 1 ..
b 221353 Locknut (For use with Item 18) ............................................................... 1 ..

FOOTNOTES:
a Included With Seat b Not Illustrated

©2016 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FULL SUSPENSION SEAT (FIGURE 1-5)


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL — SHEET 1 OF 4

1-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FULL SUSPENSION SEAT


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL – SHEET 1 OF 4

ITEM PART NO. DESCRIPTION QTY


4603382 Seat-Full Suspension (Vinyl) (Non-Swivel) .................................................... 1
4603383 Seat-Full Suspension (Cloth) (Non-Swivel) ........................................................ 1
2101604
4603384 Seat-Full Suspension (Vinyl) (Swivel) ................................................................. 1
2101605
4603385 Seat-Full Suspension (Cloth) (Swivel) ................................................................ 1
1 a 1703900 Kit-Cushion (Seat and Back, Cloth) ................................................................ 1
1 a 1703903 Kit-Cushion (Seat and Back, Vinyl) ............................................................ 1
2 a 1703901 Kit-Cushion (Back Cushion, Vinyl) ......................................................... 1
2 a 1703898 Kit-Cushion (Back Cushion, Cloth) ............................................................. 1
2 ..... Back Cushion ......................................................................................... 1
2 ..... Screw ..................................................................................................... 2
3 a 1703902 Kit-Seat Cushion (Vinyl) .......................................................................... 1
3 a 1703899 Kit-Seat Cushion (Cloth) ............................................................................ 1
3 ..... Seat Cushion ......................................................................................... 1
3 ..... Spring .................................................................................................... 2
3 ..... Cotter Pin ............................................................................................... 2
4 a 1703892 Kit-Weight Adjuster ...................................................................................... 1
4 ..... Knob ........................................................................................................... 1
4 ..... Bushing ...................................................................................................... 1
4 ..... Washer ....................................................................................................... 1
4 ..... Pin .............................................................................................................. 1
5 a 1703893 Kit-Service (Front Panel) (Non Swivel) ....................................................... 1
5 ..... Front Panel ................................................................................................. 1
5 ..... Socket Head Capscrew .............................................................................. 2
5 ..... Roll Pin ....................................................................................................... 1
5 a 1703894 Kit-Service (Front Panel) (With Swivel) .......................................................... 1
5 ..... Front Panel ................................................................................................. 1
5 ..... Knob ........................................................................................................... 1
5 ..... Socket Head Capscrew .............................................................................. 1
5 ..... Roll Pin ....................................................................................................... 2
6 a 1703904 Kit-Seat Rail (With Swivel) ............................................................................. 1
6 4043082 Kit-Seat Rail (Non Swivel) ............................................................................ 1
6 ..... Locking Rail ................................................................................................ 1
6 ..... Slave Rail ................................................................................................... 1
6 ..... Bolt ............................................................................................................. 4
6 ..... Nut .............................................................................................................. 4
7 a 4013095 Wire Harness ................................................................................................ 1
ab 1470155 Information Case (Kit) ...................................................................................... 1
ab 4027341 Bracket (Angle Controller) ............................................................................... 1
a 1563208 Sensor (Operator Presence) ............................................................................ 1

FOOTNOTES:
a Included with seat b Not Illustrated

©2016 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FULL SUSPENSION SEAT (FIGURE 1-6)


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL — SHEET 2 OF 4

1-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FULL SUSPENSION SEAT


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL – SHEET 2 OF 4
KEY:
A: w/ Electronic Control Arm
B: w/o Electronic Control Arm
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1703891 Kit-Recliner (Back Seat Adjustment) (Included with Kit 4036586 and
4036587) .................................................................................................... 1 1
2 ..... Knob ...................................................................................................... 1 1
3 ..... Lever ...................................................................................................... 1 1
4 1482905 Plate ...................................................................................................... 1 1
5 ..... Spring .................................................................................................... 1 1
6 1482906 Latch ..................................................................................................... 1 1
7 1367150 Nut ......................................................................................................... 2 2
8 1703890 Kit-Damper Service (Included with Seat Assemblies) .......................... 1 1
9 1584632 Damper ................................................................................................. 1 1
10 1367150 Nut ......................................................................................................... 2 2
11 1584638 Bolt ........................................................................................................ 2 2

©2016 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FULL SUSPENSION SEAT (FIGURE 1-7)


SERVICE KITS FOR NON SWIVEL AND SWIVEL — SHEET 3 OF 4

1-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FULL SUSPENSION SEAT


SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 3 OF 4

ITEM PART NO. DESCRIPTION QTY


4036586 Kit -Seat Suspension without Swivel .............................................................. 1
4036587 Kit -Seat Suspension with Swivel ....................................................................... 1
1 1703893 Kit-Service (Front Panel) (Non Swivel) ....................................................... 1
1 ..... Front Panel ................................................................................................. 1
2 ..... Capscrew ................................................................................................... 2
3 ..... Roll Pin ....................................................................................................... 1
4 1703894 Kit-Service (Front Panel) (With Swivel) .......................................................... 1
4 ..... Front Panel ................................................................................................. 1
5 ..... Swivel Knob ............................................................................................... 1
6 ..... Roll Pin ....................................................................................................... 1
7 ..... Capscrew ................................................................................................... 2
8 1703892 Kit-Weight Adjuster ...................................................................................... 1
8 ..... Knob ........................................................................................................... 1
9 ..... Cotter Pin ................................................................................................... 1
10 ..... Bushing ...................................................................................................... 1
11 ..... Washer ....................................................................................................... 1
12 ..... U-Joint ........................................................................................................ 1
13 4046492 Lever Spring Pull .......................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FULL SUSPENSION SEAT (FIGURE 1-8)


NOT INCLUDED WITH SEAT — SHEET 4 OF 4 WITH MANUAL HYDRAULICS

1-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FULL SUSPENSION SEAT


NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


1 2099951 Armrest (Right-Hand Side) ............................................................................... 1
2 18735 Screw ................................................................................................................. 2
3 1512536 Washer ............................................................................................................... 2
4 221530 Capscrew ........................................................................................................... 1
5 1694830 Capscrew ........................................................................................................... 2
6 296357 Washer ............................................................................................................... 2
7 4004776 Cover Plate ........................................................................................................ 1
8 313828 Nut ...................................................................................................................... 4
9 1677286 Stud .................................................................................................................... 4
10 221536 Capscrew ........................................................................................................... 1
11 4612911 Armrest (Left-Hand Side) ................................................................................. 1
12 1598504 Kit-Seat Belt (Black) ............................................................................................ 1
12 1636120 Kit-Red Seat Belt High Visibility without Interlock ............................................... 1
13 1581852 Washer ............................................................................................................... 3
14 221353 Locknut .............................................................................................................. 2
15 19901 Roll Pin .............................................................................................................. 1
16 18471 Capscrew ............................................................................................................ 2
17 4007318 Spacer (Frame) .................................................................................................. 2
18 169874 Nut ...................................................................................................................... 4
19 18462 Capscrew ........................................................................................................... 2
20 2107969 Cover (Seat-Side Electrical) ............................................................................. 1
a 114312 Strap Clamp ....................................................................................................... 1
a 296379 Washer ............................................................................................................... 2
1703895 Kit-Service Internal Tether-80 MM Travel ....................................................... 1
1703896 Kit-Service Internal Tether-56 MM Travel ........................................................... 1
1703897 Kit-Service Internal Tether-40 MM Travel ........................................................... 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FULL SUSPENSION SEAT (FIGURE 1-9)


NOT INCLUDED WITH SEAT — SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS

1-18 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FULL SUSPENSION SEAT


NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


1 ..... Armrest (Electro-Hydraulic) (Right Hand Side) ................................................... 1
1 4005010 Armrest (Slider for Mini Lever) (FFigure 1-11).............................................. 1
1 ..... Mini-Lever Modules (FFigure 7-29, FFigure 7-30, FFigure 7-31)............... 1
2 221542 Capscrew ............................................................................................................ 1
3 1694700 Spacer ................................................................................................................ 1
4 2107969 Cover (Seat-Side Electrical) ............................................................................. 1
5 1694830 Capscrew ........................................................................................................... 2
6 296357 Washer ............................................................................................................... 2
7 1677286 Stud .................................................................................................................... 4
8 313828 Nut ...................................................................................................................... 4
9 221353 Locknut .............................................................................................................. 2
10 1581852 Washer ............................................................................................................... 3
11 221536 Capscrew ........................................................................................................... 1
12 1512536 Washer ............................................................................................................... 1
13 18735 Screw ................................................................................................................. 1
14 19901 Roll Pin .............................................................................................................. 1
15 18462 Capscrew ........................................................................................................... 1
16 18471 Capscrew ............................................................................................................ 1
17 4007318 Spacer (Frame) .................................................................................................. 1
18 169874 Nut ...................................................................................................................... 2
19 1598504 Kit-Seat Belt (Black) ............................................................................................ 1
19 1636120 Kit-Red Seat Belt High Visibility without Interlock ............................................... 1
20 4612911 Armrest (Left-Hand Side) ................................................................................. 1
a 114312 Strap Clamp ....................................................................................................... 1
a 296379 Washer ............................................................................................................... 2
1703895 Kit-Service Internal Tether-80 MM Travel ....................................................... 1
1703896 Kit-Service Internal Tether-56 MM Travel ........................................................... 1
1703897 Kit-Service Internal Tether-40 MM Travel ........................................................... 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ARMREST ASSEMBLY (FIGURE 1-10)


MINI-LEVER MODULES — SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS

1-20 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ARMREST ASSEMBLY
MINI-LEVER MODULES – SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS

ITEM PART NO. DESCRIPTION QTY


1 4005010 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Slider Assembly .............................................................................................. 1
2 1661511 Armrest (Slider) .......................................................................................... 1
3 1655865 Handle (Slider) ........................................................................................... 1
4 227157 Screw ......................................................................................................... 2
5 4007052 Bracket Wldmt ................................................................................................ 1
6 296360 Washer ........................................................................................................... 4
7 313828 Nut .................................................................................................................. 4
8 1531558 Insert .............................................................................................................. 3
9 296165 Capscrew ....................................................................................................... 2
10 ..... Slider Assembly .............................................................................................. 1
11 1661511 Armrest (Slider) .......................................................................................... 1
12 1655865 Handle (Slider) ........................................................................................... 1
13 227157 Screw ......................................................................................................... 2
14 4004775 Bracket ................................................................................................................ 1
15 4603493 Cover .................................................................................................................. 1
16 2062875 Capscrew ............................................................................................................ 5
17 316826 Nut ...................................................................................................................... 1
18 320160 Washer ............................................................................................................... 1
19 1650640 Washer ............................................................................................................... 2
20 313828 Nut ...................................................................................................................... 2
21 296360 Washer ............................................................................................................... 2
22 292500 Capscrew ............................................................................................................ 2
23 4005805 Cover Plate ......................................................................................................... 1
24 1593334 Nut ...................................................................................................................... 2
25 4603492 Cover .................................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ARMREST ASSEMBLY (FIGURE 1-11)


MINI-LEVER MODULES — FULL SUSPENSION SEAT

1-22 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ARMREST ASSEMBLY
MINI-LEVER MODULES – FULL SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY


1 4005010 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Slider Assembly .............................................................................................. 1
2 1661511 Armrest (Slider) .......................................................................................... 1
3 1655865 Handle (Slider) ........................................................................................... 1
4 227157 Screw ......................................................................................................... 2
5 4007052 Bracket Wldmt ................................................................................................ 1
6 296360 Washer ........................................................................................................... 4
7 313828 Nut .................................................................................................................. 4
8 1531558 Insert .............................................................................................................. 3
9 296165 Capscrew ....................................................................................................... 2
10 ..... Slider Assembly .............................................................................................. 1
11 1661511 Armrest (Slider) .......................................................................................... 1
12 1655865 Handle (Slider) ........................................................................................... 1
13 227157 Screw ......................................................................................................... 2
14 4004775 Bracket ................................................................................................................ 1
15 316826 Nut ...................................................................................................................... 1
16 320160 Washer ............................................................................................................... 1
17 1650640 Washer ............................................................................................................... 2
18 4007319 Spacer ................................................................................................................ 1
19 18738 Capscrew ............................................................................................................ 1
20 296360 Washer ............................................................................................................... 2
21 313828 Nut ...................................................................................................................... 2
22 18462 Capscrew ........................................................................................................... 1
23 18471 Capscrew ............................................................................................................ 1
24 4007318 Spacer ................................................................................................................ 1
25 4004776 Cover Plate ........................................................................................................ 1
26 169874 Nut ...................................................................................................................... 2
27 4603492 Cover .................................................................................................................. 1
28 2062875 Capscrew ............................................................................................................ 5
29 4603493 Cover .................................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HOOD ASSEMBLY (FIGURE 1-12)

1-24 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HOOD ASSEMBLY
KEY:
A: Standard Non-Vented Hood
B: Optional Vented Hood
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
4016242 Hood (LPG) ................................................................................................ 1 ..
4016244 Hood (LPG) ............................................................................................... .. 1
..... Hood Assembly (Diesel) ............................................................................. 1 ..
4016243 Hood (Diesel) ............................................................................................. .. 1
1 4015889 Hood ...................................................................................................... 1 ..
1 4016102 Hood ...................................................................................................... .. 1
1 4015889 Hood ................................................................................................. .. 1
1 1608585 Screen .............................................................................................. .. 2
2 4025271 Hood Reinforcement ........................................................................... 1 1
2 1676376 Hood Reinforcement ....................................................................... 1 1
3 1460477 Nut .................................................................................................... 6 6
4 1528778 Capscrew ......................................................................................... 6 6
5 1608879 Capscrew ......................................................................................... 4 4
6 364868 Nut .................................................................................................... 8 8
7 1500912 Clip .................................................................................................... 1 1
8 1537551 Nut (Clip) (Clip Connector) ............................................................. 1 1
9 296149 Capscrew ......................................................................................... 1 1
10 329069 Nut ......................................................................................................... 2 2
11 1585581 Bumper (Hood) ..................................................................................... 2 2
12 1527880 Capscrew .............................................................................................. 8 8
13 1567821 Hinge ..................................................................................................... 2 2
14 302381 Dowel ................................................................................................ 1 1
15 1534417 Capscrew .............................................................................................. 8 8
16 1564263 Handle ................................................................................................... 1 1
17 1527876 Capscrew .............................................................................................. 2 2
18 1590488 Seal ....................................................................................................... 1 1
19 1676377
4087449
4126730 Hood Liner (Diesel) ................................................................................ 1 ..
20 1590370 Latch ..................................................................................................... 1 1
21 1527878 Capscrew .............................................................................................. 4 4
22 1584142 Link ....................................................................................................... 1 1
23 1304971 Fastener (Diesel) ................................................................................... 5 5
24 1530221 Clip ........................................................................................................ 2 2
25 1616379 Plug (Yellow) ........................................................................................ 1 1
26 1530243 Insert ......................................................................................................... 4 4
27 1584654 Striker Bolt ................................................................................................ 1 1
28 1510113 Capscrew .................................................................................................. 2 2
29 1528889 Capscrew .................................................................................................. 6 6
30 4031944 Grommet ................................................................................................... 1 1
31 1460477 Nut ............................................................................................................. 4 4
32 296029 Capscrew .................................................................................................. 4 4
33 1347045 Fastener .................................................................................................... 8 8
34 4014557 Gas Spring ................................................................................................ 2 2

©2016 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HOOD ASSEMBLY
KEY:
A: Standard Non-Vented Hood
B: Optional Vented Hood
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
35 1563369 Ball Stud .................................................................................................... 4 4
36 1586430 Nut ............................................................................................................. 2 2
37 ..... Hood Blanket .............................................................................................. 1 1
38 1613246 Crossmember ........................................................................................... 1 ..
a 1581869 Adhesive ................................................................................................... AR AR

FOOTNOTES:
a Not Illustrated

1-26 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FLOORPLATES AND COVERS (FIGURE 1-13)

1-28 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FLOORPLATES AND COVERS


ITEM PART NO. DESCRIPTION QTY
1 2077210 Floormat ............................................................................................................ 1
2 1583581 Floorplate .......................................................................................................... 1
3 1564527 Seal .................................................................................................................... AR
4 1595311 Cover (RH) ......................................................................................................... 1
5 1586762 Seal (Rubber) .................................................................................................... 2
6 1588766 Seal (Rubber) .................................................................................................... 1
7 1595310 Cover (LH) ......................................................................................................... 1
8 1583611 Capscrew ........................................................................................................... 20
9 1393879 Nut ...................................................................................................................... 2
10 1595553 Cover (LH Fender) ............................................................................................ 1
10 1595685 Cover (RH Fender) ............................................................................................ 1
11 1709980 Washer ............................................................................................................... 6
12 1710006 Capscrew ........................................................................................................... 6
13 1586627 Capscrew ........................................................................................................... 4
14 1595686 Bracket (LH) ...................................................................................................... 1
14 1595687 Bracket (RH) ...................................................................................................... 1
15 1350215 Nut ...................................................................................................................... 4
16 1597848 Panel (LH) .......................................................................................................... 1
16 1597850 Panel (RH) .......................................................................................................... 1
17 1584130 Panel (Rear LH) .................................................................................................. 1
17 a 1584129 Panel (Rear LH) .................................................................................................. 1
17 4080261 Side Panel (Rear LH) (Vented) ......................................................................... 1
17 a 4080260 Side Panel (Rear LH) (Vented) ........................................................................... 1
17 1584135 Panel (Rear RH) ................................................................................................. 1
17 4080194 Side Panel (Rear RH) ........................................................................................ 1
18 1582072 Trim Seal ............................................................................................................ 2
19 1531558 Insert .................................................................................................................. 2
20 1592680 Plate ................................................................................................................... 1
20 1594856 Plate ................................................................................................................... 1
21 1480237 Nut , Foldover .................................................................................................... 24
22 1594239 Cover (LH) ......................................................................................................... 1
22 1594858 Cover (RH) ......................................................................................................... 1
23 4109993
1527879 Capscrew ........................................................................................................... 4
24 2098311 Seal (LH) ............................................................................................................ 1
25 2098312 Seal (RH) ............................................................................................................ 1
26 2067475 Cover (Rear Crossmember) ............................................................................. 1
27 2107958 Tail Light Base (LH) .......................................................................................... 1
28 2107957 Tail Light Base (RH) .......................................................................................... 1
29 1540643 Capscrew ........................................................................................................... 3
30 1531001 Insert .................................................................................................................. 3
31 1586495 Capscrew ........................................................................................................... 4
32 1531558 Insert .................................................................................................................. 4
99 a 1517656 Shield .................................................................................................................. 1
99 a 1480237 Nut , Foldover .................................................................................................... 2
99 a 1583611 Capscrew ........................................................................................................... 2

FOOTNOTES:
a With Diesel/Gas Engine Option

©2016 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

RADIATOR AND COUNTERWEIGHT COVERS (FIGURE 1-14)

1-30 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

RADIATOR AND COUNTERWEIGHT COVERS


ITEM PART NO. DESCRIPTION QTY
1 1624909 Screw ................................................................................................................. 1
2 1624928 Plate ................................................................................................................... 1
3 320157 Washer ............................................................................................................... 1
4 353206 Retaining Ring .................................................................................................. 1
5 1624916 Trim Seal ............................................................................................................ 1
6 302045 Screw ................................................................................................................. 2
7 1624914 Plate ................................................................................................................... 1
8 1624913 Seal .................................................................................................................... 1
9 1596459 Cover .................................................................................................................. 1
9 1596461 Cover ............................................................................................................. 1
10 1624915 Trim Seal ....................................................................................................... 2
11 1624917 Knob ................................................................................................................... 2
11 2078312 Knob .............................................................................................................. 1
11 2085894 Strap .............................................................................................................. 1
12 1600496 Stud .................................................................................................................... 2
13 2085604 Spacer ................................................................................................................ 2
14 b 2021395 Cap ..................................................................................................................... 1
14 ac 2021395 Cap ..................................................................................................................... 2
15 ac 1347045 Fastener ............................................................................................................. 6

FOOTNOTES:
a With Diesel Engine Option c → 4/2015
b With LPG Engine Option

©2016 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DASH AND STEERING COLUMN COVERS (FIGURE 1-15)

1-32 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

DASH AND STEERING COLUMN COVERS


KEY:
A: With Manual Hydraulics
B: With Electro-Hydraulics
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 2098330 Cover (Steering Column Upper) ............................................................. 1 1
2 2065666 Cover (Steering Column Lower) ............................................................. 1 1
3 2065667 Clip ............................................................................................................ 8 8
4 2027655 Screw ......................................................................................................... 2 2
5 1710007 Capscrew .................................................................................................. 5 5
6 1531001 Insert ......................................................................................................... 5 5
7 2070725
1573597 Dash Panel Assembly (Assembly) ......................................................... 1 ..
7 2070723
1573598 Dash Panel (Assembly) .............................................................................. .. 1
7 2070725
1573597 Dash Panel Assembly ......................................................................... 1 ..
7 2070723
1573598 Dash Panel ............................................................................................ .. 1
8 2070975 Cup Holder ........................................................................................... 1 1
9 2076910 Panel (Single Brake Pedal) ...................................................................... 1 1
9 2076911 Panel (Dual Brake Pedal) ........................................................................... 1 1
10 1596395 Cover Plate ............................................................................................... 1 1
11 1595782 Seal (Foam) ............................................................................................... 1 1
12 1583611 Capscrew .................................................................................................. 3 3
13 4109993
1527879 Capscrew .................................................................................................. 4 4
14 1480237 Nut , Foldover ........................................................................................... 7 7
15 1597128 Bracket (RH Seal Plate) ........................................................................... 1 1
15 1597129 Bracket (LH Seal Plate) ............................................................................ 1 1

©2016 HYSTER COMPANY See Service Manual 1-33


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COWL MOUNT (FIGURE 1-16)

ITEM PART NO. DESCRIPTION QTY


1 a 4007894 Cowl .................................................................................................................... 1
1 b 4127267 Cowl ................................................................................................................... 1
2 1640776 Insert .................................................................................................................. 7
3 1530243 Insert .................................................................................................................. 1
4 1586629 Capscrew ........................................................................................................... 7
5 1531557 Insert (FFigure 1-2).......................................................................................... 2
6 1583611 Capscrew ........................................................................................................... 2

FOOTNOTES:
a → 4/2015 b 4/2015 →

1-34 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 1-35


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LOAD BACKREST EXTENSION (FIGURE 1-17)

1-36 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

LOAD BACKREST EXTENSION


ITEM PART NO. DESCRIPTION QTY
1 294295 Load Backrest (48 in.) (Class IV) ........................................................................ 1
2 1354923 Capscrew ............................................................................................................ 4
3 221771 Washer ............................................................................................................... 4
3 a 296423 Washer ............................................................................................................... 4
4 300937 Nut ...................................................................................................................... 4

FOOTNOTES:
a Optional

©2016 HYSTER COMPANY See Service Manual 1-37


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FORKS (FIGURE 1-18)


STANDARD TAPER — CLASS IV

ITEM PART NO. DESCRIPTION QTY


1 1333001 Fork (48 in.) ........................................................................................................ 2
1 1333002 Fork (54 in.) ........................................................................................................ 2
1 1333003 Fork (60 in.) ........................................................................................................ 2
1 1333004 Fork (72 in.) ........................................................................................................ 2
2 1523734 Pin , Pin Retainer ................................................................................................ 1
3 1523732 Knob ................................................................................................................... 1
4 1500786 Spring ................................................................................................................. 1
5 1523741 Pin ....................................................................................................................... 1

1-38 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

STATIC STRAP INSTALLATION (FIGURE 1-19)

ITEM PART NO. DESCRIPTION QTY


1 1460477 Nut ...................................................................................................................... 1
2 1565832 Bracket ................................................................................................................ 1
3 216895 Static Strap ......................................................................................................... 1
4 1586013 Capscrew ........................................................................................................... 1
a 296420 Washer ............................................................................................................... 1

FOOTNOTES:
a Located between Flywheel Housing Plate and
Bracket

©2016 HYSTER COMPANY See Service Manual 1-39


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LABELS (FIGURE 1-20)


EXTERIOR

1-40 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY


1 b 2034459 Label (Ether Warning) ......................................................................................... 1
2 1501259 Nameplate (LP Tank) ........................................................................................ 1
3 170658 Rivet ................................................................................................................... 8
3 2308673 Rivet (Optional) ................................................................................................... 4
3 1365922 Gripnail (Optional) ............................................................................................... 4
4 1354171 Label (Flammable LPG) .................................................................................... 1
5 2074255 Label (Unleaded Gasoline Fuel Only) ................................................................. 1
5 4606610 Label (Fuel Fill) (Diesel) ...................................................................................... 1
6 1677428 Label (Hyster Logo) .......................................................................................... 1
7 1689504 Label (Turbo Diesel) ........................................................................................... 2
8 1325271 Label (Fan Warning) ......................................................................................... 1
9 1375676 Label (Boron-Free Antifreeze) ......................................................................... 1
10 1345939 Label (Fan Warning) ......................................................................................... 2
11 a. . . . . Label - Overhead Guard Impact Rating Label .................................................... 1
12 1354165 Label (Antifreeze) .............................................................................................. 2
13 d 2075615 Label (Hood Opening) ...................................................................................... 1
14 c 2076169 Label (Swivel Seat) ............................................................................................. 1
15 1330919 Label (Mast Warning) ....................................................................................... 1
16 2073197 Label (Operator Warning) ................................................................................ 1
17 1636394 Label (Model 135) .............................................................................................. 2
17 1636395 Label (Model 155) ............................................................................................... 2
18 1586439 Label (Fortis) ..................................................................................................... 2
19 1586440 Label (Hyster) ..................................................................................................... 2
20 1330917 Label (Operator Restraint) ............................................................................... 2
21 1330920 Label (No Riders) .............................................................................................. 2
22 2075656 Label (Mast Warning) ....................................................................................... 2
23 a. . . . . UL Nameplate ..................................................................................................... 1
24 1335129 Label (Pinch Point) ........................................................................................... 2
25 1562353 Label (Hyster) .................................................................................................... 2
26 2082679 Label (Electronic Arm Caution) ........................................................................... 1
27 4616658 Label (Diesel Particulate Filter) ........................................................................... 1
e 4603386 Label (Hydraulic Quick Disconnect) .................................................................... 1
e 2093224 Label (Brake Fluid Warning) ............................................................................ 1
e 2095889 Label (Air Filter Installation) ............................................................................ 1
e 2109698 Label (Hydraulic Fluid Warning) ...................................................................... 1

FOOTNOTES:
a Contact Your Local Hyster Dealer d LPG Only
b Diesel Only e Not Illustrated
c For Vehicles With Swivel Seat Only

©2016 HYSTER COMPANY See Service Manual 1-41


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LABELS (FIGURE 1-21)


INTERIOR

1-42 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

LABELS
INTERIOR

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Nameplate .......................................................................................................... 1
1 170658 Rivet ................................................................................................................... 4
1 2307400 Rivet (Optional) ................................................................................................. 4
2 389688 Nameplate Cover .............................................................................................. 1
3 1385102 Label (Drive Train Protection) ............................................................................. 1
4 1589377 Label (Basic Powershift Transmission) ............................................................... 1
5 b 1589397 Label (DuraMatch Transmission) .................................................................... 1
6 b 1589417 Label (DuraMatch Plus Transmission) ................................................................ 1
7 2074209 Label (Parking Brake Warning) ....................................................................... 1
8 1335137 Nameplate Label Tag ........................................................................................ 1
9 1534660 Label (Patents and Trademarks) ..................................................................... 1

FOOTNOTES:
a Contact Your Local Hyster Dealer b Electronic Transmission

©2016 HYSTER COMPANY See Service Manual 1-43


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LABELS (FIGURE 1-22)


CONTROL LEVER LENS — MANUAL HYDRAULICS

1-44 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

LABELS
CONTROL LEVER LENS – MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


1 2070296
4034931 Lens , Hoist (With Adhesive Back) .................................................................. 1
2 2070297
4034932 Lens , Tilt (With Adhesive Back) ..................................................................... 1
3 4034933 Lens with label (Reach) ...................................................................................... 1
3 4034934 Lens with label (Swing) ....................................................................................... 1
3 4034935 Lens with label (Load Stabilizer) ......................................................................... 1
3 4034936 Lens with label (Scoop) ...................................................................................... 1
3 4034937 Lens with label (Upender) ................................................................................... 1
3 4034938 Lens with label .................................................................................................... 1
3 4034939 Lens with label (Clamp) .................................................................................... 1
3 4034940 Lens with label (Rotate) ...................................................................................... 1
3 2070306
4034941 Lens , Side-Shift (With Adhesive Back) .............................................................. 1
3 4034942 Lens , Fork Spread (With Adhesive Back) .......................................................... 1
a 2070655 Lens (Blank) ...................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 1-45


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LABELS (FIGURE 1-23)


MINI LEVER MODULES — SINGLE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 2102640 Label , Mini Lever ............................................................................................... 1

1-46 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 1-47


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LABELS (FIGURE 1-24)


MINI-LEVER MODULES — DUAL FUNCTION

1-48 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

LABELS
MINI-LEVER MODULES – DUAL FUNCTION

ITEM PART NO. DESCRIPTION QTY


4604854 Label ................................................................................................................... 1
1 ..... Reach/Side Shift ............................................................................................. 1
2 ..... Reach/Rotate ................................................................................................. 1
3 ..... Reach/Upender .............................................................................................. 1
4 ..... Reach/Scoop .................................................................................................. 1
5 ..... Reach/Load Stabilizer .................................................................................... 1
6 ..... Reach/Swing .................................................................................................. 1
7 ..... Reach/Fork Spread ........................................................................................ 1
8 ..... Side-Shift Push/Pull ........................................................................................ 1
9 ..... Side-Shift/Rotate ............................................................................................ 1
10 ..... Side-Shift/Upender ......................................................................................... 1
11 ..... Side-Shift/Scoop ............................................................................................. 1
12 ..... Side-Shift/Load Stabilizer ............................................................................... 1
13 ..... Side-Shift/Swing ............................................................................................. 1
14 ..... Side-Shift/Fork Spread ................................................................................... 1
15 ..... Push-Pull/Load Stabilizer ............................................................................... 1
16 ..... Rotate/Upender .............................................................................................. 1
17 ..... Rotate/Scoop .................................................................................................. 1
18 ..... Rotate/Load Stabilizer .................................................................................... 1
19 ..... Rotate/Swing .................................................................................................. 1
20 ..... Rotate/Fork Spread ........................................................................................ 1
21 ..... Scoop/Load Stabilizer .................................................................................... 1
22 ..... Load Stabilizer/Swing ..................................................................................... 1
23 ..... Load Stabilizer/Fork Spread ........................................................................... 1
24 ..... Swing/Fork Spread ......................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 1-49


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NOTES

1-50 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

2 ENGINE GASOLINE/LPG
UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 2
ENGINE GASOLINE/LPG

DESCRIPTION PAGE

CAMSHAFT AND OIL PAN


GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-32
COOLING
4.3L GASOLINE AND LPG ......................................................................................................................... 2-2
CRANKSHAFT PULLEY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-26
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-30
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-28
DISTRIBUTOR AND COIL
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-43
ELECTRICAL MOUNTING PLATE AND LIFTING EYE
GM 4.3L GASOLINE ................................................................................................................................... 2-14
GM 4.3L LPG .............................................................................................................................................. 2-16
ENGINE MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-12
EXHAUST MANIFOLDS
GM 4.3L LPG AND GASOLINE .................................................................................................................. 2-40
EXHAUST SYSTEM
4.3L GASOLINE AND LPG - OVERHEAD EXHAUST ................................................................................ 2-6
4.3L GASOLINE AND LPG - COUNTERWEIGHT EXHAUST .................................................................... 2-8
EXHAUST WRAPS
4.3L GASOLINE AND LPG ......................................................................................................................... 2-10
FAN ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-20
FAN MOUNT ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 2-18
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-22
INTAKE AIR FUEL MODULE
GM 4.3L GASOLINE ................................................................................................................................... 2-38
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-44
PULLEY AND TENSIONER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-24
RADIATOR ASSEMBLY
4.3L GASOLINE AND LPG ......................................................................................................................... 2-4
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L GASOLINE ................................................................................................................................... 2-42
GM 4.3L LPG .............................................................................................................................................. 2-41
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-36
WATER BYPASS
GM 4.3L GASOLINE ................................................................................................................................... 2-46

©2016 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COOLING (FIGURE 2-1)


4.3L GASOLINE AND LPG

2-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

COOLING
4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 1684417 Bracket ............................................................................................................... 1
2 1529787 Isolator ............................................................................................................... 4
3 1530243 Insert .................................................................................................................. 6
4 a 1510117 Capscrew ........................................................................................................... 4
5 4603555 Radiator (Assembly) (FFigure 2-2)................................................................. 1
6 1551663 Clip (FFigure 2-2)............................................................................................. 2
7 119236 Clamp ................................................................................................................. 5
8 2096026
4605975 Radiator Hose (Lower) ..................................................................................... 1
8 2100090 Cover (Wrap) ..................................................................................................... 1
9 385107 Clamp (Insulated) ............................................................................................... 1
10 1531404 Sensor (Low Coolant Level) ............................................................................... 1
10 14385 Fitting (Without Coolant Level Sensor) .......................................................... 1
11 369804 Clamp ................................................................................................................. 1
12 2077822 Radiator Hose (Upper) ...................................................................................... 1
13 1591212 Shroud ............................................................................................................... 1
14 320154 Washer ............................................................................................................... 2
15 302023 Screw ................................................................................................................. 2
16 1599315 Remote Fill - Radiator ....................................................................................... 1
17 178899 Radiator Cap ..................................................................................................... 1
18 1535257 Nut ...................................................................................................................... 2
19 1671204 Hose ................................................................................................................... 1
20 1643342 Reservoir ........................................................................................................... 1
21 1480237 Nut , Foldover .................................................................................................... 2
22 369815 Clamp ................................................................................................................. 2
23 1649507 Bracket ............................................................................................................... 1
24 1510113 Capscrew ........................................................................................................... 8
25 345455 Outlet Assembly ............................................................................................... 1
25 345454 Cap ................................................................................................................. 1
25 345453 Outlet (Reservoir) ......................................................................................... 1
26 336550 Bushing ......................................................................................................... 1
27 339735
1663877 Hose ............................................................................................................... 1
28 2077821 Radiator Hose (Remote Fill) ............................................................................. 1
29 1574286 Screen ................................................................................................................ 1
30 a 4026962 Bracket ................................................................................................................ 1
31 a 1460477 Nut ...................................................................................................................... 4
32 1502055 Clamp (Swivel) .................................................................................................. 1
33 1542439 Clamp (Swivel) .................................................................................................. 1
b 246108 Sealant ................................................................................................................ AR

FOOTNOTES:
a Gasoline Only b Not Illustrated

©2016 HYSTER COMPANY See Service Manual 2-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

RADIATOR ASSEMBLY (FIGURE 2-2)


4.3L GASOLINE AND LPG

2-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

RADIATOR ASSEMBLY
4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


4603555 Radiator (Assembly) ......................................................................................... 1
1 4038257 Radiator ......................................................................................................... 1
2 4038256 Radiator Oil Cooler ....................................................................................... 1
3 4038264 Drain Valve .................................................................................................... 1
4 4038265 Nut , Foldover ................................................................................................. 2
5 4038266 Bolt (With Washer) ....................................................................................... 8
6 4038267 Bolt (With Washer) ....................................................................................... 4
7 4142035 Frame (Top) ................................................................................................... 1
8 4142040 Frame (Bottom) ............................................................................................. 1
9 4136558 Isolator .......................................................................................................... 2
10 4136559 Collar ............................................................................................................. 2

©2016 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

EXHAUST SYSTEM (FIGURE 2-3)


4.3L GASOLINE AND LPG — OVERHEAD EXHAUST

2-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

EXHAUST SYSTEM
4.3L GASOLINE AND LPG – OVERHEAD EXHAUST

ITEM PART NO. DESCRIPTION QTY


1 1650670 Tail Pipe .............................................................................................................. 1
2 1591058 Exhaust Pipe ....................................................................................................... 1
3 30370 Clamp ................................................................................................................. 1
4 1510115 Capscrew ........................................................................................................... 2
5 1709996 Isolator ............................................................................................................... 4
6 1708371 Spacer ................................................................................................................ 2
6 4124257 Spacer (Alternate Part) ..................................................................................... 2
7 1582222 Locknut .............................................................................................................. 2
8 4615343 Muffler/Catalytic Converter .............................................................................. 1
9 1402189 Gasket ................................................................................................................ 2
10 1656329 Exhaust Pipe ..................................................................................................... 1
11 4039965 Exhaust Pipe ..................................................................................................... 1
12 1580136 Locknut .............................................................................................................. 10
13 320159 Washer ............................................................................................................... 6
14 4006052 Gasket ................................................................................................................ 2
15 1510117 Capscrew ........................................................................................................... 3
16 1351178 Cover .................................................................................................................. 1
17 1532585 Washer ............................................................................................................... 2
18 320158 Washer ............................................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

EXHAUST SYSTEM (FIGURE 2-4)


4.3L GASOLINE AND LPG — COUNTERWEIGHT EXHAUST

2-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

EXHAUST SYSTEM
4.3L GASOLINE AND LPG – COUNTERWEIGHT EXHAUST

ITEM PART NO. DESCRIPTION QTY


1 1347045 Fastener ............................................................................................................. 3
2 1347043 Cover .................................................................................................................. 1
3 1654879 Tail Pipe ............................................................................................................. 1
4 1510115 Capscrew ........................................................................................................... 2
5 1709996 Isolator ............................................................................................................... 4
6 1708371 Spacer ................................................................................................................ 2
6 4124257 Spacer (Alternate Part) ..................................................................................... 1
7 1582222 Locknut .............................................................................................................. 2
8 4615343 Muffler/Catalytic Converter .............................................................................. 1
9 1402189 Gasket ................................................................................................................ 2
10 1656329 Exhaust Pipe ..................................................................................................... 1
11 4039965 Exhaust Pipe ..................................................................................................... 1
12 1580136 Locknut .............................................................................................................. 10
13 320159 Washer ............................................................................................................... 6
14 4006052 Gasket ................................................................................................................ 2
15 30370 Clamp ................................................................................................................. 1
16 1532585 Washer ............................................................................................................... 2
17 320158 Washer ............................................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

EXHAUST WRAPS (FIGURE 2-5)


4.3L GASOLINE AND LPG

2-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

EXHAUST WRAPS
4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 c 2104447 Exhaust Wrap .................................................................................................... 1
1 d 4653741 Wrap Exhaust ..................................................................................................... 1
2 4615573 Wrap ................................................................................................................... 1
3 2098632 Wrap (with Snaps) ............................................................................................ 1
4 2095787 Wrap (Flex Joint) ............................................................................................... 1
5 a 1702713 Heat Shield (Spark Plug) .................................................................................... 6
5 b 4119288- Heat Shield ........................................................................................................
BOLD 6
6 2087121 Wrap (Joint) ....................................................................................................... 1
7 2087117 Wrap (Manifold) .................................................................................................. 2

FOOTNOTES:
a GM 4.3L c → PENDING PER ECN 135781
b PSI 4.3L d PENDING PER ECN 135781 →

©2016 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ENGINE MOUNTING (FIGURE 2-6)


GM 4.3L GASOLINE AND LPG

2-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ENGINE MOUNTING
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 1590397 Mount (LH) ......................................................................................................... 1
1 1590399
4128703 Bracket (RH) ...................................................................................................... 1
2 1673982 Bracket (Crossmember) ................................................................................... 1
3 293699 Capscrew ........................................................................................................... 2
4 1557737 Washer , Snubbing ........................................................................................... 4
5 2069951 Isolator ............................................................................................................... 4
6 1504075 Washer ............................................................................................................... 2
7 1565453 Nut (Flange) ....................................................................................................... 2
8 303150 Dowel ................................................................................................................. 2
9 1591666 Capscrew ........................................................................................................... 4
10 1565195 Capscrew ........................................................................................................... 6
11 1566853 Capscrew ........................................................................................................... 4
360387 Loctite ................................................................................................................ AR

©2016 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ELECTRICAL MOUNTING PLATE AND LIFTING EYE (FIGURE 2-7)


GM 4.3L GASOLINE

2-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ELECTRICAL MOUNTING PLATE AND LIFTING EYE


GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY


4615530 Engine Assy-Gas ................................................................................................ 1
1 4019016 Bracket (Lifting Eye) .................................................................................... 1
2 4050570 Bracket ........................................................................................................... 1
3 4040289 Spacer ............................................................................................................ 1
4 4040290 Bolt ................................................................................................................. 2
5 1331349
159708 Capscrew ...................................................................................................... 1
6 4050569 Bracket (ECU Mounting) ................................................................................ 1
7 1527876 Capscrew ...................................................................................................... 3
8 4019082 Bolt ................................................................................................................ 4

©2016 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ELECTRICAL MOUNTING PLATE AND LIFTING EYE (FIGURE 2-8)


GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


1 4019016 Bracket (Lifting Eye) ......................................................................................... 1
2 4040248 Bracket (Electrical) .............................................................................................. 1
3 4040289 Spacer ................................................................................................................ 1
4 4040290 Bolt ...................................................................................................................... 2
5 4040290 Bolt ...................................................................................................................... 1
6 4040269 Bracket (ECU) ..................................................................................................... 1
7 4109993
1527879 Capscrew ........................................................................................................... 3
8 4019082 Bolt ..................................................................................................................... 4

2-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FAN MOUNT ASSEMBLY (FIGURE 2-9)


GM 4.3L LPG AND GASOLINE

2-18 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FAN MOUNT ASSEMBLY


GM 4.3L LPG AND GASOLINE

ITEM PART NO. DESCRIPTION QTY


1 4019016 Bracket ............................................................................................................... 1
2 4019030
1578619 Stud .................................................................................................................... 1
3 4019031
1578620 Stud .................................................................................................................... 2
4 4019032
1578617 Stud .................................................................................................................... 2
5 4019033
1615817 Bracket ............................................................................................................... 1
6 4019034 Ball Bearing ........................................................................................................ 1
7 4019035 Ball Bearing ........................................................................................................ 1
8 4019036
1615818 Spacer ................................................................................................................ 1
9 4019037
2083634 Shaft ................................................................................................................... 1
10 4019038 Snap Ring ........................................................................................................... 1
11 1460477 Nut ...................................................................................................................... 4
12 15906 Lockwasher ......................................................................................................... 1
13 292559 Capscrew ........................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FAN ASSEMBLY (FIGURE 2-10)


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 2085641 Fan ..................................................................................................................... 1
2 1453247 Spacer ................................................................................................................ 1
3 296418 Washer ............................................................................................................... 4
4 1566505 Capscrew ........................................................................................................... 4

2-20 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FLYWHEEL AND HOUSING (FIGURE 2-11)


GM 4.3L GASOLINE AND LPG

2-22 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FLYWHEEL AND HOUSING


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 1527876 Capscrew ........................................................................................................... 4
2 1602835 Cover .................................................................................................................. 1
3 1594029 Housing ............................................................................................................. 1
4 1636867 Flywheel ............................................................................................................. 1
5 264749 Ring Gear ...................................................................................................... 1
6 221539 Capscrew ........................................................................................................... 6
7 4121011 Washer ............................................................................................................... 6
8 1602836 Cover Plate ........................................................................................................ 1
9 1586629 Capscrew ........................................................................................................... 12
10 292515 Capscrew ........................................................................................................... 9
11 388049
292682 Lockwasher ....................................................................................................... 9
a 1707207 Plug .................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

PULLEY AND TENSIONER (FIGURE 2-12)


GM 4.3L GASOLINE AND LPG

2-24 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

PULLEY AND TENSIONER


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


4615531 Engine Assy-LPG ............................................................................................... 1
4615533 Engine Assy-LPG (Heavy Duty) ......................................................................... 1
4615530 Engine Assy-Gas ................................................................................................ 1
1 4019122 Bolt ................................................................................................................. 2
2 4019123
2063017 Pulley (Water Pump) .................................................................................... 1
3 4019124 Fan Pulley ..................................................................................................... 1
4 4019125 Tensioner ...................................................................................................... 1
5 2090051 V-Belt (Serpentine 6 Rib Micro) ................................................................... 1
6 1460477 Nut ................................................................................................................. 1
7 4109993
1527879 Capscrew ...................................................................................................... 4

©2016 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CRANKSHAFT PULLEY (FIGURE 2-13)


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


4615531 Engine Assy-LPG ............................................................................................... 1
4615533 Engine Assy-LPG (Heavy Duty) ......................................................................... 1
4615530 Engine Assy-Gas ................................................................................................ 1
1 4019024
1305165 Washer .......................................................................................................... 1
2 4019025
1377750 Pulley ............................................................................................................. 1
3 34811 Screw ............................................................................................................. 3
4 221545 Capscrew ...................................................................................................... 1
5 15917 Lockwasher ................................................................................................... 1

2-26 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CYLINDER HEAD (FIGURE 2-14)


GM 4.3L GASOLINE AND LPG

2-28 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CYLINDER HEAD
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


4615531 Engine Assy-LPG (PSI Series) ........................................................................... 1
4615533 Engine Assy-LPG (Heavy Duty) (PSI Series) ..................................................... 1
4615530 Engine Assy-Gas ................................................................................................ 1
1 1653888 Cylinder Head ................................................................................................. 2
1 4017128 Kit-Service (Head-LPG) (Heavy Duty with Intake Seat Insert) ....................... 2
2 1482701 Exhaust Valve ................................................................................................ 3
3 1386195 Inlet Valve ....................................................................................................... 3
4 1377110 Valve Stop ...................................................................................................... 12
5 1393127 Cap ................................................................................................................. 6
6 1689026 Spring ............................................................................................................. 6
6 1386198 Spring (LPG) .................................................................................................. 6
7 1386197 Seal (Black-Intake) (Intake) ............................................................................ 3
8 1460384 Seal (Orange-Exhaust) (Exhaust) .................................................................. 3
9 1653887 Rocker Arm ......................................................................................................... 12
10 1489643 Support (Rocker Arm) ......................................................................................... 2
a 1702276 PCV Valve .......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CYLINDER BLOCK (FIGURE 2-15)


GM 4.3L GASOLINE AND LPG

2-30 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


4615531 Engine Assy-LPG (PSI Series) ........................................................................... 1
4615533 Engine Assy-LPG (Heavy Duty) (PSI Series) ..................................................... 1
4615530 Engine Assy-Gas ................................................................................................ 1
1 ..... Short Block Assembly .................................................................................... 1
2 1390759 Kit-Piston with Pin (Standard) .................................................................... 6
2 1390760 Kit-Piston with Pin (0.020 O/S) ................................................................... 6
2 1627183 Kit-Piston with Pin (0.005 in O/S) ............................................................... 6
3 1390761 Kit-Piston Ring (Standard) ......................................................................... 6
3 1390765 Kit-Piston Ring (0.020 O/S) ........................................................................ 6
3 4047043 Kit-Piston Ring (0.005 in O/S) .................................................................... 6
4 4038242 Rod Assy (Piston) (PSI Series) .................................................................. 6
5 4038241 Bolt (PSI Series) .................................................................................... 2
6 1330450 Nut ......................................................................................................... 2
7 1390770 Piston Rod Bearing (Connecting Rod) (Standard) ..................................... 6
8 1460386 Crankshaft .................................................................................................. 1
9 ..... Plug ............................................................................................................ 3
10 263842 Bolt ............................................................................................................. 10
11 1558807 Bearing Set (Standard) .............................................................................. 3
12 1390773 Bearing Set (0.001 in.) (PSI Series) ........................................................... 1
13 1514968 Valve .......................................................................................................... 1
14 159977 Pin .............................................................................................................. 4
15 1374313 Plug ............................................................................................................ 2
16 1335499 Pin .............................................................................................................. 2
17 1451319 Key ................................................................................................................. 1
18 1500884 Gasket ............................................................................................................ 1
19 388302 Plug ................................................................................................................ 1
20 375601 Pin (CR/SHF RR Seal Retainer) .................................................................... 1
21 1460330 Retainer .......................................................................................................... 1
22 1450555 Stud ............................................................................................................ 2
23 1460331 Seal ............................................................................................................ 1
24 4040279 Bolt ................................................................................................................. 1
25 4040279 Bolt ................................................................................................................. 1
26 1331341 Plug ................................................................................................................ 4
27 388313 Nut .................................................................................................................. 1
159971 Plug (Not Illustrated) ....................................................................................... 8

©2016 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CAMSHAFT AND OIL PAN (FIGURE 2-16)


GM 4.3L GASOLINE AND LPG

2-32 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CAMSHAFT AND OIL PAN


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


4615531 Engine Assy-LPG ............................................................................................... 1
4615533 Engine Assy-LPG (Heavy Duty) ......................................................................... 1
4615530 Engine Assy-Gas ................................................................................................ 1
1 1627196 Camshaft ........................................................................................................ 1
2 1374297 Pin .............................................................................................................. 1
3 1683675 Kit-Repair Cable Chain ................................................................................... 1
4 ..... Sprocket ..................................................................................................... 1
5 ..... Sprocket ..................................................................................................... 1
6 1374301 Bolt ................................................................................................................. 3
7 1374299 Bolt ................................................................................................................. 2
8 1374298 Retainer .......................................................................................................... 1
9 1454955
4128271 Bearing ........................................................................................................... 4
10 1454957 Bearing (2.000) ............................................................................................... 2
11 1383257 Bolt ................................................................................................................ 4
12 4040276 Water Pump ................................................................................................... 1
13 263828 Gasket ........................................................................................................... 2
14 1460322 Gasket ........................................................................................................... 1
15 1677876 Bolt ................................................................................................................ 10
16 1654481 Shoe (Tensioner) ............................................................................................ 1
17 1654480 Bracket ........................................................................................................... 1
18 1374317 Bolt ................................................................................................................. 6
19 1374315 Kit-Gear .......................................................................................................... 1
20 1339963 Bolt ................................................................................................................. 3
21 1374326 Retainer .......................................................................................................... 1
22 1451321 Bearing ........................................................................................................... 1
23 1377107
4152958 Balancer Shaft Kit ........................................................................................ 1
24 1451321 Bearing ....................................................................................................... 1
25 1374313 Plug ................................................................................................................ 2
26 375587 Fitting .............................................................................................................. 1
27 1320000 Oil Filter ......................................................................................................... 1
28 1386176 Engine Oil Pump (FFigure 2-23)................................................................... 1
29 1683746 Oil Pan ............................................................................................................ 1
30 1460757 Screw ......................................................................................................... 1
30 1460758 Gasket ........................................................................................................ 1
31 1683744 Gasket ........................................................................................................ 1
32 1386183 Bolt ................................................................................................................. 10
33 1360178 Nut .................................................................................................................. 1
34 1683747 Sensor (Crankshaft Position) ...................................................................... 1
35 1514965 Bolt ................................................................................................................ 1
36 1514964 O-Ring ............................................................................................................ 1
37 1683720 Engine Cover (Front Cover) ........................................................................... 1
37 1683722 Gasket (Engine Front Cover) ......................................................................... 1
38 1386179 Bolt ................................................................................................................. 4
39 1377103 Bolt ................................................................................................................. 2
40 1389092 Grommet ........................................................................................................ 6
41 1374107
1690267 Oil Seal ........................................................................................................... 1
42 1627199 Damper .......................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 2-33


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CAMSHAFT AND OIL PAN


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


43 1514962 Ring (Crankshaft Position Sensor) ................................................................. 1
44 388364 Stud (Oil Pan) ................................................................................................. 1

2-34 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 2-35


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

VALVE COVER AND INLET MANIFOLD (FIGURE 2-17)


GM 4.3L GASOLINE AND LPG

2-36 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

VALVE COVER AND INLET MANIFOLD


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


4615531 Engine Assy-LPG ............................................................................................... 1
4615533 Engine Assy-LPG (Heavy Duty) ......................................................................... 1
4615530 Engine Assy-Gas ................................................................................................ 1
1 1597705 Cover (LH) ...................................................................................................... 1
2 1389102 Cover (RH) ..................................................................................................... 1
3 1552141 Filler Neck ...................................................................................................... 1
3 1683749 Cap ................................................................................................................. 1
4 379407 Fitting .............................................................................................................. 1
5 1374288 Grommet ........................................................................................................ 3
6 4040268 Fitting .............................................................................................................. 1
7 1331341 Plug (LPG) ...................................................................................................... 1
8 4040255 Fitting (LPG) ................................................................................................... 1
9 4019127
1389093 Bolt (LPG) ....................................................................................................... 8
10 1374289 Bolt ................................................................................................................. 6
11 1383904 Grommet ........................................................................................................ 6
12 1627349 Intake Manifold (LPG) .................................................................................... 1
12 ..... Intake Air Fuel Module (Gasoline) (FFigure 2-18)......................................... 1
13 1386187 Kit-Gasket (The kit includes two intake manifold gaskets) (LPG) .................. 1
14 4019128 Clamp (LPG) .................................................................................................. 2
15 1460332 Hose Assy (Water Pump Bypass) (LPG) ....................................................... 1
16 1377793 Bolt (Medium) ................................................................................................. 4
17 1377794 Bolt (Short) ..................................................................................................... 12
18 1377792 Bolt (Long) ...................................................................................................... 10
19 1374293 Gasket ............................................................................................................ 2
20 1653888 Cylinder Head (Standard) (FFigure 2-14)..................................................... 1
20 4017128 Kit-Service (Head-LPG) (Heavy Duty) ............................................................ 1
21 1386189 Push Rod ........................................................................................................ 12
22 1386190 Cylinder Head Gasket .................................................................................... 2
23 1339963 Bolt ................................................................................................................. 2
24 1389050 Guide .............................................................................................................. 2
25 1386188 Valve Lifter ..................................................................................................... 12
26 1671271 Dipstick Tube .................................................................................................. 1
27 1676923 Dipstick ........................................................................................................... 1
28 133696 Clamp ............................................................................................................. 1
29 1702276 PCV Valve (Gasoline) .................................................................................... 1
30 1374288 Grommet (Gasoline) ....................................................................................... 1
31 379407 Fitting (RH Valve Cover, Gasoline) ................................................................ 1
32 4040268 Fitting (LH Valve Cover, Gasoline) ................................................................. 1

©2016 HYSTER COMPANY See Service Manual 2-37


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

INTAKE AIR FUEL MODULE (FIGURE 2-18)


GM 4.3L GASOLINE

2-38 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

INTAKE AIR FUEL MODULE


GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY


4615530 Engine Assy-Gas ................................................................................................ 1
1 4019127
1389093 Bolt ................................................................................................................. 8
2 4050552 Hose (Fuel) (3 in.) .......................................................................................... 1
3 4019090 Clamp ............................................................................................................. 2
4 4050553 Fitting .............................................................................................................. 1
5 4050554 Cap (Vacuum) ................................................................................................ 1
6 4050555 Cap (Rubber) .................................................................................................. 1
7 4050556 Hose Clamp .................................................................................................... 1
8 4050557 Gasket (Intake) ............................................................................................... 2
9 4040268 Fitting .............................................................................................................. 1
10 4050558 Intake Manifold ............................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 2-39


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

EXHAUST MANIFOLDS (FIGURE 2-19)


GM 4.3L LPG AND GASOLINE

ITEM PART NO. DESCRIPTION QTY


4615531 Engine Assy-LPG ............................................................................................... 1
4615533 Engine Assy-LPG (Heavy Duty) ......................................................................... 1
4615530 Engine Assy-Gas ................................................................................................ 1
1 1316488 Shield ............................................................................................................. 2
2 1316487 Shield ............................................................................................................. 1
3 4040272 Gasket ........................................................................................................... 2
4 4040273 Gasket ........................................................................................................... 2
5 1529010 Heat Shield ..................................................................................................... 1
6 4040274 Exhaust Manifold (Standard) .......................................................................... 2
6 4040281 Exhaust Manifold (Heavy Duty) ...................................................................... 2
7 1383257 Bolt ................................................................................................................ 12
8 1580092
4033440 Stud ............................................................................................................... 6

2-40 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

THERMOSTAT AND WATER OUTLET HOUSING (FIGURE 2-20)


GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4615531 Engine Assy-LPG ............................................................................................... 1
4615533 Engine Assy-LPG (Heavy Duty) ......................................................................... 1
1 4019021 Gasket ........................................................................................................... 1
2 4019022 Thermostat .................................................................................................... 1
3 1331349
159708 Capscrew ...................................................................................................... 2
4 4040271 Thermostat Housing ....................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 2-41


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

THERMOSTAT AND WATER OUTLET HOUSING (FIGURE 2-21)


GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY


4615530 Engine Assy-Gas ................................................................................................ 1
1 4050559 Thermostat ..................................................................................................... 1
2 4050560 Water Outlet ................................................................................................... 1
3 4050561 Bolt ................................................................................................................. 2

2-42 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

DISTRIBUTOR AND COIL (FIGURE 2-22)


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 4040252 Bracket ............................................................................................................... 1
2 1559695 Distributor Assembly (FFigure 7-23).................................................................. 1
3 4019057
1569750 Yoke (Distributor) ............................................................................................. 1
4 4019058 Ignition Coil ....................................................................................................... 1
5 162572 Capscrew ........................................................................................................... 2
6 4109993
1527879 Capscrew ........................................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 2-43


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OIL PUMP (FIGURE 2-23)


GM 4.3L GASOLINE AND LPG

2-44 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

OIL PUMP
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


4615531 Engine Assy-LPG (PSI Series) ........................................................................... 1
4615533 Engine Assy-LPG (Heavy Duty) (PSI Series) ..................................................... 1
4615530 Engine Assy-Gas ................................................................................................ 1
1386176 Engine Oil Pump ............................................................................................ 1
1 1374319 Cover .......................................................................................................... 1
2 1338223 Stop ....................................................................................................... 1
3 268573 Regulator Valve ..................................................................................... 1
4 1374320 Spring .................................................................................................... 1
5 1330453 Pin .......................................................................................................... 1
6 1333541 Kit-Screw .................................................................................................... 2
7 388306 Bolt ................................................................................................................. 1
8 1386177 Screen ............................................................................................................ 1
9 1450941 Pin .................................................................................................................. 2
10 263795 Retainer .......................................................................................................... 1
11 263794 Shaft ............................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 2-45


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WATER BYPASS (FIGURE 2-24)


GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY


4615530 Engine Assy-Gas ................................................................................................ 1
1 4019092 Clamp ............................................................................................................. 3
2 4019175 Plug ................................................................................................................ 1
3 4050571 Hose (Water Pump) ........................................................................................ 1
4 4050572
4173763 Cap ................................................................................................................. 1

2-46 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

3 ENGINE ASSEMBLY-PSI
UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 3
ENGINE ASSEMBLY-PSI

DESCRIPTION PAGE

ALTERNATOR
PSI 4.3L LPG .............................................................................................................................................. 3-32
CAMSHAFT
PSI 4.3L LPG .............................................................................................................................................. 3-17
CRANKSHAFT
PSI 4.3L LPG .............................................................................................................................................. 3-20
CRANKSHAFT BALANCER
PSI 4.3L LPG .............................................................................................................................................. 3-21
CRANKSHAFT PULLEY
PSI 4.3L LPG .............................................................................................................................................. 3-22
CYLINDER BLOCK
PSI 4.3L LPG .............................................................................................................................................. 3-14
CYLINDER HEAD
PSI 4.3L LPG .............................................................................................................................................. 3-12
DIPSTICK AND TUBE
PSI 4.3L LPG .............................................................................................................................................. 3-50
DISTRIBUTOR
PSI 4.3L LPG .............................................................................................................................................. 3-24
ENGINE MOUNTING
PSI 4.3L LPG .............................................................................................................................................. 3-10
EXHAUST MANIFOLD
PSI 4.3L LPG .............................................................................................................................................. 3-51
FAN AND SPACER
PSI 4.3L LPG .............................................................................................................................................. 3-4
FLYWHEEL AND HOUSING
PSI 4.3L LPG .............................................................................................................................................. 3-6
HI FAN MOUNT
PSI 4.3L LPG .............................................................................................................................................. 3-3
IGNITION COIL
PSI 4.3L LPG .............................................................................................................................................. 3-28
INTAKE MANIFOLD
PSI 4.3L LPG .............................................................................................................................................. 3-44
LIFTING EYE
PSI 4.3L LPG .............................................................................................................................................. 3-8
LOCK-OFF VALVE
PSI 4.3L LPG .............................................................................................................................................. 3-40
MIXER
PSI 4.3L LPG .............................................................................................................................................. 3-38
OIL PAN
PSI 4.3L LPG .............................................................................................................................................. 3-46
OIL PUMP
PSI 4.3L LPG .............................................................................................................................................. 3-47
PISTONS AND CRANKCASE
PSI 4.3L LPG .............................................................................................................................................. 3-18
PULLEY AND TENSIONER
PSI 4.3L LPG .............................................................................................................................................. 3-30
ROCKER ARM
PSI 4.3L LPG .............................................................................................................................................. 3-16

©2016 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

SECTION 3
ENGINE ASSEMBLY-PSI

DESCRIPTION PAGE

SHAFT BALANCER
PSI 4.3L LPG .............................................................................................................................................. 3-23
SPARK PLUG AND COIL WIRES
PSI 4.3L LPG .............................................................................................................................................. 3-26
THROTTLE BODY AND ATTACHING PARTS
PSI 4.3L LPG .............................................................................................................................................. 3-42
TIMING CHAIN
PSI 4.3L LPG .............................................................................................................................................. 3-49
TIMING COVER
PSI 4.3L LPG .............................................................................................................................................. 3-48
VALVE COVER
PSI 4.3L LPG .............................................................................................................................................. 3-15
VAPORIZER
PSI 4.3L LPG .............................................................................................................................................. 3-36
WATER PUMP
PSI 4.3L LPG .............................................................................................................................................. 3-34

3-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HI FAN MOUNT (FIGURE 3-1)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4019016 Bracket (Lifting Eye) .................................................................................... 1
2 4136114
1583769 Fan Mount Assembly ................................................................................... 1
3 4019030
1578619 Stud ............................................................................................................... 1
4 4019031
1578620 Stud ............................................................................................................... 2
5 1460477 Nut ................................................................................................................. 4
6 4019032
1578617 Stud ............................................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FAN AND SPACER (FIGURE 3-2)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


1 2085641 Fan ..................................................................................................................... 1
2 1453247 Spacer ................................................................................................................ 1
3 296418 Washer ............................................................................................................... 4
4 1566505 Capscrew ........................................................................................................... 4

3-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FLYWHEEL AND HOUSING (FIGURE 3-3)


PSI 4.3L LPG

3-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FLYWHEEL AND HOUSING


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


1 1527876 Capscrew ........................................................................................................... 4
2 1602835 Cover .................................................................................................................. 1
3 1594029 Housing ............................................................................................................. 1
4 1636867 Flywheel ............................................................................................................. 1
5 264749 Ring Gear ...................................................................................................... 1
6 221539 Capscrew ........................................................................................................... 6
7 4121011 Washer ............................................................................................................... 6
8 1602836 Cover Plate ........................................................................................................ 1
9 1586629 Capscrew ........................................................................................................... 12
10 292515 Capscrew ........................................................................................................... 9
11 388049
292682 Lockwasher ....................................................................................................... 9
a 1707207 Plug .................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LIFTING EYE (FIGURE 3-4)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 1331349
159708 Capscrew ...................................................................................................... 2
2 4019016 Bracket .......................................................................................................... 2
3 4040289 Spacer ............................................................................................................ 1
4 4040248 Bracket ........................................................................................................... 1
5 162572 Capscrew ...................................................................................................... 1

3-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ENGINE MOUNTING (FIGURE 3-5)


PSI 4.3L LPG

3-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ENGINE MOUNTING
PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


1 1590397 Mount (LH) ......................................................................................................... 1
1 1590399
4128703 Bracket (RH) ...................................................................................................... 1
2 1673982 Bracket (Crossmember) ................................................................................... 1
3 293699 Capscrew ........................................................................................................... 2
4 1557737 Washer , Snubbing ........................................................................................... 4
5 2069951 Isolator ............................................................................................................... 4
6 1504075 Washer ............................................................................................................... 2
7 1565453 Nut (Flange) ....................................................................................................... 2
8 303150 Dowel ................................................................................................................. 2
9 1591666 Capscrew ........................................................................................................... 4
10 1565195 Capscrew ........................................................................................................... 6
11 1566853 Capscrew ........................................................................................................... 4

©2016 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CYLINDER HEAD (FIGURE 3-6)


PSI 4.3L LPG

3-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CYLINDER HEAD
PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4129733 Key ................................................................................................................. 24
2 4129739 Retainer ......................................................................................................... 12
3 4129732 Spring ............................................................................................................ 12
4 4129731 Seal ................................................................................................................ 12
5 4129730 Cylinder Head ............................................................................................... 2
6 4129744 Plug ................................................................................................................ 4
7 4129738 Plug ................................................................................................................ 2
8 4129740 Valve .............................................................................................................. 6
9 4129742 Valve .............................................................................................................. 6
10 4129734 Cylinder Head Gasket .................................................................................. 2
11 4129737 Bolt ................................................................................................................ 12
12 4129736 Bolt ................................................................................................................ 4
13 4129735 Bolt ................................................................................................................ 10

©2016 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CYLINDER BLOCK (FIGURE 3-7)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4129858 Fitting ............................................................................................................ 1
2 4019047
4104443 Pressure Sender (Oil Pressure) .................................................................. 1
3 4129764 Bearing .......................................................................................................... 1
4 4152929 O-Ring ........................................................................................................... 1
5 4129769 Cover ............................................................................................................. 1
6 4129854 Plug ................................................................................................................ 1
7 4129855 Plug ................................................................................................................ 1
8 4152928 Bolt ................................................................................................................ 4
9 4129760 Dowel ............................................................................................................. 2
10 1320000 Oil Filter ......................................................................................................... 1
11 4152930 BY-Pass Valve .............................................................................................. 1
12 4129766 Adapter .......................................................................................................... 1
13 4129859 Plug ................................................................................................................ 2
14 4129759 Plug ................................................................................................................ 4
15 4129857 Plug ................................................................................................................ 2
16 4129849 Dowel ............................................................................................................. 1
17 4129853 Plug ................................................................................................................ 1
18 4129763 Plug ................................................................................................................ 1
19 4152932 Pin (Cam Shaft Sprocket) ............................................................................ 2
20 4152933 Pin (Cylinder Head) ...................................................................................... 4
21 4129765 Bearing (Camshaft) Set ................................................................................ 1

3-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

VALVE COVER (FIGURE 3-8)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4152948 Pipe ................................................................................................................ 1
2 4152951 Bolt ................................................................................................................ 6
3 4129748 Grommet ....................................................................................................... 6
4 4152949 Cover ............................................................................................................. 1
5 4129747 Gasket ........................................................................................................... 2
6 4152950 Cover ............................................................................................................. 1
7 4129750 Grommet ....................................................................................................... 1
8 4152952 Filler Neck ..................................................................................................... 1
9 4129749 Cap ................................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ROCKER ARM (FIGURE 3-9)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4129718 Rod ................................................................................................................ 6
2 4129720 Rocker Arm ................................................................................................... 6
3 4129723 Bolt ................................................................................................................ 12
4 4129722 Rocker Arm ................................................................................................... 6
5 4129728 Rod ................................................................................................................ 6
6 1386188 Valve Lifter .................................................................................................... 12
7 1389050 Guide ............................................................................................................. 2
7 1389051 Bolt ............................................................................................................ 2
a 4129724 Bolt ................................................................................................................ 4

FOOTNOTES:
a Not Illustrated

3-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CAMSHAFT (FIGURE 3-10)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4152953 Camshaft ....................................................................................................... 1
2 4129842 Retainer ......................................................................................................... 1
3 4129843 Bolt ................................................................................................................ 2

©2016 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

PISTONS AND CRANKCASE (FIGURE 3-11)


PSI 4.3L LPG

3-18 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

PISTONS AND CRANKCASE


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4129847 Kit-Piston Ring ............................................................................................. 1
2 4129846 Piston ............................................................................................................ 6
3 4152954 Piston Rod Bearing ...................................................................................... 6
4 4152955 Piston Rod .................................................................................................... 6
5 ..... Cylinder Block ................................................................................................ 1
6 4129860 Cap ................................................................................................................. 3
7 ..... Cap (Thrust) ................................................................................................... 1
8 4129862 Bolt (FFigure 3-12)...................................................................................... 8

©2016 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CRANKSHAFT (FIGURE 3-12)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4152957 Crankshaft ..................................................................................................... 1
2 4129830 Bearing Set ................................................................................................... 1
3 4129828 Pin .................................................................................................................. 1
4 4129824 Gasket ........................................................................................................... 1
5 4129829 Stud ............................................................................................................... 1
6 4110785 Kit-Seal .......................................................................................................... 1
7 4129825 Bolt ................................................................................................................ 1
8 4129827 Nut ................................................................................................................. 1
9 4129826 Bolt ................................................................................................................ 2
10 4129773 Cover ............................................................................................................. 1
11 4129831 Stud ............................................................................................................... 2

3-20 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CRANKSHAFT BALANCER (FIGURE 3-13)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 1627199 Damper .......................................................................................................... 1
2 4129838 Key ................................................................................................................. 1
3 4129839 Washer .......................................................................................................... 1
4 4129840 Bolt ................................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CRANKSHAFT PULLEY (FIGURE 3-14)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4019024
1305165 Washer .......................................................................................................... 1
2 4019025
1377750 Pulley ............................................................................................................. 1
3 34811 Screw ............................................................................................................. 3
4 221545 Capscrew ...................................................................................................... 1
5 15917 Lockwasher ................................................................................................... 1

3-22 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

SHAFT BALANCER (FIGURE 3-15)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4129866 Drive Gear Set ............................................................................................... 1
2 4129867 Retainer ......................................................................................................... 1
3 1377107
4152958 Balancer Shaft Kit ........................................................................................ 1
4 4129869 Bolt ................................................................................................................ 2
5 4129870 Bolt ................................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 3-23


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DISTRIBUTOR (FIGURE 3-16)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4128273 Distributor ..................................................................................................... 1
2 4110945 Bolt ............................................................................................................ 2
3 1566458 Distributor Cap ......................................................................................... 1
4 ..... Shaft ........................................................................................................... ..
5 4111015 Gasket ....................................................................................................... 1
6 ..... Washer ....................................................................................................... ..
7 ..... Washer ....................................................................................................... ..
8 4110947 Kit-Gear ..................................................................................................... 1
9 4110948 Pin .............................................................................................................. 1
10 ..... Housing ...................................................................................................... 1
11 4110972 Bolt ............................................................................................................ 2
12 4111072 Sensor ....................................................................................................... 1
13 4110950 Bolt ............................................................................................................ 2
14 1566459 Rotor .......................................................................................................... 1
15 4110946 Bolt ............................................................................................................ 2

3-24 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 3-25


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

SPARK PLUG AND COIL WIRES (FIGURE 3-17)


PSI 4.3L LPG

3-26 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

SPARK PLUG AND COIL WIRES


PSI 4.3L LPG
KEY:
A: Light Duty Engine
B: Heavy Duty Engine
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
4638869 Engine Assy (Without Catalytic Converter) ........................................... .. 1
4638867 Engine Assy (With Catalytic Converter) ..................................................... 1 ..
1 1564035 Bracket (Spark Plug Wire) ................................................................... 2 2
2 221416 Capscrew .............................................................................................. 4 4
3 4019061 Separator .............................................................................................. 2 2
4 ..... Wire Harness (LH Spark Plugs) ............................................................. 1 ..
4 4165450 Kit-Wire (LH Spark Plugs) ................................................................... .. 1
5 ..... Wire Harness (RH Spark Plugs) ............................................................ 1 ..
5 4165449 Kit-Wire (RH Spark Plugs) ................................................................... .. 1
6 ..... Wire (Coil) .............................................................................................. 1 1
7 4019058 Ignition Coil .......................................................................................... 1 1
8 4109993
1527879 Capscrew .............................................................................................. 2 2
9 4040252 Bracket (Ignition Coil) ......................................................................... 1 ..
10 162572 Capscrew .............................................................................................. 2 2
a 1452376 Spark Plug ............................................................................................ 6 6
4153034 Kit - Spark Plug Wire ................................................................................ 1 ..

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 3-27


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

IGNITION COIL (FIGURE 3-18)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4040252 Bracket .......................................................................................................... 1
2 4019058 Ignition Coil ................................................................................................... 1
3 162572 Capscrew ...................................................................................................... 2
4 4109993
1527879 Capscrew ...................................................................................................... 2

3-28 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 3-29


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

PULLEY AND TENSIONER (FIGURE 3-19)


PSI 4.3L LPG

3-30 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

PULLEY AND TENSIONER


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4136115
4137335 Capscrew ...................................................................................................... 2
2 4019123
2063017 Pulley (Water Pump) .................................................................................... 1
3 4019124 Fan Pulley ..................................................................................................... 1
4 4019125 Tensioner ...................................................................................................... 1
5 2090051 V-Belt (Serpentine 6 Rib Micro) ................................................................... 1
6 1460477 Nut ................................................................................................................. 4
7 4109993
1527879 Capscrew ...................................................................................................... 4

©2016 HYSTER COMPANY See Service Manual 3-31


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ALTERNATOR (FIGURE 3-20)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4136117 Alternator ...................................................................................................... 1
2 4019178
1636803 Bracket (Alternator) ...................................................................................... 1
3 1528482 Capscrew ...................................................................................................... 1
4 1527885 Capscrew ...................................................................................................... 1
5 4136116 Bolt ................................................................................................................ 1
6 320157 Washer .......................................................................................................... 1
7 1554814 Spacer ........................................................................................................... 1
8 302326 Nut ................................................................................................................. 1
9 1307884
1514429 Nut ................................................................................................................. 2
99 1394001 Alternator (Sealed) (Optional) (FFigure 7-12).................................................... 1

3-32 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 3-33


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WATER PUMP (FIGURE 3-21)


PSI 4.3L LPG

3-34 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WATER PUMP
PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4018193
4028327 Water Pump .................................................................................................. 1
2 4022937 Seal ................................................................................................................ 1
3 1383257 Bolt ................................................................................................................ 4
4 1460332 Hose Assy (Water Pump Bypass) ............................................................... 1
5 4019092 Clamp ............................................................................................................ 2
6 4040255 Fitting ............................................................................................................ 1
7 263828 Gasket ........................................................................................................... 2
8 1471560 Clamp ............................................................................................................ 2
9 4019086 Hose ............................................................................................................... 1
10 1453247 Spacer ........................................................................................................... 1
11 296418 Washer .......................................................................................................... 4
12 1566505 Capscrew ...................................................................................................... 4
13 2099479
4634120 Fan (with Scalloped Blades) ........................................................................... 1

©2016 HYSTER COMPANY See Service Manual 3-35


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

VAPORIZER (FIGURE 3-22)


PSI 4.3L LPG

3-36 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

VAPORIZER
PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4040260
4148661 Regulator ....................................................................................................... 1
1 4040288 Kit-Regulator Repair ................................................................................... 1
2 4040261 Fitting ............................................................................................................ 2
3 4019092 Clamp ............................................................................................................ 4
4 4019086 Hose (12 in.) .................................................................................................. 1
5 4040255 Fitting ............................................................................................................ 1
6 4130383 Hose ( 7 in.) .................................................................................................... 1
7 4019099 Clamp ............................................................................................................ 2
8 4130385 Hose ............................................................................................................... 1
9 1307884
1514429 Nut ................................................................................................................. 1
10 4019051 Bolt ................................................................................................................ 3
11 4111003 Mount ............................................................................................................. 3
12 4111007 Bracket .......................................................................................................... 1
13 4019018 Fitting ............................................................................................................ 1
14 4112697
4099352 LPG Lock-Off ................................................................................................ 1
15 4019019 Fitting ............................................................................................................ 1
16 ..... Mixer (FFigure 3-23)..................................................................................... 1
17 ..... Throttle Body (FFigure 3-25)......................................................................... 1
18 ..... ECU Mount (FFigure 7-18)............................................................................ 1
a 4130382 Loom .............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 3-37


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MIXER (FIGURE 3-23)


PSI 4.3L LPG

3-38 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

MIXER
PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 292672 Capscrew ...................................................................................................... 4
2 4019118 Fitting ............................................................................................................ 1
3 1565407 Nut ................................................................................................................. 8
4 4019119 Regulator ....................................................................................................... 1
5 4040270 Adapter .......................................................................................................... 1
6 293744 Screw ............................................................................................................. 4
7 4019121 Stud ............................................................................................................... 4
8 4019117 Mixer .............................................................................................................. 1
9 4019120 Plug ................................................................................................................ 1
10 4019105 Adapter .......................................................................................................... 1
11 293774 Capscrew ...................................................................................................... 4
12 4019106 O-Ring ........................................................................................................... 1
13 4019107 Spacer ........................................................................................................... 1
14 4110079 Fitting ............................................................................................................ 1
15 4110078 Fitting ............................................................................................................ 1
16 4019090 Clamp ............................................................................................................ 1
17 4129881 Hose ............................................................................................................... 1
18 4019092 Clamp ............................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 3-39


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LOCK-OFF VALVE (FIGURE 3-24)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4019018 Fitting ............................................................................................................ 1
2 4112697
4099352 LPG Lock-Off ................................................................................................ 1
3 4019019 Fitting ............................................................................................................ 1

3-40 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 3-41


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

THROTTLE BODY AND ATTACHING PARTS (FIGURE 3-25)


PSI 4.3L LPG

3-42 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

THROTTLE BODY AND ATTACHING PARTS


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4040265 Gasket ........................................................................................................... 2
2 ..... ECU Mounting ................................................................................................ 1
3 4129884 Stud ............................................................................................................... 4
4 4129883 Adapter ........................................................................................................... 1
5 191534 Nut ................................................................................................................. 4
6 4129882 Adapter .......................................................................................................... 1
7 4019120 Plug ................................................................................................................ 1
8 4019106 O-Ring ........................................................................................................... 1
9 4019103 Throttle Body ................................................................................................ 1
10 296003 Screw ............................................................................................................. 4
11 ..... Mixer (FFigure 3-23)..................................................................................... 1
12 4040268 Fitting ............................................................................................................ 1
13 4019090 Clamp ............................................................................................................ 2
14 4040264 Hose ............................................................................................................... 1
15 4040263 Fitting ............................................................................................................ 1
16 ..... Vaporizer (FFigure 3-22)............................................................................... 1

©2016 HYSTER COMPANY See Service Manual 3-43


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

INTAKE MANIFOLD (FIGURE 3-26)


PSI 4.3L LPG

3-44 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

INTAKE MANIFOLD
PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 1331349
159708 Capscrew ...................................................................................................... 2
2 4130422 Water Outlet .................................................................................................. 1
3 4019022 Thermostat .................................................................................................... 1
4 4019021 Gasket ........................................................................................................... 1
5 4129756 Bolt ................................................................................................................ 8
6 4019175 Plug ................................................................................................................ 3
7 4129758 Intake Manifold ............................................................................................. 1
8 4019055
1451046 Bolt ................................................................................................................ 1
9 4019054
1335497 Clamp ............................................................................................................ 1
10 4019057
1569750 Yoke (Distributor) ......................................................................................... 1
11 4129757 Gasket ........................................................................................................... 2
12 4128273 Distributor (FFigure 3-16)........................................................................... 1

©2016 HYSTER COMPANY See Service Manual 3-45


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OIL PAN (FIGURE 3-27)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4129745 Oil Pan ........................................................................................................... 1
2 4129770 Plug ................................................................................................................ 1
3 4129768 Washer .......................................................................................................... 1
4 4129767 Nut ................................................................................................................. 2
5 4152960 Bolt ................................................................................................................ 10
6 4129761 Baffle ............................................................................................................. 1
7 4129746 Gasket ........................................................................................................... 1
8 4129762 Bolt ................................................................................................................ 4

3-46 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

OIL PUMP (FIGURE 3-28)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4129850 Oil Pump ........................................................................................................ 1
2 4129851 Shaft .............................................................................................................. 1
3 4129852 Bolt ................................................................................................................ 1
a 4129849 Dowel ............................................................................................................. 2

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 3-47


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TIMING COVER (FIGURE 3-29)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4129874 Cover ............................................................................................................. 1
2 4129876 Bolt ................................................................................................................ 6
3 4129875 Seal ................................................................................................................ 1
4 1683747 Sensor (Crankshaft Position) ...................................................................... 1
4 1514965 Bolt ............................................................................................................ 1
5 4129849 Dowel ............................................................................................................. 2
6 4129877 Gasket ........................................................................................................... 1

3-48 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TIMING CHAIN (FIGURE 3-30)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 4129836 Sprocket ........................................................................................................ 1
2 4129833 Bolt ................................................................................................................ 3
3 4129834 Ring ............................................................................................................... 1
4 4129848 Sprocket ........................................................................................................ 1
5 4129835 Guide ............................................................................................................. 1
6 4129872 Guide ............................................................................................................. 1
7 4129869 Bolt ................................................................................................................ 1
8 4129873 Chain ............................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 3-49


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DIPSTICK AND TUBE (FIGURE 3-31)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 1676923 Dipstick ......................................................................................................... 1
2 1671271 Dipstick Tube ................................................................................................ 1

3-50 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

EXHAUST MANIFOLD (FIGURE 3-32)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 1316488 Shield ................................................................................................................. 2
2 4136111 Heat Shield .................................................................................................... 2
3 4040272 Gasket ........................................................................................................... 2
4 4040273 Gasket ........................................................................................................... 2
5 1580092
4033440 Stud ............................................................................................................... 6
6 4136112 Exhaust Manifold ............................................................................................ 2
6 4136112 Exhaust Manifold ............................................................................................ 2
7 1383257 Bolt ................................................................................................................ 12

©2016 HYSTER COMPANY See Service Manual 3-51


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NOTES

3-52 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

4 ENGINE ASSEMBLY KUBOTA 3.8L DIESEL WITH DPF


UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 4
ENGINE ASSEMBLY KUBOTA 3.8L DIESEL WITH DPF

DESCRIPTION PAGE

ALTERNATOR AND PULLEY


KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-50
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-44
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-49
COOLING
SQUARE WAVE RADIATOR - KUBOTA DIESEL ...................................................................................... 4-12
COUNTERWEIGHT EXHAUST
3.8L KUBOTA DIESEL WITH DPF ............................................................................................................. 4-6
COVER BEARING CASE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-22
CYLINDER BLOCK
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-20
CYLINDER HEAD
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-28
CYLINDER HEAD COVER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-26
DIESEL PARTICULATE FILTER
ATTACHING PARTS - 3.8L ........................................................................................................................ 4-8
MUFFLER ASSEMBLY - 3.8L ..................................................................................................................... 4-10
DIPSTICK
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-25
EGR COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-41
EGR VALVE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-40
ENGINE MOUNTING AND TORQUE CONVERTER
KUBOTA 3.8L DIESEL ................................................................................................................................ 4-16
EXHAUST MANIFOLD
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-42
FAN PULLY
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-19
FLYWHEEL AND HOUSING
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-18
FUEL INJECTION PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-37
FUEL RAIL
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-33
GEAR CASE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-48
INJECTION PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-34
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-36
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-29
INLET MANIFOLD
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-38
©2016 HYSTER COMPANY See Service Manual 4-1
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

SECTION 4
ENGINE ASSEMBLY KUBOTA 3.8L DIESEL WITH DPF

DESCRIPTION PAGE

OIL COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-23
OIL PAN
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-47
OIL SEPARATOR
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-24
OVERHEAD EXHAUST
3.8L KUBOTA DIESEL WITH DPF ............................................................................................................. 4-4
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-31
RADIATOR ASSEMBLY
SQUARE WAVE RADIATOR - KUBOTA 3.8L DIESEL .............................................................................. 4-14
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-30
SENSORS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-51
STARTER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-54
TURBO INLET PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-45
TURBOCHARGER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-43
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-46
WATER PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-53
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 4-52

4-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OVERHEAD EXHAUST (FIGURE 4-1)


3.8L KUBOTA DIESEL WITH DPF

4-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

OVERHEAD EXHAUST
3.8L KUBOTA DIESEL WITH DPF

ITEM PART NO. DESCRIPTION QTY


1 30375 Clamp (Includes Hardware) ................................................................................ 1
2 4056472 Bracket Wldmt .................................................................................................... 1
3 1480237 Nut , Foldover (Foldover) ................................................................................. 3
4 1527880 Capscrew ........................................................................................................... 3
5 4024247 Bracket ................................................................................................................ 1
6 30372 Clamp Assembly (Includes Qty. 2 Nuts) ............................................................. 1
7 1393879 Nut (Clip) ............................................................................................................ 3
8 1510113 Capscrew ........................................................................................................... 16
9 4056467 Exhaust Pipe ....................................................................................................... 1
10 4027330 Locknut ............................................................................................................... 8
11 4032888 Gasket ................................................................................................................ 2
12 18515 Washer ............................................................................................................... 4
13 4075838 Bracket Wldmt (Upper LH) .................................................................................. 1
14 4075839 Bracket Wldmt (Upper RH) ................................................................................. 1
15 4075841 Bracket Wldmt (Lower RH) ................................................................................. 1
16 4075840 Bracket Wldmt (Lower LH) .................................................................................. 1
17 1646457 Clip ..................................................................................................................... 1
18 222036 Rivet .................................................................................................................... 2
19 293630 Capscrew ............................................................................................................ 4
20 1581567 Nut ...................................................................................................................... 4
21 1382472
1502543 Nut ...................................................................................................................... 4
22 1665729 Overhead Exhaust .............................................................................................. 1
23 4056710 Exhaust Pipe ....................................................................................................... 1
24 1510117 Capscrew ........................................................................................................... 3
25 1668428 Cover , Exhaust Flange ...................................................................................... 1
26 4032888 Gasket ................................................................................................................ 1
27 4074096 Capscrew ............................................................................................................ 4
28 4027330 Locknut ............................................................................................................... 4
29 4627353 Diesel Particulate Filter ....................................................................................... 1
30 4054763 Bolt ................................................................................................................. 4
31 4064000 Bracket ................................................................................................................ 1
32 4056523 Bracket ................................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COUNTERWEIGHT EXHAUST (FIGURE 4-2)


3.8L KUBOTA DIESEL WITH DPF

4-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

COUNTERWEIGHT EXHAUST
3.8L KUBOTA DIESEL WITH DPF

ITEM PART NO. DESCRIPTION QTY


1 30375 Clamp (Includes Hardware) ................................................................................ 1
2 4056472 Bracket Wldmt .................................................................................................... 1
3 1480237 Nut , Foldover (Foldover) ................................................................................. 3
4 1527880 Capscrew ........................................................................................................... 3
5 4024247 Bracket ................................................................................................................ 1
6 30372 Clamp Assembly (Includes Qty. 2 Nuts) ............................................................. 1
7 1393879 Nut (Clip) ............................................................................................................ 3
8 1510113 Capscrew ........................................................................................................... 16
9 4056467 Exhaust Pipe ....................................................................................................... 1
10 4027330 Locknut ............................................................................................................... 8
11 4032888 Gasket ................................................................................................................ 2
12 18515 Washer ............................................................................................................... 4
13 4075838 Bracket Wldmt (Upper LH) .................................................................................. 1
14 4075839 Bracket Wldmt (Upper RH) ................................................................................. 1
15 4075841 Bracket Wldmt (Lower RH) ................................................................................. 1
16 4075840 Bracket Wldmt (Lower LH) .................................................................................. 1
17 1646457 Clip ..................................................................................................................... 1
18 222036 Rivet .................................................................................................................... 2
19 293630 Capscrew ............................................................................................................ 4
20 1581567 Nut ...................................................................................................................... 4
21 1382472
1502543 Nut ...................................................................................................................... 4
22 4076052 Tail Pipe .............................................................................................................. 1
23 1347043 Cover .................................................................................................................. 1
24 1347045 Fastener ............................................................................................................. 3
25 4056523 Bracket ................................................................................................................ 1
26 4032888 Gasket ................................................................................................................ 1
27 4074096 Capscrew ............................................................................................................ 4
28 4027330 Locknut ............................................................................................................... 4
29 4627353 Diesel Particulate Filter ....................................................................................... 1
30 4054763 Bolt ................................................................................................................. 4
31 4064000 Bracket ................................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DIESEL PARTICULATE FILTER (FIGURE 4-3)


ATTACHING PARTS — 3.8L

4-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

DIESEL PARTICULATE FILTER


ATTACHING PARTS – 3.8L

ITEM PART NO. DESCRIPTION QTY


1 ..... Muffler Assembly ................................................................................................ 1
2 4080003 Bracket ................................................................................................................ 1
3 4080004 Bolt ...................................................................................................................... 2
4 4042108 Nut ...................................................................................................................... 2
5 4054763 Bolt ...................................................................................................................... 4
6 4080007 Pipe (Pressure) ................................................................................................... 1
7 4080008 Pipe (Pressure) ................................................................................................... 1
8 4042059 Bolt ...................................................................................................................... 1
9 4080009 Tube .................................................................................................................... 1
10 4080010 Tube .................................................................................................................... 1
11 4054817 Hose Clamp ........................................................................................................ 3
12 4042033 Hose Clamp ........................................................................................................ 1
13 4054809 Sensor (Thermo, 0) (Thermo, 0) ......................................................................... 1
14 4054810 Sensor (Thermo, 1) (Thermo, 1) ......................................................................... 1
15 4054811 Sensor (Thermo, 2) (Thermo, 2) ......................................................................... 1
16 4054812 Sensor (Differential Pressure) (Pressure) ........................................................... 1
17 4054747 Bolt ...................................................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DIESEL PARTICULATE FILTER (FIGURE 4-4)


MUFFLER ASSEMBLY — 3.8L

ITEM PART NO. DESCRIPTION QTY


1 4054802 Catalytic Converter ............................................................................................. 1
2 ..... Filter Element ...................................................................................................... 1
3 4080005 Body .................................................................................................................... 1
4 4054805 Collar .................................................................................................................. 1
5 4054806 Gasket ................................................................................................................ 3
6 4041932 Bolt ...................................................................................................................... 8
7 4054807 Bolt ...................................................................................................................... 8
8 4054808 Nut ...................................................................................................................... 16
4074188 Kit-Filter Element Diesel Particulate (Includes Items 2, 5) .................................. 1

4-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COOLING (FIGURE 4-5)


SQUARE WAVE RADIATOR — KUBOTA DIESEL

4-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

COOLING
SQUARE WAVE RADIATOR – KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY


1 4026965 Bracket (Upper Radiator) .................................................................................... 1
2 1529787 Isolator ............................................................................................................... 4
3 1530243 Insert .................................................................................................................. 6
4 1510113 Capscrew ........................................................................................................... 8
5 4603555 Radiator (Assembly) (FFigure 4-6)................................................................. 1
6 119236 Clamp ................................................................................................................. 6
7 4610204 Radiator Hose (Lower) ........................................................................................ 1
8 2077821 Radiator Hose (Remote Fill) ............................................................................. 1
9 4610203 Radiator Hose (Upper) ........................................................................................ 1
10 1599315 Remote Fill - Radiator ....................................................................................... 1
11 178899 Radiator Cap ..................................................................................................... 1
12 1480237 Nut , Foldover .................................................................................................... 2
13 1649507 Bracket (Coolant Fill) ........................................................................................ 1
14 369815 Clamp ................................................................................................................. 2
15 1671204 Hose ................................................................................................................... 1
16 345455 Outlet Assembly (Reservoir Bottle) ................................................................ 1
16 339735
1663877 Hose (Coolant Overflow) ............................................................................. 1
16 345453 Outlet (Reservoir) ......................................................................................... 1
16 345454 Cap ................................................................................................................. 1
16 336550 Bushing ......................................................................................................... 1
17 1643342 Reservoir (Coolant Recovery) ......................................................................... 1
18 4026962 Bracket (Radiator) ............................................................................................... 1
19 1510117 Capscrew ........................................................................................................... 4
20 1460477 Nut ...................................................................................................................... 4
21 1688592 Trim Seal ............................................................................................................ 1
22 4034037
4091897 Plate (Radiator Seal) .......................................................................................... 1
23 1688593 Trim Seal ............................................................................................................ 2
24 1688594 Foam ................................................................................................................... 2
25 4056622 Shroud ................................................................................................................ 1
26 1535257 Nut ...................................................................................................................... 4
27 320154 Washer ............................................................................................................... 4
28 302023 Screw ................................................................................................................. 4
29 1551663 Clip ..................................................................................................................... 2
30 293622 Capscrew ............................................................................................................ 4
31 296418 Washer ............................................................................................................... 4
32 4612998
4634121 Fan (with Scalloped Blades) ............................................................................... 1
33 1531404 Sensor (Low Coolant Level) ............................................................................... 1
33 14385 Fitting (Without Sensor) ................................................................................... 1
34 1574286 Screen (Radiator) .............................................................................................. 1
35 1502055 Clamp (Swivel) .................................................................................................. 1
36 1542439 Clamp (Swivel) .................................................................................................. 1
a 246108 Sealant (Apply to item 33) .................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

RADIATOR ASSEMBLY (FIGURE 4-6)


SQUARE WAVE RADIATOR — KUBOTA 3.8L DIESEL

4-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

RADIATOR ASSEMBLY
SQUARE WAVE RADIATOR – KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY


4603555 Radiator (Assembly) ......................................................................................... 1
1 4038257 Radiator ......................................................................................................... 1
2 4038256 Radiator Oil Cooler ....................................................................................... 1
3 4038264 Drain Valve .................................................................................................... 1
4 4038265 Nut , Foldover ................................................................................................. 2
5 4038266 Bolt (With Washer) ....................................................................................... 8
6 4038267 Bolt (With Washer) ....................................................................................... 4
7 4142035 Frame (Top) ................................................................................................... 1
8 4142040 Frame (Bottom) ............................................................................................. 1
9 4136558 Isolator .......................................................................................................... 2
10 4136559 Collar ............................................................................................................. 2

©2016 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ENGINE MOUNTING AND TORQUE CONVERTER (FIGURE 4-7)


KUBOTA 3.8L DIESEL

4-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ENGINE MOUNTING AND TORQUE CONVERTER


KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 293699 Capscrew ........................................................................................................... 2
2 1504075 Washer ............................................................................................................... 2
3 4018531 Motor Mount (RH) (RH) ...................................................................................... 1
3 a 4018532
4093216 Motor Mount (LH) (LH) ........................................................................................ 1
4 1557737 Washer , Snubbing ........................................................................................... 4
5 2069951 Isolator ............................................................................................................... 4
6 1565453 Nut (Flange) ....................................................................................................... 2
7 2088763 Capscrew ............................................................................................................ 8
8 296423 Washer ............................................................................................................... 8
9 1566654 Pressure Transducer Sensor (Oil Pressure) ....................................................... 1
10 16151 Fitting .................................................................................................................. 1
11 367224 Adapter ............................................................................................................... 1
12 1394008 Hose Clamp ........................................................................................................ 2
13 4060809 Lifting Eye ........................................................................................................... 1
14 4049150 Bracket (Lifting Eye) ........................................................................................... 1
15 1527880 Capscrew ........................................................................................................... 4
16 4042028 Separator (Crankcase Breather Filter) ................................................................ 1
17 4109993
1527879 Capscrew ........................................................................................................... 2
18 4047641 Bracket ................................................................................................................ 1
19 1582462 Bolt ...................................................................................................................... 2
20 4022349 Adapter ............................................................................................................... 1
21 1605990 Capscrew ............................................................................................................ 12
22 296420 Washer ............................................................................................................... 14
23 309740 Capscrew ............................................................................................................ 6
24 205222 Snap Ring .......................................................................................................... 1
25 1603286 Plug .................................................................................................................... 1
26 b 1311840 O-Ring ................................................................................................................ 1
26 c 4085309 O-Ring ................................................................................................................ 1
27 1194254 Snap Ring .......................................................................................................... 1
28 1541921 Capscrew ........................................................................................................... 8
29 4020963 Flex Plate ............................................................................................................ 3
30 37065 Snap Ring .......................................................................................................... 2
31 4020962 Torque Converter ................................................................................................ 1
32 4620484 Engine Assy-Diesel ............................................................................................. 1
a 1569458 Sealant (Apply to items 9, 10, and 11) ................................................................ AR
a 360387 Loctite (Apply to items 22 and 28) .................................................................. AR
a 251979 Lubricant (Apply to item 31) ................................................................................ AR

FOOTNOTES:
a Not Illustrated c S/N G024V02243L →
b → S/N G024V02242L

©2016 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FLYWHEEL AND HOUSING (FIGURE 4-8)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 ..... Cover (Balancer) ............................................................................................ 2
2 4042021 Bolt ................................................................................................................. 2
3 4042335 Cover .............................................................................................................. 1
4 4042334 Cover .............................................................................................................. 2
5 4042333 Housing .......................................................................................................... 1
6 4042210 Bolt ................................................................................................................. 8
7 4042330 Flywheel ......................................................................................................... 1
8 4042331 Gear ........................................................................................................... 1
9 4042332 Bolt ................................................................................................................. 7

4-18 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FAN PULLY (FIGURE 4-9)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
4042325 Pulley Assembly (Idle) .................................................................................... 1
1 4042326 Plate ........................................................................................................... 1
2 4042327 Shaft ........................................................................................................... 1
3 4042328 Pulley ......................................................................................................... 1
4 4041916 Cover (Tensioner) ...................................................................................... 1
5 4041922 Bolt ............................................................................................................. 1
6 4041964 Nut .............................................................................................................. 1
7 4042071 Fan Pulley ...................................................................................................... 2
8 4041992 Bolt ................................................................................................................. 4
9 4042043 Bolt ................................................................................................................. 4
10 4042106 Washer ........................................................................................................... 1
11 4042107 Collar .............................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CYLINDER BLOCK (FIGURE 4-10)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054580 Short Block ..................................................................................................... 1
2 4041907 Plug ............................................................................................................ 1
3 4041908 Plug ............................................................................................................ 1
4 4041909 Cap (Sealing) ............................................................................................. 4
5 4041910 Cap (Sealing) ............................................................................................. 9
6 4041911 Cap (Sealing) ............................................................................................. 1
7 4041917 Plug ............................................................................................................ 1
8 4054581 PIN ............................................................................................................. 1
9 4041919 Pin .............................................................................................................. 4
10 4041920 Pin .............................................................................................................. 2
11 4041921 Pin .............................................................................................................. 1
12 4041914 Bolt (Bearing Case) .................................................................................... 10
13 4041923 Pipe (Oil) ........................................................................................................ 1
14 4041925 Pipe Joint ........................................................................................................ 1
15 4041928 Joint (Water) ................................................................................................... 1
16 4041929 Plug ................................................................................................................ 1
17 4041930 Gasket ............................................................................................................ 1
18 4054582 Block (Lower) ................................................................................................. 1
19 4041932 Bolt ................................................................................................................. 16
20 4041933 Pin .................................................................................................................. 1
21 4042220 Flange Assembly ............................................................................................ 1
22 4042222 Pipe ............................................................................................................ 1
23 4042223 Gasket ............................................................................................................ 1
24 4042010 Stud ................................................................................................................ 2

4-20 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


25 4041946 Nut .................................................................................................................. 2

©2016 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COVER BEARING CASE (FIGURE 4-11)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042009 Cover (Bearing Case) ..................................................................................... 1
2 4042011 Oil Seal ....................................................................................................... 1
3 4041997 Bolt ................................................................................................................. 8

4-22 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

OIL COOLER (FIGURE 4-12)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054786 O-Ring ............................................................................................................ 1
2 4054785 Pipe (Oil Cooler) ............................................................................................. 1
3 4042035 Bolt ................................................................................................................. 1
4 4042015 Hose Clamp .................................................................................................... 4
5 4054783 Hose ............................................................................................................... 1
6 4054781 Oil Cooler ....................................................................................................... 1
7 4041927 Gasket ........................................................................................................ 1
8 4054784 Joint ................................................................................................................ 1
9 4054782 Hose ............................................................................................................... 1
10 4042216 Cartridge (Oil Filter) ........................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OIL SEPARATOR (FIGURE 4-13)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042028 Separator (Crankcase Breather Filter) ........................................................... 1
2 4047237 Kit-Filter Element (Breather Element) ........................................................ 1
3 4042031 Tube (Oil Return) ............................................................................................ 1
4 4042033 Hose Clamp .................................................................................................... 1
5 4041944 Bolt ................................................................................................................. 5
6 4054771 Bracket ........................................................................................................... 1
7 ..... Bolt ................................................................................................................. 1
8 4054772 Bracket ........................................................................................................... 1
9 4042034 Bolt ................................................................................................................. 1
10 4042032 Hose Clamp .................................................................................................... 1

4-24 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

DIPSTICK (FIGURE 4-14)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042232 Guide .............................................................................................................. 1
2 4042230 Dipstick ........................................................................................................... 1
3 4074569 Guide (Dipstick Tube) ..................................................................................... 1
4 4042233 O-Ring ........................................................................................................ 1
5 4042234 Plug ................................................................................................................ 1
6 4042035 Bolt ................................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CYLINDER HEAD COVER (FIGURE 4-15)


KUBOTA DIESEL — 3.8L

4-26 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CYLINDER HEAD COVER


KUBOTA DIESEL – 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054588 Cover Assembly (Cylinder Head) ................................................................... 1
2 4042114 Gasket ........................................................................................................ 1
3 4042116 Bolt ............................................................................................................. 10
4 4042115 Seal (Injection Pipe) ................................................................................... 4
5 4054589 Cover Assembly (Cylinder Head) ................................................................... 1
6 4042127 Connector ................................................................................................... 1
7 4042128 Bolt ............................................................................................................. 1
8 4074572 Plug Assembly (Assembly) ........................................................................ 1
8 4042130 Plug ........................................................................................................ 1
9 4042131 O-Ring ................................................................................................... 1
10 4042124 Valve (Breather) ......................................................................................... 1
11 4042125 Cover (Breather) ........................................................................................ 1
12 4042126 Screw ......................................................................................................... 4
13 4042008 Joint (Breather Pipe) .................................................................................. 1
14 4054590 Gasket ............................................................................................................ 1
15 4042128 Bolt ................................................................................................................. 13

©2016 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CYLINDER HEAD (FIGURE 4-16)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4041968 Lifting Eye ....................................................................................................... 1
2 4054583 Lifting Eye ....................................................................................................... 1
3 4054759 Bolt ................................................................................................................. 4
4 4042010 Stud ................................................................................................................ 1
5 4041946 Nut .................................................................................................................. 1
6 4041947
4137638 Cylinder Head ................................................................................................. 1
7 4041950 Cap ............................................................................................................. 5
8 4041951 Cap ............................................................................................................. 1
9 4041906 Plug ............................................................................................................ 1
10 4041963 Stud ............................................................................................................ 4
11 4054584 Connector (Water Pipe) .................................................................................. 1
12 4041965 Bolt ................................................................................................................. 18
13 4041966 Cylinder Head Gasket (with Two Notches) .................................................... 1
13 4048324 Cylinder Head Gasket (with One Notch) ........................................................ 1
13 4048325 Cylinder Head Gasket (with No Notches) ....................................................... 1

4-28 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

INLET AND EXHAUST VALVES (FIGURE 4-17)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4041952 Guide (Exhaust Valve) ................................................................................... 16
2 4041955 Inlet Valve ....................................................................................................... 8
3 4041956 Exhaust Valve ................................................................................................ 8
4 4041957 Spring ............................................................................................................. 16
5 4041958 Retainer .......................................................................................................... 16
6 4041959 Collar .............................................................................................................. 16
7 4041960 Seal (Valve Stem) .......................................................................................... 16
8 4041962 Shaft ............................................................................................................... 8
9 4042109 Arm ..................................................................................................................... 8
10 4042110 Pad ..................................................................................................................... 8

©2016 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ROCKER ARM SHAFT (FIGURE 4-18)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042092 Shaft Assy (Rocker Arm) ................................................................................ 1
2 4042094 Screw ......................................................................................................... 2
3 4042095 Bracket ........................................................................................................... 4
4 4042096 Pin (Spring) .................................................................................................... 1
5 4042097 Washer ........................................................................................................... 2
6 4042098 Retaining Ring ................................................................................................ 2
7 4042099 Spring ............................................................................................................. 3
8 4042100 Rocker Arm Assy (Intake) .............................................................................. 4
9 4042155 Screw ......................................................................................................... 1
10 4042103 Nut .............................................................................................................. 1
11 4042104 Rocker Arm Assy (Exhaust) ........................................................................... 4
12 4042155 Screw ......................................................................................................... 1
13 4042103 Nut .............................................................................................................. 1
14 4042108 Nut .................................................................................................................. 8

4-30 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

PISTON AND CRANKSHAFT (FIGURE 4-19)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042166 Piston (Standard) ........................................................................................... 4
1 4042144 Piston (+0.50mm) ........................................................................................... 4
2 4042167 Piston Ring (Standard) ................................................................................... 4
2 4042146 Piston Ring (+0.50mm) ................................................................................... 4
3 4042173 Pin .................................................................................................................. 4
4 4042174 Retaining Ring ................................................................................................ 8
5 4042175 Rod Assy ........................................................................................................ 4
6 4042229 Bushing ...................................................................................................... 2
7 4042180 Bolt ............................................................................................................. 2
8 4042181 Piston Rod Bearing (Standard/Blue) .......................................................... 1
8 4042182 Piston Rod Bearing (Standard) .................................................................. 1
8 4042163 Piston Rod Bearing (-0.20mm Green) ........................................................ 1
8 4042165 Piston Rod Bearing (-0.40mm Red) ........................................................... 1
9 4042183 Crankshaft ...................................................................................................... 1
10 4042185 Sleeve ........................................................................................................ 1
11 4042190 Gear (Crankshaft) ........................................................................................... 1
12 4042189 Key ................................................................................................................. 1
13 4042193 Drive Gear ...................................................................................................... 1
14 4042186 Crankshaft Bearing (Standard) ....................................................................... 5
14 4042177 Crankshaft Bearing (-0.20mm) ....................................................................... 5
14 4042178 Crankshaft Bearing (-0.40mm) ....................................................................... 5
15 4042187 Thrust Washer (Standard) .............................................................................. 2
©2016 HYSTER COMPANY See Service Manual 4-31
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ITEM PART NO. DESCRIPTION QTY


15 4042204 Thrust Washer (+0.20 mm) ............................................................................ 2
15 4042215 Thrust Washer (+0.40mm) ............................................................................. 2
16 4042188 Thrust Washer (Standard) .............................................................................. 2
16 4042219 Thrust Washer (+0.20 mm) ............................................................................ 2
16 4042224 Thrust Washer (+0.40mm) ............................................................................. 2
4042239 Kit-Piston (Each Kit Services Only One Piston Assembly) (Includes Items 1-4,
6) ......................................................................................................................... 4
4042245 Kit-Piston (+0.50mm)(Each Kit Services Only One Piston Assembly) (Includes
Items 1-4, 6) ........................................................................................................ 4
4042291 Kit-Crankshaft Bearing (Standard) ...................................................................... 1
4042297 Kit-Crankshaft Bearing (-0.20 mm) ..................................................................... 1
4042303 Kit-Crankshaft Bearing (-0.40mm) ...................................................................... 1

4-32 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FUEL RAIL (FIGURE 4-20)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054646 Bolt (Flange) ................................................................................................... 2
2 ..... Joint (Banjo Connector) .................................................................................. 1
3 4042258 Rail ................................................................................................................. 1
4 ..... Gasket ........................................................................................................ 2
5 4074585 Bolt ............................................................................................................. 1
6 4042274 Clamp ............................................................................................................. 1
7 4054648 Pipe (Injection) ............................................................................................... 1
8 4042275 Clamp ............................................................................................................. 1
9 4042276 Screw ............................................................................................................. 1
10 4054647 Pipe (Injection) ............................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

INJECTION PIPE (FIGURE 4-21)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042241 Pipe Assy (Over Flow) .................................................................................... 1
2 4042242 Bolt ................................................................................................................. 5
3 4054618 Gasket ............................................................................................................ 5
4 4042264
4054619 Injector ............................................................................................................ 4
5 4042265 O-Ring ............................................................................................................ 4
6 4042266 O-Ring ............................................................................................................ 4
7 4042267 Packing (Gasket) ............................................................................................ 4
8 4042268 Clamp ............................................................................................................. 4
9 4042138 Ball ................................................................................................................. 4
10 4041946 Nut .................................................................................................................. 4
11 4054620 Pipe (Injection) ............................................................................................... 1
12 4054621 Pipe (Injection) ............................................................................................... 1
13 4054622 Pipe (Injection) ............................................................................................... 1
14 4054623 Pipe (Injection) ............................................................................................... 1
15 4042274 Clamp ............................................................................................................. 3
16 4042275 Clamp ............................................................................................................. 3
17 4042276 Screw ............................................................................................................. 3
18 4054624 Pipe ................................................................................................................ 1
19 4042226
4120028 Bolt ................................................................................................................. 1

4-34 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


20 4042227 Gasket ............................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 4-35


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

INJECTOR HARNESS (FIGURE 4-22)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054654 Wire Harness (Kubota 3.8L Diesel) (Injector) ................................................. 1
2 4042120 Band ............................................................................................................... 8

4-36 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FUEL INJECTION PUMP (FIGURE 4-23)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054599 Base (Supply Pump) ...................................................................................... 1
2 4054600 Stud ................................................................................................................ 3
3 4041988 Stud ................................................................................................................ 2
4 4054601 Gasket ............................................................................................................ 1
5 4041946 Nut .................................................................................................................. 3
6 4041944 Bolt ................................................................................................................. 2
7 4041995 Bolt ................................................................................................................. 5
8 4054602 Cover .............................................................................................................. 1
9 4054603 Gasket ............................................................................................................ 1
10 ..... Pipe ................................................................................................................ 1
11 4054604 Pump .............................................................................................................. 1
11 4094113 Kit-Valve Suction Control (Stop Solenoid) ................................................. 1
11 4094114 Kit-Sensor Fuel Temperature ..................................................................... 1
12 4042249 Screw ......................................................................................................... 1
13 4054605 Gasket ........................................................................................................ 2
14 4042251 Screw ......................................................................................................... 1
15 4054606 Gasket ........................................................................................................ 2
16 4074584 Woodruff Key ............................................................................................. 1
17 4042254 Gasket ............................................................................................................ 1
18 4054607 Gear (Supply Pump) ....................................................................................... 1
19 4042256 Nut .................................................................................................................. 1
20 4041946 Nut .................................................................................................................. 2

©2016 HYSTER COMPANY See Service Manual 4-37


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

INLET MANIFOLD (FIGURE 4-24)


KUBOTA DIESEL — 3.8L

4-38 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

INLET MANIFOLD
KUBOTA DIESEL – 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054696 Intake Manifold ............................................................................................... 1
2 4054697 Cover .......................................................................................................... 1
3 4054698 Gasket ........................................................................................................ 1
4 4042059 Bolt ............................................................................................................. 4
5 4054699 Bolt ............................................................................................................. 2
6 4042041 Gasket ............................................................................................................ 1
7 4041944 Bolt ................................................................................................................. 5
8 4042043 Bolt ................................................................................................................. 4
9 4074793 Flange ............................................................................................................ 1
10 4042046 Pipe (Boost) ............................................................................................... 1
11 4074794 Bracket ....................................................................................................... 1
12 4042059 Bolt ............................................................................................................. 1
13 4054723 Gasket ............................................................................................................ 3
14 4074795 Bolt ................................................................................................................. 4
15 4074796 Tube ............................................................................................................... 1
16 4042053 Hose Clamp .................................................................................................... 2
17 4054727 Throttle Body .................................................................................................. 1
18 4054728 Heater ............................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 4-39


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

EGR VALVE (FIGURE 4-25)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054744 Valve (EGR) ................................................................................................... 1
2 4050851 Nut (Flange) ................................................................................................... 2
3 4054747 Bolt ................................................................................................................. 2
4 4042150 Gasket ............................................................................................................ 1
5 4041944 Bolt ................................................................................................................. 4
6 4054748 Pipe (EGR) ..................................................................................................... 1
7 4054751 Pipe ................................................................................................................ 1
8 4042082
4054749 Gasket (EGR Pipe) ......................................................................................... 1
9 4054745 Tube ............................................................................................................... 1
10 4042032 Hose Clamp .................................................................................................... 6
11 4054750 Tube ............................................................................................................... 1
12 4054753 Bolt (Flange) ................................................................................................... 1
13 4054746 Gasket (EGR Valve) ....................................................................................... 1
14 4042059 Bolt ................................................................................................................. 2
15 4042058 Valve .............................................................................................................. 1
16 4054752 Tube ............................................................................................................... 1

4-40 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

EGR COOLER (FIGURE 4-26)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054755 Flange (Assembly) ......................................................................................... 1
2 4054756 Flange ........................................................................................................ 1
3 4054757 Stud ............................................................................................................ 1
4 4042082
4054749 Gasket (EGR Pipe) ......................................................................................... 1
5 4051050 Nut .................................................................................................................. 2
6 4054761 Bracket (EGR Cooler) .................................................................................... 1
7 4054740 Bolt ................................................................................................................. 2
8 4054759 Bolt ................................................................................................................. 4
9 4054760 Flange ............................................................................................................ 1
10 4042150 Gasket ............................................................................................................ 2
11 4054758 Cooler (EGR) .................................................................................................. 1
12 4042015 Hose Clamp .................................................................................................... 2
13 4054762 Tube ............................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 4-41


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

EXHAUST MANIFOLD (FIGURE 4-27)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054741 Stud ................................................................................................................ 4
2 4042010 Stud ................................................................................................................ 2
3 4042087 Gasket ............................................................................................................ 1
4 4054738 Exhaust Manifold ............................................................................................ 1
5 4054742 Collar .............................................................................................................. 4
6 4051050 Nut .................................................................................................................. 6
7 4042088 Bolt ................................................................................................................. 2
8 4054739 Cover .............................................................................................................. 1
9 4054740 Bolt ................................................................................................................. 2

4-42 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TURBOCHARGER (FIGURE 4-28)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042063 Turbocharger .................................................................................................. 1
2 4074802 Hose Assy .................................................................................................. 1
3 4074803 Clamp ......................................................................................................... 2
4 4042069 Gasket ............................................................................................................ 1
5 4051063 Stud ................................................................................................................ 3
6 4042068 Flange (Muffler) .............................................................................................. 1
7 4074804 Bolt ................................................................................................................. 2
8 4054763 Bolt ................................................................................................................. 4
9 4051062 Stud ................................................................................................................ 1
10 4042064 Gasket ............................................................................................................ 1
11 4051052 Stud ................................................................................................................ 2
12 4051050 Nut .................................................................................................................. 8
13 4051054 Stud ................................................................................................................ 2

©2016 HYSTER COMPANY See Service Manual 4-43


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

BREATHER AND SEPARATOR PIPES (FIGURE 4-29)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042014 Tube (Separator) ............................................................................................ 1
2 4042015 Hose Clamp .................................................................................................... 5
3 4074805 Pipe ................................................................................................................ 1
4 4042017 Tube (Separator) ............................................................................................ 2
5 4042018 Hose Clamp .................................................................................................... 2
6 4074806 Tube ............................................................................................................... 1
7 4042020 Hose Clamp .................................................................................................... 1
8 4041992 Bolt ................................................................................................................. 1
9 4042023 Tube (Intake Turbo) ........................................................................................ 1
10 4042024
4100326 Clamp ............................................................................................................. 2
11 4074807 Pipe ................................................................................................................ 1

4-44 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TURBO INLET PIPE (FIGURE 4-30)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4074799 Hose ............................................................................................................... 1
2 4042085 Band ............................................................................................................... 1
3 4042086 Hose Clamp .................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 4-45


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TURBOCHARGER OIL PLUMBING (FIGURE 4-31)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042074 Pipe (Oil) ........................................................................................................ 1
2 4042075 Bolt ................................................................................................................. 1
3 4042076 Gasket ............................................................................................................ 1
4 4042077 Pipe (Oil) ........................................................................................................ 1
5 4042078 Gasket ............................................................................................................ 1
6 4042059 Bolt ................................................................................................................. 2
7 4042080 Pin .................................................................................................................. 1
8 4042081 Clamp ............................................................................................................. 1
9 4042226
4120028 Bolt ................................................................................................................. 1
10 4042227 Gasket ............................................................................................................ 1
11 4042228 Pipe (Oil) ........................................................................................................ 1
12 4042020 Hose Clamp .................................................................................................... 2

4-46 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

OIL PAN (FIGURE 4-32)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4041936 Oil Pan ............................................................................................................ 1
2 4041938 Drain Plug ....................................................................................................... 2
3 4041939 Packing (O-Ring) ............................................................................................ 2
4 4041940 Bolt ................................................................................................................. 20
5 4041941 Bolt ................................................................................................................. 4
6 4042213 Strainer (For Oil Pan) ..................................................................................... 1
7 4042214 O-Ring ............................................................................................................ 1
8 4042035 Bolt ................................................................................................................. 2

©2016 HYSTER COMPANY See Service Manual 4-47


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

GEAR CASE (FIGURE 4-33)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054593 Case (Gear) .................................................................................................... 1
2 4054594 Plug ............................................................................................................ 1
3 4054595 Pipe ............................................................................................................ 1
4 4042008 Joint (Breather Pipe) .................................................................................. 1
5 4041975 Rotor Assembly (Oil Pump) ........................................................................ 1
6 4041979 Screw ......................................................................................................... 8
7 4041978 Cover (Oil Pump) ....................................................................................... 1
8 4041939 Packing (O-Ring) ........................................................................................ 2
9 4041981 Drain Plug .................................................................................................. 1
10 4041974 Plug ............................................................................................................ 1
11 4041971 Spring ......................................................................................................... 1
12 4041972 Relief Valve ................................................................................................ 1
13 4041980 Plug ............................................................................................................ 2
14 4041984 O-Ring ............................................................................................................ 1
15 4041996 Bolt ................................................................................................................. 1
16 4041982 Oil Seal ........................................................................................................... 1
17 4054596 Bolt ................................................................................................................. 2
18 4041992 Bolt ................................................................................................................. 9
19 4041983 O-Ring ............................................................................................................ 1
20 4042322 Gasket ............................................................................................................ 1
21 4074574 Bolt ................................................................................................................. 2

4-48 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CAMSHAFT AND IDLE GEAR SHAFT (FIGURE 4-34)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042135 Push Rod ........................................................................................................ 8
2 4042134 Tappet ............................................................................................................ 8
3 4041992 Bolt ................................................................................................................. 2
4 4042136 Camshaft Assembly ....................................................................................... 1
5 4042141 Stop ............................................................................................................ 1
6 4042140 Key ............................................................................................................. 1
7 4042138 Ball ............................................................................................................. 1
8 4042139 Gear ........................................................................................................... 1
9 4042145 Gear Pulser .................................................................................................... 1
10 4042040 Screw ............................................................................................................. 4
11 4042198 Bolt ................................................................................................................. 3
12 4042197 Collar .............................................................................................................. 1
13 4042194 Shaft (Idle Gear) ............................................................................................. 1
14 4042195 Pin .................................................................................................................. 1
15 4042199 Idler Gear ....................................................................................................... 1
16 4042225 Bushing ...................................................................................................... 1
17 4042196 Collar (Idle Gear) ............................................................................................ 2

©2016 HYSTER COMPANY See Service Manual 4-49


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ALTERNATOR AND PULLEY (FIGURE 4-35)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042286 Alternator ........................................................................................................ 1
2 4042288 Bracket ........................................................................................................... 1
3 4074588
4042289 Washer ........................................................................................................... 1
4 4042070 Bolt ................................................................................................................. 1
5 4042290 Bracket ........................................................................................................... 1
6 4051043
4042295 Bolt ................................................................................................................. 2
7 4042292 Nut (Clip) ........................................................................................................ 1
8 4042293 Bracket ........................................................................................................... 1
9 4042294 Bolt ................................................................................................................. 1
10 4042123 Pulley (Fan Drive) ........................................................................................... 1
11 4042133 Bolt ................................................................................................................. 1
12 4042142 Belt (Multi-Ribbed, Flat) .................................................................................. 1
13 4042108 Nut (3.8L) ....................................................................................................... 1
1394001 Alternator (Sealed) (Optional) (FFigure 7-13).................................................... 1

4-50 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

SENSORS (FIGURE 4-36)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042061 Washer ........................................................................................................... 1
2 4042056 Sensor (Water Temperature) ......................................................................... 1
3 4041944 Bolt ................................................................................................................. 2
4 4055272 Kit (E4 ECU and Cable) ................................................................................. 1
4 4055271 Kit (E4 ECU) ................................................................................................... 1
5 4042143 Plug ................................................................................................................ 1
6 4054653 Sensor (Manifold Absolute Pressure (MAP) /Boost Sensor) (Boost) ............. 1
7 4041991 Bolt ................................................................................................................. 4
8 4042050 Packing (O-Ring) ............................................................................................ 1
9 4042048 Sensor (Air Temperature) ............................................................................... 1
10 a 4042000 Sensor ............................................................................................................ 2
11 4042001 O-Ring ........................................................................................................ 1
12 4042005 Shim (0.25) ..................................................................................................... 1
12 4042006 Shim (.050) ..................................................................................................... 1
12 4042007 Shim (.100) ..................................................................................................... 1

FOOTNOTES:
a Upper is for Camshaft Poistion, Lower is for
Crankshaft Position

©2016 HYSTER COMPANY See Service Manual 4-51


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WATER PUMP FLANGE AND THERMOSTAT (FIGURE 4-37)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054677 Hose (Water Return) ...................................................................................... 1
2 4042015 Hose Clamp .................................................................................................... 2
3 4041973 Cover (Thermostat) ........................................................................................ 1
4 4041993 Gasket ............................................................................................................ 1
5 4042002 Bolt ................................................................................................................. 3
6 4042003 Flange ............................................................................................................ 1
7 4042008 Joint (Breather Pipe) .................................................................................. 1
8 4042030 Gasket (Water Flange) ................................................................................... 1
9 4042042 Thermostat ..................................................................................................... 1
10 4042049 Plug ................................................................................................................ 3
11 4042066 Bolt ................................................................................................................. 1
12 4042067 Bolt ................................................................................................................. 3

4-52 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WATER PUMP (FIGURE 4-38)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4042313 Water Pump ................................................................................................... 1
2 4042318 Gasket ............................................................................................................ 1
3 4042324 Bolt ................................................................................................................. 3
4 4042323 Bolt ................................................................................................................. 1
5 4041997 Bolt ................................................................................................................. 2
6 4054678 Tube ............................................................................................................... 1
7 4054679 Pipe (Water) ................................................................................................... 1
8 4042035 Bolt ................................................................................................................. 1
9 4042015 Hose Clamp .................................................................................................... 4
10 4054680 Hose (EGR) .................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 4-53


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

STARTER (FIGURE 4-39)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4620484 Engine Assy-Diesel ............................................................................................. 1
1 4054763 Bolt (3.8L) ....................................................................................................... 1
2 4042280 Starter ............................................................................................................. 1
3 4042284 Bolt ................................................................................................................. 1
4 4042108 Nut .................................................................................................................. 1

4-54 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

5 ENGINE ASSEMBLY KUBOTA DIESEL 3.8L WITH DOC


UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 5
ENGINE ASSEMBLY KUBOTA DIESEL 3.8L WITH DOC

DESCRIPTION PAGE

ALTERNATOR AND PULLEY


KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-21
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-50
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-36
CHARGE AIR COOLER GROUP
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-14
COOLING SYSTEM
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-10
COUNTERWEIGHT EXHAUST
3.8L KUBOTA DIESEL T4 WITH DOC ....................................................................................................... 5-6
COVER BEARING CASE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 5-31
CYLINDER BLOCK
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-22
CYLINDER HEAD
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-26
CYLINDER HEAD COVER
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-24
DIESEL OXIDATION CATALYST MUFFLER
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-8
DIPSTICK
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-38
EGR COOLER
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-46
EGR VALVE
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-45
ENGINE MOUNTING AND TORQUE CONVERTER
KUBOTA 3.8L DIESEL ................................................................................................................................ 5-18
EXHAUST MANIFOLD
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-47
FAN PULLY
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-42
FLYWHEEL AND HOUSING
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-20
FUEL PIPE
KUBOTA 3.8L DIESEL T4F ........................................................................................................................ 5-52
FUEL RAIL
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-54
GEAR CASE
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-48
INJECTION PIPE
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-53
INJECTOR HARNESS
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-57
INLET AND EXHAUST VALVES
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-32
INLET MANIFOLD
©2016 HYSTER COMPANY See Service Manual 5-1
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

SECTION 5
ENGINE ASSEMBLY KUBOTA DIESEL 3.8L WITH DOC

DESCRIPTION PAGE

KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-28


OIL COOLER
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-40
OIL PAN
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-39
OIL SEPARATOR
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-41
OVERHEAD EXHAUST
3.8L KUBOTA DIESEL T4 WITH DOC ....................................................................................................... 5-4
PISTON AND CRANKSHAFT
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-34
RADIATOR ASSEMBLY
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-16
ROCKER ARM SHAFT
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-33
SENSORS
KUBOTA DIESEL - 3.8L T4 WITH DOC ..................................................................................................... 5-30
STARTER
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-58
SUPPLY PUMP
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-51
TURBOCHARGER
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-55
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-56
WATER PUMP
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-44
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 5-43

5-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OVERHEAD EXHAUST (FIGURE 5-1)


3.8L KUBOTA DIESEL T4 WITH DOC

5-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

OVERHEAD EXHAUST
3.8L KUBOTA DIESEL T4 WITH DOC

ITEM PART NO. DESCRIPTION QTY


1 30375 Clamp (Includes Hardware) ................................................................................ 1
2 4126662 Bracket Wldmt .................................................................................................... 1
3 1480237 Nut , Foldover .................................................................................................... 3
4 1527880 Capscrew ........................................................................................................... 3
5 4024247 Bracket ................................................................................................................ 1
6 30372 Clamp Assembly (Includes Qty. 2 Nuts) ............................................................. 1
7 1393879 Nut ...................................................................................................................... 3
8 1510113 Capscrew ........................................................................................................... 15
9 4056467 Exhaust Pipe ....................................................................................................... 1
10 4027330 Locknut ............................................................................................................... 12
11 4032888 Gasket ................................................................................................................ 3
12 18515 Washer ............................................................................................................... 4
13 4075838 Bracket Wldmt .................................................................................................... 1
14 4075839 Bracket Wldmt .................................................................................................... 1
15 4075841 Bracket Wldmt .................................................................................................... 1
16 4075840 Bracket Wldmt .................................................................................................... 1
17 4642047 Catalytic Converter ............................................................................................. 1
18 4074096 Capscrew ............................................................................................................ 4
19 293630 Capscrew ............................................................................................................ 4
20 1581567 Nut ...................................................................................................................... 4
21 1382472
1502543 Nut ...................................................................................................................... 4
22 1665729 Overhead Exhaust .............................................................................................. 1
23 4056710 Exhaust Pipe ....................................................................................................... 1
24 1510117 Capscrew ........................................................................................................... 3
25 1668428 Cover , Exhaust Flange ...................................................................................... 1
26 4032888 Gasket ................................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COUNTERWEIGHT EXHAUST (FIGURE 5-2)


3.8L KUBOTA DIESEL T4 WITH DOC

5-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

COUNTERWEIGHT EXHAUST
3.8L KUBOTA DIESEL T4 WITH DOC

ITEM PART NO. DESCRIPTION QTY


1 30375 Clamp (Includes Hardware) ................................................................................ 1
2 4126662 Bracket Wldmt .................................................................................................... 1
3 1480237 Nut , Foldover .................................................................................................... 3
4 1527880 Capscrew ........................................................................................................... 3
5 4024247 Bracket ................................................................................................................ 1
6 30372 Clamp Assembly (Includes Qty. 2 Nuts) ............................................................. 1
7 1393879 Nut ...................................................................................................................... 3
8 1510113 Capscrew ........................................................................................................... 15
9 4056467 Exhaust Pipe ....................................................................................................... 1
10 4027330 Locknut ............................................................................................................... 8
11 4032888 Gasket ................................................................................................................ 3
12 18515 Washer ............................................................................................................... 4
13 4075838 Bracket Wldmt .................................................................................................... 1
14 4075839 Bracket Wldmt .................................................................................................... 1
15 4075841 Bracket Wldmt .................................................................................................... 1
16 4075840 Bracket Wldmt .................................................................................................... 1
17 4642047 Catalytic Converter ............................................................................................. 1
18 4074096 Capscrew ............................................................................................................ 4
19 293630 Capscrew ............................................................................................................ 4
20 1581567 Nut ...................................................................................................................... 4
21 1382472
1502543 Nut ...................................................................................................................... 4
22 4126192 Tail Pipe .............................................................................................................. 1
23 1347043 Cover .................................................................................................................. 1
24 1347045 Fastener ............................................................................................................. 3
25 4027330 Locknut ............................................................................................................... 4

©2016 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DIESEL OXIDATION CATALYST MUFFLER (FIGURE 5-3)


KUBOTA DIESEL 3.8L T4F

5-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

DIESEL OXIDATION CATALYST MUFFLER


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4642047 Catalytic Converter ............................................................................................. 1
1 4148577 Body ............................................................................................................... 1
2 4148578 Kit DOC Filter ................................................................................................. 1
3 4154225 Kit DOC body ................................................................................................. 1
4 4149389 Collar .............................................................................................................. 1
5 4054806 Gasket ............................................................................................................ 3
6 4041932 Bolt ................................................................................................................. 8
7 4054807 Bolt ................................................................................................................. 8
8 4054808 Nut .................................................................................................................. 16
9 4054763 Bolt ................................................................................................................. 8

©2016 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COOLING SYSTEM (FIGURE 5-4)


KUBOTA DIESEL 3.8L T4F

5-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

COOLING SYSTEM
KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


1 4630313 Radiator Assembly (FFigure 5-6)...................................................................... 1
2 1352140 Radiator Cap ....................................................................................................... 1
3 1359580 Hose ................................................................................................................... 1
4 369815 Clamp ................................................................................................................. 1
5 1677231 Seal ..................................................................................................................... 2
6 1684417 Bracket ............................................................................................................... 1
7 1529787 Isolator ............................................................................................................... 4
8 1510113 Capscrew ........................................................................................................... 4
9 1530243 Insert .................................................................................................................. 4
10 1688593 Trim Seal ............................................................................................................ 2
11 4135475 Foam ................................................................................................................... 2
12 4128802 Plate .................................................................................................................... 1
13 4116411 Bracket ................................................................................................................ 2
14 1510117 Capscrew ........................................................................................................... 4
15 1460477 Nut ...................................................................................................................... 4
16 4638944 Radiator Hose (Lower) ........................................................................................ 1
17 4644889 Radiator Hose (Upper) ........................................................................................ 1
18 119236 Clamp ................................................................................................................. 6
19 4644832 Fan ...................................................................................................................... 1
20 293625 Capscrew ............................................................................................................ 4
21 296418 Washer ............................................................................................................... 4
22 4119887 Shroud ................................................................................................................ 1
23 302023 Screw ................................................................................................................. 4
24 320154 Washer ............................................................................................................... 4
25 1535257 Nut ...................................................................................................................... 4
26 1643342 Reservoir ........................................................................................................... 1
27 345455 Outlet Assembly ............................................................................................... 1
27 345453 Outlet (Reservoir) ......................................................................................... 1
28 339735
1663877 Hose ............................................................................................................... 1
29 345454 Cap ................................................................................................................. 1
30 4127425 Seal ................................................................................................................ 1
31 336550 Bushing ......................................................................................................... 1
32 4135965 Bracket (Coolant Fill) .......................................................................................... 1
33 1510113 Capscrew ........................................................................................................... 2
34 1530243 Insert .................................................................................................................. 2
35 1480237 Nut , Foldover .................................................................................................... 2
36 1527880 Capscrew ........................................................................................................... 2
37 360588 Filler Neck ........................................................................................................... 1
38 178899 Radiator Cap ..................................................................................................... 1
39 4644899 Hose ................................................................................................................... 1
40 4639188 Hose ................................................................................................................... 1
41 1671229 Connector ........................................................................................................... 1
42 4639189 Hose ................................................................................................................... 1
43 1502055 Clamp (Swivel) .................................................................................................. 1
44 1542439 Clamp (Swivel) .................................................................................................. 1
45 369815 Clamp ................................................................................................................. 3
46 353310 Clamp ................................................................................................................. 3
47 4638917 Radiator Hose (Upper - Remote) ........................................................................ 1
48 b 1531404 Sensor (Low Coolant Level) ............................................................................... 1

©2016 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COOLING SYSTEM
KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


48 c 14385 Fitting ................................................................................................................. 1
a 4629488 Sealant-Bulk ....................................................................................................... AR
a 246108 Sealant ................................................................................................................ AR

FOOTNOTES:
a Not Illustrated c Without Electronic Monitoring Option
b With Electronic Monitoring Option

5-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CHARGE AIR COOLER GROUP (FIGURE 5-5)


KUBOTA DIESEL 3.8L T4F

5-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CHARGE AIR COOLER GROUP


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


1 4630313 Radiator Assembly (FFigure 4-6, FFigure 5-6)................................................. 1
2 4028814 Hose Clamp ........................................................................................................ 3
3 4641853 Hose ................................................................................................................... 1
4 4142642 Hose Clamp ........................................................................................................ 2
5 4018397 Hose Clamp ........................................................................................................ 1
6 4638242 Hose ................................................................................................................... 1
7 4638947 Tube .................................................................................................................... 1
8 4638949 Hose ................................................................................................................... 1
9 4116471 Bracket ................................................................................................................ 1
10 369136 Clamp ................................................................................................................. 1
11 1527880 Capscrew ........................................................................................................... 3
12 1480237 Nut , Foldover .................................................................................................... 3

©2016 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

RADIATOR ASSEMBLY (FIGURE 5-6)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4630313 Radiator Assembly .............................................................................................. 1
1 4134070 Radiator .......................................................................................................... 1
1 4134066 Plug ............................................................................................................ 1
2 1687744 Oil Cooler ....................................................................................................... 1
3 1687743 Air Cooler ....................................................................................................... 1
4 1687747 Side Plate ....................................................................................................... 1
5 1687748 Capscrew ....................................................................................................... 12

5-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ENGINE MOUNTING AND TORQUE CONVERTER (FIGURE 5-7)


KUBOTA 3.8L DIESEL

5-18 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ENGINE MOUNTING AND TORQUE CONVERTER


KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 293699 Capscrew ........................................................................................................... 2
2 1504075 Washer ............................................................................................................... 2
3 4018531 Motor Mount (RH) (RH) ...................................................................................... 1
3 a 4018532
4093216 Motor Mount (LH) (LH) ........................................................................................ 1
4 1557737 Washer , Snubbing ........................................................................................... 4
5 2069951 Isolator ............................................................................................................... 4
6 1565453 Nut (Flange) ....................................................................................................... 2
7 2088763 Capscrew ............................................................................................................ 8
8 296423 Washer ............................................................................................................... 8
9 1566654 Pressure Transducer Sensor (Oil Pressure) ....................................................... 1
10 16151 Fitting .................................................................................................................. 1
11 367224 Adapter ............................................................................................................... 1
12 1394008 Hose Clamp ........................................................................................................ 2
13 4060809 Lifting Eye ........................................................................................................... 1
14 4049150 Bracket (Lifting Eye) ........................................................................................... 1
15 1527880 Capscrew ........................................................................................................... 4
16 4042028 Separator (Crankcase Breather Filter) ................................................................ 1
17 4109993
1527879 Capscrew ........................................................................................................... 2
18 4047641 Bracket ................................................................................................................ 1
19 1582462 Bolt ...................................................................................................................... 2
20 4022349 Adapter ............................................................................................................... 1
21 1605990 Capscrew ............................................................................................................ 12
22 296420 Washer ............................................................................................................... 14
23 309740 Capscrew ............................................................................................................ 6
24 205222 Snap Ring .......................................................................................................... 1
25 1603286 Plug .................................................................................................................... 1
26 b 1311840 O-Ring ................................................................................................................ 1
26 c 4085309 O-Ring ................................................................................................................ 1
27 1194254 Snap Ring .......................................................................................................... 1
28 1541921 Capscrew ........................................................................................................... 8
29 4020963 Flex Plate ............................................................................................................ 3
30 37065 Snap Ring .......................................................................................................... 2
31 4020962 Torque Converter ................................................................................................ 1
32 4638209 Engine Assy-Diesel V3800 ................................................................................. 1
a 1569458 Sealant (Apply to items 9, 10, and 11) ................................................................ AR
a 360387 Loctite (Apply to items 22 and 28) .................................................................. AR
a 251979 Lubricant (Apply to item 31) ................................................................................ AR

FOOTNOTES:
a Not Illustrated c S/N G024V02243L →
b → S/N G024V02242L

©2016 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FLYWHEEL AND HOUSING (FIGURE 5-8)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 ..... Cover (Balancer) ............................................................................................ 2
2 4042021 Bolt ................................................................................................................. 2
3 4042335 Cover .............................................................................................................. 1
4 4042334 Cover .............................................................................................................. 2
5 4042333 Housing .......................................................................................................... 1
6 4042210 Bolt ................................................................................................................. 8
7 4042330 Flywheel ......................................................................................................... 1
8 4042331 Gear ........................................................................................................... 1
9 4042332 Bolt ................................................................................................................. 7

5-20 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ALTERNATOR AND PULLEY (FIGURE 5-9)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4042286 Alternator ........................................................................................................ 1
2 4042288 Bracket ........................................................................................................... 1
3 4074588
4042289 Washer ........................................................................................................... 1
4 4042070 Bolt ................................................................................................................. 1
5 4042290 Bracket ........................................................................................................... 1
6 4051043
4042295 Bolt ................................................................................................................. 2
7 4042292 Nut (Clip) ........................................................................................................ 1
8 4042293 Bracket ........................................................................................................... 1
9 4042294 Bolt ................................................................................................................. 1
10 4042123 Pulley (Fan Drive) ........................................................................................... 1
11 4042133 Bolt ................................................................................................................. 1
12 4042142 Belt (Multi-Ribbed, Flat) .................................................................................. 1
13 4042108 Nut .................................................................................................................. 1
1394001 Alternator (Sealed) (Optional) (FFigure 7-13).................................................... 1

©2016 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CYLINDER BLOCK (FIGURE 5-10)


KUBOTA DIESEL 3.8L T4F

5-22 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CYLINDER BLOCK
KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4137634 Short Block ..................................................................................................... 1
2 4041907 Plug ............................................................................................................ 1
3 4041908 Plug ............................................................................................................ 1
4 4041909 Cap (Sealing) ............................................................................................. 4
5 4041910 Cap (Sealing) ............................................................................................. 9
6 4041911 Cap (Sealing) ............................................................................................. 1
7 4041917 Plug ............................................................................................................ 1
8 4054581 PIN ............................................................................................................. 1
9 4041919 Pin .............................................................................................................. 4
10 4041920 Pin .............................................................................................................. 2
11 4041921 Pin .............................................................................................................. 1
12 4041914 Bolt (Bearing Case) .................................................................................... 10
13 4041923 Pipe (Oil) ........................................................................................................ 1
14 4041925 Pipe Joint ........................................................................................................ 1
15 4041928 Joint (Water) ................................................................................................... 1
16 4041929 Plug ................................................................................................................ 1
17 4041930 Gasket ............................................................................................................ 1
18 4054582 Block (Lower) ................................................................................................. 1
19 4041932 Bolt ................................................................................................................. 16
20 4041933 Pin .................................................................................................................. 1
21 4042220 Flange Assembly ............................................................................................ 1
22 4042222 Pipe ............................................................................................................ 1
23 4042223 Gasket ............................................................................................................ 1
24 4042010 Stud ................................................................................................................ 2
25 4041946 Nut .................................................................................................................. 2
26 4129102 Plug ................................................................................................................ 1
27 ..... Gasket ............................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CYLINDER HEAD COVER (FIGURE 5-11)


KUBOTA DIESEL 3.8L T4F

5-24 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CYLINDER HEAD COVER


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4137657 Cover .............................................................................................................. 1
2 4042114 Gasket ........................................................................................................ 1
3 4096872 Bolt ............................................................................................................. 10
4 4042115 Seal (Injection Pipe) ................................................................................... 4
5 4054589 Cover Assembly (Cylinder Head) ................................................................... 1
6 4042127 Connector ................................................................................................... 1
7 4042128 Bolt ............................................................................................................. 1
8 4074572 Plug Assembly (Assembly) ........................................................................ 1
8 4042130 Plug ........................................................................................................ 1
9 4042131 O-Ring ................................................................................................... 1
10 4042124 Valve (Breather) ......................................................................................... 1
11 4042125 Cover (Breather) ........................................................................................ 1
12 4042126 Screw ......................................................................................................... 4
13 4042008 Joint (Breather Pipe) .................................................................................. 1
14 4054590 Gasket ............................................................................................................ 1
15 4042128 Bolt ................................................................................................................. 13

©2016 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CYLINDER HEAD (FIGURE 5-12)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4041968 Lifting Eye ....................................................................................................... 1
2 4054583 Lifting Eye ....................................................................................................... 1
3 4054759 Bolt ................................................................................................................. 4
4 4042010 Stud ................................................................................................................ 1
5 4041946 Nut .................................................................................................................. 1
6 4041947
4137638 Cylinder Head ................................................................................................. 1
7 4041950 Cap ............................................................................................................. 5
8 4041951 Cap ............................................................................................................. 1
9 4041906 Plug ............................................................................................................ 1
10 4041963 Stud ............................................................................................................ 4
11 4054584 Connector (Water Pipe) .................................................................................. 1
12 4041965 Bolt ................................................................................................................. 18
13 4041966 Cylinder Head Gasket (with Two Notches) .................................................... 1
13 4048324 Cylinder Head Gasket (with One Notch) ........................................................ 1
13 4048325 Cylinder Head Gasket (with No Notches) ....................................................... 1

5-26 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 5-27


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

INLET MANIFOLD (FIGURE 5-13)


KUBOTA DIESEL 3.8L T4F

5-28 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

INLET MANIFOLD
KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4137923 Intake Manifold Assembly .............................................................................. 1
2 4054697 Cover .......................................................................................................... 1
3 4054698 Gasket ........................................................................................................ 1
4 4042059 Bolt ............................................................................................................. 4
5 4054699 Bolt ............................................................................................................. 2
6 4042041 Gasket ............................................................................................................ 1
7 4041944 Bolt ................................................................................................................. 5
8 4042043 Bolt ................................................................................................................. 4
9 4149036 Flange ............................................................................................................ 1
10 4042046 Pipe (Boost) ............................................................................................... 1
11 4149037 Bracket ....................................................................................................... 1
12 4042059 Bolt ............................................................................................................. 1
13 4054723 Gasket ............................................................................................................ 3
14 4074795 Bolt ................................................................................................................. 4
15 4149038 Tube ............................................................................................................... 1
16 4042053 Hose Clamp .................................................................................................... 2
17 4054727 Throttle Body .................................................................................................. 1
18 4054728 Heater ............................................................................................................. 1
19 4042048 Sensor (Air Temperature) ............................................................................... 1
20 4054653 Sensor (Manifold Absolute Pressure (MAP) /Boost Sensor) .......................... 1

©2016 HYSTER COMPANY See Service Manual 5-29


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

SENSORS (FIGURE 5-14)


KUBOTA DIESEL — 3.8L T4 WITH DOC

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4042061 Washer ........................................................................................................... 1
2 4042056 Sensor (Water Temperature) ......................................................................... 1
3 4041944 Bolt ................................................................................................................. 2
4 4138138 Kit Kubota 3.8L DSL EF4 ECU ....................................................................... 1
5 4042143 Plug ................................................................................................................ 1
6 4054653 Sensor (Manifold Absolute Pressure (MAP) /Boost Sensor) .......................... 1
7 4041991 Bolt ................................................................................................................. 4
8 4042050 Packing (O-Ring) ............................................................................................ 1
9 4042048 Sensor (Air Temperature) ............................................................................... 1
10 a 4042000 Sensor ............................................................................................................ 2
11 4042001 O-Ring ........................................................................................................ 1
12 4042005 Shim (0.25) ..................................................................................................... 1
12 4042006 Shim (.050) ..................................................................................................... 1
12 4042007 Shim (.100) ..................................................................................................... 1

FOOTNOTES:
a Upper is for Camshaft Poistion, Lower is for
Crankshaft Position

5-30 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

COVER BEARING CASE (FIGURE 5-15)


KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4042009 Cover (Bearing Case) ..................................................................................... 1
2 4042011 Oil Seal ....................................................................................................... 1
3 4041997 Bolt ................................................................................................................. 8

©2016 HYSTER COMPANY See Service Manual 5-31


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

INLET AND EXHAUST VALVES (FIGURE 5-16)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4041952 Guide (Exhaust Valve) ................................................................................... 16
2 4041955 Inlet Valve ....................................................................................................... 8
3 4041956 Exhaust Valve ................................................................................................ 8
4 4041957 Spring ............................................................................................................. 16
5 4041958 Retainer .......................................................................................................... 16
6 4041959 Collar .............................................................................................................. 16
7 4041960 Seal (Valve Stem) .......................................................................................... 16
8 4041962 Shaft ............................................................................................................... 8
9 4042109 Arm ..................................................................................................................... 8
10 4042110 Pad ..................................................................................................................... 8

5-32 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ROCKER ARM SHAFT (FIGURE 5-17)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4042092 Shaft Assy (Rocker Arm) ................................................................................ 1
2 4042094 Screw ......................................................................................................... 2
3 4042095 Bracket ........................................................................................................... 4
3 4042138 Ball ................................................................................................................. 1
4 4042096 Pin (Spring) .................................................................................................... 1
5 4042097 Washer ........................................................................................................... 2
6 4042098 Retaining Ring ................................................................................................ 2
7 4042099 Spring ............................................................................................................. 3
8 4137650 Rocker Arm Assembly (Intake) (Intake) ......................................................... 4
9 4042155 Screw ......................................................................................................... 1
10 4042103 Nut .............................................................................................................. 1
11 4137652 Rocker Arm Assembly (Exhaust) (Exhaust) ................................................... 4
12 4042155 Screw ......................................................................................................... 1
13 4042103 Nut .............................................................................................................. 1
14 4042108 Nut .................................................................................................................. 8

©2016 HYSTER COMPANY See Service Manual 5-33


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

PISTON AND CRANKSHAFT (FIGURE 5-18)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4137661 Piston (Standard) ........................................................................................... 4
1 4137662 Piston (+0.50mm) ........................................................................................... 4
2 4137663 Piston Ring (Standard) ................................................................................... 4
2 4137664 Piston Ring (+0.50mm) ................................................................................... 4
3 4042173 Pin .................................................................................................................. 4
4 4042174 Retaining Ring ................................................................................................ 8
5 4042175 Rod Assy ........................................................................................................ 4
6 4042229 Bushing ...................................................................................................... 2
7 4042180 Bolt ............................................................................................................. 2
8 4042181 Piston Rod Bearing (Standard/Blue) .......................................................... 1
8 4042182 Piston Rod Bearing (Standard) .................................................................. 1
8 4042163 Piston Rod Bearing (-0.20mm Green) ........................................................ 1
8 4042165 Piston Rod Bearing (-0.40mm Red) ........................................................... 1
9 4042183 Crankshaft ...................................................................................................... 1
10 4042185 Sleeve ........................................................................................................ 1
11 4042190 Gear (Crankshaft) ........................................................................................... 1
12 4042189 Key ................................................................................................................. 1
13 4042193 Drive Gear ...................................................................................................... 1
14 4042186 Crankshaft Bearing (Standard) ....................................................................... 5
14 4042177 Crankshaft Bearing (-0.20mm) ....................................................................... 5
14 4042178 Crankshaft Bearing (-0.40mm) ....................................................................... 5
15 4042187 Thrust Washer (Standard) .............................................................................. 2
5-34 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


15 4042204 Thrust Washer (+0.20 mm) ............................................................................ 2
15 4042215 Thrust Washer (+0.40mm) ............................................................................. 2
16 4042188 Thrust Washer (Standard) .............................................................................. 2
16 4042219 Thrust Washer (+0.20 mm) ............................................................................ 2
16 4042224 Thrust Washer (+0.40mm) ............................................................................. 2
4138104 Kit-Piston (Each Kit Services only one piston assembly) (Includes Items
1-4) ..................................................................................................................... 4
4138105 Kit-Piston (+0.50mm, Each Kit Services only one piston assembly) (Includes
Items 1-4) ............................................................................................................ 4
4042291 Kit-Crankshaft Bearing (Standard) ...................................................................... 1
4042297 Kit-Crankshaft Bearing (-0.20 mm) ..................................................................... 1
4042303 Kit-Crankshaft Bearing (-0.40mm) ...................................................................... 1

©2016 HYSTER COMPANY See Service Manual 5-35


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CAMSHAFT AND IDLE GEAR SHAFT (FIGURE 5-19)


KUBOTA DIESEL 3.8L T4F

5-36 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CAMSHAFT AND IDLE GEAR SHAFT


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4042135 Push Rod ........................................................................................................ 8
2 4042134 Tappet ............................................................................................................ 8
3 4041992 Bolt ................................................................................................................. 2
4 4042136 Camshaft Assembly ....................................................................................... 1
5 4042141 Stop ............................................................................................................ 1
6 4042140 Key ............................................................................................................. 1
7 4042138 Ball ............................................................................................................. 1
8 4042139 Gear ........................................................................................................... 1
9 4042145 Gear Pulser .................................................................................................... 1
10 4042040 Screw ............................................................................................................. 4
11 4042198 Bolt ................................................................................................................. 3
12 4042197 Collar .............................................................................................................. 1
13 4042194 Shaft (Idle Gear) ............................................................................................. 1
14 4042195 Pin .................................................................................................................. 1
15 4042199 Idler Gear ....................................................................................................... 1
16 4042225 Bushing ...................................................................................................... 1
17 4042196 Collar (Idle Gear) ............................................................................................ 2
18 4137666 Holder ............................................................................................................. 1
19 4137668 Bolt ................................................................................................................. 2
20 4137669 Gear ............................................................................................................... 1
21 4137667 Holder ............................................................................................................. 1
22 4041946 Nut .................................................................................................................. 2

©2016 HYSTER COMPANY See Service Manual 5-37


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DIPSTICK (FIGURE 5-20)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4154206 Guide .............................................................................................................. 1
2 4042230 Dipstick ........................................................................................................... 1
3 4074569 Guide (Dipstick Tube) ..................................................................................... 1
4 4042233 O-Ring ........................................................................................................ 1
5 4042234 Plug ................................................................................................................ 1
6 4042035 Bolt ................................................................................................................. 1

5-38 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

OIL PAN (FIGURE 5-21)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4041936 Oil Pan ............................................................................................................ 1
2 4041938 Drain Plug ....................................................................................................... 2
3 4041939 Packing (O-Ring) ............................................................................................ 2
4 4041940 Bolt ................................................................................................................. 20
5 4041941 Bolt ................................................................................................................. 4
6 4042213 Strainer (For Oil Pan) ..................................................................................... 1
7 4042214 O-Ring ............................................................................................................ 1
8 4042035 Bolt ................................................................................................................. 2

©2016 HYSTER COMPANY See Service Manual 5-39


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OIL COOLER (FIGURE 5-22)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4054786 O-Ring ............................................................................................................ 1
2 4054785 Pipe (Oil Cooler) ............................................................................................. 1
3 4041992 Bolt ................................................................................................................. 1
4 4042015 Hose Clamp .................................................................................................... 4
5 4054783 Hose ............................................................................................................... 1
6 4054781 Oil Cooler ....................................................................................................... 1
7 4041927 Gasket ........................................................................................................ 1
8 4054784 Joint ................................................................................................................ 1
9 4054782 Hose ............................................................................................................... 1
10 4042216 Cartridge (Oil Filter) ........................................................................................ 1

5-40 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

OIL SEPARATOR (FIGURE 5-23)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4042028 Separator (Crankcase Breather Filter) ........................................................... 1
2 4047237 Kit-Filter Element (Breather Element) ........................................................ 1
3 4042031 Tube (Oil Return) ............................................................................................ 1
4 4042033 Hose Clamp .................................................................................................... 1
5 4041944 Bolt ................................................................................................................. 5
6 4054771 Bracket ........................................................................................................... 1
7 ..... Bolt ................................................................................................................. 1
8 4054772 Bracket ........................................................................................................... 1
9 4042034 Bolt ................................................................................................................. 1
10 4042032 Hose Clamp .................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 5-41


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FAN PULLY (FIGURE 5-24)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
4042325 Pulley Assembly (Idle) .................................................................................... 1
1 4042326 Plate ........................................................................................................... 1
2 4042327 Shaft ........................................................................................................... 1
3 4042328 Pulley ......................................................................................................... 1
4 4041916 Cover (Tensioner) ...................................................................................... 1
5 4041922 Bolt ............................................................................................................. 1
6 4041964 Nut .............................................................................................................. 1
7 4042071 Fan Pulley ...................................................................................................... 2
8 4041992 Bolt ................................................................................................................. 4
9 4042323 Bolt ................................................................................................................. 4
10 4042106 Washer ........................................................................................................... 1
11 4149035 Collar .............................................................................................................. 1

5-42 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WATER PUMP FLANGE AND THERMOSTAT (FIGURE 5-25)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4054677 Hose (Water Return) ...................................................................................... 1
2 4042015 Hose Clamp .................................................................................................... 2
3 4137920 Cover Thermostat (Thermostat) ..................................................................... 1
4 4041993 Gasket ............................................................................................................ 1
5 4042002 Bolt ................................................................................................................. 3
6 4042003 Flange ............................................................................................................ 1
7 4042008 Joint (Breather Pipe) .................................................................................. 1
8 4042030 Gasket (Water Flange) ................................................................................... 1
9 4042042 Thermostat ..................................................................................................... 1
10 4042049 Plug ................................................................................................................ 3
11 4042066 Bolt ................................................................................................................. 1
12 4042067 Bolt ................................................................................................................. 3

©2016 HYSTER COMPANY See Service Manual 5-43


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WATER PUMP (FIGURE 5-26)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4042313 Water Pump ................................................................................................... 1
2 4042318 Gasket ............................................................................................................ 1
3 4042324 Bolt ................................................................................................................. 3
4 4042323 Bolt ................................................................................................................. 1
5 4041997 Bolt ................................................................................................................. 2
6 4138559 Pipe ................................................................................................................ 1
7 4137922 Hose ............................................................................................................... 1
8 4042035 Bolt ................................................................................................................. 1
9 4042015 Hose Clamp .................................................................................................... 4
10 4054680 Hose (EGR) .................................................................................................... 1

5-44 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

EGR VALVE (FIGURE 5-27)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4137964 Valve (EGR) ................................................................................................... 1
2 4050851 Nut (Flange) ................................................................................................... 2
3 4054747 Bolt ................................................................................................................. 2
4 4042150 Gasket ............................................................................................................ 1
5 4041944 Bolt ................................................................................................................. 4
6 4054748 Pipe (EGR) ..................................................................................................... 1
7 4054751 Pipe ................................................................................................................ 1
8 4042082
4054749 Gasket (EGR Pipe) ......................................................................................... 1
9 4054745 Tube ............................................................................................................... 1
10 4042032 Hose Clamp .................................................................................................... 6
11 4054750 Tube ............................................................................................................... 1
12 4137966 Bolt ................................................................................................................. 1
13 4054746 Gasket (EGR Valve) ....................................................................................... 1
14 4042059 Bolt ................................................................................................................. 2
15 4042058 Valve .............................................................................................................. 1
16 4054752 Tube ............................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 5-45


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

EGR COOLER (FIGURE 5-28)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4137971 Flange Assembly ............................................................................................ 1
2 4137972 Flange ........................................................................................................ 1
3 4054757 Stud ............................................................................................................ 1
4 4042082
4054749 Gasket (EGR Pipe) ......................................................................................... 1
5 4051050 Nut .................................................................................................................. 2
6 4137974 Bracket ........................................................................................................... 1
7 4137960 Bolt ................................................................................................................. 2
8 4054759 Bolt ................................................................................................................. 4
9 4137975 Flange ............................................................................................................ 1
10 4042150 Gasket ............................................................................................................ 2
11 4137973 Cooler (EGR) .................................................................................................. 1
12 4042015 Hose Clamp .................................................................................................... 2
13 4137976 Hose ............................................................................................................... 1

5-46 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

EXHAUST MANIFOLD (FIGURE 5-29)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4054741 Stud ................................................................................................................ 4
2 4042010 Stud ................................................................................................................ 2
3 4042087 Gasket ............................................................................................................ 1
4 4054738 Exhaust Manifold ............................................................................................ 1
5 4054742 Collar .............................................................................................................. 4
6 4051050 Nut .................................................................................................................. 8
7 4137960 Bolt ................................................................................................................. 2
8 4054739 Cover .............................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 5-47


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

GEAR CASE (FIGURE 5-30)


KUBOTA DIESEL 3.8L T4F

5-48 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

GEAR CASE
KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4054593 Case (Gear) .................................................................................................... 1
2 4054594 Plug ............................................................................................................ 1
3 4054595 Pipe ............................................................................................................ 1
4 4042008 Joint (Breather Pipe) .................................................................................. 1
5 4041975 Rotor Assembly (Oil Pump) ........................................................................ 1
6 4041979 Screw ......................................................................................................... 8
7 4041978 Cover (Oil Pump) ....................................................................................... 1
8 4041939 Packing (O-Ring) ........................................................................................ 2
9 4041981 Drain Plug .................................................................................................. 1
10 4041974 Plug ............................................................................................................ 1
11 4041971 Spring ......................................................................................................... 1
12 4041972 Relief Valve ................................................................................................ 1
13 4041980 Plug ............................................................................................................ 2
14 4041984 O-Ring ............................................................................................................ 1
15 4041996 Bolt ................................................................................................................. 1
16 4041982 Oil Seal ........................................................................................................... 1
17 4129108 Bolt ................................................................................................................. 2
18 4041992 Bolt ................................................................................................................. 9
19 4041983 O-Ring ............................................................................................................ 1
20 4042322 Gasket ............................................................................................................ 1
21 4050869 Joint ................................................................................................................ 1
22 4137659 Pipe ................................................................................................................ 1
23 4042226
4120028 Bolt ................................................................................................................. 1
24 4042227 Gasket ............................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 5-49


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

BREATHER AND SEPARATOR PIPES (FIGURE 5-31)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4042014 Tube (Separator) ............................................................................................ 1
2 4137980 Hose Clamp .................................................................................................... 5
3 4054767 Pipe ................................................................................................................ 1
4 4042017 Tube (Separator) ............................................................................................ 2
5 4042018 Hose Clamp .................................................................................................... 2
6 4054768 Tube ............................................................................................................... 1
7 4042020 Hose Clamp .................................................................................................... 1
8 4041992 Bolt ................................................................................................................. 1
9 4042023 Tube (Intake Turbo) ........................................................................................ 1
10 4042024
4100326 Clamp ............................................................................................................. 2
11 4042025 Pipe (Valve Breather) ..................................................................................... 1

5-50 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

SUPPLY PUMP (FIGURE 5-32)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4042067 Bolt ................................................................................................................. 2
2 4137763 Cover .............................................................................................................. 1
3 4096830 Bolt ................................................................................................................. 5
4 4054603 Gasket ............................................................................................................ 1
5 4138331 Gear ............................................................................................................... 1
6 4041946 Nut .................................................................................................................. 5
7 4137762 Gasket ............................................................................................................ 1
8 4138332 Base ............................................................................................................... 1
9 4054600 Stud ............................................................................................................ 3
10 4041988 Stud ............................................................................................................ 2
11 4042254 Gasket ............................................................................................................ 1
12 4146611 Pump .............................................................................................................. 1
13 4042260 Joint (Banjo Connector) .................................................................................. 1
14 4054606 Gasket ............................................................................................................ 2
15 4149032 Bolt ................................................................................................................. 1
16 4149033 Nut .................................................................................................................. 1
a 4146612 Cap ................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 5-51


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FUEL PIPE (FIGURE 5-33)


KUBOTA 3.8L DIESEL T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4138412 Tube ............................................................................................................... 1
2 4050929 Clamp ............................................................................................................. 2
3 4137802 Tube ............................................................................................................... 1

5-52 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

INJECTION PIPE (FIGURE 5-34)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4042241 Pipe Assy (Over Flow) .................................................................................... 1
2 4042242 Bolt ................................................................................................................. 5
3 4054618 Gasket ............................................................................................................ 5
4 4137796 Kit-Injector ...................................................................................................... 4
5 4042265 O-Ring ........................................................................................................ 4
6 4137797 O-Ring ........................................................................................................ 4
7 4042267 Packing (Gasket) ........................................................................................ 4
8 4042268 Clamp ............................................................................................................. 4
9 4042276 Screw ............................................................................................................. 3
10 4041946 Nut .................................................................................................................. 4
11 4137786 Pipe (Injection 1) ............................................................................................ 1
12 4137787 Pipe (Injection 2) ............................................................................................ 1
13 4137788 Pipe (Injection 3) ............................................................................................ 1
14 4137789 Pipe (Injection 4) ............................................................................................ 1
15 4042274 Clamp ............................................................................................................. 3
16 4042275 Clamp ............................................................................................................. 3

©2016 HYSTER COMPANY See Service Manual 5-53


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FUEL RAIL (FIGURE 5-35)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4137910 Fuel Rail ......................................................................................................... 1
2 4041997 Bolt ................................................................................................................. 2
3 4137912 Pipe (Injection A) ............................................................................................ 1
4 4137915 Brace .............................................................................................................. 1
5 4042274 Clamp ............................................................................................................. 1
6 4042275 Clamp ............................................................................................................. 1
7 4042276 Screw ............................................................................................................. 1
8 4042226
4120028 Bolt ................................................................................................................. 1
9 4042227 Gasket ............................................................................................................ 1
10 4137913 Pipe (#2 Overflow) .......................................................................................... 1
11 4137914 Bolt ................................................................................................................. 1
12 4122918 Gasket ............................................................................................................ 1

5-54 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TURBOCHARGER (FIGURE 5-36)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4137978 Turbocharger .................................................................................................. 1
2 4137979 Hose ........................................................................................................... 1
3 4074803 Clamp .................................................................................................... 2
4 4042069 Gasket ............................................................................................................ 1
5 4051063 Stud ................................................................................................................ 4
6 4042068 Flange (Muffler) .............................................................................................. 1
7 4042067 Bolt ................................................................................................................. 2
8 4054763 Bolt ................................................................................................................. 4
9 4051062 Stud ................................................................................................................ 1
10 4042064 Gasket ............................................................................................................ 1
11 4051052 Stud ................................................................................................................ 2
12 4051050 Nut .................................................................................................................. 8
13 4051054 Stud ................................................................................................................ 2

©2016 HYSTER COMPANY See Service Manual 5-55


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TURBOCHARGER OIL PLUMBING (FIGURE 5-37)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4138101 Pipe ................................................................................................................ 1
2 4042075 Bolt ................................................................................................................. 1
3 4042076 Gasket ............................................................................................................ 1
4 4138102 Pipe ................................................................................................................ 1
5 4042078 Gasket ............................................................................................................ 1
6 4042059 Bolt ................................................................................................................. 2
7 4042080 Pin .................................................................................................................. 1
8 4042081 Clamp ............................................................................................................. 1
9 4042226
4120028 Bolt ................................................................................................................. 1
10 4042227 Gasket ............................................................................................................ 1
11 4042228 Pipe (Oil) ........................................................................................................ 1
12 4042020 Hose Clamp .................................................................................................... 2

5-56 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

INJECTOR HARNESS (FIGURE 5-38)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4054654 Wire Harness (Kubota 3.8L Diesel) ................................................................ 1
2 4042120 Band ............................................................................................................... 9

©2016 HYSTER COMPANY See Service Manual 5-57


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

STARTER (FIGURE 5-39)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


4638209 Engine Assy-Diesel V3800 ................................................................................. 1
1 4054763 Bolt ................................................................................................................. 1
2 4042280 Starter ............................................................................................................. 1
3 4042284 Bolt ................................................................................................................. 1
4 4042108 Nut .................................................................................................................. 1

5-58 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

6 FUEL SYSTEM
UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 6
FUEL SYSTEM

DESCRIPTION PAGE

AIR FILTER
4.3L LPG ..................................................................................................................................................... 6-6
AIR FILTER ASSEMBLY
KUBOTA DIESEL ........................................................................................................................................ 6-28
AIR INTAKE
KUBOTA DIESEL ........................................................................................................................................ 6-26
AIR INTAKE AND FILTER
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 6-2
PSI 4.3L LPG .............................................................................................................................................. 6-4
FUEL CAP ....................................................................................................................................................... 6-23
FUEL SENDER AND ATTACHING PARTS
4.3L GASOLINE .......................................................................................................................................... 6-10
FUEL SYSTEM
4.3L GASOLINE .......................................................................................................................................... 6-8
GM 4.3L LPG (→ 4/2014) .......................................................................................................................... 6-14
GM/PSI 4.3L LPG (4/2014 →) .................................................................................................................... 6-16
KUBOTA DIESEL ........................................................................................................................................ 6-30
KUBOTA DIESEL 3.8L T4F - WITH DOC ................................................................................................... 6-34
LPG CONVERTER
GM 4.3L LPG .............................................................................................................................................. 6-22
LPG LOCK OFF
GM 4.3L ....................................................................................................................................................... 6-21
LPG REGULATOR AND MIXER
GM 4.3L ....................................................................................................................................................... 6-20
LPG TANK BRACKET
SWING OUT ................................................................................................................................................ 6-36
SWING OUT/ DROP DOWN ....................................................................................................................... 6-38
PRE-CLEANER AND MOUNT
DIESEL ........................................................................................................................................................ 6-24
THROTTLE BODY
GM 4.3L LPG .............................................................................................................................................. 6-19
GM 4.3L GASOLINE ................................................................................................................................... 6-12
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL ................................................................................................................................................ 6-42
STANDARD PEDAL .................................................................................................................................... 6-40

©2016 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AIR INTAKE AND FILTER (FIGURE 6-1)


GM 4.3L, GASOLINE AND LPG

6-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AIR INTAKE AND FILTER


GM 4.3L, GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 4613023 Air Filter (FFigure 6-3)..................................................................................... 1
2 1502009 Hose Clamp ....................................................................................................... 2
3 4615235
4616201 Hose (PCV Vent) ................................................................................................ 1
4 2067476 Grill ..................................................................................................................... 1
5 112989 Hose Clamp ........................................................................................................ 2
6 4615425 Hose (Clean Air) ................................................................................................. 1
7 4109993
1527879 Capscrew ........................................................................................................... 2
8 1581438 Elbow (Air Intake) ............................................................................................. 1
9 1502079 Grommet ............................................................................................................ 1
10 115696 Hose Clamp ....................................................................................................... 4
11 4615352 Hose (LPG, Clean Air) ........................................................................................ 1
11 4617372 Hose (GAS, Clean Air) ........................................................................................ 1
12 1661665 Coupler (PCV) .................................................................................................... 1
13 1650184 Retainer (Elbow) ............................................................................................... 1
14 2076637 Hose (Dirty Air) ................................................................................................. 1
15 1583611 Capscrew ........................................................................................................... 3
16 1530243 Insert .................................................................................................................. 3
17 1666746 Bracket (Air Cleaner) ........................................................................................ 1
18 1543842 Clamp (Base) ..................................................................................................... 1
19 1502061 Clamp (Swivel) .................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AIR INTAKE AND FILTER (FIGURE 6-2)


PSI 4.3L LPG

6-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AIR INTAKE AND FILTER


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


1 4613023 Air Filter (FFigure 6-3)..................................................................................... 1
2 1666746 Bracket (Air Cleaner) ........................................................................................ 1
3 1650184 Retainer ............................................................................................................. 1
4 1581438 Elbow (Air Intake) ............................................................................................. 1
5 1502079 Grommet ............................................................................................................ 1
6 2076637 Hose (Dirty Air) ................................................................................................. 1
7 1530243 Insert .................................................................................................................. 3
8 1583611 Capscrew ........................................................................................................... 3
9 4109993
1527879 Capscrew ........................................................................................................... 2
10 a 4650568 Hose (Clean Air) ................................................................................................. 1
10 b 4653956 Hose (Clean Air) ................................................................................................. 1
11 115696 Hose Clamp ....................................................................................................... 4
12 b 4163118 Bracket , Air Hose Support ................................................................................. 1
13 b 4093489
320156 Washer ............................................................................................................... 1
14 b 313805 Nut ...................................................................................................................... 1
15 b 1398062 Nut (Fold Over) .................................................................................................. 1
16 b 1391432 Clamp ................................................................................................................. 1
17 b 1527880 Capscrew ........................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 160367 b PENDING PER ECN 160367 →

©2016 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AIR FILTER (FIGURE 6-3)


4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4613023 Air Filter ............................................................................................................. 1
1 374923 Valve .............................................................................................................. 1
2 1620145 Inner Liner Assy (Cage) ............................................................................... 1
3 1620142 Filter Element ................................................................................................ 1
4 1688547 Cover ............................................................................................................. 1
5 141331 Cap ................................................................................................................. 1
6 4030497 Connector , Pipe Nipple (Pipe Nipple) ........................................................ 1
a 2095889 Label (Air Filter Installation) ............................................................................ 1

FOOTNOTES:
a Not Illustrated

6-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FUEL SYSTEM (FIGURE 6-4)


4.3L GASOLINE

6-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FUEL SYSTEM
4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY


1 4046977
4057828 Fuel Pump (FFigure 6-5)................................................................................... 1
2 1480237 Nut , Foldover .................................................................................................... 4
3 166285 Clamp ................................................................................................................. 3
4 4617954 Hose Assy (Fuel) ................................................................................................ 1
5 4618133 Hose ................................................................................................................... 1
6 4617953 Hose ................................................................................................................... 1
7 1527880 Capscrew ........................................................................................................... 4
8 203230 Clamp ................................................................................................................. 2
9 4047018 Bracket ................................................................................................................ 1
10 1529366 Capscrew ........................................................................................................... 2
11 4047012 Manifold Assy ..................................................................................................... 1
12 239503 Nut ...................................................................................................................... 1
13 1547845 Clamp ................................................................................................................. 1
14 287851 Capscrew ............................................................................................................ 1
15 1553541 Fuel Filter ............................................................................................................ 1
16 a 4047032 Tube Assy ........................................................................................................... 1
16 b 4138437 Tube Assy ........................................................................................................... 1
17 a 4617947 Hose ................................................................................................................... 2
17 b 2066137 Hose ................................................................................................................... 2
18 2062587 Hose ................................................................................................................... 1
19 a 4047031 Tube Assy ........................................................................................................... 1
19 b 4138438 Tube Assy ........................................................................................................... 1
20 168718 Clamp ................................................................................................................. 12
21 292505 Capscrew ............................................................................................................ 2
22 136687 Nut ...................................................................................................................... 2
23 4049068 Fitting .................................................................................................................. 1
24 4049069 Fitting .................................................................................................................. 2
25 1561871 Clamp (Swivel) .................................................................................................. 1
26 1543698 Clamp (Swivel) .................................................................................................... 1
27 387316 Clamp ................................................................................................................. 1

FOOTNOTES:
a → 6/2015 b 6/2015 →

©2016 HYSTER COMPANY See Service Manual 6-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FUEL SENDER AND ATTACHING PARTS (FIGURE 6-5)


4.3L GASOLINE

6-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FUEL SENDER AND ATTACHING PARTS


4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY


4046977
4057828 Fuel Pump (Assembly) ....................................................................................... 1
1 1568998 Fitting .............................................................................................................. 1
2 17353 Fitting .............................................................................................................. 1
3 1551665 Cover .............................................................................................................. 1
4 114312 Strap Clamp ................................................................................................... 1
5 1551828 Fuel Sender .................................................................................................... 1
6 1330325 O-Ring ............................................................................................................ 1
7 1330326 Nut .................................................................................................................. 1
8 43883 Drain Valve (Shut-Off) .................................................................................... 1
9 16124 Fitting .............................................................................................................. 1
10 1511729 Wire Harness .................................................................................................. 1
11 12856 Fitting .............................................................................................................. 1
12 1371149 Connector ....................................................................................................... 1
13 1527881 Capscrew ........................................................................................................... 2
14 353000 O-Ring ................................................................................................................ 2
15 1528893 Quad Ring ........................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

THROTTLE BODY (FIGURE 6-6)


GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY


4615530 Engine Assy-Gas ................................................................................................ 1
1 4019103 Throttle Body .................................................................................................. 1
2 4050565 Washer ........................................................................................................... 4
3 4019120 Plug ................................................................................................................ 1
4 4019106 O-Ring ............................................................................................................ 2
5 4050566 Adapter ........................................................................................................... 1
6 4050567 Bolt ................................................................................................................. 4
7 4050568 Bolt ................................................................................................................. 4

6-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 6-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FUEL SYSTEM (FIGURE 6-7)


GM 4.3L LPG (→ 4/2014)

6-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FUEL SYSTEM
GM 4.3L LPG (→ 4/2014)
KEY:
A: With Premium Low-Fuel Sensor
B: Without Premium Low-Fuel Sensor
QTY
ITEM PART NO. DESCRIPTION A B
1 4068255 LPG Tank Bracket (Swing Out) (FFigure 6-19)..................................... 1 1
1 4068256 LPG Tank Bracket (Swing Out/Drop Down) ............................................... 1 1
2 1587082 Bracket ....................................................................................................... 1 1
3 1527881 Capscrew .................................................................................................. 3 3
4 2105803 Fuel Filter (LPG) ....................................................................................... 1 1
4 1689544 Kit-Filter Element ................................................................................... 1 1
5 14358 Fitting ........................................................................................................ 2 2
6 296152 Capscrew ................................................................................................... 2 2
7 16151 Fitting ......................................................................................................... .. 1
8 2074516 Hose Assy .................................................................................................. 1 1
9 17350 Fitting ......................................................................................................... .. 1
10 12855 Fitting ......................................................................................................... 1 1
11 4615472 Hose Assy .................................................................................................. 1 1
12 1502061 Clamp (Swivel) .......................................................................................... 1 1
13 1502059 Clamp (Swivel) .......................................................................................... 1 1
14 1530243 Insert ......................................................................................................... 3 3
15 16134 Fitting ........................................................................................................ 2 2
16 97999 Fitting ........................................................................................................ 1 1
17 4619094 Hose Assy ................................................................................................. 1 1
18 4619095 Hose Assy (Swing Out) ............................................................................ 1 1
18 4619574 Hose Assy (Swing Out/Drop Down) ........................................................... 1 1
19 2071517 Sleeve ........................................................................................................ 1 1
20 16863 Fitting ........................................................................................................ 1 1
21 4051434 Fitting (Elbow) .......................................................................................... 1 1
22 1600406 Plate ........................................................................................................... 1 1
23 1586629 Capscrew .................................................................................................. 4 4
24 1334790 Washer ...................................................................................................... 1 1
25 14349 Fitting (Pipe Plug) .................................................................................... 1 ..
26 1662253 Sensor (LP Vapor) .................................................................................... 1 ..

©2016 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FUEL SYSTEM (FIGURE 6-8)


GM/PSI 4.3L LPG (4/2014 →)

6-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FUEL SYSTEM
GM/PSI 4.3L LPG (4/2014 →)
KEY:
A: With Premium Low-Fuel Sensor
B: Without Premium Low-Fuel Sensor
C: Without Premium Low-Fuel Sensor (Optional)
QTY
ITEM PART NO. DESCRIPTION A B C
1 4068255 LPG Tank Bracket (Swing Out) (FFigure 6-19)............................ 1 1 1
1 4068256 LPG Tank Bracket (Swing Out/Drop Down) (FFigure 6-20)............. 1 1 1
2 b 4084912 Bracket .............................................................................................. 1 1 ..
2 c 4164823 Bracket ............................................................................................. 1 1 1
3 b 1527881 Capscrew ......................................................................................... 3 3 3
3 c 1527881 Capscrew ......................................................................................... 2 2 2
4 2105803 Fuel Filter (LPG) .............................................................................. 1 1 1
4 1689544 Kit-Filter Element ........................................................................ 1 1 1
5 14358 Fitting ............................................................................................... 1 1 1
6 296153 Capscrew ......................................................................................... 2 2 2
7 14349 Fitting (Pipe Plug) ............................................................................ 1 .. ..
8 2070675 Hose Assy ........................................................................................ 1 1 ..
8 4636782 Hose Assy ......................................................................................... .. .. 1
9 17350 Fitting ................................................................................................. .. 1 1
9 17314 Fitting ............................................................................................... 1 .. ..
10 1662253 Sensor (LP Vapor) ........................................................................... 1 .. ..
11 4634401 Hose Assy ........................................................................................ 1 1 ..
11 4635201 Hose Assy ......................................................................................... .. .. 1
12 1502061 Clamp (Swivel) ................................................................................. 1 1 1
13 1502059 Clamp (Swivel) ................................................................................. 1 1 ..
13 1502053 Clamp (Swivel) ................................................................................. .. .. 1
14 b 1530243 Insert ................................................................................................. 3 3 3
14 c 1530243 Insert ................................................................................................. 2 2 2
15 16134 Fitting ............................................................................................... 2 2 2
16 97999 Fitting ............................................................................................... 1 1 1
17 4619094 Hose Assy ........................................................................................ 1 1 1
18 4619095 Hose Assy (Swing Out) ................................................................... 1 1 1
18 4619574 Hose Assy (Swing Out/Drop Down) .................................................. 1 1 1
19 2071517 Sleeve ............................................................................................... 1 1 1
20 16863 Fitting ............................................................................................... 1 1 1
21 4051434 Fitting (Elbow) ................................................................................. 1 1 1
22 1600406 Plate .................................................................................................. 1 1 1
23 1586629 Capscrew ......................................................................................... 4 4 4
24 1334790 Washer ............................................................................................. 1 1 1
25 4084522 Plate .................................................................................................. 1 1 1
26 4653354 Bracket (Lock-Off) ............................................................................. .. .. 1
27 4653353 Bracket (Mounting Plate) ................................................................... .. .. 1
28 4019192 Clip , Nut ............................................................................................ .. .. 2
29 320155 Washer ............................................................................................. .. .. 2
30 2072354 Capscrew .......................................................................................... .. .. 2
31 a 4138575 Clamp ................................................................................................ .. .. 1
32 1527877 Capscrew ......................................................................................... .. .. 1
33 4093489
320156 Washer ............................................................................................. .. .. 1

©2016 HYSTER COMPANY See Service Manual 6-17


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FUEL SYSTEM
GM/PSI 4.3L LPG (4/2014 →)
KEY:
A: With Premium Low-Fuel Sensor
B: Without Premium Low-Fuel Sensor
C: Without Premium Low-Fuel Sensor (Optional)
QTY
ITEM PART NO. DESCRIPTION A B C
34 1512440
302399 Nut ..................................................................................................... .. .. 1

FOOTNOTES:
a Not serviced separately c 10/2016 →
b → 10/2016

6-18 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

THROTTLE BODY (FIGURE 6-9)


GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


1 4019103 Throttle Body .................................................................................................... 1
2 4040263 Fitting ................................................................................................................. 1
3 4040264 Hose (8 in.) ........................................................................................................ 1
4 4040265 Gasket ................................................................................................................ 2
5 4019090 Clamp ................................................................................................................. 2
6 4019104 Stud .................................................................................................................... 4
7 4019120 Plug .................................................................................................................... 1
8 4019105 Adapter .............................................................................................................. 1
9 4019106 O-Ring ................................................................................................................ 2
10 4040250 Hose ................................................................................................................... 1
11 4040266 Adapter .............................................................................................................. 1
12 4019107 Spacer ................................................................................................................ 1
13 4040267 Bracket ................................................................................................................ 1
14 4019099 Clamp ................................................................................................................. 2
15 4040268 Fitting ................................................................................................................. 1
16 293774 Capscrew ........................................................................................................... 4
17 191534 Nut ...................................................................................................................... 4
18 296003 Screw ................................................................................................................. 4

©2016 HYSTER COMPANY See Service Manual 6-19


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LPG REGULATOR AND MIXER (FIGURE 6-10)


GM 4.3L

ITEM PART NO. DESCRIPTION QTY


1 4019120 Plug .................................................................................................................... 2
2 4019119 Regulator ........................................................................................................... 1
3 4040270 Adapter .............................................................................................................. 1
4 4019118 Fitting ................................................................................................................. 1
5 4019117 Mixer (Mixer) ...................................................................................................... 1
5 4051286 Kit-Repair ...................................................................................................... 1
6 293744 Screw ................................................................................................................. 4
7 292672 Capscrew ........................................................................................................... 4
8 4019121 Stud .................................................................................................................... 4
9 1565407 Nut ...................................................................................................................... 8

6-20 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

LPG LOCK OFF (FIGURE 6-11)


GM 4.3L

ITEM PART NO. DESCRIPTION QTY


1 4019018 Fitting ................................................................................................................. 1
2 4019019 Fitting ................................................................................................................. 1
3 4019020 Valve (Lock-Off) .................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 6-21


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LPG CONVERTER (FIGURE 6-12)


GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


1 4040254 Conduit (20 in.) ................................................................................................... AR
2 4019086 Hose ................................................................................................................... 1
3 4040255 Fitting ................................................................................................................. 1
4 4019092 Clamp ................................................................................................................. 4
5 4040256 Bracket ................................................................................................................ 1
6 4040257 Spacer ................................................................................................................ 1
7 4040258 Hose ................................................................................................................... 1
8 4040259 Fitting .................................................................................................................. 1
9 4040260
4148661 Regulator ........................................................................................................... 1
9 a 4040288 Kit-Regulator Repair ....................................................................................... 1
9 b 4148667 Kit-Regulator ................................................................................................. 1
10 4040261 Fitting ................................................................................................................. 1
11 4040262 Isolator ................................................................................................................ 3
12 1382472
1502543 Nut ...................................................................................................................... 3
13 1527876 Capscrew ........................................................................................................... 2

FOOTNOTES:
a → 10/2015 b 10/2015 →

6-22 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FUEL CAP (FIGURE 6-13)

KEY:
A: Gas Option
B: Diesel Option
QTY
ITEM PART NO. DESCRIPTION A B
1 1579677 Fuel Cap (Lockable Version) ...................................................................... 1 ..
2 2081840 Fuel Cap ..................................................................................................... .. 1
3 2021685 Gasket ........................................................................................................ 1 ..
3 2021683 Gasket ........................................................................................................ .. 1
4 325549 Shim (0.020 in.) .......................................................................................... AR ..
5 1528314
1593391 Seal ............................................................................................................ 1 1
6 1564392 Pipe (Fill) .................................................................................................... 1 1
6 1514295 Pipe ........................................................................................................ 1 1
7 1529366 Capscrew .................................................................................................. 2 2
8 1528608 Grommet .................................................................................................... 1 1

©2016 HYSTER COMPANY See Service Manual 6-23


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

PRE-CLEANER AND MOUNT (FIGURE 6-14)


DIESEL

ITEM PART NO. DESCRIPTION QTY


1 2102887 Pre-Cleaner ........................................................................................................ 1
2 1677385 Duct .................................................................................................................... 1
3 2071261 Capscrew ............................................................................................................ 2
4 1506738 Washer ............................................................................................................... 2
5 1531558 Insert .................................................................................................................. 2

6-24 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 6-25


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AIR INTAKE (FIGURE 6-15)


KUBOTA DIESEL

6-26 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AIR INTAKE
KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY


1 4626441 Air Filter (Assembly) ........................................................................................... 1
1 4626440 Air Filter (FFigure 6-16)................................................................................. 1
2 4055658 Sensor (Mass Airflow) .................................................................................... 1
3 302019 Screw ............................................................................................................. 2
4 1664489 Adapter ............................................................................................................... 1
5 4624325 Hose (Dirty) ......................................................................................................... 1
6 115696 Hose Clamp ....................................................................................................... 1
7 78286 Clamp ................................................................................................................. 2
8 4620061 Hose (Clean Air) ................................................................................................. 1
9 4051524 Bracket (Air Cleaner) .......................................................................................... 1
10 1394008 Hose Clamp ........................................................................................................ 3
11 4614145 Hose (Clean Air) ................................................................................................. 1
12 4614144 Tube (Air Intake) ................................................................................................. 1
13 4109993
1527879 Capscrew ........................................................................................................... 4
14 1527884 Capscrew ............................................................................................................ 2
15 1530244 Insert ................................................................................................................... 2
16 1502079 Grommet ............................................................................................................ 1
17 1650184 Retainer ............................................................................................................. 1
18 4062311 Bracket (Air Intake) ............................................................................................. 1
19 176453 Clamp ................................................................................................................. 2
20 1398062 Nut (Fold Over) .................................................................................................. 2
21 1527880 Capscrew ........................................................................................................... 2
22 296420 Washer ............................................................................................................... 2
23 4616151 Capscrew ............................................................................................................ 2
24 16151 Fitting .................................................................................................................. 1
25 165991 Indicator (Restriction) ...................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 6-27


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AIR FILTER ASSEMBLY (FIGURE 6-16)


KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY


4626440 Air Filter .............................................................................................................. 1
1 141331 Cap ................................................................................................................. 1
2 4068074 Filter Element (Primary) ................................................................................. 1
3 4068075 Filter Element (Safety) .................................................................................... 1
4 4072914 Cover .............................................................................................................. 1
5 141331 Cap ................................................................................................................. 1
6 ..... Body ............................................................................................................... 1
7 4072917 U.L. Plate ........................................................................................................ 1
8 4072916 Data Plate ....................................................................................................... 1

6-28 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 6-29


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FUEL SYSTEM (FIGURE 6-17)


KUBOTA DIESEL

6-30 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FUEL SYSTEM
KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY


4024573 Fuel Sender (Assembly) ..................................................................................... 1
1 1590977 Tube-Wldmt .................................................................................................... 1
2 1640946 Tube ............................................................................................................... 1
3 1551828 Fuel Sender .................................................................................................... 1
4 16134 Fitting ............................................................................................................ 2
5 1584171 Cover .............................................................................................................. 1
6 12855 Fitting .............................................................................................................. 2
7 16190 Drain Valve (Shutoff) ...................................................................................... 2
8 17314 Fitting ............................................................................................................ 2
9 192306 Fitting .............................................................................................................. 2
10 353000 O-Ring ................................................................................................................ 2
11 1527881 Capscrew ........................................................................................................... 2
12 1528893 Quad Ring ........................................................................................................... 1
13 168718 Clamp ................................................................................................................. 14
13 166857 Clamp (Optional) ................................................................................................. 14
14 1610852 Hose ................................................................................................................... 1
15 4617767 Fuel Filter (Inline Strainer) .................................................................................. 1
16 1480237 Nut , Foldover .................................................................................................... 1
17 1316496 Clamp ................................................................................................................. 1
18 209266 Clamp ................................................................................................................. 1
19 1527880 Capscrew ........................................................................................................... 1
20 4619267 Hose ................................................................................................................... 1
21 4026040 Fitting .................................................................................................................. 2
22 4619263 Hose ................................................................................................................... 1
23 1543698 Clamp (Swivel) .................................................................................................... 5
24 1606544 Clamp (Swivel) .................................................................................................... 5
25 225465 Hose ................................................................................................................... 1
26 4032490 T-Fitting (Barbed) ................................................................................................ 1
27 1543842 Clamp (Base) ..................................................................................................... 1
28 1543691 Clamp (Swivel) .................................................................................................... 1
29 231502 Hose ................................................................................................................... 1
30 1502059 Clamp (Swivel) .................................................................................................. 2
31 4032744 Lift Pump (Electric) ............................................................................................. 1
32 1527876 Capscrew ........................................................................................................... 2
33 1566420 Nut (Foldover) ................................................................................................... 2
34 124359 Clamp ................................................................................................................. 1
35 1301601 Hose ................................................................................................................... 1
36 4024527 Water Separator Assembly ................................................................................. 1
36 4047982 Water Separator Mounting Head .................................................................... 1
36 4047983 Sensor Drain .................................................................................................. 1
36 4612789 Water Separator Fuel Filter ............................................................................ 1
37 1378553 Hose ................................................................................................................... 1
38 1527883 Capscrew ............................................................................................................ 2
39 1579809
222443 Fitting ................................................................................................................. 2
39 16483 O-Ring ........................................................................................................... 1
40 1502054 Clamp (Swivel) .................................................................................................... 1
a 2058000 Adhesive ............................................................................................................. AR

©2016 HYSTER COMPANY See Service Manual 6-31


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FOOTNOTES:
a Not Illustrated

6-32 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 6-33


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FUEL SYSTEM (FIGURE 6-18)


KUBOTA DIESEL 3.8L T4F — WITH DOC

6-34 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FUEL SYSTEM
KUBOTA DIESEL 3.8L T4F – WITH DOC

ITEM PART NO. DESCRIPTION QTY


4024573 Fuel Sender ........................................................................................................ 1
1 1590977 Tube-Wldmt .................................................................................................... 1
2 1640946 Tube ............................................................................................................... 1
3 1551828 Fuel Sender .................................................................................................... 1
4 16134 Fitting ............................................................................................................ 2
5 1584171 Cover .............................................................................................................. 1
6 12855 Fitting .............................................................................................................. 2
7 16190 Drain Valve (Shutoff) ...................................................................................... 2
8 17314 Fitting ............................................................................................................ 2
9 192306 Fitting .............................................................................................................. 2
10 353000 O-Ring ................................................................................................................ 2
11 1527881 Capscrew ........................................................................................................... 2
12 1528893 Quad Ring ........................................................................................................... 1
13 168718 Clamp ................................................................................................................. 12
13 166857 Clamp (Optional) ................................................................................................. 12
14 1610852 Hose ................................................................................................................... 1
15 4617767 Fuel Filter ............................................................................................................ 1
16 1480237 Nut , Foldover .................................................................................................... 6
17 1316496 Clamp ................................................................................................................. 1
18 178119 Clamp ................................................................................................................. 1
19 1527880 Capscrew ........................................................................................................... 6
20 2075360 Hose ................................................................................................................... 1
21 1543698 Clamp (Swivel) .................................................................................................... 3
22 1502059 Clamp (Swivel) .................................................................................................. 1
23 4644063 Hose ................................................................................................................... 1
24 4026040 Fitting .................................................................................................................. 2
25 4026085 Fitting .................................................................................................................. 1
26 4118865 Check Valve ........................................................................................................ 1
27 1543842 Clamp (Base) ..................................................................................................... 1
28 1543691 Clamp (Swivel) .................................................................................................... 1
29 1502054 Clamp (Swivel) .................................................................................................... 1
30 4082779 Lift Pump ............................................................................................................. 1
31 1307884
1514429 Nut ...................................................................................................................... 2
32 4121575 Clamp ................................................................................................................. 1
33 4642231 Hose ................................................................................................................... 1
34 4024527 Water Separator Assembly ................................................................................. 1
34 4047982 Water Separator Mounting Head .................................................................... 1
34 4047983 Sensor Drain .................................................................................................. 1
34 4612789 Water Separator Fuel Filter ............................................................................ 1
35 1527883 Capscrew ............................................................................................................ 2
36 1579809
222443 Fitting ................................................................................................................. 2
36 16483 O-Ring ........................................................................................................... 1
37 4642230 Hose ................................................................................................................... 1
38 4642197 Hose ................................................................................................................... 1
39 4145835 Bracket ................................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 6-35


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LPG TANK BRACKET (FIGURE 6-19)


SWING OUT

6-36 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

LPG TANK BRACKET


SWING OUT

ITEM PART NO. DESCRIPTION QTY


4068255 LPG Tank Bracket ............................................................................................. 1
1 1534649 Pin .................................................................................................................. 1
2 1581556 Washer .......................................................................................................... 2
3 1581885 Capscrew ...................................................................................................... 2
4 1581733 Capscrew ...................................................................................................... 2
5 1613749 Strap .............................................................................................................. 1
6 1613755 Latch .............................................................................................................. 1
7 1613763 Nut (Adjusting) ......................................................................................... 1
8 4032292 Spacer ........................................................................................................... 1
9 1581739 Nut ................................................................................................................. 5
10 101809 Relief Valve ................................................................................................... 1
11 1585835 Capscrew ...................................................................................................... 2
12 1581836 Capscrew ...................................................................................................... 1
13 1581898 Washer .......................................................................................................... 1
14 1684323
4029506 Pin .................................................................................................................. 1
15 4029538 Washer .......................................................................................................... 1
16 4029920 Washer .......................................................................................................... 1
17 4032291 Washer .......................................................................................................... 1
18 4031146 Capscrew ...................................................................................................... 1
19 34507 Snap Ring ...................................................................................................... 1
20 1568839 Washer (Pivot) .............................................................................................. 1
21 184451 Ball Bearing .................................................................................................. 2
22 1568853 Thrust Washer .............................................................................................. 1
23 1528903 Spring ............................................................................................................ 1
24 1534672 Ring ............................................................................................................... 1
25 1534671 Pin .................................................................................................................. 1
26 4067521 Bracket Wldmt .............................................................................................. 1
27 1600399 Base ............................................................................................................... 1
28 1581579 Capscrew ...................................................................................................... 1
29 1525451 Fitting ............................................................................................................ 1
30 1398099 Plug ................................................................................................................ 4
31 4048941 Fitting (LPG Bulkhead Rear) ....................................................................... 1
32 1534679 Block (Anti-Rattle) ........................................................................................ 1
33 1656325 Latch .............................................................................................................. 1
34 1649565 Plate ............................................................................................................... 1
35 4054932 Capscrew ...................................................................................................... 4
a 264134 Loctite (Apply to Item 18) ............................................................................ 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 6-37


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LPG TANK BRACKET (FIGURE 6-20)


SWING OUT/ DROP DOWN

6-38 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

LPG TANK BRACKET


SWING OUT/ DROP DOWN

ITEM PART NO. DESCRIPTION QTY


4068256 LPG Tank Bracket (Swing Out/Drop Down) ....................................................... 1
1 1517437 Pivot (Intermediate) ........................................................................................ 1
2 34507 Snap Ring ...................................................................................................... 1
3 1568839 Washer (Pivot) .............................................................................................. 1
4 184451 Ball Bearing .................................................................................................. 2
5 1568853 Thrust Washer .............................................................................................. 1
6 302363 Dowel ............................................................................................................. 1
7 1581887 Shaft ............................................................................................................... 1
8 1581888 Bushing .......................................................................................................... 2
9 1581739 Nut ................................................................................................................. 5
10 ..... Tank Support (LPG Tank) .............................................................................. 1
11 1656325 Latch .............................................................................................................. 1
12 1581733 Capscrew ...................................................................................................... 2
13 1613749 Strap .............................................................................................................. 1
14 1613755 Latch .............................................................................................................. 1
15 1613763 Nut (Adjustment) ...................................................................................... 1
16 1581885 Capscrew ...................................................................................................... 2
17 1534649 Pin .................................................................................................................. 1
18 1581556 Washer .......................................................................................................... 2
19 1649565 Plate ............................................................................................................... 1
20 4054932 Capscrew ...................................................................................................... 4
21 4032291 Washer .......................................................................................................... 1
22 1398099 Plug ................................................................................................................ 4
23 4031146 Capscrew ...................................................................................................... 1
24 1581898 Washer .......................................................................................................... 1
25 1585835 Capscrew ...................................................................................................... 2
26 1581836 Capscrew ...................................................................................................... 1
27 1534679 Block (Anti-Rattle) ........................................................................................ 1
28 101809 Relief Valve ................................................................................................... 1
29 264134 Loctite ............................................................................................................ AR
30 4048941 Fitting (LPG Bulkhead Rear) ....................................................................... 1
31 1402414 Gas Spring ..................................................................................................... 1
32 1525442 E-Ring ............................................................................................................ 2
33 1581557 Washer .......................................................................................................... 2
34 1586022 Capscrew ....................................................................................................... 1
35 1525451 Fitting ............................................................................................................ 1
36 1581579 Capscrew ...................................................................................................... 1
37 1534671 Pin .................................................................................................................. 1
38 1534672 Ring ............................................................................................................... 1
39 1528903 Spring ............................................................................................................ 1
40 1600399 Base ............................................................................................................... 1
41 1525478 Pin .................................................................................................................. 1
42 1581848 Nut ................................................................................................................. 1
43 246108 Sealant ........................................................................................................... AR
44 1684323
4029506 Pin .................................................................................................................. 1
45 4029538 Washer .......................................................................................................... 1
46 4029920 Washer .......................................................................................................... 1
4032292 Spacer (Not Illustrated) ................................................................................ 2

©2016 HYSTER COMPANY See Service Manual 6-39


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 6-21)


STANDARD PEDAL

6-40 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


STANDARD PEDAL

ITEM PART NO. DESCRIPTION QTY


1 2071181 Pedal (Standard) ............................................................................................... 1
2 302443 Roll Pin .............................................................................................................. 1
3 4051924 Base Assembly (Throttle) ................................................................................ 1
3 4615964 Molding ........................................................................................................... 1
4 1524267 Bushing ......................................................................................................... 1
5 1654754 Shaft ................................................................................................................... 1
6 1530971 E-Ring ................................................................................................................ 1
7 1654156 Shim ................................................................................................................... AR
8 4109993
1527879 Capscrew ........................................................................................................... 3
9 1530311 Screw (Stop) ...................................................................................................... 1
10 329069 Nut ...................................................................................................................... 1
11 251099 Loctite ................................................................................................................. AR
12 2063842 Sensor (Hall Throttle Position) ........................................................................ 1
13 296378 Washer ............................................................................................................... 2
14 1564752 Capscrew ........................................................................................................... 2
15 1582301 Spring (Inner) .................................................................................................... 1
16 1582300 Spring (Outer) ................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 6-41


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 6-22)


MONOTROL

6-42 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


MONOTROL

ITEM PART NO. DESCRIPTION QTY


4051938 Pedal Assy .......................................................................................................... 1
1 2074702 Pedal .............................................................................................................. 1
2 1340470 Pad ................................................................................................................. 1
3 2072782
4634485 Wire Harness .................................................................................................. 1
4 ..... Connector Assembly (To Cowl Harness) ................................................... 1
4 1489655 Connector (4 Way) ............................................................................... 1
4 1330416 Connector (Secondary Lock) .............................................................. 1
4 1531312 Terminal ................................................................................................. 4
5 ..... Switch (Reverse) ........................................................................................ 1
6 ..... Switch (Forward) ........................................................................................ 1
7 220428 Screw ............................................................................................................. 4
8 53162 Lockwasher .................................................................................................... 4
9 16865 Nut .................................................................................................................. 4
10 325699 Spring ............................................................................................................. 2
11 4040523 Washer (Bonded) ........................................................................................... 2
12 15931 Lockwasher .................................................................................................... 2
13 16708 Screw ............................................................................................................. 2
14 1500912 Clip ................................................................................................................. 1
15 1582464 Fastener ........................................................................................................ 1
16 360387 Loctite ............................................................................................................ AR
17 302437 Roll Pin ............................................................................................................... 1
18 4031769 Isolator (Throttle Pedal) ...................................................................................... 1
19 2063842 Sensor (Hall Throttle Position) (To Cowl Harness) ....................................... 1
20 296378 Washer ............................................................................................................... 2
21 1564752 Capscrew ........................................................................................................... 2
22 4051924 Base Assembly (Throttle) ................................................................................ 1
22 4615964 Molding ........................................................................................................... 1
23 1524267 Bushing ......................................................................................................... 1
24 1654754 Shaft ................................................................................................................... 1
25 1530971 E-Ring ................................................................................................................ 1
26 1654156 Shim ................................................................................................................... AR
27 4109993
1527879 Capscrew ........................................................................................................... 3
28 1530311 Screw (Stop) ...................................................................................................... 1
29 329069 Nut ...................................................................................................................... 1
30 251099 Loctite ................................................................................................................. AR
31 1582301 Spring (Inner) .................................................................................................... 1
32 1582300 Spring (Outer) ................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 6-43


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NOTES

6-44 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

7 ELECTRICAL SYSTEM
UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 7
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR
SEALED - GM 4.3L GASOLINE AND LPG ................................................................................................. 7-26
SEALED - KUBOTA 3.8L DIESEL .............................................................................................................. 7-27
ALTERNATOR AND MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-28
BATTERY CABLES
4.3L GASOLINE AND LPG ......................................................................................................................... 7-20
KUBOTA DIESEL ........................................................................................................................................ 7-22
CONTROL MODULE
DIESEL INTERFACE .................................................................................................................................. 7-36
COWL ELECTRICAL
ELECTRIC HYDRAULIC ............................................................................................................................. 7-12
MANUAL HYDRAULIC ................................................................................................................................ 7-14
DISTRIBUTOR ASSEMBLY
GM 4.3L LPG AND GASOLINE .................................................................................................................. 7-42
DPF DISPLAY
3.8L KUBOTA DIESEL ................................................................................................................................ 7-46
ELECTRICAL ASSEMBLY
HYDRAULIC FAN DRIVE ........................................................................................................................... 7-16
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 7-10
ELECTRONIC CONTROL MODULE AND SENSORS
PSI 4.3L LPG .............................................................................................................................................. 7-34
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L LPG .............................................................................................................................................. 7-30
GM 4.3L GASOLINE ................................................................................................................................... 7-32
ENGINE ELECTRICAL SYSTEM
4.3L LPG ..................................................................................................................................................... 7-6
GM 4.3L GASOLINE ................................................................................................................................... 7-8
KUBOTA 3.8L DIESEL ................................................................................................................................ 7-4
FUSE BOX
GM 4.3L LPG .............................................................................................................................................. 7-39
IMPACT SENSOR ........................................................................................................................................... 7-48
INSTRUMENT CLUSTER ............................................................................................................................... 7-44
LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL .................................................................................................. 7-18
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-50
MAST ELECTRICAL ....................................................................................................................................... 7-58
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-52
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-54
WITH ARMREST - FIVE FUNCTION .......................................................................................................... 7-56
POWER DISTRIBUTION MODULE ................................................................................................................ 7-40
RELAY
KUBOTA DIESEL ........................................................................................................................................ 7-38
REMOTE KEY SWITCH .................................................................................................................................. 7-49
SEAT BELT SWITCH ADAPTER
4/2014 → .................................................................................................................................................... 7-59

©2016 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

SECTION 7
ELECTRICAL SYSTEM

DESCRIPTION PAGE

SPARK PLUGS AND WIRES


GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-29
STARTER
4.3L LPG ..................................................................................................................................................... 7-24
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ............................................................................................................... 7-64
TWO SPEED TRANSMISSION - WITHOUT INPUT SPEED SENSOR ..................................................... 7-60
TWO SPEED TRANSMISSION - WITH INPUT SPEED SENSOR (8/2014 →) ......................................... 7-62
WIRE HARNESS
ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 7-66
ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 3.8L DIESEL ..................................... 7-68
ALTERNATOR TO STARTER - KUBOTA 3.8L DIESEL ............................................................................. 7-70
COWL - MANUAL HYDRAULICS WITH MONOTROL PEDAL .................................................................. 7-126
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ............................................................... 7-130
COWL - ELECTRO-HYDRAULICS WITH MONOTROL PEDAL ................................................................ 7-134
COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE ............................................................. 7-138
DPF DISPLAY ............................................................................................................................................. 7-103
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 7-72
ELECTRONIC CONTROL VALVE - THREE FUNCTION WITH VDP ........................................................ 7-74
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 7-76
ELECTRONIC CONTROL VALVE - FOUR FUNCTION WITH VDP .......................................................... 7-78
ELECTRONIC CONTROL VALVE - FIVE FUNCTION ............................................................................... 7-80
ELECTRONIC CONTROL VALVE - FIVE FUNCTION WITH VDP ............................................................. 7-82
ENGINE - KUBOTA 3.8L DIESEL ............................................................................................................... 7-92
HYDRAULIC FAN CONTROL - WITH DPF ................................................................................................ 7-142
HYDRAULIC FAN CONTROL - WITH DOC ............................................................................................... 7-144
LIGHTS - WITH OVERHEAD GUARD ........................................................................................................ 7-106
RH CHASSIS (→ 4/2014) .......................................................................................................................... 7-108
RH CHASSIS (4/2014 →) .......................................................................................................................... 7-114
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE .......................................................................... 7-120
SEALED ALTERNATOR - GM 4.3L GASOLINE AND LPG ........................................................................ 7-104
TRANSMISSION - TWO SPEED (→ 4/2015) ............................................................................................ 7-146
TRANSMISSION - THREE SPEED (→ S/N G024V02047N) ..................................................................... 7-150
TRANSMISSION-THREE SPEED - GM/PSI 4.3L LPG AND KUBOTA DIESEL (S/N G024N02048N →)
.................................................................................................................................................................... 7-154
TRANSMISSION-TWO SPEED WITH TISS SENSOR - GM/PSI 4.3L LPG AND KUBOTA
DIESEL (4/2015 →) .................................................................................................................................... 7-148
WIRE HARNESS (ENGINE)
GM 4.3L LPG .............................................................................................................................................. 7-84
KUBOTA DIESEL 3.8L T4F ........................................................................................................................ 7-98
PSI 4.3L LPG .............................................................................................................................................. 7-88

7-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ENGINE ELECTRICAL SYSTEM (FIGURE 7-1)


KUBOTA 3.8L DIESEL

7-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM


KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 b 4620966 Wire Harness (3.8L Engine) (FFigure 7-48)...................................................... 1
1 c 4643837 Wire Harness (With DOC) .................................................................................. 1
1 4653968 Wire Harness (Engine DOC) .............................................................................. 1
2 1502066 Clamp (Swivel) .................................................................................................. 2
3 1561871 Clamp (Swivel) .................................................................................................. 3
4 296380 Washer ............................................................................................................... 4
5 1529366 Capscrew ........................................................................................................... 2
6 1502061 Clamp (Swivel) .................................................................................................. 2
7 1502059 Clamp (Swivel) .................................................................................................. 1
8 1613324 Capscrew ............................................................................................................ 3
9 4050610 Bracket ................................................................................................................ 1
10 1543698 Clamp (Swivel) .................................................................................................... 4
11 1606544 Clamp (Swivel) .................................................................................................... 4
12 4062255 Bracket ................................................................................................................ 1
13 4109993
1527879 Capscrew ........................................................................................................... 2
14 279033 Clamp ................................................................................................................. 1
15 292683 Lockwasher ....................................................................................................... 2
16 4034828 Capscrew ............................................................................................................ 2
17 178119 Clamp ................................................................................................................. 1
18 313221 Clamp ................................................................................................................. 1
19 292500 Capscrew ............................................................................................................ 1
20 1307884
1514429 Nut ...................................................................................................................... 3
21 1309602 Clamp ................................................................................................................. 1
22 1382472
1502543 Nut ...................................................................................................................... 2
23 4098116 Clamp ................................................................................................................. 2
24 137852 Strap Clamp ....................................................................................................... 1
25 4616862 Battery Cable (Fused 100 Amp) ......................................................................... 1
26 4613466 Wire Harness (Alternator to Battery Disconnect) (FFigure 7-38)....................... 1
27 4617514 Wire Harness (Alternator to Starter) (FFigure 7-39).......................................... 1
28 1502054 Clamp (Swivel) .................................................................................................... 2
29 4073483 Bracket ................................................................................................................ 1
30 1615163 Capscrew ............................................................................................................ 1
a 4093489
320156 Washer ............................................................................................................... 1
a 1527877 Capscrew ........................................................................................................... 1
a 1566420 Nut (Foldover) ................................................................................................... 1

FOOTNOTES:
a Not Illustrated c S/N G024V02627P →
b → S/N G024V02626P

©2016 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ENGINE ELECTRICAL SYSTEM (FIGURE 7-2)


4.3L LPG

7-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM


4.3L LPG

ITEM PART NO. DESCRIPTION QTY


1 4040249 Wire Harness (Engine) (FFigure 7-46).............................................................. 1
1 4639606 Wire Harness (PSI 4.3L) (FFigure 7-47)......................................................... 1
2 1502061 Clamp (Swivel) .................................................................................................. 1
3 1561871 Clamp (Swivel) .................................................................................................. 2
4 1646457 Clip ..................................................................................................................... 3
5 1509890 Clip ..................................................................................................................... 1
6 1501970 Pressure Switch (Low Fuel) ................................................................................ 1
7 4602843 Wire Harness (Adapter) (FFigure 7-37)............................................................. 1
8 1640531 Starter (FFigure 7-11)...................................................................................... 1
9 1543842 Clamp (Base) ..................................................................................................... 1
10 1644398 Clamp (Swivel) .................................................................................................. 1
11 2094582 Wire Harness (Sealed Alternator) (FFigure 7-51).............................................. 1
12 1529257 Sensor (Air Flow Restriction) .............................................................................. 1
12 16151 Fitting (Elbow) ..................................................................................................... 1
13 1646456 Sensor (Oxygen) ............................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ENGINE ELECTRICAL SYSTEM (FIGURE 7-3)


GM 4.3L GASOLINE

7-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM


GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY


1 4050564 Wire Harness (Gasoline) .................................................................................... 1
2 1502061 Clamp (Swivel) .................................................................................................. 3
3 1561871 Clamp (Swivel) .................................................................................................. 2
4 1646457 Clip ..................................................................................................................... 3
5 1509890 Clip ..................................................................................................................... 1
6 1606544 Clamp (Swivel) .................................................................................................... 1
7 4046966 Bracket ................................................................................................................ 1
8 1509888 Clip ..................................................................................................................... 1
9 1543842 Clamp (Base) ..................................................................................................... 1
10 1644398 Clamp (Swivel) .................................................................................................. 1
11 2094582 Wire Harness (Sealed Alternator) (FFigure 7-51).............................................. 1
12 1529257 Sensor (Air Flow Restriction) .............................................................................. 1
12 16151 Fitting (Elbow) ..................................................................................................... 1
13 1640531 Starter (FFigure 7-11)...................................................................................... 1
14 1646456 Sensor (Oxygen) ............................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ELECTRICAL SYSTEM (FIGURE 7-4)


RIGHT HAND CHASSIS

7-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ELECTRICAL SYSTEM
RIGHT HAND CHASSIS

ITEM PART NO. DESCRIPTION QTY


1 c 4612951 Wire Harness (RH Chassis) (FFigure 7-53)...................................................... 1
1 d 4630270 Wire Harness (RH Chassis) (FFigure 7-54)...................................................... 1
1 b 4635137 Wire Harness (RH Chassis) (FFigure 7-55)...................................................... 1
2 4109993
1527879 Capscrew ........................................................................................................... 4
2 1527880 Capscrew ........................................................................................................... 3
3 2097662 Battery Tray (Plastic) ........................................................................................ 1
4 1480237 Nut , Foldover .................................................................................................... 4
5 4032001 Bracket ............................................................................................................... 1
6 1593628 Bracket ............................................................................................................... 1
7 1618978
4043562
4077726 Horn (Electronic) ............................................................................................... 1
8 1402883 Fuse Puller ........................................................................................................ 1
9 1500912 Clip ..................................................................................................................... 4
10 1582464 Fastener ............................................................................................................. 6
11 1559928 Seal .................................................................................................................... 1
12 1593625 Bracket ............................................................................................................... 1
13 1534417 Capscrew ........................................................................................................... 3
14 1382472
1502543 Nut ...................................................................................................................... 3
15 296380 Washer ............................................................................................................... 1
16 2090613 Fuse Box (PDM) (Power Distribution Module) (FFigure 7-22)..................... 1
17 1399332 Start Battery Wet (Diesel) ................................................................................... 1
17 a 1643937 Start Battery Wet (Gasoline and LPG) ............................................................ 1
18 2065745 Link (Battery Hold Down) ................................................................................. 1
19 1641368 Link (Battery Hold Down) ................................................................................. 1
20 1540805 Cap ..................................................................................................................... 1
21 1595541 Bracket (Hood Switch Magnet) ........................................................................ 1
22 1529366 Capscrew ........................................................................................................... 1
23 b 1672692 Screw .................................................................................................................. 2
24 b 4634955
4651927
4655560 Control Module ................................................................................................... 1
24 4634955
4651927
4655560 Control Module (Alternate Part) .......................................................................... 1
25 b 1537551 Nut (Clip) ............................................................................................................ 2
26 b 4102513 Bracket ................................................................................................................ 1

FOOTNOTES:
a Optional with Diesel c → 4/2014
b With Seat Belt Sequence Module d 4/2014 →

©2016 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COWL ELECTRICAL (FIGURE 7-5)


ELECTRIC HYDRAULIC

7-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

COWL ELECTRICAL
ELECTRIC HYDRAULIC
KEY:
A: With Monotrol
B: With Forward/Reverse Lever
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 4614879 Wire Harness (Cowl With Return to Set Tilt) (FFigure 7-58)..................... 1 ..
1 4614880 Wire Harness (Cowl Without Return to Set Tilt) (FFigure 7-59)................ .. 1
2 1554902 Screw ......................................................................................................... 2 2
3 2111004 Bracket (Left Hand) .................................................................................. 1 1
3 2111005 Bracket (Right Hand) ............................................................................... 1 1
4 4011940 Capscrew .................................................................................................. 4 4
5 1531975 Bracket ....................................................................................................... 1 1
6 1606544 Clamp (Swivel) ........................................................................................... 3 3
7 2077084 Wire Harness (Three Function) (FFigure 7-40)......................................... 1 1
7 2077085 Wire Harness (Four Function) (FFigure 7-42)........................................... 1 1
7 2079403 Wire Harness (Five Function) (FFigure 7-44)........................................... 1 1
7 4642227 Wire Harness (Three Function with VDP) (FFigure 7-41)......................... 1 1
7 4642228 Wire Harness (Four Function with VDP) (FFigure 7-43)........................... 1 1
7 4642229 Wire Harness (Five Function with VDP) (FFigure 7-45)........................... 1 1
8 2068343 Vehicle System Manager (VSM) (w/ Electro-Hydraulics) ........................... 1 1
9 1593626 Bracket ...................................................................................................... 1 1
10 1510115 Capscrew .................................................................................................. 3 3
11 b 1563841 Dust Cap .................................................................................................... 1 1
12 4064710 Bracket Wldmt .......................................................................................... 1 1
13 1573549 Clamp (Swivel) ........................................................................................... 3 3
14 1606735 Sensor (Load Sensing) .............................................................................. 1 1
15 1500912 Clip ............................................................................................................ 4 2
16 1582464 Fastener .................................................................................................... 4 2
17 2079326 Wire Harness (Load Weigh) (FFigure 7-28).............................................. 1 1
a 1480237 Nut , Foldover ........................................................................................... 3 3
a 4109993
1527879 Capscrew .................................................................................................. 3 3

FOOTNOTES:
a Not Illustrated b Used Without Load Weigh

©2016 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COWL ELECTRICAL (FIGURE 7-6)


MANUAL HYDRAULIC

7-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

COWL ELECTRICAL
MANUAL HYDRAULIC
KEY:
A: With Monotrol
B: With Forward/Reverse Lever
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 4614877 Wire Harness (Cowl) (FFigure 7-56)......................................................... 1 ..
1 4614878 Wire Harness (Cowl) (FFigure 7-57)...................................................... .. 1
2 2111004 Bracket (Left Hand) .................................................................................. 1 1
3 4011940 Capscrew .................................................................................................. 2 2
4 1554902 Screw ......................................................................................................... 2 2
5 2111005 Bracket (Right Hand) ............................................................................... 1 1
6 1398062 Nut (Fold Over) ......................................................................................... 1 1
7 1528482 Capscrew .................................................................................................. 1 1
8 1686719 Bracket ...................................................................................................... 1 1
9 1500912 Clip ............................................................................................................ 4 3
10 1582464 Fastener .................................................................................................... 4 3
11 2068342 Vehicle System Manager (VSM) (w/ Manual Hydraulics) ...................... 1 1
12 1593626 Bracket ...................................................................................................... 1 1
13 1510115 Capscrew .................................................................................................. 3 3
14 4064710 Bracket Wldmt .......................................................................................... 1 1
15 1562088 Clip ............................................................................................................ 2 2
16 2079326 Wire Harness (Load Weigh) (FFigure 7-28).............................................. 1 1
17 1573549 Clamp (Swivel) ........................................................................................... 3 3
18 1606544 Clamp (Swivel) ........................................................................................... 3 3
19 1606735 Sensor (Load Sensing) .............................................................................. 1 1
a 4109993
1527879 Capscrew (Connects VSM to Cowl) ........................................................ 3 3
a 1480237 Nut , Foldover (Connects VSM to Cowl) ................................................ 3 3

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ELECTRICAL ASSEMBLY (FIGURE 7-7)


HYDRAULIC FAN DRIVE

7-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ELECTRICAL ASSEMBLY
HYDRAULIC FAN DRIVE

ITEM PART NO. DESCRIPTION QTY


1 4103264 Plate .................................................................................................................... 1
2 1566420 Nut (Foldover) ................................................................................................... 2
3 4628662 Push Button Switch Assembly (Includes Bulk Cable) ......................................... 1
3 1566726 Push Button Switch ..................................................................................... 1
3 275493 Conduit (.440 in) ........................................................................................... 1
3 1495081 Cable-Bulk (FT) (Bulk Wire Green) ............................................................. 1
3 1495079 Cable-Bulk (FT) (Bulk Wire White) .............................................................. 1
4 4631111 Label ................................................................................................................... 1
5 4109993
1527879 Capscrew ........................................................................................................... 2
6 1542439 Clamp (Swivel) .................................................................................................. 1
7 1561759 Clamp (Swivel) .................................................................................................. 1
8 4098116 Clamp ................................................................................................................. 1
9 1502059 Clamp (Swivel) .................................................................................................. 1
10 1543691 Clamp (Swivel) .................................................................................................... 1
11 1561871 Clamp (Swivel) .................................................................................................. 3
12 b 4637224 Controller ............................................................................................................ 1
12 a 4650464 Controller ............................................................................................................ 1
13 1531479 Capscrew ............................................................................................................ 2
14 b 4636648 Wire Harness ...................................................................................................... 1
14 a 4650240 Wire Harness (Hydraulic Fan Control) ................................................................ 1
15 ..... Connector Assembly ........................................................................................... 1
15 1493465 Connector (2 Pin) ......................................................................................... 1
15 1330414 Connector (Secondary Lock) ...................................................................... 1

FOOTNOTES:
a With DOC b With DPF

©2016 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LIGHTS (FIGURE 7-8)


WORK, REAR DRIVE, AND BRAKE/TAIL

7-18 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

LIGHTS
WORK, REAR DRIVE, AND BRAKE/TAIL

ITEM PART NO. DESCRIPTION QTY


1 2056824 Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ...................................... 2
1 2107957 Tail Light Base (RH) .......................................................................................... 1
1 2107958 Tail Light Base (LH) .......................................................................................... 1
2 2056826 Reflector (Tail) .................................................................................................... 2
3 1565125 Screw ................................................................................................................. 4
4 2098083 Work Light (Rear, Includes Hardware) (Halogen) ............................................... 1
4 2107382 Worklight (Rear) (LED) ..................................................................................... 1
5 2098082 Bulb (Halogen) ............................................................................................... 1
6 1654013 Strobe Light Assembly (FFigure 15-5)........................................................... 1
7 1560447 Grommet (RH Tail Light) .................................................................................. 1
8 1560448 Grommet (LH Tail Light) ................................................................................... 1
9 1537551 Nut (Clip) ............................................................................................................ 4
10 2098085 Work Light (LH Front, Includes Hardware) (Halogen) ........................................ 1
10 2107384 Worklight (LH Front) (LED) .............................................................................. 1
11 2098084 Work Light (RH Front, Includes Hardware) (Halogen) ........................................ 1
11 2107383 Worklight (RH Front) (LED) .............................................................................. 1
12 1539584 Grommet ............................................................................................................ 1
13 1565076 Bracket Wldmt ................................................................................................... 1
14 1302024 Guard (Strobe Light) ......................................................................................... 1
15 1586759 Capscrew ........................................................................................................... 2
16 1586428 Nut ...................................................................................................................... 2
17 1531001 Insert .................................................................................................................. 2
18 1586495 Capscrew ........................................................................................................... 2
19 2101861 Wire Harness (Lights) (FFigure 7-52)............................................................. 1

©2016 HYSTER COMPANY See Service Manual 7-19


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

BATTERY CABLES (FIGURE 7-9)


4.3L GASOLINE AND LPG

7-20 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

BATTERY CABLES
4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 2076022 Battery Cable (Positive) ................................................................................... 1
1 1357268 Battery Cable (Red) ...................................................................................... AR
2 1536304 Boot ............................................................................................................... 1
3 148792 Terminal ........................................................................................................ 1
4 806426 E-Ring ............................................................................................................ 1
5 1566146 Boot ............................................................................................................... 1
6 1474893 Clamp ............................................................................................................ 1
7 1590173 Boot ............................................................................................................... 1
8 153070 Clamp ................................................................................................................. 1
9 296380 Washer ............................................................................................................... 2
10 1382472
1502543 Nut ...................................................................................................................... 2
11 1527880 Capscrew ........................................................................................................... 3
12 1682835 Spacer ................................................................................................................ 1
13 1632294 Bracket (Battery Cable) .................................................................................... 1
14 4109993
1527879 Capscrew ........................................................................................................... 2
15 1309993 Screw ................................................................................................................. 1
16 2098737 Battery Cable (Negative) .................................................................................. 1
16 16078 Battery Cable ................................................................................................ AR
17 148789 Terminal ........................................................................................................ 1
18 1564044 E-Ring ............................................................................................................ 1
19 806426 E-Ring ............................................................................................................ 1
20 153070 Clamp ............................................................................................................ 1
21 1529366 Capscrew ........................................................................................................... 1
22 1566420 Nut (Foldover) ................................................................................................... 1
23 1628118 Clamp ................................................................................................................. 1
24 1527876 Capscrew ........................................................................................................... 1
a 264134 Loctite ................................................................................................................ AR

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 7-21


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

BATTERY CABLES (FIGURE 7-10)


KUBOTA DIESEL

7-22 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

BATTERY CABLES
KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY


1 4612885 Battery Cable (Negative) .................................................................................... 1
1 16078 Battery Cable ................................................................................................ AR
1 1616122 Terminal (Part not replaceable service with assembly) ............................ 1
2 148789 Terminal ........................................................................................................ 1
3 ..... Clamp ............................................................................................................. 1
4 1564044 E-Ring ............................................................................................................ 1
5 806426 E-Ring ............................................................................................................ 1
6 16079 Terminal ........................................................................................................ 1
7 4612884 Battery Cable (Positive) ...................................................................................... 1
7 1357268 Battery Cable (Red) ...................................................................................... AR
8 4044099 Boot ................................................................................................................ 1
9 4045322 Ring Terminal ................................................................................................. 1
10 148798 Terminal ......................................................................................................... 1
11 1566146 Boot ............................................................................................................... 1
12 148792 Terminal ........................................................................................................ 1
13 1536304 Boot ............................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 7-23


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

STARTER (FIGURE 7-11)


4.3L LPG

7-24 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

STARTER
4.3L LPG

ITEM PART NO. DESCRIPTION QTY


1 2109666 Dust Shield ........................................................................................................ 1
2 1463910 Capscrew ........................................................................................................... 2
3 1640531 Starter ................................................................................................................ 1
4 a 1640818 Bracket (Heat Shield) .......................................................................................... 1
4 b 4146243 Heat Shield ......................................................................................................... 1
5 264148 Nut ...................................................................................................................... 2
6 1677876 Bolt ..................................................................................................................... 2
7 292668 Nut ...................................................................................................................... 1

FOOTNOTES:
a → 1/2016 b 1/2016 →

©2016 HYSTER COMPANY See Service Manual 7-25


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ALTERNATOR (FIGURE 7-12)


SEALED — GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 1636862 Bracket (Alternator, Sealed) ............................................................................... 1
2 1554815 Spacer ................................................................................................................ 1
3 1394001 Alternator (Sealed) .............................................................................................. 1
4 1307994 Capscrew ............................................................................................................ 1
5 1532255 Pulley .................................................................................................................. 1
6 18508 Capscrew ............................................................................................................ 1
7 1537422 Spacer ................................................................................................................ 1
a 302409 Nut ...................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

7-26 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ALTERNATOR (FIGURE 7-13)


SEALED — KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1394001 Alternator (Sealed) .............................................................................................. 1
2 4035678 Bracket Wldmt (Lower) ....................................................................................... 1
3 192077 Nut ...................................................................................................................... 1
4 1345014 Sleeve ................................................................................................................. 1
5 221767 Washer ............................................................................................................... 1
6 18542 Capscrew ............................................................................................................ 1
7 4061429 Bracket Wldmt (Upper) ....................................................................................... 1
8 15175 Lockwasher ......................................................................................................... 1
9 15155 Lockwasher ....................................................................................................... 1
10 18497 Capscrew ............................................................................................................ 1
11 1527882 Capscrew ............................................................................................................ 1
12 4610544 Pulley .................................................................................................................. 1
13 4615071 Belt ...................................................................................................................... 1
a 383789 Thread Sealant ................................................................................................... AR

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 7-27


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ALTERNATOR AND MOUNTING (FIGURE 7-14)


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 1327647 Capscrew ............................................................................................................ 1
2 4019177
1534017 Alternator ............................................................................................................ 1
3 4019178
1636803 Bracket (Alternator) .......................................................................................... 1
4 1554814 Spacer ................................................................................................................ 1
5 302326 Nut ...................................................................................................................... 1
6 320157 Washer ............................................................................................................... 1
7 1527885 Capscrew ........................................................................................................... 1
8 1528482 Capscrew ........................................................................................................... 1

7-28 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

SPARK PLUGS AND WIRES (FIGURE 7-15)


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 1564035 Bracket ............................................................................................................... 2
2 4019061 Separator ........................................................................................................... 2
3 4040251 Conduit (46 in.) ................................................................................................... AR
4 1452376 Spark Plug ......................................................................................................... 6
5 ..... Spark Plug Harness (RH) ................................................................................... 1
6 ..... Spark Plug Harness (LH) .................................................................................... 1
7 ..... Coil Wire ............................................................................................................. 1
8 221416 Capscrew ........................................................................................................... 4
2088997 Kit-Ignition Cable (Spark Plug Wires and Coil Wire) (Includes Items 5-7) .......... 1
a 4040249 Wire Harness (LPG) (FFigure 7-46).................................................................. 1
a 4050564 Wire Harness (Gasoline) .................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 7-29


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ENGINE CONTROL MODULE AND SENSORS (FIGURE 7-16)


GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


1 1646456 Sensor (Oxygen) ............................................................................................... 2
2 4040286
4621658 Engine Control Module ....................................................................................... 1
3 4019045
1559567 Sensor (Temperature manifold absolute pressure) (T-Map) ........................ 1
4 4019046
1314381 Temperature Sender (Coolant) (Coolant) ....................................................... 1
5 4019047
4104443 Pressure Sender (Oil Pressure) ....................................................................... 1
6 128408 Clamp ................................................................................................................. 2
7 4019050 Washer ............................................................................................................... 1
8 1527876 Capscrew ........................................................................................................... 1
9 221493 Capscrew ........................................................................................................... 2
10 148818 Capscrew ............................................................................................................ 1
11 4019052
4110974 Fitting .................................................................................................................. 1
a 4040249 Wire Harness (FFigure 7-46)............................................................................. 1

FOOTNOTES:
a Not Illustrated

7-30 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 7-31


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ENGINE CONTROL MODULE AND SENSORS (FIGURE 7-17)


GM 4.3L GASOLINE

7-32 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ENGINE CONTROL MODULE AND SENSORS


GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY


1 1646456 Sensor (Oxygen) ............................................................................................... 2
2 4050562 Electronic Control Module ................................................................................... 1
3 4019046
1314381 Temperature Sender (Coolant) ........................................................................ 1
4 4050563 Sensor (Inlet) ...................................................................................................... 1
5 4019047
4104443 Pressure Sender (Oil Pressure) ....................................................................... 1
6 4019052
4110974 Fitting (Oil Pressure) ........................................................................................... 1
7 4019050 Washer ............................................................................................................... 1
8 221493 Capscrew ........................................................................................................... 1
a 4050564 Wire Harness (Gasoline) .................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 7-33


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ELECTRONIC CONTROL MODULE AND SENSORS (FIGURE 7-18)


PSI 4.3L LPG

7-34 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ELECTRONIC CONTROL MODULE AND SENSORS


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4638869 Engine Assy (Without Catalytic Converter) ................................................... 1
4638867 Engine Assy (With Catalytic Converter) .............................................................. 1
1 1527876 Capscrew ...................................................................................................... 5
2 4019082 Bolt ................................................................................................................ 4
3 4129878 Mount ............................................................................................................. 1
4 4639060 Engine Control Module (2400 RPM) ............................................................ 1
5 4019046
1314381 Temperature Sender (Coolant) .................................................................... 1
6 4019045
1559567 Sensor (Temperature manifold absolute pressure) .................................. 1
6 4042986 Seal ............................................................................................................ 1
7 4019175 Plug ................................................................................................................ 3
8 4109993
1527879 Capscrew ...................................................................................................... 1
9 221493 Capscrew ...................................................................................................... 1
10 4110045 Screw ............................................................................................................. 1
11 4129879 Washer .......................................................................................................... 1
12 128408 Clamp ............................................................................................................ 1
13 1646456 Sensor (Oxygen) ............................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 7-35


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CONTROL MODULE (FIGURE 7-19)


DIESEL INTERFACE

7-36 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CONTROL MODULE
DIESEL INTERFACE

ITEM PART NO. DESCRIPTION QTY


1 1480237 Nut , Foldover .................................................................................................... 5
2 4054695 Bracket Wldmt .................................................................................................... 1
3 4109993
1527879 Capscrew ........................................................................................................... 1
4 1510113 Capscrew ........................................................................................................... 4
5 4055271 Kit (E4 ECU) ....................................................................................................... 1
5 4055272 Kit (E4 ECU and Cable) ...................................................................................... 1
6 4612918 Engine Control Module (ECM) (Can Interface E4) ............................................. 1
7 1566420 Nut (Foldover) ................................................................................................... 3
8 1527878 Capscrew ........................................................................................................... 3

©2016 HYSTER COMPANY See Service Manual 7-37


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

RELAY (FIGURE 7-20)


KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY


1 4612882 Battery Cable (Fused 100 Amp) ......................................................................... 1
2 1454967 Relay (Lift Pump/Starter or Glow Plug) ............................................................... 1
3 1307884
1514429 Nut ...................................................................................................................... 2
4 296158 Capscrew ............................................................................................................ 2
5 296379 Washer ............................................................................................................... 2
6 1560678 Nut ...................................................................................................................... 2
7 4026759 Bracket ................................................................................................................ 1
8 1527877 Capscrew ........................................................................................................... 2
9 1566420 Nut (Foldover) ................................................................................................... 2

7-38 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FUSE BOX (FIGURE 7-21)


GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


1 1567317 Relay (Power and Fuel Pump) ............................................................................ 2
2 1567316 Relay (Starter) .................................................................................................... 1
3 1498046 Fuse (10 Amp) .................................................................................................... 1
4 1498044 Fuse (5 Amp) ..................................................................................................... 1
5 1498047 Fuse (15 Amp) .................................................................................................... 2
6 1378418 Fuse (50 Amp) .................................................................................................... 1
7 1567320
1567835 Cover (Bottom-Fuse Box) ................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 7-39


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

POWER DISTRIBUTION MODULE (FIGURE 7-22)

7-40 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

POWER DISTRIBUTION MODULE


ITEM PART NO. DESCRIPTION QTY
2090613 Fuse Box (PDM) ................................................................................................ 1
1 2044712 Relay (30 Amp) ............................................................................................. 2
2 1528315 Relay (20 Amp) ............................................................................................. 5
3 1528132 Fuse (20 Amp) ............................................................................................... 6
4 1528133 Fuse (30 Amp) ............................................................................................... 2
5 1528630 Semiconductor ............................................................................................. 1
6 1528631 Resistor (68 Ohm, 5 Watt) ............................................................................ 1
7 1544255 Fuse (25 Amp) ............................................................................................... 2
a 4046933 Fuse Box Cover ............................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 7-41


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DISTRIBUTOR ASSEMBLY (FIGURE 7-23)


GM 4.3L LPG AND GASOLINE

ITEM PART NO. DESCRIPTION QTY


1559695 Distributor Assembly ........................................................................................... 1
1 1566458 Distributor Cap ............................................................................................. 1
2 1566459 Rotor .............................................................................................................. 1
3 1559922 Kit-Gear .......................................................................................................... 1
4 1334423 Gasket ............................................................................................................ 1
5 1559923 Sensor (Cam) ................................................................................................. 1
6 1559924 Screw ............................................................................................................. 4
7 1559925 Screw ............................................................................................................. 2
8 4019054
1335497 Clamp ................................................................................................................. 1

7-42 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


a 1358504 Bolt (Adjustment Bolt) ......................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 7-43


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

INSTRUMENT CLUSTER (FIGURE 7-24)

ITEM PART NO. DESCRIPTION QTY


1 4604594 Lever (Detent Forward and Reverse) .............................................................. 1
2 2076695 Display Assembly ............................................................................................. 1
3 2066485 Bezel (Display Cluster) ................................................................................ 2
4 2069431 Label (Display Cluster, LH) (LH Display) .................................................... 1
5 2066484 Label (Display Cluster, RH) (RH Display) ....................................................... 1
6 2060032 Cover (Without Turn Signals) (Display Lever) ............................................... 1
7 1337197 Key Set ............................................................................................................... 1
8 2057948 Ignition Switch ..................................................................................................... 1
9 4109993
1527879 Capscrew ........................................................................................................... 4
10 1554902 Screw ................................................................................................................. 5
11 2060033 Cover (Keyswitch) ............................................................................................ 1
12 a 2066482 Label Overlay, (Display Cluster, RH) (RH Display) ........................................ 1

FOOTNOTES:
a Remove Panels From Overlay as Required For
Truck Configuration.

7-44 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 7-45


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DPF DISPLAY (FIGURE 7-25)


3.8L KUBOTA DIESEL

7-46 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

DPF DISPLAY
3.8L KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY


1 4033058
4056988 Bracket ................................................................................................................ 1
2 1531558 Insert .................................................................................................................. 2
3 1527877 Capscrew ........................................................................................................... 2
4 4033055
4642932 Display ................................................................................................................ 1
5 4033057 Base .................................................................................................................... 1
6 4601386 Grommet ............................................................................................................. 1
7 4033056 Cover .................................................................................................................. 1
8 1539584 Grommet ............................................................................................................ 1
9 4614617 Wire Harness (DPF Display) (DPF Display) (FFigure 7-50).............................. 1

©2016 HYSTER COMPANY See Service Manual 7-47


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

IMPACT SENSOR (FIGURE 7-26)

ITEM PART NO. DESCRIPTION QTY


1 2079843 Sensor (Impact) .................................................................................................. 1
2 1500912 Clip ..................................................................................................................... 1
3 1582464 Fastener ............................................................................................................. 1
4 353144 Capscrew ............................................................................................................ 2
5 1566420 Nut (Foldover) ................................................................................................... 2

7-48 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

REMOTE KEY SWITCH (FIGURE 7-27)

ITEM PART NO. DESCRIPTION QTY


1 1582337 Bracket ............................................................................................................... 1
2 1500912 Clip ..................................................................................................................... 1
3 1582464 Fastener ............................................................................................................. 1
4 2058110 Wire Harness (Remote Keyswitch) ................................................................. 1
4 1493465 Connector (2 Pin) ......................................................................................... 1
4 1330414 Connector (Secondary Lock) ...................................................................... 1
4 1330437 Terminal (Pin) ............................................................................................... 2
4 1521309 Connector Body ........................................................................................... 2
5 190380 Boot .................................................................................................................... 1
6 2058111 Ignition Switch .................................................................................................. 1
6 262798 Key Set .......................................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 7-49


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

LOAD WEIGH ELECTRICAL (FIGURE 7-28)

7-50 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

LOAD WEIGH ELECTRICAL


ITEM PART NO. DESCRIPTION QTY
1 2079326 Wire Harness (Load Weigh) ............................................................................... 1
2 1525565 Connector ....................................................................................................... 1
2 1500913 Connector (Secondary Lock) .......................................................................... 1
2 1330438 Terminal (Socket) ........................................................................................... 3
2 1484377 Plug ................................................................................................................ 9
3 1603021 Connector ....................................................................................................... 1
3 1603236 Connector (Secondary Lock) .......................................................................... 1
3 1548517 Terminal (Socket) ........................................................................................... 3
3 1548519 Seal ................................................................................................................ 3
4 1606544 Clamp (Swivel) .................................................................................................... 3
5 1573549 Clamp (Swivel) .................................................................................................... 3
6 1606735 Sensor (Load Sensing) ....................................................................................... 1
7 1605770 Fitting .................................................................................................................. 1
7 244167 O-Ring ............................................................................................................ 1
7 16982 O-Ring ............................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 7-51


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MINI-LEVER CONTROLS (FIGURE 7-29)


WITH ARMREST — THREE FUNCTION

7-52 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601093 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601265 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601097 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601099 Mini-Lever Assembly .................................................................................. 1 ..
1 4601101 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601103 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601105 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601107 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 a 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
4 c 2110792 Lever (Clamping) ............................................................................... 1 1
5 2108249 Plug ........................................................................................................ 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 ac 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 c 1704528 Push Button (Push Button Position 3) ................................................... 1 1
11 b 1704528 Push Button (Push Button Position 2 and 3) ......................................... 2 2
11 a 1704528 Push Button (Push Button Position 2) ................................................... 1 1
12 c 1705359 Cover (Push Button) .............................................................................. 1 1
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ............................................................................................... 8 8

FOOTNOTES:
a Return to Set Tilt c With Clamping
b Three Function Clamp with Return to Set Tilt

©2016 HYSTER COMPANY See Service Manual 7-53


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MINI-LEVER CONTROLS (FIGURE 7-30)


WITH ARMREST — FOUR FUNCTION

7-54 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601094 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601096 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601098 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601100 Mini-Lever Assembly .................................................................................. 1 ..
1 4601102 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601104 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601106 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601108 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 b 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 2110791 Lever (Single Function) ..................................................................... 1 1
5 ab 2110792 Lever (Clamping) ............................................................................... 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 abc 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 a 1704528 Push Button (Push Button Position 4) ................................................... 1 1
11 b 1704528 Push Button (Push Button Position 2 and 4) ......................................... 2 2
11 c 1704528 Push Button (Push Button Position 2) ................................................... 1 1
12 ac 1705359 Cover (Push Button) .............................................................................. 2 2
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ............................................................................................... 8 8

FOOTNOTES:
a With Clamping c With Return to Set Tilt
b With Clamping and Return to Set Tilt

©2016 HYSTER COMPANY See Service Manual 7-55


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MINI-LEVER CONTROLS (FIGURE 7-31)


WITH ARMREST — FIVE FUNCTION

7-56 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

MINI-LEVER CONTROLS
WITH ARMREST – FIVE FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601110 Mini-Lever .................................................................................................. 1 ..
1 b 4601112 Mini-Lever .................................................................................................. 1 ..
1 a 4601114 Mini-Lever .................................................................................................. .. 1
1 b 4601116 Mini-Lever .................................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 b 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2111796 Mini-Lever (Dual Function) ................................................................ 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 2110792 Lever (Clamping) ............................................................................... 1 1
6 4603440 Armrest (with Buttons) ........................................................................... 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness ......................................................................................... 1 1
11 ..... Push Button Position 2 .......................................................................... 1 1
11 ac 1705359 Cover (Push Button) .......................................................................... 1 1
11 b 1704528 Push Button ....................................................................................... 1 1
11 ..... Push Button Position 3 .......................................................................... 1 1
11 ab 1703775 Switch (Dual Function) ...................................................................... 1 1
11 ..... Push Button Position 4 .......................................................................... 1 1
11 abc 1704528 Push Button ....................................................................................... 1 1
12 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
13 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
14 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
15 4601120 Plug ........................................................................................................ 1 1
16 2111770 Horn Button ............................................................................................ 1 1
17 2110943 Switch (Directional Control) ................................................................... .. 1
18 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
19 1698449 Capscrew ............................................................................................... 8 8

FOOTNOTES:
a With Clamping c Without Clamping
b With Clamping and Return to Set Tilt

©2016 HYSTER COMPANY See Service Manual 7-57


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MAST ELECTRICAL (FIGURE 7-32)

ITEM PART NO. DESCRIPTION QTY


1 1635204 Bracket ................................................................................................................ 1
2 1586430 Nut ...................................................................................................................... 1
3 1595731 Bracket ................................................................................................................ 1
4 1658075 Capscrew ............................................................................................................ 1
5 1635203 Sensor (Mast Position) ....................................................................................... 1
6 1562088 Clip ..................................................................................................................... 1
7 1597451 Capscrew ............................................................................................................ 1
8 302398 Locknut .............................................................................................................. 2
9 1553897 Capscrew ........................................................................................................... 2
10 1626478 Washer ............................................................................................................... 1

7-58 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

SEAT BELT SWITCH ADAPTER (FIGURE 7-33)


(4/2014 →)

ITEM PART NO. DESCRIPTION QTY


1 4081766 Bracket ................................................................................................................ 1
2 1566420 Nut (Foldover) ................................................................................................... 1
3 1693371 Capscrew ............................................................................................................ 1
4 1500912 Clip ..................................................................................................................... 2
5 1582464 Fastener ............................................................................................................. 2
6 4629823 Wire Harness (Seat Belt Switch Adapter) ........................................................... 1
6 1493465 Connector (2 Pin) (Seat Belt Switch Harness) ............................................... 1
6 1330414 Connector (Secondary Lock) .......................................................................... 1
6 1363885 Terminal (Pin) ................................................................................................. 2
6 4047669 Connector (RH Chassis Harness) .................................................................. 1
6 1514598 Connector (Secondary Lock) (Lock) ............................................................... 1
6 866401 Terminal ......................................................................................................... 4
6 4030503 Connector (Relay) .......................................................................................... 1
6 1330283 Terminal ......................................................................................................... 4
6 1323581 Plug ................................................................................................................ 1
6 4039364 Relay (With Diode) ......................................................................................... 1
7 4083273 Bracket ................................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 7-59


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TRANSMISSION ELECTRICAL SYSTEM (FIGURE 7-34)


TWO SPEED TRANSMISSION — WITHOUT INPUT SPEED SENSOR

7-60 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TRANSMISSION ELECTRICAL SYSTEM


TWO SPEED TRANSMISSION – WITHOUT INPUT SPEED SENSOR

ITEM PART NO. DESCRIPTION QTY


1 a 2106249 Wire Harness (Transmission) (FFigure 7-62).................................................... 1
1 b 4639096 Wire Harness (Transmission, Two Speed) (FFigure 7-63)................................ 1
2 1582464 Fastener ............................................................................................................. 2
3 1500912 Clip ..................................................................................................................... 2
4 1515654 Temperature Sensor ........................................................................................... 1
5 1527876 Capscrew ........................................................................................................... 1
6 1541232 Sensor (Output Speed, TOSS) ........................................................................... 1

FOOTNOTES:
a → 10/2015 b 10/2015 →

©2016 HYSTER COMPANY See Service Manual 7-61


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TRANSMISSION ELECTRICAL SYSTEM (FIGURE 7-35)


TWO SPEED TRANSMISSION — WITH INPUT SPEED SENSOR (8/2014 →)

7-62 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TRANSMISSION ELECTRICAL SYSTEM


TWO SPEED TRANSMISSION – WITH INPUT SPEED SENSOR (8/2014 →)

ITEM PART NO. DESCRIPTION QTY


1 4639096 Wire Harness (Transmission, Two Speed) (FFigure 7-63)................................ 1
2 1582464 Fastener ............................................................................................................. 2
3 1500912 Clip ..................................................................................................................... 2
4 1515654 Temperature Sensor ........................................................................................... 1
5 1527876 Capscrew ........................................................................................................... 1
6 1541231 Sensor (Input Speed, TISS) ................................................................................ 1
7 1541232 Sensor (Output Speed, TOSS) ........................................................................... 1

©2016 HYSTER COMPANY See Service Manual 7-63


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TRANSMISSION ELECTRICAL SYSTEM (FIGURE 7-36)


THREE SPEED TRANSMISSION

7-64 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TRANSMISSION ELECTRICAL SYSTEM


THREE SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


1 1582464 Fastener ............................................................................................................. 4
2 1500912 Clip ..................................................................................................................... 4
3 1534417 Capscrew ........................................................................................................... 4
4 1603367 Cover .................................................................................................................. 1
5 1662302 Bracket ............................................................................................................... 1
6 1480237 Nut , Foldover .................................................................................................... 1
7 a 4604096 Controller ........................................................................................................... 1
7 b 4616840 Controller ............................................................................................................ 1
8 4109993
1527879 Capscrew ........................................................................................................... 1
9 c 2106248 Wire Harness (Transmission, Three Speed) (FFigure 7-64)............................. 1
9 d 4639233 Wire Harness (Transmission, Three Speed) (FFigure 7-65)........................ 1

FOOTNOTES:
a GM 4.3L Gasoline and GM/PSI LPG c → S/N G024V02047N
b Kubota Diesel d S/N G024V02048N →

©2016 HYSTER COMPANY See Service Manual 7-65


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-37)


ADAPTER — LOW FUEL PRESSURE

ITEM PART NO. DESCRIPTION QTY


4602843 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (To LH Chassis Harness) ............................................. 1
1 2795583 Connector (3 Way) ..................................................................................... 1
1 2787350 Pin Terminal ............................................................................................... 2
1 2069381 Plug ............................................................................................................ 1
1 2060555 Wire Seal (Yellow) ...................................................................................... 2
2 ..... Connector Assembly (Low LPG Switch) ........................................................ 1
2 1329152 Plug ............................................................................................................ 1
2 1329151 Terminal ..................................................................................................... 1
2 1330281 Terminal ..................................................................................................... 2
2 1402888 Seal (Purple) .............................................................................................. 2

7-66 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 7-67


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-38)


ALTERNATOR TO BATTERY DISCONNECT SWITCH — KUBOTA 3.8L DIESEL

7-68 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
ALTERNATOR TO BATTERY DISCONNECT SWITCH – KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY


4613466 Wire Harness (Alternator to Battery Disconnect Switch) .................................... 1
1 ..... Connector Assembly (Engine Harness) ......................................................... 1
1 4613828 Connector ................................................................................................... 1
1 1302908 Connector Lock .......................................................................................... 1
1 ..... Plug ............................................................................................................ 2
1 1302909 Wire Seal .................................................................................................... 1
2 1582218 E-Ring ............................................................................................................ 1
3 ..... Connector Assembly (Diode Pack) ................................................................ 1
3 1489656 Connector (4-Way) ..................................................................................... 1
3 1489657 Connector (Secondary Lock) ..................................................................... 1
3 1363886 Terminal (Socket) ....................................................................................... 4
4 2094490 Kit-Diode ......................................................................................................... 1
5 275493 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Alternator Field) .......................................................... 1
6 181045 Connector Body ......................................................................................... 1
6 134810 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (Alternator Excite) ........................................................ 1
7 181046 Connector Body ......................................................................................... 1
7 1542937 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (Disconnect Switch Link) .............................................. 2
8 181045 Connector Body ......................................................................................... 1
8 134810 Terminal ..................................................................................................... 1
9 ..... Connector Assembly (Disconnect Switch Link) .............................................. 2
9 181046 Connector Body ......................................................................................... 1
9 1542937 Terminal ..................................................................................................... 1
10 1582218 E-Ring ............................................................................................................ 2

©2016 HYSTER COMPANY See Service Manual 7-69


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-39)


ALTERNATOR TO STARTER — KUBOTA 3.8L DIESEL

7-70 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
ALTERNATOR TO STARTER – KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY


4617514 Wire Harness (Alternator to Starter) ................................................................... 1
1 806424 E-Ring ............................................................................................................ 1
2 1673486 Sleeve ............................................................................................................ AR
3 1539153 Conduit ........................................................................................................... AR
4 275494 Conduit ........................................................................................................... AR
5 222523 Heat Shrink ..................................................................................................... AR
6 148615 E-Ring ............................................................................................................ 1
7 275496 Conduit ........................................................................................................... AR
8 806428 E-Ring ............................................................................................................ 1
9 4616487 Battery Cable .................................................................................................. 1
10 ..... Connector Assembly (Alternator B+) .............................................................. 1
10 148614 E-Ring ........................................................................................................ 1
10 1520864 Boot ............................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 7-71


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-40)


ELECTRONIC CONTROL VALVE — THREE FUNCTION

7-72 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


2077084 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Auxiliary One) ............................................................. 2
1 1493435 Connector (2-Way) ..................................................................................... 1
1 1402814 Terminal ..................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
1 190383 Boot ............................................................................................................ 1
2 ..... Connector Assembly (Lift and Lower) ............................................................ 2
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (To Vehicle System Manager) ...................................... 1
3 1525564 Connector ................................................................................................... 1
3 1500913 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 9
3 1484377 Plug ............................................................................................................ 2
4 1402815 Clip ................................................................................................................. 4
5 ..... Connector Assembly (Tilt) .............................................................................. 2
5 1531162 Connector ................................................................................................... 1
5 1402814 Terminal ..................................................................................................... 2
5 1562649 Seal ............................................................................................................ 2
5 190383 Boot ............................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 7-73


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-41)


ELECTRONIC CONTROL VALVE — THREE FUNCTION WITH VDP

7-74 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION WITH VDP

ITEM PART NO. DESCRIPTION QTY


4642227 Wire Harness (Three Function) .......................................................................... 1
1 ..... Connector Assembly (Auxiliary One) ............................................................. 2
1 1493435 Connector (2-Way) ..................................................................................... 1
1 1402814 Terminal ..................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
1 190383 Boot ............................................................................................................ 1
2 ..... Connector Assembly (Lower) ......................................................................... 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (To Vehicle System Manager) ...................................... 1
3 1525564 Connector ................................................................................................... 1
3 1500913 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 9
3 1484377 Plug ............................................................................................................ 2
4 1402815 Clip ................................................................................................................. 4
5 ..... Connector Assembly (Tilt) .............................................................................. 2
5 1531162 Connector ................................................................................................... 1
5 1402814 Terminal ..................................................................................................... 2
5 1562649 Seal ............................................................................................................ 2
5 190383 Boot ............................................................................................................ 1
6 ..... Connector Assembly (Lower) ......................................................................... 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 7-75


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-42)


ELECTRONIC CONTROL VALVE — FOUR FUNCTION

7-76 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


2077085 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Auxiliary Two) ............................................................. 2
1 1493447 Connector ................................................................................................... 1
1 1402814 Terminal ..................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
1 190383 Boot ............................................................................................................ 1
2 ..... Connector Assembly (Tilt) .............................................................................. 2
2 1531162 Connector ................................................................................................... 1
2 1402814 Terminal ..................................................................................................... 2
2 1562649 Seal ............................................................................................................ 2
2 190383 Boot ............................................................................................................ 1
3 ..... Connector Assembly (Auxiliary One) ............................................................. 2
3 1402814 Terminal ..................................................................................................... 2
3 1493435 Connector (2-Way) ..................................................................................... 1
3 1562649 Seal ............................................................................................................ 2
3 190383 Boot ............................................................................................................ 1
4 ..... Connector Assembly (Lift and Lower) ............................................................ 2
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector (Secondary Lock) ..................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (To Vehicle System Manager) ...................................... 1
5 1525564 Connector ................................................................................................... 1
5 1500913 Connector (Secondary Lock) ..................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 12
6 1402815 Clip ................................................................................................................. 4

©2016 HYSTER COMPANY See Service Manual 7-77


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-43)


ELECTRONIC CONTROL VALVE — FOUR FUNCTION WITH VDP

7-78 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION WITH VDP

ITEM PART NO. DESCRIPTION QTY


4642228 Wire Harness (Four Function) ............................................................................ 1
1 ..... Connector Assembly (Auxiliary Two) ............................................................. 2
1 1493447 Connector ................................................................................................... 1
1 1402814 Terminal ..................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
1 190383 Boot ............................................................................................................ 1
2 ..... Connector Assembly (Tilt) .............................................................................. 2
2 1531162 Connector ................................................................................................... 1
2 1402814 Terminal ..................................................................................................... 2
2 1562649 Seal ............................................................................................................ 2
2 190383 Boot ............................................................................................................ 1
3 ..... Connector Assembly (Auxiliary One) ............................................................. 2
3 1402814 Terminal ..................................................................................................... 2
3 1493435 Connector (2-Way) ..................................................................................... 1
3 1562649 Seal ............................................................................................................ 2
3 190383 Boot ............................................................................................................ 1
4 ..... Connector Assembly (Lower) ......................................................................... 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector (Secondary Lock) ..................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (To Vehicle System Manager) ...................................... 1
5 1525564 Connector ................................................................................................... 1
5 1500913 Connector (Secondary Lock) ..................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 12
6 1402815 Clip ................................................................................................................. 4
7 ..... Connector Assembly (Lift) .............................................................................. 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1490243 Connector (Secondary Lock) ..................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 7-79


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-44)


ELECTRONIC CONTROL VALVE — FIVE FUNCTION

7-80 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE – FIVE FUNCTION

ITEM PART NO. DESCRIPTION QTY


2079403 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Auxiliary Three) ........................................................... 2
1 1493446 Connector ................................................................................................... 1
1 1402814 Terminal ..................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
1 190383 Boot ............................................................................................................ 1
2 ..... Connector Assembly (Auxiliary One) ............................................................. 1
2 1493435 Connector (2-Way) ..................................................................................... 1
2 1402814 Terminal ..................................................................................................... 2
2 1562649 Seal ............................................................................................................ 2
2 190383 Boot ............................................................................................................ 1
3 ..... Connector Assembly (Tilt) .............................................................................. 1
3 1531162 Connector ................................................................................................... 1
3 1402814 Terminal ..................................................................................................... 2
3 1562649 Seal ............................................................................................................ 2
3 190383 Boot ............................................................................................................ 1
4 ..... Connector Assembly (Auxiliary One/Two) ...................................................... 3
4 1493447 Connector ................................................................................................... 1
4 1402814 Terminal ..................................................................................................... 2
4 1562649 Seal ............................................................................................................ 2
4 190383 Boot ............................................................................................................ 1
5 ..... Connector Assembly (Hoist Pressure Sensor) ............................................... 1
5 1603021 Connector ................................................................................................... 1
5 1603236 Connector (Secondary Lock) ..................................................................... 1
5 1548517 Terminal (Socket) ....................................................................................... 3
5 1548519 Seal ............................................................................................................ 3
6 ..... Connector Assembly (Lift/Lower) ................................................................... 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (To Vehicle System Manager) ...................................... 1
7 1525565 Connector ................................................................................................... 1
7 1500913 Connector (Secondary Lock) ..................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 6
7 1484377 Plug ............................................................................................................ 6
8 ..... Connector Assembly (To Vehicle System Manager) ...................................... 1
8 1525565 Connector ................................................................................................... 1
8 1500913 Connector (Secondary Lock) ..................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 12
9 1534828 Clip ................................................................................................................. 4
10 ..... Connector Assembly (Tilt) .............................................................................. 1
10 1402814 Terminal ..................................................................................................... 2
10 1531162 Connector ................................................................................................... 1
10 1562649 Seal ............................................................................................................ 2
10 190383 Boot ............................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 7-81


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-45)


ELECTRONIC CONTROL VALVE — FIVE FUNCTION WITH VDP

7-82 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE – FIVE FUNCTION WITH VDP

ITEM PART NO. DESCRIPTION QTY


4642229 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Auxiliary Three) ........................................................... 2
1 1493446 Connector ................................................................................................... 1
1 1402814 Terminal ..................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
1 190383 Boot ............................................................................................................ 1
2 ..... Connector Assembly (Auxiliary One) ............................................................. 1
2 1493435 Connector (2-Way) ..................................................................................... 1
2 1402814 Terminal ..................................................................................................... 2
2 1562649 Seal ............................................................................................................ 2
2 190383 Boot ............................................................................................................ 1
3 ..... Connector Assembly (Tilt) .............................................................................. 1
3 1531162 Connector ................................................................................................... 1
3 1402814 Terminal ..................................................................................................... 2
3 1562649 Seal ............................................................................................................ 2
3 190383 Boot ............................................................................................................ 1
4 ..... Connector Assembly (Auxiliary One/Two) ...................................................... 3
4 1493447 Connector ................................................................................................... 1
4 1402814 Terminal ..................................................................................................... 2
4 1562649 Seal ............................................................................................................ 2
4 190383 Boot ............................................................................................................ 1
5 ..... Connector Assembly (Hoist Pressure Sensor) ............................................... 1
5 1603021 Connector ................................................................................................... 1
5 1603236 Connector (Secondary Lock) ..................................................................... 1
5 1548517 Terminal (Socket) ....................................................................................... 3
5 1548519 Seal ............................................................................................................ 3
6 ..... Connector Assembly (Lower) ......................................................................... 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (To Vehicle System Manager) ...................................... 1
7 1525565 Connector ................................................................................................... 1
7 1500913 Connector (Secondary Lock) ..................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 6
7 1484377 Plug ............................................................................................................ 6
8 ..... Connector Assembly (To Vehicle System Manager) ...................................... 1
8 1525565 Connector ................................................................................................... 1
8 1500913 Connector (Secondary Lock) ..................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 12
9 1534828 Clip ................................................................................................................. 4
10 ..... Connector Assembly (Tilt) .............................................................................. 1
10 1402814 Terminal ..................................................................................................... 2
10 1531162 Connector ................................................................................................... 1
10 1562649 Seal ............................................................................................................ 2
10 190383 Boot ............................................................................................................ 1
11 ..... Connector Assembly (Lift) .............................................................................. 1
11 1490242 Connector (2 Way) ..................................................................................... 1
11 1490243 Connector (Secondary Lock) ..................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 7-83


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (ENGINE) (FIGURE 7-46)


GM 4.3L LPG

7-84 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS (ENGINE)


GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4040249 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Engine Control Unit) .................................................... 1
1 1641949 Connector ................................................................................................... 1
1 1653510 Terminal (Gold) .......................................................................................... 32
1 1561147 Plug ............................................................................................................ 54
1 4025683 Connector Lock .......................................................................................... 1
1 4025684 Strain Relief (Cover) ................................................................................... 1
1 4023295 Terminal ..................................................................................................... 4
2 ..... Connector Assembly (Alternate Fuse) ........................................................... 1
2 1543553 Fuse Holder ................................................................................................ 1
2 4043316 Fuse (70 Amp) ........................................................................................... 1
2 1454862 Cover (With Seal) ....................................................................................... 1
2 1402889 Terminal ..................................................................................................... 2
2 1454827 Seal ............................................................................................................ 2
2 1500899 Clip ............................................................................................................. 1
3 ..... Connector Assembly (ECU Diagnostic Connector) ........................................ 1
3 1641944 Connector ................................................................................................... 1
3 1650522 Terminal ..................................................................................................... 8
3 1641945 Spacer ........................................................................................................ 1
4 1641947 Cap ................................................................................................................. 1
5 ..... Connector Assembly (Mini Fuses) ................................................................. 1
5 1327959 Connector ................................................................................................... 1
5 1330281 Terminal ..................................................................................................... 3
5 1521989 Terminal ..................................................................................................... 1
5 1327164 Seal ............................................................................................................ 2
5 1323579 Seal ............................................................................................................ 6
5 1330297 Lock ............................................................................................................ 1
5 1641937 Cap ............................................................................................................. 1
5 1641938 Clip ............................................................................................................. 1
5 1498044 Fuse (5 Amp) ............................................................................................. 2
6 ..... Connector Assembly (Air Filter Restriction) ................................................... 1
6 1465468 Connector ................................................................................................... 1
6 1327164 Seal ............................................................................................................ 2
7 1323579 Seal ............................................................................................................ 6
7 1323578 Terminal ..................................................................................................... 2
7 1465469 Connector ................................................................................................... 1
8 ..... Connector Assembly (Low Fuel) .................................................................... 1
8 1547629 Connector (3 Way) ..................................................................................... 1
8 1508232 Terminal (Pin) ............................................................................................. 3
8 2060555 Wire Seal (Yellow) ...................................................................................... 3
9 ..... Connector Assembly (Pre-Catalyst 02 Sensor) .............................................. 1
9 1498424 Housing ...................................................................................................... 1
9 1653508 Terminal (Gold) .......................................................................................... 4
9 1476108 Wire Seal (White) ....................................................................................... 5
9 1650797 Lock ............................................................................................................ 1
10 ..... Connector Assembly (Pre-Catalyst 02 Sensor) .............................................. 1
10 1498424 Housing ...................................................................................................... 1
10 1653508 Terminal (Gold) .......................................................................................... 4
10 1476108 Wire Seal (White) ....................................................................................... 5
10 1650797 Lock ............................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 7-85


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (ENGINE)


GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


11 ..... Connector Assembly (Ignition Module) .......................................................... 1
11 1548517 Terminal (Socket) ....................................................................................... 4
11 1548519 Seal ............................................................................................................ 4
11 1547483 Connector ................................................................................................... 1
11 1476109 Connector Lock .......................................................................................... 1
12 ..... Connector Assembly (Oil Pressure) ............................................................... 1
12 1548517 Terminal (Socket) ....................................................................................... 3
12 1603236 Connector (Secondary Lock) ..................................................................... 1
12 1548519 Seal ............................................................................................................ 3
12 1603021 Connector ................................................................................................... 1
13 ..... Connector Asembly (Cam Sensor) ................................................................. 1
13 1330355 Terminal ..................................................................................................... 3
13 1476109 Connector Lock .......................................................................................... 1
13 1476067 Connector ................................................................................................... 1
14 ..... Connector Assembly (Ignition Coil) ................................................................ 1
14 1476071 Connector ................................................................................................... 1
14 1330355 Terminal ..................................................................................................... 3
14 1476109 Connector Lock .......................................................................................... 1
14 1330356 Seal ............................................................................................................ 5
14 1482668 Plug (Cavity Plug) ...................................................................................... 1
15 ..... Connector Assembly (Vehicle Interface Connector) ...................................... 1
15 1500912 Clip ............................................................................................................. 1
15 1541988 Connector (8 Pin) ....................................................................................... 1
15 1463138 Terminal Pin ............................................................................................... 8
15 1541989 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector Assembly (Vehicle Interface Connector) ...................................... 1
16 1623050 Housing ...................................................................................................... 1
16 1330418 Connector ................................................................................................... 1
16 1330437 Terminal (Pin) ............................................................................................. 7
16 1330439 Plug ............................................................................................................ 1
16 1531480 Clip ............................................................................................................. 1
17 ..... Connector Assembly (Vehicle Interface Connector) ...................................... 1
17 1514597 Connector ................................................................................................... 1
17 1484709 Terminal (Pin) ............................................................................................. 4
17 1500912 Clip ............................................................................................................. 1
17 1514598 Connector (Secondary Lock) ..................................................................... 1
18 1651850 E-Ring (Engine Ground) ................................................................................. 1
19 ..... Connector Assembly (Throttle) ....................................................................... 1
19 1569973 Connector Body ......................................................................................... 1
19 1610975 Terminal ..................................................................................................... 6
19 1533810 Seal (Green) ............................................................................................... 6
20 ..... Connector Assembly (LPG Lockoff) ............................................................... 1
20 1330355 Terminal ..................................................................................................... 1
20 1476108 Wire Seal (White) ....................................................................................... 1
20 1539872 Connector ................................................................................................... 1
20 1345690 Terminal (E FTG SEC LOCK) .................................................................... 1
21 ..... Connector Assembly (TMAP) ......................................................................... 1
21 1567469 Plug ............................................................................................................ 1
21 1567471 Terminal ..................................................................................................... 4
21 1567470 Wire Seal .................................................................................................... 4

7-86 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS (ENGINE)


GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


22 ..... Connector Assembly CPS269) ....................................................................... 1
22 2314771 Plug ............................................................................................................ 1
22 4612836 Connector ................................................................................................... 1
22 1561027 Terminal ..................................................................................................... 5
22 2314768 Wire Seal .................................................................................................... 1
22 4612844 Connector Lock .......................................................................................... 1
23 1524397 E-Ring (Starter Solenoid) ............................................................................... 1
23 190383 Boot ................................................................................................................ 1
24 148615 E-Ring (Starter B+) ......................................................................................... 1
25 ..... Connector Assembly (Crank Position Sensor) ............................................... 1
25 1655119 Electrical Connector ................................................................................... 1
25 1655120 Electrical Terminal ...................................................................................... 3
25 1655121 Seal ............................................................................................................ 3
25 4001358 Retainer ...................................................................................................... 1
26 ..... Connector Assembly (Alternator) ................................................................... 1
26 1547480 Connector (2 Way) ..................................................................................... 1
26 1548517 Terminal (Socket) ....................................................................................... 2
26 1548519 Seal ............................................................................................................ 2
27 148614 E-Ring (Alternator Positive) ............................................................................ 1
27 1520864 Boot ................................................................................................................ 1
28 148614 E-Ring (Alternator Ground) ............................................................................ 1
29 ..... Connector Assembly (Engine Coolant Temp) ................................................ 1
29 1547480 Connector (2 Way) ..................................................................................... 1
29 1548517 Terminal (Socket) ....................................................................................... 2
29 1548519 Seal ............................................................................................................ 2

©2016 HYSTER COMPANY See Service Manual 7-87


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (ENGINE) (FIGURE 7-47)


PSI 4.3L LPG

7-88 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS (ENGINE)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


4639606 Wire Harness (PSI 4.3L) ................................................................................... 1
1 ..... Connector Assembly (Engine Control Unit) .................................................... 1
1 1641949 Connector ................................................................................................. 1
1 1653510 Terminal (Gold) ......................................................................................... 32
1 1561147 Plug ........................................................................................................... 54
1 4025683 Connector Lock ........................................................................................ 1
1 4025684 Strain Relief (Cover) ................................................................................. 1
1 4023295 Terminal .................................................................................................... 4
2 ..... Connector Assembly (Alternate Fuse) ........................................................... 1
2 1543553 Fuse Holder .............................................................................................. 1
2 1454862 Cover (With Seal) ..................................................................................... 1
2 1402889 Terminal .................................................................................................... 2
2 1454827 Seal ............................................................................................................ 2
2 1500899 Clip ............................................................................................................ 1
2 4043316 Fuse (70 Amp) .......................................................................................... 1
3 ..... Connector Assembly (ECU Diagnostic Connector) ........................................ 1
3 1641944 Connector ................................................................................................. 1
3 1650522 Terminal .................................................................................................... 8
3 1641945 Spacer ....................................................................................................... 1
4 ..... Connector Assembly (Air Filter Restriction) ................................................... 1
4 1465468 Connector ................................................................................................. 1
4 1327164 Seal ............................................................................................................ 2
4 1323579 Seal ............................................................................................................ 6
4 1323578 Terminal .................................................................................................... 2
4 1465469 Connector ................................................................................................. 1
5 ..... Connector Assembly (Low Fuel) .................................................................... 1
5 1547629 Connector (3 Way) ................................................................................... 1
5 1508232 Terminal (Pin) ........................................................................................... 3
5 2060555 Wire Seal (Yellow) .................................................................................... 3
6 ..... Connector Assembly (Pre-Catalyst 02 Sensor) .............................................. 1
6 1498424 Housing ..................................................................................................... 1
6 1653508 Terminal (Gold) ......................................................................................... 4
6 1476108 Wire Seal (White) ...................................................................................... 5
6 1650797 Lock ........................................................................................................... 1
7 ..... Connector Assembly (Pre-Catalyst 02 Sensor) .............................................. 1
7 1498424 Housing ..................................................................................................... 1
7 1653508 Terminal (Gold) ......................................................................................... 4
7 1476108 Wire Seal (White) ...................................................................................... 5
7 1650797 Lock ........................................................................................................... 1
8 ..... Connector Assembly (Ignition Module) .......................................................... 1
8 1548517 Terminal (Socket) ..................................................................................... 4
8 1548519 Seal ............................................................................................................ 4
8 1547483 Connector ................................................................................................. 1
8 1476109 Connector Lock ........................................................................................ 1
9 ..... Connector Assembly (Oil Pressure) ............................................................... 1
9 1548517 Terminal (Socket) ..................................................................................... 3
9 1603236 Connector (Secondary Lock) .................................................................. 1
9 1548519 Seal ............................................................................................................ 3
9 1603021 Connector ................................................................................................. 1
10 ..... Connector Asembly (Cam Sensor) ................................................................. 1

©2016 HYSTER COMPANY See Service Manual 7-89


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (ENGINE)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


10 1330355 Terminal .................................................................................................... 3
10 1476109 Connector Lock ........................................................................................ 1
10 1476067 Connector ................................................................................................. 1
11 ..... Connector Assembly (Ignition Coil) ................................................................ 1
11 1476071 Connector ................................................................................................. 1
11 1330355 Terminal .................................................................................................... 3
11 1476109 Connector Lock ........................................................................................ 1
11 1330356 Seal ............................................................................................................ 5
11 1482668 Plug (Cavity Plug) .................................................................................... 1
12 ..... Connector Assembly (Vehicle Interface Connector) ...................................... 1
12 1500912 Clip ............................................................................................................ 1
12 1541988 Connector (8 Pin) ..................................................................................... 1
12 1463138 Terminal Pin .............................................................................................. 8
12 1541989 Connector (Secondary Lock) .................................................................. 1
13 ..... Connector Assembly (Vehicle Interface Connector) ...................................... 1
13 1623050 Housing ..................................................................................................... 1
13 1330418 Connector (Lock) ..................................................................................... 1
13 1330437 Terminal (Pin) ........................................................................................... 7
13 1330439 Plug ........................................................................................................... 1
13 1531480 Clip ............................................................................................................ 1
14 ..... Connector Assembly (Vehicle Interface Connector) ...................................... 1
14 1514597 Connector ................................................................................................. 1
14 1484709 Terminal (Pin) ........................................................................................... 4
14 1500912 Clip ............................................................................................................ 1
14 1514598 Connector (Secondary Lock) .................................................................. 1
15 1651850 E-Ring (Engine Ground) .............................................................................. 1
16 ..... Connector Assembly (Throttle) ....................................................................... 1
16 1569973 Connector Body ....................................................................................... 1
16 1610975 Terminal .................................................................................................... 6
16 1533810 Seal (Green) .............................................................................................. 6
17 ..... Connector Assembly (LPG Lockoff) ............................................................... 1
17 1330355 Terminal .................................................................................................... 1
17 1476108 Wire Seal (White) ...................................................................................... 1
17 1539872 Connector ................................................................................................. 1
17 1345690 Terminal (E FTG SEC LOCK) ................................................................... 1
18 ..... Connector Assembly (TMAP) ......................................................................... 1
18 1567469 Plug ........................................................................................................... 1
18 1567471 Terminal .................................................................................................... 4
18 1567470 Wire Seal ................................................................................................... 4
19 ..... Connector Assembly (CPS269 DEPR) .......................................................... 1
19 2314771 Plug ........................................................................................................... 1
19 4612836 Connector ................................................................................................. 1
19 1561027 Terminal .................................................................................................... 5
19 2314768 Wire Seal ................................................................................................... 5
19 4612844 Connector Lock ........................................................................................ 1
20 1524397 E-Ring (Starter Solenoid) ............................................................................. 1
20 190383 Boot ............................................................................................................... 1
21 148615 E-Ring (Starter B+) ....................................................................................... 1
22 ..... Connector Assembly (Crank Position Sensor) ............................................... 1
22 1655119 Electrical Connector ................................................................................ 1

7-90 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS (ENGINE)


PSI 4.3L LPG

ITEM PART NO. DESCRIPTION QTY


22 1655120 Electrical Terminal ................................................................................... 3
22 1655121 Seal ............................................................................................................ 3
22 4001358 Retainer ..................................................................................................... 1
23 ..... Connector Assembly (Alternator) ................................................................... 1
23 1547480 Connector (2 Way) ................................................................................... 1
23 1548517 Terminal (Socket) ..................................................................................... 2
23 1548519 Seal ............................................................................................................ 2
24 148614 E-Ring (Alternator Positive) ........................................................................ 1
24 1520864 Boot ............................................................................................................... 1
25 148614 E-Ring (Alternator Ground) ......................................................................... 1
26 ..... Connector Assembly (Engine Coolant Temp) ................................................ 1
26 1547480 Connector (2 Way) ................................................................................... 1
26 1548517 Terminal (Socket) ..................................................................................... 2
26 1548519 Seal ............................................................................................................ 2

©2016 HYSTER COMPANY See Service Manual 7-91


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-48)


ENGINE — KUBOTA 3.8L DIESEL

7-92 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY


4620966 Wire Harness (Diesel) ......................................................................................... 1
1 ..... Connector Assembly (Differential Pressure) .................................................. 1
1 4028634 Connector ................................................................................................... 1
1 4043877 Terminal ..................................................................................................... 3
1 1607745 Seal ............................................................................................................ 3
2 ..... Connector Assembly (Exhaust Temperature 2) ............................................. 1
2 4043880 Connector ................................................................................................... 1
2 1476598 Terminal ..................................................................................................... 2
2 1476599 Seal ............................................................................................................ 2
3 ..... Connector Assembly (Exhaust Temperature 1) ............................................. 1
3 4043882 Connector ................................................................................................... 1
3 1476598 Terminal ..................................................................................................... 2
3 1476599 Seal ............................................................................................................ 2
4 ..... Connector Assembly (Exhaust Temperature 0) ............................................. 1
4 4043881 Connector ................................................................................................... 1
4 1476598 Terminal ..................................................................................................... 2
4 1476599 Seal ............................................................................................................ 2
5 ..... Connector Assembly (Oil Pressure) ............................................................... 1
5 1603021 Connector ................................................................................................... 1
5 1603236 Connector (Secondary Lock) ..................................................................... 1
5 1548517 Terminal (Socket) ....................................................................................... 3
5 1548519 Seal ............................................................................................................ 3
6 ..... Connector Assembly (Crank Sensor) ............................................................. 1
6 4029384 Connector ................................................................................................... 1
6 4029116 Terminal ..................................................................................................... 3
6 4029117 Wire Seal .................................................................................................... 3
6 4045249 Boot ............................................................................................................ 1
7 ..... Connector Assembly (Contactor +) ................................................................ 1
7 1402823 Connector ................................................................................................... 1
8 ..... Connector Assembly (Contactor Out) ............................................................ 1
8 806425 E-Ring ........................................................................................................ 1
8 1520864 Boot ............................................................................................................ 1
9 ..... Connector Assembly (Contactor -) ................................................................. 1
9 1402823 Connector ................................................................................................... 1
10 ..... Connector Assembly (Cam Service) .............................................................. 1
10 4029383 Connector ................................................................................................... 1
10 4029116 Terminal ..................................................................................................... 3
10 4029117 Wire Seal .................................................................................................... 3
10 4045249 Boot ............................................................................................................ 1
11 ..... Connector Assembly (Coolant Temperature) ................................................. 1
11 4028633 Connector ................................................................................................... 1
11 4612829 Terminal ..................................................................................................... 2
11 2061333 Wire Seal .................................................................................................... 2
12 ..... Connector Assembly (Grid Heater) ................................................................ 1
12 806425 E-Ring ........................................................................................................ 1
12 1520864 Boot ............................................................................................................ 1
13 ..... Connector Assembly (Boost Pressure) .......................................................... 1
13 4029387 Connector ................................................................................................... 1
13 4616915 Terminal ..................................................................................................... 3
13 4614848 Wire Seal .................................................................................................... 3

©2016 HYSTER COMPANY See Service Manual 7-93


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY


14 ..... Connector Assembly (Intake Throttle) ............................................................ 1
14 1531231 Connector Body ......................................................................................... 1
14 1476598 Terminal ..................................................................................................... 2
14 4613011 Plug ............................................................................................................ 1
14 4616920 Terminal ..................................................................................................... 3
14 1476599 Seal ............................................................................................................ 5
15 ..... Connector Assembly (Rail Pressure) ............................................................. 1
15 4612835 Connector ................................................................................................... 1
15 2314770 Connector Lock .......................................................................................... 1
15 2314741 Terminal ..................................................................................................... 3
15 2061333 Wire Seal .................................................................................................... 3
16 ..... Connector Assembly (Feed Pump) ................................................................ 1
16 1308259 Connector Body ......................................................................................... 1
16 314775 Terminal ..................................................................................................... 2
17 ..... Connector Assembly (Latch Relay) ................................................................ 1
17 4030503 Connector ................................................................................................... 1
17 1323581 Plug ............................................................................................................ 1
17 1330283 Terminal ..................................................................................................... 4
18 4039364 Relay .............................................................................................................. 1
19 ..... Connector Assembly (Fuel Level) .................................................................. 1
19 1476077 Connector ................................................................................................... 1
19 1323576 Terminal ..................................................................................................... 2
20 ..... Connector Assembly (End Cap) ..................................................................... 1
20 1465466 Diode .......................................................................................................... 1
20 1327164 Seal ............................................................................................................ 2
21 ..... Connector Assembly (Air Filter) ..................................................................... 1
21 1465469 Connector ................................................................................................... 1
21 1323578 Terminal ..................................................................................................... 2
21 1402888 Seal (Purple) .............................................................................................. 2
22 ..... Connector Assembly (Mass Air Flow) ............................................................ 1
22 4029113 Connector ................................................................................................... 1
22 4043876 Terminal ..................................................................................................... 6
22 4029117 Wire Seal .................................................................................................... 5
23 ..... Connector Assembly (SCV) ........................................................................... 1
23 4613118 Connector ................................................................................................... 1
23 4613092 Terminal ..................................................................................................... 2
23 4613127 Wire Seal .................................................................................................... 2
24 ..... Connector Assembly (Fuel Temperature) ...................................................... 1
24 4028633 Connector ................................................................................................... 1
24 4612829 Terminal ..................................................................................................... 2
24 2061333 Wire Seal .................................................................................................... 2
25 ..... Connector Assembly (Engine Ground) ........................................................... 1
25 1402620 Ring Terminal ............................................................................................. 1
26 ..... Connector Assembly (EGR Valve) ................................................................. 1
26 4612971 Connector ................................................................................................... 1
26 4612978 Terminal ..................................................................................................... 4
26 4614516 Wire Seal .................................................................................................... 2
26 2314800 Wire Seal .................................................................................................... 2
27 ..... Connector Assembly (Forward Separator) ..................................................... 1
27 4028289 Connector ................................................................................................... 1

7-94 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY


27 4036068 Connector Lock .......................................................................................... 1
27 4036069 Terminal ..................................................................................................... 2
27 4036070 Wire Seal .................................................................................................... 2
28 ..... Connector Assembly (Engine Control Module) .............................................. 1
28 4023784 Connector ................................................................................................... 1
28 4028286 Terminal ..................................................................................................... 44
28 4028287 Plug ............................................................................................................ 36
28 4023786 Cover .......................................................................................................... 1
29 ..... Connector Assembly (Interface Module) ........................................................ 1
29 4023785 Connector ................................................................................................... 1
29 4028286 Terminal ..................................................................................................... 13
29 4028287 Plug ............................................................................................................ 44
29 4029426 Cover .......................................................................................................... 1
30 ..... Connector Assembly (Bus Bar) ...................................................................... 1
30 1525564 Connector ................................................................................................... 1
30 1500913 Connector (Secondary Lock) ..................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 12
31 ..... Connector Assembly (Engine Control Module ............................................... 1
31 4024084 Connector ................................................................................................... 1
31 4028286 Terminal ..................................................................................................... 34
31 4023786 Cover .......................................................................................................... 1
31 4028287 Plug ............................................................................................................ 45
32 ..... Connector Assembly (Resistor) ...................................................................... 1
32 4031366 Resistor ...................................................................................................... 1
33 ..... Connector Assembly (Start 5 Amp) ................................................................ 1
33 1602431 Fuse Holder ................................................................................................ 1
34 ..... Connector Assembly (Ignition 10 Amp) .......................................................... 1
34 1602431 Fuse Holder ................................................................................................ 1
34 1498046 Fuse (10 Amp) ........................................................................................... 1
35 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
35 1514597 Connector ................................................................................................... 1
35 1514598 Connector (Secondary Lock) ..................................................................... 1
35 866401 Terminal ..................................................................................................... 4
36 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
36 1623050 Housing (Connector) .................................................................................. 1
36 1330418 Connector ................................................................................................... 1
36 1330437 Terminal (Pin) ............................................................................................. 6
36 1363885 Terminal (Pin) ............................................................................................. 2
37 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
37 1541988 Connector (8 Pin) ....................................................................................... 1
37 1541989 Connector (Secondary Lock) ..................................................................... 1
37 1463138 Terminal Pin ............................................................................................... 8
38 ..... Connector Assembly (Resistor) ...................................................................... 1
39 ..... Connector Assembly (Starter) ........................................................................ 1
39 1521324 Connector ................................................................................................... 1
40 4031365 Resistor .......................................................................................................... 1
41 ..... Connector Assembly (Can Service Tool) ....................................................... 1
41 2314772 Connector ................................................................................................... 1
41 2314773 Connector Lock .......................................................................................... 1
41 2314741 Terminal ..................................................................................................... 4

©2016 HYSTER COMPANY See Service Manual 7-95


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
ENGINE – KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY


41 2061333 Wire Seal .................................................................................................... 4
42 ..... Connector Assembly (Air Temperature) ......................................................... 1
42 4029337 Connector ................................................................................................... 1
42 4616920 Terminal ..................................................................................................... 2
42 1476599 Seal ............................................................................................................ 2
43 ..... Connector Assembly (Injector) ....................................................................... 1
43 4023719 Connector ................................................................................................... 1
43 1476598 Terminal ..................................................................................................... 8
43 4613011 Plug ............................................................................................................ 2
43 1476599 Seal ............................................................................................................ 8
44 ..... Connector Assembly (Alternator) ................................................................... 1
44 1302907 Connector ................................................................................................... 1
44 1302908 Connector Lock .......................................................................................... 1
44 1302912 Terminal ..................................................................................................... 2
44 1302909 Wire Seal .................................................................................................... 2
45 1509890 Clip ................................................................................................................. 3
46 275494 Conduit ........................................................................................................... AR
47 4044397 Tape-Bulk (FT) ............................................................................................... AR
48 275493 Conduit ........................................................................................................... AR
49 1532757 Bracket ........................................................................................................... 1
50 1532776 Clip ................................................................................................................. 1
51 1532759 Clip ................................................................................................................. 2
52 1532777 Clip ................................................................................................................. 1
53 275495 Conduit ........................................................................................................... AR
54 ..... Sleeve ............................................................................................................ AR
55 275496 Conduit ........................................................................................................... AR
56 275498 Conduit ........................................................................................................... AR
57 1509889 Clip ................................................................................................................. 5
58 1532761 Clip ................................................................................................................. 1
59 1532778 Clip ................................................................................................................. 1
60 4031497 Connector ....................................................................................................... 1
61 1509888 Clip ................................................................................................................. 1
62 1532781 Clip ................................................................................................................. 1
63 1532759 Clip ................................................................................................................. 2
64 137852 Strap Clamp ................................................................................................... 1
65 1540389 Conduit ........................................................................................................... AR
66 1540388 Conduit ........................................................................................................... AR
67 1509890 Clip ................................................................................................................. 3
68 1534282 Clip ................................................................................................................. 1

7-96 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 7-97


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (ENGINE) (FIGURE 7-49)


KUBOTA DIESEL 3.8L T4F

7-98 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS (ENGINE)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


a 4643837 Wire Harness ...................................................................................................... 1
b 4653968 Wire Harness (Engine DOC) .............................................................................. 1
1 ..... Connector Assembly (Engine Control Module) .............................................. 1
1 4023786 Cover .......................................................................................................... 1
1 4024084 Connector ................................................................................................... 1
1 4028286 Terminal ..................................................................................................... 34
1 4028287 Plug ............................................................................................................ 46
2 ..... Connector Assembly (To RH Chassis) ........................................................... 1
2 4047669 Connector ................................................................................................... 1
2 1525564 Connector ................................................................................................... 1
2 866401 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (To RH Chassis) ........................................................... 1
3 1623050 Housing ...................................................................................................... 1
3 1330416 Connector (Secondary Lock) ..................................................................... 1
3 1330437 Terminal (Pin) ............................................................................................. 6
3 1363885 Terminal (Pin) ............................................................................................. 2
4 ..... Connector Assembly (To RH Chassis) ........................................................... 1
4 1541988 Connector (8 Pin) ....................................................................................... 1
4 1541989 Connector (Secondary Lock) ..................................................................... 1
4 1463138 Terminal Pin ............................................................................................... 8
5 ..... Connector Assembly (Can Term with Resistor) ............................................. 1
5 4031365 Resistor ...................................................................................................... 1
5 2314772 Connector ................................................................................................... 1
5 2314773 Connector Lock .......................................................................................... 1
5 2314741 Terminal ..................................................................................................... 2
5 2070512 Plug ............................................................................................................ 2
5 2061333 Wire Seal .................................................................................................... 2
6 1521324 Connector (Starter) ......................................................................................... 1
7 ..... Connector Assembly (Fuse Older) ................................................................. 1
7 1498044 Fuse (5 Amp) ............................................................................................. 2
7 1498046 Fuse (10 Amp) ........................................................................................... 1
7 1327959 Connector ................................................................................................... 1
7 1641937 Cap ............................................................................................................. 1
7 4643544 Label (Fuse Holder) ................................................................................... 1
7 1330297 Lock ............................................................................................................ 1
7 1330281 Terminal ..................................................................................................... 6
7 1402888 Seal (Purple) .............................................................................................. 4
7 1323579 Seal ............................................................................................................ 2
8 ..... Connector Assembly (Can Service Tool with Resistor) .................................. 1
8 4031365 Resistor ...................................................................................................... 1
8 2314772 Connector ................................................................................................... 1
8 2314773 Connector Lock .......................................................................................... 1
8 2314741 Terminal ..................................................................................................... 4
8 2061333 Wire Seal .................................................................................................... 4
9 ..... Fuse Pump Fuse ............................................................................................ 1
9 1498044 Fuse (5 Amp) ............................................................................................. 1
9 1602431 Fuse Holder ................................................................................................ 1
10 ..... Connector Assembly (Injector) ....................................................................... 1
10 4023719 Connector ................................................................................................... 1
10 1476598 Terminal ..................................................................................................... 8

©2016 HYSTER COMPANY See Service Manual 7-99


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (ENGINE)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


10 2314741 Terminal ..................................................................................................... 2
10 1476599 Seal ............................................................................................................ 8
11 ..... Connector Assembly (Air Temp) .................................................................... 1
11 4029337 Connector ................................................................................................... 1
11 4616920 Terminal ..................................................................................................... 2
11 1476599 Seal ............................................................................................................ 2
12 ..... Connector Assembly (Boost Pressure) .......................................................... 1
12 4029387 Connector ................................................................................................... 1
12 4616915 Terminal ..................................................................................................... 3
12 4614848 Wire Seal .................................................................................................... 3
13 ..... Connector Assembly (Coolant Temp) ............................................................ 1
13 4028633 Connector ................................................................................................... 1
13 4612829 Terminal ..................................................................................................... 2
13 2061333 Wire Seal .................................................................................................... 2
14 1402823 Connector (Contactor) .................................................................................... 2
15 806425 E-Ring (Contactor Out) ................................................................................... 1
15 1520864 Boot ................................................................................................................ 1
16 ..... Connector Assembly (Cam Sensor) ............................................................... 1
16 4029383 Connector ................................................................................................... 1
16 4029116 Terminal ..................................................................................................... 3
16 4029117 Wire Seal .................................................................................................... 3
16 4045249 Boot ............................................................................................................ 1
17 ..... Connector Assembly (Oil Pressure) ............................................................... 1
17 1603021 Connector ................................................................................................... 1
17 1603236 Connector (Secondary Lock) ..................................................................... 1
17 1548517 Terminal (Socket) ....................................................................................... 3
17 4045249 Boot ............................................................................................................ 1
18 ..... Connector Assembly (Crank Sensor) ............................................................. 1
18 4029384 Connector ................................................................................................... 1
18 4029116 Terminal ..................................................................................................... 3
18 4029117 Wire Seal .................................................................................................... 3
18 4045249 Boot ............................................................................................................ 1
19 1509889 Clip ................................................................................................................. 6
20 1532759 Clip ................................................................................................................. 2
21 1532777 Clip ................................................................................................................. 2
22 1532757 Bracket ........................................................................................................... 1
23 1532778 Clip ................................................................................................................. 1
24 1532761 Clip ................................................................................................................. 1
25 1532781 Clip ................................................................................................................. 1
26 ..... Connector Assembly (Alternator) ................................................................... 1
26 1302907 Connector ................................................................................................... 1
26 1302908 Connector Lock .......................................................................................... 1
26 1302912 Terminal ..................................................................................................... 2
26 1302909 Wire Seal .................................................................................................... 2
27 ..... Connector Assembly (Grid Heater) ................................................................ 1
27 806425 E-Ring ........................................................................................................ 1
27 1520864 Boot ............................................................................................................ 1
28 ..... Connector Assembly (Intake Throttle) ............................................................ 1
28 1531231 Connector Body ......................................................................................... 1
28 1476598 Terminal ..................................................................................................... 5

7-100 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS (ENGINE)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


28 4613011 Plug ............................................................................................................ 1
28 1476599 Seal ............................................................................................................ 5
29 ..... Connector Assembly (Rail Pressure) ............................................................. 1
29 4101160 Connector ................................................................................................... 1
29 4616915 Terminal ..................................................................................................... 3
29 4614851 Wire Seal .................................................................................................... 3
30 160245 E-Ring (Engine Ground) ................................................................................. 1
31 ..... Connector Assembly (Fuel Pressure Control Valve) ...................................... 1
31 4101162 Connector ................................................................................................... 1
31 1476598 Terminal ..................................................................................................... 2
31 4101558 Wire Seal .................................................................................................... 2
32 ..... Connector Assembly (EGR Valve) ................................................................. 1
32 4612971 Connector ................................................................................................... 1
32 4612978 Terminal ..................................................................................................... 4
32 2314800 Wire Seal .................................................................................................... 2
32 4614516 Wire Seal .................................................................................................... 2
33 ..... Connector Assembly (Mass Air Flow) ............................................................ 1
33 4029113 Connector ................................................................................................... 1
33 4043876 Terminal ..................................................................................................... 5
33 4029117 Wire Seal .................................................................................................... 5
34 ..... Connector Assembly (Air Filter) ..................................................................... 1
34 1465469 Connector ................................................................................................... 1
34 1323578 Terminal ..................................................................................................... 2
34 1402888 Seal (Purple) .............................................................................................. 2
34 1465468 Connector (End Cap) ................................................................................. 1
34 1327164 Seal ............................................................................................................ 2
35 ..... Connector Assembly (Latch Relay) ................................................................ 1
35 4039364 Relay .......................................................................................................... 1
35 4030503 Connector ................................................................................................... 1
35 1323581 Plug ............................................................................................................ 1
35 1330283 Terminal ..................................................................................................... 4
36 ..... Connector Assembly (Fuel Level) .................................................................. 1
36 1476077 Connector ................................................................................................... 1
36 1323576 Terminal ..................................................................................................... 2
37 ..... Connector Assembly (Feed Pump) ................................................................ 1
37 1547369 Connector Body ......................................................................................... 1
38 ..... Connector Assembly (Fuel Pressure Relief Valve) ........................................ 1
38 4101161 Connector ................................................................................................... 1
38 1476598 Terminal ..................................................................................................... 2
38 4101558 Wire Seal .................................................................................................... 2
39 ..... Connector Assembly (F/W Separator) ........................................................... 1
39 4028289 Connector ................................................................................................... 1
39 4036068 Connector Lock .......................................................................................... 1
39 4036069 Terminal ..................................................................................................... 2
39 4036070 Wire Seal .................................................................................................... 2
40 ..... Connector Assembly (Engine Control Module) .............................................. 1
40 4023784 Connector ................................................................................................... 1
40 4023786 Cover .......................................................................................................... 1
40 4028286 Terminal ..................................................................................................... 38
40 4028287 Plug ............................................................................................................ 42

©2016 HYSTER COMPANY See Service Manual 7-101


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (ENGINE)


KUBOTA DIESEL 3.8L T4F

ITEM PART NO. DESCRIPTION QTY


41 ..... Connector Assembly (Interface Module) ........................................................ 1
41 4023785 Connector ................................................................................................... 1
41 4029426 Cover .......................................................................................................... 1
41 4028286 Terminal ..................................................................................................... 13
41 4028287 Plug ............................................................................................................ 43
42 ..... Connector Assembly (Bus Bar) ...................................................................... 1
42 4031497 Connector ................................................................................................... 1
42 1525564 Connector ................................................................................................... 1
42 1500913 Connector (Secondary Lock) ..................................................................... 1
42 1330438 Terminal (Socket) ....................................................................................... 12
43 137852 Strap Clamp ................................................................................................... 1
44 1509888 Clip ................................................................................................................. 1
45 1534282 Clip ................................................................................................................. 1
46 1509890 Clip ................................................................................................................. 1

FOOTNOTES:
a → S/N G024V02626P b S/N G024V02627P →

7-102 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS (FIGURE 7-50)


DPF DISPLAY

ITEM PART NO. DESCRIPTION QTY


4614617 Wire Harness (DPF Display) (DPF Display) ....................................................... 1
1 ..... Connector Assembly ...................................................................................... 1
1 1463184 Connector ................................................................................................... 1
1 1463138 Terminal Pin ............................................................................................... 4
1 4046140
1463193 Connector (Secondary Lock) ..................................................................... 1
2 381919 Braiding .......................................................................................................... AR
3 175944 Heat Shrink ..................................................................................................... AR
4 ..... Connector Assembly ...................................................................................... 1
4 1493430 Connector (6 Way Housing) ....................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 4
4 1484377 Plug ............................................................................................................ 2
4 1529052 Connector (Secondary Lock) ..................................................................... 1

©2016 HYSTER COMPANY See Service Manual 7-103


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-51)


SEALED ALTERNATOR — GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


2094582 Wire Harness (Sealed Alternator) ....................................................................... 1
1 ..... Connector Assembly (To Disconnect Switch Link) ......................................... 2
1 181045 Connector Body ......................................................................................... 1
1 134810 Terminal ..................................................................................................... 1
2 1469606 Adapter (To Engine Harness) ......................................................................... 1
3 ..... Connector Assembly (To Engine Harness) .................................................... 1
3 1323586 Connector ................................................................................................... 1
3 1323576 Terminal ..................................................................................................... 2
4 ..... Connector Assembly (To Disconnect Switch Link) ......................................... 2
4 181046 Connector Body ......................................................................................... 1
4 1561117 Terminal ..................................................................................................... 1
5 1402816 Clip ................................................................................................................. 1
6 ..... Connector Assembly (To Disconnect Switch) ................................................ 2
6 1582218 E-Ring ........................................................................................................ 1
6 190383 Boot ............................................................................................................ 1
6 175944 Heat Shrink ................................................................................................ 1
7 ..... Connector Assembly (Alternator Excite) ........................................................ 1
7 181046 Connector Body ......................................................................................... 1
7 1561117 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (Alternator D+) .............................................................. 1
8 1582218 E-Ring ........................................................................................................ 1
8 190383 Boot ............................................................................................................ 1
8 175944 Heat Shrink ................................................................................................ 1
9 ..... Connector Assembly (Alternator Field) .......................................................... 1
9 181045 Connector Body ......................................................................................... 1
9 134810 Terminal ..................................................................................................... 1
10 ..... Connector Assembly (Diode Pack) ................................................................ 1

7-104 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


10 1489656 Connector (4-Way) ..................................................................................... 1
10 1489657 Connector (Secondary Lock) ..................................................................... 1
10 1363886 Terminal (Socket) ....................................................................................... 4
11 2094490 Kit-Diode ......................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 7-105


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-52)


LIGHTS — WITH OVERHEAD GUARD

7-106 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
LIGHTS – WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


2101861 Wire Harness (Lights) ....................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525566 Connector ................................................................................................. 1
1 1484377 Plug ........................................................................................................... 9
1 1330438 Terminal (Socket) ..................................................................................... 3
1 1500913 Connector (Secondary Lock) .................................................................. 1
2 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
2 1514597 Connector ................................................................................................. 1
2 1484709 Terminal (Pin) ........................................................................................... 4
2 1514598 Connector (Secondary Lock) .................................................................. 1
3 ..... Connector Assembly (Right Hand Work Lights) ............................................. 1
3 1490242 Connector (2 Way) ................................................................................... 1
3 1363886 Terminal (Socket) ..................................................................................... 2
3 1490243 Connector (Secondary Lock) .................................................................. 1
4 ..... Connector Assembly (Right Hand Rear Signal Light) .................................... 1
4 1531486 Connector ................................................................................................. 1
4 1330355 Terminal .................................................................................................... 4
4 1330356 Seal ............................................................................................................ 1
4 1482668 Plug (Cavity Plug) .................................................................................... 2
4 930591 Connector ................................................................................................. 1
4 1476108 Wire Seal (White) ...................................................................................... 3
5 1509890 Clip ................................................................................................................. 2
6 ..... Connector Assembly (Strobe Light) ............................................................... 1
6 1484557 Connector (2 Socket) ............................................................................... 1
6 1484558 Connector (Secondary Lock) .................................................................. 1
6 1463139 Terminal .................................................................................................... 2
7 ..... Connector Assembly (Rear Work Lights) ....................................................... 1
7 1490242 Connector (2 Way) ................................................................................... 1
7 1490243 Connector (Secondary Lock) .................................................................. 1
7 1363886 Terminal (Socket) ..................................................................................... 1
8 ..... Connector Assembly (Left Hand Rear Signal Lights) ..................................... 1
8 1531486 Connector ................................................................................................. 1
8 930591 Connector ................................................................................................. 1
8 1330355 Terminal .................................................................................................... 4
8 1330356 Seal ............................................................................................................ 1
8 1482668 Plug (Cavity Plug) .................................................................................... 2
8 1476108 Wire Seal (White) ...................................................................................... 3
9 ..... Connector Assembly (Left Hand Work Lights) ............................................... 1
9 1490242 Connector (2 Way) ................................................................................... 1
9 1490243 Connector (Secondary Lock) .................................................................. 1
9 1363886 Terminal (Socket) ..................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 7-107


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-53)


RH CHASSIS (→ 4/2014)

7-108 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
RH CHASSIS (→ 4/2014)

ITEM PART NO. DESCRIPTION QTY


4612951 Wire Harness (RH Chassis) ................................................................................ 1
1 ..... Connector Assembly (To Seat Harness) ........................................................ 1
1 1531973 Connector ................................................................................................... 1
1 1531974 Connector (Secondary Lock) ..................................................................... 1
1 1463139 Terminal ..................................................................................................... 4
1 1484377 Plug ............................................................................................................ 2
2 ..... Connector Assembly (Endcap) ....................................................................... 1
2 1541988 Connector (8 Pin) ....................................................................................... 1
2 1484377 Plug ............................................................................................................ 8
3 ..... Connector Assembly (To MLM Harness) ....................................................... 1
3 1541991 Connector ................................................................................................... 1
3 1541992 Connector (Secondary Lock) ..................................................................... 1
3 1463139 Terminal ..................................................................................................... 5
3 1484377 Plug ............................................................................................................ 3
4 1509890 Clip ................................................................................................................. 3
5 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
5 1525567 Connector ................................................................................................... 1
5 1529046 Connector (Secondary Lock) ..................................................................... 1
5 1463139 Terminal ..................................................................................................... 3
5 1484377 Plug ............................................................................................................ 9
6 ..... Connector Assembly (Endcap) ....................................................................... 1
6 1480187 Connector ................................................................................................... 1
6 1330439 Plug ............................................................................................................ 8
7 ..... Connector Assembly (Acc 1) .......................................................................... 1
7 1545202 Connector ................................................................................................... 1
7 1546697 Connector (Secondary Lock) ..................................................................... 1
7 1554359 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
8 1525567 Connector ................................................................................................... 1
8 1530037 Connector (Secondary Lock) ..................................................................... 1
8 1463139 Terminal ..................................................................................................... 9
8 1484377 Plug ............................................................................................................ 3
9 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
9 1525568 Connector ................................................................................................... 1
9 1530037 Connector (Secondary Lock) ..................................................................... 1
9 1463139 Terminal ..................................................................................................... 6
9 1484377 Plug ............................................................................................................ 6
10 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
10 1489655 Connector (4 Way) ..................................................................................... 1
10 1330416 Connector (Secondary Lock) ..................................................................... 1
10 1330437 Terminal (Pin) ............................................................................................. 4
11 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
11 1525570 Connector ................................................................................................... 1
11 1530037 Connector (Secondary Lock) ..................................................................... 1
11 1463139 Terminal ..................................................................................................... 4
11 1484377 Plug ............................................................................................................ 8
12 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
12 1493428 Connector (12-Way) ................................................................................... 1
12 1500913 Connector (Secondary Lock) ..................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 11

©2016 HYSTER COMPANY See Service Manual 7-109


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
RH CHASSIS (→ 4/2014)

ITEM PART NO. DESCRIPTION QTY


12 1484377 Plug ............................................................................................................ 1
13 275497 Conduit ........................................................................................................... AR
14 ..... Connector Assembly (Endcap) ....................................................................... 1
14 1514597 Connector ................................................................................................... 1
14 1330439 Plug ............................................................................................................ 4
15 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
15 1514602 Connector ................................................................................................... 1
15 1514603 Connector (Secondary Lock) ..................................................................... 1
15 1554359 Terminal ..................................................................................................... 4
16 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
16 1525563 Connector ................................................................................................... 1
16 1500913 Connector (Secondary Lock) ..................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 8
16 1363886 Terminal (Socket) ....................................................................................... 4
17 1540388 Conduit ........................................................................................................... AR
18 1534282 Clip ................................................................................................................. 4
19 ..... Connector Assembly (Ignition Fuse) .............................................................. 1
19 1602431 Fuse Holder ................................................................................................ 1
19 1498045 Fuse (7.5 Amp) .......................................................................................... 1
20 ..... Connector Assembly (To Transmission Harness) .......................................... 1
20 1525567 Connector ................................................................................................... 1
20 1529046 Connector (Secondary Lock) ..................................................................... 1
20 1463139 Terminal ..................................................................................................... 12
21 ..... Connector Assembly (To Transmission Harness) .......................................... 1
21 1531973 Connector ................................................................................................... 1
21 1531974 Connector (Secondary Lock) ..................................................................... 1
21 1463139 Terminal ..................................................................................................... 5
21 1484377 Plug ............................................................................................................ 1
22 ..... Connector Assembly (Endcap) ....................................................................... 1
22 1530960 Connector ................................................................................................... 1
22 1484377 Plug ............................................................................................................ 6
23 ..... Connector Assembly (Battery Fuse) .............................................................. 1
23 1602431 Fuse Holder ................................................................................................ 1
23 1498045 Fuse (7.5 Amp) .......................................................................................... 1
24 275493 Conduit ........................................................................................................... AR
25 ..... Connector Assembly (Horn) ........................................................................... 1
25 1476064 Connector ................................................................................................... 1
25 1476109 Connector Lock .......................................................................................... 1
25 1330356 Seal ............................................................................................................ 2
25 1330355 Terminal ..................................................................................................... 3
25 1476108 Wire Seal (White) ....................................................................................... 1
26 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1490243 Connector (Secondary Lock) ..................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 275496 Conduit ........................................................................................................... AR
28 ..... Connector Assembly (Acc 2) .......................................................................... 1
28 1514602 Connector ................................................................................................... 1
28 1514603 Connector (Secondary Lock) ..................................................................... 1
28 1330439 Plug ............................................................................................................ 1

7-110 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
RH CHASSIS (→ 4/2014)

ITEM PART NO. DESCRIPTION QTY


28 1554359 Terminal ..................................................................................................... 3
29 ..... Connector Assembly (Endcap) ....................................................................... 1
29 1514597 Connector ................................................................................................... 1
29 1330439 Plug ............................................................................................................ 4
30 275495 Conduit ........................................................................................................... AR
31 ..... Connector Assembly (Power Distribution Module) ......................................... 1
31 1521183 Connector ................................................................................................... 1
31 1521188 Lock ............................................................................................................ 1
31 1323579 Seal ............................................................................................................ 5
31 1327164 Seal ............................................................................................................ 1
31 1330281 Terminal ..................................................................................................... 4
31 1521989 Terminal ..................................................................................................... 3
32 ..... Connector Assembly (Power Disbribution Module) ........................................ 1
32 1521184 Connector ................................................................................................... 1
32 1521188 Lock ............................................................................................................ 1
32 1323579 Seal ............................................................................................................ 6
32 1327164 Seal ............................................................................................................ 1
32 1330281 Terminal ..................................................................................................... 5
32 1521989 Terminal ..................................................................................................... 2
32 1402888 Seal (Purple) .............................................................................................. 1
33 1534329 Clip ................................................................................................................. 1
34 275498 Conduit ........................................................................................................... AR
35 1562215 T-Fitting .......................................................................................................... 1
36 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
36 1329152 Plug ............................................................................................................ 1
36 1329151 Terminal ......................................................................................................... 1
36 1330281 Terminal ......................................................................................................... 2
36 1402888 Seal (Purple) .................................................................................................. 2
37 ..... Connector Assembly (Endcap) ....................................................................... 1
37 1329150 Connector ................................................................................................... 1
37 1329151 Terminal ..................................................................................................... 1
37 1327164 Seal ............................................................................................................ 2
38 ..... Connector Assembly (To Engine Harness) .................................................... 1
38 1541991 Connector ................................................................................................... 1
38 1541992 Connector (Secondary Lock) ..................................................................... 1
38 1463139 Terminal ..................................................................................................... 8
39 ..... Connector Assembly (To Engine Harness) .................................................... 1
39 1502625 Connector ................................................................................................... 1
39 1502626 Connector (Secondary Lock) ..................................................................... 1
39 1330438 Terminal (Socket) ....................................................................................... 7
39 1484377 Plug ............................................................................................................ 1
40 ..... Connector Assembly (To Engine Harness) .................................................... 1
40 1514602 Connector ................................................................................................... 1
40 1514603 Connector (Secondary Lock) ..................................................................... 1
40 1554359 Terminal ..................................................................................................... 4
41 ..... Connector Assembly (Power Distribution Module) ......................................... 1
41 1521185 Connector ................................................................................................... 1
41 1521188 Lock ............................................................................................................ 1
41 1323579 Seal ............................................................................................................ 8
41 1330281 Terminal ..................................................................................................... 5

©2016 HYSTER COMPANY See Service Manual 7-111


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
RH CHASSIS (→ 4/2014)

ITEM PART NO. DESCRIPTION QTY


41 1521989 Terminal ..................................................................................................... 3
42 ..... Connector Assembly (Power Distribution Module) ......................................... 1
42 1521186 Connector ................................................................................................... 1
42 1521188 Lock ............................................................................................................ 1
42 1323579 Seal ............................................................................................................ 7
42 1327164 Seal ............................................................................................................ 1
42 1521989 Terminal ..................................................................................................... 7
43 ..... Connector Assembly (Endcap with Resistor) ................................................. 1
43 1525577 Connector (With Resistor) .......................................................................... 1
44 ..... Connector Assembly (Bus Terminal 2) ........................................................... 1
44 1489656 Connector (4-Way) ..................................................................................... 1
44 1489657 Connector (Secondary Lock) ..................................................................... 1
44 1330438 Terminal (Socket) ....................................................................................... 4
45 ..... Connector Assembly (Hood Switch/Key Switch) ............................................ 1
45 1490242 Connector (2 Way) ..................................................................................... 1
45 1490243 Connector (Secondary Lock) ..................................................................... 1
45 1330438 Terminal (Socket) ....................................................................................... 2
46 ..... Connector Assembly (Endcap) ....................................................................... 1
46 1626727 Connector ................................................................................................... 1
47 ..... Connector Assembly (Endcap) ....................................................................... 1
47 1626727 Connector ................................................................................................... 1
48 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
48 1490242 Connector (2 Way) ..................................................................................... 1
48 1490243 Connector (Secondary Lock) ..................................................................... 1
48 1330438 Terminal (Socket) ....................................................................................... 2
49 1509888 Clip ................................................................................................................. 5
50 1509890 Clip ................................................................................................................. 2
51 1402815 Clip ................................................................................................................. 3
52 ..... Connector Assembly (Endcap) ....................................................................... 1
52 1525573 Connector ................................................................................................... 1
53 ..... Connector Assembly (Impact sensor) ............................................................ 1
53 1489656 Connector (4-Way) ..................................................................................... 1
53 1489657 Connector (Secondary Lock) ..................................................................... 1
53 1330438 Terminal (Socket) ....................................................................................... 4
54 1699754 Conduit ........................................................................................................... AR
55 ..... Connector Assembly (To Backup Alarm Harness) ......................................... 1
55 1490242 Connector (2 Way) ..................................................................................... 1
55 1490243 Connector (Secondary Lock) ..................................................................... 1
55 1330438 Terminal (Socket) ....................................................................................... 2
56 ..... Connector Assembly (Endcap) ....................................................................... 1
56 1626727 Connector ................................................................................................... 1
57 ..... Connector Assembly (Coolant Level) ............................................................. 1
57 4052151 Connector ................................................................................................... 1
57 1329151 Terminal ..................................................................................................... 1
57 1330281 Terminal ..................................................................................................... 2
57 1402888 Seal (Purple) .............................................................................................. 2
58 ..... Connector Assembly (Endcap) ....................................................................... 1
58 1329150 Connector ................................................................................................... 1
58 1329151 Terminal ..................................................................................................... 1
58 1327164 Seal ............................................................................................................ 2

7-112 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
RH CHASSIS (→ 4/2014)

ITEM PART NO. DESCRIPTION QTY


59 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
59 1525569 Connector ................................................................................................... 1
59 1529046 Connector (Secondary Lock) ..................................................................... 1
59 1463139 Terminal ..................................................................................................... 3
59 1484377 Plug ............................................................................................................ 9
60 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
60 1525569 Connector ................................................................................................... 1
60 1530037 Connector (Secondary Lock) ..................................................................... 1
60 1484377 Plug ............................................................................................................ 11
60 1463139 Terminal ..................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 7-113


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-54)


RH CHASSIS (4/2014 →)

7-114 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
RH CHASSIS (4/2014 →)

ITEM PART NO. DESCRIPTION QTY


4630270 Wire Harness (RH Chassis) ................................................................................ 1
1 ..... Connector Assembly (To Seat Harness) ........................................................ 1
1 1531973 Connector ................................................................................................... 1
1 1531974 Connector (Secondary Lock) ..................................................................... 1
1 1463139 Terminal ..................................................................................................... 4
1 1484377 Plug ............................................................................................................ 2
2 ..... Connector Assembly (Endcap) ....................................................................... 1
2 1541988 Connector (8 Pin) ....................................................................................... 1
2 1484377 Plug ............................................................................................................ 8
3 ..... Connector Assembly (To MLM Harness) ....................................................... 1
3 1541991 Connector ................................................................................................... 1
3 1541992 Connector (Secondary Lock) ..................................................................... 1
3 1463139 Terminal ..................................................................................................... 5
3 1484377 Plug ............................................................................................................ 3
4 1509890 Clip ................................................................................................................. 3
5 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
5 1525567 Connector ................................................................................................... 1
5 1529046 Connector (Secondary Lock) ..................................................................... 1
5 1463139 Terminal ..................................................................................................... 3
5 1484377 Plug ............................................................................................................ 9
6 ..... Connector Assembly (Endcap) ....................................................................... 1
6 4060737 Connector ................................................................................................... 1
6 1330439 Plug ............................................................................................................ 8
7 ..... Connector Assembly (Acc 1) .......................................................................... 1
7 4047664 Connector ................................................................................................... 1
7 1546697 Connector (Secondary Lock) ..................................................................... 1
7 1554359 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
8 1525567 Connector ................................................................................................... 1
8 1530037 Connector (Secondary Lock) ..................................................................... 1
8 1463139 Terminal ..................................................................................................... 9
8 1484377 Plug ............................................................................................................ 3
9 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
9 1525568 Connector ................................................................................................... 1
9 1530037 Connector (Secondary Lock) ..................................................................... 1
9 1463139 Terminal ..................................................................................................... 6
9 1484377 Plug ............................................................................................................ 6
10 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
10 1489655 Connector (4 Way) ..................................................................................... 1
10 1330416 Connector (Secondary Lock) ..................................................................... 1
10 1330437 Terminal (Pin) ............................................................................................. 4
11 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
11 1525570 Connector ................................................................................................... 1
11 1530037 Connector (Secondary Lock) ..................................................................... 1
11 1463139 Terminal ..................................................................................................... 4
11 1484377 Plug ............................................................................................................ 8
12 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
12 1493428 Connector (12-Way) ................................................................................... 1
12 1500913 Connector (Secondary Lock) ..................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 11

©2016 HYSTER COMPANY See Service Manual 7-115


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
RH CHASSIS (4/2014 →)

ITEM PART NO. DESCRIPTION QTY


12 1484377 Plug ............................................................................................................ 1
13 275497 Conduit ........................................................................................................... AR
14 ..... Connector Assembly (Endcap) ....................................................................... 1
14 4047669 Connector ................................................................................................... 1
14 1330439 Plug ............................................................................................................ 4
15 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
15 1514602 Connector ................................................................................................... 1
15 1514603 Connector (Secondary Lock) ..................................................................... 1
15 1554359 Terminal ..................................................................................................... 4
16 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
16 1525563 Connector ................................................................................................... 1
16 1500913 Connector (Secondary Lock) ..................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 8
16 1363886 Terminal (Socket) ....................................................................................... 4
17 1540388 Conduit ........................................................................................................... AR
18 1534282 Clip ................................................................................................................. 4
19 ..... Connector Assembly (Ignition Fuse) .............................................................. 1
19 1602431 Fuse Holder ................................................................................................ 1
19 4087450 Fuse (2 Amp) ............................................................................................. 1
20 ..... Connector Assembly (To Transmission Harness) .......................................... 1
20 1525567 Connector ................................................................................................... 1
20 1529046 Connector (Secondary Lock) ..................................................................... 1
20 1463139 Terminal ..................................................................................................... 12
21 ..... Connector Assembly (To Transmission Harness) .......................................... 1
21 1531973 Connector ................................................................................................... 1
21 1531974 Connector (Secondary Lock) ..................................................................... 1
21 1463139 Terminal ..................................................................................................... 5
21 1484377 Plug ............................................................................................................ 1
22 ..... Connector Assembly (Endcap) ....................................................................... 1
22 1530960 Connector ................................................................................................... 1
22 1484377 Plug ............................................................................................................ 6
23 ..... Connector Assembly (Battery Fuse) .............................................................. 1
23 1602431 Fuse Holder ................................................................................................ 1
23 1498045 Fuse (7.5 Amp) .......................................................................................... 1
24 275493 Conduit ........................................................................................................... AR
25 ..... Connector Assembly (Horn) ........................................................................... 1
25 1476064 Connector ................................................................................................... 1
25 1476109 Connector Lock .......................................................................................... 1
25 1330356 Seal ............................................................................................................ 2
25 1330355 Terminal ..................................................................................................... 3
25 1476108 Wire Seal (White) ....................................................................................... 1
26 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1490243 Connector (Secondary Lock) ..................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 275496 Conduit ........................................................................................................... AR
28 ..... Connector Assembly (Acc 2) .......................................................................... 1
28 1514602 Connector ................................................................................................... 1
28 1514603 Connector (Secondary Lock) ..................................................................... 1
28 1330439 Plug ............................................................................................................ 1

7-116 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
RH CHASSIS (4/2014 →)

ITEM PART NO. DESCRIPTION QTY


28 1554359 Terminal ..................................................................................................... 3
29 ..... Connector Assembly (Endcap) ....................................................................... 1
29 4047669 Connector ................................................................................................... 1
29 1330439 Plug ............................................................................................................ 4
30 275495 Conduit ........................................................................................................... AR
31 ..... Connector Assembly (Power Distribution Module) ......................................... 1
31 1521183 Connector ................................................................................................... 1
31 1521188 Lock ............................................................................................................ 1
31 1323579 Seal ............................................................................................................ 5
31 1327164 Seal ............................................................................................................ 1
31 1330281 Terminal ..................................................................................................... 4
31 1521989 Terminal ..................................................................................................... 3
32 ..... Connector Assembly (Power Disbribution Module) ........................................ 1
32 1521184 Connector ................................................................................................... 1
32 1521188 Lock ............................................................................................................ 1
32 1323579 Seal ............................................................................................................ 6
32 1327164 Seal ............................................................................................................ 1
32 1330281 Terminal ..................................................................................................... 5
32 1521989 Terminal ..................................................................................................... 2
32 1402888 Seal (Purple) .............................................................................................. 1
33 1534329 Clip ................................................................................................................. 1
34 275498 Conduit ........................................................................................................... AR
35 1562215 T-Fitting .......................................................................................................... 1
36 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
36 1329152 Plug ............................................................................................................ 1
36 1329151 Terminal ......................................................................................................... 1
36 1330281 Terminal ......................................................................................................... 2
36 1402888 Seal (Purple) .................................................................................................. 2
37 ..... Connector Assembly (Endcap) ....................................................................... 1
37 1329150 Connector ................................................................................................... 1
37 1329151 Terminal ..................................................................................................... 1
37 1327164 Seal ............................................................................................................ 2
38 ..... Connector Assembly (To Engine Harness) .................................................... 1
38 1541991 Connector ................................................................................................... 1
38 1541992 Connector (Secondary Lock) ..................................................................... 1
38 1463139 Terminal ..................................................................................................... 8
39 ..... Connector Assembly (To Engine Harness) .................................................... 1
39 1502625 Connector ................................................................................................... 1
39 1502626 Connector (Secondary Lock) ..................................................................... 1
39 1330438 Terminal (Socket) ....................................................................................... 7
39 1484377 Plug ............................................................................................................ 1
40 ..... Connector Assembly (To Engine Harness) .................................................... 1
40 1514602 Connector ................................................................................................... 1
40 1514603 Connector (Secondary Lock) ..................................................................... 1
40 1554359 Terminal ..................................................................................................... 4
41 ..... Connector Assembly (Power Distribution Module) ......................................... 1
41 1521185 Connector ................................................................................................... 1
41 1521188 Lock ............................................................................................................ 1
41 1323579 Seal ............................................................................................................ 8
41 1330281 Terminal ..................................................................................................... 5

©2016 HYSTER COMPANY See Service Manual 7-117


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
RH CHASSIS (4/2014 →)

ITEM PART NO. DESCRIPTION QTY


41 1521989 Terminal ..................................................................................................... 3
42 ..... Connector Assembly (Power Distribution Module) ......................................... 1
42 1521186 Connector ................................................................................................... 1
42 1521188 Lock ............................................................................................................ 1
42 1323579 Seal ............................................................................................................ 7
42 1327164 Seal ............................................................................................................ 1
42 1521989 Terminal ..................................................................................................... 7
43 ..... Connector Assembly (Endcap with Resistor) ................................................. 1
43 4036523 Cap ............................................................................................................. 1
44 ..... Connector Assembly (Bus Terminal 2) ........................................................... 1
44 1489656 Connector (4-Way) ..................................................................................... 1
44 1489657 Connector (Secondary Lock) ..................................................................... 1
44 1330438 Terminal (Socket) ....................................................................................... 4
45 ..... Connector Assembly (Hood Switch/Key Switch) ............................................ 1
45 1490242 Connector (2 Way) ..................................................................................... 1
45 1490243 Connector (Secondary Lock) ..................................................................... 1
45 1330438 Terminal (Socket) ....................................................................................... 2
46 ..... Connector Assembly (Endcap) ....................................................................... 1
46 1626727 Connector ................................................................................................... 1
47 ..... Connector Assembly (Endcap) ....................................................................... 1
47 1626727 Connector ................................................................................................... 1
48 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
48 1490242 Connector (2 Way) ..................................................................................... 1
48 1490243 Connector (Secondary Lock) ..................................................................... 1
48 1330438 Terminal (Socket) ....................................................................................... 2
49 1509888 Clip ................................................................................................................. 5
50 1509890 Clip ................................................................................................................. 2
51 1402815 Clip ................................................................................................................. 3
52 ..... Connector Assembly (Endcap) ....................................................................... 1
52 1525573 Connector ................................................................................................... 1
53 ..... Connector Assembly (Impact sensor) ............................................................ 1
53 1489656 Connector (4-Way) ..................................................................................... 1
53 1489657 Connector (Secondary Lock) ..................................................................... 1
53 1330438 Terminal (Socket) ....................................................................................... 4
54 1699754 Conduit ........................................................................................................... AR
55 ..... Connector Assembly (To Backup Alarm Harness) ......................................... 1
55 1490242 Connector (2 Way) ..................................................................................... 1
55 1490243 Connector (Secondary Lock) ..................................................................... 1
55 1330438 Terminal (Socket) ....................................................................................... 2
56 ..... Connector Assembly (Endcap) ....................................................................... 1
56 1626727 Connector ................................................................................................... 1
57 ..... Connector Assembly (Coolant Level) ............................................................. 1
57 4052151 Connector ................................................................................................... 1
57 1329151 Terminal ..................................................................................................... 1
57 1330281 Terminal ..................................................................................................... 2
57 1402888 Seal (Purple) .............................................................................................. 2
58 ..... Connector Assembly (Endcap) ....................................................................... 1
58 1329150 Connector ................................................................................................... 1
58 1329151 Terminal ..................................................................................................... 1
58 1327164 Seal ............................................................................................................ 2

7-118 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
RH CHASSIS (4/2014 →)

ITEM PART NO. DESCRIPTION QTY


59 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
59 1525569 Connector ................................................................................................... 1
59 1529046 Connector (Secondary Lock) ..................................................................... 1
59 1463139 Terminal ..................................................................................................... 3
59 1484377 Plug ............................................................................................................ 9
60 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
60 1525569 Connector ................................................................................................... 1
60 1530037 Connector (Secondary Lock) ..................................................................... 1
60 1484377 Plug ............................................................................................................ 11
60 1463139 Terminal ..................................................................................................... 1
61 ..... Connector Assembly (To Seat Switch Harness) ............................................ 1
61 1632865 Connector ................................................................................................... 1
61 1514603 Connector (Secondary Lock) ..................................................................... 1
61 1554359 Terminal ..................................................................................................... 4
62 ..... Connector Assembly (End Cap) ..................................................................... 1
62 4047669 Connector ................................................................................................... 1
62 1330439 Plug ............................................................................................................ 4

©2016 HYSTER COMPANY See Service Manual 7-119


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-55)


RH CHASSIS WITH SEAT BELT SEQUENCE MODULE

7-120 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


4635137 Wire Harness (RH Chassis) ................................................................................ 1
1 ..... Connector Assembly (To Seat Harness) ........................................................ 1
1 1531973 Connector ................................................................................................... 1
1 1531974 Connector (Secondary Lock) ..................................................................... 1
1 1463139 Terminal ..................................................................................................... 4
1 1484377 Plug ............................................................................................................ 2
2 ..... Connector Assembly (Endcap) ....................................................................... 1
2 1541988 Connector (8 Pin) ....................................................................................... 1
2 1484377 Plug ............................................................................................................ 8
3 ..... Connector Assembly (To MLM Harness) ....................................................... 1
3 1541991 Connector ................................................................................................... 1
3 1541992 Connector (Secondary Lock) ..................................................................... 1
3 1463139 Terminal ..................................................................................................... 5
3 1484377 Plug ............................................................................................................ 3
4 1509890 Clip ................................................................................................................. 3
5 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
5 1525567 Connector ................................................................................................... 1
5 1529046 Connector (Secondary Lock) ..................................................................... 1
5 1463139 Terminal ..................................................................................................... 3
5 1484377 Plug ............................................................................................................ 9
6 ..... Connector Assembly (Endcap) ....................................................................... 1
6 4060737 Connector ................................................................................................... 1
6 1330439 Plug ............................................................................................................ 8
7 ..... Connector Assembly (Acc 1) .......................................................................... 1
7 4047664 Connector ................................................................................................... 1
7 1546697 Connector (Secondary Lock) ..................................................................... 1
7 1554359 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
8 1525567 Connector ................................................................................................... 1
8 1530037 Connector (Secondary Lock) ..................................................................... 1
8 1463139 Terminal ..................................................................................................... 9
8 1484377 Plug ............................................................................................................ 3
9 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
9 1525568 Connector ................................................................................................... 1
9 1530037 Connector (Secondary Lock) ..................................................................... 1
9 1463139 Terminal ..................................................................................................... 6
9 1484377 Plug ............................................................................................................ 6
10 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
10 1489655 Connector (4 Way) ..................................................................................... 1
10 1330416 Connector (Secondary Lock) ..................................................................... 1
10 1330437 Terminal (Pin) ............................................................................................. 4
11 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
11 1525570 Connector ................................................................................................... 1
11 1530037 Connector (Secondary Lock) ..................................................................... 1
11 1463139 Terminal ..................................................................................................... 4
11 1484377 Plug ............................................................................................................ 8
12 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
12 1493428 Connector (12-Way) ................................................................................... 1
12 1500913 Connector (Secondary Lock) ..................................................................... 1
12 1330438 Terminal (Socket) ....................................................................................... 11

©2016 HYSTER COMPANY See Service Manual 7-121


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


12 1484377 Plug ............................................................................................................ 1
13 275497 Conduit ........................................................................................................... AR
14 ..... Connector Assembly (Endcap) ....................................................................... 1
14 4047669 Connector ................................................................................................... 1
14 1330439 Plug ............................................................................................................ 4
15 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
15 1514602 Connector ................................................................................................... 1
15 1514603 Connector (Secondary Lock) ..................................................................... 1
15 1554359 Terminal ..................................................................................................... 4
16 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
16 1525563 Connector ................................................................................................... 1
16 1500913 Connector (Secondary Lock) ..................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 8
16 1363886 Terminal (Socket) ....................................................................................... 4
17 1540388 Conduit ........................................................................................................... AR
18 1534282 Clip ................................................................................................................. 4
19 ..... Connector Assembly (Ignition Fuse) .............................................................. 1
19 1602431 Fuse Holder ................................................................................................ 1
19 4087450 Fuse (2 Amp) ............................................................................................. 1
20 ..... Connector Assembly (To Transmission Harness) .......................................... 1
20 1525567 Connector ................................................................................................... 1
20 1529046 Connector (Secondary Lock) ..................................................................... 1
20 1463139 Terminal ..................................................................................................... 12
21 ..... Connector Assembly (To Transmission Harness) .......................................... 1
21 1531973 Connector ................................................................................................... 1
21 1531974 Connector (Secondary Lock) ..................................................................... 1
21 1463139 Terminal ..................................................................................................... 5
21 1484377 Plug ............................................................................................................ 1
22 ..... Connector Assembly (Endcap) ....................................................................... 1
22 1530960 Connector ................................................................................................... 1
22 1484377 Plug ............................................................................................................ 6
23 ..... Connector Assembly (Battery Fuse) .............................................................. 1
23 1602431 Fuse Holder ................................................................................................ 1
23 1498045 Fuse (7.5 Amp) .......................................................................................... 1
24 275493 Conduit ........................................................................................................... AR
25 ..... Connector Assembly (Horn) ........................................................................... 1
25 1476064 Connector ................................................................................................... 1
25 1476109 Connector Lock .......................................................................................... 1
25 1330356 Seal ............................................................................................................ 2
25 1330355 Terminal ..................................................................................................... 3
25 1476108 Wire Seal (White) ....................................................................................... 1
26 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1490243 Connector (Secondary Lock) ..................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 275496 Conduit ........................................................................................................... AR
28 ..... Connector Assembly (Acc 2) .......................................................................... 1
28 1514602 Connector ................................................................................................... 1
28 1514603 Connector (Secondary Lock) ..................................................................... 1
28 1330439 Plug ............................................................................................................ 1

7-122 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


28 1554359 Terminal ..................................................................................................... 3
29 ..... Connector Assembly (Endcap) ....................................................................... 1
29 4047669 Connector ................................................................................................... 1
29 1330439 Plug ............................................................................................................ 4
30 275495 Conduit ........................................................................................................... AR
31 ..... Connector Assembly (Power Distribution Module) ......................................... 1
31 1521183 Connector ................................................................................................... 1
31 1521188 Lock ............................................................................................................ 1
31 1323579 Seal ............................................................................................................ 5
31 1327164 Seal ............................................................................................................ 1
31 1330281 Terminal ..................................................................................................... 4
31 1521989 Terminal ..................................................................................................... 3
32 ..... Connector Assembly (Power Disbribution Module) ........................................ 1
32 1521184 Connector ................................................................................................... 1
32 1521188 Lock ............................................................................................................ 1
32 1323579 Seal ............................................................................................................ 6
32 1327164 Seal ............................................................................................................ 1
32 1330281 Terminal ..................................................................................................... 5
32 1521989 Terminal ..................................................................................................... 2
32 1402888 Seal (Purple) .............................................................................................. 1
33 1534329 Clip ................................................................................................................. 1
34 275498 Conduit ........................................................................................................... AR
35 1562215 T-Fitting .......................................................................................................... 1
36 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
36 1329152 Plug ............................................................................................................ 1
36 1329151 Terminal ......................................................................................................... 1
36 1330281 Terminal ......................................................................................................... 2
36 1402888 Seal (Purple) .................................................................................................. 2
37 ..... Connector Assembly (Endcap) ....................................................................... 1
37 1329150 Connector ................................................................................................... 1
37 1329151 Terminal ..................................................................................................... 1
37 1327164 Seal ............................................................................................................ 2
38 ..... Connector Assembly (To Engine Harness) .................................................... 1
38 1541991 Connector ................................................................................................... 1
38 1541992 Connector (Secondary Lock) ..................................................................... 1
38 1463139 Terminal ..................................................................................................... 8
39 ..... Connector Assembly (To Engine Harness) .................................................... 1
39 1502625 Connector ................................................................................................... 1
39 1502626 Connector (Secondary Lock) ..................................................................... 1
39 1330438 Terminal (Socket) ....................................................................................... 7
39 1484377 Plug ............................................................................................................ 1
40 ..... Connector Assembly (To Engine Harness) .................................................... 1
40 1514602 Connector ................................................................................................... 1
40 1514603 Connector (Secondary Lock) ..................................................................... 1
40 1554359 Terminal ..................................................................................................... 4
41 ..... Connector Assembly (Power Distribution Module) ......................................... 1
41 1521185 Connector ................................................................................................... 1
41 1521188 Lock ............................................................................................................ 1
41 1323579 Seal ............................................................................................................ 8
41 1330281 Terminal ..................................................................................................... 5

©2016 HYSTER COMPANY See Service Manual 7-123


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


41 1521989 Terminal ..................................................................................................... 3
42 ..... Connector Assembly (Power Distribution Module) ......................................... 1
42 1521186 Connector ................................................................................................... 1
42 1521188 Lock ............................................................................................................ 1
42 1323579 Seal ............................................................................................................ 7
42 1327164 Seal ............................................................................................................ 1
42 1521989 Terminal ..................................................................................................... 7
43 ..... Connector Assembly (Endcap with Resistor) ................................................. 1
43 4036523 Cap ............................................................................................................. 1
44 ..... Connector Assembly (Bus Terminal 2) ........................................................... 1
44 1489656 Connector (4-Way) ..................................................................................... 1
44 1489657 Connector (Secondary Lock) ..................................................................... 1
44 1330438 Terminal (Socket) ....................................................................................... 4
45 ..... Connector Assembly (Hood Switch/Key Switch) ............................................ 1
45 1490242 Connector (2 Way) ..................................................................................... 1
45 1490243 Connector (Secondary Lock) ..................................................................... 1
45 1330438 Terminal (Socket) ....................................................................................... 2
46 ..... Connector Assembly (Endcap) ....................................................................... 1
46 1626727 Connector ................................................................................................... 1
47 ..... Connector Assembly (Endcap) ....................................................................... 1
47 1626727 Connector ................................................................................................... 1
48 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
48 1490242 Connector (2 Way) ..................................................................................... 1
48 1490243 Connector (Secondary Lock) ..................................................................... 1
48 1330438 Terminal (Socket) ....................................................................................... 2
49 1509888 Clip ................................................................................................................. 5
50 1509890 Clip ................................................................................................................. 2
51 1402815 Clip ................................................................................................................. 3
52 ..... Connector Assembly (Endcap) ....................................................................... 1
52 1525573 Connector ................................................................................................... 1
53 ..... Connector Assembly (Impact sensor) ............................................................ 1
53 1489656 Connector (4-Way) ..................................................................................... 1
53 1489657 Connector (Secondary Lock) ..................................................................... 1
53 1330438 Terminal (Socket) ....................................................................................... 4
54 1699754 Conduit ........................................................................................................... AR
55 ..... Connector Assembly (To Backup Alarm Harness) ......................................... 1
55 1490242 Connector (2 Way) ..................................................................................... 1
55 1490243 Connector (Secondary Lock) ..................................................................... 1
55 1330438 Terminal (Socket) ....................................................................................... 2
56 ..... Connector Assembly (Endcap) ....................................................................... 1
56 1626727 Connector ................................................................................................... 1
57 ..... Connector Assembly (Coolant Level) ............................................................. 1
57 4052151 Connector ................................................................................................... 1
57 1329151 Terminal ..................................................................................................... 1
57 1330281 Terminal ..................................................................................................... 2
57 1402888 Seal (Purple) .............................................................................................. 2
58 ..... Connector Assembly (Endcap) ....................................................................... 1
58 1329150 Connector ................................................................................................... 1
58 1329151 Terminal ..................................................................................................... 1
58 1327164 Seal ............................................................................................................ 2

7-124 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
RH CHASSIS WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


59 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
59 1525569 Connector ................................................................................................... 1
59 1529046 Connector (Secondary Lock) ..................................................................... 1
59 1463139 Terminal ..................................................................................................... 3
59 1484377 Plug ............................................................................................................ 9
60 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
60 1525569 Connector ................................................................................................... 1
60 1530037 Connector (Secondary Lock) ..................................................................... 1
60 1484377 Plug ............................................................................................................ 11
60 1463139 Terminal ..................................................................................................... 1
61 ..... Connector Assembly (To Seat Switch Harness) ............................................ 1
61 1493465 Connector (2 Pin) ....................................................................................... 1
61 1330414 Connector (Secondary Lock) ..................................................................... 1
61 1330437 Terminal (Pin) ............................................................................................. 2
62 1602431 Fuse Holder .................................................................................................... 1
62 1498044 Fuse (5 Amp) ............................................................................................. 1
63 ..... Connector Assembly (Seat Belt Sequence Module) ...................................... 1
63 1502625 Connector ................................................................................................... 1
63 1502626 Connector (Secondary Lock) ..................................................................... 1
63 1330438 Terminal (Socket) ....................................................................................... 6
63 1484377 Plug ............................................................................................................ 2
64 1602431 Fuse Holder .................................................................................................... 1
64 1498044 Fuse (5 Amp) ............................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 7-125


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-56)


COWL — MANUAL HYDRAULICS WITH MONOTROL PEDAL

7-126 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY


4614877 Wire Harness (Cowl) ........................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525568 Connector ................................................................................................... 1
1 1529046 Connector (Secondary Lock) ..................................................................... 1
1 1463139 Terminal ..................................................................................................... 12
2 1540388 Conduit ........................................................................................................... AR
3 1534282 Clip ................................................................................................................. 1
4 ..... Connector Assembly (Hydraulic Lockout Solenoid 2) .................................... 1
4 1484557 Connector (2 Socket) ................................................................................. 1
4 1484558 Connector (Secondary Lock) ..................................................................... 1
4 1463139 Terminal ..................................................................................................... 2
5 275493 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Hydraulic Lockout Solenoid 1) .................................... 1
6 1484557 Connector (2 Socket) ................................................................................. 1
6 1484558 Connector (Secondary Lock) ..................................................................... 1
6 1463139 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
7 1525584 Connector ................................................................................................... 1
7 1532571 Terminal ..................................................................................................... 6
8 1509888 Clip ................................................................................................................. 4
9 ..... Connector Assembly (To Monotrol Harness) ................................................. 1
9 1489656 Connector (4-Way) ..................................................................................... 1
9 1489657 Connector (Secondary Lock) ..................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 4
10 275496 Conduit ........................................................................................................... AR
11 1534828 Clip ................................................................................................................. 1
12 ..... Connector Assembly (Endcap) ....................................................................... 1
12 1525573 Connector ................................................................................................... 1
13 ..... Connector Assembly (Brake Fluid) ................................................................. 1
13 1324310 Terminal ..................................................................................................... 2
13 1324309 Sleeve ........................................................................................................ 1
14 ..... Connector Assembly (Brake Fluid) ................................................................. 1
14 1324310 Terminal ..................................................................................................... 2
14 1324309 Sleeve ........................................................................................................ 1
15 ..... Connector Assembly (Park Brake) ................................................................. 1
15 1700460 Connector ................................................................................................... 1
15 1700461 Terminal ..................................................................................................... 3
16 1402816 Clip ................................................................................................................. 1
17 275493 Conduit ........................................................................................................... AR
18 ..... Connector Assembly (Brake Pressure) .......................................................... 1
18 1603021 Connector ................................................................................................... 1
18 1603236 Connector (Secondary Lock) ..................................................................... 1
18 1548517 Terminal (Socket) ....................................................................................... 3
18 1548519 Seal ............................................................................................................ 3
19 ..... Connector Assembly (Brake Pressure) .......................................................... 1
19 1700460 Connector ................................................................................................... 1
19 1700461 Terminal ..................................................................................................... 3
20 1500899 Clip ................................................................................................................. 2
21 275497 Conduit ........................................................................................................... AR
22 ..... Connector Assembly (Endcap with Resistor) ................................................. 1

©2016 HYSTER COMPANY See Service Manual 7-127


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY


22 1525577 Connector (With Resistor) .......................................................................... 1
23 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
23 1489656 Connector (4-Way) ..................................................................................... 1
23 1489657 Connector (Secondary Lock) ..................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 4
24 ..... Connector Assembly (Display) ....................................................................... 1
24 1525567 Connector ................................................................................................... 1
24 1529046 Connector (Secondary Lock) ..................................................................... 1
24 1463139 Terminal ..................................................................................................... 5
24 1484377 Plug ............................................................................................................ 7
25 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
25 1566116 Connector ................................................................................................... 1
25 1532664 Connector (Secondary Lock) ..................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 3
26 1566117 Dust Cap (For Diagnostic Cable) ................................................................... 1
27 ..... Connector Assembly (Horn Button) ................................................................ 1
27 1490242 Connector (2 Way) ..................................................................................... 1
27 1490243 Connector (Secondary Lock) ..................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
28 1525570 Connector ................................................................................................... 1
28 1529046 Connector (Secondary Lock) ..................................................................... 1
28 1463139 Terminal ..................................................................................................... 7
28 1484377 Plug ............................................................................................................ 5
29 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
29 1500925 Connector ................................................................................................... 1
29 1352603 Secondary Lock ......................................................................................... 1
29 1330437 Terminal (Pin) ............................................................................................. 8
29 1484377 Plug ............................................................................................................ 4
30 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
30 1489656 Connector (4-Way) ..................................................................................... 1
30 1489657 Connector (Secondary Lock) ..................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 4
31 ..... Connector Assembly (DPF Display) ............................................................... 1
31 1463189 Connector ................................................................................................... 1
31 1463196 Connector ................................................................................................... 1
31 1463139 Terminal ..................................................................................................... 4
32 ..... Endcap (DPF Display) .................................................................................... 1
32 1463184 Connector ................................................................................................... 1
32 1484377 Plug ............................................................................................................ 4

7-128 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 7-129


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-57)


COWL — MANUAL HYDRAULICS WITH FORWARD/REVERSE

7-130 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE

ITEM PART NO. DESCRIPTION QTY


4614878 Wire Harness (Cowl) ......................................................................................... 1
1 ..... Connector Assembly (VSM) ........................................................................... 1
1 1525568 Connector ................................................................................................. 1
1 1529046 Connector (Secondary Lock) .................................................................. 1
1 1463139 Terminal .................................................................................................... 8
1 1484377 Plug ........................................................................................................... 4
2 1540388 Conduit .......................................................................................................... 1
3 1534282 Clip ................................................................................................................. 1
4 ..... Connector Assembly (Hydraulic Lockout Solenoid 2) .................................... 2
4 1484557 Connector (2 Socket) ............................................................................... 1
4 1484558 Connector (Secondary Lock) .................................................................. 1
4 1463139 Terminal .................................................................................................... 2
5 ..... Connector Assembly (Hydraulic Lockout Solenoid 1) .................................... 1
5 1484557 Connector (2 Socket) ............................................................................... 1
5 1484558 Connector (Secondary Lock) .................................................................. 1
5 1463139 Terminal .................................................................................................... 2
6 275493 Conduit .......................................................................................................... AR
7 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
7 1525584 Connector ................................................................................................. 1
7 1532571 Terminal .................................................................................................... 6
8 1509888 Clip ................................................................................................................. 2
9 ..... Connector Assembly (Brake Pressure) .......................................................... 1
9 1603021 Connector ................................................................................................. 1
9 1603236 Connector (Secondary Lock) .................................................................. 1
9 1548517 Terminal (Socket) ..................................................................................... 3
9 1548519 Seal ............................................................................................................ 3
10 ..... Connector Assembly (Brake Fluid) ................................................................. 2
10 1324310 Terminal .................................................................................................... 1
10 1324309 Sleeve ........................................................................................................ 1
11 275496 Conduit .......................................................................................................... AR
12 1534828 Clip ................................................................................................................. 1
13 ..... Connector Assembly (Park Brake) ................................................................. 1
13 1700460 Connector ................................................................................................. 1
13 1700461 Terminal .................................................................................................... 1
14 ..... Connector Assembly (Brake Pedal) ............................................................... 1
14 1700460 Connector ................................................................................................. 1
14 1700461 Terminal .................................................................................................... 1
15 1402816 Clip ................................................................................................................. 1
16 1500899 Clip ................................................................................................................. 1
17 275497 Conduit .......................................................................................................... AR
18 1525577 Connector (With Resistor) ........................................................................... 1
19 ..... Connector Assembly (Bus Terminal) .............................................................. 1
19 1489656 Connector (4-Way) ................................................................................... 1
19 1489657 Connector (Secondary Lock) .................................................................. 1
19 1330438 Terminal (Socket) ..................................................................................... 4
20 ..... Connector Assembly (Display) ....................................................................... 1
20 1525567 Connector ................................................................................................. 1
20 1529046 Connector (Secondary Lock) .................................................................. 1
20 1463139 Terminal .................................................................................................... 5
20 1484377 Plug ........................................................................................................... 7

©2016 HYSTER COMPANY See Service Manual 7-131


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE

ITEM PART NO. DESCRIPTION QTY


21 ..... Connector Assembly (Diagnostic) .................................................................. 1
21 1566116 Connector ................................................................................................. 1
21 1532664 Connector (Secondary Lock) .................................................................. 1
21 1330438 Terminal (Socket) ..................................................................................... 3
22 1566117 Dust Cap (For Diagnostic Cable) ................................................................ 1
23 ..... Connector Assembly (Horn Button) ................................................................ 1
23 1490242 Connector (2 Way) ................................................................................... 1
23 1490243 Connector (Secondary Lock) .................................................................. 1
23 1330438 Terminal (Socket) ..................................................................................... 2
24 ..... Connector Assembly (VSM) ........................................................................... 1
24 1525570 Connector ................................................................................................. 1
24 1529046 Connector (Secondary Lock) .................................................................. 1
24 1463139 Terminal .................................................................................................... 7
24 1484377 Plug ........................................................................................................... 5
25 ..... Connector Assembly (To Right Hand Chassis) .............................................. 1
25 1500925 Connector ................................................................................................. 1
25 1352603 Secondary Lock ....................................................................................... 1
25 1330437 Terminal (Pin) ........................................................................................... 7
25 1484377 Plug ........................................................................................................... 5
26 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
26 1489656 Connector (4-Way) ................................................................................... 1
26 1489657 Connector (Secondary Lock) .................................................................. 1
26 1330438 Terminal (Socket) ..................................................................................... 4
27 ..... Connector Assembly (DPF Display) ............................................................... 1
27 1463189 Connector ................................................................................................. 1
27 1463196 Connector ................................................................................................. 1
27 1463139 Terminal .................................................................................................... 4
28 ..... Endcap Assembly (DPF Display) ................................................................... 1
28 1463184 Connector ................................................................................................. 1
28 1484377 Plug ........................................................................................................... 4

7-132 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 7-133


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-58)


COWL — ELECTRO-HYDRAULICS WITH MONOTROL PEDAL

7-134 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY


4614879 Wire Harness (Cowl With Return to Set Tilt) ...................................................... 1
1 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
1 1489656 Connector (4-Way) ..................................................................................... 1
1 1489657 Connector (Secondary Lock) ..................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
2 1525568 Connector ................................................................................................... 1
2 1529046 Connector (Secondary Lock) ..................................................................... 1
2 1463139 Terminal ..................................................................................................... 11
2 1484377 Plug ............................................................................................................ 1
3 1540388 Conduit ........................................................................................................... AR
4 1525573 Connector ....................................................................................................... 1
5 ..... Connector Assembly (Monotrol Harness) ...................................................... 1
5 1489656 Connector (4-Way) ..................................................................................... 1
5 1489657 Connector (Secondary Lock) ..................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 4
6 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
6 1525584 Connector ................................................................................................... 1
6 1532571 Terminal ..................................................................................................... 6
7 1509890 Clip ................................................................................................................. 2
8 275495 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Mast Harness) ............................................................. 1
9 1484397 Connector (3-Way) ..................................................................................... 1
9 1463194 Connector (Secondary Lock) ..................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 3
10 1351682 Connector (End Cap) ..................................................................................... 1
11 ..... Connector Assembly (Brake Pressure) .......................................................... 1
11 1603021 Connector ................................................................................................... 1
11 1603236 Connector (Secondary Lock) ..................................................................... 1
11 1548517 Terminal (Socket) ....................................................................................... 3
11 1548519 Seal ............................................................................................................ 3
12 275493 Conduit ........................................................................................................... AR
13 ..... Connector Assembly (Brake Pedal) ............................................................... 1
13 1700460 Connector ................................................................................................... 1
13 1700461 Terminal ..................................................................................................... 3
14 1402816 Clip ................................................................................................................. 1
15 ..... Connector Assembly (Park Brake) ................................................................. 1
15 1700460 Connector ................................................................................................... 1
15 1700461 Terminal ..................................................................................................... 3
16 ..... Connector Assembly (Brake Fluid) ................................................................. 2
16 1324310 Terminal ..................................................................................................... 2
16 1324309 Sleeve ........................................................................................................ 1
17 1534828 Clip ................................................................................................................. 1
18 275496 Conduit ........................................................................................................... AR
19 1500899 Clip ................................................................................................................. 2
20 275497 Conduit ........................................................................................................... AR
21 1525577 Connector (With Resistor) .............................................................................. 1
22 ..... Connector Assembly ...................................................................................... 1
22 1489656 Connector (4-Way) ..................................................................................... 1
22 1489657 Connector (Secondary Lock) ..................................................................... 1

©2016 HYSTER COMPANY See Service Manual 7-135


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY


22 1330438 Terminal (Socket) ....................................................................................... 4
23 ..... Connector Assembly (Display) ....................................................................... 1
23 1525567 Connector ................................................................................................... 1
23 1529046 Connector (Secondary Lock) ..................................................................... 1
23 1463139 Terminal ..................................................................................................... 5
23 1484377 Plug ............................................................................................................ 7
24 ..... Connector Assembly (Diagnostic) .................................................................. 1
24 1566116 Connector ................................................................................................... 1
24 1532664 Connector (Secondary Lock) ..................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 3
25 1566117 Dust Cap (For Diagnostic Cable) ................................................................... 1
26 ..... Connector Assembly (Horn Button) ................................................................ 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1490243 Connector (Secondary Lock) ..................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 1534282 Clip ................................................................................................................. 1
28 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
28 1525570 Connector ................................................................................................... 1
28 1529046 Connector (Secondary Lock) ..................................................................... 1
28 1463139 Terminal ..................................................................................................... 7
28 1484377 Plug ............................................................................................................ 5
29 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
29 1500925 Connector ................................................................................................... 1
29 1352603 Secondary Lock ......................................................................................... 1
29 1330437 Terminal (Pin) ............................................................................................. 11
29 1484377 Plug ............................................................................................................ 1
30 ..... Connector Assembly (DPF Display) ............................................................... 1
30 1463189 Connector ................................................................................................... 1
30 1463196 Connector ................................................................................................... 1
30 1463139 Terminal ..................................................................................................... 4
31 ..... Endcap ........................................................................................................... 1
31 1463184 Connector ................................................................................................... 1
31 1484377 Plug ............................................................................................................ 4

7-136 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 7-137


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-59)


COWL — ELECTRO-HYDRAULICS WITH FORWARD/REVERSE

7-138 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE

ITEM PART NO. DESCRIPTION QTY


4614880 Wire Harness (Cowl Without Return to Set Tilt) ................................................. 1
1 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
1 1489656 Connector (4-Way) ..................................................................................... 1
1 1489657 Connector (Secondary Lock) ..................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
2 1525568 Connector ................................................................................................... 1
2 1529046 Connector (Secondary Lock) ..................................................................... 1
2 1463139 Terminal ..................................................................................................... 7
2 1484377 Plug ............................................................................................................ 5
3 1540388 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
4 1525584 Connector ................................................................................................... 1
4 1532571 Terminal ..................................................................................................... 6
5 275495 Conduit ........................................................................................................... AR
6 1509888 Clip ................................................................................................................. 2
7 ..... Connector Assembly (Brake Pressure) .......................................................... 1
7 1603021 Connector ................................................................................................... 1
7 1603236 Connector (Secondary Lock) ..................................................................... 1
7 1548517 Terminal (Socket) ....................................................................................... 3
7 1548519 Seal ............................................................................................................ 3
8 275493 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Brake Pedal) ............................................................... 1
9 1700460 Connector ................................................................................................... 1
9 1700461 Terminal ..................................................................................................... 3
10 1402816 Clip ................................................................................................................. 1
11 ..... Connector Assembly (Park Brake) ................................................................. 1
11 1700460 Connector ................................................................................................... 1
11 1700461 Terminal ..................................................................................................... 3
12 ..... Connector Assembly (Brake Fluid) ................................................................. 1
12 1324310 Terminal ..................................................................................................... 2
12 1324309 Sleeve ........................................................................................................ 2
13 1534828 Clip ................................................................................................................. 1
14 275496 Conduit ........................................................................................................... AR
15 1500899 Clip ................................................................................................................. 2
16 275497 Conduit ........................................................................................................... AR
17 1525577 Connector (With Resistor) .............................................................................. 1
18 ..... Connector Assembly (Bus Term 1) ................................................................ 1
18 1489656 Connector (4-Way) ..................................................................................... 1
18 1489657 Connector (Secondary Lock) ..................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 4
19 ..... Connector Assembly (Display) ....................................................................... 1
19 1525567 Connector ................................................................................................... 1
19 1529046 Connector (Secondary Lock) ..................................................................... 1
19 1463139 Terminal ..................................................................................................... 5
19 1484377 Plug ............................................................................................................ 7
20 ..... Connector Assembly (Diagnostic) .................................................................. 1
20 1566116 Connector ................................................................................................... 1
20 1532664 Connector (Secondary Lock) ..................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 3

©2016 HYSTER COMPANY See Service Manual 7-139


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE

ITEM PART NO. DESCRIPTION QTY


21 1566117 Dust Cap (For Diagnostic Cable) ................................................................... 1
22 ..... Connector Assembly (Horn Button) ................................................................ 1
22 1490242 Connector (2 Way) ..................................................................................... 1
22 1490243 Connector (Secondary Lock) ..................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 2
23 1534282 Clip ................................................................................................................. 1
24 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
24 1525570 Connector ................................................................................................... 1
24 1529046 Connector (Secondary Lock) ..................................................................... 1
24 1484377 Plug ............................................................................................................ 5
24 1463139 Terminal ..................................................................................................... 7
25 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
25 1500925 Connector ................................................................................................... 1
25 1352603 Secondary Lock ......................................................................................... 1
25 1484377 Plug ............................................................................................................ 4
25 1330437 Terminal (Pin) ............................................................................................. 8
26 ..... Connector Assembly (DPF Display) ............................................................... 1
26 1463189 Connector ................................................................................................... 1
26 1463196 Connector (Secondary Lock) ..................................................................... 1
26 1463139 Terminal ..................................................................................................... 4
27 ..... Endcap ........................................................................................................... 1
27 1463184 Connector ................................................................................................... 1
27 1484377 Plug ............................................................................................................ 4

7-140 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 7-141


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-60)


HYDRAULIC FAN CONTROL — WITH DPF

7-142 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
HYDRAULIC FAN CONTROL – WITH DPF

ITEM PART NO. DESCRIPTION QTY


4636648 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Hydraulic Controller A) ................................................ 1
1 4108249 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 9
1 1484377 Plug ............................................................................................................ 9
2 ..... Connector Assembly (Hydraulic Controller B) ................................................ 1
2 4108250 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 4
2 1484377 Plug ............................................................................................................ 14
3 ..... Fuse Holder Assembly ................................................................................... 1
3 1602431 Fuse Holder ................................................................................................ 1
3 1528132 Fuse (20 Amp) ........................................................................................... 1
4 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
4 1489655 Connector (4 Way) ..................................................................................... 1
4 1330416 Connector (Secondary Lock) ..................................................................... 1
4 1330437 Terminal (Pin) ............................................................................................. 4
5 ..... Connector Assembly (End Cap with Resistor) ............................................... 1
5 1489656 Connector (4-Way) ..................................................................................... 1
5 1489657 Connector (Secondary Lock) ..................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 4
6 ..... Connector Assembly (Proportional Solenoid) ................................................ 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (Reversing Solenoid) .................................................... 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1490243 Connector (Secondary Lock) ..................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 2
8 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
8 4060737 Connector ................................................................................................... 1
8 1480188 Connector (Secondary Lock) ..................................................................... 1
8 866401 Terminal ..................................................................................................... 2
9 ..... Connector Assembly (Accessory Harness) .................................................... 1
9 4047664 Connector ................................................................................................... 1
9 1546697 Connector (Secondary Lock) ..................................................................... 1
9 1554359 Terminal ..................................................................................................... 2
10 ..... Connector Assembly (Manual Reverse Momentary Switch) .......................... 1
10 1490242 Connector (2 Way) ..................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 7-143


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-61)


HYDRAULIC FAN CONTROL — WITH DOC

7-144 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
HYDRAULIC FAN CONTROL – WITH DOC

ITEM PART NO. DESCRIPTION QTY


4650240 Wire Harness (Hydraulic Fan Control) ................................................................ 1
1 ..... Connector Assembly (Hydraulics Controller A) .............................................. 1
1 4108249 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 9
1 1484377 Plug ............................................................................................... 9
2 ..... Connector Assembly (Hydraulic Controller B) ................................................ 1
2 4108250 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 4
2 1484377 Plug ............................................................................................................ 14
3 ..... Fuse Holder Assembly ................................................................................... 1
3 1602431 Fuse Holder ................................................................................................ 1
3 1528132 Fuse (20 Amp) ........................................................................................... 1
4 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
4 1489655 Connector (4 Way) ..................................................................................... 1
4 1330416 Connector (Secondary Lock) ..................................................................... 1
4 1330437 Terminal (Pin) ............................................................................................. 4
5 ..... Connector Assembly (End Cap with Resistor) ............................................... 1
5 1489656 Connector (4-Way) ..................................................................................... 1
5 1489657 Connector (Secondary Lock) ..................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 4
6 ..... Connector Assembly (Proportional Solenoid) ................................................ 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (Reversing Solenoid) .................................................... 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1490243 Connector (Secondary Lock) ..................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 2
8 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
8 4060737 Connector ................................................................................................... 1
8 1480188 Connector (Secondary Lock) ..................................................................... 1
8 866401 Terminal ..................................................................................................... 2
9 ..... Connector Assembly (Accessory Harness) .................................................... 1
9 4047664 Connector ................................................................................................... 1
9 1546697 Connector (Secondary Lock) ..................................................................... 1
9 1554359 Terminal ..................................................................................................... 2
10 ..... Connector Assembly (Manual Reverse Momentary Switch) .......................... 1
10 1490242 Connector (2 Way) ..................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 2
11 ..... Connector Asembly (Reversal Disable) ......................................................... 2
11 1324308 Terminal ..................................................................................................... 1
11 1324307 Sleeve ........................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 7-145


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-62)


TRANSMISSION — TWO SPEED (→ 4/2015)

7-146 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
TRANSMISSION – TWO SPEED (→ 4/2015)

ITEM PART NO. DESCRIPTION QTY


2106249 Wire Harness (Transmission) ............................................................................. 1
1 ..... Connector Assembly (Output Speed) ............................................................. 1
1 1558156 Connector ................................................................................................... 1
1 1323576 Terminal ..................................................................................................... 1
2 1509888 Clip ................................................................................................................. 1
3 275493 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Reverse 1 Solenoid) ................................................... 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector (Secondary Lock) ..................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (Range 1 Solenoid) ...................................................... 1
5 1490242 Connector (2 Way) ..................................................................................... 1
5 1490243 Connector (Secondary Lock) ..................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (Forward 1 Solenoid) .................................................... 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
7 275495 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
8 1623280 Connector ................................................................................................... 1
8 1623281 Connector (Secondary Lock) ..................................................................... 1
8 1463138 Terminal Pin ............................................................................................... 6
8 1484377 Plug ............................................................................................................ 6
9 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
9 1530960 Connector ................................................................................................... 1
9 1530961 Connector (Secondary Lock) ..................................................................... 1
9 1463138 Terminal Pin ............................................................................................... 5
9 1484377 Plug ............................................................................................................ 1
10 ..... Connector Assembly (To Transmission Temp) .............................................. 1
10 1402868 Connector ................................................................................................... 1
10 1323576 Terminal ..................................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 7-147


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-63)


TRANSMISSION-TWO SPEED WITH TISS SENSOR — GM/PSI 4.3L LPG AND KUBOTA DIESEL (4/2015 →)

7-148 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
TRANSMISSION-TWO SPEED WITH TISS SENSOR – GM/PSI 4.3L LPG AND KUBOTA DIESEL (4/2015 →)

ITEM PART NO. DESCRIPTION QTY


4639096 Wire Harness (Transmission, Two Speed) ......................................................... 1
1 ..... Connector Assembly (Output Speed) ............................................................. 1
1 1558156 Connector ................................................................................................... 1
1 1323576 Terminal ..................................................................................................... 1
2 1509890 Clip ................................................................................................................. 1
3 275493 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Reverse 1 Solenoid) ................................................... 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector (Secondary Lock) ..................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (Range 1 Solenoid) ...................................................... 1
5 1490242 Connector (2 Way) ..................................................................................... 1
5 1490243 Connector (Secondary Lock) ..................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (Forward 1 Solenoid) .................................................... 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
7 275495 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
8 1623280 Connector ................................................................................................... 1
8 1623281 Connector (Secondary Lock) ..................................................................... 1
8 1463138 Terminal Pin ............................................................................................... 6
8 1484377 Plug ............................................................................................................ 6
9 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
9 1530960 Connector ................................................................................................... 1
9 1530961 Connector (Secondary Lock) ..................................................................... 1
9 1463138 Terminal Pin ............................................................................................... 5
9 1484377 Plug ............................................................................................................ 1
10 ..... Connector Assembly (To Transmission Temp) .............................................. 1
10 1402868 Connector ................................................................................................... 1
10 1323576 Terminal ..................................................................................................... 2
11 ..... Connector Assembly (To Turbine Shaft RPM (TISS)) .................................... 1
11 1546673 Connector ................................................................................................... 1
11 1323576 Terminal ..................................................................................................... 3

©2016 HYSTER COMPANY See Service Manual 7-149


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-64)


TRANSMISSION — THREE SPEED (→ S/N G024V02047N)

7-150 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
TRANSMISSION – THREE SPEED (→ S/N G024V02047N)

ITEM PART NO. DESCRIPTION QTY


2106248 Wire Harness (Transmission, Three Speed) ...................................................... 1
1 ..... Connector Assembly (Sump Temperature) .................................................... 1
1 1493435 Connector (2-Way) ..................................................................................... 1
1 1402814 Terminal ..................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
2 275493 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Intermediate Speed) ................................................... 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1463194 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 3
4 275496 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
5 1623280 Connector ................................................................................................... 1
5 1623281 Connector (Secondary Lock) ..................................................................... 1
5 1484377 Plug ............................................................................................................ 6
5 1463138 Terminal Pin ............................................................................................... 6
6 ..... Connector Assembly (Turbine Shaft RPM) .................................................... 1
6 1493430 Connector (6 Way Housing) ....................................................................... 1
6 1529052 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 5
6 1484377 Plug ............................................................................................................ 1
7 275495 Conduit ........................................................................................................... AR
8 275497 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Bus Bar) ...................................................................... 1
9 1525564 Connector ................................................................................................... 1
9 1500913 Connector (Secondary Lock) ..................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 12
10 ..... Connector Assembly (Bus Bar) ...................................................................... 1
10 1602430 Connector ................................................................................................... 1
11 ..... Connector Assembly (APC214-CRP129) ....................................................... 1
11 1602432 Connector ................................................................................................... 1
11 1323581 Plug ............................................................................................................ 10
11 1532571 Terminal ..................................................................................................... 20
12 ..... Connector Assembly (APC-CRP129) ............................................................. 1
12 1602433 Connector ................................................................................................... 1
12 1323581 Plug ............................................................................................................ 4
12 1532571 Terminal ..................................................................................................... 14
13 1540388 Conduit ........................................................................................................... AR
14 1608857 Clip ................................................................................................................. 1
15 275493 Conduit ........................................................................................................... AR
16 ..... Connector Assembly (Forward One Solenoid) ............................................... 1
16 1490242 Connector (2 Way) ..................................................................................... 1
16 1490243 Connector (Secondary Lock) ..................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 2
17 ..... Connector Assembly (Range Two Solenoid) ................................................. 1
17 1490242 Connector (2 Way) ..................................................................................... 1
17 1490243 Connector (Secondary Lock) ..................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 2
18 ..... Connector Assembly (Forward Two Solenoid) ............................................... 1
18 1490242 Connector (2 Way) ..................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 7-151


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
TRANSMISSION – THREE SPEED (→ S/N G024V02047N)

ITEM PART NO. DESCRIPTION QTY


18 1490243 Connector (Secondary Lock) ..................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 2
19 ..... Connector Assembly (Range One Solenoid) ................................................. 1
19 1490242 Connector (2 Way) ..................................................................................... 1
19 1490243 Connector (Secondary Lock) ..................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 1
20 ..... Connector Assembly (Reverse One Solenoid) ............................................... 1
20 1490242 Connector (2 Way) ..................................................................................... 1
20 1490243 Connector (Secondary Lock) ..................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 1
21 ..... Connector Assembly (Reverse One Pressure) .............................................. 1
21 1603021 Connector ................................................................................................... 1
21 1603236 Connector (Secondary Lock) ..................................................................... 1
21 1548517 Terminal (Socket) ....................................................................................... 3
21 1548519 Seal ............................................................................................................ 3
22 ..... Connector Assembly (Range One Pressure) ................................................. 1
22 1603021 Connector ................................................................................................... 1
22 1603236 Connector (Secondary Lock) ..................................................................... 1
22 1548517 Terminal (Socket) ....................................................................................... 3
22 1548519 Seal ............................................................................................................ 3
23 ..... Connector Assembly (Forward Two Pressure) .............................................. 1
23 1603021 Connector ................................................................................................... 1
23 1603236 Connector (Secondary Lock) ..................................................................... 1
23 1548517 Terminal (Socket) ....................................................................................... 3
23 1548519 Seal ............................................................................................................ 3
24 ..... Connector Assembly (Range Two Pressure) ................................................. 1
24 1603021 Connector ................................................................................................... 1
24 1603236 Connector (Secondary Lock) ..................................................................... 1
24 1548517 Terminal (Socket) ....................................................................................... 3
24 1548519 Seal ............................................................................................................ 3
25 ..... Connector Assembly (Forward One Pressure) .............................................. 1
25 1603021 Connector ................................................................................................... 1
25 1603236 Connector (Secondary Lock) ..................................................................... 1
25 1548517 Terminal (Socket) ....................................................................................... 3
25 1548519 Seal ............................................................................................................ 3
26 ..... Connector Assembly (Tail Shaft RPM) ........................................................... 1
26 1493430 Connector (6 Way Housing) ....................................................................... 1
26 1529052 Connector (Secondary Lock) ..................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 5
26 1484377 Plug ............................................................................................................ 1
27 275494 Conduit ........................................................................................................... AR

7-152 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 7-153


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS (FIGURE 7-65)


TRANSMISSION-THREE SPEED — GM/PSI 4.3L LPG AND KUBOTA DIESEL (S/N G024N02048N →)

7-154 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WIRE HARNESS
TRANSMISSION-THREE SPEED – GM/PSI 4.3L LPG AND KUBOTA DIESEL (S/N G024N02048N →)

ITEM PART NO. DESCRIPTION QTY


4639233 Wire Harness (Transmission, Three Speed) .................................................. 1
1 ..... Connector Assembly (Sump Temperature) .................................................... 1
1 1493435 Connector (2-Way) ................................................................................... 1
1 1402814 Terminal .................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
2 275493 Conduit .......................................................................................................... AR
3 ..... Connector Assembly (Intermediate Speed) ................................................... 1
3 1484397 Connector (3-Way) ................................................................................... 1
3 1463194 Connector (Secondary Lock) .................................................................. 1
3 1330438 Terminal (Socket) ..................................................................................... 3
4 275496 Conduit .......................................................................................................... AR
5 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
5 1623280 Connector ................................................................................................. 1
5 1623281 Connector (Secondary Lock) .................................................................. 1
5 1484377 Plug ........................................................................................................... 6
5 1463138 Terminal Pin .............................................................................................. 6
6 ..... Connector Assembly (Turbine Shaft RPM) .................................................... 1
6 1493430 Connector (6 Way Housing) .................................................................... 1
6 1529052 Connector (Secondary Lock) .................................................................. 1
6 1330438 Terminal (Socket) ..................................................................................... 5
6 1484377 Plug ........................................................................................................... 1
7 275495 Conduit .......................................................................................................... AR
8 275497 Conduit .......................................................................................................... AR
9 ..... Connector Assembly (Bus Bar) ...................................................................... 1
9 1525564 Connector ................................................................................................. 1
9 1500913 Connector (Secondary Lock) .................................................................. 1
9 1330438 Terminal (Socket) ..................................................................................... 12
10 ..... Connector Assembly (Bus Bar) ...................................................................... 1
10 1602430 Connector ................................................................................................. 1
11 ..... Connector Assembly (APC214-CRP129) ....................................................... 1
11 1602432 Connector ................................................................................................. 1
11 1323581 Plug ........................................................................................................... 10
11 1532571 Terminal .................................................................................................... 20
12 ..... Connector Assembly (APC-CRP129) ............................................................. 1
12 1602433 Connector ................................................................................................. 1
12 1323581 Plug ........................................................................................................... 4
12 1532571 Terminal .................................................................................................... 14
13 1540388 Conduit .......................................................................................................... AR
14 1500899 Clip ................................................................................................................. 1
15 275493 Conduit .......................................................................................................... AR
16 ..... Connector Assembly (Forward One Solenoid) ............................................... 1
16 1490242 Connector (2 Way) ................................................................................... 1
16 1490243 Connector (Secondary Lock) .................................................................. 1
16 1330438 Terminal (Socket) ..................................................................................... 2
17 ..... Connector Assembly (Range Two Solenoid) ................................................. 1
17 1490242 Connector (2 Way) ................................................................................... 1
17 1490243 Connector (Secondary Lock) .................................................................. 1
17 1330438 Terminal (Socket) ..................................................................................... 2
18 ..... Connector Assembly (Forward Two Solenoid) ............................................... 1
18 1490242 Connector (2 Way) ................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 7-155


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WIRE HARNESS
TRANSMISSION-THREE SPEED – GM/PSI 4.3L LPG AND KUBOTA DIESEL (S/N G024N02048N →)

ITEM PART NO. DESCRIPTION QTY


18 1490243 Connector (Secondary Lock) .................................................................. 1
18 1330438 Terminal (Socket) ..................................................................................... 2
19 ..... Connector Assembly (Range One Solenoid) ................................................. 1
19 1490242 Connector (2 Way) ................................................................................... 1
19 1490243 Connector (Secondary Lock) .................................................................. 1
19 1330438 Terminal (Socket) ..................................................................................... 1
20 ..... Connector Assembly (Reverse One Solenoid) ............................................... 1
20 1490242 Connector (2 Way) ................................................................................... 1
20 1490243 Connector (Secondary Lock) .................................................................. 1
20 1330438 Terminal (Socket) ..................................................................................... 1
21 ..... Connector Assembly (Reverse One Pressure) .............................................. 1
21 1603021 Connector ................................................................................................. 1
21 1603236 Connector (Secondary Lock) .................................................................. 1
21 1548517 Terminal (Socket) ..................................................................................... 3
21 1548519 Seal ............................................................................................................ 3
22 ..... Connector Assembly (Range One Pressure) ................................................. 1
22 1603021 Connector ................................................................................................. 1
22 1603236 Connector (Secondary Lock) .................................................................. 1
22 1548517 Terminal (Socket) ..................................................................................... 3
22 1548519 Seal ............................................................................................................ 3
23 ..... Connector Assembly (Forward Two Pressure) .............................................. 1
23 1603021 Connector ................................................................................................. 1
23 1603236 Connector (Secondary Lock) .................................................................. 1
23 1548517 Terminal (Socket) ..................................................................................... 3
23 1548519 Seal ............................................................................................................ 3
24 ..... Connector Assembly (Range Two Pressure) ................................................. 1
24 1603021 Connector ................................................................................................. 1
24 1603236 Connector (Secondary Lock) .................................................................. 1
24 1548517 Terminal (Socket) ..................................................................................... 3
24 1548519 Seal ............................................................................................................ 3
25 ..... Connector Assembly (Forward One Pressure) .............................................. 1
25 1603021 Connector ................................................................................................. 1
25 1603236 Connector (Secondary Lock) .................................................................. 1
25 1548517 Terminal (Socket) ..................................................................................... 3
25 1548519 Seal ............................................................................................................ 3
26 ..... Connector Assembly (Tail Shaft RPM) ........................................................... 1
26 1493430 Connector (6 Way Housing) .................................................................... 1
26 1529052 Connector (Secondary Lock) .................................................................. 1
26 1330438 Terminal (Socket) ..................................................................................... 5
26 1484377 Plug ........................................................................................................... 1
27 275494 Conduit .......................................................................................................... AR
28 ..... Connector Assembly (Transorb Module) ........................................................ 1
28 1330419 Connector ................................................................................................. 1
28 4108897 Connector Lock (Secondary Lock) ......................................................... 1
28 1330438 Terminal (Socket) ..................................................................................... 1
28 4125003 Diode Module (Endcap w/Transorb) ....................................................... 1

7-156 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

8 TRANSMISSION
UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 8
TRANSMISSION

DESCRIPTION PAGE

CHARGE PUMP .............................................................................................................................................. 8-36


CONTROL VALVE
THREE SPEED TRANSMISSION ............................................................................................................... 8-22
TWO SPEED TRANSMISSION .................................................................................................................. 8-34
FORWARD CLUTCH HIGH AND OUTPUT SHAFT
THREE SPEED TRANSMISSION - FWD2 ................................................................................................. 8-18
FORWARD CLUTCH LOW
TWO SPEED TRANSMISSION .................................................................................................................. 8-30
FORWARD CLUTCH LOW AND SECOND SHAFT
THREE SPEED TRANSMISSION - FWD1, RANGE2 ................................................................................ 8-16
IDLE GEAR
PUMP DRIVE .............................................................................................................................................. 8-38
OUTPUT SHAFT
TWO SPEED TRANSMISSION .................................................................................................................. 8-32
REVERSE CLUTCH
TWO SPEED TRANSMISSION .................................................................................................................. 8-28
REVERSE CLUTCH AND FIRST SHAFT
THREE SPEED TRANSMISSION - REV1, RANGE 1 ................................................................................ 8-20
TORQUE CONVERTER .................................................................................................................................. 8-8
TRANSMISSION ASSEMBLY
THREE SPEED - SHEET 1 OF 2 ................................................................................................................ 8-12
THREE SPEED - SHEET 2 OF 2 ................................................................................................................ 8-14
TWO SPEED - SHEET 1 OF 2 .................................................................................................................... 8-24
TWO SPEED - SHEET 2 OF 2 .................................................................................................................... 8-26
TRANSMISSION COOLING LINES
4.3L GASOLINE AND LPG ......................................................................................................................... 8-6
KUBOTA DIESEL WITH DPF ..................................................................................................................... 8-2
KUBOTA DIESEL 3.8L T4F WITH DOC ..................................................................................................... 8-4
TRANSMISSION MOUNT ............................................................................................................................... 8-10

©2016 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TRANSMISSION COOLING LINES (FIGURE 8-1)


KUBOTA DIESEL WITH DPF

ITEM PART NO. DESCRIPTION QTY


1 4609624 Hose ................................................................................................................... 1
2 4609625 Hose ................................................................................................................... 1
3 17223 Fitting ................................................................................................................. 2
3 16485 O-Ring ........................................................................................................... 1
4 130845 Clamp ................................................................................................................. 4
5 1562648 Clip ..................................................................................................................... 3
6 1698434 Fitting ................................................................................................................. 1
7 1480237 Nut , Foldover .................................................................................................... 3
8 4109993
1527879 Capscrew ........................................................................................................... 3
9 222457 Fitting ................................................................................................................. 1
9 1450764
16486 O-Ring ........................................................................................................... 1
10 222512 Fitting ................................................................................................................. 1
10 16485 O-Ring ........................................................................................................... 1

8-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TRANSMISSION COOLING LINES (FIGURE 8-2)


KUBOTA DIESEL 3.8L T4F WITH DOC

8-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TRANSMISSION COOLING LINES


KUBOTA DIESEL 3.8L T4F WITH DOC

ITEM PART NO. DESCRIPTION QTY


1 4638964 Hose ................................................................................................................... 1
2 4638965 Hose ................................................................................................................... 1
3 222504 Fitting .................................................................................................................. 2
3 16485 O-Ring ........................................................................................................... 1
4 130845 Clamp ................................................................................................................. 4
5 1562648 Clip ..................................................................................................................... 3
6 1698434 Fitting ................................................................................................................. 1
7 1480237 Nut , Foldover .................................................................................................... 3
8 4109993
1527879 Capscrew ........................................................................................................... 3
9 222457 Fitting ................................................................................................................. 1
9 1450764
16486 O-Ring ........................................................................................................... 1
10 222512 Fitting ................................................................................................................. 1
10 16485 O-Ring ........................................................................................................... 1
11 1561759 Clamp (Swivel) .................................................................................................. 1
12 1542436 Clamp (Swivel) .................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TRANSMISSION COOLING LINES (FIGURE 8-3)


4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 2109722 Hose (GM) .......................................................................................................... 1
1 4636391 Hose (PSI) .......................................................................................................... 1
2 2108992 Hose ................................................................................................................... 1
3 1562648 Clip ..................................................................................................................... 3
4 17223 Fitting ................................................................................................................. 2
4 16485 O-Ring ........................................................................................................... 1
5 130845 Clamp ................................................................................................................. 4
6 1480237 Nut , Foldover .................................................................................................... 4
7 4109993
1527879 Capscrew ........................................................................................................... 4
8 1698434 Fitting ................................................................................................................. 1
9 222457 Fitting ................................................................................................................. 1
9 1450764
16486 O-Ring ........................................................................................................... 1
10 222512 Fitting ................................................................................................................. 1
10 16485 O-Ring ........................................................................................................... 1
11 1653996 Shield ................................................................................................................. 1

8-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TORQUE CONVERTER (FIGURE 8-4)

8-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TORQUE CONVERTER
ITEM PART NO. DESCRIPTION QTY
1 1655812 Piston Ring ........................................................................................................ 1
2 1655813 Bearing .............................................................................................................. 1
3 1655814 Snap Ring .......................................................................................................... 1
4 1684271 Baffle And Oil Seal ............................................................................................ 1
5 1684272 Oil Seal .......................................................................................................... 1
6 1312375 Seal .................................................................................................................... 1
7 1312376 Retaining Ring .................................................................................................. 1
8 b 1657918 Torque Converter (2.61 Stall Ratio) .................................................................... 1
8 b 1657917 Torque Converter (3.17 Stall Ratio) ................................................................. 1
8 a 4020962 Torque Converter ................................................................................................ 1
9 b 1636958 Mounting Plate .................................................................................................. 3
10 b 296420 Washer ............................................................................................................... 8
11 b 1541921 Capscrew ........................................................................................................... 8
12 1655815 Snap Ring .......................................................................................................... 2
13 b 1194254 Snap Ring .......................................................................................................... 1
14 b 1603286 Plug .................................................................................................................... 1
15 b 205222 Snap Ring .......................................................................................................... 1
16 b 1311840 O-Ring ................................................................................................................ 1
16 b 4085309 O-Ring ................................................................................................................ 1
17 360387 Loctite ................................................................................................................ AR

FOOTNOTES:
a Diesel b Gas and LPG

©2016 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TRANSMISSION MOUNT (FIGURE 8-5)

8-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TRANSMISSION MOUNT
ITEM PART NO. DESCRIPTION QTY
1 4010141 Transmission Assy (Three Speed) (FFigure 8-6, FFigure 8-7)................... 1
1 b 4031310 Transmission Assy (Two Speed) (FFigure 8-12, FFigure 8-13)....................... 1
1 ac 4104701 Transmission Assy (Two Speed) (FFigure 8-12, FFigure 8-13)....................... 1
2 1591720 Pin ...................................................................................................................... 1
3 1591716 Bushing ............................................................................................................. 1
4 1617487 Bracket ............................................................................................................... 1
5 1617488 Bracket ............................................................................................................... 1
6 1591721 Washer ............................................................................................................... 1
7 388049
292682 Lockwasher ....................................................................................................... 1
8 287854 Capscrew ........................................................................................................... 1
9 296426 Washer ............................................................................................................... 7
10 293686 Capscrew ........................................................................................................... 7

FOOTNOTES:
a With TISS Sensor c 9/2014 →
b → 9/2014

©2016 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TRANSMISSION ASSEMBLY (FIGURE 8-6)


THREE SPEED — SHEET 1 OF 2

8-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


4010141 Transmission Assy (Three Speed) .................................................................. 1
1 1707735 Converter Housing ....................................................................................... 1
2 1655515 Plug ........................................................................................................... 3
3 1707736 O-Ring ........................................................................................................... 1
4 1707737 Spacer ........................................................................................................... 1
5 1655452 Ball ................................................................................................................. 1
6 1655453 Spring ............................................................................................................ 1
7 1655454 Retainer ......................................................................................................... 1
8 1655455 Snap Ring ...................................................................................................... 1
9 1612863 Adapter .......................................................................................................... 1
10 1556992 Transmission Filter ...................................................................................... 1
11 1655460 Plug ................................................................................................................ 2
12 15860 O-Ring ....................................................................................................... 1
13 1707738 Dipstick And Breather .................................................................................. 1
14 330514 Screen ........................................................................................................... 1
15 330513 Gasket ........................................................................................................... 1
16 330502 Pin .................................................................................................................. 2
17 1311544 Drain Plug ..................................................................................................... 1
18 1624368 Plug ................................................................................................................ 2
19 1612905 O-Ring ....................................................................................................... 1
20 1655466 Spool ............................................................................................................. 1
21 1655467 Spring ............................................................................................................ 1
22 1556918 Plug ................................................................................................................ 1
23 1450764
16486 O-Ring ....................................................................................................... 1
24 1655468 Plug ................................................................................................................ 1
25 1530732 O-Ring ....................................................................................................... 1
26 1556910 Capscrew ...................................................................................................... 2
27 1655456 Sensor (Temperature) .................................................................................. 1
28 1655469 Sensor (TISS) ................................................................................................ 1
29 1311552 Plug ................................................................................................................ 1
30 1655457 Support (Stator) ............................................................................................ 1
31 1590532 Lockwasher ................................................................................................... 6
32 1655458 Screw ............................................................................................................. 6
33 1655459 Plug ................................................................................................................ 2
34 60653 O-Ring ....................................................................................................... 2
1709808 Kit-Gasket (Includes Items 12, 15, 19, 23, 25, 34) ......................................... 1

©2016 HYSTER COMPANY See Service Manual 8-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TRANSMISSION ASSEMBLY (FIGURE 8-7)


THREE SPEED — SHEET 2 OF 2

8-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


4010141 Transmission Assy (Three Speed) .................................................................. 1
1 1707741 Transmission Housing ................................................................................. 1
2 1655515 Plug ................................................................................................................ 6
3 1655459 Plug ................................................................................................................ 7
4 60653 O-Ring ....................................................................................................... 7
5 1655517 Spool ............................................................................................................. 1
6 1655518 Spring ............................................................................................................ 1
7 87281 O-Ring ........................................................................................................... 4
8 1624368 Plug ................................................................................................................ 1
9 1612905 O-Ring ....................................................................................................... 1
10 1557007 Plug ................................................................................................................ 5
11 1557008 O-Ring ....................................................................................................... 5
12 1655458 Screw ............................................................................................................. 23
13 1556998 Lockwasher ................................................................................................... 23
14 1655519 Sensor (Intermediate Speed Sensor) ......................................................... 1
15 1530732 O-Ring ....................................................................................................... 1
16 1655520 Sensor (Output Speed, TOSS) .................................................................... 1
17 1530732 O-Ring ....................................................................................................... 1
18 1556910 Capscrew ...................................................................................................... 3
19 1655522 Clip ................................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FORWARD CLUTCH LOW AND SECOND SHAFT (FIGURE 8-8)


THREE SPEED TRANSMISSION — FWD1, RANGE2

8-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FORWARD CLUTCH LOW AND SECOND SHAFT


THREE SPEED TRANSMISSION – FWD1, RANGE2

ITEM PART NO. DESCRIPTION QTY


1 1707745 Shaft Assembly (Forward Low and Second) (FWD Low and 2nd) ............... 1
2 1655546 Clutch Piston Assembly ................................................................................... 2
3 1655547 Seal , Inner .................................................................................................... 1
4 1311811 Piston Seal .................................................................................................... 1
5 1655548 Friction Disk (Inner, High Density) .................................................................. 17
6 1556965 Separator Plate (Outer) .................................................................................... 6
7 1655552 Plate (End) ......................................................................................................... 2
8 1311810 Snap Ring .......................................................................................................... 2
9 1655558 Spacer (Return Spring) .................................................................................... 1
10 1655557 Disk Spring Assembly ...................................................................................... 1
11 1655561 Snap Ring .......................................................................................................... 3
12 1655562 Bearing Assembly (Taper Roller) .................................................................... 1
13 1655596 Shaft Assembly, (Forward - Turbine Shaft) .................................................... 1
14 1655597 Bearing Assembly (Taper Roller) ................................................................ 1
15 1556985 Piston Ring ................................................................................................... 1
16 1655598 Shim , Pinion ..................................................................................................... AR
16 1655599 Shim , Pinion ..................................................................................................... AR
16 1655600 Shim , Pinion ..................................................................................................... AR
16 1707749 Shim , Pinion Locating ..................................................................................... 1
17 1655549 Separator Plate (Outer) .................................................................................... 11
18 1655553
1707746 Sealing Ring (Clutch) ....................................................................................... 1
19 1655555 Retainer ............................................................................................................. 1
20 1655554 Spring , Piston .................................................................................................. 1
21 1655606 Retainer ............................................................................................................. 1
22 1707750 Retaining Ring (Forward Clutch Gear Bearing) ............................................. 1
23 330590 Bearing (Low Gear) ........................................................................................... 1
24 1707748 Spacer (Forward Low Clutch Gear Bearing) .................................................. 1
25 1707747 Clutch Gear (Forward) ...................................................................................... 1
26 1389220 Bearing (Third Gear Speed) ............................................................................. 1
27 1655550 Bearing Assembly (Taper Roller) .................................................................... 1
28 1556985 Piston Ring ........................................................................................................ 3

©2016 HYSTER COMPANY See Service Manual 8-17


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FORWARD CLUTCH HIGH AND OUTPUT SHAFT (FIGURE 8-9)


THREE SPEED TRANSMISSION — FWD2

8-18 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FORWARD CLUTCH HIGH AND OUTPUT SHAFT


THREE SPEED TRANSMISSION – FWD2

ITEM PART NO. DESCRIPTION QTY


1 1556985 Piston Ring ........................................................................................................ 2
2 1707768 Bearing .............................................................................................................. 1
3 b. . . . . Spacer ................................................................................................................ 1
4 1655561 Snap Ring .......................................................................................................... 2
5 1655557 Disk Spring Assembly ...................................................................................... 1
6 1655558 Spacer (Return Spring) .................................................................................... 1
7 1311810 Snap Ring .......................................................................................................... 1
8 1655552 Plate (End) ......................................................................................................... 1
9 1556965 Separator Plate (Outer) .................................................................................... 5
10 1655548 Friction Disk (Inner, High Density) .................................................................. 5
11 1655546 Clutch Piston Assembly ................................................................................... 1
12 1655547 Seal , Inner .................................................................................................... 1
13 1311811 Piston Seal .................................................................................................... 1
14 1707766 Shaft Assembly (Output and Forward/High) (Output and Fwd High) .......... 1
15 1707769 Flange Assembly (Output) ............................................................................... 1
16 1655624 Plug ................................................................................................................ 1
17 1655623 Cover ............................................................................................................. 1
18 1655621 Oil Seal ............................................................................................................... 1
19 1655618 Bearing Assembly (Taper Roller) .................................................................... 1
20 1694403 Transmission Gear (Output With Tone Ring) (Output with Tone Ring) ....... 1
21 1707767 Gear (Forward/High, With Bearings) (Fwd High) ........................................... 1
22 a 1707750 Retaining Ring (Forward Clutch Gear Bearing) ......................................... 1
23 1312359 Bearing (Low Speed) .................................................................................... 1
24 330590 Bearing (Low Gear) ...................................................................................... 1

FOOTNOTES:
a Not Illustrated b Not used with this application

©2016 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

REVERSE CLUTCH AND FIRST SHAFT (FIGURE 8-10)


THREE SPEED TRANSMISSION — REV1, RANGE 1

8-20 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

REVERSE CLUTCH AND FIRST SHAFT


THREE SPEED TRANSMISSION – REV1, RANGE 1

ITEM PART NO. DESCRIPTION QTY


1 1707762 Shaft Assembly (Reverse and First) (Reverse and 1st) ................................ 1
2 1655546 Clutch Piston Assembly ................................................................................... 2
3 1655547 Seal , Inner .................................................................................................... 2
4 1311811 Piston Seal .................................................................................................... 2
5 1655605 Retainer ............................................................................................................. 1
6 1655610 Spring ................................................................................................................ 1
7 1655606 Retainer ............................................................................................................. 1
8 1556965 Separator Plate (Outer) .................................................................................... 10
9 1655548 Friction Disk (Inner, High Density) .................................................................. 21
10 1655552 Plate (End) ......................................................................................................... 2
11 1311810 Snap Ring .......................................................................................................... 2
12 1655561 Snap Ring .......................................................................................................... 5
13 1707764 Gear (1st Clutch) (RANGE1) ............................................................................ 1
13 1707750 Retaining Ring (Forward Clutch Gear Bearing) ......................................... 1
14 330590 Bearing (Low Gear) ...................................................................................... 1
15 1312359 Bearing (Low Speed) .................................................................................... 1
16 1655607 Bearing Assembly (Taper Roller) .................................................................... 2
17 1655555 Retainer ............................................................................................................. 1
18 1655554 Spring , Piston .................................................................................................. 1
19 1655606 Retainer ............................................................................................................. 1
20 1655601 Snap Ring ........................................................................................................... 1
21 1655549 Separator Plate (Outer) .................................................................................... 11
22 1655553
1707746 Sealing Ring (Clutch) ....................................................................................... 1
23 1707763 Gear (Reverse) (REV1) ..................................................................................... 1
23 1707750 Retaining Ring (Forward Clutch Gear Bearing) ......................................... 1
24 330590 Bearing (Low Gear) ...................................................................................... 1
25 1312359 Bearing (Low Speed) .................................................................................... 1
26 1556985 Piston Ring ........................................................................................................ 3

©2016 HYSTER COMPANY See Service Manual 8-21


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CONTROL VALVE (FIGURE 8-11)


THREE SPEED TRANSMISSION

8-22 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CONTROL VALVE
THREE SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


4015130 Valve Assembly ................................................................................................ 1
1 1557009 Capscrew ...................................................................................................... 10
2 1655633 Sensor (Valve Pressure) .............................................................................. 5
3 1655639 Plug ................................................................................................................ 5
4 87281 O-Ring ....................................................................................................... 1
5 4024031 Spring , Accumulator ................................................................................... 5
6 4015133 Spool ............................................................................................................. 1
6 4015134 Pin , Accumulator Stop ................................................................................ 5
7 1655636 Gasket (Control Valve) ................................................................................. 1
8 1655638 Capscrew ...................................................................................................... 10
9 4015132 Solenoid Valve .............................................................................................. 5
9 1324792 O-Ring ....................................................................................................... 1
9 1324790 Retainer Nut .............................................................................................. 2
10 4015131 Valve Body .................................................................................................... 1
11 ..... Plug ................................................................................................................ 1
12 14595 Plug Assembly .............................................................................................. 1
13 16484 O-Ring ....................................................................................................... 1
14 1655634 Gasket (Control Valve Cover) .......................................................................... 1
15 1655635 Cover (Control Valve) ....................................................................................... 1
16 1590532 Lockwasher ....................................................................................................... 10

©2016 HYSTER COMPANY See Service Manual 8-23


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TRANSMISSION ASSEMBLY (FIGURE 8-12)


TWO SPEED — SHEET 1 OF 2

8-24 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TRANSMISSION ASSEMBLY
TWO SPEED – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


a 4031310 Transmission Assy (Two Speed) ........................................................................ 1
b 4104701 Transmission Assy (Two Speed) ........................................................................ 1
1 a 1707796 Converter Housing ......................................................................................... 1
1 b 4156275 Kit-Housing Torque Converter ........................................................................ 1
1 ..... Housing ...................................................................................................... 1
2 1655515 Plug ........................................................................................................... 1
3 1707736 O-Ring ........................................................................................................... 1
4 1707737 Spacer ........................................................................................................... 1
5 1655452 Ball ................................................................................................................. 1
6 1655453 Spring ............................................................................................................ 1
7 1655454 Retainer ......................................................................................................... 1
8 1655455 Snap Ring ...................................................................................................... 1
9 1612863 Adapter .......................................................................................................... 1
10 1655472 Transmission Filter ......................................................................................... 1
11 1655460 Plug ................................................................................................................ 2
12 15860 O-Ring ....................................................................................................... 2
13 1707738 Dipstick And Breather .................................................................................. 1
14 330514 Screen ........................................................................................................... 1
15 330513 Gasket ........................................................................................................... 1
16 330502 Pin .............................................................................................................. 2
17 1311544 Drain Plug ..................................................................................................... 1
18 1624368 Plug ................................................................................................................ 2
19 1612905 O-Ring ....................................................................................................... 2
20 1655466 Spool ............................................................................................................. 1
21 1655467 Spring ............................................................................................................ 1
22 1556918 Plug ................................................................................................................ 1
23 1450764
16486 O-Ring ....................................................................................................... 1
24 1655468 Plug ................................................................................................................ 1
25 1530732 O-Ring ........................................................................................................... 1
26 1556910 Capscrew ...................................................................................................... 1
27 1612305 Plug ................................................................................................................ 1
28 1684329 Washer ........................................................................................................... 1
29 1311552 Plug ................................................................................................................ 1
30 1655457 Support (Stator) ............................................................................................ 1
31 1556998 Lockwasher ................................................................................................... 6
32 1655458 Screw ............................................................................................................. 6
33 1655459 Plug ................................................................................................................ 2
34 60653 O-Ring ....................................................................................................... 2
1709809 Kit-Gasket (Includes Items 3, 12, 15, 19, 23, 25, 34) ..................................... 1
1515654 Temperature Sensor (FFigure 7-35).................................................................. 1

FOOTNOTES:
a → 9/2014 b 9/2014 →

©2016 HYSTER COMPANY See Service Manual 8-25


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TRANSMISSION ASSEMBLY (FIGURE 8-13)


TWO SPEED — SHEET 2 OF 2

8-26 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TRANSMISSION ASSEMBLY
TWO SPEED – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


b 4031310 Transmission Assy (Two Speed) ........................................................................ 1
c 4104701 Transmission Assy (Two Speed) ........................................................................ 1
1 1707798 Transmission Housing .................................................................................... 1
2 1655515 Plug ............................................................................................................ 5
3 1655521 Plug ................................................................................................................ 1
4 60653 O-Ring ........................................................................................................ 1
5 87281 O-Ring ............................................................................................................ 3
6 1655459 Plug ................................................................................................................ 4
7 60653 O-Ring ........................................................................................................ 4
8 1655517 Spool .............................................................................................................. 1
9 1655518 Spring ............................................................................................................. 1
10 1624368 Plug ................................................................................................................ 1
11 1612905 O-Ring ........................................................................................................ 1
12 1557007 Plug ................................................................................................................ 4
13 1557008 O-Ring ........................................................................................................ 4
14 a 14594 Plug ................................................................................................................ 2
15 a 16480 O-Ring ........................................................................................................ 2
16 1655458 Screw ............................................................................................................. 23
17 1556998 Lockwasher .................................................................................................... 23
18 1655522 Clip ................................................................................................................. 1
19 1556910 Capscrew ....................................................................................................... 2
20 1530732 O-Ring ............................................................................................................ 1
21 1655468 Plug ................................................................................................................ 1
1541231 Sensor (Input Speed, TISS) (FFigure 7-35)...................................................... 1
1541232 Sensor (Output Speed, TOSS) (FFigure 7-35).................................................. 1

FOOTNOTES:
a Not used on Transmission with TISS Sensor c 9/2014 →
b → 9/2014

©2016 HYSTER COMPANY See Service Manual 8-27


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

REVERSE CLUTCH (FIGURE 8-14)


TWO SPEED TRANSMISSION

8-28 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

REVERSE CLUTCH
TWO SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


1 1707762 Shaft Assembly (Reverse and First) (Reverse and 1st) ................................ 1
2 1655546 Clutch Piston Assembly ................................................................................... 1
3 1655547 Seal , Inner .................................................................................................... 1
4 1311811 Piston Seal .................................................................................................... 1
5 1655605 Retainer ............................................................................................................. 1
6 1655610 Spring ................................................................................................................ 1
7 1655606 Retainer ............................................................................................................. 1
8 1556965 Separator Plate (Outer) .................................................................................... 10
9 1655548 Friction Disk (Inner, High Density) .................................................................. 21
10 1655552 Plate (End) ......................................................................................................... 2
11 1311810 Snap Ring .......................................................................................................... 2
12 1655561 Snap Ring .......................................................................................................... 4
13 1707764 Gear (1st Clutch) ............................................................................................... 1
14 330590 Bearing (Low Gear) ...................................................................................... 1
15 1312359 Bearing (Low Speed) .................................................................................... 1
16 1707750 Retaining Ring (Forward Clutch Gear Bearing) ......................................... 1
17 1556985 Piston Ring ........................................................................................................ 3
18 1655607 Bearing Assembly (Taper Roller) .................................................................... 2
19 1707838 Gear (Reverse) (Reverse) .................................................................................. 1
20 1312359 Bearing (Low Speed) .................................................................................... 1
21 330590 Bearing (Low Gear) ...................................................................................... 1
22 1707750 Retaining Ring (Forward Clutch Gear Bearing) ......................................... 1
23 1655553
1707746 Sealing Ring (Clutch) ....................................................................................... 1
24 1655549 Separator Plate (Outer) .................................................................................... 11
25 1655561 Snap Ring .......................................................................................................... 1
26 1655606 Retainer ............................................................................................................. 1
27 1655554 Spring , Piston .................................................................................................. 1
28 1655555 Retainer ............................................................................................................. 1
29 1655551 Clutch Pack ......................................................................................................... 1
30 1311811 Piston Seal .................................................................................................... 1
31 1655547 Seal , Inner .................................................................................................... 1
32 ..... Screen ............................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 8-29


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FORWARD CLUTCH LOW (FIGURE 8-15)


TWO SPEED TRANSMISSION

8-30 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FORWARD CLUTCH LOW


TWO SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


1 1707745 Shaft Assembly (Forward Low and Second) (Fwd Low and 2nd) ................ 1
2 1655546 Clutch Piston Assembly ................................................................................... 1
3 1655547 Seal , Inner .................................................................................................... 1
4 1311811 Piston Seal .................................................................................................... 1
5 1655549 Separator Plate (Outer) .................................................................................... 11
6 1556965 Separator Plate (Outer) .................................................................................... 6
7 1655552 Plate (End) ......................................................................................................... 2
8 1311810 Snap Ring .......................................................................................................... 2
9 1655558 Spacer (Return Spring) .................................................................................... 1
10 1655557 Disk Spring Assembly ...................................................................................... 1
11 1655561 Snap Ring .......................................................................................................... 3
12 1655562 Bearing Assembly (Taper Roller) .................................................................... 1
13 1655596 Shaft Assembly, (Forward - Turbine Shaft) .................................................... 1
14 1655597 Bearing Assembly (Taper Roller) ................................................................ 1
15 1556985 Piston Ring ................................................................................................... 1
16 1655598 Shim , Pinion ..................................................................................................... AR
16 1655599 Shim , Pinion ..................................................................................................... AR
16 1655600 Shim , Pinion ..................................................................................................... AR
16 1707749 Shim , Pinion Locating ..................................................................................... 1
17 1655548 Friction Disk (Inner, High Density) .................................................................. 17
18 1655553
1707746 Sealing Ring (Clutch) ....................................................................................... 1
19 1655555 Retainer ............................................................................................................. 1
20 1655554 Spring , Piston .................................................................................................. 1
21 1707750 Retaining Ring (Forward Clutch Gear Bearing) ............................................. 1
22 1655606 Retainer ............................................................................................................. 1
23 330590 Bearing (Low Gear) ........................................................................................... 1
24 1707748 Spacer (Forward Low Clutch Gear Bearing) .................................................. 1
25 1707836 Clutch Gear (Forward) ........................................................................................ 1
26 1389220 Bearing (Third Gear Speed) ............................................................................. 1
27 1655550 Bearing Assembly (Taper Roller) .................................................................... 1
28 1556985 Piston Ring ........................................................................................................ 3
29 1655551 Clutch Pack ......................................................................................................... 1
30 1655547 Seal , Inner .................................................................................................... 1
31 1311811 Piston Seal .................................................................................................... 1
32 ..... Screen ............................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 8-31


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OUTPUT SHAFT (FIGURE 8-16)


TWO SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


1 1707769 Flange Assembly (Output) ............................................................................... 1
2 1707770 Plug ................................................................................................................ 1
3 1655623 Cover .............................................................................................................. 1
4 1655621 Oil Seal ............................................................................................................... 1
5 1655627 Bearing ............................................................................................................... 1
6 ..... Gear .................................................................................................................... 1
7 1694476 Shaft Assembly (With Gear) ............................................................................... 1
8 1655607 Bearing Assembly (Taper Roller) .................................................................... 1

8-32 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 8-33


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CONTROL VALVE (FIGURE 8-17)


TWO SPEED TRANSMISSION

8-34 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CONTROL VALVE
TWO SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


1 4031641 Valve (Transmission) .......................................................................................... 1
2 1655642 Solenoid ......................................................................................................... 2
3 1655645 Solenoid ......................................................................................................... 1
4 1655638 Capscrew ....................................................................................................... 6
5 1659220 Piston (Inching) .............................................................................................. 1
6 1684332 Spool .............................................................................................................. 1
7 1655644
1684333 Inching Valve .................................................................................................. 1
8 1684334 Spool .............................................................................................................. 1
9 1684335 Spacer ............................................................................................................ 2
10 1684336 Spring ............................................................................................................. 2
11 1684337 Plug ................................................................................................................ 5
12 1684338 Pin .................................................................................................................. 1
13 1684339 Spring ............................................................................................................. 1
14 1659210 Spring ............................................................................................................. 1
15 1684340 Spring ............................................................................................................. 1
16 1684341 Spool .............................................................................................................. 1
17 1684342 Plug ................................................................................................................ 1
18 1557009 Capscrew ....................................................................................................... 10
19 1684343 Plug ................................................................................................................ 1
20 1684344 Spring ............................................................................................................. 1
21 1684345 Spool .............................................................................................................. 1
22 1589792
235691 Fitting .............................................................................................................. 1
23 16484 O-Ring ........................................................................................................ 1
24 1684346 Gasket (Body To Transmission Case) ........................................................... 1
25 1684347 Gasket (Cover to Body) .................................................................................. 1
26 1684348 Plate (Solenoid Protection) ............................................................................. 1
27 1684349 Cover (Control Valve) ..................................................................................... 1
28 1590532 Lockwasher .................................................................................................... 10

©2016 HYSTER COMPANY See Service Manual 8-35


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CHARGE PUMP (FIGURE 8-18)

ITEM PART NO. DESCRIPTION QTY


1 4104436 Charge Pump .................................................................................................... 1
2 1655528 Gasket (Pump Adaptor) .................................................................................... 1
3 1612314 Lockwasher ....................................................................................................... 1
4 1655530 Capscrew ........................................................................................................... 1
5 1590532 Lockwasher ....................................................................................................... 5
6 1655529 Capscrew ........................................................................................................... 5
7 1612870 Lockwasher ....................................................................................................... 2
8 1655531 Capscrew ........................................................................................................... 2
9 4053738 O-Ring ................................................................................................................ 1

8-36 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 8-37


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

IDLE GEAR (FIGURE 8-19)


PUMP DRIVE

8-38 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

IDLE GEAR
PUMP DRIVE

ITEM PART NO. DESCRIPTION QTY


1 1684268 Drive Gear (Pump) ............................................................................................ 1
2 1655542 Capscrew ........................................................................................................... 1
3 1624602 Lockwasher ....................................................................................................... 1
4 1655541 Support (Pump Drive Bearing) ........................................................................ 1
5 1655543 Pin (Bearing Support) ....................................................................................... 1
6 1707743 Ball Bearing ....................................................................................................... 1
7 1311803 Retaining Ring .................................................................................................. 1
8 1655536 Screw ................................................................................................................. 1
9 1655537 Lockwasher ....................................................................................................... 1
10 1655535 Support (Pump Drive Idler Bearing) ................................................................ 1
11 1655534 Pin (Bearing Support) ....................................................................................... 1
12 1612711 Snap Ring .......................................................................................................... 1
13 1612710 Bearing .............................................................................................................. 1
14 1684266 Idler Gear (Pump Drive) .................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 8-39


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NOTES

8-40 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

9 DRIVE AXLE
UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 9
DRIVE AXLE

DESCRIPTION PAGE

AXLE HOUSING
LEFT HAND ................................................................................................................................................ 9-6
DIFFERENTIAL ............................................................................................................................................... 9-8
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 9-2
DRIVE AXLE HOUSING AND HUB ................................................................................................................ 9-4
DRIVE TIRE AND WHEEL .............................................................................................................................. 9-12
WET BRAKE ASSEMBLY ............................................................................................................................... 9-10

©2016 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DRIVE AXLE AND ATTACHING PARTS (FIGURE 9-1)


WET BRAKE

9-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

DRIVE AXLE AND ATTACHING PARTS


WET BRAKE
KEY:
A: GM 4.3L Gasoline and LPG
B: Kubota 3.8L Diesel
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 c 2076659 Drive Axle (16.9 Overall Ratio) (FFigure 9-2, FFigure 9-3, FFigure
9-4, FFigure 9-5)....................................................................................... 1 ..
1 b 2081414 Drive Axle (13.7 Overall Ratio) (FFigure 9-2, FFigure 9-3, FFigure 9-4,
FFigure 9-5)............................................................................................... 1 ..
1 a 2081415 Drive Axle (15.4 Overall Ratio) (FFigure 9-2, FFigure 9-3, FFigure 9-4,
FFigure 9-5)............................................................................................... 1 1
2 226430 Capscrew .................................................................................................. 4 4
3 296434 Washer ...................................................................................................... 4 4
4 1566514 Capscrew .................................................................................................. 8 8
5 1672465 Drive Shaft ................................................................................................ 1 1
5 1672695 Universal Joint ..................................................................................... 2 2
5 1673410 Yoke ...................................................................................................... 1 1
5 1672699 Capscrew .............................................................................................. 8 8
6 376026 Wheel Nut .................................................................................................. 20 20

FOOTNOTES:
a With 2 Forward/2 Reverse and 3 Forward/2 c With 3 Forward/2 Reverse Transmissions
Reverse Transmissions
b With 2 Forward/2 Reverse Transmissions

©2016 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DRIVE AXLE HOUSING AND HUB (FIGURE 9-2)

9-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

DRIVE AXLE HOUSING AND HUB


ITEM PART NO. DESCRIPTION QTY
2081414 Drive Axle (13.7 Overall Ratio) ........................................................................... 1
2081415 Drive Axle (15.4 Overall Ratio) ........................................................................... 1
2076659 Drive Axle (16.9 Overall Ratio) ......................................................................... 1
1 1644259 Drive Axle Housing (LH) (FFigure 9-3)...................................................... 1
2 1644283 Axle Shaft (Short) ......................................................................................... 1
2 1644284 Axle Shaft (Long) .......................................................................................... 1
3 1644260 O-Ring ........................................................................................................... 1
4 1644261 Bolt ................................................................................................................ 16
5 1644285 Drive Axle Housing (RH) .............................................................................. 1
6 1644262 O-Ring ........................................................................................................... 2
7 1644263 Axle Stub ....................................................................................................... 2
8 1644264 Bolt ................................................................................................................ 24
9 1627802 Ring (Oil Seal) ............................................................................................... 2
10 1644265 Bearing .......................................................................................................... 4
11 1644267 Wheel Stud .................................................................................................... 20
12 1644266 Wheel Hub ..................................................................................................... 2
13 1644268 O-Ring ........................................................................................................... 2
14 1644281 Carrier ............................................................................................................ 2
14 1644280 Carrier ....................................................................................................... 1
15 1644277 Bearing ...................................................................................................... 3
16 1644276 Gear , Planetary ........................................................................................ 3
17 1623544 Plug ................................................................................................................ 2
18 1644279 Bolt ................................................................................................................ 4
19 1644278 Pinion ............................................................................................................ 2
20 1644274 Wheel Nut ...................................................................................................... 16
21 1644273 Wheel Stud .................................................................................................... 16
22 1644272 Plate ............................................................................................................... 2
23 1644282 Ring Gear ...................................................................................................... 2
23 1644270 Ring Gear .................................................................................................. 1
24 1644271 Support ..................................................................................................... 1
25 1644269 Retaining Ring .......................................................................................... 1
26 1644275 Snap Ring ................................................................................................. 3
27 1623635 Thrust Washer .......................................................................................... 1
28 1623671 O-Ring ........................................................................................................... 2
29 1641352
1703573 Plug ................................................................................................................ 2
30 1644305
1703579 Plug ................................................................................................................ 2

©2016 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AXLE HOUSING (FIGURE 9-3)


LEFT HAND

ITEM PART NO. DESCRIPTION QTY


2081414 Drive Axle (13.7 Overall Ratio) ........................................................................... 1
2081415 Drive Axle (15.4 Overall Ratio) ........................................................................... 1
2076659 Drive Axle (16.9 Overall Ratio) ......................................................................... 1
1 1623576 Plug (Ventilation) .......................................................................................... 1
2 1623544 Plug ................................................................................................................ 1
3 1644229 Plug ................................................................................................................ 1
4 1612530 Snap Ring ...................................................................................................... 1
5 1623545 Drain Plug ..................................................................................................... 2

9-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DIFFERENTIAL (FIGURE 9-4)

9-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
2081414 Drive Axle (13.7 Overall Ratio) ........................................................................... 1
2081415 Drive Axle (15.4 Overall Ratio) ........................................................................... 1
2076659 Drive Axle (16.9 Overall Ratio) ......................................................................... 1
1644256 Differential Assembly ................................................................................... 1
1 1644250 Differential Carrier .................................................................................... 1
2 1644251 Washer ...................................................................................................... 2
3 1644252
1703564 Gear , Differential Side ............................................................................. 2
4 1644254 Washer ...................................................................................................... 4
5 1644255 Pinion ........................................................................................................ 4
6 1644253 Pin .............................................................................................................. 2
7 1644257 Bolt ............................................................................................................ 15
8 1623593 Bolt ................................................................................................................ 2
9 1644246 Nut ................................................................................................................. 2
10 1644247 Seal ................................................................................................................ 2
11 1612530 Snap Ring ...................................................................................................... 2
12 1644245 O-Ring ........................................................................................................... 2
13 1644248 Bearing , Tapered Roller .............................................................................. 2
14 1644249 Bolt ................................................................................................................ 16
15 1644552 Gear and Pinion (13.7 Overall Ratio) ............................................................. 1
15 1644673 Gear and Pinion (15.4 Overall Ratio) ............................................................. 1
15 1644548 Gear and Pinion (16.9 Overall Ratio) .......................................................... 1
16 1644243 Bearing , Tapered Roller .............................................................................. 1
17 1657852 Kit-Shim ......................................................................................................... 1
18 1644238 Shim (0.1 mm) (0.1 mm) ............................................................................... 1
18 1644239 Shim (0.2 mm) (0.2 mm) ............................................................................... 1
18 1644240 Shim (0.5 mm) (0.5 mm) ............................................................................... 1
18 1644241 Shim (0.15 mm) (0.15 mm) ........................................................................... 1
19 1644237 Spacer ........................................................................................................... 1
20 1623573 Bearing .......................................................................................................... 1
21 1644236 Seal ................................................................................................................ 1
22 1644235 Cover Plate .................................................................................................... 1
23 1644233 Flange ............................................................................................................ 1
24 1644234 O-Ring ........................................................................................................... 1
25 1644232 Nut ................................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

WET BRAKE ASSEMBLY (FIGURE 9-5)

9-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

WET BRAKE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
2076659 Drive Axle (16.9 Overall Ratio) ......................................................................... 1
2081414 Drive Axle (13.7 Overall Ratio) ........................................................................... 1
2081415 Drive Axle (15.4 Overall Ratio) ........................................................................... 1
1 1623669 Bolt ................................................................................................................ 2
2 1623694 Spacer ........................................................................................................... 2
3 1644289 Lever .............................................................................................................. 2
4 1623672 Bolt ................................................................................................................ 6
5 1644290 Bolt ................................................................................................................ 2
6 1644291 Nut ................................................................................................................. 2
7 1644292 O-Ring ........................................................................................................... 2
8 1644293 Bushing ......................................................................................................... 2
9 1623671 O-Ring ........................................................................................................... 2
10 1623676 Plug ................................................................................................................ 2
11 1623677 Stud (Bleeding) ............................................................................................. 2
12 1644294 Dowel ............................................................................................................. 4
13 1644295 Lever .............................................................................................................. 4
14 1644296 Lever (LH) ...................................................................................................... 1
15 1644297 Lever (RH) ..................................................................................................... 1
16 1627825 Spring ............................................................................................................ 6
17 1627826 Bolt (Adjusting) ............................................................................................ 6
18 1644299 O-Ring ........................................................................................................... 2
19 1644300 O-Ring ........................................................................................................... 2
20 1644301 Piston ............................................................................................................ 2
21 1644302 Bolt ................................................................................................................ 6
22 1623690 Spring ............................................................................................................ 6
23 1644303 Brake Disk ..................................................................................................... 8
24 1644304 Kit-Brake Disk ............................................................................................... 10

©2016 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

DRIVE TIRE AND WHEEL (FIGURE 9-6)

KEY:
A: 28x12x22 Standard Smooth Tread
B: 28x12x22 Smooth Tread Non-Marking Compound
C: 28x12x22 Lug Tread
QTY
ITEM PART NO. DESCRIPTION A B C
1580110 Wheel And Tire ................................................................................ 2 .. ..
1656209 Wheel And Tire .................................................................................. .. 2 ..
1580111 Wheel And Tire .................................................................................. .. .. 2
1 2088465 Wheel ............................................................................................ 1 1 1
2 1580112 Cushion Tire ................................................................................ 1 .. ..
2 1655321 Cushion Tire .................................................................................. .. 1 ..
3 1580113 Cushion Tire .................................................................................. .. .. 1

9-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

10 STEERING SYSTEM
UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 10
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE .................................................................................................................................................. 10-12


STEER CONTROL UNIT ................................................................................................................................. 10-8
STEER CYLINDER ......................................................................................................................................... 10-15
STEER TIRE AND WHEEL ............................................................................................................................. 10-10
STEERING COLUMN AND ATTACHING PARTS
DIESEL ........................................................................................................................................................ 10-3
GASOLINE AND LPG ................................................................................................................................. 10-2
STEERING COLUMN ASSEMBLY
DIESEL ........................................................................................................................................................ 10-6
GASOLINE AND LPG ................................................................................................................................. 10-4

©2016 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

STEERING COLUMN AND ATTACHING PARTS (FIGURE 10-1)


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 1512403 Capscrew ........................................................................................................... 4
2 1608622 Horn Button ....................................................................................................... 1
3 1551839 Steering Wheel (Without Spinner Knob) ............................................................. 1
3 1531563 Steering Wheel (With Spinner) ........................................................................ 1
4 1586109 Knob Assembly ............................................................................................ 1
5 4023450 Steering Column (FFigure 10-3)..................................................................... 1

10-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

STEERING COLUMN AND ATTACHING PARTS (FIGURE 10-2)


DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1608622 Horn Button ....................................................................................................... 1
2 1551839 Steering Wheel (Without Spinner Knob) ............................................................. 1
2 1531563 Steering Wheel (With Spinner) ........................................................................ 1
3 1586109 Knob Assembly ............................................................................................ 1
4 1512403 Capscrew ........................................................................................................... 2
5 1606750 Spacer ................................................................................................................ 4
6 2079369 Isolator ................................................................................................................ 8
7 4611791 Steering Column Assembly ................................................................................ 1
8 1527886 Capscrew ............................................................................................................ 2
9 320160 Washer ............................................................................................................... 4

©2016 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

STEERING COLUMN ASSEMBLY (FIGURE 10-3)


GASOLINE AND LPG

10-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

STEERING COLUMN ASSEMBLY


GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


4023450 Steering Column ............................................................................................... 1
1 1562509 Kit-Support .................................................................................................... 1
2 ..... Support ....................................................................................................... 1
3 ..... Spacer ........................................................................................................ 4
4 ..... Joint ............................................................................................................ 1
5 ..... Nut .............................................................................................................. 2
6 ..... Washer ....................................................................................................... 2
7 ..... Screw ......................................................................................................... 2
8 4028642 Kit (Shaft Upper) ........................................................................................... 1
9 ..... Shaft Assembly (Upper) ............................................................................. 1
10 ..... Housing Assembly ..................................................................................... 1
11 1562492 Kit-Nut ........................................................................................................... 1
12 ..... Nut .............................................................................................................. 2
13 1562493 Kit-Shaft (Lower) .......................................................................................... 1
14 ..... Shaft Assembly (Lower) ............................................................................. 1
15 ..... Pin .............................................................................................................. 1
16 1562496 Kit-Contact .................................................................................................... 1
17 ..... Contact Assembly (Horn) ........................................................................... 1
18 ..... Screw ......................................................................................................... 4
19 ..... Fastener ..................................................................................................... 1
20 ..... Connector ................................................................................................... 1
21 1562501 Kit-Pivot (Lower) ........................................................................................... 1
22 ..... Bolt (Pivot) .................................................................................................. 2
23 ..... Bushing ...................................................................................................... 2
24 ..... Nut .............................................................................................................. 2
25 1562505 Kit-Gas Spring .............................................................................................. 1
26 ..... Gas Spring ................................................................................................. 1
27 ..... Pin .............................................................................................................. 1
28 ..... Pin .............................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

STEERING COLUMN ASSEMBLY (FIGURE 10-4)


DIESEL

10-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

STEERING COLUMN ASSEMBLY


DIESEL

ITEM PART NO. DESCRIPTION QTY


4611791 Steering Column Assembly ................................................................................ 1
1 4166286 Kit-Support ..................................................................................................... 1
2 ..... Support ....................................................................................................... 1
3 ..... Spacer ........................................................................................................ 4
4 ..... Joint ............................................................................................................ 1
5 ..... Nut .............................................................................................................. 2
6 ..... Washer ....................................................................................................... 2
7 ..... Screw ......................................................................................................... 2
8 4038673 Kit-Shaft , Upper (Upper) ................................................................................ 1
9 ..... Shaft Assembly (Upper) ............................................................................. 1
10 ..... Housing Assembly ..................................................................................... 1
11 4038674 Kit-Nut ............................................................................................................ 1
12 ..... Nut .............................................................................................................. 2
13 4038675 Kit-Shaft , Lower (Lower) ................................................................................ 1
14 ..... Shaft Assembly (Lower) ............................................................................. 1
15 ..... Pin .............................................................................................................. 1
16 4038676 Kit-Contact ...................................................................................................... 1
17 ..... Contact Assembly (Horn) ........................................................................... 1
18 ..... Screw ......................................................................................................... 4
19 ..... Fastener ..................................................................................................... 1
20 ..... Connector ................................................................................................... 1
21 4038677 Kit Pivot (Lower) ............................................................................................. 1
22 ..... Bolt (Pivot) .................................................................................................. 2
23 ..... Bushing ...................................................................................................... 2
24 ..... Nut .............................................................................................................. 2
25 4038678 Kit-Gas Spring ................................................................................................ 1
26 ..... Gas Spring ................................................................................................. 1
27 ..... Pin .............................................................................................................. 1
28 ..... Pin .............................................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

STEER CONTROL UNIT (FIGURE 10-5)

10-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

STEER CONTROL UNIT


ITEM PART NO. DESCRIPTION QTY
2102567 Steering Control Unit .......................................................................................... 1
1 ..... Dust Seal ........................................................................................................ 1
2 ..... Housing .......................................................................................................... 1
3 ..... Relief Valve .................................................................................................... 1
4 ..... Bushing .......................................................................................................... 1
5 ..... Check Ball ...................................................................................................... 1
6 ..... Check Ball ...................................................................................................... 1
7 ..... Seat ................................................................................................................ 1
8 ..... O-Ring ............................................................................................................ 1
9 ..... Bearing Set ..................................................................................................... 1
10 ..... Ring ................................................................................................................ 1
11 ..... Spool .............................................................................................................. 1
12 ..... Pin .................................................................................................................. 1
13 ..... Sleeve ............................................................................................................ 1
14 ..... Spring Set ....................................................................................................... 1
15 ..... Shaft ............................................................................................................... 1
16 ..... O-Ring ............................................................................................................ 3
17 ..... Plate ............................................................................................................... 1
18 ..... Gear Set ......................................................................................................... 1
19 ..... Gear Ring ....................................................................................................... 1
20 ..... Cover .............................................................................................................. 1
21 ..... Washer ........................................................................................................... 7
22 ..... Special Screw ................................................................................................. 2
23 ..... Capscrew ....................................................................................................... 5
24 ..... Priority Valve Plug .......................................................................................... 1
25 ..... Diagnostic Plug (Supply Pressure) ................................................................. 1
26 ..... Cap ................................................................................................................. 1
27 ..... System Relief Valve ....................................................................................... 1
28 ..... O-Ring ........................................................................................................ 1
29 ..... Back-Up Ring ............................................................................................. 1
30 ..... O-Ring ........................................................................................................ 1
31 ..... Cartridge .................................................................................................... 1
32 ..... Seat ............................................................................................................ 1
33 ..... Spring ......................................................................................................... 1
34 ..... Plug ............................................................................................................ 1
35 ..... Anti-Tamper Ring ....................................................................................... 1
36 ..... Snap Ring .................................................................................................. 1
37 1581858 Kit-Capscrew ...................................................................................................... 1
1579908 Kit-Seal (Steering Control Unit) (Includes Items 1, 8, 16, 21, 28-30, 34) ...... 1

©2016 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

STEER TIRE AND WHEEL (FIGURE 10-6)

KEY:
A: Smooth (22 x 8 x 16)
B: Non-Marking (22 x 8 x 16)
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1580115 Wheel and Tire Assembly ........................................................................ 2 ..
1656900 Wheel And Tire Assembly .......................................................................... .. 2
1 360158 Wheel (Steering) .................................................................................. 1 1
2 1580116 Cushion Tire (Smooth) (22 x 8 x 16) ................................................... 1 ..
2 1655323 Cushion Tire (22 x 8 x 16) ..................................................................... .. 1

10-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

STEER AXLE (FIGURE 10-7)

10-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
1655852 Steering Axle (Assembly) ................................................................................ 1
1 13963 Grease Fitting ............................................................................................... 2
1 16040 Grease Fitting (Optional) ................................................................................ 2
2 1388829 Dust Cap ........................................................................................................ 2
3 230421 Bearing Cup .................................................................................................. 2
4 153715 Bearing Cone ................................................................................................ 2
5 153717 Wear Sleeve .................................................................................................. 2
6 153716 Seal ................................................................................................................ 2
7 1334298
4028878 Spindle (RH) .................................................................................................. 1
8 266733 Seal ................................................................................................................ 2
9 39678 O-Ring ........................................................................................................... 2
10 185856 Shim (0.005 in.) ............................................................................................. 4
11 185857 Shim (0.007 in.) ............................................................................................. 4
12 185858 Shim (0.020 in.) ............................................................................................. 4
13 4009697 Bearing Cap ................................................................................................... 2
13 385195 Bearing Cap .............................................................................................. 1
14 1374823 Bearing Set ................................................................................................ 1
14 135658 Bearing Cup ......................................................................................... 2
14 135657 Bearing Cone ....................................................................................... 1
15 135657 Bearing Cone ............................................................................................ 1
15 135658 Bearing Cup .............................................................................................. 1
16 16009 Grease Fitting ........................................................................................... 1
17 293628 Capscrew ...................................................................................................... 6
18 1568079 Tie Rod .......................................................................................................... 2
19 1568039 Bushing ..................................................................................................... 2
20 13957 Grease Fitting ........................................................................................... 2
21 1568271 Pin .................................................................................................................. 2
22 1568270 Pin .................................................................................................................. 2
23 58903 Snap Ring ...................................................................................................... 8
24 1345684 Seal ................................................................................................................ 8
25 2076516 Steering Cylinder (FFigure 10-8)................................................................ 1
26 293688 Capscrew ...................................................................................................... 8
27 292685 Lockwasher ................................................................................................... 8
28 1655851 Steering Axle ................................................................................................ 1
29 1334367
4028879 Spindle (LH) .................................................................................................. 1
30 129498 Seal .................................................................................................................... 2
31 230325 Bearing Cone .................................................................................................... 2
32 230324 Bearing Cup ...................................................................................................... 2
33 153834 Bearing Cup ...................................................................................................... 2
34 153835 Bearing Cone .................................................................................................... 2
35 1383775 Washer ............................................................................................................... 2
36 15240 Cotter Pin ........................................................................................................... 2
37 31262 Nut ...................................................................................................................... 2
38 69029 Cap ..................................................................................................................... 2
39 129499 Wear Sleeve ....................................................................................................... 2
40 360132 Mount ................................................................................................................. 2
41 293688 Capscrew ........................................................................................................... 4
42 296426 Washer ............................................................................................................... 4
43 1302704 Plate ................................................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
44 385150 Mount .................................................................................................................. 1
383789 Thread Sealant ................................................................................................... AR

10-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

STEER CYLINDER (FIGURE 10-8)

ITEM PART NO. DESCRIPTION QTY


2076516 Steering Cylinder .............................................................................................. 1
1 360128 Tube Wldmt-Cylinder ................................................................................... 2
2 154358 Back-Up Ring ................................................................................................ 2
3 15880 O-Ring ........................................................................................................... 2
4 1380092 Rod Seal ........................................................................................................ 2
5 360126 Cylinder Rod ................................................................................................. 1
6 1594137 End Cap ......................................................................................................... 2
7 2071094 Rod Wiper ..................................................................................................... 2
8 2046765 Seal ................................................................................................................ 1
9 39679 O-Ring ........................................................................................................... 2
1595807 Kit-Seal (Includes Items 2-4, 7-9) ....................................................................... 1

©2016 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NOTES

10-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

11 BRAKE SYSTEM
UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 11
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE COOLING SYSTEM


SINGLE AND DUAL PEDAL ....................................................................................................................... 11-10
BRAKE LINKAGE
DUAL PEDAL - WET BRAKE ...................................................................................................................... 11-4
SINGLE PEDAL - WET BRAKE .................................................................................................................. 11-2
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 11-7
PARK BRAKE ASSEMBLY ............................................................................................................................. 11-8

©2016 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

BRAKE LINKAGE (FIGURE 11-1)


SINGLE PEDAL — WET BRAKE

11-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

BRAKE LINKAGE
SINGLE PEDAL – WET BRAKE

ITEM PART NO. DESCRIPTION QTY


1 1646439 Reservoir Assembly ......................................................................................... 1
1 2077604 Tank Assembly ............................................................................................. 1
1 1645381 Diaphragm ..................................................................................................... 1
1 1646397 Cap ................................................................................................................. 1
1 2314223 Reservoir ....................................................................................................... 1
2 1510126 Screw (Button Head) ........................................................................................ 1
3 2021353 Holder , Reservoir Tank ................................................................................... 1
4 1699992 Mount ................................................................................................................. 1
5 1307884
1514429 Nut ...................................................................................................................... 1
6 4011940 Capscrew ........................................................................................................... 1
7 2092888 Hose ................................................................................................................... 1
8 1375391 Pin (Rod End) .................................................................................................... 1
9 1351689 Locking Cotter Pin ............................................................................................ 1
10 1556475 Bumper .............................................................................................................. 1
11 239503 Nut ...................................................................................................................... 1
12 1534871 Bolt ..................................................................................................................... 1
13 1704902 Capscrew ........................................................................................................... 1
14 292668 Nut ...................................................................................................................... 2
15 1594950
4053949 Plate ................................................................................................................... 1
16 4109993
1527879 Capscrew ........................................................................................................... 4
17 1585575 Bushing , Flange ............................................................................................... 2
18 1568075 Spring (RH) ........................................................................................................ 1
19 1707011 Brake Pedal ....................................................................................................... 1
20 1570298 Rubber Pad ........................................................................................................ 1
21 1688503 Mount ................................................................................................................. 1
22 302398 Locknut .............................................................................................................. 2
23 1553897 Capscrew ........................................................................................................... 2
24 1683486 Sensor (Brake Position) ................................................................................... 1
25 2092613 Cylinder Block ................................................................................................... 1
26 233683 Fitting ................................................................................................................. 1
26 16487 O-Ring ........................................................................................................... 1
27 222491 Fitting ................................................................................................................. 1
27 16481 O-Ring ........................................................................................................... 1
28 1527876 Capscrew ........................................................................................................... 1
29 166857 Clamp ................................................................................................................. 4
29 168718 Clamp (Optional) ............................................................................................... 4
30 222509 Fitting ................................................................................................................. 1
30 16481 O-Ring ........................................................................................................... 1
31 117989 Hose ................................................................................................................... 1
32 1590033 Transducer (Brake Pressure) .......................................................................... 1
33 1703607 Master Cylinder (FFigure 11-3)....................................................................... 1
34 1527880 Capscrew ........................................................................................................... 4
a 2064554 Loctite ................................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

BRAKE LINKAGE (FIGURE 11-2)


DUAL PEDAL — WET BRAKE

11-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

BRAKE LINKAGE
DUAL PEDAL – WET BRAKE

ITEM PART NO. DESCRIPTION QTY


1 1646439 Reservoir Assembly ......................................................................................... 1
1 2077604 Tank Assembly ............................................................................................. 1
1 2314223 Reservoir ....................................................................................................... 1
1 1645381 Diaphragm ..................................................................................................... 1
1 1646397 Cap ................................................................................................................. 1
2 1510126 Screw (Button Head) ........................................................................................ 1
3 2021353 Holder , Reservoir Tank ................................................................................... 1
4 1699992 Mount ................................................................................................................. 1
5 1307884
1514429 Nut ...................................................................................................................... 1
6 4011940 Capscrew ........................................................................................................... 1
7 2092888 Hose ................................................................................................................... 1
8 222491 Fitting ................................................................................................................. 1
8 16481 O-Ring ........................................................................................................... 1
9 1375391 Pin (Rod End) .................................................................................................... 1
10 1351689 Locking Cotter Pin ............................................................................................ 1
11 1556475 Bumper .............................................................................................................. 1
12 1534871 Bolt ..................................................................................................................... 1
13 239503 Nut ...................................................................................................................... 1
14 244540 Bushing ............................................................................................................... 2
15 1585575 Bushing , Flange ............................................................................................... 2
16 4109993
1527879 Capscrew ........................................................................................................... 4
17 1594950
4053949 Plate ................................................................................................................... 1
18 1568256 Brake Pedal (RH) ................................................................................................ 1
19 12929 Snap Ring ........................................................................................................... 1
20 206 Woodruff Key ...................................................................................................... 2
21 1568076 Spring (RH) ......................................................................................................... 1
22 1568077 Spring (LH) ......................................................................................................... 1
23 1570300 Pad ..................................................................................................................... 2
24 1701771 Inching Pedal (Left Hand) ................................................................................... 1
25 1578922 Crank .................................................................................................................. 1
26 1688503 Mount ................................................................................................................. 1
27 302398 Locknut .............................................................................................................. 2
28 1683486 Sensor (Brake Position) ................................................................................... 1
29 1553897 Capscrew ........................................................................................................... 2
30 292668 Nut ...................................................................................................................... 2
31 1704901 Capscrew ............................................................................................................ 1
32 1527876 Capscrew ........................................................................................................... 1
33 2092613 Cylinder Block ................................................................................................... 1
34 233683 Fitting ................................................................................................................. 1
34 16487 O-Ring ........................................................................................................... 1
35 222509 Fitting ................................................................................................................. 1
35 16481 O-Ring ........................................................................................................... 1
36 166857 Clamp ................................................................................................................. 4
36 168718 Clamp (Optional) ............................................................................................... 4
37 117989 Hose ................................................................................................................... 1
38 1590033 Transducer (Brake Pressure) .......................................................................... 1
39 1703607 Master Cylinder (FFigure 11-3)....................................................................... 1

©2016 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

BRAKE LINKAGE
DUAL PEDAL – WET BRAKE

ITEM PART NO. DESCRIPTION QTY


40 1527880 Capscrew ........................................................................................................... 4
2064554 Loctite ................................................................................................................. AR

11-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

BRAKE MASTER CYLINDER ASSEMBLY (FIGURE 11-3)

ITEM PART NO. DESCRIPTION QTY


1703607 Master Cylinder (38.1 Bore) ............................................................................. 1
1 1670332 Brake Booster ............................................................................................... 1
1 1692229 Kit-Repair Brake Booster ........................................................................ 1
2 1670334 Master Cylinder ............................................................................................ 1
2 4064894 Kit-Repair Minor-Master Cyl .................................................................... ..
2 ..... Housing ...................................................................................................... 1
3 ..... Spring ......................................................................................................... 1
4 ..... Retainer ...................................................................................................... 1
5 ..... Seal (Pressure) .......................................................................................... 1
6 ..... Washer ....................................................................................................... 1
7 ..... Piston ......................................................................................................... 1
8 ..... Seal (Retaining) ......................................................................................... 1
9 ..... Snap Ring .................................................................................................. 1
a 1620023 Kit-Repair Major-Master Cyl (38.1 Bore) (Includes Items 4, 6-7, 9) .............. 1
1620024 Kit-Repair Minor-Master Cyl (38.1 Bore) (Includes Items 3, 5, 8) ............. 1

FOOTNOTES:
a Includes Minor Repair Kit

©2016 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

PARK BRAKE ASSEMBLY (FIGURE 11-4)

11-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

PARK BRAKE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
4039377 Parking Brake , Assembly Assembly .............................................................. 1
1 4039370 Parking Brake Lever ..................................................................................... 1
2 1701768 Screw ............................................................................................................. 2
3 296378 Washer .......................................................................................................... 2
4 1683486 Sensor (Brake Position) ............................................................................... 1
5 4011940 Capscrew ...................................................................................................... 4
6 1637398 Clip ..................................................................................................................... 1
7 1527880 Capscrew ........................................................................................................... 5
8 4609849 Parking Brake Cable ......................................................................................... 1
9 4609848 Parking Brake Cable ......................................................................................... 1
10 1600923 Bracket ............................................................................................................... 1
11 1375391 Pin (Rod End) .................................................................................................... 2
12 1351689 Locking Cotter Pin ............................................................................................ 2
13 ..... Bracket ................................................................................................................ 1

©2016 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

BRAKE COOLING SYSTEM (FIGURE 11-5)


SINGLE AND DUAL PEDAL

11-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

BRAKE COOLING SYSTEM


SINGLE AND DUAL PEDAL

ITEM PART NO. DESCRIPTION QTY


1 1487063 Fitting ................................................................................................................. 2
2 2091443 Tube ................................................................................................................... 1
3 2091444 Tube ................................................................................................................... 1
4 296022 Capscrew ........................................................................................................... 2
5 2091441 Manifold Assembly (Wet Disk Brake) ............................................................. 1
5 1616054 Check Valve .................................................................................................. 2
5 1517906 Kit-Seal ...................................................................................................... 1
6 1486740 Fitting ................................................................................................................. 3
6 265787 O-Ring ........................................................................................................... 1
7 17758 Fitting ................................................................................................................. 4
7 1450764
16486 O-Ring ........................................................................................................... 1
8 1502009 Hose Clamp ....................................................................................................... 6
9 2091440 Hose ................................................................................................................... 1
10 1516202 Fitting ................................................................................................................. 1
11 2078522 Hose Assy ........................................................................................................... 1
12 6996273
1486772 Fitting ................................................................................................................. 1
13 1473887 Fitting ................................................................................................................. 2
13 265731 O-Ring ........................................................................................................... 1
14 1661488 Adapter .............................................................................................................. 1
15 17343 Fitting ................................................................................................................. 1
16 1625338 Hose Clamp ....................................................................................................... 2
17 4621627 Hose Assy ......................................................................................................... 1
18 1502055 Clamp (Swivel) .................................................................................................. 2
19 1502053 Clamp (Swivel) .................................................................................................. 2
20 17217 Fitting ................................................................................................................. 1
21 17737 Fitting ................................................................................................................. 1
22 100792 Fitting ................................................................................................................. 1
23 c 1486737 Fitting ................................................................................................................. 2
24 bc 1529014 Fitting ................................................................................................................. 2
25 c 2095867 Hose Assy ........................................................................................................... 1
26 c 1606544 Clamp (Swivel) .................................................................................................... 1
27 c 1561759 Clamp (Swivel) .................................................................................................. 1
28 1487059 Fitting ................................................................................................................. 2
29 2095856 Tube ................................................................................................................... 1
30 2091513 Block , Mounting (Brake Tubes) ...................................................................... 1
31 1649689 Bracket ............................................................................................................... 1
32 1654373 Fitting (Tee) ....................................................................................................... 1
33 2095849 Tube ................................................................................................................... 1
34 1487058 Fitting ................................................................................................................. 1
35 4602505 Hose Assy ......................................................................................................... 1
36 1654374 Fitting ................................................................................................................. 1
37 2091763 Hose (High Temperature) ................................................................................... 1
38 17221 Fitting ................................................................................................................. 1
38 16483 O-Ring ........................................................................................................... 1
39 a 2100191 Hose Assy ......................................................................................................... 1
40 2091442 Hose (Axle Return) ........................................................................................... 1
41 222505 Fitting ................................................................................................................. 1
41 1450764 O-Ring ........................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

BRAKE COOLING SYSTEM


SINGLE AND DUAL PEDAL

ITEM PART NO. DESCRIPTION QTY


16486
42 1592851 Fitting ................................................................................................................. 1
43 1611999 Accumulator ...................................................................................................... 1
44 4109993
1527879 Capscrew ........................................................................................................... 2
45 1614250 Clamp ................................................................................................................. 1
46 1480237 Nut , Foldover .................................................................................................... 2
47 2091445 Hose Assy ......................................................................................................... 1
48 222492 Fitting ................................................................................................................. 1
48 16483 O-Ring ........................................................................................................... 1
49 1569616 Hose Clamp ....................................................................................................... 2
50 2078520 Hose ................................................................................................................... 4

FOOTNOTES:
a Connect hose to top of inverted accumulator with c For Trucks Equipped With Two Speed
part number 1473887 (see inset). Transmission
b For Trucks Equipped With Three Speed
Transmission

11-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

12 HYDRAULIC SYSTEM
UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 12
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUXILIARY ONE AND TWO SECTIONS


MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 12-46
AUXILIARY ONE SECTION
ELECTRONIC CONTROLLER - THREE, FOUR AND FIVE FUNCTION ................................................... 12-60
AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR AND FIVE FUNCTION ........................................................... 12-62
CONTROL VALVE AND STEERING UNIT ASSEMBLY
ELECTRO-HYDRAULIC - THREE FUNCTION .......................................................................................... 12-50
ELECTRO-HYDRAULIC - FOUR AND FIVE FUNCTION ........................................................................... 12-52
MANUAL CONTROL - THREE FUNCTION ................................................................................................ 12-38
MANUAL CONTROL - FOUR FUNCTION .................................................................................................. 12-40
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 12-42
COOLING
WITH HYDRAULIC FAN ............................................................................................................................. 12-14
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL VALVE - THREE, FOUR, AND FIVE FUNCTION ............................................ 12-58
GEAR PUMP ASSEMBLY
41.3 CC ....................................................................................................................................................... 12-24
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 12-34
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 12-36
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 12-30
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 12-32
HOIST HOSE AND ATTACHING PARTS ....................................................................................................... 12-19
HYDRAULIC FAN DRIVE ................................................................................................................................ 12-16
HYDRAULIC FAN DRIVE MANIFOLD ............................................................................................................ 12-18
HYDRAULIC FILTER ...................................................................................................................................... 12-12
HYDRAULIC HOSES
STEERING .................................................................................................................................................. 12-11
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 12-4
WITH VARIABLE DISPLACEMENT PUMP ................................................................................................ 12-8
MID INLET SECTION
MANUAL AND ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION ..................... 12-49
OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE, FOUR, AND FIVE FUNCTION WITH ANTI-STALL
SOLENOID .................................................................................................................................................. 12-64
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 12-48
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 12-66
TILT CYLINDERS ............................................................................................................................................ 12-68
TILT HYDRAULICS ......................................................................................................................................... 12-20
WITH VARIABLE DISPLACEMENT PUMP ................................................................................................ 12-22
TILT SECTION
ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION ............................................. 12-56
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION ............................................. 12-54
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 12-44
VARIABLE DISPLACEMENT PUMP ASSEMBLY .......................................................................................... 12-28
©2016 HYSTER COMPANY See Service Manual 12-1
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

SECTION 12
HYDRAULIC SYSTEM

DESCRIPTION PAGE

VENT LINES .................................................................................................................................................... 12-23

12-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HYDRAULIC SUPPLY AND RETURN (FIGURE 12-1)

12-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


ITEM PART NO. DESCRIPTION QTY
1 h 222493 Fitting ................................................................................................................. 2
1 16484 O-Ring ........................................................................................................... 1
1 d 222503 Fitting .................................................................................................................. 1
1 16484 O-Ring ........................................................................................................... 1
2 130845 Clamp ................................................................................................................. 2
3 2105640 Hose (Three Function) ........................................................................................ 1
3 2105284 Hose (Four Function) ....................................................................................... 1
3 2105092 Hose (Five Function) .......................................................................................... 1
4 1669664 Fitting ................................................................................................................. 1
5 369804 Clamp ................................................................................................................. 2
6 1473888 Fitting ................................................................................................................. 2
6 280154 O-Ring ........................................................................................................... 1
7 2099958 High Pressure Hyd Hose .................................................................................. 1
8 b 2089671 Hose Assy ......................................................................................................... 1
8 a 2098094 High Pressure Hyd Hose .................................................................................... 1
9 2104997 Hose (Return) .................................................................................................... 1
10 78459 Fitting ................................................................................................................. 1
10 16983 O-Ring ........................................................................................................... 1
11 ..... Hydraulic Filter (FFigure 12-4)........................................................................... 1
12 2090403 Dipstick .............................................................................................................. 1
13 1570264 Fitting ................................................................................................................. 1
13 16484 O-Ring ........................................................................................................... 1
14 1502007 Hose Clamp ....................................................................................................... 2
15 4627552 Hose ................................................................................................................... 1
16 1582161 Breather ............................................................................................................. 1
16 1450764
16486 O-Ring ........................................................................................................... 1
17 2081865 Surge Tank ........................................................................................................ 1
18 296016 Capscrew ........................................................................................................... 1
19 1617083 Spacer ................................................................................................................ 1
20 1382472
1502543 Nut ...................................................................................................................... 1
21 1486749 Fitting ................................................................................................................. 1
22 b 1670904 Capscrew ........................................................................................................... 4
23 293781 Lockwasher ......................................................................................................... 4
24 b 2097933 Solenoid Valve Assembly ................................................................................ 1
24 b 1662014 Solenoid Valve .............................................................................................. 1
24 b 1618482 Kit-Valve .................................................................................................... 1
25 aj 222442 Fitting ................................................................................................................. 1
26 a 296026 Capscrew ............................................................................................................ 4
27 a 293781 Lockwasher ......................................................................................................... 4
28 1636808 Capscrew ........................................................................................................... 2
29 296423 Washer ............................................................................................................... 2
30 a 190757 Clamp (Split Half) ................................................................................................ 2
31 ab 169787 O-Ring ................................................................................................................ 1
32 gi 2098592 Gear Pump Assembly (41.3 cc) (FFigure 12-12)............................................... 1
32 ci 2103458 Gear Pump (41.3 cc) (FFigure 12-12)............................................................... 1
32 cfg 2108225 Gear Pump (32.5 cc) (FFigure 12-12)............................................................. 1
33 b 1486737 Fitting ................................................................................................................. 1
34 b 2097983 Tube ................................................................................................................... 1
35 1568199 Adapter (Suction) .............................................................................................. 1

©2016 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HYDRAULIC SUPPLY AND RETURN


ITEM PART NO. DESCRIPTION QTY
35 16487 O-Ring ........................................................................................................... 1
36 1487058 Fitting ................................................................................................................. 1
37 1566890 Adapter .............................................................................................................. 1
37 16983 O-Ring ........................................................................................................... 1
38 369804 Clamp ................................................................................................................. 4
39 2076865 Hose ................................................................................................................... 1
40 2076864 Hose ................................................................................................................... 1
41 1624904 Strainer ............................................................................................................... 1
41 16984 O-Ring ............................................................................................................ 1
42 1624905 Strainer .............................................................................................................. 1
42 18909 O-Ring ........................................................................................................... 1
ae 1678165 Solenoid Valve .................................................................................................... 1
ae 1695755 Disk ..................................................................................................................... 1

FOOTNOTES:
a Anti-Stall Group with Electronic Valve f Low Displacement for Paper Industry, Gasoline
b Anti-Stall Group with Manual Valve and LPG
c Electronic Valve g Manual Valve
d Five Function Control Valve Only h Qty 2 for Three and Four Function, Qty 1 for Five
e Located on Control Valve Function Control Valve
i Standard Displacement, Gasoline, LPG and Diesel
j Used with Gear Pump (54.5 cc)

12-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HYDRAULIC SUPPLY AND RETURN (FIGURE 12-2)


WITH VARIABLE DISPLACEMENT PUMP

12-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


WITH VARIABLE DISPLACEMENT PUMP

ITEM PART NO. DESCRIPTION QTY


1 1669664 Fitting ................................................................................................................. 1
2 4116112 Check Valve ........................................................................................................ 1
3 4641849 Hose Assy ........................................................................................................... 1
4 4641850 Hose Assy ........................................................................................................... 1
5 1486738 Fitting .................................................................................................................. 1
6 1532650 Fitting .................................................................................................................. 1
7 1487096 Fitting .................................................................................................................. 1
8 4003165 Fitting .................................................................................................................. 1
9 1515654 Temperature Sensor ........................................................................................... 1
10 1473919 Fitting .................................................................................................................. 1
11 1486750 Fitting .................................................................................................................. 1
12 1592670 Fitting .................................................................................................................. 1
13 4641851 Hose Assy ........................................................................................................... 1
14 4633409 Hose Assy ........................................................................................................... 1
15 222567 Fitting .................................................................................................................. 1
16 199917 O-Ring ................................................................................................................ 1
17 4004390 Flange ................................................................................................................. 1
18 296026 Capscrew ............................................................................................................ 6
19 222494 Fitting .................................................................................................................. 1
19 16983 O-Ring ............................................................................................................ 1
20 4633439 Hose ................................................................................................................... 1
21 4633440 Hose ................................................................................................................... 1
22 369804 Clamp ................................................................................................................. 4
23 210641 O-Ring ................................................................................................................ 1
24 4010776 Fitting .................................................................................................................. 2
25 1636808 Capscrew ........................................................................................................... 2
26 4604580 Strainer ............................................................................................................... 2
27 4097815 Fitting .................................................................................................................. 1
28 4609405 Accumulator ........................................................................................................ 1
29 4120875 Fitting .................................................................................................................. 1
30 1516197 Fitting .................................................................................................................. 1
31 4120437 Bracket ................................................................................................................ 1
32 1566420 Nut (Foldover) ................................................................................................... 2
33 4119676 Valve Block ......................................................................................................... 1
34 1673754 Washer ............................................................................................................... 2
35 296000 Capscrew ............................................................................................................ 2
36 4119675 Solenoid Valve .................................................................................................... 1
37 1487058 Fitting ................................................................................................................. 2
38 1650230 Fitting .................................................................................................................. 1
39 1650229 Fitting ................................................................................................................. 1
40 4640458 Hose Assy ........................................................................................................... 1
41 4640463 Hose ................................................................................................................... 1
42 168718 Clamp ................................................................................................................. 2
43 1561759 Clamp (Swivel) .................................................................................................. 1
44 1502059 Clamp (Swivel) .................................................................................................. 1
45 4643208 Hose Assy ........................................................................................................... 1
46 4633954 Pump Assembly .................................................................................................. 1
47 296423 Washer ............................................................................................................... 2
48 1516202 Fitting ................................................................................................................. 1
49 4643209 Hose Assy ........................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 12-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HYDRAULIC SUPPLY AND RETURN


WITH VARIABLE DISPLACEMENT PUMP

ITEM PART NO. DESCRIPTION QTY


50 4126909 Kit-Seal (Solenoid Valve) .................................................................................... 1

12-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HYDRAULIC HOSES (FIGURE 12-3)


STEERING

ITEM PART NO. DESCRIPTION QTY


1 1487064 Fitting ................................................................................................................. 1
2 1486745 Fitting ................................................................................................................. 1
3 1480237 Nut , Foldover .................................................................................................... 4
4 1562648 Clip ..................................................................................................................... 4
5 4613494 Hose Assy ......................................................................................................... 1
6 4613495 Hose Assy ......................................................................................................... 1
7 4109993
1527879 Capscrew ........................................................................................................... 4
8 4022959 Fitting ................................................................................................................. 2

©2016 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HYDRAULIC FILTER (FIGURE 12-4)

12-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HYDRAULIC FILTER
ITEM PART NO. DESCRIPTION QTY
4001030 Hydraulic Filter .................................................................................................... 1
1 1708697 Cap Assembly ................................................................................................ 1
1 1705549 O-Ring ........................................................................................................ 1
1 ..... Spring ......................................................................................................... 1
2 ..... Filter ............................................................................................................... 1
2 ..... O-Ring ........................................................................................................ 1
3 ..... Filter Bowl ....................................................................................................... 1
3 ..... Bowl Assembly ............................................................................................... 1
3 ..... O-Ring ........................................................................................................ 1
4 ..... Head ............................................................................................................... 1
4 ..... Quad Ring .................................................................................................. 1
4 14591 Plug ........................................................................................................... 2
4 16481 O-Ring ....................................................................................................... 2
5 1382472
1502543 Nut ...................................................................................................................... 4
6 a 2068337 Pressure Switch .................................................................................................. 1
1708691 Kit-O-Ring (Includes Items 1-4) .......................................................................... 1
1707196 Kit-Filter Element (Includes Items 1-2) ............................................................... 1

FOOTNOTES:
a With Electronic Monitoring Package

©2016 HYSTER COMPANY See Service Manual 12-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

COOLING (FIGURE 12-5)


WITH HYDRAULIC FAN

12-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

COOLING
WITH HYDRAULIC FAN

ITEM PART NO. DESCRIPTION QTY


1 4102211 Bracket ................................................................................................................ 1
2 1530243 Insert .................................................................................................................. 2
3 1530244 Insert ................................................................................................................... 6
4 1510113 Capscrew ........................................................................................................... 4
5 4102567 Shroud ................................................................................................................ 1
6 1551663 Clip ..................................................................................................................... 2
7 1535257 Nut ...................................................................................................................... 4
8 302024 Screw .................................................................................................................. 4
9 4102207 Mount .................................................................................................................. 1
10 1459011 Ball Bearing ........................................................................................................ 1
11 4084803 Spacer ................................................................................................................ 1
12 4084802 Hub ..................................................................................................................... 1
13 12928 Snap Ring ........................................................................................................... 1
14 221771 Washer ............................................................................................................... 2
15 221355 Locknut ............................................................................................................... 2
16 4628472 Hydraulic Motor ................................................................................................... 1
17 1487061 Fitting .................................................................................................................. 2
18 222501 Fitting .................................................................................................................. 1
19 293629 Capscrew ............................................................................................................ 2
20 296128 Nut ...................................................................................................................... 2
21 4073684 Sheave ................................................................................................................ 1
22 4612998
4634121 Fan (with Scalloped Blades) ............................................................................... 1
23 4109993
1527879 Capscrew ........................................................................................................... 4
24 4102277 Bracket ................................................................................................................ 1
25 1510117 Capscrew ........................................................................................................... 6
26 1529787 Isolator ............................................................................................................... 2
27 1649507 Bracket ............................................................................................................... 1
28 1480237 Nut , Foldover .................................................................................................... 2
29 1599315 Remote Fill - Radiator ....................................................................................... 1
30 178899 Radiator Cap ..................................................................................................... 1
31 4077144 V-Belt .................................................................................................................. 1
32 320154 Washer ............................................................................................................... 4

©2016 HYSTER COMPANY See Service Manual 12-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HYDRAULIC FAN DRIVE (FIGURE 12-6)

12-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HYDRAULIC FAN DRIVE


ITEM PART NO. DESCRIPTION QTY
1 4103381 Bracket ................................................................................................................ 1
2 4642935 Manifold .............................................................................................................. 1
3 4109993
1527879 Capscrew ........................................................................................................... 5
4 1486740 Fitting ................................................................................................................. 3
4 265787 O-Ring ........................................................................................................... 1
5 171007 Fitting .................................................................................................................. 1
5 16484 O-Ring ........................................................................................................... 1
6 1486737 Fitting ................................................................................................................. 1
7 4078018 T-Fitting ............................................................................................................... 1
8 4085107 Fitting (LS Shuttle) .............................................................................................. 1
9 222502 Fitting .................................................................................................................. 1
9 16484 O-Ring ........................................................................................................... 1
10 4639577 Hose Assy ........................................................................................................... 1
11 4639578 Hose Assy ........................................................................................................... 1
12 4098116 Clamp ................................................................................................................. 1
13 1502053 Clamp (Swivel) .................................................................................................. 1
14 4643237 Hose ................................................................................................................... 1
15 4643238 Hose ................................................................................................................... 1
16 4643239 Hose Assy ........................................................................................................... 1
17 4643240 Hose Assy ........................................................................................................... 1
18 1502059 Clamp (Swivel) .................................................................................................. 2
19 1543698 Clamp (Swivel) .................................................................................................... 2
20 166857 Clamp ................................................................................................................. 2
21 168718 Clamp ................................................................................................................. 2
22 339530 Clamp ................................................................................................................. 3
23 4115019 Bracket ................................................................................................................ 1
24 1480237 Nut , Foldover .................................................................................................... 5
25 4118142 Bracket ................................................................................................................ 1
26 4085108 Disk ..................................................................................................................... 1
27 17221 Fitting ................................................................................................................. 1
27 16483 O-Ring ........................................................................................................... 1
28 1527880 Capscrew ........................................................................................................... 3

©2016 HYSTER COMPANY See Service Manual 12-17


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HYDRAULIC FAN DRIVE MANIFOLD (FIGURE 12-7)

ITEM PART NO. DESCRIPTION QTY


4642935 Manifold .............................................................................................................. 1
1 1634497 Valve (Check) ................................................................................................. 1
1 4010014 Kit-Seal Valve ............................................................................................. 1
2 4136489 Spool (Solenoid) ............................................................................................. 1
2 4136493 Kit-Seal ....................................................................................................... 1
3 4136490 Relief Valve .................................................................................................... 1
3 4136494 Kit-Seal ....................................................................................................... 1
4 4136492 Spool (Cart, Type Logic) ................................................................................ 1
4 4136495 Kit-Seal ....................................................................................................... 1
5 4136491 Coil ................................................................................................................. 2

12-18 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HOIST HOSE AND ATTACHING PARTS (FIGURE 12-8)

ITEM PART NO. DESCRIPTION QTY


1 cd 1594869 Fitting ................................................................................................................. 1
1 b 1605770 Fitting .................................................................................................................. 1
1 244167 O-Ring ........................................................................................................... 1
1 16982 O-Ring ........................................................................................................... 1
2 4621626 Hose Assy ......................................................................................................... 1
2 c 2089484 Hose Assy ........................................................................................................... 1
3 2061646 Fitting (Diagnostic) ........................................................................................... 1
4 ac 4056688 Fitting .................................................................................................................. 1
5 1473936 Fitting ................................................................................................................. 1
5 244167 O-Ring ........................................................................................................... 1
6 1606735 Sensor (Load Sensing) ....................................................................................... 1

FOOTNOTES:
a Not Used With Hydraulic Accumulator Option c With Variable Displacement Pump
b Used With Load Weigh Display Option d Without Load Weigh Display Option

©2016 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TILT HYDRAULICS (FIGURE 12-9)

12-20 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TILT HYDRAULICS
ITEM PART NO. DESCRIPTION QTY
1 1486740 Fitting ................................................................................................................. 2
1 265787 O-Ring ........................................................................................................... 1
2 1516199 Fitting ................................................................................................................. 2
3 2093544 Hose Assy ......................................................................................................... 1
4 1480237 Nut , Foldover .................................................................................................... 2
5 1605479 Hose Clamp (Dual Hose) .................................................................................. 2
6 1510114 Capscrew ........................................................................................................... 2
7 1473887 Fitting ................................................................................................................. 2
7 265731 O-Ring ........................................................................................................... 1
8 2091573 Hose Assy ......................................................................................................... 1
9 222500 Fitting ................................................................................................................. 1
9 16481 O-Ring ........................................................................................................... 1
10 353198 Clamp ................................................................................................................. 2
11 2095814 Hose ................................................................................................................... 1
12 1650229 Fitting ................................................................................................................. 1
13 1486742 Fitting ................................................................................................................. 3
14 2089256 Hose Assy ......................................................................................................... 1
15 1502059 Clamp (Swivel) .................................................................................................. 1
16 1502066 Clamp (Swivel) .................................................................................................. 1
17 2089255 Hose Assy ......................................................................................................... 1
18 1648772 Valve Block (Balance Valve) ............................................................................ 1
18 1648771 Valve-Counterbalance .................................................................................. 1
18 1579809
222443 Fitting ............................................................................................................ 3
18 16483 O-Ring ....................................................................................................... 1
18 222442 Fitting ............................................................................................................ 2
18 16481 O-Ring ....................................................................................................... 1
18 204128 Plug ........................................................................................................... 1
18 222441 Fitting ............................................................................................................ 1
18 16479 O-Ring ....................................................................................................... 1
19 1516201 Fitting ................................................................................................................. 2
20 1486579 Fitting ................................................................................................................. 1
21 2093543 Hose Assy ......................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 12-21


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TILT HYDRAULICS (FIGURE 12-10)


WITH VARIABLE DISPLACEMENT PUMP

ITEM PART NO. DESCRIPTION QTY


1 1487061 Fitting .................................................................................................................. 2
2 4635424 Tube Assy (Tilt w/VDP) ....................................................................................... 1
2 1487163 Fitting .............................................................................................................. 2
3 1522425 Fitting .................................................................................................................. 1
4 1488464 Fitting .................................................................................................................. 1
5 4636658 Hose Assy ........................................................................................................... 1
6 4636659 Hose Assy ........................................................................................................... 1
7 4636660 Hose Assy ........................................................................................................... 1
8 4636661 Hose Assy ........................................................................................................... 1
9 1480237 Nut , Foldover .................................................................................................... 2
10 1605479 Hose Clamp (Dual Hose) .................................................................................. 2
11 1510114 Capscrew ........................................................................................................... 2
12 1486740 Fitting ................................................................................................................. 2
12 265787 O-Ring ............................................................................................................ 1
13 1516199 Fitting ................................................................................................................. 1
14 1502066 Clamp (Swivel) .................................................................................................. 1
15 1502059 Clamp (Swivel) .................................................................................................. 1

12-22 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

VENT LINES (FIGURE 12-11)

ITEM PART NO. DESCRIPTION QTY


1 110178 Fitting ................................................................................................................. 1
1 a 1579809
222443 Fitting ................................................................................................................. 1
1 16483 O-Ring ........................................................................................................... 1
2 379405 Clamp ................................................................................................................. 2
3 1502066 Clamp (Swivel) .................................................................................................. 1
4 1502053 Clamp (Swivel) .................................................................................................. 1
5 1399091 Hose Assy ......................................................................................................... 1

FOOTNOTES:
a Used Without Mast

©2016 HYSTER COMPANY See Service Manual 12-23


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

GEAR PUMP ASSEMBLY (FIGURE 12-12)


41.3 CC

12-24 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

GEAR PUMP ASSEMBLY


41.3 CC
KEY:
A: Manual Hydraulics
B: Electro-Hydraulics
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
bd 2098592 Gear Pump Assembly (41.3 cc) ................................................................. 1 ..
ac 2103458 Gear Pump (41.3 cc) .................................................................................. .. 1
1 1662565 Housing .................................................................................................. 1 ..
1 ..... Gear Housing ......................................................................................... .. 1
2 ..... Drive Gear ............................................................................................. 1 1
3 ..... Driven Gear ........................................................................................... 1 1
4 1657460 Flange ................................................................................................... 1 1
5 1662566 Cover Plate ........................................................................................... 1 1
6 1624861 Pressure Plate ...................................................................................... 2 2
7 1624862 Plate (Seal) ........................................................................................... 2 2
8 1624863 Back-Up Ring ....................................................................................... 2 2
9 1624866 Oil Seal .................................................................................................. 2 2
10 1624867 Snap Ring ............................................................................................. 1 1
11 1657462 Plate , Adapter (Adapter) ..................................................................... 1 1
12 1669541 Coupling ............................................................................................... 1 1
13 1657464 Dowel .................................................................................................... 1 1
14 1657466 Bolt ......................................................................................................... 4 ..
14 1703778 Bolt ........................................................................................................ .. 4
15 1624865 Washer .................................................................................................. 4 4
16 1657465 O-Ring ................................................................................................... 2 2
17 1657467 Bolt ........................................................................................................ 2 2
18 1657468 Washer .................................................................................................. 2 2
19 1669542 Gear Pump (Steering) (FFigure 12-13).............................................. 1 1
1669543 Gear Set (Includes Items 2-3) .................................................................... 1 ..
1703779 Gear Set (Includes Items 2-3) .................................................................. .. 1
1657471 Kit-Seal (Includes Items 7-10, 16) ........................................................... 1 1

FOOTNOTES:
a Diesel with E-hydraulic valve. c Standard Displacement-Gasoline and LPG, with
b Diesel with manual valve. E-hydraulic valve.
d Standard Displacement-Gasoline and LPG, with
manual valve.

©2016 HYSTER COMPANY See Service Manual 12-25


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

GEAR PUMP ASSEMBLY (FIGURE 12-13)

12-26 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

GEAR PUMP ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1669542 Gear Pump (Steering) ....................................................................................... 1
1 ..... Gear Housing ................................................................................................. 1
2 ..... Drive Gear ...................................................................................................... 1
3 ..... Driven Gear .................................................................................................... 1
4 1657479 Flange ............................................................................................................ 1
5 1657480 Cover ............................................................................................................. 1
6 1578673 Side Plate ...................................................................................................... 2
7 ..... Seal Plate ....................................................................................................... 2
8 ..... Back-Up Ring ................................................................................................. 2
9 1578671 Screw ............................................................................................................. 4
10 1578672 Dowel ............................................................................................................. 4
1669547 Gear Set (Includes Items 2-3) .......................................................................... 1
1657482 Kit-Repair (Includes Items 7-8) ........................................................................ 1

©2016 HYSTER COMPANY See Service Manual 12-27


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

VARIABLE DISPLACEMENT PUMP ASSEMBLY (FIGURE 12-14)

12-28 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

VARIABLE DISPLACEMENT PUMP ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
4633954 Pump Assembly (Variable Displacement) .......................................................... 1
1 4136766 Pump .............................................................................................................. 1
2 4136770 Seal ................................................................................................................ 1
3 4136771 O-Ring ............................................................................................................ 1
4 4136772 Retaining Ring ................................................................................................ 1
5 4136767 Pump .............................................................................................................. 1
6 4124378 O-Ring ............................................................................................................ 1
7 4136994 Valve .............................................................................................................. 1
8 4021536 Seal ................................................................................................................ 1
9 4021492 Retaining Ring ................................................................................................ 1
10 4136994 Valve .............................................................................................................. 1
11 4136769 Washer ........................................................................................................... 2
12 1581586 Capscrew ....................................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 12-29


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HAND LEVERS (FIGURE 12-15)


THREE FUNCTION — WITH DETENTED LEVERS

12-30 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HAND LEVERS
THREE FUNCTION – WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY


1 1670194 Bracket ................................................................................................................ 1
2 4109993
1527879 Capscrew ........................................................................................................... 3
3 316834 Nut ...................................................................................................................... 1
4 4093489
320156 Washer ............................................................................................................... 1
5 1670677 Plate ................................................................................................................... 1
6 1527878 Capscrew ........................................................................................................... 1
7 1583611 Capscrew ........................................................................................................... 2
8 175861 Spring ................................................................................................................ 1
9 302428 Roll Pin .............................................................................................................. 1
10 1542546 Lever .................................................................................................................. 1
11 1564747 Bushing ............................................................................................................. 8
12 306113 Pin (Selector) ..................................................................................................... 1
13 320161 Washer ............................................................................................................... 3
14 1670195 Shaft (Pivot) ........................................................................................................ 1
15 1517361 Locking Ring Cotter Pin ................................................................................... 6
16 309109 Pin ...................................................................................................................... 6
17 1702855 Link .................................................................................................................... 2
18 1702856 Link .................................................................................................................... 1
19 2099398 Lever (Auxiliary One and Two) ........................................................................... 1
20 2099394 Lever (Tilt) ......................................................................................................... 1
21 2099393 Lever (Lift) ......................................................................................................... 1
22 1517395
4038182 Knob ................................................................................................................... 3
23 1586627 Capscrew ........................................................................................................... 3
24 2063991 Isolator ............................................................................................................... 3
25 1346752 Washer ............................................................................................................... 3
2100070 Hydraulic Control Valve (FFigure 12-19)........................................................... 1

©2016 HYSTER COMPANY See Service Manual 12-31


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HAND LEVERS (FIGURE 12-16)


THREE FUNCTION — WITHOUT DETENTED LEVERS

12-32 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HAND LEVERS
THREE FUNCTION – WITHOUT DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY


1 1665746 Bracket ................................................................................................................ 1
2 4109993
1527879 Capscrew ........................................................................................................... 3
3 1583611 Capscrew ........................................................................................................... 2
4 1670292 Shaft ................................................................................................................... 1
5 1564747 Bushing ............................................................................................................. 6
6 2099393 Lever (Lift) ......................................................................................................... 1
7 2099394 Lever (Tilt) ......................................................................................................... 1
8 2099395 Lever (Auxiliary One) ........................................................................................ 1
9 1517395
4038182 Knob ................................................................................................................... 3
10 1702855 Link .................................................................................................................... 2
11 1702856 Link .................................................................................................................... 1
12 309109 Pin ...................................................................................................................... 6
13 1517361 Locking Ring Cotter Pin ................................................................................... 6
14 1586627 Capscrew ........................................................................................................... 3
15 1346752 Washer ............................................................................................................... 3
16 2063991 Isolator ............................................................................................................... 3
2100070 Hydraulic Control Valve (FFigure 12-19)........................................................... 1

©2016 HYSTER COMPANY See Service Manual 12-33


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HAND LEVERS (FIGURE 12-17)


FOUR FUNCTION — WITH DETENTED LEVERS

12-34 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HAND LEVERS
FOUR FUNCTION – WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY


1 1665748 Bracket ............................................................................................................... 1
2 4109993
1527879 Capscrew ........................................................................................................... 4
3 316834 Nut ...................................................................................................................... 1
4 4093489
320156 Washer ............................................................................................................... 1
5 1670677 Plate ................................................................................................................... 1
6 1527878 Capscrew ........................................................................................................... 1
7 1583611 Capscrew ........................................................................................................... 2
8 175861 Spring ................................................................................................................ 1
9 302428 Roll Pin .............................................................................................................. 1
10 1542546 Lever .................................................................................................................. 1
11 1564747 Bushing ............................................................................................................. 10
12 306113 Pin (Selector) ..................................................................................................... 1
13 1670196 Shaft ................................................................................................................... 1
14 320161 Washer ............................................................................................................... 3
15 b 1702855 Link .................................................................................................................... 2
16 1517361 Locking Ring Cotter Pin ................................................................................... 8
17 309109 Pin ...................................................................................................................... 8
18 2100072 Hydraulic Control Valve (FFigure 12-20)....................................................... 1
19 2099397 Lever (Auxiliary Two and Three) ..................................................................... 1
20 2099395 Lever (Auxiliary One) ........................................................................................ 1
21 2099394 Lever (Tilt) ......................................................................................................... 1
22 2099393 Lever (Lift) ......................................................................................................... 1
23 1517395
4038182 Knob ................................................................................................................... 4
23 2070655 Lens (Blank) ...................................................................................................... 1
24 1586627 Capscrew ........................................................................................................... 3
25 1346752 Washer ............................................................................................................... 3
26 2063991 Isolator ............................................................................................................... 3
27 a 1702856 Link .................................................................................................................... 2

FOOTNOTES:
a Left Hand Center and Right Hand Outer b Left Hand Outer and Right Hand Center

©2016 HYSTER COMPANY See Service Manual 12-35


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HAND LEVERS (FIGURE 12-18)


FOUR FUNCTION — WITHOUT DETENTED LEVERS

12-36 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HAND LEVERS
FOUR FUNCTION – WITHOUT DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY


1 1665747 Bracket ................................................................................................................ 1
2 4109993
1527879 Capscrew ........................................................................................................... 3
3 1583611 Capscrew ........................................................................................................... 2
4 1670293 Shaft ................................................................................................................... 1
5 1564747 Bushing ............................................................................................................. 8
6 2099396 Lever (Auxiliary Two) .......................................................................................... 1
7 2099395 Lever (Auxiliary One) ........................................................................................ 1
8 2099394 Lever (Tilt) ......................................................................................................... 1
9 2099393 Lever (Lift) ......................................................................................................... 1
10 1517395
4038182 Knob ................................................................................................................... 4
10 2070655 Lens (Blank) ...................................................................................................... 1
11 1702855 Link .................................................................................................................... 2
12 1702856 Link .................................................................................................................... 2
13 309109 Pin ...................................................................................................................... 8
14 1517361 Locking Ring Cotter Pin ................................................................................... 8
15 1586627 Capscrew ........................................................................................................... 3
16 1346752 Washer ............................................................................................................... 3
17 2063991 Isolator ............................................................................................................... 3
2100072 Hydraulic Control Valve (FFigure 12-20)....................................................... 1

©2016 HYSTER COMPANY See Service Manual 12-37


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CONTROL VALVE AND STEERING UNIT ASSEMBLY (FIGURE 12-19)


MANUAL CONTROL — THREE FUNCTION

12-38 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CONTROL VALVE AND STEERING UNIT ASSEMBLY


MANUAL CONTROL – THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


2100070 Hydraulic Control Valve (With Steering Unit) ...................................................... 1
2100074 Hydraulic Control Valve .................................................................................. 1
1670434 Kit-Seal (Three Function) ........................................................................... 1
1 1657638 Valve Section , Outlet (FFigure 12-24).................................................. 1
2 1670532 Valve Section (Lift And Tilt) (FFigure 12-22)........................................ 1
3 1670531 Valve Section , Auxiliary 1 (FFigure 12-23)........................................... 1
4 4098672
1578747 Relief Valve (3100 PSI) (Main Relief) (FFigure 12-22).......................... 1
5 1657632 Valve Section , Mid-Inlet (FFigure 12-25).............................................. 1
6 1578707 Relief Valve , Secondary (FFigure 12-22).............................................. 1
7 2102567 Steering Control Unit (FFigure 10-5)............................................................. 1
7 1579908 Kit-Seal (Steering Control Unit) .............................................................. 1
1657631 Kit-Capscrew and Washer Set .................................................................... 1
1580155 Kit-Tie Rod (Three Function) .......................................................................... 1
1670434 Kit-Seal (Three Function) ............................................................................... 1

©2016 HYSTER COMPANY See Service Manual 12-39


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CONTROL VALVE AND STEERING UNIT ASSEMBLY (FIGURE 12-20)


MANUAL CONTROL — FOUR FUNCTION

12-40 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CONTROL VALVE AND STEERING UNIT ASSEMBLY


MANUAL CONTROL – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


2100072 Hydraulic Control Valve (With Steering Unit) ................................................. 1
2100075 Hydraulic Control Valve ............................................................................... 1
1670054 Kit-Seal (Master) ....................................................................................... 1
1 1657638 Valve Section , Outlet (FFigure 12-24).................................................. 1
2 1670530 Valve Section , Auxiliary 2 (FFigure 12-23)........................................... 1
3 1670532 Valve Section (Lift And Tilt) (FFigure 12-22)........................................ 1
4 1670531 Valve Section , Auxiliary 1 (FFigure 12-23)........................................... 1
5 4098672
1578747 Relief Valve (3100 PSI) (Main Relief) (FFigure 12-22).......................... 1
6 1657632 Valve Section , Mid-Inlet (FFigure 12-25).............................................. 1
7 1578707 Relief Valve , Secondary (FFigure 12-22).............................................. 1
8 2102567 Steering Control Unit (FFigure 10-5)............................................................. 1
8 1579908 Kit-Seal (Steering Control Unit) .............................................................. 1
1657631 Kit-Capscrew and Washer Set .................................................................... 1
1580156 Kit-Tie Rod .................................................................................................... 1
1670054 Kit-Seal (Master) ........................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 12-41


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CONTROL VALVE LOCKOUT GROUP (FIGURE 12-21)


MANUAL CONTROL VALVE

12-42 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CONTROL VALVE LOCKOUT GROUP


MANUAL CONTROL VALVE
KEY:
A: 3 Function
B: 4 Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1683529 Solenoid Assembly (Double Function) .................................................. 1 2
1 2102137 Solenoid ................................................................................................ 1 1
2 1683621 Solenoid Assembly (Single Function) ........................................................ 1 ..
2 2102137 Solenoid ................................................................................................ 1 ..
3 18748 Capscrew .................................................................................................. 4 4
4 1670413 Needle Roller ............................................................................................ 3 4
5 ..... Manual Control Valve (FFigure 12-19, FFigure 12-20)............................ 1 1

©2016 HYSTER COMPANY See Service Manual 12-43


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

VALVE ASSEMBLY, LIFT AND TILT (FIGURE 12-22)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION

12-44 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

VALVE ASSEMBLY, LIFT AND TILT


MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
KEY:
A: Three Function
B: Four Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1670532 Valve Section (Lift And Tilt) .................................................................... 1 1
2 188515 Plate ...................................................................................................... 2 2
3 16706 Screw .................................................................................................... 4 4
4 1578943 Poppet ................................................................................................... 1 1
5 1670445 Kit-Seal (Lift and Tilt) ........................................................................... 1 1
6 ..... Seal Plate .............................................................................................. 2 2
7 320289 Spring Seat ........................................................................................... 4 4
8 188517 Spring ................................................................................................... 2 2
9 1581859 Spool End ............................................................................................. 1 1
10 1560681 Cap ........................................................................................................ 2 2
11 1628746
1578705 Capscrew .............................................................................................. 4 4
12 386015 Spool End Assembly ........................................................................... 1 1
12 16480 O-Ring .............................................................................................. 1 1
12 320291 Spool End ......................................................................................... 1 1
13 1670522 Kit-Valve (Manual Lower Assembly) .................................................. 1 1
14 1578940 Plug ....................................................................................................... 1 1
15 1578713 Plug Assembly ..................................................................................... 1 1
16 77442 Spring ................................................................................................... 3 3
17 77443 Poppet ................................................................................................... 2 2
18 4098672
1578747 Relief Valve (3100 PSI) (Main Relief) ...................................................... 1 1
19 1580097 Kit-Seal and Spring .............................................................................. 1 1
1670054 Kit-Seal (Master) (Includes Items 5) ....................................................... .. 1
1670434 Kit-Seal (Three Function) (Includes Items 5) ............................................. 1 ..

©2016 HYSTER COMPANY See Service Manual 12-45


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY ONE AND TWO SECTIONS (FIGURE 12-23)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION

12-46 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AUXILIARY ONE AND TWO SECTIONS


MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
KEY:
A: Three Function
B: Four Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1670531 Valve Section , Auxiliary 1 ....................................................................... 1 1
1 1670530 Valve Section , Auxiliary 2 ....................................................................... .. 1
2 16706 Screw .................................................................................................... 2 2
3 1578714 Plug Assembly ..................................................................................... 1 1
4 1580147 Kit-Seal (Auxiliary Functions) ............................................................. 1 1
5 1628746
1578705 Capscrew .............................................................................................. 2 2
6 1560681 Cap ........................................................................................................ 1 1
7 1581859 Spool End ............................................................................................. 1 1
8 320289 Spring Seat ........................................................................................... 2 2
9 188517 Spring ................................................................................................... 1 1
10 1560682 Plate ...................................................................................................... 1 1
11 77443 Poppet ................................................................................................... 2 2
12 77442 Spring ................................................................................................... 2 2
13 1578713 Plug Assembly ..................................................................................... 1 1
13 77441 Plug ................................................................................................... 1 1
14 188515 Plate ...................................................................................................... 1 1
1670054 Kit-Seal (Master) (Includes Items 4) ....................................................... .. 1
1670434 Kit-Seal (Three Function) (Includes Items 4) ............................................. 1 ..

©2016 HYSTER COMPANY See Service Manual 12-47


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OUTLET SECTION (FIGURE 12-24)


MANUAL CONTROL VALVE — THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 1657638 Valve Section , Outlet ....................................................................................... 1
2 1580155 Kit-Tie Rod (Three Function) .............................................................................. 1
2 1580156 Kit-Tie Rod ......................................................................................................... 1
3 15055 Nut ................................................................................................................. 4
4 1578707 Relief Valve , Secondary .................................................................................. 1
4 1580131 Kit-Seal and Spring ...................................................................................... 1

12-48 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

MID INLET SECTION (FIGURE 12-25)


MANUAL AND ELECTRONIC CONTROL VALVE — THREE, FOUR AND FIVE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 1657632 Valve Section , Mid-Inlet ................................................................................... 1
2 1569602 Plug ..................................................................................................................... 1
3 1580133 Kit-Seal (Inlet/Tilt Section) .................................................................................. 1
4 1578911 Kit-Seal (Steering Control Unit Interface) ....................................................... 1
1670434 Kit-Seal (Three Function) (Manual Hydraulics) ................................................... 1
1670054 Kit-Seal (Master) (Manual Hydraulics) ............................................................ 1
1578909 Kit-Seal (Master 3 Function) (Electro-Hydraulics) .............................................. 1
1578908 Kit-Seal (Master 4 Function) (Electro-Hydraulics) .............................................. 1
1578910 Kit-Seal (Master 5 Function) (Electro-Hydraulics) .............................................. 1

©2016 HYSTER COMPANY See Service Manual 12-49


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CONTROL VALVE AND STEERING UNIT ASSEMBLY (FIGURE 12-26)


ELECTRO-HYDRAULIC — THREE FUNCTION

12-50 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CONTROL VALVE AND STEERING UNIT ASSEMBLY


ELECTRO-HYDRAULIC – THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


2103051 Hydraulic Control Valve (Assembly w/ Steering Control Unit) ............................ 1
1 2103058 Hydraulic Control Valve (Assembly) ............................................................... 1
2 1657632 Valve Section , Mid-Inlet (FFigure 12-25)................................................. 1
3 1699590 Poppet Valve Assembly ............................................................................. 1
4 1657634 Lift and Lower Valve Assembly (EHPV Section Assembly) (FFigure
12-28).......................................................................................................... 1
5 1708296 Valve Section (Tilt) (FFigure 12-29).......................................................... 1
6 1708298 Valve Section (Aux. 1) (FFigure 12-31).................................................... 1
7 1708297 Valve Section (Outlet) ................................................................................ 1
8 1657631 Kit-Capscrew and Washer Set ................................................................... 1
8 1629155 Washer .................................................................................................. 5
8 1657743 Capscrew ............................................................................................... 3
9 1708054 Relief Valve (Secondary) ........................................................................... 1
9 1580131 Kit-Seal and Spring ................................................................................ 1
10 2102567 Steering Control Unit (FFigure 10-5)............................................................. 1
10 1579908 Kit-Seal (Steering Control Unit) .................................................................. 1
a 1578909 Kit-Seal (Master 3 Function) ........................................................................... 1
a 1578715 Kit-Tie Rod ..................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 12-51


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CONTROL VALVE AND STEERING UNIT ASSEMBLY (FIGURE 12-27)


ELECTRO-HYDRAULIC — FOUR AND FIVE FUNCTION

12-52 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CONTROL VALVE AND STEERING UNIT ASSEMBLY


ELECTRO-HYDRAULIC – FOUR AND FIVE FUNCTION
KEY:
A: 4 Function
B: 5 Function
QTY
ITEM PART NO. DESCRIPTION A B
2103053 Hydraulic Control Valve (Four Function)(Assembly w/ Steering Control
Unit) ............................................................................................................ 1 ..
2103055 Hydraulic Control Valve (Five Function)(Assembly w/ Steering Control
Unit) ............................................................................................................ .. 1
1 2103059 Hydraulic Control Valve (Four Function) ................................................ 1 ..
1 2103060 Hydraulic Control Valve (Five Function) ................................................ .. 1
2 1657632 Valve Section , Mid-Inlet (FFigure 12-25)........................................ 1 1
3 1699590 Poppet Valve Assembly .................................................................... 1 1
4 1657634 Lift and Lower Valve Assembly (EHPV Section Assembly) (FFigure
12-28)................................................................................................. 1 1
5 1708296 Valve Section (Tilt) (FFigure 12-29)................................................. 1 1
6 1708298 Valve Section (Aux. 1) (FFigure 12-31)............................................ 1 1
7 1708299 Valve Section (Aux 2) (FFigure 12-32)............................................. 1 2
8 1708297 Valve Section (Outlet) ....................................................................... 1 1
9 1657631 Kit-Capscrew and Washer Set .......................................................... 1 1
9 1629155 Washer .......................................................................................... 5 5
9 1657743 Capscrew ...................................................................................... 3 3
9 1582607 Capscrew ...................................................................................... 2 2
10 1578707 Relief Valve , Secondary ................................................................... 1 1
10 1580131 Kit-Seal and Spring ....................................................................... 1 1
11 2102567 Steering Control Unit (FFigure 10-5).................................................... 1 1
11 1579908 Kit-Seal (Steering Control Unit) ......................................................... 1 1
a 1578908 Kit-Seal (Master 4 Function) .................................................................. 1 ..
a 1578750 Kit-Tie Rod ............................................................................................. 1 1
1578910 Kit-Seal (Master 5 Function) .................................................................. .. 1

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 12-53


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

VALVE ASSEMBLY, LIFT AND LOWER (FIGURE 12-28)


ELECTRONIC CONTROL VALVE — THREE, FOUR AND FIVE FUNCTION

12-54 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

VALVE ASSEMBLY, LIFT AND LOWER


ELECTRONIC CONTROL VALVE – THREE, FOUR AND FIVE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 1657634 Lift and Lower Valve Assembly ........................................................................... 1
2 1578712 Plug Assembly ................................................................................................ 1
2 204128 Plug ............................................................................................................ 1
3 1581862 Kit-Valve (Manual Lowering) .......................................................................... 1
4 1629210 Plug ................................................................................................................ 1
5 1578904 Kit-Seal (Inlet) ................................................................................................. 1
6 1578911 Kit-Seal (Steering Control Unit Interface) ....................................................... 1
7 1578875 Shuttle Valve .................................................................................................. 1
8 1578888 Setscrew ......................................................................................................... 1
9 1586279 Kit-Seal (Electro Hydraulic Poppet Valve) ...................................................... AR
10 1586280 Poppet ............................................................................................................ 1
11 1578876 Spring ............................................................................................................. 1
12 1578714 Plug Assembly ................................................................................................ 1
13 1578706 Relief Valve (Main) ......................................................................................... 1
13 1580132 Kit-Relief Valve ........................................................................................... 1
14 1658065 Spring ............................................................................................................. 1
15 1633907 Spool Actuator ................................................................................................ 1
c 1578909 Kit-Seal (Master 3 Function) (Includes Items 5-6) .............................................. 1
b 1578908 Kit-Seal (Master 4 Function) (Includes Items 5-6) .............................................. 1
a 1578910 Kit-Seal (Master 5 Function) (Includes Items 5-6) .............................................. 1

FOOTNOTES:
a Five Function Only c Three Function Only
b Four Function Only

©2016 HYSTER COMPANY See Service Manual 12-55


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TILT SECTION (FIGURE 12-29)


ELECTRONIC CONTROL VALVE — THREE, FOUR AND FIVE FUNCTION

12-56 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TILT SECTION
ELECTRONIC CONTROL VALVE – THREE, FOUR AND FIVE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 1708296 Valve Section (Tilt) .............................................................................................. 1
2 1578713 Plug Assembly ................................................................................................ 2
3 77442 Spring ............................................................................................................. 2
4 77443 Poppet ............................................................................................................ 2
5 1578905 Kit-Seal (Tilt) ................................................................................................... 1
6 1578889 Plug ................................................................................................................ 2
7 1578882 Spring ............................................................................................................. 2
8 1578883 Washer ........................................................................................................... 2
9 1664395 Capscrew ....................................................................................................... 4
10 1578711 Valve (Pressure Reducing) ............................................................................ 2
10 1578912
1687534 Kit-Seal (Solenoid Pressure Reducing) ..................................................... 1
11 1578887 Setscrew ......................................................................................................... 1
c 1578909 Kit-Seal (Master 3 Function) (Includes Items 5) ................................................. 1
b 1578908 Kit-Seal (Master 4 Function) (Includes Items 5) ................................................. 1
a 1578910 Kit-Seal (Master 5 Function) (Includes Items 5) ................................................. 1

FOOTNOTES:
a Five Function Only c Three Function Only
b Four Function Only

©2016 HYSTER COMPANY See Service Manual 12-57


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ELECTRO HYDRAULIC POPPET VALVE (FIGURE 12-30)


ELECTRONIC CONTROL VALVE — THREE, FOUR, AND FIVE FUNCTION

12-58 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ELECTRO HYDRAULIC POPPET VALVE


ELECTRONIC CONTROL VALVE – THREE, FOUR, AND FIVE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1699590 Poppet Valve Assembly ...................................................................................... 1
1 1629163 Nut .................................................................................................................. 1
2 1578710 Coil ................................................................................................................. 1
3 1629160 Tube (Solenoid) .............................................................................................. 1
4 1629165 Spring ............................................................................................................. 1
5 1629159 Poppet Valve .................................................................................................. 1
5 1699591 Poppet Valve .................................................................................................. 1
6 1586020 Sleeve ............................................................................................................ 1
1629200 Kit-Valve , Lift EHPV Assembly (Lift) .................................................................. 1
7 1629163 Nut .................................................................................................................. 1
8 1629162 Coil ................................................................................................................. 1
9 1629161 Tube Assy (Solenoid) ..................................................................................... 1
10 1629164 Spring ............................................................................................................. 1
11 ..... Poppet Valve .................................................................................................. 1
12 1586279 Kit-Seal (Electro Hydraulic Poppet Valve) .......................................................... 1

©2016 HYSTER COMPANY See Service Manual 12-59


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY ONE SECTION (FIGURE 12-31)


ELECTRONIC CONTROLLER — THREE, FOUR AND FIVE FUNCTION

12-60 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AUXILIARY ONE SECTION


ELECTRONIC CONTROLLER – THREE, FOUR AND FIVE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 1708298 Valve Section (Aux. 1) ........................................................................................ 1
2 1578714 Plug Assembly ................................................................................................ 1
3 1578713 Plug Assembly ................................................................................................ 1
3 77441 Plug ............................................................................................................ 1
4 77442 Spring ............................................................................................................. 2
5 77443 Poppet ............................................................................................................ 2
6 1578889 Plug ................................................................................................................ 1
7 1578906 Kit-Seal (Auxiliary 1 Section) .......................................................................... 1
8 1578882 Spring ............................................................................................................. 2
9 1578883 Washer ........................................................................................................... 2
10 1664395 Capscrew ....................................................................................................... 4
11 1578711 Valve (Pressure Reducing) ............................................................................ 2
12 1578912
1687534 Kit-Seal (Solenoid Pressure Reducing) .......................................................... 2

©2016 HYSTER COMPANY See Service Manual 12-61


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY TWO SECTION (FIGURE 12-32)


ELECTRONIC CONTROL VALVE — FOUR AND FIVE FUNCTION

12-62 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AUXILIARY TWO SECTION


ELECTRONIC CONTROL VALVE – FOUR AND FIVE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 1708299 Valve Section (Aux 2) ......................................................................................... 1
2 1578714 Plug Assembly ................................................................................................ 1
3 1578713 Plug Assembly ................................................................................................ 1
3 77441 Plug ............................................................................................................ 1
4 77442 Spring ............................................................................................................. 2
5 77443 Poppet ............................................................................................................ 2
6 1578889 Plug ................................................................................................................ 1
7 1578907 Kit-Seal (Auxiliary 2 and 3 Section) ................................................................ 1
8 1578882 Spring ............................................................................................................. 2
9 1578883 Washer ........................................................................................................... 2
10 1664395 Capscrew ....................................................................................................... 4
11 1578711 Valve (Pressure Reducing) ............................................................................ 2
12 1578912
1687534 Kit-Seal (Solenoid Pressure Reducing) .......................................................... 2

©2016 HYSTER COMPANY See Service Manual 12-63


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OUTLET SECTION (FIGURE 12-33)


ELECTRONIC CONTROL VALVE — THREE, FOUR, AND FIVE FUNCTION WITH ANTI-STALL SOLENOID

12-64 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


1 1708297 Valve Section (Outlet) ......................................................................................... 1
2 1578707 Relief Valve , Secondary ................................................................................ 1
3 1580131 Kit-Seal and Spring .................................................................................... 1
4 1578715 Kit-Tie Rod (Three Function) .............................................................................. 1
4 1580151 Kit-Tie Rod (Four Function) ................................................................................ 1
4 1578750 Kit-Tie Rod (Five Function) ................................................................................. 1
4 15055 Nut .................................................................................................................. 4
5 1695754 Disk ..................................................................................................................... 1
6 1678165 Solenoid Valve .................................................................................................... 1
6 1684487 Kit-Seal , Viton Seals ...................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 12-65


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TILT CYLINDER AND MAST INSTALLATION (FIGURE 12-34)

12-66 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TILT CYLINDER AND MAST INSTALLATION


ITEM PART NO. DESCRIPTION QTY
1 1597381 Capscrew ........................................................................................................... 2
2 c 1593852 Rod End (Two Stage) ......................................................................................... 2
2 b 1566792 Rod End (Three Stage) ..................................................................................... 2
3 1581848 Nut ...................................................................................................................... 2
4 b 2088964 Tilt Cylinder (RH) (FFigure 12-35).................................................................. 1
4 a 2088963 Tilt Cylinder (RH) (FFigure 12-35)..................................................................... 1
5 b 2077869 Tilt Cylinder (LH) (FFigure 12-35)................................................................... 1
5 a 2077868 Tilt Cylinder (LH) (FFigure 12-35)...................................................................... 1
6 1594172 Pin ...................................................................................................................... 2
7 16001 Grease Fitting .................................................................................................... 4
8 1615240 Capscrew ........................................................................................................... 2
9 241079 Anchor ............................................................................................................... 4
10 192429 Bushing ............................................................................................................. 2
11 1570303 Pin (Tilt) ............................................................................................................. 2
12 1615240 Capscrew ........................................................................................................... 2
13 1581564 Lockwasher ....................................................................................................... 4
d 1581852 Washer ............................................................................................................... 2

FOOTNOTES:
a 6° Forward/10° Back c 6° Forward/6° Back and 6° Forward/10° Back
b 6° Forward/6° Back d Not Illustrated

©2016 HYSTER COMPANY See Service Manual 12-67


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

TILT CYLINDERS (FIGURE 12-35)

12-68 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

TILT CYLINDERS
KEY:
A: 6 Degrees Forward/6 Degrees Back
B: 6 Degrees Forward/10 Degrees Back
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
2077868 Tilt Cylinder (LH) ........................................................................................ .. 1
2077869 Tilt Cylinder (LH) ...................................................................................... 1 ..
2088963 Tilt Cylinder (RH) ........................................................................................ .. 1
2088964 Tilt Cylinder (RH) ...................................................................................... 1 ..
1 193554 Rod Wiper ............................................................................................. 1 1
2 289969 End Plug ................................................................................................ 1 1
2 1706804 Gland ..................................................................................................... 1 1
3 1381085 Rod Seal ............................................................................................... 1 1
4 1329756 Back-Up Ring ....................................................................................... 1 1
5 92482 O-Ring ................................................................................................... 1 1
6 2077865 Cylinder Rod .......................................................................................... .. 1
6 2077866 Cylinder Rod ........................................................................................ 1 ..
7 199082 O-Ring ................................................................................................... 1 1
8 2095852 Spacer ................................................................................................... 1 ..
9 2044821 Piston Seal ........................................................................................... 1 1
10 239182 Wear Ring ............................................................................................. 1 1
11 289968 Piston .................................................................................................... 1 1
12 2036547 Locknut ................................................................................................. 1 1
13 1632674 Tube Wldmt-Cylinder (RH) .................................................................... .. 1
13 1599716 Tube Wldmt-Cylinder (LH) ..................................................................... .. 1
13 1599717 Tube Wldmt-Cylinder (LH) .................................................................. 1 ..
13 1632675 Tube Wldmt-Cylinder (RH) .................................................................. 1 ..
1494726 Kit-Seal (Includes Items 1, 3-5, 7, 9-10) .................................................. 1 1

©2016 HYSTER COMPANY See Service Manual 12-69


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NOTES

12-70 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

13 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 13
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-12
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-14
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-2

©2016 HYSTER COMPANY See Service Manual 13-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OUTER MAST (FIGURE 13-1)


TWO STAGE LIMITED FREE-LIFT

13-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
B513

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm
ITEM 1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.)
Mast B513 B513 B513
Group Number 2340 3340 4340
Mast Assy 2085298 2085303 2085308
1 Outer Mast 1550321 1550326 1550331

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 341144 Stubshaft .................................................................................................... 2
3 126765 Shim ............................................................................................................... AR
4 b 1333649 Load Roller ("A") (126.75/126.49) .................................................................. 2
4 1343002 Load Roller ("B") (127.51/127.25) .................................................................. 2
4 1343003 Load Roller ("C") (128.27/128.01) .................................................................. 2
5 187489 Snap Ring ....................................................................................................... 2
6 16002 Grease Fitting ................................................................................................. 2
7 1550446 Bushing .......................................................................................................... 4
8 1646821 Plug ................................................................................................................ 2
9 1646820 Plug ................................................................................................................ 2
10 104506 O-Ring ............................................................................................................ 4
11 161273 Shim (0.020 in.) .............................................................................................. AR
12 161272 Shim (0.007 in.) .............................................................................................. AR
13 104264 Wear Strip ...................................................................................................... 2
14 192429 Bushing .......................................................................................................... 2
15 296430 Washer ........................................................................................................... 4
16 292595 Capscrew ....................................................................................................... 4
17 1550447 Cap ................................................................................................................. 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear

©2016 HYSTER COMPANY See Service Manual 13-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

INNER MAST (FIGURE 13-2)


TWO STAGE LIMITED FREE-LIFT

13-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

INNER MAST
TWO STAGE LIMITED FREE-LIFT
B513

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm
ITEM 1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.)
Mast B513 B513 B513
Group Number 2340 3340 4340
Mast Assy 2085298 2085303 2085308
1 Inner Mast 372321 372322 372323

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 369431 Stubshaft .................................................................................................... 1
3 369432 Stubshaft .................................................................................................... 1
4 341144 Stubshaft .................................................................................................... 2
5 b 1333649 Load Roller ("A") (126.75/126.49) .................................................................. 2
5 1343002 Load Roller ("B") (127.51/127.25) .................................................................. 2
5 1343003 Load Roller ("C") (128.27/128.01) .................................................................. 2
6 187489 Snap Ring ....................................................................................................... 2
7 126765 Shim ............................................................................................................... AR
8 346906 Chain Sheave ................................................................................................. 2
9 58939 Snap Ring ....................................................................................................... 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear

©2016 HYSTER COMPANY See Service Manual 13-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MAIN LIFT (FIGURE 13-3)


TWO STAGE LIMITED FREE-LIFT

13-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
B513

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm
ITEM 1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.)
Mast B513 B513 B513
Group Number 2340 3340 4340
10 Hose Assy 1399089 1399109 1399129
11 Hose Assy 1474604 1399092 1399112
26 Chain 341122 341123 341124

ITEM PART NO. DESCRIPTION QTY


1 304523 Snap Ring ....................................................................................................... 2
2 1626463 Washer ........................................................................................................... 2
3 ..... Main Cylinder (FFigure 13-4)........................................................................ 2
4 1626460 Capscrew ....................................................................................................... 2
5 1626462 Lockwasher .................................................................................................... 2
6 134675 Shim ............................................................................................................... AR
7 1325119 Shim ............................................................................................................... AR
8 110178 Fitting .............................................................................................................. 2
8 16483 O-Ring ........................................................................................................ 1
9 379405 Clamp ............................................................................................................. 4
10 a. . . . . Hose Assy ...................................................................................................... 1
11 a. . . . . Hose Assy ...................................................................................................... 1
12 1465585 Hose Clamp .................................................................................................... 4
13 1360529 Clamp ............................................................................................................. 4
14 2046871 Fitting .............................................................................................................. 1
15 2079065 Hose Assy ...................................................................................................... 2
16 1581588 Capscrew ....................................................................................................... 2
17 1581558 Washer ........................................................................................................... 4
18 1581567 Nut .................................................................................................................. 4
19 1603961 Housing .......................................................................................................... 1
20 2043538 Lowering Control Valve .................................................................................. 1
20 16983 O-Ring ........................................................................................................ 1
20 244167 O-Ring ........................................................................................................ 1
21 14604 Plug ................................................................................................................ 1
21 16487 O-Ring ........................................................................................................ 1
22 1532650 Fitting .............................................................................................................. 1
23 1605087 Fitting .............................................................................................................. 2
23 252729 O-Ring ........................................................................................................ 1
24 356598 Washer ........................................................................................................... 2
25 388186 Spring ............................................................................................................. 2
26 a. . . . . Chain .............................................................................................................. 2
27 1626521 Nut .................................................................................................................. 2
28 343946 Kit-Washer , Spherical .................................................................................... 2
29 1331992 Chain Anchor .................................................................................................. 2
30 1307395 Pin .................................................................................................................. 2
31 15222 Cotter Pin ....................................................................................................... 2
32 4038176 Bracket (Retaining Nut) .................................................................................. 2

©2016 HYSTER COMPANY See Service Manual 13-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


33 1626461 Capscrew ....................................................................................................... 2
34 137852 Strap Clamp ................................................................................................... 2

FOOTNOTES:
a Refer to Table

13-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 13-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MAIN LIFT CYLINDER (FIGURE 13-4)


TWO STAGE LIMITED FREE-LIFT

13-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE-LIFT
B513

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm
1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.)
ITEM Mast B513 B513 B513
Group Number 2340 3340 4340
Cylinder
8609101 8609106 8609111
Group Number
Cylinder Assy 2086032 2086037 2086042
4 Tube Wldmt- 2086003 2086008 2086031
Cylinder
5 Cylinder Rod 2085962 2085969 2085974

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 2
1 637565 Back-Up Ring ................................................................................................. 2
2 309062 Rod Seal ......................................................................................................... 2
3 215345 Wear Ring ...................................................................................................... 1
4 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
5 a. . . . . Cylinder Rod ................................................................................................... 1
6 316513 Wear Ring ...................................................................................................... 1
7 15880 O-Ring ............................................................................................................ 1
8 2032492 Seal ................................................................................................................ 1
9 1383071 Rod Wiper ...................................................................................................... 1
10 1670862 Gland .............................................................................................................. 1
2096469 Kit-Seal (Includes Items 1-3, 6-8) ....................................................................... 1

FOOTNOTES:
a Refer to Table

©2016 HYSTER COMPANY See Service Manual 13-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CARRIAGE (FIGURE 13-5)


TWO STAGE LIMITED FREE-LIFT

13-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CARRIAGE
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1313806 Carriage .............................................................................................................. 1
1 1313804 Carriage Wldmt .............................................................................................. 1
2 341144 Stubshaft .................................................................................................... 6
3 1626521 Nut .................................................................................................................. 4
4 343946 Kit-Washer , Spherical .................................................................................... 2
5 1333648 Load Roller ("A") (103.68/103.42) .................................................................. 6
6 126765 Shim ............................................................................................................... AR
7 187489 Snap Ring ....................................................................................................... 6
8 1331992 Chain Anchor .................................................................................................. 2
9 1307395 Pin .................................................................................................................. 2
10 15222 Cotter Pin ....................................................................................................... 4
11 366116 Spacer ............................................................................................................ 2
12 192425 Shim (0.062 in.) ................................................................................................. 6
13 192424 Shim (0.030 in.) ................................................................................................. 8
14 16001 Grease Fitting .................................................................................................... 2
15 244008 Bracket ............................................................................................................... 2
16 244005 Side Roller ......................................................................................................... 2
17 244009 Pin ...................................................................................................................... 2
18 66333 Roll Pin .............................................................................................................. 2
19 292683 Lockwasher ....................................................................................................... 4
20 4048814
292528 Capscrew ........................................................................................................... 4

©2016 HYSTER COMPANY See Service Manual 13-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HEADER HOSES (FIGURE 13-6)


TWO STAGE LIMITED FREE-LIFT

13-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HEADER HOSES
TWO STAGE LIMITED FREE-LIFT
FIVE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm
ITEM 1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.)
Mast B513 B513 B513
Group Number 2340 3340 4340
Mast Assy 2085298 2085303 2085308
11 Hose Assy 2077914 2077914 2077914
17 Hose Assy 2088561 2088566 2078666

FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm
ITEM 1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.)
Mast B513 B513 B513
Group Number 2340 3340 4340
Mast Assy 2085298 2085303 2085308
21 Hose Assy 2088535 2088540 2088545

THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2340 mm 3340 mm 4340 mm
ITEM 1 2 3 4 (92.1 in.) (131.5 in.) (170.9 in.)
Mast B513 B513 B513
Group Number 2340 3340 4340
Mast Assy 2085298 2085303 2085308
25 Hose Assy 2088535 2088540 2088545

KEY:
A: Three function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
a. . . . . Mast Assy .......................................................................................... 1 1 1
1 357529 Stubshaft ....................................................................................... 1 2 2
2 1495279 Hose Sheave ................................................................................. 1 2 2
3 332057 Bushing ..................................................................................... 1 2 2
4 1581565 Nut ................................................................................................. 2 4 4
5 2035791 Hose Clamp .................................................................................. 1 2 2
6 1581578 Capscrew ...................................................................................... 2 4 4
7 1360508 Clamp ............................................................................................ 2 4 6
8 1465489 Hose Clamp .................................................................................. 2 4 4
9 16541 Fitting ............................................................................................ .. .. 2
©2016 HYSTER COMPANY See Service Manual 13-15
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HEADER HOSES
TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
9 16484 O-Ring ...................................................................................... .. .. 1
10 358289 Hose Reel ..................................................................................... .. .. 1
10 672563 Kit-Seal ..................................................................................... .. .. 1
11 a. . . . . Hose Assy ..................................................................................... .. .. 1
12 358286 Strain Relief ................................................................................... .. .. 1
13 1703560 Capscrew ...................................................................................... .. .. 2
14 1581557 Washer .......................................................................................... .. .. 2
15 358287 Bracket .......................................................................................... .. .. 1
16 1502809 Hose Clamp .................................................................................. .. .. 2
17 a. . . . . Hose Assy ..................................................................................... .. .. 2
18 1473887 Fitting ............................................................................................ .. .. 2
18 16484 O-Ring ...................................................................................... .. .. 1
18 265731 O-Ring ...................................................................................... .. .. 1
19 1597661 Capscrew ...................................................................................... .. .. 2
20 386648 Mounting Plate .............................................................................. .. .. 1
21 a. . . . . Hose Assy ..................................................................................... .. 2 2
22 1626461 Capscrew ...................................................................................... 2 4 4
23 1605444 Bracket (RH) ................................................................................. 1 1 1
23 1605443 Bracket (LH) .................................................................................. .. 1 1
24 1581567 Nut ................................................................................................. 2 4 4
25 a. . . . . Hose Assy ..................................................................................... 2 2 2
26 1581593 Capscrew ...................................................................................... 1 2 2
27 1581853 Washer .......................................................................................... 1 2 2
28 1581849 Nut ................................................................................................. .. .. 2
29 b 816591 Fitting ............................................................................................ 2 4 4
30 1529016 Fitting (Cap) .................................................................................. 2 4 4
31 1648013 Bracket .......................................................................................... .. .. 1
32 1510117 Capscrew ...................................................................................... .. .. 2

FOOTNOTES:
a Refer to Table b Without Quick Disconnect Option

13-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

14 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 14
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-18
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-14
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-16
HEADER HOSE AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - 147.2 INCH LIFT-HEIGHT (→ 4/2014) ............................................. 14-20
THREE STAGE FULL FREE-LIFT - 147.2 INCH LIFT-HEIGHT (4/2014 →) ............................................. 14-24
THREE STAGE FULL FREE-LIFT - 182.7-218.1 INCH LIFT-HEIGHT ....................................................... 14-28
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-8
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-12
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-2

©2016 HYSTER COMPANY See Service Manual 14-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

OUTER MAST (FIGURE 14-1)


THREE STAGE FULL FREE-LIFT

14-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT
B514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3740 mm 4640 mm 5540 mm
ITEM 1 2 3 4 (147.2 in.) (182.7 in.) (218.1 in.)
Mast B514 B514 B514
Group Number 3740 4640 5540
Mast Assy 2085328 2085331 2085334
1 Outer Mast 1550301 1550304 1550307

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy .......................................................................................................... 1
1 a. . . . . Outer Mast ..................................................................................................... 1
2 341144 Stubshaft ................................................................................................... 2
3 126765 Shim ............................................................................................................... AR
4 1333649 Load Roller ("A") (126.75/126.49) ................................................................ 2
5 187489 Snap Ring ...................................................................................................... 2
6 16002 Grease Fitting ............................................................................................... 2
7 1550446 Bushing ......................................................................................................... 4
8 1646821 Plug ................................................................................................................ 2
9 1646820 Plug ................................................................................................................ 2
10 1344753 Shim ............................................................................................................... AR
11 1307300 E-Ring ............................................................................................................ AR
12 104506 O-Ring ........................................................................................................... 4
13 161273 Shim (0.020 in.) ............................................................................................. AR
13 161272 Shim (0.007 in.) (Optional) ............................................................................. AR
14 104264 Wear Strip ..................................................................................................... 2
15 192429 Bushing ......................................................................................................... 2
16 296430 Washer .......................................................................................................... 4
17 292595 Capscrew ...................................................................................................... 4
18 1550447 Cap ............................................................................................................ 2

FOOTNOTES:
a Refer to Table

©2016 HYSTER COMPANY See Service Manual 14-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

INTERMEDIATE MAST (FIGURE 14-2)


THREE STAGE FULL FREE-LIFT

14-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
B514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3740 mm 4640 mm 5540 mm
ITEM 1 2 3 4 (147.2 in.) (182.7 in.) (218.1 in.)
Mast B514 B514 B514
Group Number 3740 4640 5540
Mast Assy 2085328 2085331 2085334
1 Intermediate Mast 1619170 1619178 364204

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy .......................................................................................................... 1
1 a. . . . . Intermediate Mast ......................................................................................... 1
2 341144 Stubshaft ................................................................................................... 4
3 1333648 Load Roller ("A") (103.68/103.42) ................................................................ 2
4 126765 Shim ............................................................................................................... AR
5 187489 Snap Ring ...................................................................................................... 4
6 b 1333649 Load Roller ("A") (126.75/126.49) ................................................................ 2
6 1343002 Load Roller ("B") (127.51/127.25) .................................................................. 2
6 1343003 Load Roller ("C") (128.27/128.01) .................................................................. 2
7 302105 Setscrew ........................................................................................................ 3
8 366496 Pin .................................................................................................................. 2
9 362953 Snap Ring ...................................................................................................... 4
10 362950 Plate ............................................................................................................... 4
11 362356 Spacer ........................................................................................................... 4
12 362352 Chain Sheave ................................................................................................ 2
13 104506 O-Ring ........................................................................................................... 4
14 131716 Shim (0.020 in.) ............................................................................................. AR
14 131715 Shim (0.007 in.) (Optional) ............................................................................. AR
15 215211 Wear Strip ..................................................................................................... 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear

©2016 HYSTER COMPANY See Service Manual 14-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

INNER MAST (FIGURE 14-3)


THREE STAGE FULL FREE-LIFT

14-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

INNER MAST
THREE STAGE FULL FREE-LIFT
B514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3740 mm 4640 mm 5540 mm
ITEM 1 2 3 4 (147.2 in.) (182.7 in.) (218.1 in.)
Mast B514 B514 B514
Group Number 3740 4640 5540
Mast Assy 2085328 2085331 2085334
1 Inner Mast 1619227 1619230 1313811

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy .......................................................................................................... 1
1 a. . . . . Inner Mast ..................................................................................................... 1
2 381389 Stubshaft ................................................................................................... 2
3 358305 Chain Anchor ................................................................................................ 2
4 349320 Pin .................................................................................................................. 2
5 122400 Snap Ring ...................................................................................................... 4
6 15222 Cotter Pin ...................................................................................................... 2
7 1307395 Pin .................................................................................................................. 2
8 b 1333648 Load Roller ("A") (103.68/103.42) ................................................................ 2
8 1343010 Load Roller ("B") (104.44/104.18) .................................................................. 2
8 1343011 Load Roller ("C") (105.20/104.94) .................................................................. 2
9 126765 Shim ............................................................................................................... AR
10 187489 Snap Ring ...................................................................................................... 2

FOOTNOTES:
a Refer to Table b Replace with larger depending on wear

©2016 HYSTER COMPANY See Service Manual 14-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MAIN LIFT (FIGURE 14-4)


THREE STAGE FULL FREE-LIFT

14-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

MAIN LIFT
THREE STAGE FULL FREE-LIFT
B514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3740 mm 4640 mm 5540 mm
ITEM 1 2 3 4 (147.2 in.) (182.7 in.) (218.1 in.)
Mast B514 B514 B514
Group Number 3740 4640 5540
6 Hose Assy 199337 1399077 1399089
7 Hose Assy 1399084 1399096 1399108
17 Tube Weldment 2085500 2085503 2085506
36 Chain 1619427 1619430 366523
37 Hose Assy 2086087 2086090 2079000

ITEM PART NO. DESCRIPTION QTY


1 ..... Lift Cylinder (RH) (FFigure 14-5)................................................................... 1
2 216590 Fitting ............................................................................................................ 4
2 16485 O-Ring ....................................................................................................... 1
3 1360529 Clamp ............................................................................................................ 4
4 110178 Fitting ............................................................................................................ 2
4 16483 O-Ring ....................................................................................................... 1
5 379405 Clamp ............................................................................................................ 4
6 a. . . . . Hose Assy ..................................................................................................... 1
7 a. . . . . Hose Assy ..................................................................................................... 1
8 2061806 Hose Assy ..................................................................................................... 2
9 189595 Fitting ............................................................................................................ 3
9 16485 O-Ring ....................................................................................................... 1
10 1581587 Capscrew ...................................................................................................... 2
11 1603961 Housing ......................................................................................................... 1
12 16578 Fitting ............................................................................................................ 1
12 16485 O-Ring ....................................................................................................... 1
13 1581567 Nut ................................................................................................................. 2
14 1581558 Washer .......................................................................................................... 8
15 2043538 Lowering Control Valve ............................................................................... 1
16 1473889 Fitting ............................................................................................................ 2
16 244167 O-Ring ....................................................................................................... 1
16 16487 O-Ring ....................................................................................................... 1
17 a. . . . . Tube Weldment ............................................................................................. 1
18 2046871 Fitting ............................................................................................................ 1
19 184799 Fitting ............................................................................................................ 1
19 ..... O-Ring ........................................................................................................ 1
20 16882 Fitting ............................................................................................................ 1
20 16485 O-Ring ....................................................................................................... 1
21 2079066 Hose Assy ..................................................................................................... 2
22 ..... Lift Cylinder (LH) (FFigure 14-5)................................................................... 1
23 1626491 Nut ................................................................................................................. 2
24 372389 Spacer ........................................................................................................... 2
25 1626490 Washer .......................................................................................................... 4
26 1465585 Hose Clamp ................................................................................................... 4

©2016 HYSTER COMPANY See Service Manual 14-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MAIN LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


27 1486751 Fitting ............................................................................................................ 2
27 1450764
16486 O-Ring ....................................................................................................... 1
27 252729 O-Ring ........................................................................................................ 1
28 1626521 Nut ................................................................................................................. 4
29 1626459 Capscrew ...................................................................................................... 2
30 343946 Kit-Washer , Spherical ................................................................................. 2
31 1331992 Chain Anchor ................................................................................................ 2
32 1626463 Washer .......................................................................................................... 2
33 304523 Snap Ring ...................................................................................................... 2
34 15222 Cotter Pin ...................................................................................................... 2
35 1307395 Pin .................................................................................................................. 2
36 a. . . . . Chain ............................................................................................................. 2
37 a. . . . . Hose Assy ..................................................................................................... 1
38 1528589 Fitting ............................................................................................................ 2
38 252729 O-Ring ........................................................................................................ 2
39 4038176 Bracket (Retaining Nut) ............................................................................... 1
40 320334 Washer .......................................................................................................... 2
41 388186 Spring ............................................................................................................ 2
42 1581588 Capscrew ...................................................................................................... 2
43 1307300 E-Ring ............................................................................................................ 2
44 1344753 Shim ............................................................................................................... 2

FOOTNOTES:
a Refer to Table

14-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 14-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MAIN LIFT CYLINDER (FIGURE 14-5)


THREE STAGE FULL FREE-LIFT

14-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3740 mm 4640 mm 5540 mm
1 2 3 4 (147.2 in.) (182.7 in.) (218.1 in.)
ITEM Mast B514 B514 B514
Group Number 3740 4640 5540
Cylinder
8609201 8609204 8609207
Group Number
Cylinder Assy 2087968 2087972 2087975
7 Cylinder Rod 2087901 2087904 2087921
11 Tube Wldmt- 2087929 2087932 2087935
Cylinder

RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3740 mm 4640 mm 5540 mm
1 2 3 4 (147.2 in.) (182.7 in.) (218.1 in.)
ITEM Mast B514 B514 B514
Group Number 3740 4640 5540
Cylinder
8609251 8609254 8609257
Group Number
Cylinder Assy 2087988 2087993 2087996
7 Cylinder Rod 2087901 2087904 2087921
11 Tube Wldmt- 2087948 2087951 2087954
Cylinder

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy .................................................................................................... 1
1 1670862 Gland ............................................................................................................. 1
2 1383071 Rod Wiper ..................................................................................................... 1
3 637565 Back-Up Ring ................................................................................................ 2
4 2032492 Seal ................................................................................................................ 1
5 316513 Wear Ring ...................................................................................................... 1
6 15880 O-Ring ........................................................................................................... 1
7 a. . . . . Cylinder Rod ................................................................................................. 1
8 309062 Rod Seal ........................................................................................................ 1
9 636941 Wear Ring ...................................................................................................... 1
10 364233 Piston Ring ................................................................................................... 1
11 a. . . . . Tube Wldmt-Cylinder ................................................................................... 1
2093817 Kit-Seal (Includes Items 2-3, 5-6, 8-10) ........................................................... 1

FOOTNOTES:
a Refer to Table

©2016 HYSTER COMPANY See Service Manual 14-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FREE-LIFT (FIGURE 14-6)


THREE STAGE FULL FREE-LIFT

14-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FREE-LIFT
THREE STAGE FULL FREE-LIFT
B514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3740 mm 4640 mm 5540 mm
ITEM 1 2 3 4 (147.2 in.) (182.7 in.) (218.1 in.)
Mast B514 B514 B514
Group Number 3740 4640 5540
22 Chain 1619421 1619422 383837

ITEM PART NO. DESCRIPTION QTY


1 366529 Chain Guard ................................................................................................... 1
2 4038759 Bracket (Dual Retaining Nut) .......................................................................... 1
3 296173 Capscrew ....................................................................................................... 4
4 1597457 Capscrew ....................................................................................................... 2
5 1581854 Washer ........................................................................................................... 2
6 302105 Setscrew ......................................................................................................... 1
7 366526 Pin .................................................................................................................. 1
8 366528 Crosshead ...................................................................................................... 1
9 ..... Lift Cylinder (FFigure 14-7)........................................................................... 1
10 372389 Spacer ............................................................................................................ 2
11 1626490 Washer ........................................................................................................... 4
12 1626459 Capscrew ....................................................................................................... 2
13 320334 Washer ........................................................................................................... 2
14 388186 Spring ............................................................................................................. 2
15 1626522 Washer ........................................................................................................... 2
16 1626491 Nut .................................................................................................................. 2
17 1626521 Nut .................................................................................................................. 4
18 1331992 Chain Anchor .................................................................................................. 2
19 343946 Kit-Washer , Spherical .................................................................................... 2
20 1307395 Pin .................................................................................................................. 2
21 15222 Cotter Pin ....................................................................................................... 2
22 a. . . . . Chain .............................................................................................................. 2
23 297573 Spacer ............................................................................................................ 2
24 366524 Chain Sheave Assembly ................................................................................ 1
24 366525 Chain Sheave ............................................................................................. 1
25 59625 Snap Ring .................................................................................................. 2
26 334932 Ball Bearing ................................................................................................ 2
27 251099 Loctite ............................................................................................................. AR

FOOTNOTES:
a Refer to Table

©2016 HYSTER COMPANY See Service Manual 14-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FREE-LIFT CYLINDER (FIGURE 14-7)


THREE STAGE FULL FREE-LIFT

14-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
B514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3740 mm 4640 mm 5540 mm
1 2 3 4 (147.2 in.) (182.7 in.) (218.1 in.)
ITEM Mast B514 B514 B514
Group Number 3740 4640 5540
Cylinder
8609301 8609304 8609307
Group Number
Cylinder Assy 2085909 2085912 2085915
7 Cylinder Rod 2087313 2087324 2087107
15 Tube Wldmt- 2096471 2096472 2096473
Cylinder

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy .................................................................................................... 1
1 1623459 Gland ............................................................................................................. 1
2 1383070 Rod Wiper ..................................................................................................... 1
3 2033395 Seal ................................................................................................................ 1
4 638251 Back-Up Ring ................................................................................................. 1
5 215345 Wear Ring ...................................................................................................... 1
6 15889 O-Ring ........................................................................................................... 1
7 a. . . . . Cylinder Rod ................................................................................................. 1
8 638223 Back-Up Ring ................................................................................................ 1
9 637166 Rod Seal ........................................................................................................ 1
10 257913 Check Valve .................................................................................................. 1
11 190580 O-Ring ....................................................................................................... 1
12 297531 Washer .......................................................................................................... 1
13 187388 Snap Ring ...................................................................................................... 1
14 636954 Wear Ring ...................................................................................................... 1
15 a. . . . . Tube Wldmt-Cylinder ................................................................................... 1
2096470 Kit-Seal (Includes Items 2, 5-6, 8-9, 11) ........................................................... 1

FOOTNOTES:
a Refer to Table

©2016 HYSTER COMPANY See Service Manual 14-17


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CARRIAGE (FIGURE 14-8)


THREE STAGE FULL FREE-LIFT

14-18 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CARRIAGE
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1313805 Carriage ............................................................................................................. 1
1 1313803 Carriage Wldmt ............................................................................................. 1
2 341144 Stubshaft ................................................................................................... 6
3 152317 Pin .................................................................................................................. 2
4 122400 Snap Ring ...................................................................................................... 4
5 358305 Chain Anchor ................................................................................................ 2
6 1307395 Pin .................................................................................................................. 2
7 15222 Cotter Pin ...................................................................................................... 2
8 1333648 Load Roller ("A") (103.68/103.42) ................................................................ 6
9 126765 Shim ............................................................................................................... AR
10 187489 Snap Ring ...................................................................................................... 6
11 366116 Spacer ........................................................................................................... 2
12 18522 Capscrew ...................................................................................................... 4
13 15155 Lockwasher ................................................................................................... 4
14 317292 Spacer ........................................................................................................... 4
15 319322 Bracket Wldmt (Guard RH) .......................................................................... 1
15 319323 Bracket Wldmt (Guard LH) .......................................................................... 1
16 192424 Shim (0.030 in.) ................................................................................................. 8
17 16001 Grease Fitting .................................................................................................... 2
18 244008 Bracket ............................................................................................................... 2
19 244005 Side Roller ......................................................................................................... 2
20 244009 Pin ...................................................................................................................... 2
21 66333 Roll Pin .............................................................................................................. 2
22 192425 Shim (0.062 in.) ................................................................................................. 6
23 292683 Lockwasher ....................................................................................................... 4
24 4048814
292528 Capscrew ........................................................................................................... 4
1641740 Kit-Side Roller (Includes Items 16-24) ............................................................ 1

©2016 HYSTER COMPANY See Service Manual 14-19


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HEADER HOSE AND ATTACHING PARTS (FIGURE 14-9)


THREE STAGE FULL FREE-LIFT — 147.2 INCH LIFT-HEIGHT (→ 4/2014)

14-20 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HEADER HOSE AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – 147.2 INCH LIFT-HEIGHT (→ 4/2014)
B514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3740 mm
ITEM 1 2 3 4 (147.2 in.)
Mast B514
Group Number 3740
8 Hose Assy 2088614
17 Hose Assy 2077914
18 Hose Assy 2088621
23 Tube Assy 2096961
24 Tube Assy 2097035
32 Hose Assy 2088581
33 Hose Assy 2077914
35 Hose Assy 2088614
36 Hose Assy 2088600
37 Hose Assy 2088612

KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
1 1581849 Nut .................................................................................................... .. 2 4
2 386648 Mounting Plate ................................................................................. .. 1 2
3 1597661 Capscrew ......................................................................................... .. 2 4
4 358289 Hose Reel .......................................................................................... .. .. 1
5 16541 Fitting ............................................................................................... .. 2 4
5 16484 O-Ring .......................................................................................... .. 1 1
6 1360508 Clamp ............................................................................................... .. 2 4
7 1502809 Hose Clamp ...................................................................................... .. 2 4
8 a. . . . . Hose Assy ......................................................................................... .. 1 2
9 1473887 Fitting ............................................................................................... .. 2 2
10 1598659 Capscrew ......................................................................................... 2 .. ..
10 1581585 Capscrew ......................................................................................... .. 1 2
11 255578 Clamp ............................................................................................... .. 1 2
12 1581557 Washer ............................................................................................. .. 3 6
13 358286 Strain Relief ..................................................................................... .. 1 2
14 1510117 Capscrew ......................................................................................... .. 2 4
15 358287 Bracket ............................................................................................. .. 1 2
16 1703560 Capscrew ......................................................................................... .. 2 4
17 a. . . . . Hose Assy ........................................................................................ .. 1 1
18 a. . . . . Hose Assy ........................................................................................ 2 2 2
19 1486746 Fitting ............................................................................................... 4 4 4
20 1528580 Fitting ............................................................................................... 3 3 3

©2016 HYSTER COMPANY See Service Manual 14-21


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HEADER HOSE AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – 147.2 INCH LIFT-HEIGHT (→ 4/2014)
KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
20 265731 O-Ring .......................................................................................... 1 1 1
21 1625092 Shim .................................................................................................. 2 2 2
22 816591 Fitting ............................................................................................... 3 3 3
22 252729 O-Ring ........................................................................................... 1 1 1
23 a. . . . . Tube Assy ........................................................................................ 1 1 1
24 a. . . . . Tube Assy ........................................................................................ 1 1 1
25 380591 Bracket (Hose Mounting, LH) ......................................................... 1 1 1
26 380590 Bracket (Hose Mounting, RH) ......................................................... 1 1 1
27 380585 Bracket (Hose Sheave) ................................................................... 2 2 2
28 248212 Snap Ring ......................................................................................... 2 2 2
29 ..... Bushing ............................................................................................. 1 1 1
30 297647 Sheave .............................................................................................. 2 2 2
31 1632103 Shaft ................................................................................................. 1 1 1
32 a. . . . . Hose Assy ........................................................................................ .. 1 2
33 a. . . . . Hose Assy ........................................................................................ .. .. 1
34 378044 Hose Reel ......................................................................................... .. .. 1
34 672563 Kit-Seal ......................................................................................... .. .. 1
35 a. . . . . Hose Assy ........................................................................................ .. .. 1
36 a. . . . . Hose Assy ........................................................................................ 1 1 1
37 a. . . . . Hose Assy ........................................................................................ 1 1 1
38 1529016 Fitting (Cap) (Cap) ........................................................................... 2 4 6
39 1649764 Bracket ............................................................................................. .. 1 1
40 1648013 Bracket ............................................................................................. .. .. 1

FOOTNOTES:
a Refer to Table

14-22 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 14-23


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HEADER HOSE AND ATTACHING PARTS (FIGURE 14-10)


THREE STAGE FULL FREE-LIFT — 147.2 INCH LIFT-HEIGHT (4/2014 →)

14-24 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HEADER HOSE AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – 147.2 INCH LIFT-HEIGHT (4/2014 →)
B514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3740 mm
ITEM 1 2 3 4 (147.2 in.)
Mast B514
Group Number 3740
8 Hose Assy 2088614
17 Hose Assy 2077914
18 Hose Assy 2088621
23 Tube Assy 2096961
24 Tube Assy 2097035
32 Hose Assy 2088581
33 Hose Assy 2077914
35 Hose Assy 2088614
39 Hose Assy 4631144

KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
1 1581849 Nut .................................................................................................... .. 2 4
2 386648 Mounting Plate ................................................................................. .. 1 2
3 1597661 Capscrew ......................................................................................... .. 2 4
4 358289 Hose Reel .......................................................................................... .. .. 1
5 16541 Fitting ............................................................................................... .. 2 4
5 16484 O-Ring .......................................................................................... .. 1 1
6 1360508 Clamp ............................................................................................... .. 2 4
7 1502809 Hose Clamp ...................................................................................... .. 2 4
8 a. . . . . Hose Assy ......................................................................................... .. 1 2
9 1473887 Fitting ............................................................................................... .. 2 2
10 1598659 Capscrew ......................................................................................... 2 .. ..
10 1581585 Capscrew ......................................................................................... .. 1 2
11 255578 Clamp ............................................................................................... .. 1 2
12 1581557 Washer ............................................................................................. .. 3 6
13 358286 Strain Relief ..................................................................................... .. 1 2
14 1510117 Capscrew ......................................................................................... .. 2 4
15 358287 Bracket ............................................................................................. .. 1 2
16 1703560 Capscrew ......................................................................................... .. 2 4
17 a. . . . . Hose Assy ........................................................................................ .. 1 1
18 a. . . . . Hose Assy ........................................................................................ 1 1 1
19 1486746 Fitting ............................................................................................... 4 4 4
20 1528580 Fitting ............................................................................................... 3 3 3
20 265731 O-Ring .......................................................................................... 1 1 1

©2016 HYSTER COMPANY See Service Manual 14-25


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HEADER HOSE AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – 147.2 INCH LIFT-HEIGHT (4/2014 →)
KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
21 1625092 Shim .................................................................................................. 2 2 2
22 816591 Fitting ............................................................................................... 3 3 3
22 252729 O-Ring ........................................................................................... 1 1 1
23 a. . . . . Tube Assy ........................................................................................ 1 1 1
24 a. . . . . Tube Assy ........................................................................................ 1 1 1
25 380591 Bracket (Hose Mounting, LH) ......................................................... 1 1 1
26 380590 Bracket (Hose Mounting, RH) ......................................................... 1 1 1
27 380585 Bracket (Hose Sheave) ................................................................... 2 2 2
28 248212 Snap Ring ......................................................................................... 2 2 2
29 ..... Bushing ............................................................................................. 1 1 1
30 297647 Sheave .............................................................................................. 2 2 2
31 1632103 Shaft ................................................................................................. 1 1 1
32 a. . . . . Hose Assy ........................................................................................ .. 1 2
33 a. . . . . Hose Assy ........................................................................................ .. .. 1
34 378044 Hose Reel ......................................................................................... .. 1 1
34 672563 Kit-Seal ......................................................................................... .. 1 1
35 a. . . . . Hose Assy ........................................................................................ .. .. 1
36 1529016 Fitting (Cap) (Cap) ........................................................................... 2 4 6
37 1649764 Bracket ............................................................................................. .. 1 1
38 1648013 Bracket ............................................................................................. .. .. 1
39 a. . . . . Hose Assy ........................................................................................ 2 2 2

FOOTNOTES:
a Refer to Table

14-26 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 14-27


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HEADER HOSE AND ATTACHING PARTS (FIGURE 14-11)


THREE STAGE FULL FREE-LIFT — 182.7-218.1 INCH LIFT-HEIGHT

14-28 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HEADER HOSE AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – 182.7-218.1 INCH LIFT-HEIGHT
B514

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4640 mm 5540 mm
ITEM 1 2 3 4 (182.7 in.) (218.1 in.)
Mast B514 B514
Group Number 4640 5540
8 Hose Assy 2088564 2088567
17 Hose Assy 2077914 2077916
18 Hose Assy 2088624 2088627
23 Tube Assy 2096962 2096962
24 Tube Assy 2096959 2096959
32 Hose Assy 2088584 2088587
33 Hose Assy 2077914 2077916
35 Hose Assy 2088564 2088567
36 Hose Assy 2088603 2088606

KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
1 1581849 Nut .................................................................................................... .. 2 4
2 386648 Mounting Plate ................................................................................. .. 1 2
3 1597661 Capscrew ......................................................................................... .. 2 4
4 358289 Hose Reel .......................................................................................... .. .. 1
5 16541 Fitting ............................................................................................... .. 2 4
5 16484 O-Ring .......................................................................................... .. 1 1
6 1360508 Clamp ............................................................................................... .. 2 4
7 1502809 Hose Clamp ...................................................................................... .. 2 4
8 a. . . . . Hose Assy ........................................................................................ .. 1 2
9 1473887 Fitting ............................................................................................... .. 2 2
10 1598659 Capscrew ......................................................................................... 2 .. ..
10 1581585 Capscrew ......................................................................................... .. 1 2
11 255578 Clamp ............................................................................................... .. 1 2
12 1581557 Washer ............................................................................................. .. 3 6
13 358286 Strain Relief ..................................................................................... .. 1 2
14 1510117 Capscrew ......................................................................................... .. 2 4
15 358287 Bracket ............................................................................................. .. 1 2
16 1703560 Capscrew ......................................................................................... .. 2 4
17 a. . . . . Hose Assy ........................................................................................ .. 1 1
18 a. . . . . Hose Assy ........................................................................................ 1 1 1
19 1486746 Fitting ............................................................................................... 4 4 4
20 1528580 Fitting ............................................................................................... 3 3 3
20 265731 O-Ring .......................................................................................... 1 1 1

©2016 HYSTER COMPANY See Service Manual 14-29


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HEADER HOSE AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – 182.7-218.1 INCH LIFT-HEIGHT
KEY:
A: Three Function
B: Four Function
C: Five Function
QTY
ITEM PART NO. DESCRIPTION A B C
21 1625092 Shim .................................................................................................. 2 2 2
22 816591 Fitting ............................................................................................... 3 3 3
22 252729 O-Ring ........................................................................................... 1 1 1
23 a. . . . . Tube Assy ........................................................................................ 1 1 1
24 a. . . . . Tube Assy ........................................................................................ 1 1 1
25 380591 Bracket (Hose Mounting, LH) ......................................................... 1 1 1
26 380590 Bracket (Hose Mounting, RH) ......................................................... 1 1 1
27 380585 Bracket (Hose Sheave) ................................................................... 2 2 2
28 248212 Snap Ring ......................................................................................... 2 2 2
29 ..... Bushing ............................................................................................. 1 1 1
30 297647 Sheave .............................................................................................. 2 2 2
31 1632103 Shaft ................................................................................................. 1 1 1
32 a. . . . . Hose Assy ........................................................................................ 2 2 2
33 a. . . . . Hose Assy ........................................................................................ .. 1 1
34 378044 Hose Reel ......................................................................................... .. 1 1
34 672563 Kit-Seal ......................................................................................... .. 1 1
35 a. . . . . Hose Assy ........................................................................................ .. 2 2
36 a. . . . . Hose Assy ........................................................................................ 2 2 2
37 1465489 Hose Clamp (182.7 in.) .................................................................... 1 1 1
37 1465489 Hose Clamp (218.1 in.) .................................................................... 2 2 2
38 1360508 Clamp (182.7 in.) .............................................................................. 1 1 1
38 1360508 Clamp (218.1 in.) .............................................................................. 2 2 2
39 1529016 Fitting (Cap) (Cap) ........................................................................... 2 4 6
40 1649764 Bracket ............................................................................................. .. 1 1
41 1648013 Bracket ............................................................................................. .. .. 1

FOOTNOTES:
a Refer to Table

14-30 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

15 OPTIONS
UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 15
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR ............................................................................................................................................. 15-8


ATTACHMENT
HANG-ON SIDE-SHIFT ASSEMBLY - WITHOUT FORK POSITIONER .................................................... 15-16
ATTACHMENT CARRIAGE
HANG-ON SIDE-SHIFT - WITH FORK POSITIONER AND BACKREST ................................................... 15-24
VALVE AND HOSES ................................................................................................................................... 15-26
AUXILIARY FUNCTION HOSES
TWO AND THREE STAGE MASTS ............................................................................................................ 15-12
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - WITHOUT
QUICK DISCONNECT FITTINGS ............................................................................................................... 15-46
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 15-48
THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ................................... 15-40
THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 15-42
THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............... 15-44
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS .................................. 15-34
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 15-36
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .............. 15-38
BACKREST
WITH FORK POSITIONER ......................................................................................................................... 15-32
BACK-UP ALARM ........................................................................................................................................... 15-2
CARRIER ASSEMBLY .................................................................................................................................... 15-30
FIRE EXTINGUISHER .................................................................................................................................... 15-6
FORK POSITIONER ASSEMBLY ................................................................................................................... 15-28
HANG-ON SIDE-SHIFT CARRIAGE AND HOSES
WITH BACKREST AND FORK POSITIONER ............................................................................................ 15-22
WITHOUT BACKREST AND FORK POSITIONER .................................................................................... 15-20
MIRRORS ........................................................................................................................................................ 15-4
PRESSURE REGULATOR ............................................................................................................................. 15-14
SIDESHIFT CYLINDER
WITH AND WITHOUT FORK POSITIONER ............................................................................................... 15-18
STROBE LIGHT (LED) .................................................................................................................................... 15-10

©2016 HYSTER COMPANY See Service Manual 15-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

BACK-UP ALARM (FIGURE 15-1)

ITEM PART NO. DESCRIPTION QTY


1 1547755 Capscrew ........................................................................................................... 1
2 1547756 Washer ............................................................................................................... 1
3 1633528 Bracket ............................................................................................................... 1
4 1531557 Insert .................................................................................................................. 1
5 1527877 Capscrew ........................................................................................................... 2
6 2064929 Back-Up Alarm (82-102 dbA) ........................................................................... 1
7 1531558 Insert .................................................................................................................. 2
8 1582464 Fastener ............................................................................................................. 1
9 1500912 Clip ..................................................................................................................... 1

15-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 15-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

MIRRORS (FIGURE 15-2)

15-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

MIRRORS
ITEM PART NO. DESCRIPTION QTY
1 4009488 Mirror (Side Mirror Assembly) ......................................................................... 2
2 1586430 Nut ...................................................................................................................... 4
3 1656216 Bracket (LH) ...................................................................................................... 1
4 1586627 Capscrew ........................................................................................................... 4
5 1656215 Bracket (RH) ...................................................................................................... 1

©2016 HYSTER COMPANY See Service Manual 15-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FIRE EXTINGUISHER (FIGURE 15-3)

ITEM PART NO. DESCRIPTION QTY


1 146540 Fire Extinguisher .............................................................................................. 1
1 1561749 Bracket .......................................................................................................... 1
2 1641394 Bracket ............................................................................................................... 1
3 296507 Screw ................................................................................................................. 2
4 292679 Washer ............................................................................................................... 2
5 320155 Washer ............................................................................................................... 2
6 1583611 Capscrew ........................................................................................................... 1
7 1382472
1502543 Nut ...................................................................................................................... 1

15-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 15-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ACCUMULATOR (FIGURE 15-4)

15-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 1651275 Accumulator ...................................................................................................... 1
2 1611564 Clamp , Heavy Duty Strap Clamp .................................................................... 1
3 1708890 Bracket Wldmt ................................................................................................... 1
4 16642 Capscrew ........................................................................................................... 2
5 1487075 Fitting ................................................................................................................. 1
6 2096180 Hose ................................................................................................................... 1
7 1473936 Fitting (FFigure 12-8)....................................................................................... 1
8 1487099 Fitting ................................................................................................................. 1
9 1661416 Clamp ................................................................................................................. 2

©2016 HYSTER COMPANY See Service Manual 15-9


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

STROBE LIGHT (LED) (FIGURE 15-5)

ITEM PART NO. DESCRIPTION QTY


1654013 Strobe Light Assembly ..................................................................................... 1
1 1652290 Strobe Light (Amber LED) ........................................................................... 1
2 1463138 Terminal Pin .................................................................................................. 1
2 1561559 Connector (2 Pin) ......................................................................................... 1
2 1561755 Connector (Secondary Lock) ...................................................................... 1

15-10 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 15-11


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY FUNCTION HOSES (FIGURE 15-6)


TWO AND THREE STAGE MASTS

15-12 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AUXILIARY FUNCTION HOSES


TWO AND THREE STAGE MASTS
KEY:
A: Third Function
B: Fourth Function
C: Fifth Function
QTY
ITEM PART NO. DESCRIPTION A B C
1 1516202 Fitting ............................................................................................... 1 .. ..
2 1360508 Clamp ............................................................................................... 1 1 ..
3 1473897 Fitting ............................................................................................... 1 .. 2
4 2097024 High Pressure Hyd Hose (To Mast) ............................................... 1 .. ..
5 2097023 High Pressure Hyd Hose (To Mast) ............................................... 1 .. ..
6 1502809 Hose Clamp ...................................................................................... 1 1 1
7 1473887 Fitting ............................................................................................... .. 2 ..
8 2097025 Hydraulic Hose Asm (To Mast) ...................................................... .. 1 ..
9 2097026 Hydraulic Hose Asm (To Mast) ...................................................... .. 1 ..
10 1544157 Clip .................................................................................................... .. 1 ..
11 1480237 Nut , Foldover .................................................................................. .. 1 ..
12 4109993
1527879 Capscrew ......................................................................................... .. 1 ..
13 1502053 Clamp (Swivel) ................................................................................. .. 1 ..
14 1502066 Clamp (Swivel) ................................................................................. .. 1 ..
15 2097027 Hydraulic Hose Asm (To Mast) ......................................................... .. .. 1
16 2097029 Hydraulic Hose Asm (To Mast) ......................................................... .. .. 1

©2016 HYSTER COMPANY See Service Manual 15-13


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

PRESSURE REGULATOR (FIGURE 15-7)

15-14 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

PRESSURE REGULATOR
ITEM PART NO. DESCRIPTION QTY
1 2104109 Pressure Regulator (Relief) (3 Way) ................................................................ 1
1 4000712 Relief Valve ................................................................................................... 3
1 323488 Kit-Seal ...................................................................................................... 1
2 1683502 Capscrew ........................................................................................................... 2
3 1581898 Washer ............................................................................................................... 2
4 1683472 Bracket (Regulator) .......................................................................................... 1
5 1581739 Nut ...................................................................................................................... 2
6 1606909 Capscrew ........................................................................................................... 2
7 1486747 Fitting ................................................................................................................. 1
8 1487086 Fitting ................................................................................................................. 1
9 4158777 Fitting ................................................................................................................. 1
10 4652801 Gauge (Oil Pressure) ........................................................................................ 1
11 2090952 Hose Assy ......................................................................................................... 1
12 79377 Clamp ................................................................................................................. 1
13 1487095 Fitting ................................................................................................................. 1
14 222456 Fitting ................................................................................................................. 1
14 1450764
16486 O-Ring ........................................................................................................... 1
15 222510 Fitting ................................................................................................................. 1
15 16484 O-Ring ........................................................................................................... 1
16 379405 Clamp ................................................................................................................. 4
17 1399104 Hose Assy ......................................................................................................... 1
18 1502053 Clamp (Swivel) .................................................................................................. 1
19 1502066 Clamp (Swivel) .................................................................................................. 1
20 2108775 Hose (Return 3 Way Regulator) ....................................................................... 1
20 2104997 Hose ............................................................................................................... 1
21 369804 Clamp ............................................................................................................ 2
22 1696174 Adapter (Tee) ................................................................................................ 1
a 2303797 Adhesive ............................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2016 HYSTER COMPANY See Service Manual 15-15


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ATTACHMENT (FIGURE 15-8)


HANG-ON SIDE-SHIFT ASSEMBLY — WITHOUT FORK POSITIONER

15-16 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ATTACHMENT
HANG-ON SIDE-SHIFT ASSEMBLY – WITHOUT FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY


4612190 Hang-ON Side Shift ............................................................................................ 1
1 4031747 Bearing ........................................................................................................... 4
2 4055489 Sideshift Cylinder (FFigure 15-9).................................................................. 1
3 4009601 Bearing ........................................................................................................... 3
4 4031749 Nut .................................................................................................................. 4
5 4031750 Hook ............................................................................................................... 2
6 1694170 Washer ........................................................................................................... 4
7 4031751 Capscrew ....................................................................................................... 4
8 4031753 Frame ............................................................................................................. 1
9 4031754 Roll Pin ........................................................................................................... 2
10 4031755 Plug ................................................................................................................ 2
11 1694124 Washer ........................................................................................................... 1
11 4017725 Restrictor (Flow Restrictor) ........................................................................ 2
4031748 Kit-Lower Hook (Includes Items 4-7) .............................................................. 1

©2016 HYSTER COMPANY See Service Manual 15-17


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

SIDESHIFT CYLINDER (FIGURE 15-9)


WITH AND WITHOUT FORK POSITIONER

KEY:
A: Without Fork Positioner
B: With Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B
1 4055489 Sideshift Cylinder ....................................................................................... 1 ..
1 4065032 Cylinder ...................................................................................................... .. 1
2 4031742 Rod Seal ................................................................................................ 2 2
3 4031743 O-Ring ................................................................................................... 2 2
4 4031744 Rod Wiper .............................................................................................. 2 2
5 4031745 Retainer ................................................................................................. 2 2
6 ..... Rod ........................................................................................................ 1 1
7 ..... Cylinder Shelf ........................................................................................ 1 1
4031746 Kit-Seal (Includes Items 2, 4) ................................................................. .. 1
4101784 Kit-Seal (Includes Items 2, 4) ................................................................. 1 ..

15-18 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 15-19


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HANG-ON SIDE-SHIFT CARRIAGE AND HOSES (FIGURE 15-10)


WITHOUT BACKREST AND FORK POSITIONER

15-20 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HANG-ON SIDE-SHIFT CARRIAGE AND HOSES


WITHOUT BACKREST AND FORK POSITIONER
KEY:
A: Two Stage Limited Free-lift
B: Three Stage Full Free-lift
QTY
ITEM PART NO. DESCRIPTION A B
1 4612190 Hang-ON Side Shift (FFigure 15-8).......................................................... 1 1
2 1486745 Fitting ........................................................................................................ 2 2
3 4612144 Hose Assy .................................................................................................. 1 ..
3 4612147 Hose Assy .................................................................................................. .. 1
4 4612145 Hose Assy .................................................................................................. 1 ..
4 4612147 Hose Assy .................................................................................................. .. 1

©2016 HYSTER COMPANY See Service Manual 15-21


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HANG-ON SIDE-SHIFT CARRIAGE AND HOSES (FIGURE 15-11)


WITH BACKREST AND FORK POSITIONER

15-22 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HANG-ON SIDE-SHIFT CARRIAGE AND HOSES


WITH BACKREST AND FORK POSITIONER
KEY:
A: Two Stage Limited Free-lift
B: Three Stage Full Free-lift
QTY
ITEM PART NO. DESCRIPTION A B
1 4036592 Attachment (Carriage) (FFigure 15-12)..................................................... 1 1
2 4617489 Hose Assy .................................................................................................. 1 ..
2 4617475 Hose Assy .................................................................................................. .. 1
3 4617488 Hose Assy .................................................................................................. 1 ..
3 4617476 Hose Assy .................................................................................................. .. 1
4 4617488 Hose Assy .................................................................................................. 1 ..
4 4617474 Hose Assy .................................................................................................. .. 1
5 4617489 Hose Assy .................................................................................................. 1 ..
5 4617473 Hose Assy .................................................................................................. .. 1
6 16883 Fitting ......................................................................................................... 2 2

©2016 HYSTER COMPANY See Service Manual 15-23


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ATTACHMENT CARRIAGE (FIGURE 15-12)


HANG-ON SIDE-SHIFT — WITH FORK POSITIONER AND BACKREST

15-24 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ATTACHMENT CARRIAGE
HANG-ON SIDE-SHIFT – WITH FORK POSITIONER AND BACKREST

ITEM PART NO. DESCRIPTION QTY


4036592 Attachment (Carriage) ........................................................................................ 1
1 ..... Frame Weldment ............................................................................................ 1
2 4063736 Bearing (Lower) .............................................................................................. 4
3 4017725 Restrictor (Washer) ........................................................................................ 2
4 4065032 Cylinder (FFigure 15-9)................................................................................. 1
5 4031747 Bearing (Upper) .............................................................................................. 4
6 4031754 Roll Pin ........................................................................................................... 2
7 1694170 Washer ........................................................................................................... 4
8 4063683 Hook ............................................................................................................... 2
9 4063684 Capscrew ....................................................................................................... 4
10 4065034 Stop ................................................................................................................ 2
11 4065035 Capscrew ....................................................................................................... 4
12 4065036 Lockwasher .................................................................................................... 4

©2016 HYSTER COMPANY See Service Manual 15-25


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ATTACHMENT CARRIAGE (FIGURE 15-13)


VALVE AND HOSES

15-26 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

ATTACHMENT CARRIAGE
VALVE AND HOSES

ITEM PART NO. DESCRIPTION QTY


1 4063689 Valve ................................................................................................................... 2
2 4063690 Fitting .................................................................................................................. 2
3 4063691 Fitting .................................................................................................................. 4
4 4063692 Hose (11.4") ........................................................................................................ 2
5 4063693 Fitting .................................................................................................................. 2
6 4063694 Hose (31.3") ........................................................................................................ 2
7 1664987 Fitting .................................................................................................................. 4

©2016 HYSTER COMPANY See Service Manual 15-27


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

FORK POSITIONER ASSEMBLY (FIGURE 15-14)

15-28 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FORK POSITIONER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
4065038 Kit-Fork Positioner .............................................................................................. 1
1 ..... Cylinder Shell ................................................................................................. 2
2 ..... Cylinder Rod ................................................................................................... 2
3 4065042 Tube ............................................................................................................... 2
4 4063725 Manifold Assy ................................................................................................. 1
4 4063701 Manifold ...................................................................................................... 1
5 1664991 Plug ............................................................................................................ 1
6 4063722 Cartridge (Flow Divider) ............................................................................. 1
7 4063706 Plug ............................................................................................................ 1
8 4063724 Kit-Seal ....................................................................................................... 1
9 4063702 Lug Manifold ................................................................................................... 2
10 4063703 Grease Fitting ................................................................................................. 2
11 4063708 Retainer .......................................................................................................... 2
12 4063709 Retainer (O-Ring) ........................................................................................... 8
13 1489037 Rod Seal ......................................................................................................... 2
14 4063710 Retainer (Rod Wiper) ..................................................................................... 2
15 4063711 Keeper (Half Ring) .......................................................................................... 4
16 4063712 Wear Ring (Piston) ......................................................................................... 2
17 4063713 Piston Seal ..................................................................................................... 2
18 4063714 Bearing ........................................................................................................... 4
19 4063715 Wiper .............................................................................................................. 4
20 4063716 Plug ................................................................................................................ 2
21 4063717 Fitting .............................................................................................................. 4
22 4063718 Fitting .............................................................................................................. 2
23 4063719 Capscrew ....................................................................................................... 4
24 4063720 Lockwasher .................................................................................................... 4
25 4063721 Spacer ............................................................................................................ 2
26 4065043 Spacer ............................................................................................................ 2
27 4063705 Cylinder Head ................................................................................................. 2
28 4063706 Plug ................................................................................................................ 2
29 4063707 Shim ............................................................................................................... 8
4063726 Kit Cylinder Service (Includes Items 12-14, 16-17) ............................................ 1

©2016 HYSTER COMPANY See Service Manual 15-29


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CARRIER ASSEMBLY (FIGURE 15-15)

15-30 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

CARRIER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 4065045
4145364 Arm Carrier RH ................................................................................................... 1
2 4065046 Block ................................................................................................................... 4
3 4065047 Capscrew ............................................................................................................ 12
4 4063733 Carrier Stop ........................................................................................................ 2
5 4063732 Capscrew ............................................................................................................ 4
6 4065048
4145365 Arm Carrier LH .................................................................................................... 1
7 4063736 Bearing ............................................................................................................... 8

©2016 HYSTER COMPANY See Service Manual 15-31


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

BACKREST (FIGURE 15-16)


WITH FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY


4067619 Load Backrest Assembly .................................................................................... 1
2 4063740 Capscrew ....................................................................................................... 8
3 4063741 Lockwasher .................................................................................................... 8

15-32 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 15-33


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY TUBE EXTENSIONS (FIGURE 15-17)


TWO STAGE LIMITED FREE-LIFT — WITHOUT QUICK DISCONNECT FITTINGS

15-34 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS
KEY:
A: B513 Three Function
B: B513 Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1529016 Fitting (Cap) .............................................................................................. 2 4
2 816591 Fitting ........................................................................................................ 2 4
3 1510117 Capscrew .................................................................................................. 2 4
4 1648013 Bracket (RH) ............................................................................................. 1 1
5 2093814 Tube Assy .................................................................................................. .. 1
6 2093815 Tube Assy .................................................................................................. .. 1
7 2093813 Tube Assy .................................................................................................. 1 1
8 2093812 Tube Assy .................................................................................................. 1 1
9 1646850 Bracket (LH) ............................................................................................... .. 1

©2016 HYSTER COMPANY See Service Manual 15-35


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY TUBE EXTENSIONS (FIGURE 15-18)


TWO STAGE LIMITED FREE-LIFT — MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS

15-36 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B513 Three Function
B: B513 Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1529016 Fitting (Cap) .............................................................................................. 2 4
2 1473887 Fitting ........................................................................................................ 2 4
3 1377953 Quick Disconnect Fitting ............................................................................ 2 4
4 1377954 Fitting (Quick Disconnect) .......................................................................... 2 4
5 1708365 Bulkhead (Fitting) ....................................................................................... 2 4
6 1708368 Dust Cover ................................................................................................. 2 4
7 1646850 Bracket (LH) ............................................................................................... .. 1
8 816593 Locknut ....................................................................................................... 2 4
9 2093814 Tube Assy .................................................................................................. .. 1
10 2093815 Tube Assy .................................................................................................. .. 1
11 2093813 Tube Assy .................................................................................................. 1 1
12 2093812 Tube Assy .................................................................................................. 1 1
13 1648013 Bracket (RH) ............................................................................................. 1 1
14 1510117 Capscrew .................................................................................................. 2 4

©2016 HYSTER COMPANY See Service Manual 15-37


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY TUBE EXTENSIONS (FIGURE 15-19)


TWO STAGE LIMITED FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS

15-38 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B513 Three Function
B: B513 Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1487095 Fitting ........................................................................................................ 2 4
2 4604565 Hose Assy (Dual Aux) ................................................................................ .. 2
2 4604569 Hose Assy (Single Aux) ............................................................................. .. 2
3 1510117 Capscrew .................................................................................................. 2 4
4 1512440
302399 Nut .............................................................................................................. 2 2
5 1516197 Fitting ......................................................................................................... 2 4
6 2111754 Valve (Single Aux) ...................................................................................... 1 ..
6 2111755 Valve (Dual Aux) ........................................................................................ .. 1
7 4604568 Hose Assy .................................................................................................. 1 1
8 4604683 Hose Assy .................................................................................................. 1 1
9 1527979 Hose Clamp ............................................................................................... 4 4
10 2046871 Fitting ........................................................................................................ 1 1
11 216211 Hose ........................................................................................................... 1 1
12 292505 Capscrew ................................................................................................... 2 2
13 110178 Fitting ........................................................................................................ 1 1
13 16483 O-Ring ................................................................................................... 1 1
14 1673754 Washer ....................................................................................................... 2 2
15 1512440
302399 Nut .............................................................................................................. 2 2
16 4013102 Bracket ....................................................................................................... 1 1
17 1581588 Capscrew .................................................................................................. 2 2
18 4013104 Hook ........................................................................................................... 2 2
19 1529016 Fitting (Cap) .............................................................................................. 2 4
20 1473887 Fitting ........................................................................................................ 2 4
21 1377954 Fitting (Quick Disconnect) .......................................................................... 2 4
22 1377953 Quick Disconnect Fitting ............................................................................ 2 4
23 1708368 Dust Cover ................................................................................................. 2 4
24 1708365 Bulkhead (Fitting) ....................................................................................... 2 4
25 1646850 Bracket (LH) ............................................................................................... .. 1
25 1648013 Bracket (RH) ............................................................................................. 1 1
26 816593 Locknut ....................................................................................................... 2 4
27 2093812 Tube Assy .................................................................................................. 1 1
28 2093813 Tube Assy .................................................................................................. 1 1
29 2093815 Tube Assy .................................................................................................. .. 1
30 2093814 Tube Assy .................................................................................................. .. 1

©2016 HYSTER COMPANY See Service Manual 15-39


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY TUBE EXTENSIONS (FIGURE 15-20)


THREE STAGE FULL FREE-LIFT — WITHOUT QUICK DISCONNECT FITTINGS

15-40 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


THREE STAGE FULL FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS
KEY:
A: B514 Three Function
B: B514 Four Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1529016 Fitting (Cap) .............................................................................................. 2 4
2 816591 Fitting ........................................................................................................ 2 4
3 1510117 Capscrew .................................................................................................. 2 4
4 1648013 Bracket (RH) ............................................................................................. 1 1
5 2094064 Tube Assy ................................................................................................. 1 1
6 2094063 Tube Assy ................................................................................................. 1 1
7 2093830 Tube Assy ................................................................................................. .. 1
8 2093829 Tube Assy ................................................................................................. .. 1
9 1649764 Bracket (LH) .............................................................................................. .. 1

©2016 HYSTER COMPANY See Service Manual 15-41


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY TUBE EXTENSIONS (FIGURE 15-21)


THREE STAGE FULL FREE-LIFT — MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS

15-42 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


THREE STAGE FULL FREE-LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B514 Three Function
B: B514 Four Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 1529016 Fitting (Cap) .............................................................................................. 2 4
2 1473887 Fitting ........................................................................................................ 2 4
3 1377954 Fitting (Quick Disconnect) .......................................................................... 2 4
4 1377953 Quick Disconnect Fitting ............................................................................ 2 4
5 1708368 Dust Cover ................................................................................................. 2 4
6 1708365 Bulkhead (Fitting) ....................................................................................... 2 4
7 816593 Locknut ....................................................................................................... 2 4
8 1648013 Bracket (RH) ............................................................................................. 1 1
9 2094064 Tube Assy ................................................................................................. 1 1
10 2094063 Tube Assy ................................................................................................. 1 1
11 2093830 Tube Assy ................................................................................................. .. 1
12 2093829 Tube Assy ................................................................................................. .. 1
13 1649764 Bracket (LH) .............................................................................................. .. 1
14 1510117 Capscrew .................................................................................................. 2 4

©2016 HYSTER COMPANY See Service Manual 15-43


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY TUBE EXTENSIONS (FIGURE 15-22)


THREE STAGE FULL FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS

15-44 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


THREE STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: B514 Three Function
B: B514 Four Function
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
ITEM PART NO. DESCRIPTION A B
1 4604523 Hose Assy .................................................................................................. .. 1
2 4604523 Hose Assy .................................................................................................. .. 1
3 1487095 Fitting ........................................................................................................ 2 4
4 1512440
302399 Nut .............................................................................................................. 2 2
5 1486737 Fitting ........................................................................................................ .. 2
6 2111754 Valve (Single Aux) ...................................................................................... 1 ..
6 2111755 Valve (Dual Aux) ........................................................................................ .. 1
7 1516197 Fitting ......................................................................................................... 2 2
8 4604565 Hose Assy .................................................................................................. 1 1
9 4604565 Hose Assy .................................................................................................. 1 1
10 1527979 Hose Clamp ............................................................................................... 4 4
11 2046871 Fitting ........................................................................................................ 1 1
12 1617037 Hose ........................................................................................................... 1 1
12 4609167 Hose Assy .................................................................................................. 1 1
13 110178 Fitting ........................................................................................................ 1 1
13 16483 O-Ring ................................................................................................... 1 1
14 4013104 Hook ........................................................................................................... 2 2
15 292505 Capscrew ................................................................................................... 2 2
16 1673754 Washer ....................................................................................................... 2 2
17 1512440
302399 Nut .............................................................................................................. 2 2
18 4013103 Bracket ....................................................................................................... 1 1
19 1581588 Capscrew .................................................................................................. 2 2
20 1529016 Fitting (Cap) .............................................................................................. 2 4
21 1473887 Fitting ........................................................................................................ 2 4
22 1377954 Fitting (Quick Disconnect) .......................................................................... 2 4
23 1377953 Quick Disconnect Fitting ............................................................................ 2 4
24 1708368 Dust Cover ................................................................................................. 2 4
25 1708365 Bulkhead (Fitting) ....................................................................................... 2 4
26 1648013 Bracket ...................................................................................................... 1 1
27 816593 Locknut ....................................................................................................... 2 4
28 2094063 Tube Assy ................................................................................................. 1 1
29 2094064 Tube Assy ................................................................................................. 1 1
30 2093829 Tube Assy ................................................................................................. .. 1
31 2093830 Tube Assy ................................................................................................. .. 1
32 1649764 Bracket ...................................................................................................... .. 1
33 1510117 Capscrew .................................................................................................. 2 4

©2016 HYSTER COMPANY See Service Manual 15-45


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY TUBE EXTENSIONS (FIGURE 15-23)


THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE — WITHOUT QUICK
DISCONNECT FITTINGS

ITEM PART NO. DESCRIPTION QTY


1 816591 Fitting ................................................................................................................. 2
2 1649764 Bracket ............................................................................................................... 1
3 2093830 Tube Assy .......................................................................................................... 1
4 2093829 Tube Assy .......................................................................................................... 1
5 1510117 Capscrew ........................................................................................................... 2

15-46 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NOTES

©2016 HYSTER COMPANY See Service Manual 15-47


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

AUXILIARY TUBE EXTENSIONS (FIGURE 15-24)


THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE — MANUAL
HYDRAULICS WITH QUICK DISCONNECT FITTINGS

15-48 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE – MANUAL HYDRAULICS
WITH QUICK DISCONNECT FITTINGS

ITEM PART NO. DESCRIPTION QTY


1 1473887 Fitting ................................................................................................................. 2
2 1377954 Fitting (Quick Disconnect) ................................................................................... 2
3 1377953 Quick Disconnect Fitting ..................................................................................... 2
4 1708365 Bulkhead ............................................................................................................. 2
5 1708368 Dust Cover .......................................................................................................... 2
6 1649764 Bracket ............................................................................................................... 1
7 2093830 Tube Assy .......................................................................................................... 1
8 2093829 Tube Assy .......................................................................................................... 1
9 816593 Locknut ............................................................................................................... 2
10 1510117 Capscrew ........................................................................................................... 2

©2016 HYSTER COMPANY See Service Manual 15-49


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NOTES

15-50 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

16 FIELD CONVERSION KITS


UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 16
FIELD CONVERSION KITS

DESCRIPTION PAGE

ADD ON OPTION KITS ................................................................................................................................... 16-2


ADD ON OPTIONS
AUXILIARY EXT. TUBES AND QUICK DISCONNECTS ........................................................................... 16-7
ADD ON TELEMETRY KITS ........................................................................................................................... 16-8
AUDIBLE ALARM KITS ................................................................................................................................... 16-7
CONVERSION KIT
MANUAL CONTROLS ................................................................................................................................ 16-6
SEATS ......................................................................................................................................................... 16-2
CONVERSION KITS
MINI LEVER CONTROL ............................................................................................................................. 16-5
E-HYDRAULIC CONTROL CONVERSION KITS ........................................................................................... 16-6
HEADER HOSE CONVERSION KITS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 16-5
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 16-4
LIGHT KITS ..................................................................................................................................................... 16-7
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 16-3
REPAIR KITS
COLD WEATHER APPLICATION ............................................................................................................... 16-8
REPLACEMENT KITS ..................................................................................................................................... 16-2
LED LIGHTS ............................................................................................................................................... 16-7

©2016 HYSTER COMPANY See Service Manual 16-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

REPLACEMENT KITS

DESCRIPTION PART NUMBER


Kit-Isolator 4153980

ADD ON OPTION KITS

DESCRIPTION PART NUMBER


Traction Speed Limit Kit a1581970
Kit-Mirror (With Overhead Guard) 1581968
Kit-Load Weight on Display (With E-Hydraulics Only) a1641495
Kit-Impact Monitoring (With Immediate Shutdown) a1641523
Kit-Impact Monitoring (With 30 Second Shutdown) a1641524
Kit-Valve (Regulator-Three Position Pressure) 1648576
Kit-Fire Extinguisher (W/o Cab) 1650586
Kit-Fire Extinguisher (With Cab) 1635618
Kit-Accumulator 1658249
Kit (Accumulator Charger) 4067325
Kit-Electronic Monitoring a1629208
Kit-Air Intake W Pre-Cleaner 1682761

FOOTNOTES:
a Kit requires software that must be Dealer installed.

CONVERSION KIT
SEATS

DESCRIPTION PART NUMBER


Kit-Swivel Seat Full Susp (Vinyl w/o E-Hyd Controls) a1587556
Kit-Swivel Seat Full Susp (Cloth w/o E-Hyd Controls) a1587557
Kit-Swivel Seat Full Susp (Vinyl with E-Hyd Controls) 1622624
Kit-Swivel Seat Full Susp (Cloth with E-Hyd Controls) 1622625
Kit-Seat-Full Susp Non-Swivel (Vinyl w/o E-Hyd Controls) 4016015
Kit-Seat-Full Susp Non-Swivel (Cloth w/o E-Hyd Controls) 4016016
Kit-Seat-Full Susp Swivel (Vinyl w/o E-Hyd Controls) 4016017
Kit-Seat-Full Susp Swivel (Cloth w/o E-Hyd Controls) 4016018
Kit-Seat-Full Susp Non-Swivel (Vinyl with E-Hyd Controls) 4016019
Kit-Seat-Full Susp Non-Swivel (Cloth with E-Hyd Controls) 4016020
Kit-Seat-Full Susp Swivel (Vinyl with E-Hyd Controls) 4016021
Kit-Seat-Full Susp Swivel (Cloth with E-Hyd Controls) 4016022

16-2 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

FOOTNOTES:
a Not compatible with low overhead guard.

MISCELLANEOUS CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Keyswitch to Pushbutton (Pushbutton Start with Remote Key Switch) a1624521
Kit-Dual Brake Pedal (Bolt on Actuation) 4017126
Kit-Dual Brake Pedal (Welded Tap Actuation) 1641121
Kit-Fwd/Rev Lever to Monotrol a1625467
Kit-Monotrol to Fwd/Rev Lever a1583198
Kit-Conversion Ctrl Switch to Monotrol a4040531
Kit-Red Seat Belt High Visibility without Interlock 1636120
Kit-Powertrain Protection (English - US Language) a1585854
Kit-Powertrain Protection (Spanish Language) a1585864
Kit-Powertrain Protection (French Language) a1585859
Kit Return to Set Tilt (Tilt Cylinder) a4075220

FOOTNOTES:
a Kits require software that must be Dealer installed

©2016 HYSTER COMPANY See Service Manual 16-3


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE-LIFT

FOUR TO FIVE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2340 mm 3340 mm 4340 mm
DESCRIPTION (92.1 in.) (131.5 in.) (170.9 in.)
Mast B513 B513 B513
Group Number 2340 3340 4340
Kit-Hose Group 4 to 5 1648690 1648694 1648698
Way

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2340 mm 3340 mm 4340 mm
DESCRIPTION (92.1 in.) (131.5 in.) (170.9 in.)
Mast B513 B513 B513
Group Number 2340 3340 4340
Kit-Hose Group 3 to 4 1648688 1648692 1648696
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2340 mm 3340 mm 4340 mm
DESCRIPTION (92.1 in.) (131.5 in.) (170.9 in.)
Mast B513 B513 B513
Group Number 2340 3340 4340
Kit-Hose Group 2 to 4 1648689 1648693 1648697
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2340 mm 3340 mm 4340 mm
DESCRIPTION (92.1 in.) (131.5 in.) (170.9 in.)
Mast B513 B513 B513
Group Number 2340 3340 4340
Kit-Hose Group 2 to 3 1648687 1648691 1648695
Way

16-4 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE-LIFT

FOUR TO FIVE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3740 mm 4640 mm 5540 mm 6140 mm
DESCRIPTION (147.2 in.) (182.7 in.) (218.1 in.) (241.7 in.)
Mast B514 B514 B514 B514
Group Number 3740 4640 5540 6140
Kit-Hose Group 4 to 5 1648926 1648930 1648934 1648938
Way

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3740 mm 4640 mm 5540 mm 6140 mm
DESCRIPTION (147.2 in.) (182.7 in.) (218.1 in.) (241.7 in.)
Mast B514 B514 B514 B514
Group Number 3740 4640 5540 6140
Kit-Hose Group 3 to 4 1648924 1648928 1648932 1648936
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3740 mm 4640 mm 5540 mm 6140 mm
DESCRIPTION (147.2 in.) (182.7 in.) (218.1 in.) (241.7 in.)
Mast B514 B514 B514 B514
Group Number 3740 4640 5540 6140
Kit-Hose Group 2 to 4 1648925 1648929 1648933 1648937
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3740 mm 4640 mm 5540 mm 6140 mm
DESCRIPTION (147.2 in.) (182.7 in.) (218.1 in.) (241.7 in.)
Mast B514 B514 B514 B514
Group Number 3740 4640 5540 6140
Kit-Hose Group 2 to 3 1648923 1648927 1648931 1648935
Way

CONVERSION KITS
MINI LEVER CONTROL

DESCRIPTION PART NUMBER


Kit Return to Set Tilt (Tilt Cylinder) a4075220

©2016 HYSTER COMPANY See Service Manual 16-5


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

CONVERSION KITS
MINI LEVER CONTROL
(CONTINUED)

DESCRIPTION PART NUMBER


Kit-Return to Set Tilt 3 Way (Mini Lever without Clamp) 1641722
Kit-Return to Set Tilt 4 Way (Mini Lever without Clamp) 1641723
Kit-Return to Set Tilt 5 Way (4 Mini Lever w/o Clamp) 1641724
Kit-Return to Set Tilt 3 Way (Mini Lever with Clamp) 1641725
Kit-Return to Set Tilt 4 Way (Mini Lever with Clamp) 1641726
Kit-Return to Set Tilt 5 Way (4 Mini Lever with Clamp) 1641727
Kit-Mini Lever Conv 3 Way (without Clamp to 3 Way with Clamp) 1585281
Kit-Mini Lever Conv 3 Way (w/o clamp to 4 way w/o clamp) 1652577
Kit-Mini Lever Conv 3 Way (w/o clamp to 4 way with clamp) 1652578
Kit-Mini Lever Conv 3 Way (w/o clamp to 5 way w/o clamp) 1652579
Kit-Mini Lever Conv 3 Way (w/o clamp to 5 way with clamp) 1652580
Kit-Mini Lever Conv 3 Way (With Clamp to 3 Way Without Clamp) 1607685
Kit-Mini Lever Conv 4 Way (With Clamp to 4 Way Without Clamp) 1635699
Kit-Mini Lever Conv 4 Way (without Clamp to 4 Way with Clamp) 1703633

FOOTNOTES:
a Kit requires software that must be Dealer installed.

E-HYDRAULIC CONTROL CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Mini Lever Conv 3 Way (Without Lockout to with Lockout) a1701683
Kit-Mini Lever Conv 3 Way (With Lockout to without Lockout) a1701682
Kit-Mini Lever Conv 4 Way (With Lockout to without Lockout) a1701684
Kit-Mini Lever Conv 4 Way (Without Lockout to with Lockout) a1701685
Kit-Mini Lever Conv 3 Way (without Clamp to 4 Way without Clamp) a4014528
Kit-Mini Lever Conv 3 Way (without Clamp to 4 Way with Clamp) a4014529
Kit-Mini Lever Conv 3 Way (without Clamp to 5 Way with Clamp) a4014530

FOOTNOTES:
a Kit requires software that must be Dealer installed.

CONVERSION KIT
MANUAL CONTROLS

DESCRIPTION PART NUMBER


Kit-Manual Lever Conv 3 Way (w/o Clamp to 3 Way w/Clamp) 1677913
Kit-Manual Lever Conv 3 Way (w/o clamp to 4 way w/o clamp) 1678506
Kit-Manual Lever Conv 3 Way (w/o clamp to 4 way with clamp) 1678503

16-6 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

LIGHT KITS

DESCRIPTION PART NUMBER


Kit-Light (Front Drive/Rear Work Light, with Harness and Overhead Guard) a1626526
Kit-Light (Front Drive/Rear Work lights, w/o Harness, with Overhead Guard) a1583708
Kit-Light (Brake/Tail/Back-up Lights with Harness, with Overhead Guard) a1626528
Kit-Light (Brake/Tail/Back-up Lights w/o Harness with Overhead Guard) a1583712
Kit-Light (Strobe, Flash Tube w/o other lights, with Overhead Guard and with Harness) 1626527
Kit-Light (Flash Tube Strobe with Other Lights and Overhead Guard, w/o Harness) 1583710
Kit-Light (LED Strobe with other lights for Overhead Guard, w/o Harness) 1655205
Kit-Light (LED Strobe w/o Other Lights for Overhead Guard with Harness) 1655206
Kit-Front Drive/Rear Worklight (LED w/o Other Lights for Overhead Guard with a1700248
Harness)
Kit-Front Drive/Rear Worklight (LED with other lights for Overhead Guard, w/o a1700245
Harness)

FOOTNOTES:
a Kit requires software that must be Dealer installed

REPLACEMENT KITS
LED LIGHTS

DESCRIPTION PART NUMBER


Kit-Worklight (Mast with Overhead Guard) 4023814
Kit-Worklight (Mast with Cab) 4023816
Kit-Worklight (Mast) 4023817
Kit-Worklight (Led, Mast with OHG) 4023815

AUDIBLE ALARM KITS

DESCRIPTION PART NUMBER


Kit-Back-Up Alarm (87 dbA) 1644321
Kit-Back-Up Alarm (97 dbA) 1644322
Kit-Back-Up Alarm (102 dbA) 1644323
Kit-Back-Up Alarm (107 dbA) 1644324
Kit-Back-Up Alarm (82-102 dbA) 1644325

ADD ON OPTIONS
AUXILIARY EXT. TUBES AND QUICK DISCONNECTS

DESCRIPTION PART NUMBER


Kit-Quick Disconnect Fitting 1650605
Kit (Quick Disconnect, 2 Stg LFL, 3rd Function) 4016359
Kit (Quick Disconnect, 2 Stg LFL, 3rd and 4th Function) 4016360

©2016 HYSTER COMPANY See Service Manual 16-7


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

ADD ON OPTIONS
AUXILIARY EXT. TUBES AND QUICK DISCONNECTS
(CONTINUED)

DESCRIPTION PART NUMBER


Kit (Quick Disconnect, 3 Stg FFL, 3rd Function) 4016361
Kit (Quick Disconnect, 3 Stg FFL, 3rd and 4th Function) 4016364
Kit-Aux Tube Extension (3 Function, Class IV, Std Carriage, 2 Stg LFL) 1657617
Kit-Aux Tube Extension (4 Function, Class IV, Std Carriage, 2 Stg LFL) 1657618
Kit-Aux Tube Extension (3 Function, Class IV, Std Carriage, 3 Stg FFL) 1657619
Kit (Quick Disconnect Fittings Single Auxiliary E-Hydraulics) 4023967
Kit (Quick Disconnect Fittings Single Auxiliary E-Hydraulics) 4023971

ADD ON TELEMETRY KITS

DESCRIPTION PART NUMBER


Telemetry Kit (FM1 W/GSM Cellular) 4075871
Telemetry Kit (FM1 W/WIFI) 4075872
Telemetry Kit (IC-Interlock-Hyster) 4075952
Telemetry Kit (W/ISO Prox Card Reader) 4063836
Telemetry Kit (HID Standard Prox Card Reader) 4063837
Telemetry Kit (W/IClass/MiFare Prox Card Reader) 4063838
Telemetry Kit (Hyster Check List) 4063829

REPAIR KITS
COLD WEATHER APPLICATION

DESCRIPTION PART NUMBER


Kit-Breather Crankcase 3.8L Diesel T4 DPF 4146874

16-8 See Service Manual ©2016 HYSTER COMPANY


for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

17 NUMERICAL INDEX
UNIT CODE G024
10/2016 NORTH AMERICA

SECTION 17
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

206 11-5 20 16040 10-13 1 14-29 5 17217 11-11 20


12855 6-15 10 16078 7-21 16 15-15 15 17221 11-11 38
6-31 6 7-23 1 16485 8-2 3 12-17 27
6-35 6 16079 7-23 6 8-2 10 17223 8-2 3
12856 6-11 11 16124 6-11 9 8-5 3 8-6 4
12928 12-15 13 16134 6-15 15 8-5 10 17314 6-17 9
12929 11-5 19 6-17 15 8-6 4 6-31 8
13957 10-13 20 6-31 4 8-6 10 6-35 8
13963 10-13 1 6-35 4 14-9 2 17343 11-11 15
14349 6-15 25 16151 4-17 10 14-9 9 17350 6-15 9
6-17 7 5-19 10 14-9 12 6-17 9
14358 6-15 5 6-15 7 14-9 20 17353 6-11 2
6-17 5 6-27 24 16486 8-2 9 17737 11-11 21
14385 2-3 10 7-7 12 8-5 9 17758 11-11 7
4-13 33 7-9 12 8-6 9 18462 1-17 19
5-12 48 16190 6-31 7 8-13 23 1-19 15
14591 12-13 4 6-35 7 8-25 23 1-23 22
14594 8-27 14 16479 12-21 18 11-11 7 18471 1-17 16
14595 8-23 12 16480 8-27 15 11-11 41 1-19 16
14604 13-7 21 12-45 12 12-5 16 1-23 23
15055 12-48 3 16481 11-3 27 14-10 27 18497 7-27 10
12-65 4 11-3 30 15-15 14 18508 7-26 6
15127 1-7 27 11-5 8 16487 11-3 26 18515 4-5 12
15155 7-27 9 11-5 35 11-5 34 4-7 12
14-19 13 12-13 4 12-6 35 5-5 12
15175 7-27 8 12-21 9 13-7 21 5-7 12
15222 13-7 31 12-21 18 14-9 16 18522 14-19 12
13-13 10 16483 6-31 39 16541 13-15 9 18542 7-27 6
14-7 6 6-35 36 14-21 5 18735 1-17 2
14-10 34 11-11 38 14-25 5 1-19 13
14-15 21 11-12 48 14-29 5 18738 1-23 19
14-19 7 12-17 27 16578 14-9 12 18748 12-43 3
15240 10-13 36 12-21 18 16642 15-9 4 18909 12-6 42
15860 8-13 12 12-23 1 16706 12-45 3 19901 1-7 16
8-25 12 13-7 8 12-47 2 1-9 19
15880 10-15 3 14-9 4 16708 6-43 13 1-17 15
13-11 7 15-39 13 16836 1-9 20 1-19 14
14-13 6 15-45 13 16863 6-15 20 30370 2-7 3
15889 14-17 6 16484 8-23 13 6-17 20 2-9 15
15906 2-19 12 8-35 23 16865 6-43 9 30372 4-5 6
15917 2-26 5 12-5 1 16882 14-9 20 4-7 6
3-22 5 12-5 1 16883 15-23 6 5-5 6
15931 6-43 12 12-5 13 16982 7-51 7 5-7 6
16001 12-67 7 12-17 5 12-19 1 30375 4-5 1
13-13 14 12-17 9 16983 12-5 10 4-7 1
14-19 17 13-16 9 12-6 37 5-5 1
16002 13-3 6 13-16 18 12-9 19 5-7 1
14-3 6 14-21 5 13-7 20 31262 10-13 37
16009 10-13 16 14-25 5 16984 12-6 41 34507 6-37 19

©2016 HYSTER COMPANY See Service Manual 17-1


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-39 2 14-9 4 6-28 1 11-5 36


34811 2-26 3 15-39 13 6-28 5 12-9 42
3-22 3 15-45 13 146540 15-6 1 12-17 21
37065 4-17 30 112989 6-3 5 148614 7-71 10 169787 12-5 31
5-19 30 114312 1-17 7-87 27 169874 1-17 18
39678 10-13 9 1-19 7-87 28 1-19 18
39679 10-15 9 6-11 4 7-91 24 1-23 26
43883 6-11 8 115696 6-3 10 7-91 25 170658 1-41 3
53162 6-43 8 6-5 11 148615 7-71 6 1-43 1
58903 10-13 23 6-27 6 7-87 24 171007 12-17 5
58939 13-5 9 117989 11-3 31 7-90 21 175861 12-31 8
59625 14-15 25 11-5 37 148789 7-21 17 12-35 8
60653 8-13 34 119236 2-3 7 7-23 2 175944 7-103 3
8-15 4 4-13 6 148792 7-21 3 7-104 6
8-25 34 5-11 18 7-23 12 7-104 8
8-27 4 122400 14-7 5 148798 7-23 10 176453 6-27 19
8-27 7 14-19 4 148818 7-30 10 178119 6-35 18
66333 13-13 18 124359 6-31 34 152317 14-19 3 7-5 17
14-19 21 126765 13-3 3 153070 7-21 8 178899 2-3 17
69029 10-13 38 13-5 7 7-21 20 4-13 11
77441 12-47 13 13-13 6 153715 10-13 4 5-11 38
12-61 3 14-3 3 153716 10-13 6 12-15 30
12-63 3 14-5 4 153717 10-13 5 181045 7-69 6
77442 12-45 16 14-7 9 153834 10-13 33 7-69 8
12-47 12 14-19 9 153835 10-13 34 7-104 1
12-57 3 128408 7-30 6 154358 10-15 2 7-104 9
12-61 4 7-35 12 159708 2-15 5 181046 7-69 7
12-63 4 129498 10-13 30 2-41 3 7-69 9
77443 12-45 17 129499 10-13 39 3-8 1 7-104 4
12-47 11 130845 8-2 4 3-45 1 7-104 7
12-57 4 8-5 4 159971 2-31 184451 6-37 21
12-61 5 8-6 5 159977 2-31 14 6-39 4
12-63 5 12-5 2 160245 7-101 30 184799 14-9 19
78286 6-27 7 131715 14-5 14 161272 13-3 12 185856 10-13 10
78459 12-5 10 131716 14-5 14 14-3 13 185857 10-13 11
79377 15-15 12 133696 2-37 28 161273 13-3 11 185858 10-13 12
87281 8-15 7 134675 13-7 6 14-3 13 187388 14-17 13
8-23 4 134810 7-69 6 162572 2-43 5 187489 13-3 5
8-27 5 7-69 8 3-8 5 13-5 6
92482 12-69 5 7-104 1 3-27 10 13-13 7
97999 6-15 16 7-104 9 3-28 3 14-3 5
6-17 16 135657 10-13 14 165991 6-27 25 14-5 5
100792 11-11 22 10-13 15 166285 6-9 3 14-7 10
101809 6-37 10 135658 10-13 14 166857 6-31 13 14-19 10
6-39 28 10-13 15 6-35 13 188515 12-45 2
104264 13-3 13 136687 6-9 22 11-3 29 12-47 14
14-3 14 136749 1-7 7 11-5 36 188517 12-45 8
104506 13-3 10 137852 7-5 24 12-17 20 12-47 9
14-3 12 7-96 64 168718 6-9 20 189595 14-9 9
14-5 13 7-102 43 6-31 13 190380 7-49 5
110178 12-23 1 13-8 34 6-35 13 190383 7-73 1
13-7 8 141331 6-6 5 11-3 29 7-73 5
17-2 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-75 1 216590 14-9 2 222509 11-3 30 14-10 38


7-75 5 216895 1-39 3 11-5 35 14-22 22
7-77 1 220428 6-43 7 222510 15-15 15 14-26 22
7-77 2 221353 1-7 15 222512 8-2 10 14-30 22
7-77 3 1-9 8-5 10 255578 14-21 11
7-79 1 1-17 14 8-6 10 14-25 11
7-79 2 1-19 9 222523 7-71 5 14-29 11
7-79 3 221355 12-15 15 222567 12-9 15 257913 14-17 10
7-81 1 221416 3-27 2 225465 6-31 25 262798 7-49 6
7-81 2 7-29 8 226430 9-3 2 263794 2-45 11
7-81 3 221493 7-30 9 227157 1-21 4 263795 2-45 10
7-81 4 7-33 8 1-21 13 263828 2-33 13
7-81 10 7-35 9 1-23 4 3-35 7
7-83 1 221530 1-7 21 1-23 13 263842 2-31 10
7-83 2 1-9 18 230324 10-13 32 264134 6-37
7-83 3 1-17 4 230325 10-13 31 6-39 29
7-83 4 221533 1-9 18 230421 10-13 3 7-21
7-83 10 221536 1-7 14 231502 6-31 29 264148 7-25 5
7-87 23 1-17 10 233683 11-3 26 264749 2-23 5
7-90 20 1-19 11 11-5 34 3-7 5
7-104 6 221539 2-23 6 235691 8-35 22 265731 11-11 13
7-104 8 3-7 6 239182 12-69 10 12-21 7
190580 14-17 11 221542 1-19 2 239503 6-9 12 13-16 18
190757 12-5 30 221545 2-26 4 11-3 11 14-22 20
191534 3-43 5 3-22 4 11-5 13 14-25 20
6-19 17 221767 7-27 5 241079 12-67 9 14-29 20
192077 7-27 3 221771 1-37 3 244005 13-13 16 265787 11-11 6
192306 6-31 9 12-15 14 14-19 19 12-17 4
6-35 9 222036 4-5 18 244008 13-13 15 12-21 1
192424 13-13 13 4-7 18 14-19 18 12-22 12
14-19 16 222441 12-21 18 244009 13-13 17 266733 10-13 8
192425 13-13 12 222442 12-5 25 14-19 20 268573 2-45 3
14-19 22 12-21 18 244167 7-51 7 272133 1-7 20
192429 12-67 10 222443 6-31 39 12-19 1 275493 7-17 3
13-3 14 6-35 36 12-19 5 7-69 5
14-3 15 12-21 18 13-7 20 7-96 48
193554 12-69 1 12-23 1 14-9 16 7-110 24
199082 12-69 7 222456 15-15 14 244540 11-5 14 7-116 24
199337 14-9 6 222457 8-2 9 246108 2-3 7-122 24
199917 12-9 16 8-5 9 4-13 7-127 5
203230 6-9 8 8-6 9 5-12 7-127 17
204128 12-21 18 222491 11-3 27 6-39 43 7-131 6
12-55 2 11-5 8 248212 14-22 28 7-135 12
205222 4-17 24 222492 11-12 48 14-26 28 7-139 8
5-19 24 222493 12-5 1 14-30 28 7-147 3
8-9 15 222494 12-9 19 251099 6-41 11 7-149 3
209266 6-31 18 222500 12-21 9 6-43 30 7-151 2
210641 12-9 23 222501 12-15 18 14-15 27 7-151 15
215211 14-5 15 222502 12-17 9 251979 4-17 7-155 2
215345 13-11 3 222503 12-5 1 5-19 7-155 15
14-17 5 222504 8-5 3 252729 13-7 23 275494 7-71 4
216211 15-39 11 222505 11-11 41 14-10 27 7-96 46
©2016 HYSTER COMPANY See Service Manual 17-3
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-152 27 14-19 24 296158 7-38 4 5-11 23


7-156 27 292559 2-19 13 296165 1-21 9 302024 12-15 8
275495 7-96 53 292595 13-3 16 1-23 9 302045 1-31 6
7-111 30 14-3 17 296173 14-15 3 302105 14-5 7
7-117 30 292632 1-3 9 296357 1-7 24 14-15 6
7-123 30 292668 7-25 7 1-9 13 302326 3-32 8
7-135 8 11-3 14 1-17 6 7-28 5
7-139 5 11-5 30 1-19 6 302363 6-39 6
7-147 7 292672 3-39 1 296360 1-21 6 302381 1-25 14
7-149 7 6-20 7 1-21 21 302398 7-58 8
7-151 7 292679 15-6 4 1-23 6 11-3 22
7-155 7 292682 2-23 11 1-23 20 11-5 27
275496 7-71 7 3-7 11 296378 6-41 13 302399 6-18 34
7-96 55 8-11 7 6-43 20 15-39 4
7-110 27 292683 7-5 15 11-9 3 15-39 15
7-116 27 13-13 19 296379 1-17 15-45 4
7-122 27 14-19 23 1-19 15-45 17
7-127 10 292685 10-13 27 7-38 5 302409 7-26
7-131 11 293622 4-13 30 296380 7-5 4 302428 12-31 9
7-135 18 293625 5-11 20 7-11 15 12-35 9
7-139 14 293628 10-13 17 7-21 9 302437 6-43 17
7-151 4 293629 12-15 19 296418 2-20 3 302443 6-41 2
7-155 4 293630 4-5 19 3-4 3 303150 2-13 8
275497 7-110 13 4-7 19 3-35 11 3-11 8
7-116 13 5-5 19 4-13 31 304523 13-7 1
7-122 13 5-7 19 5-11 21 14-10 33
7-127 21 293686 8-11 10 296420 1-39 306113 12-31 12
7-131 17 293688 10-13 26 4-17 22 12-35 12
7-135 20 10-13 41 5-19 22 309062 13-11 2
7-139 16 293699 2-13 3 6-27 22 14-13 8
7-151 8 3-11 3 8-9 10 309109 12-31 16
7-155 8 4-17 1 296423 1-37 3 12-33 12
275498 7-96 56 5-19 1 4-17 8 12-35 17
7-111 34 293744 3-39 6 5-19 8 12-37 13
7-117 34 6-20 6 12-5 29 309740 4-17 23
7-123 34 293774 3-39 11 12-9 47 5-19 23
279033 7-5 14 6-19 16 296426 8-11 9 313221 7-5 18
280154 12-5 6 293781 12-5 23 10-13 42 313805 6-5 14
287851 6-9 14 12-5 27 296430 13-3 15 313828 1-7 18
287854 8-11 8 294295 1-37 1 14-3 16 1-9 11
289968 12-69 11 296000 12-9 35 296434 9-3 3 1-17 8
289969 12-69 2 296003 3-43 10 296463 1-7 2 1-19 8
292500 1-7 26 6-19 18 296507 15-6 3 1-21 7
1-21 22 296016 12-5 18 297531 14-17 12 1-21 20
7-5 19 296022 11-11 4 297573 14-15 23 1-23 7
292505 6-9 21 296026 12-5 26 297647 14-22 30 1-23 21
15-39 12 12-9 18 14-26 30 314775 7-94 16
15-45 15 296029 1-25 32 14-30 30 316513 13-11 6
292515 1-3 2 296128 12-15 20 300937 1-37 4 14-13 5
2-23 10 296149 1-25 9 302019 6-27 3 316826 1-21 17
3-7 10 296152 6-15 6 302023 2-3 15 1-23 15
292528 13-13 20 296153 6-17 6 4-13 28 316834 12-31 3
17-4 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-35 3 332057 13-15 3 14-19 5 14-26 34


317292 14-19 14 334932 14-15 26 360126 10-15 5 14-30 34
319322 14-19 15 336550 2-3 26 360128 10-15 1 379405 12-23 2
319323 14-19 15 4-13 16 360132 10-13 40 13-7 9
320154 2-3 14 5-11 31 360158 10-10 1 14-9 5
4-13 27 339530 12-17 22 360387 2-13 15-15 16
5-11 24 341122 13-7 26 4-17 379407 2-37 4
12-15 32 341123 13-7 26 5-19 2-37 31
320155 6-17 29 341124 13-7 26 6-43 16 380585 14-22 27
15-6 5 341144 13-3 2 8-9 17 14-26 27
320156 6-5 13 13-5 4 360588 5-11 37 14-30 27
6-17 33 13-13 2 362255 1-5 14 380590 14-22 26
7-5 14-3 2 362352 14-5 12 14-26 26
12-31 4 14-5 2 362356 14-5 11 14-30 26
12-35 4 14-19 2 362950 14-5 10 380591 14-22 25
320157 1-31 3 343946 13-7 28 362953 14-5 9 14-26 25
3-32 6 13-13 4 364204 14-5 1 14-30 25
7-28 6 14-10 30 364233 14-13 10 381389 14-7 2
320158 2-7 18 14-15 19 364868 1-25 6 381919 7-103 2
2-9 17 345453 2-3 25 366116 13-13 11 383789 7-27
320159 2-7 13 4-13 16 14-19 11 10-14
2-9 13 5-11 27 366496 14-5 8 383837 14-15 22
320160 1-3 3 345454 2-3 25 366523 14-10 36 385107 2-3 9
1-21 18 4-13 16 366524 14-15 24 385150 10-14 44
1-23 16 5-11 29 366525 14-15 24 385195 10-13 13
10-3 9 345455 2-3 25 366526 14-15 7 386015 12-45 12
320161 12-31 13 4-13 16 366528 14-15 8 386648 13-16 20
12-35 14 5-11 27 366529 14-15 1 14-21 2
320289 12-45 7 346906 13-5 8 367224 4-17 11 14-25 2
12-47 8 349320 14-7 4 5-19 11 14-29 2
320291 12-45 12 353000 6-11 14 369136 5-15 10 387316 6-9 27
320334 14-10 40 6-31 10 369431 13-5 2 388186 13-7 25
14-15 13 6-35 10 369432 13-5 3 14-10 41
323488 15-15 1 353144 7-48 4 369804 2-3 11 14-15 14
325549 6-23 4 353198 12-21 10 12-5 5 388302 2-31 19
325699 6-43 10 353206 1-31 4 12-6 38 388306 2-45 7
329069 1-25 10 353310 5-11 46 12-9 22 388313 2-31 27
6-41 10 356598 13-7 24 15-15 21 388364 2-34 44
6-43 29 357529 13-15 1 369815 2-3 22 389688 1-43 2
330502 8-13 16 358286 13-16 12 4-13 14 636941 14-13 9
8-25 16 14-21 13 5-11 4 636954 14-17 14
330513 8-13 15 14-25 13 5-11 45 637166 14-17 9
8-25 15 14-29 13 372321 13-5 1 637565 13-11 1
330514 8-13 14 358287 13-16 15 372322 13-5 1 14-13 3
8-25 14 14-21 15 372323 13-5 1 638223 14-17 8
330590 8-17 23 14-25 15 372389 14-9 24 638251 14-17 4
8-19 24 14-29 15 14-15 10 672563 13-16 10
8-21 14 358289 13-16 10 374923 6-6 1 14-22 34
8-21 24 14-21 4 375587 2-33 26 14-26 34
8-29 14 14-25 4 375601 2-31 20 14-30 34
8-29 21 14-29 4 376026 9-3 6 806424 7-71 1
8-31 23 358305 14-7 3 378044 14-22 34 806425 7-93 8
©2016 HYSTER COMPANY See Service Manual 17-5
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-93 12 14-19 6 7-149 1 7-111 31


7-100 15 1307994 7-26 4 7-149 10 7-111 32
7-100 27 1308259 7-94 16 7-149 11 7-111 37
806426 7-21 4 1309602 7-5 21 1323578 7-85 7 7-112 42
7-21 19 1309993 7-21 15 7-89 4 7-112 58
7-23 5 1311544 8-13 17 7-94 21 7-117 31
806428 7-71 8 8-25 17 7-101 34 7-117 32
816591 13-16 29 1311552 8-13 29 1323579 7-85 5 7-117 37
14-22 22 8-25 29 7-85 7 7-118 42
14-26 22 1311803 8-39 7 7-89 4 7-118 58
14-30 22 1311810 8-17 8 7-99 7 7-123 31
15-35 2 8-19 7 7-111 31 7-123 32
15-41 2 8-21 11 7-111 32 7-123 37
15-46 1 8-29 11 7-111 41 7-124 42
816593 15-37 8 8-31 8 7-112 42 7-124 58
15-39 26 1311811 8-17 4 7-117 31 1327647 7-28 1
15-43 7 8-19 13 7-117 32 1327959 7-85 5
15-45 27 8-21 4 7-117 41 7-99 7
15-49 9 8-29 4 7-118 42 1329150 7-111 37
866401 7-59 6 8-29 30 7-123 31 7-112 58
7-95 35 8-31 4 7-123 32 7-117 37
7-99 2 8-31 31 7-123 41 7-118 58
7-143 8 1311840 4-17 26 7-124 42 7-123 37
7-145 8 5-19 26 1323581 7-59 6 7-124 58
930591 7-107 4 8-9 16 7-94 17 1329151 7-66 2
7-107 8 1312359 8-19 23 7-101 35 7-111 36
1194254 4-17 27 8-21 15 7-151 11 7-111 37
5-19 27 8-21 25 7-151 12 7-112 57
8-9 13 8-29 15 7-155 11 7-112 58
1301601 6-31 35 8-29 20 7-155 12 7-117 36
1302024 7-19 14 1312375 8-9 6 1323586 7-104 3 7-117 37
1302704 10-13 43 1312376 8-9 7 1324307 7-145 11 7-118 57
1302907 7-96 44 1313803 14-19 1 1324308 7-145 11 7-118 58
7-100 26 1313804 13-13 1 1324309 7-127 13 7-123 36
1302908 7-69 1 1313805 14-19 7-127 14 7-123 37
7-96 44 1313806 13-13 7-131 10 7-124 57
7-100 26 1313811 14-7 1 7-135 16 7-124 58
1302909 7-69 1 1314381 7-30 4 7-139 12 1329152 7-66 2
7-96 44 7-33 3 1324310 7-127 13 7-111 36
7-100 26 7-35 5 7-127 14 7-117 36
1302912 7-96 44 1316487 2-40 2 7-131 10 7-123 36
7-100 26 1316488 2-40 1 7-135 16 1329756 12-69 4
1304971 1-25 23 3-51 1 7-139 12 1330281 7-66 2
1305165 2-26 1 1316496 6-31 17 1324790 8-23 9 7-85 5
3-22 1 6-35 17 1324792 8-23 9 7-99 7
1307300 14-3 11 1320000 2-33 27 1325119 13-7 7 7-111 31
14-10 43 3-14 10 1325271 1-41 8 7-111 32
1307395 13-7 30 1323576 7-94 19 1327164 7-85 5 7-111 36
13-13 9 7-101 36 7-85 6 7-111 41
14-7 7 7-104 3 7-89 4 7-112 57
14-10 35 7-147 1 7-94 20 7-117 31
14-15 20 7-147 10 7-101 34 7-117 32
17-6 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-117 36 7-90 13 7-118 55 7-151 17


7-117 41 7-95 36 7-121 12 7-152 18
7-118 57 7-99 3 7-122 16 7-152 19
7-123 31 7-109 10 7-122 26 7-152 20
7-123 32 7-115 10 7-123 39 7-152 26
7-123 36 7-121 10 7-124 44 7-155 3
7-123 41 7-125 61 7-124 45 7-155 6
7-124 57 7-128 29 7-124 48 7-155 9
1330283 7-59 6 7-132 25 7-124 53 7-155 16
7-94 17 7-136 29 7-124 55 7-155 17
7-101 35 7-140 25 7-125 63 7-156 18
1330297 7-85 5 7-143 4 7-127 9 7-156 19
7-99 7 7-145 4 7-128 23 7-156 20
1330325 6-11 6 1330438 7-51 2 7-128 25 7-156 26
1330326 6-11 7 7-73 2 7-128 27 7-156 28
1330355 7-86 13 7-73 3 7-128 30 1330439 7-86 16
7-86 14 7-75 2 7-131 19 7-90 13
7-86 20 7-75 3 7-132 21 7-109 6
7-90 10 7-75 6 7-132 23 7-110 14
7-90 11 7-77 4 7-132 26 7-110 28
7-90 17 7-77 5 7-135 1 7-111 29
7-107 4 7-79 4 7-135 5 7-115 6
7-107 8 7-79 5 7-135 9 7-116 14
7-110 25 7-79 7 7-136 22 7-116 28
7-116 25 7-81 6 7-136 24 7-117 29
7-122 25 7-81 7 7-136 26 7-119 62
1330356 7-86 14 7-81 8 7-139 1 7-121 6
7-90 11 7-83 6 7-139 18 7-122 14
7-107 4 7-83 7 7-139 20 7-122 28
7-107 8 7-83 8 7-140 22 7-123 29
7-110 25 7-83 11 7-143 1 1330450 2-31 6
7-116 25 7-95 30 7-143 2 1330453 2-45 5
7-122 25 7-102 42 7-143 5 1330917 1-41 20
1330414 1-5 10 7-103 4 7-143 6 1330919 1-41 15
7-17 15 7-107 1 7-143 7 1330920 1-41 21
7-49 4 7-109 12 7-143 10 1331341 2-31 26
7-59 6 7-110 16 7-145 1 2-37 7
7-125 61 7-110 26 7-145 2 1331992 13-7 29
1330416 6-43 4 7-111 39 7-145 5 13-13 8
7-99 3 7-112 44 7-145 6 14-10 31
7-109 10 7-112 45 7-145 7 14-15 18
7-115 10 7-112 48 7-145 10 1333001 1-38 1
7-121 10 7-112 53 7-147 4 1333002 1-38 1
7-143 4 7-112 55 7-147 5 1333003 1-38 1
7-145 4 7-115 12 7-147 6 1333004 1-38 1
1330418 7-86 16 7-116 16 7-149 4 1333541 2-45 6
7-90 13 7-116 26 7-149 5 1333648 13-13 5
7-95 36 7-117 39 7-149 6 14-5 3
1330419 7-156 28 7-118 44 7-151 3 14-7 8
1330437 1-5 11 7-118 45 7-151 6 14-19 8
7-49 4 7-118 48 7-151 9 1333649 13-3 4
7-86 16 7-118 53 7-151 16 13-5 5
©2016 HYSTER COMPANY See Service Manual 17-7
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

14-3 4 7-140 25 11-5 9 1389050 2-37 24


14-5 6 1354165 1-41 12 11-9 11 3-16 7
1334423 7-42 4 1354171 1-41 4 1375676 1-41 9 1389051 3-16 7
1334790 6-15 24 1354923 1-37 2 1377103 2-33 39 1389092 2-33 40
6-17 24 1357268 7-21 1 1377110 2-29 4 1389093 2-37 9
1335129 1-41 24 7-23 7 1377750 2-26 2 2-39 1
1335137 1-43 8 1358504 7-43 3-22 2 1389102 2-37 2
1335497 3-45 9 1359580 5-11 3 1377792 2-37 18 1389220 8-17 26
7-42 8 1360178 2-33 33 1377793 2-37 16 8-31 26
1335499 2-31 16 1360508 13-15 7 1377794 2-37 17 1390759 2-31 2
1337197 7-44 7 14-21 6 1377953 15-37 3 1390760 2-31 2
1338223 2-45 2 14-25 6 15-39 22 1390761 2-31 3
1339963 2-33 20 14-29 6 15-43 4 1390765 2-31 3
2-37 23 14-30 38 15-45 23 1390770 2-31 7
1340470 6-43 2 14-30 38 15-49 3 1390773 2-31 12
1343002 13-3 4 15-13 2 1377954 15-37 4 1391432 6-5 16
13-5 5 1360529 13-7 13 15-39 21 1393127 2-29 5
14-5 6 14-9 3 15-43 3 1393879 1-29 9
1343003 13-3 4 1362049 1-9 15-45 22 4-5 7
13-5 5 1362058 1-9 15-49 2 4-7 7
14-5 6 1363885 7-59 6 1378418 7-39 6 5-5 7
1343010 14-7 8 7-95 36 1378553 6-31 37 5-7 7
1343011 14-7 8 7-99 3 1380092 10-15 4 1394001 3-32 99
1344753 14-3 10 1363886 7-69 3 1381085 12-69 3 4-50
14-10 44 7-105 10 1382111 1-9 1 5-21
1345014 7-27 4 7-107 3 1382112 1-9 2 7-26 3
1345684 10-13 24 7-107 7 1382113 1-9 1 7-27 1
1345690 7-86 20 7-107 9 1382114 1-9 2 1394008 4-17 12
7-90 17 7-110 16 1383070 14-17 2 5-19 12
1345939 1-41 10 7-116 16 1383071 13-11 9 6-27 10
1346752 12-31 25 7-122 16 14-13 2 1398062 6-5 15
12-33 15 1365922 1-41 3 1383257 2-33 11 6-27 20
12-35 25 1367150 1-13 7 2-40 7 7-15 6
12-37 16 1-13 10 3-35 3 1398099 6-37 30
1347043 2-9 2 1371149 6-11 12 3-51 7 6-39 22
4-7 23 1374288 2-37 5 1383775 10-13 35 1399077 14-9 6
5-7 23 2-37 30 1383904 2-37 11 1399084 14-9 7
1347045 1-25 33 1374289 2-37 10 1385102 1-43 3 1399089 13-7 10
1-31 15 1374293 2-37 19 1386176 2-33 28 14-9 6
2-9 1 1374297 2-33 2 2-45 1399091 12-23 5
4-7 24 1374298 2-33 8 1386177 2-45 8 1399092 13-7 11
5-7 24 1374299 2-33 7 1386179 2-33 38 1399096 14-9 7
1350215 1-29 15 1374301 2-33 6 1386183 2-33 32 1399104 15-15 17
1351178 2-7 16 1374313 2-31 15 1386187 2-37 13 1399108 14-9 7
1351682 7-135 10 2-33 25 1386188 2-37 25 1399109 13-7 10
1351689 11-3 9 1374315 2-33 19 3-16 6 1399112 13-7 11
11-5 10 1374317 2-33 18 1386189 2-37 21 1399129 13-7 10
11-9 12 1374319 2-45 1 1386190 2-37 22 1399332 7-11 17
1352140 5-11 2 1374320 2-45 4 1386195 2-29 3 1402189 2-7 9
1352603 7-128 29 1374326 2-33 21 1386197 2-29 7 2-9 9
7-132 25 1374823 10-13 14 1386198 2-29 6 1402414 6-39 31
7-136 29 1375391 11-3 8 1388829 10-13 2 1402620 7-94 25
17-8 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1402814 7-73 1 7-124 57 1463139 7-107 6 7-140 24


7-73 5 1402889 7-85 2 7-109 1 7-140 26
7-75 1 7-89 2 7-109 3 1463184 7-103 1
7-75 5 1450555 2-31 22 7-109 5 7-128 32
7-77 1 1450941 2-45 9 7-109 8 7-132 28
7-77 2 1451046 3-45 8 7-109 9 7-136 31
7-77 3 1451319 2-31 17 7-109 11 7-140 27
7-79 1 1451321 2-33 22 7-110 20 1463189 7-128 31
7-79 2 2-33 24 7-110 21 7-132 27
7-79 3 1452376 3-27 7-111 38 7-136 30
7-81 1 7-29 4 7-113 59 7-140 26
7-81 2 1453247 2-20 2 7-113 60 1463193 7-103 1
7-81 3 3-4 2 7-115 1 1463194 7-135 9
7-81 4 3-35 10 7-115 3 7-151 3
7-81 10 1454827 7-85 2 7-115 5 7-155 3
7-83 1 7-89 2 7-115 8 1463196 7-128 31
7-83 2 1454862 7-85 2 7-115 9 7-132 27
7-83 3 7-89 2 7-115 11 7-136 30
7-83 4 1454957 2-33 10 7-116 20 7-140 26
7-83 10 1454967 7-38 2 7-116 21 1463910 7-25 2
7-151 1 1459011 12-15 10 7-117 38 1465466 7-94 20
7-155 1 1460322 2-33 14 7-119 59 1465468 7-85 6
1402815 7-73 4 1460330 2-31 21 7-119 60 7-89 4
7-75 4 1460331 2-31 23 7-121 1 7-101 34
7-77 6 1460332 2-37 15 7-121 3 1465469 7-85 7
7-79 6 3-35 4 7-121 5 7-89 4
7-112 51 1460384 2-29 8 7-121 8 7-94 21
7-118 51 1460386 2-31 8 7-121 9 7-101 34
7-124 51 1460477 1-25 3 7-121 11 1465489 13-15 8
1402816 7-104 5 1-25 31 7-122 20 14-30 37
7-127 16 1-39 1 7-122 21 14-30 37
7-131 15 2-3 31 7-123 38 1465585 13-7 12
7-135 14 2-19 11 7-125 59 14-9 26
7-139 10 2-25 6 7-125 60 1469606 7-104 2
1402823 7-93 7 3-3 5 7-127 1 1470155 1-11
7-93 9 3-31 6 7-127 4 1471560 3-35 8
7-100 14 4-13 20 7-127 6 1473887 11-11 13
1402868 7-147 10 5-11 15 7-128 24 12-21 7
7-149 10 1460757 2-33 30 7-128 28 13-16 18
1402883 7-11 8 1460758 2-33 30 7-128 31 14-21 9
1402888 7-66 2 1463138 7-86 15 7-131 1 14-25 9
7-94 21 7-90 12 7-131 4 14-29 9
7-99 7 7-95 37 7-131 5 15-13 7
7-101 34 7-99 4 7-131 20 15-37 2
7-111 32 7-103 1 7-132 24 15-39 20
7-111 36 7-147 8 7-132 27 15-43 2
7-112 57 7-147 9 7-135 2 15-45 21
7-117 32 7-149 8 7-136 23 15-49 1
7-117 36 7-149 9 7-136 28 1473888 12-5 6
7-118 57 7-151 5 7-136 30 1473889 14-9 16
7-123 32 7-155 5 7-139 2 1473897 15-13 3
7-123 36 15-10 2 7-139 19 1473919 12-9 10
©2016 HYSTER COMPANY See Service Manual 17-9
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1473936 12-19 5 1480187 7-109 6 7-109 11 7-140 27


15-9 7 1480188 7-143 8 7-110 12 7-143 1
1474604 13-7 11 7-145 8 7-110 21 7-143 2
1474893 7-21 6 1480237 1-29 21 7-110 22 7-145 1
1476064 7-110 25 1-29 99 7-111 39 7-145 2
7-116 25 1-33 14 7-113 59 7-147 8
7-122 25 2-3 21 7-113 60 7-147 9
1476067 7-86 13 4-5 3 7-115 1 7-149 8
7-90 10 4-7 3 7-115 2 7-149 9
1476071 7-86 14 4-13 12 7-115 3 7-151 5
7-90 11 5-5 3 7-115 5 7-151 6
1476077 7-94 19 5-7 3 7-115 8 7-152 26
7-101 36 5-11 35 7-115 9 7-155 5
1476108 7-85 9 5-15 12 7-115 11 7-155 6
7-85 10 6-9 2 7-116 12 7-156 26
7-86 20 6-31 16 7-116 21 1484397 7-135 9
7-89 6 6-35 16 7-116 22 7-151 3
7-89 7 7-11 4 7-117 39 7-155 3
7-90 17 7-13 7-119 59 1484557 7-107 6
7-107 4 7-15 7-119 60 7-127 4
7-107 8 7-37 1 7-121 1 7-127 6
7-110 25 7-65 6 7-121 2 7-131 4
7-116 25 8-2 7 7-121 3 7-131 5
7-122 25 8-5 7 7-121 5 1484558 7-107 6
1476109 7-86 11 8-6 6 7-121 8 7-127 4
7-86 13 11-12 46 7-121 9 7-127 6
7-86 14 12-11 3 7-121 11 7-131 4
7-89 8 12-15 28 7-122 12 7-131 5
7-90 10 12-17 24 7-122 21 1484709 7-86 17
7-90 11 12-21 4 7-122 22 7-90 14
7-110 25 12-22 9 7-123 39 7-107 2
7-116 25 15-13 11 7-125 59 1486579 12-21 20
7-122 25 1482668 7-86 14 7-125 60 1486737 11-11 23
1476598 7-93 2 7-90 11 7-125 63 12-5 33
7-93 3 7-107 4 7-128 24 12-17 6
7-93 4 7-107 8 7-128 28 15-45 5
7-94 14 1482701 2-29 2 7-128 29 1486738 12-9 5
7-96 43 1482905 1-13 4 7-128 32 1486740 11-11 6
7-99 10 1482906 1-13 6 7-131 1 12-17 4
7-100 28 1484377 7-51 2 7-131 20 12-21 1
7-101 31 7-73 3 7-132 24 12-22 12
7-101 38 7-75 3 7-132 25 1486742 12-21 13
1476599 7-93 2 7-81 7 7-132 28 1486745 12-11 2
7-93 3 7-83 7 7-135 2 15-21 2
7-93 4 7-103 4 7-136 23 1486746 14-21 19
7-94 14 7-107 1 7-136 28 14-25 19
7-96 42 7-109 1 7-136 29 14-29 19
7-96 43 7-109 2 7-136 31 1486747 15-15 7
7-100 10 7-109 3 7-139 2 1486749 12-5 21
7-100 11 7-109 5 7-139 19 1486750 12-9 11
7-101 28 7-109 8 7-140 24 1486751 14-10 27
1479453 1-7 10 7-109 9 7-140 25 1486772 11-11 12
17-10 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1487058 11-11 34 7-124 53 7-149 6 7-152 19


12-6 36 7-127 9 7-151 16 7-152 20
12-9 37 7-128 23 7-151 17 7-155 16
1487059 11-11 28 7-128 30 7-151 18 7-155 17
1487061 12-15 17 7-131 19 7-152 19 7-156 18
12-22 1 7-132 26 7-152 20 7-156 19
1487063 11-11 1 7-135 1 7-155 16 7-156 20
1487064 12-11 1 7-135 5 7-155 17 1493428 7-109 12
1487075 15-9 5 7-135 22 7-155 18 7-115 12
1487086 15-15 8 7-139 1 7-156 19 7-121 12
1487095 15-15 13 7-139 18 7-156 20 1493430 7-103 4
15-39 1 7-143 5 1490243 7-73 2 7-151 6
15-45 3 7-145 5 7-75 2 7-152 26
1487096 12-9 7 1490242 7-73 2 7-75 6 7-155 6
1487099 15-9 8 7-75 2 7-77 4 7-156 26
1487163 12-22 2 7-75 6 7-79 4 1493435 7-73 1
1488464 12-22 4 7-77 4 7-79 7 7-75 1
1489037 15-29 13 7-79 4 7-81 6 7-77 3
1489643 2-29 10 7-79 7 7-83 6 7-79 3
1489655 6-43 4 7-81 6 7-83 11 7-81 2
7-109 10 7-83 6 7-107 3 7-83 2
7-115 10 7-83 11 7-107 7 7-151 1
7-121 10 7-107 3 7-107 9 7-155 1
7-143 4 7-107 7 7-110 26 1493446 7-81 1
7-145 4 7-107 9 7-112 45 7-83 1
1489656 7-69 3 7-110 26 7-112 48 1493447 7-77 1
7-105 10 7-112 45 7-112 55 7-79 1
7-112 44 7-112 48 7-116 26 7-81 4
7-112 53 7-112 55 7-118 45 7-83 4
7-118 44 7-116 26 7-118 48 1493465 1-5 9
7-118 53 7-118 45 7-118 55 7-17 15
7-124 44 7-118 48 7-122 26 7-49 4
7-124 53 7-118 55 7-124 45 7-59 6
7-127 9 7-122 26 7-124 48 7-125 61
7-128 23 7-124 45 7-124 55 1494726 12-69
7-128 30 7-124 48 7-128 27 1494888 1-5 3
7-131 19 7-124 55 7-132 23 1-5 23
7-132 26 7-128 27 7-136 26 1495079 7-17 3
7-135 1 7-132 23 7-140 22 1495081 7-17 3
7-135 5 7-136 26 7-143 6 1495279 13-15 2
7-135 22 7-140 22 7-143 7 1498044 7-39 4
7-139 1 7-143 6 7-145 6 7-85 5
7-139 18 7-143 7 7-145 7 7-99 7
7-143 5 7-143 10 7-147 4 7-99 9
7-145 5 7-145 6 7-147 5 7-125 62
1489657 7-69 3 7-145 7 7-147 6 7-125 64
7-105 10 7-145 10 7-149 4 1498045 7-110 19
7-112 44 7-147 4 7-149 5 7-110 23
7-112 53 7-147 5 7-149 6 7-116 23
7-118 44 7-147 6 7-151 16 7-122 23
7-118 53 7-149 4 7-151 17 1498046 7-39 3
7-124 44 7-149 5 7-152 18 7-95 34
©2016 HYSTER COMPANY See Service Manual 17-11
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-99 7 1500925 7-128 29 7-5 22 1510113 1-25 28


1498047 7-39 5 7-132 25 7-11 14 2-3 24
1498424 7-85 9 7-136 29 7-21 10 4-5 8
7-85 10 7-140 25 12-5 20 4-7 8
7-89 6 1501259 1-41 2 12-13 5 4-13 4
7-89 7 1501970 7-7 6 15-6 7 5-5 8
1500786 1-38 4 1502007 12-5 14 1502625 7-111 39 5-7 8
1500884 2-31 18 1502009 6-3 2 7-117 39 5-11 8
1500899 7-85 2 11-11 8 7-123 39 5-11 33
7-89 2 1502053 6-17 13 7-125 63 7-37 4
7-127 20 11-11 19 1502626 7-111 39 12-15 4
7-131 16 12-17 13 7-117 39 1510114 12-21 6
7-135 19 12-23 4 7-123 39 12-22 11
7-139 15 15-13 13 7-125 63 1510115 2-7 4
7-155 14 15-15 18 1502809 13-16 16 2-9 4
1500912 1-5 12 1502054 6-31 40 14-21 7 7-13 10
1-25 7 6-35 29 14-25 7 7-15 13
6-43 14 7-5 28 14-29 7 1510117 2-3 4
7-11 9 1502055 2-3 32 15-13 6 2-7 15
7-13 15 4-13 35 1504075 2-13 6 4-5 24
7-15 9 5-11 43 3-11 6 4-13 19
7-48 2 11-11 18 4-17 2 5-5 24
7-49 2 1502059 6-15 13 5-19 2 5-11 14
7-59 4 6-17 13 1506738 6-24 4 12-15 25
7-61 3 6-31 30 1508232 7-85 8 13-16 32
7-63 3 6-35 22 7-89 5 14-21 14
7-65 2 7-5 7 1509888 7-9 8 14-25 14
7-86 15 7-17 9 7-96 61 14-29 14
7-86 17 12-9 44 7-102 44 15-35 3
7-90 12 12-17 18 7-112 49 15-37 14
7-90 14 12-21 15 7-118 49 15-39 3
15-2 9 12-22 15 7-124 49 15-41 3
1500913 7-51 2 1502061 6-3 19 7-127 8 15-43 14
7-73 3 6-15 12 7-131 8 15-45 33
7-75 3 6-17 12 7-139 6 15-46 5
7-77 5 7-5 6 7-147 2 15-49 10
7-79 5 7-7 2 1509889 7-96 57 1510126 11-3 2
7-81 7 7-9 2 7-100 19 11-5 2
7-81 8 1502066 7-5 2 1509890 7-7 5 1511729 6-11 10
7-83 7 12-21 16 7-9 5 1512403 10-2 1
7-83 8 12-22 14 7-96 45 10-3 4
7-95 30 12-23 3 7-96 67 1512536 1-17 3
7-102 42 15-13 14 7-102 46 1-19 12
7-107 1 15-15 19 7-107 5 1514295 6-23 6
7-109 12 1502079 6-3 9 7-109 4 1514429 3-32 9
7-110 16 6-5 5 7-112 50 3-37 9
7-115 12 6-27 16 7-115 4 6-35 31
7-116 16 1502543 4-5 21 7-118 50 7-5 20
7-121 12 4-7 21 7-121 4 7-38 3
7-122 16 5-5 21 7-124 50 11-3 5
7-151 9 5-7 21 7-135 7 11-5 5
7-155 9 6-22 12 7-149 2 1514597 7-86 17
17-12 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-90 14 1517656 1-29 99 1523741 1-38 5 7-125 60


7-95 35 1517906 11-11 5 1524267 6-41 4 1525570 7-109 11
7-107 2 1520864 7-71 10 6-43 23 7-115 11
7-110 14 7-87 27 1524397 7-87 23 7-121 11
7-111 29 7-91 24 7-90 20 7-128 28
1514598 7-59 6 7-93 8 1525442 6-39 32 7-132 24
7-86 17 7-93 12 1525451 6-37 29 7-136 28
7-90 14 7-100 15 6-39 35 7-140 24
7-95 35 7-100 27 1525478 6-39 41 1525573 7-112 52
7-107 2 1521183 7-111 31 1525563 7-110 16 7-118 52
1514602 7-110 15 7-117 31 7-116 16 7-124 52
7-110 28 7-123 31 7-122 16 7-127 12
7-111 40 1521184 7-111 32 1525564 7-73 3 7-135 4
7-116 15 7-117 32 7-75 3 1525577 7-112 43
7-116 28 7-123 32 7-77 5 7-128 22
7-117 40 1521185 7-111 41 7-79 5 7-131 18
7-122 15 7-117 41 7-95 30 7-135 21
7-122 28 7-123 41 7-99 2 7-139 17
7-123 40 1521186 7-112 42 7-102 42 1525584 7-127 7
1514603 7-110 15 7-118 42 7-151 9 7-131 7
7-110 28 7-124 42 7-155 9 7-135 6
7-111 40 1521188 7-111 31 1525565 7-51 2 7-139 4
7-116 15 7-111 32 7-81 7 1527876 1-25 17
7-116 28 7-111 41 7-81 8 2-15 7
7-117 40 7-112 42 7-83 7 2-23 1
7-119 61 7-117 31 7-83 8 3-7 1
7-122 15 7-117 32 1525566 7-107 1 6-22 13
7-122 28 7-117 41 1525567 7-109 5 6-31 32
7-123 40 7-118 42 7-109 8 7-21 24
1514962 2-34 43 7-123 31 7-110 20 7-30 8
1514964 2-33 36 7-123 32 7-115 5 7-35 1
1514965 2-33 35 7-123 41 7-115 8 7-61 5
3-48 4 7-124 42 7-116 20 7-63 5
1514968 2-31 13 1521309 7-49 4 7-121 5 11-3 28
1515654 7-61 4 1521324 7-95 39 7-121 8 11-5 32
7-63 4 7-99 6 7-122 20 1527877 6-17 32
8-25 1521989 7-85 5 7-128 24 7-5
12-9 9 7-111 31 7-131 20 7-38 8
1516197 12-9 30 7-111 32 7-136 23 7-47 3
15-39 5 7-112 41 7-139 19 15-2 5
15-45 7 7-112 42 1525568 7-109 9 1527878 1-25 21
1516199 12-21 2 7-117 31 7-115 9 7-37 8
12-22 13 7-117 32 7-121 9 12-31 6
1516201 12-21 19 7-118 41 7-127 1 12-35 6
1516202 11-11 10 7-118 42 7-131 1 1527879 1-29 23
12-9 48 7-123 31 7-135 2 1-33 13
15-13 1 7-123 32 7-139 2 2-16 7
1517361 12-31 15 7-124 41 1525569 7-113 59 2-25 7
12-33 13 7-124 42 7-113 60 2-43 6
12-35 16 1522425 12-22 3 7-119 59 3-27 8
12-37 14 1523732 1-38 3 7-119 60 3-28 4
1517437 6-39 1 1523734 1-38 2 7-125 59 3-31 7
©2016 HYSTER COMPANY See Service Manual 17-13
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-17 17 6-15 3 7-115 5 5-11 34


5-19 17 6-17 3 7-116 20 6-3 16
6-3 7 6-17 3 7-119 59 6-5 7
6-5 9 6-31 11 7-121 5 6-15 14
6-27 13 6-35 11 7-122 20 6-17 14
6-41 8 1527882 7-27 11 7-125 59 6-17 14
6-43 27 1527883 6-31 38 7-127 1 12-15 2
7-5 13 6-35 35 7-128 24 1530244 6-27 15
7-11 2 1527884 6-27 14 7-128 28 12-15 3
7-13 1527885 3-32 4 7-131 1 1530311 6-41 9
7-15 7-28 7 7-131 20 6-43 28
7-17 5 1527886 10-3 8 7-132 24 1530732 8-13 25
7-21 14 1527979 15-39 9 7-135 2 8-15 15
7-35 8 15-45 10 7-136 23 8-15 17
7-37 3 1528132 7-41 3 7-136 28 8-25 25
7-44 9 7-143 3 7-139 2 8-27 20
7-65 8 7-145 3 7-139 19 1530960 7-110 22
8-2 8 1528133 7-41 4 7-140 24 7-116 22
8-5 8 1528315 7-41 2 1529052 7-103 4 7-122 22
8-6 7 1528482 3-32 3 7-151 6 7-147 9
11-3 16 7-15 7 7-152 26 7-149 9
11-5 16 7-28 8 7-155 6 1530961 7-147 9
11-12 44 1528580 14-21 20 7-156 26 7-149 9
12-11 7 14-25 20 1529257 7-7 12 1530971 6-41 6
12-15 23 14-29 20 7-9 12 6-43 25
12-17 3 1528589 14-10 38 1529366 6-9 10 1531001 1-29 30
12-31 2 1528608 6-23 8 6-23 7 1-33 6
12-33 2 1528630 7-41 5 7-5 5 7-19 17
12-35 2 1528631 7-41 6 7-11 22 1531162 7-73 5
12-37 2 1528778 1-25 4 7-21 21 7-75 5
15-13 12 1528888 1-5 15 1529787 2-3 2 7-77 2
1527880 1-25 12 1528889 1-25 29 4-13 2 7-79 2
4-5 4 1528893 6-11 15 5-11 7 7-81 3
4-7 4 6-31 12 12-15 26 7-81 10
4-17 15 6-35 12 1530037 7-109 8 7-83 3
5-5 4 1528903 6-37 23 7-109 9 7-83 10
5-7 4 6-39 39 7-109 11 1531231 7-94 14
5-11 36 1529010 2-40 5 7-113 60 7-100 28
5-15 11 1529014 11-11 24 7-115 8 1531312 6-43 4
5-19 15 1529016 13-16 30 7-115 9 1531404 2-3 10
6-5 17 14-22 38 7-115 11 4-13 33
6-9 7 14-26 36 7-119 60 5-11 48
6-27 21 14-30 39 7-121 8 1531479 7-17 13
6-31 19 15-35 1 7-121 9 1531480 7-86 16
6-35 19 15-37 1 7-121 11 7-90 13
7-11 2 15-39 19 7-125 60 1531486 7-107 4
7-21 11 15-41 1 1530221 1-25 24 7-107 8
11-3 34 15-43 1 1530243 1-25 26 1531557 1-5 18
11-6 40 15-45 20 1-34 3 1-34 5
11-9 7 1529046 7-109 5 2-3 3 15-2 4
12-17 28 7-110 20 4-13 3 1531558 1-5 3
1527881 6-11 13 7-113 59 5-11 9 1-21 8
17-14 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-23 8 1533810 7-86 19 7-110 17 1543553 7-85 2


1-29 19 7-90 16 7-116 17 7-89 2
1-29 32 1534017 7-28 2 7-122 17 1543691 6-31 28
6-24 5 1534282 7-96 68 7-127 2 6-35 28
7-47 2 7-102 45 7-131 2 7-17 10
15-2 7 7-110 18 7-135 3 1543698 6-9 26
1531563 10-2 3 7-116 18 7-139 3 6-31 23
10-3 2 7-122 18 7-151 13 6-35 21
1531973 7-109 1 7-127 3 7-155 13 7-5 10
7-110 21 7-131 3 1540389 7-96 65 12-17 19
7-115 1 7-136 27 1540643 1-29 29 1543842 6-3 18
7-116 21 7-140 23 1540805 7-11 20 6-31 27
7-121 1 1534329 7-111 33 1541231 7-63 6 6-35 27
7-122 21 7-117 33 8-27 7-7 9
1531974 7-109 1 7-123 33 1541232 7-61 6 7-9 9
7-110 21 1534417 1-25 15 7-63 7 1544157 15-13 10
7-115 1 7-11 13 8-27 1544255 7-41 7
7-116 21 7-65 3 1541921 4-17 28 1545202 7-109 7
7-121 1 1534649 6-37 1 5-19 28 1546673 7-149 11
7-122 21 6-39 17 8-9 11 1546697 7-109 7
1531975 7-13 5 1534660 1-43 9 1541988 7-86 15 7-115 7
1532255 7-26 5 1534671 6-37 25 7-90 12 7-121 7
1532571 7-127 7 6-39 37 7-95 37 7-143 9
7-131 7 1534672 6-37 24 7-99 4 7-145 9
7-135 6 6-39 38 7-109 2 1547369 7-101 37
7-139 4 1534679 6-37 32 7-115 2 1547480 7-87 26
7-151 11 6-39 27 7-121 2 7-87 29
7-151 12 1534828 7-81 9 1541989 7-86 15 7-91 23
7-155 11 7-83 9 7-90 12 7-91 26
7-155 12 7-127 11 7-95 37 1547483 7-86 11
1532585 2-7 17 7-131 12 7-99 4 7-89 8
2-9 16 7-135 17 1541991 7-109 3 1547629 7-85 8
1532650 12-9 6 7-139 13 7-111 38 7-89 5
13-7 22 1534871 11-3 12 7-115 3 1547755 15-2 1
1532664 7-128 25 11-5 12 7-117 38 1547756 15-2 2
7-132 21 1535257 2-3 18 7-121 3 1547845 6-9 13
7-136 24 4-13 26 7-123 38 1548517 7-51 3
7-139 20 5-11 25 1541992 7-109 3 7-81 5
1532757 7-96 49 12-15 7 7-111 38 7-83 5
7-100 22 1536304 7-21 2 7-115 3 7-86 11
1532759 7-96 51 7-23 13 7-117 38 7-86 12
7-96 63 1536813 1-5 16 7-121 3 7-87 26
7-100 20 1537422 7-26 7 7-123 38 7-87 29
1532761 7-96 58 1537551 1-25 8 1542436 8-5 12 7-89 8
7-100 24 7-11 25 1542439 2-3 33 7-89 9
1532776 7-96 50 7-19 9 4-13 36 7-91 23
1532777 7-96 52 1539153 7-71 3 5-11 44 7-91 26
7-100 21 1539584 7-19 12 7-17 6 7-93 5
1532778 7-96 59 7-47 8 1542546 12-31 10 7-100 17
7-100 23 1539872 7-86 20 12-35 10 7-127 18
1532781 7-96 62 7-90 17 1542937 7-69 7 7-131 9
7-100 25 1540388 7-96 66 7-69 9 7-135 11
©2016 HYSTER COMPANY See Service Manual 17-15
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-139 7 6-31 3 8-25 31 1562215 7-111 35


7-152 21 6-35 3 8-27 17 7-117 35
7-152 22 1551839 10-2 3 1557007 8-15 10 7-123 35
7-152 23 10-3 2 8-27 12 1562353 1-41 25
7-152 24 1552141 2-37 3 1557008 8-15 11 1562492 10-5 11
7-152 25 1553541 6-9 15 8-27 13 1562493 10-5 13
7-156 21 1553897 7-58 9 1557009 8-23 1 1562496 10-5 16
7-156 22 11-3 23 8-35 18 1562501 10-5 21
7-156 23 11-5 29 1557737 2-13 4 1562505 10-5 25
7-156 24 1554359 7-109 7 3-11 4 1562509 10-5 1
7-156 25 7-110 15 4-17 4 1562648 8-2 5
1548519 7-51 3 7-111 28 5-19 4 8-5 5
7-81 5 7-111 40 1558156 7-147 1 8-6 3
7-83 5 7-115 7 7-149 1 12-11 4
7-86 11 7-116 15 1558219 1-5 19 1562649 7-73 1
7-86 12 7-117 28 1558807 2-31 11 7-73 5
7-87 26 7-117 40 1559567 7-30 3 7-75 1
7-87 29 7-119 61 7-35 6 7-75 5
7-89 8 7-121 7 1559695 2-43 2 7-77 1
7-89 9 7-122 15 7-42 7-77 2
7-91 23 7-123 28 1559922 7-42 3 7-77 3
7-91 26 7-123 40 1559923 7-42 5 7-79 1
7-93 5 7-143 9 1559924 7-42 6 7-79 2
7-127 18 7-145 9 1559925 7-42 7 7-79 3
7-131 9 1554814 3-32 7 1559928 7-11 11 7-81 1
7-135 11 7-28 4 1560447 7-19 7 7-81 2
7-139 7 1554815 7-26 2 1560448 7-19 8 7-81 3
7-152 21 1554902 7-13 2 1560671 1-5 2 7-81 4
7-152 22 7-15 4 1560678 7-38 6 7-81 10
7-152 23 7-44 10 1560681 12-45 10 7-83 1
7-152 24 1556475 11-3 10 12-47 6 7-83 2
7-152 25 11-5 11 1560682 12-47 10 7-83 3
7-156 21 1556910 8-13 26 1561027 7-87 22 7-83 4
7-156 22 8-15 18 7-90 19 7-83 10
7-156 23 8-25 26 1561117 7-104 4 7-151 1
7-156 24 8-27 19 7-104 7 7-155 1
7-156 25 1556918 8-13 22 1561147 7-85 1 1563208 1-11
1550301 14-3 1 8-25 22 7-89 1 1563224 1-9 7
1550304 14-3 1 1556965 8-17 6 1561559 15-10 2 1563225 1-9 8
1550307 14-3 1 8-19 9 1561749 15-6 1 1563227 1-9 5
1550321 13-3 1 8-21 8 1561755 15-10 2 1563369 1-26 35
1550326 13-3 1 8-29 8 1561759 7-17 7 1563841 7-13 11
1550331 13-3 1 8-31 6 8-5 11 1564035 3-27 1
1550446 13-3 7 1556985 8-17 15 11-11 27 7-29 1
14-3 7 8-17 28 12-9 43 1564044 7-21 18
1550447 13-3 17 8-19 1 1561871 6-9 25 7-23 4
14-3 18 8-21 26 7-5 3 1564263 1-25 16
1551663 2-3 6 8-29 17 7-7 3 1564392 6-23 6
4-13 29 8-31 15 7-9 3 1564527 1-29 3
12-15 6 8-31 28 7-17 11 1564747 12-31 11
1551665 6-11 3 1556992 8-13 10 1562088 7-15 15 12-33 5
1551828 6-11 5 1556998 8-15 13 7-58 6 12-35 11
17-16 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-37 5 1567469 7-86 21 1578673 12-27 6 12-51


1564752 6-41 14 7-90 18 1578705 12-45 11 12-55
6-43 21 1567470 7-86 21 12-47 5 12-57
1565076 7-19 13 7-90 18 1578706 12-55 13 1578910 12-49
1565125 7-19 3 1567471 7-86 21 1578707 12-39 6 12-53
1565195 2-13 10 7-90 18 12-41 7 12-55
3-11 10 1567821 1-25 13 12-48 4 12-57
1565407 3-39 3 1567835 7-39 7 12-53 10 1578911 12-49 4
6-20 9 1568039 10-13 19 12-65 2 12-55 6
1565453 2-13 7 1568075 11-3 18 1578710 12-59 2 1578922 11-5 25
3-11 7 1568076 11-5 21 1578711 12-57 10 1578940 12-45 14
4-17 6 1568077 11-5 22 12-61 11 1578943 12-45 4
5-19 6 1568079 10-13 18 12-63 11 1579677 6-23 1
1565832 1-39 2 1568199 12-5 35 1578712 12-55 2 1579908 10-9
1566116 7-128 25 1568256 11-5 18 1578713 12-45 15 12-39 7
7-132 21 1568270 10-13 22 12-47 13 12-41 8
7-136 24 1568271 10-13 21 12-57 2 12-51 10
7-139 20 1568839 6-37 20 12-61 3 12-53 11
1566117 7-128 26 6-39 3 12-63 3 1580097 12-45 19
7-132 22 1568853 6-37 22 1578714 12-47 3 1580110 9-12
7-136 25 6-39 5 12-55 12 1580111 9-12
7-140 21 1568998 6-11 1 12-61 2 1580112 9-12 2
1566146 7-21 5 1569458 4-17 12-63 2 1580113 9-12 3
7-23 11 5-19 1578715 12-51 1580115 10-10
1566420 6-31 33 1569602 12-49 2 12-65 4 1580116 10-10 2
7-5 1569616 11-12 49 1578747 12-39 4 1580131 12-48 4
7-17 2 1569750 2-43 3 12-41 5 12-51 9
7-21 22 3-45 10 12-45 18 12-53 10
7-37 7 1569973 7-86 19 1578750 12-53 12-65 3
7-38 9 7-90 16 12-65 4 1580132 12-55 13
7-48 5 1570264 12-5 13 1578875 12-55 7 1580133 12-49 3
7-59 2 1570298 11-3 20 1578876 12-55 11 1580136 2-7 12
12-9 32 1570300 11-5 23 1578882 12-57 7 2-9 12
1566458 3-24 3 1570303 12-67 11 12-61 8 1580147 12-47 4
7-42 1 1571610 1-3 10 12-63 8 1580151 12-65 4
1566459 3-24 14 1573549 7-13 13 1578883 12-57 8 1580155 12-39
7-42 2 7-15 17 12-61 9 12-48 2
1566505 2-20 4 7-51 5 12-63 9 1580156 12-41
3-4 4 1573597 1-33 7 1578887 12-57 11 12-48 2
3-35 12 1-33 7 1578888 12-55 8 1581438 6-3 8
1566514 9-3 4 1573598 1-33 7 1578889 12-57 6 6-5 4
1566654 4-17 9 1-33 7 12-61 6 1581556 6-37 2
5-19 9 1574286 2-3 29 12-63 6 6-39 18
1566726 1-5 8 4-13 34 1578904 12-55 5 1581557 6-39 33
7-17 3 1578617 2-19 4 1578905 12-57 5 13-16 14
1566792 12-67 2 3-3 6 1578906 12-61 7 14-21 12
1566853 1-5 22 1578619 2-19 2 1578907 12-63 7 14-25 12
2-13 11 3-3 3 1578908 12-49 14-29 12
3-11 11 1578620 2-19 3 12-53 1581558 13-7 17
1566890 12-6 37 3-3 4 12-55 14-9 14
1567316 7-39 2 1578671 12-27 9 12-57 1581564 12-67 13
1567317 7-39 1 1578672 12-27 10 1578909 12-49 1581565 13-15 4
©2016 HYSTER COMPANY See Service Manual 17-17
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1581567 4-5 20 1582072 1-29 18 11-5 15 6-35 1


4-7 20 1582161 12-5 16 1585581 1-25 11 1591058 2-7 2
5-5 20 1582218 7-69 2 1585835 6-37 11 1591212 2-3 13
5-7 20 7-69 10 6-39 25 1591666 2-13 9
13-7 18 7-104 6 1586013 1-3 8 3-11 9
13-16 24 7-104 8 1-39 4 1591716 8-11 3
14-9 13 1582222 2-7 7 1586020 12-59 6 1591720 8-11 2
1581578 13-15 6 2-9 7 1586022 6-39 34 1591721 8-11 6
1581579 6-37 28 1582300 6-41 16 1586109 10-2 4 1592670 12-9 12
6-39 36 6-43 32 10-3 3 1592680 1-29 20
1581585 14-21 10 1582301 6-41 15 1586279 12-55 9 1592851 11-12 42
14-25 10 6-43 31 12-59 12 1593334 1-7 19
14-29 10 1582337 7-49 1 1586280 12-55 10 1-21 24
1581586 12-29 12 1582462 4-17 19 1586428 7-19 16 1593391 6-23 5
1581587 14-9 10 5-19 19 1586430 1-26 36 1593625 7-11 12
1581588 13-7 16 1582464 1-5 13 7-58 2 1593626 7-13 9
14-10 42 6-43 15 15-5 2 7-15 12
15-39 17 7-11 10 1586439 1-41 18 1593628 7-11 6
15-45 19 7-13 16 1586440 1-41 19 1593852 12-67 2
1581593 13-16 26 7-15 10 1586495 1-5 4 1594029 2-23 3
1581733 6-37 4 7-48 3 1-29 31 3-7 3
6-39 12 7-49 3 7-19 18 1594137 10-15 6
1581739 6-37 9 7-59 5 1586627 1-29 13 1594172 12-67 6
6-39 9 7-61 2 12-31 23 1594239 1-29 22
15-15 5 7-63 2 12-33 14 1594856 1-29 20
1581836 6-37 12 7-65 1 12-35 24 1594858 1-29 22
6-39 26 15-2 8 12-37 15 1594869 12-19 1
1581848 6-39 42 1582607 12-53 9 15-5 4 1595310 1-29 7
12-67 3 1583581 1-29 2 1586629 1-34 4 1595311 1-29 4
1581849 13-16 28 1583611 1-5 17 2-23 9 1595541 7-11 21
14-21 1 1-29 8 3-7 9 1595553 1-29 10
14-25 1 1-29 99 6-15 23 1595685 1-29 10
14-29 1 1-33 12 6-17 23 1595686 1-29 14
1581852 1-7 13 1-34 6 1586759 7-19 15 1595687 1-29 14
1-9 17 6-3 15 1586762 1-29 5 1595731 7-58 3
1-17 13 6-5 8 1587082 6-15 2 1595782 1-33 11
1-19 10 12-31 7 1588766 1-29 6 1595807 10-15
12-67 12-33 3 1589377 1-43 4 1596395 1-33 10
1581853 13-16 27 12-35 7 1589397 1-43 5 1596459 1-31 9
1581854 14-15 5 12-37 3 1589417 1-43 6 1596461 1-31 9
1581858 10-9 37 15-6 6 1590033 11-3 32 1596462 1-3 5
1581859 12-45 9 1583769 3-3 2 11-5 38 1596463 1-3 4
12-47 7 1584129 1-29 17 1590173 7-21 7 1597128 1-33 15
1581862 12-55 3 1584130 1-29 17 1590370 1-25 20 1597129 1-33 15
1581869 1-26 1584135 1-29 17 1590397 2-13 1 1597381 12-67 1
1581885 6-37 3 1584142 1-25 22 3-11 1 1597451 7-58 7
6-39 16 1584171 6-31 5 1590488 1-25 18 1597457 14-15 4
1581887 6-39 7 6-35 5 1590532 8-13 31 1597661 13-16 19
1581888 6-39 8 1584632 1-13 9 8-23 16 14-21 3
1581898 6-37 13 1584638 1-13 11 8-35 28 14-25 3
6-39 24 1584654 1-25 27 8-36 5 14-29 3
15-15 3 1585575 11-3 17 1590977 6-31 1 1597705 2-37 1
17-18 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1597848 1-29 16 7-131 9 7-13 6 1617037 15-45 12


1597850 1-29 16 7-135 11 7-15 18 1617083 12-5 19
1598220 1-5 5 7-139 7 7-51 4 1617487 8-11 4
1598504 1-7 12 7-152 21 11-11 26 1617488 8-11 5
1-17 12 7-152 22 1606735 7-13 14 1618482 12-5 24
1-19 19 7-152 23 7-15 19 1619170 14-5 1
1598659 14-21 10 7-152 24 7-51 6 1619178 14-5 1
14-25 10 7-152 25 12-19 6 1619227 14-7 1
14-29 10 7-156 21 1606750 10-3 5 1619230 14-7 1
1599315 2-3 16 7-156 22 1606909 15-15 6 1619421 14-15 22
4-13 10 7-156 23 1607745 7-93 1 1619422 14-15 22
12-15 29 7-156 24 1608585 1-25 1 1619427 14-10 36
1599415 1-5 5 7-156 25 1608622 10-2 2 1619430 14-10 36
1599716 12-69 13 1603236 7-51 3 10-3 1 1620023 11-7
1599717 12-69 13 7-81 5 1608857 7-151 14 1620024 11-7
1600399 6-37 27 7-83 5 1608879 1-25 5 1620142 6-6 3
6-39 40 7-86 12 1610852 6-31 14 1620145 6-6 2
1600406 6-15 22 7-89 9 6-35 14 1623050 7-86 16
6-17 22 7-93 5 1610975 7-86 19 7-90 13
1600496 1-31 12 7-100 17 7-90 16 7-95 36
1600923 11-9 10 7-127 18 1611564 15-9 2 7-99 3
1602430 7-151 10 7-131 9 1611999 11-12 43 1623280 7-147 8
7-155 10 7-135 11 1612305 8-25 27 7-149 8
1602431 7-95 33 7-139 7 1612314 8-36 3 7-151 5
7-95 34 7-152 21 1612530 9-6 4 7-155 5
7-99 9 7-152 22 9-9 11 1623281 7-147 8
7-110 19 7-152 23 1612710 8-39 13 7-149 8
7-110 23 7-152 24 1612711 8-39 12 7-151 5
7-116 19 7-152 25 1612863 8-13 9 7-155 5
7-116 23 7-156 21 8-25 9 1623459 14-17 1
7-122 19 7-156 22 1612870 8-36 7 1623544 9-5 17
7-122 23 7-156 23 1612905 8-13 19 9-6 2
7-125 62 7-156 24 8-15 9 1623545 9-6 5
7-125 64 7-156 25 8-25 19 1623573 9-9 20
7-143 3 1603286 4-17 25 8-27 11 1623576 9-6 1
7-145 3 5-19 25 1613246 1-26 38 1623593 9-9 8
1602432 7-151 11 8-9 14 1613324 7-5 8 1623635 9-5 27
7-155 11 1603367 7-65 4 1613749 6-37 5 1623669 9-11 1
1602433 7-151 12 1603961 13-7 19 6-39 13 1623671 9-5 28
7-155 12 14-9 11 1613755 6-37 6 9-11 9
1602835 2-23 2 1605087 13-7 23 6-39 14 1623672 9-11 4
3-7 2 1605443 13-16 23 1613763 6-37 7 1623676 9-11 10
1602836 2-23 8 1605444 13-16 23 6-39 15 1623677 9-11 11
3-7 8 1605479 12-21 5 1614250 11-12 45 1623690 9-11 22
1603021 7-51 3 12-22 10 1615163 7-5 30 1623694 9-11 2
7-81 5 1605770 7-51 7 1615240 12-67 8 1624368 8-13 18
7-83 5 12-19 1 12-67 12 8-15 8
7-86 12 1605990 4-17 21 1615817 2-19 5 8-25 18
7-89 9 5-19 21 1615818 2-19 8 8-27 10
7-93 5 1606544 6-31 24 1616054 11-11 5 1624602 8-39 3
7-100 17 7-5 11 1616122 7-23 1 1624861 12-25 6
7-127 18 7-9 6 1616379 1-25 25 1624862 12-25 7
©2016 HYSTER COMPANY See Service Manual 17-19
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1624863 12-25 8 1628118 7-21 23 1641938 7-85 5 1644275 9-5 26


1624865 12-25 15 1629155 12-51 8 1641944 7-85 3 1644276 9-5 16
1624866 12-25 9 12-53 9 7-89 3 1644277 9-5 15
1624867 12-25 10 1629159 12-59 5 1641945 7-85 3 1644278 9-5 19
1624904 12-6 41 1629160 12-59 3 7-89 3 1644279 9-5 18
1624905 12-6 42 1629161 12-59 9 1641947 7-85 4 1644280 9-5 14
1624909 1-31 1 1629162 12-59 8 1641949 7-85 1 1644281 9-5 14
1624913 1-31 8 1629163 12-59 1 7-89 1 1644282 9-5 23
1624914 1-31 7 12-59 7 1643342 2-3 20 1644283 9-5 2
1624915 1-31 10 1629164 12-59 10 4-13 17 1644284 9-5 2
1624916 1-31 5 1629165 12-59 4 5-11 26 1644285 9-5 5
1624917 1-31 11 1629200 12-59 1643937 7-11 17 1644289 9-11 3
1624928 1-31 2 1629210 12-55 4 1644229 9-6 3 1644290 9-11 5
1625092 14-22 21 1632103 14-22 31 1644232 9-9 25 1644291 9-11 6
14-26 21 14-26 31 1644233 9-9 23 1644292 9-11 7
14-30 21 14-30 31 1644234 9-9 24 1644293 9-11 8
1625338 11-11 16 1632294 7-21 13 1644235 9-9 22 1644294 9-11 12
1626459 14-10 29 1632674 12-69 13 1644236 9-9 21 1644295 9-11 13
14-15 12 1632675 12-69 13 1644237 9-9 19 1644296 9-11 14
1626460 13-7 4 1632865 7-119 61 1644238 9-9 18 1644297 9-11 15
1626461 13-8 33 1633528 15-2 3 1644239 9-9 18 1644299 9-11 18
13-16 22 1633907 12-55 15 1644240 9-9 18 1644300 9-11 19
1626462 13-7 5 1634497 12-18 1 1644241 9-9 18 1644301 9-11 20
1626463 13-7 2 1635203 7-58 5 1644243 9-9 16 1644302 9-11 21
14-10 32 1635204 7-58 1 1644245 9-9 12 1644303 9-11 23
1626478 7-58 10 1636120 1-7 12 1644246 9-9 9 1644304 9-11 24
1626490 14-9 25 1-9 15 1644247 9-9 10 1644398 7-7 10
14-15 11 1-17 12 1644248 9-9 13 7-9 10
1626491 14-9 23 1-19 19 1644249 9-9 14 1644548 9-9 15
14-15 16 1636394 1-41 17 1644250 9-9 1 1644552 9-9 15
1626521 13-7 27 1636395 1-41 17 1644251 9-9 2 1644673 9-9 15
13-13 3 1636803 3-32 2 1644253 9-9 6 1645381 11-3 1
14-10 28 7-28 3 1644254 9-9 4 11-5 1
14-15 17 1636808 12-5 28 1644255 9-9 5 1646397 11-3 1
1626522 14-15 15 12-9 25 1644256 9-9 11-5 1
1626727 7-112 46 1636862 7-26 1 1644257 9-9 7 1646439 11-3 1
7-112 47 1636867 2-23 4 1644259 9-5 1 11-5 1
7-112 56 3-7 4 1644260 9-5 3 1646456 7-7 13
7-118 46 1636958 8-9 9 1644261 9-5 4 7-9 14
7-118 47 1637398 11-9 6 1644262 9-5 6 7-30 1
7-118 56 1640531 7-7 8 1644263 9-5 7 7-33 1
7-124 46 7-9 13 1644264 9-5 8 7-35 13
7-124 47 7-25 3 1644265 9-5 10 1646457 4-5 17
7-124 56 1640776 1-34 2 1644266 9-5 12 4-7 17
1627183 2-31 2 1640818 7-25 4 1644267 9-5 11 7-7 4
1627196 2-33 1 1640946 6-31 2 1644268 9-5 13 7-9 4
1627199 2-33 42 6-35 2 1644269 9-5 25 1646820 13-3 9
3-21 1 1641368 7-11 19 1644270 9-5 23 14-3 9
1627349 2-37 12 1641394 15-6 2 1644271 9-5 24 1646821 13-3 8
1627802 9-5 9 1641740 14-19 1644272 9-5 22 14-3 8
1627825 9-11 16 1641937 7-85 5 1644273 9-5 21 1646850 15-35 9
1627826 9-11 17 7-99 7 1644274 9-5 20 15-37 7
17-20 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

15-39 25 15-45 32 8-25 5 1655543 8-39 5


1648013 13-16 31 15-46 2 1655453 8-13 6 1655546 8-17 2
14-22 40 15-49 6 8-25 6 8-19 11
14-26 38 1650184 6-3 13 1655454 8-13 7 8-21 2
14-30 41 6-5 3 8-25 7 8-29 2
15-35 4 6-27 17 1655455 8-13 8 8-31 2
15-37 13 1650229 12-9 39 8-25 8 1655547 8-17 3
15-39 25 12-21 12 1655456 8-13 27 8-19 12
15-41 4 1650230 12-9 38 1655457 8-13 30 8-21 3
15-43 8 1650522 7-85 3 8-25 30 8-29 3
15-45 26 7-89 3 1655458 8-13 32 8-29 31
1648687 1650640 1-21 19 8-15 12 8-31 3
1648688 1-23 17 8-25 32 8-31 30
1648689 1650670 2-7 1 8-27 16 1655548 8-17 5
1648690 1650797 7-85 9 1655459 8-13 33 8-19 10
1648691 7-85 10 8-15 3 8-21 9
1648692 7-89 6 8-25 33 8-29 9
1648693 7-89 7 8-27 6 8-31 17
1648694 1651275 15-9 1 1655460 8-13 11 1655549 8-17 17
1648695 1651850 7-86 18 8-25 11 8-21 21
1648696 7-90 15 1655466 8-13 20 8-29 24
1648697 1652290 15-10 1 8-25 20 8-31 5
1648698 1653508 7-85 9 1655467 8-13 21 1655550 8-17 27
1648771 12-21 18 7-85 10 8-25 21 8-31 27
1648772 12-21 18 7-89 6 1655468 8-13 24 1655551 8-29 29
1648923 7-89 7 8-25 24 8-31 29
1648924 1653510 7-85 1 8-27 21 1655552 8-17 7
1648925 7-89 1 1655469 8-13 28 8-19 8
1648926 1653887 2-29 9 1655472 8-25 10 8-21 10
1648927 1653888 2-29 1 1655515 8-13 2 8-29 10
1648928 2-37 20 8-15 2 8-31 7
1648929 1653996 8-6 11 8-25 2 1655554 8-17 20
1648930 1654013 7-19 6 8-27 2 8-21 18
1648931 15-10 1655517 8-15 5 8-29 27
1648932 1654156 6-41 7 8-27 8 8-31 20
1648933 6-43 26 1655518 8-15 6 1655555 8-17 19
1648934 1654373 11-11 32 8-27 9 8-21 17
1648935 1654374 11-11 36 1655519 8-15 14 8-29 28
1648936 1654480 2-33 17 1655520 8-15 16 8-31 19
1648937 1654481 2-33 16 1655521 8-27 3 1655557 8-17 10
1648938 1654754 6-41 5 1655522 8-15 19 8-19 5
1649507 2-3 23 6-43 24 8-27 18 8-31 10
4-13 13 1654879 2-9 3 1655528 8-36 2 1655558 8-17 9
12-15 27 1655119 7-87 25 1655529 8-36 6 8-19 6
1649565 6-37 34 7-90 22 1655530 8-36 4 8-31 9
6-39 19 1655120 7-87 25 1655531 8-36 8 1655561 8-17 11
1649689 11-11 31 7-91 22 1655534 8-39 11 8-19 4
1649764 14-22 39 1655121 7-87 25 1655535 8-39 10 8-21 12
14-26 37 7-91 22 1655536 8-39 8 8-29 12
14-30 40 1655321 9-12 2 1655537 8-39 9 8-29 25
15-41 9 1655323 10-10 2 1655541 8-39 4 8-31 11
15-43 13 1655452 8-13 5 1655542 8-39 2 1655562 8-17 12
©2016 HYSTER COMPANY See Service Manual 17-21
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-31 12 1656215 15-5 5 1662302 7-65 5 12-47 1


1655596 8-17 13 1656216 15-5 3 1662565 12-25 1 1670532 12-39 2
8-31 13 1656325 6-37 33 1662566 12-25 5 12-41 3
1655597 8-17 14 6-39 11 1663877 2-3 27 12-45 1
8-31 14 1656329 2-7 10 4-13 16 1670677 12-31 5
1655598 8-17 16 2-9 10 5-11 28 12-35 5
8-31 16 1656900 10-10 1664395 12-57 9 1670862 13-11 10
1655599 8-17 16 1657460 12-25 4 12-61 10 14-13 1
8-31 16 1657462 12-25 11 12-63 10 1670904 12-5 22
1655600 8-17 16 1657464 12-25 13 1664489 6-27 4 1671204 2-3 19
8-31 16 1657465 12-25 16 1664987 15-27 7 4-13 15
1655601 8-21 20 1657466 12-25 14 1664991 15-29 5 1671229 5-11 41
1655605 8-21 5 1657467 12-25 17 1665729 4-5 22 1671271 2-37 26
8-29 5 1657468 12-25 18 5-5 22 3-50 2
1655606 8-17 21 1657471 12-25 1665746 12-33 1 1672465 9-3 5
8-21 7 1657479 12-27 4 1665747 12-37 1 1672692 7-11 23
8-21 19 1657480 12-27 5 1665748 12-35 1 1672695 9-3 5
8-29 7 1657482 12-27 1666746 6-3 17 1672699 9-3 5
8-29 26 1657631 12-39 6-5 2 1673410 9-3 5
8-31 22 12-41 1668428 4-5 25 1673486 7-71 2
1655607 8-21 16 12-51 8 5-5 25 1673754 12-9 34
8-29 18 12-53 9 1669541 12-25 12 15-39 14
8-32 8 1657632 12-39 5 1669542 12-25 19 15-45 16
1655610 8-21 6 12-41 6 12-27 1673982 2-13 2
8-29 6 12-49 1 1669543 12-25 3-11 2
1655618 8-19 19 12-51 2 1669547 12-27 1676376 1-25 2
1655621 8-19 18 12-53 2 1669664 12-5 4 1676923 2-37 27
8-32 4 1657634 12-51 4 12-9 1 3-50 1
1655623 8-19 17 12-53 4 1670054 12-41 1677231 5-11 5
8-32 3 12-55 1 12-41 1677286 1-7 17
1655624 8-19 16 1657638 12-39 1 12-45 1-9 10
1655627 8-32 5 12-41 1 12-47 1-17 9
1655633 8-23 2 12-48 1 12-49 1-19 7
1655634 8-23 14 1657743 12-51 8 1670194 12-31 1 1677385 6-24 2
1655635 8-23 15 12-53 9 1670195 12-31 14 1677428 1-41 6
1655636 8-23 7 1657852 9-9 17 1670196 12-35 13 1677876 2-33 15
1655638 8-23 8 1657917 8-9 8 1670292 12-33 4 7-25 6
8-35 4 1657918 8-9 8 1670293 12-37 4 1678165 12-6
1655639 8-23 3 1658065 12-55 14 1670332 11-7 1 12-65 6
1655642 8-35 2 1658075 7-58 4 1670334 11-7 2 1682835 7-21 12
1655645 8-35 3 1659210 8-35 14 1670413 12-43 4 1683472 15-15 4
1655812 8-9 1 1659220 8-35 5 1670434 12-39 1683486 11-3 24
1655813 8-9 2 1661416 15-9 9 12-39 11-5 28
1655814 8-9 3 1661488 11-11 14 12-45 11-9 4
1655815 8-9 12 1661511 1-21 2 12-47 1683502 15-15 2
1655851 10-13 28 1-21 11 12-49 1683529 12-43 1
1655852 10-13 1-23 2 1670445 12-45 5 1683621 12-43 2
1655865 1-21 3 1-23 11 1670522 12-45 13 1683675 2-33 3
1-21 12 1661665 6-3 12 1670530 12-41 2 1683720 2-33 37
1-23 3 1662014 12-5 24 12-47 1 1683722 2-33 37
1-23 12 1662253 6-15 26 1670531 12-39 3 1683744 2-33 31
1656209 9-12 6-17 10 12-41 4 1683746 2-33 29
17-22 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1683747 2-33 34 1694124 15-17 11 1702855 12-31 17 7-57 12


3-48 4 1694170 15-17 6 12-33 10 1704901 11-5 31
1683749 2-37 3 15-25 7 12-35 15 1704902 11-3 13
1684266 8-39 14 1694403 8-19 20 12-37 11 1705359 7-53 12
1684268 8-39 1 1694476 8-32 7 1702856 12-31 18 7-53 12
1684271 8-9 4 1694700 1-19 3 12-33 11 7-55 12
1684272 8-9 5 1694830 1-7 25 12-35 27 7-55 12
1684329 8-25 28 1-9 14 12-37 12 7-57 11
1684332 8-35 6 1-17 5 1703560 13-16 13 1705549 12-13 1
1684333 8-35 7 1-19 5 14-21 16 1706804 12-69 2
1684334 8-35 8 1695754 12-65 5 14-25 16 1707011 11-3 19
1684335 8-35 9 1695755 12-6 14-29 16 1707196 12-13
1684336 8-35 10 1696174 15-15 22 1703564 9-9 3 1707207 2-23
1684337 8-35 11 1698434 8-2 6 1703573 9-5 29 3-7
1684338 8-35 12 8-5 6 1703579 9-5 30 1707735 8-13 1
1684339 8-35 13 8-6 8 1703607 11-3 33 1707736 8-13 3
1684340 8-35 15 1698449 7-53 9 11-5 39 8-25 3
1684341 8-35 16 7-53 20 11-7 1707737 8-13 4
1684342 8-35 17 7-55 9 1703775 7-57 11 8-25 4
1684343 8-35 19 7-55 20 1703778 12-25 14 1707738 8-13 13
1684344 8-35 20 7-57 9 1703779 12-25 8-25 13
1684345 8-35 21 7-57 19 1703890 1-13 8 1707741 8-15 1
1684346 8-35 24 1699590 12-51 3 1703891 1-13 1 1707743 8-39 6
1684347 8-35 25 12-53 3 1703892 1-11 4 1707745 8-17 1
1684348 8-35 26 12-59 1-15 8 8-31 1
1684349 8-35 27 1699591 12-59 5 1703893 1-11 5 1707746 8-17 18
1684417 2-3 1 1699754 7-112 54 1-15 1 8-21 22
5-11 6 7-118 54 1703894 1-11 5 8-29 23
1684487 12-65 6 7-124 54 1-15 4 8-31 18
1686719 7-15 8 1699992 11-3 4 1703895 1-17 1707747 8-17 25
1687534 12-57 10 11-5 4 1-19 1707748 8-17 24
12-61 12 1700460 7-127 15 1703896 1-17 8-31 24
12-63 12 7-127 19 1-19 1707749 8-17 16
1687743 5-16 3 7-131 13 1703897 1-17 8-31 16
1687744 5-16 2 7-131 14 1-19 1707750 8-17 22
1687747 5-16 4 7-135 13 1703898 1-11 2 8-19 22
1687748 5-16 5 7-135 15 1703899 1-11 3 8-21 13
1688503 11-3 21 7-139 9 1703900 1-11 1 8-21 23
11-5 26 7-139 11 1703901 1-11 2 8-29 16
1688547 6-6 4 1700461 7-127 15 1703902 1-11 3 8-29 22
1688592 4-13 21 7-127 19 1703903 1-11 1 8-31 21
1688593 4-13 23 7-131 13 1703904 1-11 6 1707762 8-21 1
5-11 10 7-131 14 1704528 7-53 11 8-29 1
1688594 4-13 24 7-135 13 7-53 11 1707763 8-21 23
1689026 2-29 6 7-135 15 7-53 11 1707764 8-21 13
1689504 1-41 7 7-139 9 7-55 11 8-29 13
1689544 6-15 4 7-139 11 7-55 11 1707766 8-19 14
6-17 4 1701768 11-9 2 7-55 11 1707767 8-19 21
1690267 2-33 41 1701771 11-5 24 7-57 11 1707768 8-19 2
1690995 1-9 6 1702276 2-29 7-57 11 1707769 8-19 15
1692229 11-7 1 2-37 29 1704529 7-53 13 8-32 1
1693371 7-59 3 1702713 2-11 5 7-55 13 1707770 8-32 2
©2016 HYSTER COMPANY See Service Manual 17-23
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1707796 8-25 1 2034459 1-41 1 2066485 7-44 3 2077085 7-13 7


1707798 8-27 1 2035791 13-15 5 2067475 1-29 26 7-77
1707836 8-31 25 2036547 12-69 12 2067476 6-3 4 2077210 1-29 1
1707838 8-29 19 2043538 13-7 20 2068337 12-13 6 2077604 11-3 1
1708054 12-51 9 14-9 15 2068342 7-15 11 11-5 1
1708296 12-51 5 2044712 7-41 1 2068343 7-13 8 2077821 2-3 28
12-53 5 2044821 12-69 9 2069381 7-66 1 4-13 8
12-57 1 2046765 10-15 8 2069431 7-44 4 2077822 2-3 12
1708297 12-51 7 2046871 13-7 14 2069454 1-5 7 2077865 12-69 6
12-53 8 14-9 18 2069951 2-13 5 2077866 12-69 6
12-65 1 15-39 10 3-11 5 2077868 12-67 5
1708298 12-51 6 15-45 11 4-17 5 12-69
12-53 6 2056824 7-19 1 5-19 5 2077869 12-67 5
12-61 1 2056826 7-19 2 2070223 1-5 6 12-69
1708299 12-53 7 2057948 7-44 8 2070512 7-99 5 2077914 13-16 11
12-63 1 2058000 6-31 2070655 1-45 13-16 11
1708365 15-37 5 2058110 7-49 4 12-35 23 13-16 11
15-39 24 2058111 7-49 6 12-37 10 14-21 17
15-43 6 2060032 7-44 6 2070675 6-17 8 14-22 33
15-45 25 2060033 7-44 11 2070975 1-33 8 14-25 17
15-49 4 2060555 7-66 1 2071094 10-15 7 14-26 33
1708368 15-37 6 7-85 8 2071181 6-41 1 14-29 17
15-39 23 7-89 5 2071261 6-24 3 14-30 33
15-43 5 2061333 7-93 11 2071517 6-15 19 2077916 14-29 17
15-45 24 7-94 15 6-17 19 14-30 33
15-49 5 7-94 24 2072354 6-17 30 2078312 1-31 11
1708371 2-7 6 7-96 41 2073197 1-41 16 2078520 11-12 50
2-9 6 7-99 5 2074209 1-43 7 2078522 11-11 11
1708691 12-13 7-99 8 2074255 1-41 5 2078666 13-16 17
1708697 12-13 1 7-100 13 2074516 6-15 8 2079000 14-10 37
1708890 15-9 3 2061646 12-19 3 2074702 6-43 1 2079065 13-7 15
1709587 7-53 8 2061806 14-9 8 2075360 6-35 20 2079066 14-9 21
7-55 8 2062587 6-9 18 2075615 1-41 13 2079326 7-13 17
7-57 8 2062875 1-21 16 2075656 1-41 22 7-15 16
1709808 8-13 1-23 28 2076022 7-21 1 7-51 1
1709809 8-25 2063017 2-25 2 2076169 1-41 14 2079369 10-3 6
1709876 1-9 3 3-31 2 2076516 10-13 25 2079403 7-13 7
1709980 1-29 11 2063842 6-41 12 10-15 7-81
1709996 2-7 5 6-43 19 2076637 6-3 14 2079843 7-48 1
2-9 5 2063991 12-31 24 6-5 6 2081414 9-3 1
1710006 1-29 12 12-33 16 2076659 9-3 1 9-5
1710007 1-33 5 12-35 26 9-5 9-6
2021353 11-3 3 12-37 17 9-6 9-9
11-5 3 2064554 11-3 9-9 9-11
2021395 1-31 14 11-6 9-11 2081415 9-3 1
1-31 14 2064929 15-2 6 2076695 7-44 2 9-5
2021683 6-23 3 2065666 1-33 2 2076864 12-6 40 9-6
2021685 6-23 3 2065667 1-33 3 2076865 12-6 39 9-9
2027655 1-33 4 2065745 7-11 18 2076910 1-33 9 9-11
2032492 13-11 8 2066137 6-9 17 2076911 1-33 9 2081840 6-23 2
14-13 4 2066482 7-44 12 2077084 7-13 7 2081865 12-5 17
2033395 14-17 3 2066484 7-44 5 7-73 2082679 1-41 26
17-24 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2083634 2-19 9 14-13 7 2088997 7-29 15-45 28


2085298 13-3 2087904 14-13 7 2089255 12-21 17 2094064 15-41 5
13-5 14-13 7 2089256 12-21 14 15-43 9
13-15 2087921 14-13 7 2089484 12-19 2 15-45 29
13-15 14-13 7 2089671 12-5 8 2094490 7-69 4
13-15 2087929 14-13 11 2090051 2-25 5 7-105 11
2085303 13-3 2087932 14-13 11 3-31 5 2094582 7-7 11
13-5 2087935 14-13 11 2090403 12-5 12 7-9 11
13-15 2087948 14-13 11 2090613 7-11 16 7-104
13-15 2087951 14-13 11 7-41 2095787 2-11 4
13-15 2087954 14-13 11 2090952 15-15 11 2095814 12-21 11
2085308 13-3 2087968 14-13 2091440 11-11 9 2095849 11-11 33
13-5 2087972 14-13 2091441 11-11 5 2095852 12-69 8
13-15 2087975 14-13 2091442 11-11 40 2095856 11-11 29
13-15 2087988 14-13 2091443 11-11 2 2095867 11-11 25
13-15 2087993 14-13 2091444 11-11 3 2095889 1-41
2085328 14-3 2087996 14-13 2091445 11-12 47 6-6
14-5 2088465 9-12 1 2091513 11-11 30 2096180 15-9 6
14-7 2088535 13-16 21 2091573 12-21 8 2096469 13-11
2085331 14-3 13-16 25 2091763 11-11 37 2096470 14-17
14-5 2088540 13-16 21 2092613 11-3 25 2096471 14-17 15
14-7 13-16 25 11-5 33 2096472 14-17 15
2085334 14-3 2088545 13-16 21 2092888 11-3 7 2096473 14-17 15
14-5 13-16 25 11-5 7 2096959 14-30 24
14-7 2088561 13-16 17 2093224 1-41 14-30 24
2085500 14-9 17 2088564 14-29 8 2093543 12-21 21 2096961 14-22 23
2085503 14-9 17 14-30 35 2093544 12-21 3 14-26 23
2085506 14-9 17 2088566 13-16 17 2093812 15-35 8 2096962 14-30 23
2085604 1-31 13 2088567 14-29 8 15-37 12 14-30 23
2085641 2-20 1 14-30 35 15-39 27 2097023 15-13 5
3-4 1 2088581 14-22 32 2093813 15-35 7 2097024 15-13 4
2085894 1-31 11 14-26 32 15-37 11 2097025 15-13 8
2085909 14-17 2088584 14-30 32 15-39 28 2097026 15-13 9
2085912 14-17 2088587 14-30 32 2093814 15-35 5 2097027 15-13 15
2085915 14-17 2088600 14-22 36 15-37 9 2097029 15-13 16
2085962 13-11 5 2088603 14-30 36 15-39 30 2097035 14-22 24
2085969 13-11 5 2088606 14-30 36 2093815 15-35 6 14-26 24
2085974 13-11 5 2088612 14-22 37 15-37 10 2097662 7-11 3
2086003 13-11 4 2088614 14-21 8 15-39 29 2097933 12-5 24
2086008 13-11 4 14-22 35 2093817 14-13 2097983 12-5 34
2086031 13-11 4 14-25 8 2093829 15-41 8 2098082 7-19 5
2086032 13-11 14-26 35 15-43 12 2098083 7-19 4
2086037 13-11 2088621 14-21 18 15-45 30 2098084 7-19 11
2086042 13-11 14-25 18 15-46 4 2098085 7-19 10
2086087 14-10 37 2088624 14-29 18 15-49 8 2098094 12-5 8
2086090 14-10 37 2088627 14-29 18 2093830 15-41 7 2098311 1-5 20
2087107 14-17 7 2088763 4-17 7 15-43 11 1-29 24
2087117 2-11 7 5-19 7 15-45 31 2098312 1-5 21
2087121 2-11 6 2088963 12-67 4 15-46 3 1-29 25
2087313 14-17 7 12-69 15-49 7 2098330 1-33 1
2087324 14-17 7 2088964 12-67 4 2094063 15-41 6 2098592 12-5 32
2087901 14-13 7 12-69 15-43 10 12-25
©2016 HYSTER COMPANY See Service Manual 17-25
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2098632 2-11 3 2105284 12-5 3 15-45 6 1-21 1


2098737 7-21 16 2105640 12-5 3 2111755 15-39 6 1-23 1
2099393 12-31 21 2105803 6-15 4 15-45 6 4005805 1-9 16
12-33 6 6-17 4 2111769 7-53 7 1-21 23
12-35 22 2106248 7-65 9 7-55 7 4005807 1-9
12-37 9 7-151 7-57 7 4005808 1-9
2099394 12-31 20 2106249 7-61 1 2111770 7-53 17 4006052 2-7 14
12-33 7 7-147 7-55 17 2-9 14
12-35 21 2107382 7-19 4 7-57 16 4007052 1-21 5
12-37 8 2107383 7-19 11 2111796 7-57 4 1-23 5
2099395 12-33 8 2107384 7-19 10 2111799 7-53 6 4007318 1-17 17
12-35 20 2107957 1-29 28 7-55 6 1-19 17
12-37 7 7-19 1 2111800 7-53 15 1-23 24
2099396 12-37 6 2107958 1-29 27 7-55 15 4007319 1-23 18
2099397 12-35 19 7-19 1 7-57 14 4007891 1-7 23
2099398 12-31 19 2107969 1-7 22 2303797 15-15 4007894 1-34 1
2099951 1-17 1 1-9 12 2307400 1-43 1 4008420 1-9 16
2099958 12-5 7 1-17 20 2308673 1-41 3 4009488 15-5 1
2100070 12-31 1-19 4 2314223 11-3 1 4009601 15-17 3
12-33 2108225 12-5 32 11-5 1 4009697 10-13 13
12-39 2108249 7-53 5 2314741 7-94 15 4010014 12-18 1
2100072 12-35 18 2108775 15-15 20 7-95 41 4010141 8-11 1
12-37 2108992 8-6 2 7-99 5 8-13
12-41 2109666 7-25 1 7-99 8 8-15
2100074 12-39 2109698 1-41 7-100 10 4010776 12-9 24
2100075 12-41 2109722 8-6 1 2314768 7-87 22 4011940 7-13 4
2100090 2-3 8 2110791 7-53 2 7-90 19 7-15 3
2100191 11-11 39 7-53 3 2314770 7-94 15 11-3 6
2101861 7-19 19 7-53 4 2314771 7-87 22 11-5 6
7-107 7-55 2 7-90 19 11-9 5
2102137 12-43 1 7-55 3 2314772 7-95 41 4013095 1-9 9
12-43 2 7-55 4 7-99 5 1-11 7
2102567 10-9 7-55 5 7-99 8 4013102 15-39 16
12-39 7 7-57 2 2314773 7-95 41 4013103 15-45 18
12-41 8 7-57 3 7-99 5 4013104 15-39 18
12-51 10 2110792 7-53 4 7-99 8 15-45 14
12-53 11 7-55 5 2314800 7-94 26 4014557 1-25 34
2102640 1-46 1 7-57 5 7-101 32 4014598 1-9
2102887 6-24 1 2110793 7-53 3 2787350 7-66 1 4015130 8-23
2103051 12-51 7-55 3 2795583 7-66 1 4015131 8-23 10
2103053 12-53 7-57 3 4000712 15-15 1 4015132 8-23 9
2103055 12-53 2110942 7-53 19 4001030 12-13 4015133 8-23 6
2103058 12-51 1 7-55 19 4001358 7-87 25 4015134 8-23 6
2103059 12-53 1 7-57 18 7-91 22 4015889 1-25 1
2103060 12-53 1 2110943 7-53 18 4002682 1-9 4 1-25 1
2103458 12-5 32 7-55 18 4003165 12-9 8 4016102 1-25 1
12-25 7-57 17 4004390 12-9 17 4016242 1-25
2104109 15-15 1 2111004 7-13 3 4004775 1-21 14 4016243 1-25
2104447 2-11 1 7-15 2 1-23 14 4016244 1-25
2104997 12-5 9 2111005 7-13 3 4004776 1-17 7 4017128 2-29 1
15-15 20 7-15 5 1-23 25 2-37 20
2105092 12-5 3 2111754 15-39 6 4005010 1-19 1 4017725 15-17 11
17-26 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

15-25 3 4019105 3-39 10 7-102 41 7-94 24


4018397 5-15 5 6-19 8 4023786 7-95 28 7-100 13
4018531 4-17 3 4019106 3-39 12 7-95 31 4028634 7-93 1
5-19 3 3-43 8 7-99 1 4028642 10-5 8
4019016 2-15 1 6-12 4 7-101 40 4028814 5-15 2
2-16 1 6-19 9 4024031 8-23 5 4028878 10-13 7
2-19 1 4019107 3-39 13 4024084 7-95 31 4028879 10-13 29
3-3 1 6-19 12 7-99 1 4029113 7-94 22
3-8 2 4019117 3-39 8 4024247 4-5 5 7-101 33
4019018 3-37 13 6-20 5 4-7 5 4029116 7-93 6
3-40 1 4019118 3-39 2 5-5 5 7-93 10
6-21 1 6-20 4 5-7 5 7-100 16
4019019 3-37 15 4019119 3-39 4 4024527 6-31 36 7-100 18
3-40 3 6-20 2 6-35 34 4029117 7-93 6
6-21 2 4019120 3-39 9 4024573 6-31 7-93 10
4019020 6-21 3 3-43 7 6-35 7-94 22
4019021 2-41 1 6-12 3 4025271 1-25 2 7-100 16
3-45 4 6-19 7 4025683 7-85 1 7-100 18
4019022 2-41 2 6-20 1 7-89 1 7-101 33
3-45 3 4019121 3-39 7 4025684 7-85 1 4029337 7-96 42
4019034 2-19 6 6-20 8 7-89 1 7-100 11
4019035 2-19 7 4019122 2-25 1 4026040 6-31 21 4029383 7-93 10
4019038 2-19 10 4019124 2-25 3 6-35 24 7-100 16
4019050 7-30 7 3-31 3 4026085 6-35 25 4029384 7-93 6
7-33 7 4019125 2-25 4 4026759 7-38 7 7-100 18
4019051 3-37 10 3-31 4 4026962 2-3 30 4029387 7-93 13
4019058 2-43 4 4019128 2-37 14 4-13 18 7-100 12
3-27 7 4019175 2-46 2 4026965 4-13 1 4029426 7-95 29
3-28 2 3-45 6 4027330 4-5 10 7-102 41
4019061 3-27 3 7-35 7 4-5 28 4029506 6-37 14
7-29 2 4019192 6-17 28 4-7 10 6-39 44
4019082 2-15 8 4020962 4-17 31 4-7 28 4029538 6-37 15
2-16 8 5-19 31 5-5 10 6-39 45
7-35 2 8-9 8 5-7 10 4029920 6-37 16
4019086 3-35 9 4020963 4-17 29 5-7 25 6-39 46
3-37 4 5-19 29 4027341 1-11 4030278 1-7 3
6-22 2 4021492 12-29 9 4028286 7-95 28 4030279 1-7 4
4019090 2-39 3 4021536 12-29 8 7-95 29 4030497 6-6 6
3-39 16 4022349 4-17 20 7-95 31 4030503 7-59 6
3-43 13 5-19 20 7-99 1 7-94 17
6-19 5 4022937 3-35 2 7-101 40 7-101 35
4019092 2-46 1 4022959 12-11 8 7-102 41 4031146 6-37 18
3-35 5 4023295 7-85 1 4028287 7-95 28 6-39 23
3-37 3 7-89 1 7-95 29 4031310 8-11 1
3-39 18 4023414 1-3 6 7-95 31 8-25
6-22 4 4023450 10-2 5 7-99 1 8-27
4019099 3-37 7 10-5 7-101 40 4031365 7-95 40
6-19 14 4023719 7-96 43 7-102 41 7-99 5
4019103 3-43 9 7-99 10 4028289 7-94 27 7-99 8
6-12 1 4023784 7-95 28 7-101 39 4031366 7-95 32
6-19 1 7-101 40 4028327 3-35 1 4031497 7-96 60
4019104 6-19 6 4023785 7-95 29 4028633 7-93 11 7-102 42
©2016 HYSTER COMPANY See Service Manual 17-27
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4031641 8-35 1 4036069 7-95 27 4040252 2-43 1 4041907 4-20 2


4031742 15-18 2 7-101 39 3-27 9 5-23 2
4031743 15-18 3 4036070 7-95 27 3-28 1 4041908 4-20 3
4031744 15-18 4 7-101 39 4040254 6-22 1 5-23 3
4031745 15-18 5 4036523 7-118 43 4040255 2-37 8 4041909 4-20 4
4031746 15-18 7-124 43 3-35 6 5-23 4
4031747 15-17 1 4036586 1-15 3-37 5 4041910 4-20 5
15-25 5 4036587 1-15 6-22 3 5-23 5
4031748 15-17 4036592 15-23 1 4040256 6-22 5 4041911 4-20 6
4031749 15-17 4 15-25 4040257 6-22 6 5-23 6
4031750 15-17 5 4038176 13-7 32 4040258 6-22 7 4041914 4-20 12
4031751 15-17 7 14-10 39 4040259 6-22 8 5-23 12
4031753 15-17 8 4038182 12-31 22 4040261 3-37 2 4041916 4-19 4
4031754 15-17 9 12-33 9 6-22 10 5-42 4
15-25 6 12-35 23 4040262 6-22 11 4041917 4-20 7
4031755 15-17 10 12-37 10 4040263 3-43 15 5-23 7
4031769 6-43 18 4038241 2-31 5 6-19 2 4041919 4-20 9
4031944 1-25 30 4038242 2-31 4 4040264 3-43 14 5-23 9
4032001 7-11 5 4038256 2-5 2 6-19 3 4041920 4-20 10
4032291 6-37 17 4-15 2 4040265 3-43 1 5-23 10
6-39 21 4038257 2-5 1 6-19 4 4041921 4-20 11
4032292 6-37 8 4-15 1 4040266 6-19 11 5-23 11
6-39 4038264 2-5 3 4040267 6-19 13 4041922 4-19 5
4032490 6-31 26 4-15 3 4040268 2-37 6 5-42 5
4032744 6-31 31 4038265 2-5 4 2-37 32 4041923 4-20 13
4032888 4-5 11 4-15 4 2-39 9 5-23 13
4-5 26 4038266 2-5 5 3-43 12 4041925 4-20 14
4-7 11 4-15 5 6-19 15 5-23 14
4-7 26 4038267 2-5 6 4040269 2-16 6 4041927 4-23 7
5-5 11 4-15 6 4040270 3-39 5 5-40 7
5-5 26 4038673 10-7 8 6-20 3 4041928 4-20 15
5-7 11 4038674 10-7 11 4040271 2-41 4 5-23 15
4033056 7-47 7 4038675 10-7 13 4040272 2-40 3 4041929 4-20 16
4033057 7-47 5 4038676 10-7 16 3-51 3 5-23 16
4033440 2-40 8 4038677 10-7 21 4040273 2-40 4 4041930 4-20 17
3-51 5 4038678 10-7 25 3-51 4 5-23 17
4034828 7-5 16 4038759 14-15 2 4040274 2-40 6 4041932 4-10 6
4034931 1-45 1 4039364 7-59 6 4040276 2-33 12 4-20 19
4034932 1-45 2 7-94 18 4040279 2-31 24 5-9 6
4034933 1-45 3 7-101 35 2-31 25 5-23 19
4034934 1-45 3 4039370 11-9 1 4040281 2-40 6 4041933 4-20 20
4034935 1-45 3 4039377 11-9 4040288 3-37 1 5-23 20
4034936 1-45 3 4039965 2-7 11 6-22 9 4041936 4-47 1
4034937 1-45 3 2-9 11 4040289 2-15 3 5-39 1
4034938 1-45 3 4040248 2-16 2 2-16 3 4041938 4-47 2
4034939 1-45 3 3-8 4 3-8 3 5-39 2
4034940 1-45 3 4040249 7-7 1 4040290 2-15 4 4041939 4-47 3
4034941 1-45 3 7-29 2-16 4 4-48 8
4034942 1-45 3 7-30 2-16 5 5-39 3
4035678 7-27 2 7-85 4040523 6-43 11 5-49 8
4036068 7-95 27 4040250 6-19 10 4041906 4-28 9 4041940 4-47 4
7-101 39 4040251 7-29 3 5-26 9 5-39 4
17-28 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4041941 4-47 5 5-49 11 5-43 6 5-43 8


5-39 5 4041972 4-48 12 4042005 4-51 12 4042031 4-24 3
4041944 4-24 5 5-49 12 5-30 12 5-41 3
4-37 6 4041973 4-52 3 4042006 4-51 12 4042032 4-24 10
4-39 7 4041974 4-48 10 5-30 12 4-40 10
4-40 5 5-49 10 4042007 4-51 12 5-41 10
4-51 3 4041975 4-48 5 5-30 12 5-45 10
5-29 7 5-49 5 4042008 4-27 13 4042033 4-9 12
5-30 3 4041978 4-48 7 4-48 4 4-24 4
5-41 5 5-49 7 4-52 7 5-41 4
5-45 5 4041979 4-48 6 5-25 13 4042034 4-24 9
4041946 4-21 25 5-49 6 5-43 7 5-41 9
4-28 5 4041980 4-48 13 5-49 4 4042035 4-23 3
4-34 10 5-49 13 4042009 4-22 1 4-25 6
4-37 5 4041981 4-48 9 5-31 1 4-47 8
4-37 20 5-49 9 4042010 4-20 24 4-53 8
5-23 25 4041982 4-48 16 4-28 4 5-38 6
5-26 5 5-49 16 4-42 2 5-39 8
5-37 22 4041983 4-48 19 5-23 24 5-44 8
5-51 6 5-49 19 5-26 4 4042040 4-49 10
5-53 10 4041984 4-48 14 5-47 2 5-37 10
4041950 4-28 7 5-49 14 4042011 4-22 2 4042041 4-39 6
5-26 7 4041988 4-37 3 5-31 2 5-29 6
4041951 4-28 8 5-51 10 4042014 4-44 1 4042042 4-52 9
5-26 8 4041991 4-51 7 5-50 1 5-43 9
4041952 4-29 1 5-30 7 4042015 4-23 4 4042043 4-19 9
5-32 1 4041992 4-19 8 4-41 12 4-39 8
4041955 4-29 2 4-44 8 4-44 2 5-29 8
5-32 2 4-48 18 4-52 2 4042046 4-39 10
4041956 4-29 3 4-49 3 4-53 9 5-29 10
5-32 3 5-37 3 5-40 4 4042048 4-51 9
4041957 4-29 4 5-40 3 5-43 2 5-29 19
5-32 4 5-42 8 5-44 9 5-30 9
4041958 4-29 5 5-49 18 5-46 12 4042049 4-52 10
5-32 5 5-50 8 4042017 4-44 4 5-43 10
4041959 4-29 6 4041993 4-52 4 5-50 4 4042050 4-51 8
5-32 6 5-43 4 4042018 4-44 5 5-30 8
4041960 4-29 7 4041995 4-37 7 5-50 5 4042053 4-39 16
5-32 7 4041996 4-48 15 4042020 4-44 7 5-29 16
4041962 4-29 8 5-49 15 4-46 12 4042056 4-51 2
5-32 8 4041997 4-22 3 5-50 7 5-30 2
4041963 4-28 10 4-53 5 5-56 12 4042058 4-40 15
5-26 10 5-31 3 4042021 4-18 2 5-45 15
4041964 4-19 6 5-44 5 5-20 2 4042059 4-9 8
5-42 6 5-54 2 4042023 4-44 9 4-39 4
4041965 4-28 12 4042000 4-51 10 5-50 9 4-39 12
5-26 12 5-30 10 4042025 5-50 11 4-40 14
4041966 4-28 13 4042001 4-51 11 4042028 4-17 16 4-46 6
5-26 13 5-30 11 4-24 1 5-29 4
4041968 4-28 1 4042002 4-52 5 5-19 16 5-29 12
5-26 1 5-43 5 5-41 1 5-45 14
4041971 4-48 11 4042003 4-52 6 4042030 4-52 8 5-56 6
©2016 HYSTER COMPANY See Service Manual 17-29
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4042061 4-51 1 4-30 13 4-49 7 5-34 14


5-30 1 5-33 10 5-33 3 4042187 4-31 15
4042063 4-43 1 5-33 13 5-37 7 5-34 15
4042064 4-43 10 4042104 4-30 11 4042139 4-49 8 4042188 4-32 16
5-55 10 4042106 4-19 10 5-37 8 5-35 16
4042066 4-52 11 5-42 10 4042140 4-49 6 4042189 4-31 12
5-43 11 4042107 4-19 11 5-37 6 5-34 12
4042067 4-52 12 4042108 4-9 4 4042141 4-49 5 4042190 4-31 11
5-43 12 4-30 14 5-37 5 5-34 11
5-51 1 4-50 13 4042142 4-50 12 4042193 4-31 13
5-55 7 4-54 4 5-21 12 5-34 13
4042068 4-43 6 5-21 13 4042143 4-51 5 4042194 4-49 13
5-55 6 5-33 14 5-30 5 5-37 13
4042069 4-43 4 5-58 4 4042144 4-31 1 4042195 4-49 14
5-55 4 4042109 4-29 9 4042145 4-49 9 5-37 14
4042070 4-50 4 5-32 9 5-37 9 4042196 4-49 17
5-21 4 4042110 4-29 10 4042146 4-31 2 5-37 17
4042071 4-19 7 5-32 10 4042150 4-40 4 4042197 4-49 12
5-42 7 4042114 4-27 2 4-41 10 5-37 12
4042074 4-46 1 5-25 2 5-45 4 4042198 4-49 11
4042075 4-46 2 4042115 4-27 4 5-46 10 5-37 11
5-56 2 5-25 4 4042155 4-30 9 4042199 4-49 15
4042076 4-46 3 4042116 4-27 3 4-30 12 5-37 15
5-56 3 4042120 4-36 2 5-33 9 4042204 4-32 15
4042077 4-46 4 5-57 2 5-33 12 5-35 15
4042078 4-46 5 4042123 4-50 10 4042163 4-31 8 4042210 4-18 6
5-56 5 5-21 10 5-34 8 5-20 6
4042080 4-46 7 4042124 4-27 10 4042165 4-31 8 4042213 4-47 6
5-56 7 5-25 10 5-34 8 5-39 6
4042081 4-46 8 4042125 4-27 11 4042166 4-31 1 4042214 4-47 7
5-56 8 5-25 11 4042167 4-31 2 5-39 7
4042085 4-45 2 4042126 4-27 12 4042173 4-31 3 4042215 4-32 15
4042086 4-45 3 5-25 12 5-34 3 5-35 15
4042087 4-42 3 4042127 4-27 6 4042174 4-31 4 4042216 4-23 10
5-47 3 5-25 6 5-34 4 5-40 10
4042088 4-42 7 4042128 4-27 7 4042175 4-31 5 4042219 4-32 16
4042092 4-30 1 4-27 15 5-34 5 5-35 16
5-33 1 5-25 7 4042177 4-31 14 4042220 4-20 21
4042094 4-30 2 5-25 15 5-34 14 5-23 21
5-33 2 4042130 4-27 8 4042178 4-31 14 4042222 4-20 22
4042095 4-30 3 5-25 8 5-34 14 5-23 22
5-33 3 4042131 4-27 9 4042180 4-31 7 4042223 4-20 23
4042096 4-30 4 5-25 9 5-34 7 5-23 23
5-33 4 4042133 4-50 11 4042181 4-31 8 4042224 4-32 16
4042097 4-30 5 5-21 11 5-34 8 5-35 16
5-33 5 4042134 4-49 2 4042182 4-31 8 4042225 4-49 16
4042098 4-30 6 5-37 2 5-34 8 5-37 16
5-33 6 4042135 4-49 1 4042183 4-31 9 4042227 4-35 20
4042099 4-30 7 5-37 1 5-34 9 4-46 10
5-33 7 4042136 4-49 4 4042185 4-31 10 5-49 24
4042100 4-30 8 5-37 4 5-34 10 5-54 9
4042103 4-30 10 4042138 4-34 9 4042186 4-31 14 5-56 10
17-30 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4042228 4-46 11 5-21 3 4043876 7-94 22 4050553 2-39 4


5-56 11 4042290 4-50 5 7-101 33 4050554 2-39 5
4042229 4-31 6 5-21 5 4043877 7-93 1 4050555 2-39 6
5-34 6 4042291 4-32 4043880 7-93 2 4050556 2-39 7
4042230 4-25 2 5-35 4043881 7-93 4 4050557 2-39 8
5-38 2 4042292 4-50 7 4043882 7-93 3 4050558 2-39 10
4042232 4-25 1 5-21 7 4044099 7-23 8 4050559 2-42 1
4042233 4-25 4 4042293 4-50 8 4044397 7-96 47 4050560 2-42 2
5-38 4 5-21 8 4045249 7-93 6 4050561 2-42 3
4042234 4-25 5 4042294 4-50 9 7-93 10 4050562 7-33 2
5-38 5 5-21 9 7-100 16 4050563 7-33 4
4042239 4-32 4042295 4-50 6 7-100 17 4050564 7-9 1
4042241 4-34 1 5-21 6 7-100 18 7-29
5-53 1 4042297 4-32 4045322 7-23 9 7-33
4042242 4-34 2 5-35 4046492 1-15 13 4050565 6-12 2
5-53 2 4042303 4-32 4046933 7-41 4050566 6-12 5
4042245 4-32 5-35 4046966 7-9 7 4050567 6-12 6
4042249 4-37 12 4042313 4-53 1 4047012 6-9 11 4050568 6-12 7
4042251 4-37 14 5-44 1 4047018 6-9 9 4050569 2-15 6
4042254 4-37 17 4042318 4-53 2 4047031 6-9 19 4050570 2-15 2
5-51 11 5-44 2 4047032 6-9 16 4050571 2-46 3
4042256 4-37 19 4042322 4-48 20 4047043 2-31 3 4050610 7-5 9
4042258 4-33 3 5-49 20 4047237 4-24 2 4050851 4-40 2
4042260 5-51 13 4042323 4-53 4 5-41 2 5-45 2
4042265 4-34 5 5-42 9 4047641 4-17 18 4050869 5-49 21
5-53 5 5-44 4 5-19 18 4050929 5-52 2
4042266 4-34 6 4042324 4-53 3 4047664 7-115 7 4051050 4-41 5
4042267 4-34 7 5-44 3 7-121 7 4-42 6
5-53 7 4042325 4-19 7-143 9 4-43 12
4042268 4-34 8 5-42 7-145 9 5-46 5
5-53 8 4042326 4-19 1 4047669 7-59 6 5-47 6
4042274 4-33 6 5-42 1 7-99 2 5-55 12
4-34 15 4042327 4-19 2 7-116 14 4051052 4-43 11
5-53 15 5-42 2 7-117 29 5-55 11
5-54 5 4042328 4-19 3 7-119 62 4051054 4-43 13
4042275 4-33 8 5-42 3 7-122 14 5-55 13
4-34 16 4042330 4-18 7 7-123 29 4051062 4-43 9
5-53 16 5-20 7 4047982 6-31 36 5-55 9
5-54 6 4042331 4-18 8 6-35 34 4051063 4-43 5
4042276 4-33 9 5-20 8 4047983 6-31 36 5-55 5
4-34 17 4042332 4-18 9 6-35 34 4051286 6-20 5
5-53 9 5-20 9 4048324 4-28 13 4051434 6-15 21
5-54 7 4042333 4-18 5 5-26 13 6-17 21
4042280 4-54 2 5-20 5 4048325 4-28 13 4051524 6-27 9
5-58 2 4042334 4-18 4 5-26 13 4051924 6-41 3
4042284 4-54 3 5-20 4 4048941 6-37 31 6-43 22
5-58 3 4042335 4-18 3 6-39 30 4051938 6-43
4042286 4-50 1 5-20 3 4049068 6-9 23 4052151 7-112 57
5-21 1 4042986 7-35 6 4049069 6-9 24 7-118 57
4042288 4-50 2 4043082 1-11 6 4049150 4-17 14 7-124 57
5-21 2 4043316 7-85 2 5-19 14 4053079 1-7 12
4042289 4-50 3 7-89 2 4050552 2-39 2 1-9 15
©2016 HYSTER COMPANY See Service Manual 17-31
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4053738 8-36 9 4054677 4-52 1 4054756 4-41 2 4055271 4-51 4


4053949 11-3 15 5-43 1 4054757 4-41 3 7-37 5
11-5 17 4054678 4-53 6 5-46 3 4055272 4-51 4
4054580 4-20 1 4054679 4-53 7 4054758 4-41 11 7-37 5
4054581 4-20 8 4054680 4-53 10 4054759 4-28 3 4055489 15-17 2
5-23 8 5-44 10 4-41 8 15-18 1
4054582 4-20 18 4054695 7-37 2 5-26 3 4055658 6-27 2
5-23 18 4054696 4-39 1 5-46 8 4056467 4-5 9
4054583 4-28 2 4054697 4-39 2 4054760 4-41 9 4-7 9
5-26 2 5-29 2 4054761 4-41 6 5-5 9
4054584 4-28 11 4054698 4-39 3 4054762 4-41 13 5-7 9
5-26 11 5-29 3 4054763 4-5 30 4056472 4-5 2
4054588 4-27 1 4054699 4-39 5 4-7 30 4-7 2
4054589 4-27 5 5-29 5 4-9 5 4056523 4-5 32
5-25 5 4054723 4-39 13 4-43 8 4-7 25
4054590 4-27 14 5-29 13 4-54 1 4056622 4-13 25
5-25 14 4054727 4-39 17 5-9 9 4056688 12-19 4
4054593 4-48 1 5-29 17 5-55 8 4056710 4-5 23
5-49 1 4054728 4-39 18 5-58 1 5-5 23
4054594 4-48 2 5-29 18 4054767 5-50 3 4056988 7-47 1
5-49 2 4054738 4-42 4 4054768 5-50 6 4057217 1-3 1
4054595 4-48 3 5-47 4 4054771 4-24 6 4057286 1-5 1
5-49 3 4054739 4-42 8 5-41 6 4057287 1-5 1
4054596 4-48 17 5-47 8 4054772 4-24 8 4057736 1-3 7
4054599 4-37 1 4054740 4-41 7 5-41 8 4057828 6-9 1
4054600 4-37 2 4-42 9 4054781 4-23 6 6-11
5-51 9 4054741 4-42 1 5-40 6 4060737 7-115 6
4054601 4-37 4 5-47 1 4054782 4-23 9 7-121 6
4054602 4-37 8 4054742 4-42 5 5-40 9 7-143 8
4054603 4-37 9 5-47 5 4054783 4-23 5 7-145 8
5-51 4 4054744 4-40 1 5-40 5 4060809 4-17 13
4054604 4-37 11 4054745 4-40 9 4054784 4-23 8 5-19 13
4054605 4-37 13 5-45 9 5-40 8 4061429 7-27 7
4054606 4-37 15 4054746 4-40 13 4054785 4-23 2 4062255 7-5 12
5-51 14 5-45 13 5-40 2 4062311 6-27 18
4054607 4-37 18 4054747 4-9 17 4054786 4-23 1 4063683 15-25 8
4054618 4-34 3 4-40 3 5-40 1 4063684 15-25 9
5-53 3 5-45 3 4054802 4-10 1 4063689 15-27 1
4054619 4-34 4 4054748 4-40 6 4054805 4-10 4 4063690 15-27 2
4054620 4-34 11 5-45 6 4054806 4-10 5 4063691 15-27 3
4054621 4-34 12 4054749 4-40 8 5-9 5 4063692 15-27 4
4054622 4-34 13 4-41 4 4054807 4-10 7 4063693 15-27 5
4054623 4-34 14 5-45 8 5-9 7 4063694 15-27 6
4054624 4-34 18 5-46 4 4054808 4-10 8 4063701 15-29 4
4054646 4-33 1 4054750 4-40 11 5-9 8 4063702 15-29 9
4054647 4-33 10 5-45 11 4054809 4-9 13 4063703 15-29 10
4054648 4-33 7 4054751 4-40 7 4054810 4-9 14 4063705 15-29 27
4054653 4-51 6 5-45 7 4054811 4-9 15 4063706 15-29 7
5-29 20 4054752 4-40 16 4054812 4-9 16 15-29 28
5-30 6 5-45 16 4054817 4-9 11 4063707 15-29 29
4054654 4-36 1 4054753 4-40 12 4054932 6-37 35 4063708 15-29 11
5-57 1 4054755 4-41 1 6-39 20 4063709 15-29 12
17-32 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4063710 15-29 14 4074096 4-5 27 4080194 1-29 17 4108249 7-143 1


4063711 15-29 15 4-7 27 4080260 1-29 17 7-145 1
4063712 15-29 16 5-5 18 4080261 1-29 17 4108250 7-143 2
4063713 15-29 17 5-7 18 4081766 7-59 1 7-145 2
4063714 15-29 18 4074188 4-10 4082779 6-35 30 4108897 7-156 28
4063715 15-29 19 4074569 4-25 3 4083273 7-59 7 4110045 7-35 10
4063716 15-29 20 5-38 3 4084522 6-17 25 4110078 3-39 15
4063717 15-29 21 4074572 4-27 8 4084802 12-15 12 4110079 3-39 14
4063718 15-29 22 5-25 8 4084803 12-15 11 4110785 3-20 6
4063719 15-29 23 4074574 4-48 21 4084912 6-17 2 4110945 3-24 2
4063720 15-29 24 4074584 4-37 16 4085107 12-17 8 4110946 3-24 15
4063721 15-29 25 4074585 4-33 5 4085108 12-17 26 4110947 3-24 8
4063722 15-29 6 4074793 4-39 9 4085309 4-17 26 4110948 3-24 9
4063724 15-29 8 4074794 4-39 11 5-19 26 4110950 3-24 13
4063725 15-29 4 4074795 4-39 14 8-9 16 4110972 3-24 11
4063726 15-29 5-29 14 4087450 7-116 19 4110974 7-30 11
4063732 15-31 5 4074796 4-39 15 7-122 19 7-33 6
4063733 15-31 4 4074799 4-45 1 4091897 4-13 22 4111003 3-37 11
4063736 15-25 2 4074802 4-43 2 4093216 4-17 3 4111007 3-37 12
15-31 7 4074803 4-43 3 5-19 3 4111015 3-24 5
4063740 15-32 2 5-55 3 4094113 4-37 11 4111072 3-24 12
4063741 15-32 3 4074804 4-43 7 4094114 4-37 11 4115019 12-17 23
4064000 4-5 31 4074805 4-44 3 4096830 5-51 3 4116112 12-9 2
4-7 31 4074806 4-44 6 4096872 5-25 3 4116411 5-11 13
4064710 7-13 12 4074807 4-44 11 4097815 12-9 27 4116471 5-15 9
7-15 14 4075838 4-5 13 4098116 7-5 23 4118142 12-17 25
4064894 11-7 2 4-7 13 7-17 8 4118865 6-35 26
4065032 15-18 1 5-5 13 12-17 12 4119288 2-11 5
15-25 4 5-7 13 4099352 3-37 14 4119675 12-9 36
4065034 15-25 10 4075839 4-5 14 3-40 2 4119676 12-9 33
4065035 15-25 11 4-7 14 4100326 4-44 10 4119887 5-11 22
4065036 15-25 12 5-5 14 5-50 10 4120028 4-34 19
4065038 15-29 5-7 14 4101160 7-101 29 4-46 9
4065042 15-29 3 4075840 4-5 16 4101161 7-101 38 5-49 23
4065043 15-29 26 4-7 16 4101162 7-101 31 5-54 8
4065046 15-31 2 5-5 16 4101558 7-101 31 5-56 9
4065047 15-31 3 5-7 16 7-101 38 4120437 12-9 31
4067521 6-37 26 4075841 4-5 15 4101784 15-18 4120875 12-9 29
4067619 15-32 4-7 15 4102207 12-15 9 4121011 2-23 7
4068074 6-28 2 5-5 15 4102211 12-15 1 3-7 7
4068075 6-28 3 5-7 15 4102277 12-15 24 4121575 6-35 32
4068255 6-15 1 4076052 4-7 22 4102513 7-11 26 4122918 5-54 12
6-17 1 4077144 12-15 31 4102567 12-15 5 4124257 2-7 6
6-37 4077726 7-11 7 4103264 7-17 1 2-9 6
4068256 6-15 1 4078018 12-17 7 4103381 12-17 1 4124378 12-29 6
6-17 1 4080003 4-9 2 4104436 8-36 1 4125003 7-156 28
6-39 4080004 4-9 3 4104443 3-14 2 4126192 5-7 22
4072914 6-28 4 4080005 4-10 3 7-30 5 4126662 5-5 2
4072916 6-28 8 4080007 4-9 6 7-33 5 5-7 2
4072917 6-28 7 4080008 4-9 7 4104701 8-11 1 4126730 1-25 19
4073483 7-5 29 4080009 4-9 9 8-25 4126909 12-10 50
4073684 12-15 21 4080010 4-9 10 8-27 4127267 1-34 1
©2016 HYSTER COMPANY See Service Manual 17-33
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4127425 5-11 30 4129826 3-20 9 4130422 3-45 2 4137797 5-53 6


4128271 2-33 9 4129827 3-20 8 4134066 5-16 1 4137802 5-52 3
4128273 3-24 1 4129828 3-20 3 4134070 5-16 1 4137910 5-54 1
3-45 12 4129829 3-20 5 4135475 5-11 11 4137912 5-54 3
4128703 2-13 1 4129830 3-20 2 4135965 5-11 32 4137913 5-54 10
3-11 1 4129831 3-20 11 4136111 3-51 2 4137914 5-54 11
4128802 5-11 12 4129833 3-49 2 4136112 3-51 6 4137915 5-54 4
4129102 5-23 26 4129834 3-49 3 3-51 6 4137920 5-43 3
4129108 5-49 17 4129835 3-49 5 4136116 3-32 5 4137922 5-44 7
4129718 3-16 1 4129836 3-49 1 4136117 3-32 1 4137923 5-29 1
4129720 3-16 2 4129838 3-21 2 4136489 12-18 2 4137960 5-46 7
4129722 3-16 4 4129839 3-21 3 4136490 12-18 3 5-47 7
4129723 3-16 3 4129840 3-21 4 4136491 12-18 5 4137964 5-45 1
4129724 3-16 4129842 3-17 2 4136492 12-18 4 4137966 5-45 12
4129728 3-16 5 4129843 3-17 3 4136493 12-18 2 4137971 5-46 1
4129730 3-13 5 4129846 3-19 2 4136494 12-18 3 4137972 5-46 2
4129731 3-13 4 4129847 3-19 1 4136495 12-18 4 4137973 5-46 11
4129732 3-13 3 4129848 3-49 4 4136558 2-5 9 4137974 5-46 6
4129733 3-13 1 4129849 3-14 16 4-15 9 4137975 5-46 9
4129734 3-13 10 3-47 4136559 2-5 10 4137976 5-46 13
4129735 3-13 13 3-48 5 4-15 10 4137978 5-55 1
4129736 3-13 12 4129850 3-47 1 4136766 12-29 1 4137979 5-55 2
4129737 3-13 11 4129851 3-47 2 4136767 12-29 5 4137980 5-50 2
4129738 3-13 7 4129852 3-47 3 4136769 12-29 11 4138101 5-56 1
4129739 3-13 2 4129853 3-14 17 4136770 12-29 2 4138102 5-56 4
4129740 3-13 8 4129854 3-14 6 4136771 12-29 3 4138104 5-35
4129742 3-13 9 4129855 3-14 7 4136772 12-29 4 4138105 5-35
4129744 3-13 6 4129857 3-14 15 4136994 12-29 7 4138138 5-30 4
4129745 3-46 1 4129858 3-14 1 12-29 10 4138331 5-51 5
4129746 3-46 7 4129859 3-14 13 4137335 3-31 1 4138332 5-51 8
4129747 3-15 5 4129860 3-19 6 4137634 5-23 1 4138412 5-52 1
4129748 3-15 3 4129862 3-19 8 4137638 4-28 6 4138437 6-9 16
4129749 3-15 9 4129866 3-23 1 5-26 6 4138438 6-9 19
4129750 3-15 7 4129867 3-23 2 4137650 5-33 8 4138559 5-44 6
4129756 3-45 5 4129869 3-23 4 4137652 5-33 11 4138575 6-17 31
4129757 3-45 11 3-49 7 4137657 5-25 1 4142035 2-5 7
4129758 3-45 7 4129870 3-23 5 4137659 5-49 22 4-15 7
4129759 3-14 14 4129872 3-49 6 4137661 5-34 1 4142040 2-5 8
4129760 3-14 9 4129873 3-49 8 4137662 5-34 1 4-15 8
4129761 3-46 6 4129874 3-48 1 4137663 5-34 2 4142642 5-15 4
4129762 3-46 8 4129875 3-48 3 4137664 5-34 2 4145364 15-31 1
4129763 3-14 18 4129876 3-48 2 4137666 5-37 18 4145365 15-31 6
4129764 3-14 3 4129877 3-48 6 4137667 5-37 21 4145835 6-35 39
4129765 3-14 21 4129878 7-35 3 4137668 5-37 19 4146243 7-25 4
4129766 3-14 12 4129879 7-35 11 4137669 5-37 20 4146611 5-51 12
4129767 3-46 4 4129881 3-39 17 4137762 5-51 7 4146612 5-51
4129768 3-46 3 4129882 3-43 6 4137763 5-51 2 4148577 5-9 1
4129769 3-14 5 4129883 3-43 4 4137786 5-53 11 4148578 5-9 2
4129770 3-46 2 4129884 3-43 3 4137787 5-53 12 4148661 3-37 1
4129773 3-20 10 4130382 3-37 4137788 5-53 13 6-22 9
4129824 3-20 4 4130383 3-37 6 4137789 5-53 14 4148667 6-22 9
4129825 3-20 7 4130385 3-37 8 4137796 5-53 4 4149032 5-51 15
17-34 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4149033 5-51 16 4601116 7-57 1 4609849 11-9 8 4614617 7-47 9


4149035 5-42 11 4601120 7-53 16 4610203 4-13 9 7-103
4149036 5-29 9 7-55 16 4610204 4-13 7 4614848 7-93 13
4149037 5-29 11 7-57 15 4610544 7-27 12 7-100 12
4149038 5-29 15 4601265 7-53 1 4611791 10-3 7 4614851 7-101 29
4149389 5-9 4 4601386 7-47 6 10-7 4614877 7-15 1
4152928 3-14 8 4601836 1-9 4612144 15-21 3 7-127
4152929 3-14 4 4601837 1-9 4612145 15-21 4 4614878 7-15 1
4152930 3-14 11 4602505 11-11 35 4612147 15-21 3 7-131
4152932 3-14 19 4602843 7-7 7 15-21 4 4614879 7-13 1
4152933 3-14 20 7-66 4612190 15-17 7-135
4152948 3-15 1 4603382 1-11 15-21 1 4614880 7-13 1
4152949 3-15 4 4603383 1-11 4612789 6-31 36 7-139
4152950 3-15 6 4603384 1-11 6-35 34 4615071 7-27 13
4152951 3-15 2 4603385 1-11 4612829 7-93 11 4615343 2-7 8
4152952 3-15 8 4603386 1-41 7-94 24 2-9 8
4152953 3-17 1 4603439 7-53 6 7-100 13 4615352 6-3 11
4152954 3-19 3 7-55 6 4612835 7-94 15 4615425 6-3 6
4152955 3-19 4 4603440 7-57 6 4612836 7-87 22 4615472 6-15 11
4152957 3-20 1 4603492 1-21 25 7-90 19 4615530 2-15
4152958 2-33 23 1-23 27 4612844 7-87 22 2-25
3-23 3 4603493 1-21 15 7-90 19 2-26
4152960 3-46 5 1-23 29 4612882 7-38 1 2-29
4153034 3-27 4603555 2-3 5 4612884 7-23 7 2-31
4154206 5-38 1 2-5 4612885 7-23 1 2-33
4154225 5-9 3 4-13 5 4612911 1-17 11 2-37
4156275 8-25 1 4-15 1-19 20 2-39
4158777 15-15 9 4604096 7-65 7 4612918 7-37 6 2-40
4163118 6-5 12 4604523 15-45 1 4612951 7-11 1 2-42
4164823 6-17 2 15-45 2 7-109 2-45
4165449 3-27 5 4604565 15-39 2 4612971 7-94 26 2-46
4165450 3-27 4 15-45 8 7-101 32 6-12
4166286 10-7 1 15-45 9 4612978 7-94 26 4615531 2-25
4173763 2-46 4 4604568 15-39 7 7-101 32 2-26
4601093 7-53 1 4604569 15-39 2 4613011 7-94 14 2-29
4601094 7-55 1 4604580 12-9 26 7-96 43 2-31
4601096 7-55 1 4604594 7-44 1 7-101 28 2-33
4601097 7-53 1 4604683 15-39 8 4613023 6-3 1 2-37
4601098 7-55 1 4604854 1-49 6-5 1 2-40
4601099 7-53 1 4605336 7-53 10 6-6 2-41
4601100 7-55 1 7-55 10 4613092 7-94 23 2-45
4601101 7-53 1 7-57 10 4613118 7-94 23 4615533 2-25
4601102 7-55 1 4605337 7-53 14 4613127 7-94 23 2-26
4601103 7-53 1 7-55 14 4613466 7-5 26 2-29
4601104 7-55 1 7-57 13 7-69 2-31
4601105 7-53 1 4605975 2-3 8 4613494 12-11 5 2-33
4601106 7-55 1 4606610 1-41 5 4613495 12-11 6 2-37
4601107 7-53 1 4609167 15-45 12 4613828 7-69 1 2-40
4601108 7-55 1 4609405 12-9 28 4614144 6-27 12 2-41
4601110 7-57 1 4609624 8-2 1 4614145 6-27 11 2-45
4601112 7-57 1 4609625 8-2 2 4614516 7-94 26 4615573 2-11 2
4601114 7-57 1 4609848 11-9 9 7-101 32 4615811 1-7 8
©2016 HYSTER COMPANY See Service Manual 17-35
for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4615813 1-7 1 4-28 4634120 3-35 13 4638242 5-15 6


4615964 6-41 3 4-29 4634121 4-13 32 4638867 3-3
6-43 22 4-30 12-15 22 3-8
4615969 1-7 9 4-31 4634401 6-17 11 3-13
4616151 6-27 23 4-33 4634485 6-43 3 3-14
4616201 6-3 3 4-34 4635137 7-11 1 3-15
4616487 7-71 9 4-36 7-121 3-16
4616658 1-41 27 4-37 4635201 6-17 11 3-17
4616840 7-65 7 4-39 4635424 12-22 2 3-19
4616862 7-5 25 4-40 4636318 1-7 3-20
4616915 7-93 13 4-41 4636391 8-6 1 3-21
7-100 12 4-42 4636648 7-17 14 3-22
7-101 29 4-43 7-143 3-23
4616920 7-94 14 4-44 4636658 12-22 5 3-24
7-96 42 4-45 4636659 12-22 6 3-27
7-100 11 4-46 4636660 12-22 7 3-28
4617372 6-3 11 4-47 4636661 12-22 8 3-31
4617473 15-23 5 4-48 4636782 6-17 8 3-32
4617474 15-23 4 4-49 4637224 7-17 12 3-35
4617475 15-23 2 4-50 4638209 5-19 32 3-37
4617476 15-23 3 4-51 5-20 3-39
4617488 15-23 3 4-52 5-21 3-40
15-23 4 4-53 5-23 3-43
4617489 15-23 2 4-54 5-25 3-45
15-23 5 4620966 7-5 1 5-26 3-46
4617514 7-5 27 7-93 5-29 3-47
7-71 4621626 12-19 2 5-30 3-48
4617767 6-31 15 4621627 11-11 17 5-31 3-49
6-35 15 4621658 7-30 2 5-32 3-50
4617947 6-9 17 4624325 6-27 5 5-33 3-51
4617953 6-9 6 4626440 6-27 1 5-34 7-35
4617954 6-9 4 6-28 5-37 4638869 3-3
4618133 6-9 5 4626441 6-27 1 5-38 3-8
4618438 1-7 6 4627353 4-5 29 5-39 3-13
4619094 6-15 17 4-7 29 5-40 3-14
6-17 17 4627552 12-5 15 5-41 3-15
4619095 6-15 18 4628472 12-15 16 5-42 3-16
6-17 18 4628662 7-17 3 5-43 3-17
4619263 6-31 22 4629488 5-12 5-44 3-19
4619267 6-31 20 4629823 7-59 6 5-45 3-20
4619574 6-15 18 4630270 7-11 1 5-46 3-21
6-17 18 7-115 5-47 3-22
4620061 6-27 8 4630313 5-11 1 5-49 3-23
4620484 4-17 32 5-15 1 5-50 3-24
4-18 5-16 5-51 3-27
4-19 4631111 7-17 4 5-52 3-28
4-20 4631144 14-26 39 5-53 3-31
4-22 4633409 12-9 14 5-54 3-32
4-23 4633439 12-9 20 5-55 3-35
4-24 4633440 12-9 21 5-56 3-37
4-25 4633954 12-9 46 5-57 3-39
4-27 12-29 5-58 3-40
17-36 See Service Manual ©2016 HYSTER COMPANY
for service procedures.
UNIT CODE G024
10/2016 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-43 4639188 5-11 40 7-75 7-99


3-45 4639189 5-11 42 4642228 7-13 7 4644063 6-35 23
3-46 4639233 7-65 9 7-79 4644832 5-11 19
3-47 7-155 4642229 7-13 7 4644889 5-11 17
3-48 4639577 12-17 10 7-83 4644899 5-11 39
3-49 4639578 12-17 11 4642230 6-35 37 4650240 7-17 14
3-50 4639606 7-7 1 4642231 6-35 33 7-145
3-51 7-89 4642932 7-47 4 4650464 7-17 12
7-35 4640458 12-9 40 4642935 12-17 2 4650568 6-5 10
4638917 5-11 47 4640463 12-9 41 12-18 4652801 15-15 10
4638944 5-11 16 4641849 12-9 3 4643208 12-9 45 4653353 6-17 27
4638947 5-15 7 4641850 12-9 4 4643209 12-9 49 4653354 6-17 26
4638949 5-15 8 4641851 12-9 13 4643237 12-17 14 4653741 2-11 1
4638964 8-5 1 4641853 5-15 3 4643238 12-17 15 4653956 6-5 10
4638965 8-5 2 4642047 5-5 17 4643239 12-17 16 4653968 7-5 1
4639060 7-35 4 5-7 17 4643240 12-17 17 7-99
4639096 7-61 1 5-9 4643544 7-99 7 4655560 7-11 24
7-63 1 4642197 6-35 38 4643837 7-5 1 7-11 24
7-149 4642227 7-13 7

©2016 HYSTER COMPANY See Service Manual 17-37


for service procedures.
UNIT CODE G024
NORTH AMERICA 10/2016

NUMERICAL INDEX (continued)

NOTES

17-38 See Service Manual ©2016 HYSTER COMPANY


for service procedures.

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