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Journal of the Taiwan Institute of Chemical Engineers 89 (2018) 113–118

Contents lists available at ScienceDirect

Journal of the Taiwan Institute of Chemical Engineers


journal homepage: www.elsevier.com/locate/jtice

Enhanced selective catalytic wet oxidation of H2 S to S over


Ce–Fe/MgO catalysts at ambient temperature
Bo-Tau Liu∗, Chan-Chih Hsieh
Department ROC

a r t i c l e i n f o a b s t r a c t

Article history: In the study we prepare novel MgO supported magnetic Ce–Fe catalysts for selective catalytic wet oxi-
Received 20 January 2018 dation of H2 S to elemental sulfur at ambient temperature. Characterization of the MgO supported Ce–Fe
Revised 17 April 2018
catalysts and the corresponding catalytic activity for H2 S removal were analyzed and evaluated. Com-
Accepted 18 April 2018
pared to the MgO supported Fe catalysts, the Ce incorporation increases significantly catalytic activity for
H2 S removal due to the oxidation of Fe2+ to Fe3+ improved by the redox couple Ce4+ /Ce3+ . Besides, we
Keywords: also found that the Ce incorporation reduced sulfates and sulfur deposited on the surface of the catalysts.
H2 S Under high oxygen atmosphere, contaminants are almost not formed on the surface of the Mg supported
Selective wet catalytic oxidation Ce–Fe catalysts, extending their lifetime.
Ce–Fe/MgO
© 2018 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Elemental sulfur
Ambient temperature

1. Introduction Compared to dry oxidation, the wet (solution) oxidation fea-


tures simpler process, smaller apparatus, less labor cost, and
Hydrogen Sulfide (H2 S) is usually generated from bio landfill, higher sulfur recovery. The Fe-chelating homogeneous catalysis has
vehicles, and chemical industries with respect to the use of coal, been investigated for H2 S removal through the redox mechanism
petroleum, and nature gas, which is malodorous and harmful to [20–24]. Unlike Co3+ /Co2+ (E = 1.82) [25], the Fe3+ /Fe2+ couple
human health, leads to acid rain, corrodes pipe/equipment, and can avoid mostly to over-oxide the H2 S to SO4 2− because the re-
poisons the catalysts used in industrial process. In large plants, the duction potential (E = 0.77 V) of Fe3+ /Fe2+ is higher than ox-
effluent gas is treated using the Claus process to recover H2 S to el- idation potential (E = −0.14 V) of H2 S/S but lower than that
emental sulfur [1]. Due to the thermodynamic limitation, the tail (E = −0.81 V) of H2 S/SO4 2− . However, the homogeneous catalytic
gas emitted from the Claus process still contains some H2 S; ad- system needs to control the pH of the reaction media to stabilize
ditional purification treatments are needed for the tail gas. Based the Fe-chelating catalysts, increasing operational complexity. Few
on the mechanisms of adsorption, absorption, chemical oxidation, studies have reported the wet catalytic oxidation for the H2 S re-
or catalytic oxidation, various technologies have been developed moval in a heterogeneous catalytic system. Jung et al. [26,27] dis-
extensively for H2 S removal [2–8]. In practical applications, Mobil covered a supported Fe catalyst for the wet selective catalytic oxi-
direct oxidation process, super-Claus process, and euro-Claus pro- dation of H2 S to S. Due to the strongly basic characteristic [28], it
cess involving H2 S-selective catalytic oxidation have been devel- was also found that MgO as supports for iron oxide catalysts shows
oped commercially [9–11]. Unfortunately, these processes are re- superior catalytic activity compared to other metal oxides such as
stricted to the existence of water vapor, concentration of H2 S, or Al2 O3 , SiO2 , and ZrO2 [29]. Unlike the homogeneous catalysis, the
oxygen content [12]. Recently, H2 S-selective catalytic oxidative cat- MgO supported Fe catalyst needs not control the pH of the reac-
alysts made from carbon, metal oxides, clay, or their combinations tion media due to the basic property of MgO [30–32]. The MgO
have been studied extensively [10]. Most of these catalysts feature supported Fe catalyst reveals quite high conversion and large H2 S-
high performance, wide applications, and few limitations on op- removal capacity at room temperature [33].
erative conditions. However, the catalysts operated at catalytic dry During the Fe3+ /Fe2+ catalytic process, the Fe3+ is reduced fast
(gaseous) oxidation have inevitable drawbacks – low stability and to the Fe2+ by H2 S but the Fe2+ is oxidized slowly to Fe3+ by
low selectivity at high reaction temperature [13–19]. O2 [27]. As a result, the catalyst operated at a high-concentration
oxygen atmosphere has superior activity compared to that at low-
concentration one. Recently, ceria (CeO2 ) has been regarded as a
promoter on the selective catalytic reduction catalysts as a result

Corresponding author. of its oxygen storage and redox couple Ce4+ /Ce3+ [34]. Because
E-mail address: liubo@yuntech.edu.tw (B.-T. Liu).

https://doi.org/10.1016/j.jtice.2018.04.023
1876-1070/© 2018 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
114 B.-T. Liu, C.-C. Hsieh / Journal of the Taiwan Institute of Chemical Engineers 89 (2018) 113–118

oxygen can be released from CeO2 via the redox shift between
Ce4+ and Ce3+ , the performance of the H2 S selective catalytic oxi-
dation is also improved by incorporating Ce into the catalyst struc-
ture. The (iron oxide)–(cerium oxide) catalysts have exhibited high
conversion and sulfur selectivity for H2 S removal at 250 °C [17].
In this study, we developed a new-type ferromagnetic Ce–Fe/MgO
catalyst for the wet catalytic oxidation of H2 S to S at room tem-
perature. By virtue of the ceria incorporation, the Ce–Fe/MgO cata-
lyst shows superior activity and low deactivation compared to the
Fe/MgO catalyst. Through magnetic separation, the catalysts are ap-
plied easily in practical applications. Characterization of the cata-
lysts and influence of operating parameters were analyzed and dis-
cussed.

2. Experimental

2.1. Catalyst preparation

The MgO supported Ce–Fe catalysts were prepared by a wetness


impregnation method as reported elsewhere. Briefly, 1 g of MgO Fig. 1. XRD patterns of xCe–yFe/MgO catalysts.
(>96%, Showa) was added into the aqueous solution of iron trini-
trate nonahydrate (Fe(NO3 )3 •9H2 O, >98%, J.T. Baker) and cerium
nitrate hexahydrate (Ce(NO3 )3 •6H2 O, 99.5%, Acros) with various
concentrations. The slurry was mixed and then dried at 100 °C for
24 h. The dried powders were ground and calcined at 600 °C for
2 h under air atmosphere, resulting in xCe–yFe/MgO, where x and
y are the weight percent of Ce and Fe to MgO used in the prepara-
tion of the catalysts, respectively. For the case of only Fe loading in
the catalysts (without Ce), the catalyst was denoted degenerately
as yFe/MgO.

2.2. Characterization of catalysts

The morphologies of the as-prepared catalysts were examined


using a field-emission scanning electron microscope (JSM-7401F,
JEOL). The dispersion of the Fe, Ce, and S on the surface of MgO
support was examined using a high-resolution transmission elec-
tron microscope (JEM-2010, JEOL) and characterized through X-ray
diffraction (XRD) using an X-ray diffractometer (Miniflex II, Rigaku)
and Cu Kα radiation. The elemental analysis and binding energy of Fig. 2. H2 S conversion for the Fe/MgO catalysts with various Fe contents. Test con-
ditions: inlet H2 S concentration = 250 ppm.
the surface of catalysts were determined by X-ray photoelectron
spectroscopy (XPS) (PHI 50 0 0 VersaProbe, ULVAC-PHI) at a take-
off angle of 90°. All XPS spectra were calibrated using Au 4f7/2 values of 2θ located at 37.0, 42.9, 62.2, 74.6, and 78.5°, corre-
(BE = 84 eV) as internal reference. The concentration of sulfate sponding to the planes (111), (200), (220), (311), and (222), respec-
ions and that of metal ions in the solution were analyzed by an tively, of MgO (JCPDS #65-0476). For low Fe loading (10Fe/MgO)
ion chromatography (IC, ICS-1100, Dionex) and an inductively cou- or low Ce loading (5Ce–15Fe/MgO), no corresponding peak for Fe
pled plasma optical emission spectrometer (ICP-OES, Agilent 725), and Ce can be observed in the XRD patterns of MgO supported
respectively. catalysts. The result implies that iron oxides and ceria are highly
dispersed small crystallites (<5 nm) or amorphous phase formed
2.3. Measurement of catalytic activity on the surface of MgO in a low-loading condition [17,35]. When
metal loading increases, extra peaks occur in the XRD patterns,
The activity tests for the selective catalytic oxidation of H2 S revealing that the crystallites are aggregated or formed. In the
were performed with a semi-batch reactor at ambient temperature. case of 30Ce–15Fe/MgO, the peak at 2θ = 28.7, 33.4, 47.7, and
Different kinds of catalysts (0.1 g) were dispersed into 250 ml of 56.9° are ascribed to CeO2 (JCPDS#65-2975). The XRD pattern of
deionized water in the reactor. A gas mixture of H2 S, O2 , and N2 the 15Fe/MgO catalyst showed a peak at 2θ value of 35.6°, at-
was conducted into the reactor at a rate of 250 ml/min, bubbling tributed to α -Fe2 O3 (JCPDS#33-0664) or Fe3 O4 (JCPDS#19-0629).
the catalyst solution through a gas distributor. The H2 S concentra- Under high-resolution observation, a weak peak at 2θ = 30.0° is
tion in the gaseous stream was analyzed using an electrochemical indexed to the plane (220) of Fe3 O4 (Fig. S1). We infer that high
detector (XAM-50 0 0, Drager). The inlet H2 S and O2 concentrations metal-loading yFe/MgO or xCe–yFe/MgO catalysts feature α -Fe2 O3
were fixed normally at 300 ppm and 16%, respectively, but the val- and Fe3 O4 crystal structures, displaying ferromagnetic behavior.
ues might be varied for further analyses. Actually, the catalysts can be attracted by a magnet (Fig. S2).
The catalytic wet oxidation of H2 S was tested in an aqueous
3. Results and discussion solution. The solution was stirred to keep catalyst powders sus-
pension and avoid their settlement. A gas mixture of H2 S/N2 /O2
Fig. 1 shows XRD patterns for various yFe/MgO and xCe– with constant H2 S concentration was conducted into the solu-
yFe/MgO catalysts. All of the XRD patterns indicate peaks with tion at room temperature. Fig. 2 shows that the H2 S conversion
B.-T. Liu, C.-C. Hsieh / Journal of the Taiwan Institute of Chemical Engineers 89 (2018) 113–118 115

over the yFe/MgO varies as a function of the elapsed time. The


15Fe/MgO displays superior catalytic activity than the 10Fe/MgO
and the 20Fe/MgO; moderate Fe loading shows optimal activity.
The result is in good agreement with the finding in previous study
[30]. Too little or too much Fe loading decreases the exposed sur-
face area of active center, resulting low activity. As Ce was incorpo-
rated into the MgO supported Fe catalysts, the activity for catalytic
wet oxidation of H2 S was enhanced significantly (Fig. 3). Under the
condition of inlet 300-ppm H2 S concentration, 5, 10, or 15 wt% Ce
loading can maintain 100% H2 S removal within 24 h (Fig. 3(a)).
To further distinguish the performance of these Ce contents, the
inlet concentration of H2 S was increased to 500 ppm. The 10Ce–
15Fe/MgO catalyst shows superior activity compared to the other
Ce loading (Fig. 3(b)).
During the period of the activity test, yellow fine particles were
created gradually and suspended in the catalyst solution (Fig. S3).
According to the XRD analysis (not shown), the fine particles were
elemental sulfur. Fig. 4 displays the TEM images of the fresh 10Ce–
15Fe/MgO and the used 10Ce–15Fe/MgO. Compared with the fresh
catalyst, the used one is covered by numerous particles. The XRD
analysis of the used 10Ce–15Fe/MgO catalyst shows the character-
istic pattern of sulfur (Fig. 1), revealing that the elemental sulfur
formed from the selective catalytic wet oxidation of H2 S not only
disperses to the solution but also deposits on the surface of cata-
lysts. The result is also observed in SEM images (Fig. S4); the sur-
face of the used catalyst is covered by the matter, which may hin-
der from catalytic oxidation of H2 S, resulting in the decrease of
catalytic ability.
To realize the mechanism of enhancement on the catalytic ac-
tivity arisen by the Ce incorporation, the activity tests were per-
formed under various oxygen contents (Fig. 5). Either 15Fe/MgO
or 10Ce–15Fe/MgO, their activities increase with oxygen content.
However, the 10Ce–15Fe/MgO catalyst reveals 100%-H2 S removal
under 16%-O2 atmosphere, whereas the 15Fe/MgO catalyst cannot
reach 100%-H2 S removal until the O2 content is up to 80%. Be-
cause Fe2+ oxidized by O2 to Fe3+ is slower than Fe3+ reduced
by H2 S to Fe2+ [27], the increase of O2 may facilitate the cat-
alytic cycle. The catalysts with Ce incorporation have less O2 de-
Fig. 3. H2 S conversion for the xCe–15Fe/MgO catalysts with various Ce contents.
Test conditions: inlet H2 S concentration = 300 ppm (a) and 500 ppm (b). mand than those without Ce incorporation, indicating that the
redox couple Ce4+ /Ce3+ improves the oxidation of Fe2+ to Fe3+ .

Fig. 4. TEM images of 10Ce–15Fe/MgO catalysts: (a) fresh and (b) used.
116 B.-T. Liu, C.-C. Hsieh / Journal of the Taiwan Institute of Chemical Engineers 89 (2018) 113–118

Fig. 6. XPS spectra of Ce 3d for the 10Ce–15Fe/MgO catalysts tested under various
oxygen atmospheres.

Fig. S5 shows the XPS survey spectra of 15Fe/MgO and 10Ce–


15Fe/MgO before and after the activity tests. Under low oxygen at-
mosphere (16% O2 ), the spectra of both used 15Fe/MgO and used
10Ce–15Fe/MgO reveal an S 2p band. However, the peak for the
used 10Ce–15Fe/MgO almost disappears under high oxygen con-
tent (80% O2 ). Fig. 6 presents the complex Ce 3d XPS spectra for
the 10Ce–15Fe/MgO catalysts tested under various oxygen atmo-
spheres. The u”’, u”, u, v”’, v”, and v peaks are attributed to Ce4+
state, whereas the u’, u0 , v’ and v0 are ascribe to Ce3+ state [36,37].
The ratio of Ce3+ to (Ce3 + + Ce4+ ) calculated from the deconvo-
luted peaks for the 10Ce–15Fe/MgO catalyst increases slightly after
activity test, and no appreciable variation for various oxygen at-
mospheres (16% and 80% O2 ) is observed (Table 1). However, the
intensities of Ce4+ and Ce3+ peaks decrease for the activity test
under 16% O2 atmosphere, but recovered for the activity test under
80% O2 atmosphere. The results reveal that the Ce4+ /Ce3+ couple
was not deteriorated during catalysis process but the surface of the
Fig. 5. H2 S conversion for 15Fe/MgO catalysts (a) and 10Ce–15Fe/MgO catalysts
(b) tested under various oxygen atmospheres. Test conditions: inlet H2 S concen-
10Ce–15Fe/MgO catalyst was contaminated by sulfur species under
tration = 300 ppm. low oxygen atmosphere, whereas the contamination disappear un-
der high oxygen atmosphere.

Table 1
Variation of surface characteristics of 15Fe/MgO and 10Ce–15Fe/MgO and the corresponding compositions in solution under the test atmosphere of various oxygen
contents.

Samples Surface of catalysta Solution


Ce3+
Fe 2p3/2 BE at maximal Ce3+ +Ce4+
b
S (at%) Ce (ppm)d Fe (ppm)d Mg (ppm)d S (ppm)d SO4 2− (ppm)e
intensity (eV) 2− 2− c
SO4 Sn S2

15Fe/MgO fresh 709.5 – – – – – – –


15Fe/MgO 16% O2 710.7 – 13.5 – <0.04 131 335 25.2

0.55 0.41 0.04


15Fe/MgO 80% O2 710.5 – 13.3 – <0.04 100 263 77.0

0.57 0.41 0.02


10Ce–15Fe/MgO fresh 709.4 0.29 – – – – – –
10Ce–15Fe/MgO 16% O2 710.8 0.30 9.3 <0.2 <0.04 171 449 28.6

0.54 0.42 0.04


10Ce–15Fe/MgO 80% O2 711.1 0.30 <0.1 <0.2 <0.04 213 588 73.1

0.29 0.55 0.16


a
Determined by XPS.
b
Calculated from Fig. 6.
c
The ratios attributed to species were determined by Fig. S6.
d
Determined by ICP-OES.
e
Determined by IC.
B.-T. Liu, C.-C. Hsieh / Journal of the Taiwan Institute of Chemical Engineers 89 (2018) 113–118 117

catalytic reaction. This is to say, both Ce incorporation and high


oxygen atmosphere can alleviate significantly the fouling/poisoning
and extend the lifetime of Fe catalysts.

4. Conclusions

The highly active MgO supported ferromagnetic Ce–Fe cata-


lysts have been prepared for selective wet catalytic oxidation of
H2 S to S. The MgO supported Ce–Fe catalysts have higher cat-
alytic activity and less oxygen demand than the traditional MgO
supported Fe catalysts. The 10Ce–15Fe/MgO catalyst shows optimal
catalytic activity and reaches to 100% H2 S conversion. The Ce in-
corporation leads to the decrease of sulfates and sulfur deposited
on the surface of the catalysts. Unlike the MgO supported Fe cata-
lyst, there are almost no contaminants deposited on the surface of
the MgO supported Ce–Fe catalyst under high oxygen atmosphere.
The ferromagnetic property and long life time of the MgO sup-
ported magnetic Ce–Fe catalysts increase the feasibility in practical
applications.
Fig. 7. XPS spectra of S 2p for the used 15Fe/MgO catalysts and the used 10Ce–
15Fe/MgO catalysts tested under various oxygen atmospheres.
Acknowledgment

This study was supported financially by the Ministry of Science


Fig. 7 shows that the S 2p spectra of the used 15Fe/MgO and
and Technology of the People’s Republic of China (MOST 105-2622-
those of the used 10Ce–15Fe/MgO display the characteristic peaks
E-224-013-CC3).
near 168.7 eV for SO4 2− , 164.0 eV for Sn , and 162.8 eV for S2 2−
[17,38,39]. The deconvoluted peaks assigned to SO4 2− , Sn , and S2 2−
are presented in Fig. S6, where the corresponding ratios are listed Supplementary materials
in Table 1. The used MgO supported Fe catalyst displays a lot of
sulfates, sulfides, and elemental sulfur deposited on its surface, Supplementary material associated with this article can be
which may be detrimental to catalytic activity. The Ce incorpora- found, in the online version, at doi:10.1016/j.jtice.2018.04.023.
tion decreases the formation of sulfates and deposition of sulfur
but increases the formation sulfides. However, the total sulfur and References
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