SAN GROUP General Engineeringi 1:7] ULEN GROUP A eae gel ee ae a ers cee Pee a sta eek eee eae eee ae Lee ee Cen cae han) ee ee et No eee nee een Pe See Tce g cM RCC MacNee eRe) ee oe Ree ane a Che RS ee ee ar es ee er ce ese ome ele Dee ee eee eae en a Reece) Riek MSOC KEE oa Company is now going ahead with TS-14949. The company hasinvested 400, ee eee eee eee ane Me Rt aC oo ee eral ed ey Wie eke ee CRE RCo 10,000 MT of wite ropes per annum. The group capacity of producing steel Berea ieee Pe ort rg RN eye ie tran Naan Aa Senay sone Rs caterropes up-to 52 mm and plant wil be upgraded to produce 90 mm by A ay eee Mir as| Ee oe ees Oem er mee) wa agur team is inspired, by our Chaitman [Shri K R Bedmutha) & Directors (Vijay K Ne NCE aN Rea ec eae cee en a eee eke te el ere aN age Te ed SN eg Etec ROL Ray etree ghee makes us one of the best wire and wire ropes producers in the country with all process validation systems in place and SPC is practiced throughout the rE eee een ia eae ereaeliat OCR De Rect uni hae mar Cue UR eee Ca aC RR esa ee eer cn mr cc Rae} Ce re ee Rn ee ete aces customer end with emphasis on quality through stringent checks at every stage of face el eased Ca Ca eaeee all developments and incorporating the same in our production. There is also ee ees eutectic ae ket Rte ger rea a ae eae eee substitute products forsome esteemed customers, Cee alee Resa aR ae sag Sei MueM cen RC MUCr ne oe Ree een eg that ore catering to various segmentsike building, construction, elevators, cranes, Ce see WN ga Rae MMe nec Cet eum ema eae eae ate technical know-how and design software. Our process controls/checks are eee earner ee eae ieee se ee ecole ia Reale eee Re ee Ree eee picking process, wite drawing, patenting, fine drawing, stranding, closing makes Sea enue esa ele ees rea eget ue ee ele ee ee ee eee eg ad Pele eRe Ree eee ee Rae eae see ea) Tete c eRe og am emer Re cca ag production/process thushave spent significantly on facilliesike LNG storage, Acid eee asa ie Scan cee eet ST eee ee eM uN ou Neh ees erate a og ee eee ge ene Capel cea eeu eae rere eee Se eet eae eae ocaaC ieee eee ean)(Our Manufacturing facilities are accredited with ISO 9001 / 14001/ 18001 by TUV Nord and as part of our continuous improvement drive towards manufacturing excellence, we are aiming for TS-14949 by second quarter of 2016, Further, the company has also applied for approval of manufacturing facility by Uoyd's Register (LR), American Bureau of Shipping(ABS) and American Petroleum institute (API). The company aims for TPM Excellence award by 2018, The facility has maximum emphasis on quality product and thus has invested in online data acquisition systems on ils manufacturing [ines and monitoring of process parameters Iwice in @ shill. All eporis are reviewed by shift engineers and ore recorded as soft note. The facilty has auto zinc coating control supplied by the industry pioneers FIB from Belgium. The Quality Lab is well equipped with testing machines from Shimadzu, Japon along with Optical Emission spectrometer from Shimadzu, Japan for checking the incoming rod quality parameters. All Engineers are well trained on systems and practices by bes! available industry professionals fromworldleaders. Fordelivering the best and consistent quality to customers, emphasisis given onrod, suppliers and for all premium segment products, the main input ie. wire rods are procured from only approved sources like POSCO, Usha Martin, JSW & JSPL and 100% incoming inspection makes oursystemstrang and consistent. We validate our process for each and every product with excellent world-class laboratory with testing faciliies trom world best testing machine makers for metallurgical, mechanical{physical) and chemical testing of steel, All products are supported with test certificates in accordance with relevant intemational / Nationalcodes & standaras, The facillies are approved by Power Grid Corporation of India Limited, for Earth Wire and ACSR products, National & Intemational codes and IS being practiced besides customer specific requirements like close tolerance on various parameters. Practiced Codes for Hard drawn Steel Wire / Spring Steel Wire / Steel Wire Ropes: ASTM A227 / 228 | BS $216 / KS D3510 / EN 10270-1; DIN EN 1723/1: Spring Steel wires EN 10264-2: Rope Wire 0244-2: Galvanized Rope Wire 0016-2 / EN 10025: Low carbon wires 2385 -] to 10[Sieel Wire Ropes) Indian Standard Codes: 280 (Galvanized wires) 398 () 4454 (Spring Wires) 1835 [Roping Wire) 2266 (General Engineering Ropes) 2365(Eievator Ropes) 4521(Cil 8 Gos} 'S: 2581 Shipping) DIR [Indian Docks & Labor Regulations) SryPRODUCT DESIGN Our product is well designed with design software from renowned source, experience of best rope manufacturers lechnical heads and our own team, which is highly experienced in ield of sleel wire ropes. Thus, design parameters are tested with comprehensive testing in quality laboratory, which supports the ultimate rope performance parameters like breaking force, rotation resistance, fatigue, MOE etc. This makes our ropes world lass product with guaranteed performance. Dura FORM® and Dura FLEX® are our brand for compacted and higher flexibility rope products in various segments. Fatigue and Bend test of ropes: We are lesling all wire for bending and SPC techniques are used for validating designs and practical values of wie, strand, rope. Further, all balches are tested for fatigue and since fatigue plays vital role in wire ropes the testing is comprehensive and monitored with strict controls. PRE- STRETCHING FACILITY: We produce best ropes with inline pre-stretching arrangement in line with our closing machine. This can pre-streich the ropes up to 24 mm diameter in line. Pre-siretching is a specialized process opted forremoving the constructional stretch from the rope. This stretch is permanent in nature. The inline method of removing stretch is reliable and efficient as rope is not hanced multiple times, asi is done in off-line PS beds. Thus, we offer betterrope to our customers! ineffective way. QUALITY ASSURANCE We hove o uly easinpadlaborateny to monitor and moinicin wet lefined quality assurance system, which tracks and tests steel at every FACILITY stage right from rod stage tesls like physical testing, metallurgical testing and chemical ‘esting, the Lab is well equipped wilh spectrometer for checking the rod compostion. Lab 's manned by professionally qualified highy experiences technical team comprising ‘of metallurgists and chemical graduates. The teamis always guided by some of the world's best technical experts and developmenis/process are accordingly validated with all les! records, Besides Ins, all equipment are selected fromworls's bes! makerslike: 1. Spectrometer trom Shimadzu, Japan 2.Tensile testing machine from Shimadzu, Japan 3.Tensile testing machine from Zwick, Germany 4. Wire bend test machine from Zwick, Germany S.Rope testing machine 300TT South Asia Further, the plant production equipment is also supplied by the World famous makes like: Wire drawing Machine: Mario Frigerio Pickling Plant: DRT, Italy Patenting/Galvanising line: FIB, Belgium Wel Machines: M+, laly, Haedong, Korea.ROPE MAKING MACHINES SKET, Germany; AJIN, Korea; KAITE, China Thus, RIGHT NOW, Bedmutha Industries Limited is the most advanced facil in the county for production of all kind of steel wires and wire ropes. Thus, we guarantee quality of our products at every stage and work on Sea aac an Ma oles ge keene dee aes aus aay Cee areca ae eed eae tete eas ero ee Thus, by Using Bedmutha Products, you are assured of excellent Quality and commitment for servicelll We Peet tees te ae eet see ect ese a ete ca Dura FORM® and Dura FLEX® are our brand for compacted and higher flexibiily rope products in respective segments. Fatigue and Bend test of ropes: We are testing alll wire for bending and SPC techniques are used for validating designs and practical values of wire, strand, rope. Further, all batches are tested for fatigue and since Pere ete elena eee ei ie ne Our producls are well designed with design software from renowned source, experience of bes! rope Mee gia eee ea ken mem ut wee ae he mee design parameters are tested with comprehensive testing in quality laboratory, which supports the ultimate rope performance parameters lke breaking force, rotation resistance, fatigue, MOE etc. This makes our ropes world eet eee a ee est anes Cm cu el aur Un! CaN eRe cr) with FC/IWRC both variants and 187: 19x7 for Rotation - See eee ogee era can design the ropes in various formations like seal, Pee MUN ec ah rcs requirements. We offerrope in both compacted and non- Cerorreleel eerste ec eg Eee We can offer ropes in 1570/1770/1960/2160 grades with Peete seco Che SureQUALITY GUARANTEED We guarantee quality of our products at every stage and work on customer technical specifications with well defined approach through our product development cell, which is customized for customer needs and technical backup to customers before andattersupplies also. Thus, by using Bedmutha products, you are assured of excellent Quailly and Commitment for service. We foresee @ great relation with you and are committed fo serve you better! first time and every ime. Dura FORM and Dura FLEX are our brand for compacted and higher flexibility rope products in respective segments, Fatigue and Bend text of ropes; Weare testing ail wire for bending and SPC technique are used for validating designs and practical values of wire, strand, rope. Further, allbatches are tested for fatigue and since fatigue plays vital role in wire ropes the testing is comprehensive and monitoredwithstrict controls (Our products are well designed with design software from renowned source, experience of bes! rope manufactures technical heads and our own team, which is highly experienced in field of stee! ropes. Thus, design parameters are tested with comprehensive tesing in quailty laborotory, which supports the ultimate rope performance parameters like breaking force, rotation resistance, fatigue, MOE etc. This makes our ropes world-class product with guaranteed performance. International codes and IS being practiced besides customers specific requirementsike close tolerance on various parameters We offer wire sirands / ropes in range from 1.20 mm to 52mm in 1x7, 112, 1x19, 4419, 6x7, 6X19, 6x24, 6x26, 6x36, 7x19, 8x195 with FC/IWRC both variant and 18x7, 19x7, 35x7. In rotation resistant and Non-rotating segments. We can design the ropes in various formations like seal, Warrington, Filer, Sea Warrington etc, as per the specific requirements. We can offer ropes in 1570/1770/1960/2160 grades with black os well as galvanized wires, 208 ‘STANDARD LUBRICATION Thorough lubrication of wire ropes, not only during manvtacture, but throughout their working life is of great importance to prevent both corrosion and fatigue caused by excessive intemal friction, The greatest care is exercised at manufacture to ensure: that the ropes are properly lubricated before despalch. Fibre cores receive special attenlion and the individual fibres of which they are composed, are impregnated with @ suitable lubricant prior to spinning. The wires of the rope are aiso throughly lubricated at stranding and both the fibre core and strandrecelve afurher dressingat closing. Ropes manufactured in this manner can be kept free from corrosion under reasonable conditions provided they are given attention by the user. Lubrication ding marutactving Te iiiicotonautegsence BEd ercaton cng manutacre Bi se tbicoton 10 10 fatigue Life (x 1000 cycles) @hh. SAFETY FACTOR OF WIREROPE itis dificult to fie the sotely factor for each type of wire rope [TT FIT to be used for various equipment, as this factor depends not geyator ® only on the load caried, but aso on the speed of rope working, the kinds of fing used for rope ends, the acceleration Crane, Hoist Derick, Sing 6 ond deceleration, length of rope, the number, size and arrangements of sheave and drums’ etc. The following safety Guy or Stay, Horizontal Pul 4 factors are minimum requirements for safety and economy in of Traction the common installation, Wire Rope Lay Right Lay. lockwise Left Lay : Counter -clockwise Regular Lay Main Wire of Aerial Rope Way Wire in strands are lied in the opposite direction of the strands and are parallel to the rope axis. Rope with regular lay are easy to handle and have greater resistance to crushing than those with lang lay. Lang Lay Wire are laid in the same direction as the strands of the rope, and in an angle to the rope ax’s. Longer lengths of the individual wires are exposed, creating greater resistance to wear and improved flexibly. Lang lay ropes should only be used where both rope ends are "Fixed and therefore, should not be used with a swivel type terminal, ght Hand Reguar Lay Le Wand Reguar tay "ight Hand Lang's Lay eft Hand tang tay ‘ or WIRE ROPE CHARACTERISTICS , exits BEND FATIGUE & ABRASION RESISTANCE ® exalt ope resstance fo abrasion o e2sew oxatns 6 Rope resistance to bending 7 exsens + More wives - Better fatigue resistance “Lest wie - Better abrasion resistance sry,6x7+Core Wire Rope Standard se (1s6yere 6 (1+6)s1WRC Application Ropes for Ski Lifts, General Engineer Standard IN 12385; APISPEC 9A 6x19+Core Wire Rope Warrington 6 (146+ 12)41WRC Application Standard 2385 | | ¢ os EE cl 7 = sea_[ oes [or ee [| | mopar ss | es Le] | se] ns ar | as [rar [se] 7] expe pete Le] =] wep |] | a =] aes} | 7 ZT 7] | =] we eae =] 7 ie = etepe tate te =| ssf [| ae] =| sop | eer] =| az_[ ase | se | | | =| wpe eas]6x24+7FC Wire Rope Standard Application awsers, Mooring Rope: Standard EN 12385 6x19+Core Wire Rope Filler 6 (1+6repera}eFC 6 (Ie6repetayeIwRC Application Standard EN 12385; API SPEC 9A,6x36+Core Wire Rope Warrington - Seals 8 (e7szeTye1aysEC. 6 (1474(7e7V*14)e1WRC Application Cranes, Hoist Ropes for Shatts Drag Ropes for Draglines Shovels Bucket Wheel Excavators Standard EN 12385; APISPEC 9A, 8x19+Core Wire Rope Filler 8 (1+GreperayelwRc 20 25 0 3 38 32 a0 a2 ae 8 rn 2 Application Bucket-Wheel Excavators General Engineering Purpose Standard EN 12385; API SPEC 9A8x19+Core Wire Rope Warrington 8 (146+(6+6)41WRE Application Elevators General Engineering Purposes Standard EN 1238: 8x19+Core Wire Rope Seals 8 (149896 2B (1+9e9yeWRC. Application Hauling Ropes for aerial Ropeways, Gil Diling Sets, Hoist Ropes for Shas, Standard EN 12385; API SPEC 9A, }2 le] |a 3) 8] 8) 813] ee) 2] sry,6x7 CONSTRUCTION : 6 X7 (6/1) Drawn Galvanized, Right Hand of Lett Hand ordinary Lay res eee. eee Sess ‘Approx Mast “1 20 3s 2 “4 290 a a 9 0 “ n os os m uo 15 16 vs 0s m vs ES ms am ro 28 x0 @ 6 as 30 0 6x 19S CONSTRUCTION : 6 X 198 (9-9-1) Drawn Galvanized, Right Hand o Left Hand ordinary Lay no 3m mw i sss Se 20m m2 mw wl Sam mT 6x7 Typical Applications SURFACE TRAWL Warp (Morag Reps) 6x19 Typical Applications SURFACE TRAWL BOTTOM TRAWL Hand Rope on6 x 21F CONSTRUCTION : 6 X 21 F (10-5-5F-1) Drawn Galvanized, Right Hand or Left Hand ordinary Lay eo an ss * a @ 6x21 6x21 11.00 “ 506 66 n % 2 (FIBRE CORE) (IWRC) nme ww » ® mom to ws " wo vt 115 Typical Applications ins ‘ 2 ws SURFACE TRAWL no ” m0 msm rp toon Rose) vm is ve mms ee nm ime a mos wm ” wm Anema tengo BOTTOM TRAWL 6x 24&6x 24S CONSTRUCTION : 6 X 24 (15/9-FC) - FIBRE CORE & 6 x 24S (12-12-FC) - FIBRE CORE Drawn Galvanized, Right Hand or Let Hand ordinary Lay — = Sssea _ Sa 6X24 6x 248 7 ma 37 (15/9-FC) (12-12-FC) 109 son ey a ws 1300 2 wa m3 wa 200 i we % va 2600 0 29 = wsseess eeeee 6 x 26WS COMPACTED CONSTRUCTION : 6 X 26WS (10-5#5-5-1) Drawn Galvanized, Right Hand orLeft Hand ordinary Lay ee he 106 a lero 7104 1a 1a ae io 19a ws 2a 268 so ote wea 6x19 CONSTRUCTION : 6 X 19 (12/6/1) Drawn Galvanized, Right Hand of Lett Hand ordinary Lay a eer as —— eae . m Ey & a Py @ a « a ao % I» ia ms 8 me Ey a 33 Sto us = a Po s a 3 se a Typical Applications SURFACE TRAWL arp Mooring Rope) BOTTOM TRAWL rp 6x98 08) 5 19 (FIBRE CORE) Typical Applications SURFACE TRAWL warp (Moore Rope) BOTTOM TRAWL Hand Rope oe \ warp oxi3 STRAND ROPE fe | | Be See eg) Supplied os Pre-stretched Lay- Right Hand Coating - Galvanized Class -A (Normal coating mass of 230 gm/m') May also be supplied with coating mass of 400 g/m? 3 STRAND TRAWLER ROPE han Te =a seas a aes 1 seem |aiavaoe ie oe as = dim [SRA as Ea deomavamraseine i ae = Som STDuraFLEX’6/29Fir EMOTE ‘orhcon ex e761) -em aes compacted Yor No as = ? ee ‘Tonsto Grade Nimen2 we ae 0 a6 ¢ a % soho in ” 2 osm 6 sop noite lattes = Fa Z a 176 2 cn orinoy tas zoom mt ae mt 7 DE aos ea poe Fock a alel| @ sw es 5 ae & eel serge en eas — sos sored wom tower Dat Cm Ls mat unde SEL ars ncaa DuraFLEX’6 x 36 EESTI CE 6x36 (147477.1)-CAR Ea canoe hen [rorscraoe | ‘Compacied ™ ~ [x70 Wirt [1960 Wire | v Pn = ee x4 ™ Tene rae Ni oa Ee Y ia m| & 3 inh ave cover n 84 7 a v ia 2 38 2 7 sopomeen feivterd Lethon coil a g J 13 2 0 m” Ce fi as 2 oye = Pat v iB ae 3 sro Fete a . a oo Jum Yb 2 Ei =a = oes Ps ed Se ‘ SS ran ee ee pacaerrareen esx Pa) ec Siem "3 mm “Woming : DuraFLEX'6/36 In Langs lay rust be used only in the 2 ae or ~~ Seomeianrmeassme ae DURA FLEX 6/29FIr DURA FLEX 6 x 36 sryDuraFLEX’ 18 Prtereeen ea Consinetion WHT (12R7 6x7 17h ee ‘ es cinema ao Tensile Grade N/mm? me ; 9 s 36 ° 38 oG me Ey 2 8 en wo cheres = aay oa » 2 4 Loy Drecton arora atltong—1 nz) DURA FLEX 18 wl a 2 ses ek corns rr wo Go ee zi » em ah tes Average Fa roctor 5 oe 4 Mh SSR SS nieugraes Boe te oie ie : oe ot tee es Eee separa 2 tne mm seer onan % om it Ge Sorc ufo 5s bl met eves eens enn : 2 ammo aa nb MM me DuraFORM 18 som Y9rm x47 (124K eA 187) “ “Pormen armen VBR KIPS [12K KIPS : 6x K195-1 195) Compasted - we ° 5 Tonsle Grace Nimm2 uid 2a 8 ’ =m er ° ea see rou ae Scare fd a roi 5 Een “ Ae eee ees Ae eee =e i Eee ees ae eee ce em aac: EdDuraFLEX’ 6 X 19 sxisi93)-cwR \Soreructon Sota coe exaen Nosssi) cme exmpocta wa y ies Tonsle Grace Nimm2 we 1 : “ y : na wooed 10 ms mn im an 2 a 7mm ||| foe fae | ow lnc variate) ° te bo eis . eee: eater mom om mp te Se Bereta one Mose musa ws See eae ea | 2 2) a)e) a) a Boe fe ur ome @ DuraFLEX 18 X7 6 x (1+6)+12x(1+6) Fibre Core cy coe ——= Prd on eer 1500 one 1 W 7m ioe 1@ 7 1800 128 0 200, 1900 1 2 2 70 18 me ES 210 rr 2 Ey 7300 201 30 36. sryDuraFORM 35 DuraFLEX’ 35 x 7 8) £/ a) 2/2)8/8) 8/8) $/8) 8/8) a = = 2/8ROPE DIAMETER TOLERANCE Awire rope cannol be produced 10 ils absolute size and there is always some tolerance. Bedmutha produces its wire ropes to tolerance levels specified in National standards and as specified and as specified by the OEMS. errs ATE tope eee Eien Pei) Coie Diameter Crd ach upto 10 mm A ox 4 +6 ° ropes for Fre ae cat ax ‘above 10mm ret Sana +8 ° Pec oxy pte 10 mm : +3 4 ae ‘or 3/8" Li ‘wry ‘above 10mm ae , on or7/is" ° TABLE B De CEUs Eruons Diameter Corral Cool 4mm < d< 8mm Sal m m as ° etd Var cdc 5/16 oreo ee) a Prone oraie" +s ° PRE-STRETCHING Pre-stretching is a technique for removing the constructional stretch, prior fo use, by cyclically loading the cable until it shows no constructional stretch. it must however be remembered that repeated handing (Particular coiling / uncoling) of the wire rope reduces the effect of Pre-siretching, Although temporally, Which is reaized again when the wire is loaded after installation, TABLE C Ree uC Total Stretch ‘As Manufactured Wire Rope 619 Class with Fibre Core 0.25-0.50% 0.40-0.70% 8x19 Class with Fibre Core 0.50075% 0.70-1.00% 8x19 Class with Steel Core 0.30-0.60% 0.45-0.80% 9x19 Class with Steel Core Pre-Stetched Wire Rope 619 Class with Fibre Core 0.100.25% 0.25:0.45% 619 Class with Flore Core 0200.35% 040:0.60% 8x19 Class with Steel Core 0.10-0.30% 0.25:0.55% 9x19 Class with Steel CoreROPE CLASS 8 X 10 With FIBER CORE Preferred Rope Construction 8 sand we wih * + Seale + Filoror + Warrington strand construction and a fibre Core at the center + Most Frequently used world wide S*INOTI*NE —xmtinarencre pximueencre + Good bend fatigue due lo smaller wires + Good Elongation properlies + Better contact on drum and sheaves ceseeeealll aeimgenyere seas IReek) HE ba teM (eI) He aa oe ee a eS SS a ose 23105 25450 2130 24570TABLE 3 Tope Grade a : — mm w/t ew 6 nas ” * 1 2 “3 ue aa w » 6s 182 ws 2 a Py 8 one no » = os ” . m1 = a “ o os a8 ma a « « s 10 ass « * °. “ 0" m6 eA ry o 6 2 war 2 os 78 2 oa v6 1s ar n ry ~” 101 1“ moa ° 100 10 w 43 one na % ia 5 wos es ns 1 se 6 sie ns 1 ) 36 154 18 ne w ra m 3 " a4 19 1 vas W ns » a ws Jo 2 na 2 78 mm on 2 2 209 TABLE 4 Se eee a ee a a — se oS om 92190 10.070 10.540 11.890 a ee a Ce 78 2 ur 40200 ss sea a0ROPE CLASS 9 X 19 With FIBER CORE Preferred Rope Construction 9- strand wire rope with + Seale + Filler or 9x 25F (12-6F-6-1) + IWRC + Warrington strand construction and a Steel Core (IWRC) at the center + Excellent Bend Fatigue Values + Very Good Elongation properties + Very Good Crushing Resistance + Enhanced contact on drum and sheaves TABLE 5 oes Note : Rope size and breaking force not shown in the table, may be available on request Equivalent Nominal Zope Diameter (‘inch’) for reference ony. 1870/1770 rope grade is equivalent to EHS steel grade. Replacement criteria for Elevator Ropes based on no. of broken wires Rope Construction 6x19 8x19 6x19 8x19 6x7 8x19 Broken wires equally dstbutes around ihe <12.— <5 2122s 224 strands Broken wires predominant in 1 or <6 a 210 2sirandsMINING Under Haulage ; Under, Haulage 16.26 67,6178, 6198 wines pean 6x7, 6195, 26S, 6x36SH, x19 1855 ROUND STRAND 6/7 (6/1) | ROUND STRAND: (Aerel Hovioge) 6/198 (9-9-1) Neteral Haulage 5 owe, 1651 Hanging Rope SPECIAL MINING ROPES ROUND STRAND DuraFLEX” MINE 6/37M (18/12/6-61) sry,BEDMUTHA GROUP BEDMUTHA INDUSTRIES LIMITED E+1, Phase Il, MIDC, Nardana, Tahsil - Shindkheda, Dist. Dhule, Maharashtra - 424309 T +91 7038 902713 E ajay@bedmutha.com www.bedmutha.com e