Professional Documents
Culture Documents
G - Series Iomega
G - Series Iomega
ᆿ㻻䈪᱄
I NSTALLATION INSTRUCTIONS
GȽDȽE㌱ࡍᰁ䖢ಞ
G & D & E-Series Rotators
߽ழॱζՁ ܸூᓌआ
ⴤᖋ
̭ፀ
C ONTENTS
Introduction 2
߶ᜈ Installation 6
-1-
ԁ㔃
I NTRODUCTION
շὉ᠍ԡࡆ࡚ࠩࠪХᄉᣑᑞҦథॕֽὋឯԟᏥ
߶ᜈብᓫᄉᰠ13.ನࠪԡᢻᩆྠʼᄉᣑᑞҦnj
WARNING: Fork size affects attachment
capacity. Refer to Installation Section,
Step 13. Verify capacity for truck nameplate.
-2-
⢯ࡡ䈪᱄
S PECIAL DEFINITIONS
ฌਓὉዜಕខᄉЮࠓॸᮋᥕߵὋ̾Бᤴܫ૮ڭnj
CAUTION - A statement preveded by CAUTION is
᧘᜶ଢᇨὉᤇሗଡᇧӉդྱ߿ζোnj information that should be acted upon to prevent
machine damage.
ܬฌὉᤇሗಕខդζোΦ̅ူᝌࣲԺኤӐᄉࢹͺnj
IMPORTANT - A statement preceded by IMPORTANT is
information that possesses special significance.
-3-
᧞㦆⏨ু㇗䐥৸ᮦ
ᣀ٧ᔩཱݟʽᕚᄉᣃክ֖ክଋܿԟஜᤈᛠᦠᎵὋ
R ECOMMENDED HYDRAULIC SUPPLY
Rotators provide the best performance with the
࠱ԦѢణ·বᑞnj˝֖᫂ԡᢻᤤસൣᆷᄉԃክ٧Ὃ recommended hydraulic supply arrangements shown.
ឯԟᏥӴலӴྱǑԃክ٧֖ࣛႂ፵ԃክ٧ᤤસૈӮǒnj Refer to Cascade Hose and Cable Reel Selection Guide,
ᕚᣃክ֖ክଋܿफ़ݟʽὙ Part No.212199, to select the correct hose reel for the
ᣀҩᑞٿᡸὙ mast and truck. The hose and fitting requirements
30E are(Recommended);
#6 ᣃክὋ Юफ़ĭPP ROTATE Function:
30E
No.6 with 10 mm(9/32 in. ) minimum ID
45G-100G, 100D , X100D , 120D֖150D
#8 ᣃክὋ फ़ĭPP 45G-100G, 100D, X100D, 120D & 150D
No.8 with 12 mm(13/32 in.) minimum ID
ซὙᣀҩᑞԌٿᡸ̖ၶᄉᐿԌݟ౦ᡓ35bar࠱
࠭ᒰԌෳབὋᬋ࡚ͯХবᑞࣲ᎕ᆀԌጆፑᄉ CAUTION: Rotate function supply circuit back pressure
njឯನࠃክଋ֖ܿᣃክЮफ़ᄉᬌ҃Ὃ௦ՠ໗ᡛ exceeding 35 bar(500 psi) can result in excessive
#6 ክଋܿὋ Юफ़ĭPP( oil heating, reduced attachment performance and
#8 ክଋܿὋ Юफ़ĭPP**';' shortened hydraulic system life. Check for restrictions
120D֖150D ) sucha as numerous fitting and fitting/hose sizes less
than No.6(30E) or No. 8. (45G-100G,100D, X100D,
120D & 150D).
A Юጆෳᡸ
B
A B ࢺԾˏΞ2ክयጹክԃክ٧
-4-
ᆿ㻻ࢃሯ䖜Ⲻ㾷≸
ԡᢻΘෳԌҦ Truck Relief Setting
T RUCK REQUIREMENTS
շὉԡᢻ/࡚Хᄉ፫ՋᣑᑞҦၿ
ԡᢻ҃ᤴф߿Ὃ߱Ժᑞͯ̅ᩆྠ
ᕚԌҦϘRecommendedὈ: 140 bar (2000 psi ) ಕซᄉஜϘnjសጹ࡚Хឯಉԡ
ణܷԌҦϘMaximumὈ : 160 bar (2300 psi) ᢻᩆྠnj
ԡᢻΘෳึ᧙ Truck Flow Volume Ŀ WARNING: Rated capacity of the
ణ࠴Ϙ ᕚϘ ణܷϘ truck/attachment/fork combination
② 3 is a responsibility of the original
Min. Recommended Max.
truck manufacturer and may be
30E 19 L/min 26 L/min 38 L/min
less than that shown on the
(5 GPM.) (7 GPM.) (10 GPM.)
attachment nameplate. Consult
45G, 55G, 65G the truck nameplate.
19 L/min 38 L/min 57 L/min
80G, 100G,
(5 GPM.) (10 GPM.) (15 GPM.)
100D, X100D
26 L/min 45 L/min 57 L/min
120D (7 GPM.) (12 GPM.) (15 GPM.)
37 L/min 76 L/min 95 L/min
150D (10 GPM.) (20 GPM.) (24 GPM.)
ӴலӴྱᣀ٧Щࠓ SAE 10Wᄉෳ۲Ԍෳಕэԟ
ґϙ
Mil.Spec.MIL-0-5606ᏧMIL-0-2104B.ʿᕚၸՋප
Tilt Forward
۲Ԍෳ.ݟ౦ᭉ᜵ၸ྆Ԍෳ,Ѷॸᮋ᧓ၸྱ൳ࠚ͇.
សጹឯᐎጆӴலӴྱԗ᫂Ὀnj ʽᬋ ᤣௐ᧪ᣀ
ݟ౦ึ᧙ͯ̅ᕚϘὋ͗ᤴᣀ٧ᄉᣀᤳϟͯnj Hoist Down Rotate CCW
ݟ౦ึ᧙ᡓణܷϘ,͗ᤴབ,ᬋͯጆፑবᑞՎௐ᎕ᆀԌ
ጆፑᄉnj
Cascade Rotators are compatible with SAE 10W petroleum
base hydraulic fluid meeting Mil. Spec. Mil -0-5606 or MIL-0-
2104B. Use of synthetic or aqueous base hydraulic fluid is not
recommended. If fire resistant hydraulic fluid is required,
special seals must be used. Contact Cascade Xiamen.
Flow less than recommended will result in a rotate speed less
than 2 RPM.
Flow greater than maximum can result in excessive heating,
reduced system performance and short hydraulic system life. ʼӣ Րϙ ᮊௐ᧪ᣀ
Hoist Up Tilt Back Rotate CW
᠍ԡ߶ᜈࡆࠩ (A) ITA (ISO) Ԣ
ຌူࣲಉ᠍ԡശೌᄉᆠ૮ৰхࣰ֖໎
Carriage Mount Dimension (A) ITA (ISO)
ऎnjᮋࠪཛྷଋѢᦉͮᇛ૮ᄉമԯᤈᛠ
ణ࠴Ϙ ణܷϘ νᛩnj
Minimum Maximum Carriage
A
ISO 2A 380.0 mm (14.94 in.) 381.0 mm (15.00 in.) Clean and ispect carriage bars for
ISO 3A 474.5 mm (18.68 in.) 476.0 mm (18.74 in.) damage and smoothness. Repair any
ISO 4A 595.5 mm (23.44 in.) 597.0 mm (23.50 in.) protruding welds or damaged notches.
ISO 5A 676.5 mm (26.64 in.) 678.0 mm (26.70 in.)
-4-
ᆿ㻻
I NSTALLATION
̾ʽᰠ࠱࡚Х߶ᜈҁԡᢻʼnj̲ጹឳࣲူᝌథᄉնឬnjݟ౦͉ࠪʹᰠథʿူᝌ˧ܪὋឯՓᄉ˞ክሎ
ణᤂᄉӴலӴྱనҫ̠տࠬයࣞүnj
Follow the steps shown to install the attachment on the truck. Read and understand all WARNING statements. If you don’t
understand a procedure, ask your supervisor or call the nearest Cascade Service Department for assistance.
1
Վᡑ࡛ЦἻટᬔʾᨉ շὉನࠃၸ̅ᡐՍᄉᩖ్፣ጉᄉ
A ઞʽ੩ӉࣛὋ࠱࡚Хᒯ̅੫ᄧʼᏡᣀҁమʼᄉͮᎵnj ᮨ߿ᣑᑞҦःʿ࡚ͯ̅Хᒬ᧗njឯ
B ઞᬓʽᨈnj ನࠪᩆྠʼᄉ࡚Хᒬ᧗nj
WARNING: Verify that the overhead
Attach overhead hoist, remove bolt-on lower hoist and chains or straps are rated
hooks for the weight of the attachment.
A Remove banding, set attachment upright on pallet. Refer to nameplate for attachment
B Remove bolt-on lower mounting hooks(if equipped). weight.
ᔩᣀ٧ࣛథ᠍ԡὋឯ
ၸኃʻᩖ్
C݂ۋХ Use a third chain when
C-Clamp equipped with forks
A A
-6-
ᆿ㻻
I NSTALLATION
2
नঌ૱रʾᨉἷݠ౧ᭊ᜶Ἰ Unlock Quick-Change lower mounting hooks
A ౚधঋ૰यʽᨈnj (if equipped)
B ࠱ᩘᣈ᧗ளଢЙʽᨈᄉߗ˖nj A Move hooks into unlocked position.
B Reinstall pin in lower hole.
࠭Փڰ 备注Ὑ࠭ՓڰᏡᣀԺஇԪʽᨈ֖᠍ԡ˧ᫍ
A ᄉᫍᬨnjសጹԟᏥ߶ᜈᰠ7nj
Guide
Note: Guides can be reversed to change hook
to carriage clearance. Refer to Step 7.
࠭Փڰᛂಞߗ
˖ॶᡯሎ࠭Փ
ڰᮆᦉᄉϟሧ
B ᧙ణܷϘԺ
ࢺʽᨈ 16mmnj
LH lower Hook 16mm (5/8 in,)
ᩘᣈ offset on top
Pin provides maximum
clearance.
ၸˬฐ Locitite #242ౚҍࣲཱ̾ʽੴᅽᩙጊᛂಞὙ Apply Loctite 242 (blue) and tighten capscrews:
ISO 2A/3A (45G-100G) - 165Nm (120 ft.-lbs. ) ISO 2A/3A (45G-100G) - 165Nm (120 ft.-lbs. )
ISO 2A/3A (30E, 100D, X100D) - 150Nm (110 ft.-lbs) ISO 2A/3A (30E, 100D, X100D) - 150Nm (110 ft.-lbs. )
ISO 4A(100D, X100D, 120D, 150D) - 270Nm (200 ft.-lbs. ) ISO 4A (100D, X100D, 120D, 150D) - 270Nm (200 ft.-lbs. )
-7-
ᆿ㻻
I NSTALLATION
3
юܬኮጸ͈ Prepare Hoses
A ࡚Хેᜈҁԡᢻ᠍ԡʼࣲ߿ͮݝnj A Position truck carriage behind attachment.
B ࠃᬄᭉ᜵ᆷ߿ᭉᄉᣃክ᫁ऎnj B Determine hose lengths required.
C ࠱ᣃክܲͷᄉ᫁ऎѬᬓὋࣲ੭ʼክଋܿnj C Cut hoses to length and install end fittings.
#6 ᣃክ֖ክଋܿ
No.6 Hoses
and Fittings
߷ᜉኮरᄊԿԄኮ٨ ߷ᜉЯጇՏ൦෴
INSTALLATION USING INSTALLATION USING
RH 2-PORT HOSE REEL INTERNAL REEVING
-8-
ᆿ㻻
I NSTALLATION
߷ᜉኮरᄊԿጺኮԄኮ٨ ߷ᜉЯጇՏ൦෴
INSTALLATION USING RH 2-PORT INSTALLATION USING INTERNAL
THINLINETM HOSE REEL HOSE REEVING
-9-
ᆿ㻻
I NSTALLATION
100D, X100D
ᤣௐ᧪ᣀ ᤣௐ᧪ᣀ
Rotate CCW #8 ᣃክ֖ክଋܿ Rotate CCW
No.8 Hoses and Fittings
ᮊௐ᧪ᣀ ᮊௐ᧪ᣀ
Rotate CW Rotate CW
ᜉᦡcൣүጸ͈
߷ᜉኮरᄊԿԄኮ٨ Hydraulic 180° Stop Group Equipped
INSTALLATION USING RH 2-PORT HOSE REEL
߷ᜉኮरᄊԿԄኮ٨
INSTALLATION USING RH 2-PORT HOSE REEL
- 10 -
ᆿ㻻
I NSTALLATION
4
фฤᣄኮ Flush hydraulic supply hoses
A ڎᇧ࠱ᣃክᐎଋݝnj A Install hoses as shown below.
B ୱጪԡᢻܲᡸ30ሙnj B Operate auxiliary valves for 30 sec.
C ౚधᐎଋᄉክᡸnj C Remove union fittings.
5
ટʾѓᤴኸʹʽᄊࣳ݀܄ೝಊᴑᣃ෴෴ͯ
Remove gearbox end cover level hole Check lubricant level
30E
ቪᄥܿ܃ಉ
ෳͮὈ ᭉ᜵ᄉពὋซЙӴலӴྱᴐᣂ໎ෳ656300
End Cover Hole বᑞᄰॆᄉSAE90 wt ໎ෳ (AGMA “˖ব”
(level hole) 6EPᴐᣂෳ)nj
If necessary, fill gearbox with Cascade Gear
Lube 656300 or equivalent SAE 90 wt.gear
ซෳߗ lube(AGMA ' mild' 6EP Gear Oil).
Fill Hole
- 11 -
ᆿ㻻
I NSTALLATION
ซෳߗෳͮԢ ซෳߗෳͮԢ
ซෳၸὈ ซෳၸὈ
End Cover Hole End Cover Hole
(level and fill hole) (level and fill hole)
ଅචߗ
ઞʽ᠁܊Ὀ ଅචߗ
Vent Plug ઞʽ᠁܊Ὀ
(remove vent cover) Vent Plug
(remove vent cover)
- 12 -
ᆿ㻻
I NSTALLATION
6
࠲࡛Цૈᜉ҂ԢᢼԢʽǍ Mount attachment on truck carriage
A ࠱࡚Хˀԡᢻ᠍ԡࠪ˖nj A Center truck behind attachment.
B ࠱᫂ґϙࣲ࠱᠍ԡʼӣҁૈ߿ͮᎵnj B Tilt forward and raise carriage into position.
C ઁʼᨈે᭤ҁ᠍ԡʼശೌʼnj C Engage top mounting hooks with carriage.
30E - ᆷγ˖ᫍ߿ͮࢥڰЙҁʼശೌѡമЮnj 30E - Make sure the centering tab engages the center
45G-100G, 100D, X100D, 120D, 150D - ᆷγ notch on top carriage bar.
ࢺʼᨈʽழᄉ߿ͮࢥڰЙҁʼശೌణᤂᄉѡ 45G - 100G, 100D, X100D, 120D, 150D - Make sure locator
മ˖nj tab in left hook engages closest notch on top carriage bar.
D ࠱࡚Хଡӣҁᡯሎ੫ᄧ5cmᰳᄉͮᎵnj D Lift attachment 5 cm(2 in.) off pallet,
30E
E
30E
- 13 -
ᆿ㻻
I NSTALLATION
45G -100G
᧘᜶ଢᇨὉࠪ̅ᦠᜈஞͳय᠍ԡᄉۋՁὋˀԡᢻ᫂
ᄉેᜈᭉΙཱԡᢻ҃ᤴଡΘᄉԟஜ֖ึርᤈᛠnj ᇧ˝ڎ
IMPORTANT: For integral carriages, install in mast ISO 3Aጞે
per OEM specifications and procedures. ᜈὈ
ISO 3A
mounting
ISO 2A - 15-17 mm (0.60-0.66 in.)
shownὈ
ISO 3A - 18-20 mm (0.72-0.78 in,)
ISO 4A - 18-20 mm (0.72-0.78 in.)
ISO 5A - 24.2-25.8 mm(0.95-1.01 in.)
മԯ
Notch
ᆷγʼᨈ߿ͮڰᑞࢥЙ ˖ܼۘڰ
ʼശೌᄉമԯ˖ Center Spacer
Engage upper hook locator
tab in carriage notch 100D, X100D, 120D, 150D
ᇧ˝ڎ
ISO 2A - 8-9 mm (0.32-0.36 in.) ISO 2Aጞે
ISO 3A - 10-11 mm (0.39-0.43 in,) ᜈὈ
ISO 4A - 12-13 mm (0.47-0.51 in.) ISO 2A
ISO 5A - 16-17 mm(0.63-0.67 in.) mounting
shownὈ
᠍ԡʼശೌ
Upper Carriage Bar ڎݟᇧISO 2A ᠍ԡ
ʼശೌ֖ʼᨈેᜈ
ISO 2A carriage bars
and upper mounting
hooks shown.
˖ܼۘڰ
- 14 - Center Spacer
ᆿ㻻
I NSTALLATION
7 ߷ᜉࣳࢦКʾᨉ
Install and engage lower hooks ಉʽᨈˀʽശೌ˧
ᫍᄉᫍᬨ௦ՠܷnj
ݟ౦ᭉ᜵ឯԟཱᰠ2
ᛂಞጊڌय ঋ૰य
BOLT-ON TYPE QUICK-CHANGE TYPE ុஞ࠭ՓڰஇԪᫍᬨnj
Inspect hooks for
ʽശೌ
excessive clearance.
ʽശೌ Lower
Refer to Step 2 to
Lower Carraige
reverse guides to
Carraige Bar
change clearance.
Bar
߶ᜈʽᨈὋၸ᩺ߔ
࠱ʽᨈᣏҁͮ ࣰሧʽᨈ˧
Install hooks, ࢥЙʽശೌ˖Ὃ
tap tight ࣲ࠱ᩘᣈଢЙ
into ߗЮᩙጊnj
position. ᭤ʼழᄉߗὈ
Slide hook up
to engage bar, ణܷᫍᬨ
install pin in 5mmnj
locked 5 mm
position (3/16 in, )
(upper hole). Max.
Tighten Capscrews:
30E, 45G-100G - 165 Nm(120 ft.-lbs. )
100D, X100D - 225 Nm(165 ft.-lbs )
120D, 150D -265 Nm(195 ft.-lbs. )
- 15 -
ᆿ㻻
I NSTALLATION
8
ڏݠਫ਼ᇨો൦ᰡᄊ᜶ර࠲ᣄኮˁԍᯱ෴ଌ݀ᐏଌǍ
Connect hoses to hose terminal fittings as shown in Step 3
ᤣௐ᧪ᣀ
Rotate ᮊௐ᧪ᣀ
CCW Rotate ᤣௐ᧪ᣀ
CW Rotate CCW
ᮊௐ᧪ᣀ
Rotate CW
- 16 -
ᆿ㻻
I NSTALLATION
߷ᜉኮरᄊԿጺኮԄኮ٨ ߷ᜉЯጇՏ൦෴
INSTALLATION USING RH 2-PORT INSTALLATION USING INTERNAL
THINLINETM HOSE REEL HOSE REEVING
- 17 -
ᆿ㻻
I NSTALLATION
9 ߷ᜉʽᨉൣүڱ
· ࠱ʼᨈൢҮڰѫѾᎵˏ˓ʼᨈܰΞnj
· ࠱ൢҮ̅ڰʼശೌཛྷଋӜᮔབҁ180ąnj
· ᧓ၸAWS E7018ͯඩཛྷ్ὋڙൢҮڰᄉ
Install stop block kit
· Locate a stop block on the outside of
each upper hook. Preheat stop block
and carriage bar weld area to 180ą325°FὈ
ʻ˓ழՓڎݟᇧὈѫѾᤈᛠ໗ᝇཛྷὋ · Use AWS E7018 low hydrongen rod and
ӬΞཛྷᎊ6mm Ὀnj weld a 6 mm(.25 in.)fillet full length on
three sides of each stop block.
ʼᨈ
Upper
ܬฌὉሄൢ࠱ Mounting
ൢҮڰཛྷଋҁ Hook
ʼᨈЮΞ
NOTE: Do not
weld stop block ൢҮڰ
on inside Steel
Stop
Block
ԡᢻ᠍ԡʼശೌ
Truck Upper
Carriage Bar
ڙʻ˓ழՓѫѾᤈᛠ
໗ᝇཛྷὋӬᎊཛྷᎊ
6 mmὈ
6 mm(.25 in.) fillet
weld on three sides
- 18 -
ᆿ㻻
I NSTALLATION
10
连续旋转测试 Cycle Rotation Function
B
A
- 19 -
ᆿ㻻
I NSTALLATION
ܳҪᑟ
Auxiliary Valve Functions
ґϙ
Tilt Forward
ᣀ ʽᬋ
̯ᰁտழՓᄹ) Hoist Down
A
A ᤣௐ᧪
B ᮊௐ᧪
ROTATE
(Drive’s view)
A Counterclockwise(CCW) B
B Clockwise(CW)
Րϙ
ʼӣ Tilt Back
Hoist Up
- 20 -
ᆿ㻻
I NSTALLATION
11
Fork Welding Preparation
ԢཝଌᮕབྷἷԢ˗ᨉᤇళ߷ᜉἸ
(forks without middle hook installed)
A ڙཛྷଋґὋЎຌူ᠍ԡᛪ᭦njԜᬓෳὋෳ
A Clean all surfaces to be welded. Remove paint, oil,
໎ҍ̾ԢФ̴ຏnj
grease and other contaminants.
B ڎᇧᄉࡆࠩ࠱˖ᨈ߿ͮݝnjࣲ࠱ФͮᎵ᠍ڙ
B Position the middle hook using the dimensions
ԡʼϡݝಕnj
shown. Mark the hook position on the fork.
C ˖ᨈᄉͮᎵᅋ˓ٽழՓཛྷଋὋཛྷᎊ˝6mmnj
C Tack the hook in four places with 6 mm (.25 in.)
˧ՐὋвನࠪͮᎵࡆࠩnj
long welds. Recheck dimensions.
ᣀ٧ۋՁ ʼᨈˀ˖ᨈᫍᡯࡆࠩ‘A’ ʼᨈ
Rotator Model Hook Spacing Dimension ‘A’ Upper Hook
30E
45G,55G
65G
᠍ԡ
˖ᨈ
Fork
Middle Hook
ʽᨈ
Lower Hook
- 21 -
ᆿ㻻
I NSTALLATION
- 22 -
ᆿ㻻
I NSTALLATION
ᣀ٧ۋՁ ሄൢཛྷଋࡆࠩ‘ B’
Rotator Model No-Weld Dimension ‘ B’
- 23 -
ᆿ㻻
I NSTALLATION
13
߷ᜉԢ Install forks
ᆷγୂᤁᄉ᠍ྫྷ᧗᧙᠍ڙԡᄉᮨ߿ᣑᑞҦᔴډ Make sure forks are rated for the loads being
Юnj᠍ԡࡆࠩಪ࠱͗ॕֽ࡚Хᄉᮨ߿ᣑᑞҦ handled. Fork size chosen may reduce
ԟҪኃ25ᮅὈnj attachment rating(see page 25.)
ౚध
UNLOCKED ᩙጊ
LOCKED
᠍ԡൢҮᛂಞ
్᫁᠍ۋԡڰ Capscrew Type Fork Keeper
Bar Type Fork Keeper
- 24 -
ᆿ㻻
I NSTALLATION
C ໎Ү᠍ԡ˧᠍ڙԡʼശೌ߿ͮݝnj C Slide the forks into position on the fork carriage bars.
ܫซὙݟ౦᠍ԡᄉ˖ᨈʽᨈˀശೌᜈᦠௐጊὋԺ࠱ᨈ NOTE: If the fork middle hook or lower hook fit up is too
࠸ᄉʼᛪ᭦ၸᆊጭᇛЏ੩ᇛὋͭʼᨈˀ˖ᨈᄉᫍᡯʿᑞ tight, sand or grind the tip, but do not excced dimension
࠴̅ኃ19ᮅಕซᄉࡆࠩ‘A’nj ‘A’ as shown in chart on page 19.
D ʽԌ᠍ԡଡ࠱᠍ԡଢᩘՓʽᣀ̾ᩙጊˏΞᄉ᠍ԡnj D Lock each fork in place by pushing the spring lock
௮Ү᠍ԡ̾ᆷγ߿ͮᩘ࠱᠍ԡ߸Кڙ߿ڌശೌᄉѡമЮnj lever down or twisting the button down. Shake forks
E ᧗ள߶ᜈ᠍ԡڰஉᑱᖿᛂಞὋၸ̾ʽੴᅽᩙጊᛂಞὙ to make sure the pin is fully engaged in a fork bar notch.
货叉止动螺栓型Ὑ E Reinstall the keepers. Tighten the capscrews to a
45G - 100G - 270 Nm200 ft.-lbs.Ὀ torque of:
货叉挡块型Ὑ Capscrew Type:
30E, 100D, X100D, 120D, 150D - 82 Nm60 ft.-lbs.Ὀ 45G - 100G - 270 Nm200 ft.-lbs.Ὀ
45G - 100G - 90 Nm65 ft.-lbs.Ὀ Bar Type:
ၸˬฐ Loctitie #242ౚҍ๔ખ᠍ڙԡڰᄉጊڌᛂಞʼ 45G - 100G - 90 Nm65 ft.-lbs.Ὀ
̨᧪ࠪ᠍ԡۋڰὈnj᧗ڙள߶ᜈґὋॸᮋ࠱ᛂጮߗЮຌ Apply Loctite 242blueὈ to Bar Type capscrews. Threaded
ူ࣯ыࣲγ࣯ྋnj holes must be clean and dry before reassembly.
˖ᨈ ࠱ᨈ࠸ᄉʼᛪ᭦ၸᆊጭᇛЏ੩ᇛ
Required Third/Middle Hook Sand or grind tip as required
- 25 -
ᆿ㻻
I NSTALLATION
᠍ԡڰ
Bar Fork Keeper
᠍ԡᑱᖿᛂಞ
Capscrew Fork
Keeper
- 26 -
ᆿ㻻
I NSTALLATION
շὉ࡚Хࣛ᠍ԡὈᣑᑞҦՎᦠ᠍ԡಪᏪऩnj
༥ᓣӜ۪ᛪᇧᄉ௦ణܷᮨ߿᠍ԡࡆࠩnj
CAUTION: Attachment and fork capacity are dependant on fork size.
Shaded area indicates maximum rating fork size.
ᣀ٧ࣛ᠍ԡὈᄉᣑᑞҦ@ᣑᕲ˖ॶ500mm
ROTATOR & FORK CAPACITY at 500 mm Load Center20 in.Ὀ
货叉安 货叉尺寸(宽×厚)
ۋՁ 装等级 Fork SizeW×TὈ
Model Fork
Class 100 × 35 mm 100 × 40 mm 125 × 40 mm 125 × 45 mm 125 × 50 mm 150 × 50 mm 150 × 65 mm 180 × 50 mm
30E ISO 2A 1600 kg 1600 kg 1600 kg 1600 kg
45G ISO 2A 1950 kg 2500 kg 2500 kg 2500 kg
55G ISO 2A 1950 kg 2500 kg 2700 kg 2700 kg
65G ISO 3A 2800 kg 3200 kg 3200 kg
80G ISO 3A 4000 kg 4000 kg 4000 kg 4000 kg 4000 kg
100G ISO 3A 4000 kg 4930 kg 5000 kg 5000 kg 5000 kg
100D,
ISO 3A 4930 kg 5000 kg 5000 kg 5000 kg
X100D
ᣀ٧ࣛ᠍ԡὈᄉᣑᑞҦ@ᣑᕲ˖ॶ600mm
ROTATOR & FORK CAPACITY at 600 mm Load Center24 in.Ὀ
货叉安 货叉尺寸(宽×厚)
ۋՁ 装等级
Model Fork Fork SizeW×TὈ
Class 125 × 45 mm 125 × 50 mm 150 × 50 mm 150 × 65 mm 180 × 50 mm
120D ISO 2A 2930 kg 3663 kg 4626 kg 5443 kg 5443 kg
150D ISO 2A 2930 kg 3663 kg 4626 kg 6804 kg 6214 kg
- 27 -
1NjൢҮ߶ڰᜈᄫᄉ௦࠱᠍ԡ߿ڌὋᥗБᣀር˖᠍ԡࢺԾୋҮNj᠍ԡʼᨈ໎ҮᏪᤴ ᣀ٧ʼശೌᄉນᇛ૮nj
The purpose of installing a fork stop is to fix the forks on carriage and prevent them from swinging during rotation, so
as to eliminate the excessive wear caused by the upper hook of fork sliding back and forth along the upper carriage
bar of rotator.
2NjൢҮڰၸᛂಞ̅߿ڌʽശೌʼὋൢҮߗڰˀֆథʿՎϟॶᡯὋԺ̾ᤤસՋᦠՋ᭦nj
The stop kit is bolted on the lower carriage bar. Different offset on its different side, please choose the correct side
while installing the kit.
3NjൢҮ߶ڰᜈՐःጊ᠍ԡΞ᭦Ὃణܷᫍᬨʿᡓʽڎᇧ᜵යὋၿ̅᠍ԡࠔऎࡆࠩᄉࢿऩὋःॆνཛྷNjុஞൢҮڰᄉଋ
ᝎ᭦γՋူ߶ᜈ᜵යnj
The stop should be tightly attached to the side surface of fork shank. The maximum clearance must be within
requirement listed in the following chart. Due to the difference of fork widths, Certain adjustment or welding on the stop
kit may be necessary.
↘ࣞඍ
Fork Stop Kit
0~0.2mm
- 28 -
շὉԡᢻ౺ҮͺழՓ֖࡚Хҩᑞࠪः WARNING: Truck control handle and
ѫ࣊ݟʽڎᇧὈቿՋᎾڍࢹር࣍ߥ attachment function activation shown
͗ASME/Ꮎࠑڍڍಕэߥ͗ANSI B56.1ᄉ here conforms to ASME/ANSI B56.1
ᛠˉᕚୱͺᔴnjᤊԥឞୱͺርԺᑞ recommended practices. Failure to follow
͗ᤴː᧗ᄉᢵͳ͝ࠎ᠈̖૮ܾnj˝߶ these practices may lead to serious bodily
КᡐὋణጻၸਖ਼Ὃ̼ူ˞֖ԇᭉ̲ injury or property damage. End user, dealer
ጹࠢNjᣱѾ͉ʹऩࣲ࣡Ҫ̾ଅಉnj and OEMs should review any deviation from
the pracices for safe operation.
ґϙ
ʽᬋ Tilt Forward
Hoist Down ᤣௐ᧪ᣀ
Rotate CCW
Րϙ
ʼӣ ᮊௐ᧪ᣀ
Hoist Up Tilt Back Rotate CW
- 29 -
WARNING: Make sure all personnel are
շὉᆷγథ̠տˀ࡚Хγ߶Кᡯሎnj
clear of the attachment during testing.
ᭉ᜵ុஞൢҮᛂಞ
Adjust the stop bolts as required.
- 30 -
5 ݠ౧ᭊ᜶Ἳ߷ᜉႃߕरᣁ҄ᜉᎶ Ժࠃဗݟʽҩᑞnj 5 Electronic Rotational Control,if equipped - When
ॆ࡚ХڙᣀௐὋ߱ԺۆڙᄯழՓ֖පࣰழՓϢൢҮͺnj rotating, attachment travel should stop at the vertical
ࣲڙϢൢ3ሙՐ᧗ளᣀʽᣀ᧗ըᨍፘ፝ᣀnj and horizontal handling positions. Wait 3 seconds to
eݟ౦࡚ХᑞܴۆڙᄯழՓ֖පࣰழՓϢൢҮͺὋѶҩᑞ rotate after stopping OR press the rotate override button
ൣ࣡nj to continue rotating.
eݟ౦࡚ХกۆڙᄯழՓපࣰழՓࠃဗϢൢѶὙ eif rotation stops at vertical and horizontal positions,
A ಉጲᡸ߶ᜈ௦ՠൣ࣡njಉᄹᐎଋᦉͮጲ݂௦ՠౚ stop positions are correct.
Үnj eif rotation does not stop at the vertical or horizontal
positions:
A Inspect the wiring installation. Look for loose
connections or pinched cables.
ʽ᧗ըᨍՐፘ፝ᣀnj
Pressing the override switch allows continuous
ᣀҁۆᄯழՓ֖පࣰழՓϢൢҮͺnj rotation.
Rotation stops at both vertical positions and
horizontal position.
ኍय़3ሙ᧾Րʽ᧗ըᨍፘ፝ᣀnj
Wait 3 seconds or press override button to continue
rotating.
- 31 -
B ॆ࡚ХᣀҁۆᄯழՓපࣰழՓௐὋᬌͮधСᄉᝎ
ᣂల߸КଋᝎҁђᤳڸԻ֖ൢҮᛂಞnjុஞᬌͮधС
ᄉᝎᣂὋФˀڸԻ֖ൢҮᛂಞ߸КଋᝎnjԺൢ
ҮᄉዴᆷͮᎵࠪڸԻᤈᛠុஞnjՎௐᤆԺࠪൢҮᛂಞ
ᰳऎᤈᛠុஞnj
ݟ౦ᭉ᜵ፘ፝ᣀὋԺڙൢҮኍय़3ሙ᧾᠍ʽ᧗ըᨍΦԺ
ࠃဗnj
ݟ౦ਆ፝ᣀᏪʿఆϢὋʽ᧗ըᨍԀԺnj
ᬌͮधС
Limit Switches
ൢҮᛂಞ
Stop Capscrew ђᤳڸԻ
Ramp
- 32 -
গᯥগ⢯δড়䰞ε䖜ኔޭᴿ䲆ޢਮ
Cascade Xiamen Forklift Truck Attachment Co., Ltd
ڦڠὙԗ᫂ࣉ๑෩ӜЏᡸ668Ձ ᥪᎃὙ361026
No.668 Yangguang Road, Haicang, Xiamen, Fujian ,361026 P.R China
ႂព/Tel: 0592-6512570 ͛ᄽ/Fax: 0592-6512571
গᯥগ⢯δড়䰞εޢਮؓ⮏ሯᵢᢁ߂ؤ᭯Ⲻᵹθྸᴿؤ᭯θᚋуਜ㺂䙐⸛Ⱦ
Cascade Xiamen reserves the rights to make change without notice. 1210946 R6 xm cn 03/2016