Download as pdf or txt
Download as pdf or txt
You are on page 1of 34



ᆿ㻻䈪᱄
I NSTALLATION INSTRUCTIONS

GȽDȽE㌱ࡍᰁ䖢ಞ
G & D & E-Series Rotators

߽ழॱζՁ ܸ࿶ூᓌआ
ⴤᖋ
̭ፀ
C ONTENTS
Introduction 2

ྱѾឬ௙ Special Definitions 3

଍ᕚ๮Ԍክᡸԟஜ Recommended Hydraulic Supply 4

߶ᜈґࠪԡᢻᄉ᜵ය Truck Requirements 5

߶ᜈ Installation 6

ୱͺґᄉ೜ಉ Prior To Operation 29

-1-
ԁ㔃
I NTRODUCTION

ఴ੣бӉդӴலӴྱ஼ᣀ٧ᄉ߶ᜈ֖ୱͺґᄉ೜ಉnj‫ڙ‬ଉᝦ͉ This manual provides installation instrucions and prior to


ʹథС࡚Хᄉ᫇ᮤௐὋឯଡΘᩆྠʼ὇‫ݟ‬ʽ‫ڎ‬ᇧὈᄉ࡚Х‫ۋ‬Ձ operation requirements for Cascade Rotators.In any
ֵ֖̖ᎃՁኍζোnj‫ݟ‬౦ᩆྠˎܾὋԺ‫ڙ‬ᩆྠʽழᄉ᭦౛ʼ੼ communication about the attachment refer to the product
ҁֵ̖ᎃՁnj catalog and serial numbers stamped on the nameplate,
as shown. If the nameplate is missing,the numbers can
备注Ὑ੝థጊ‫͇ڌ‬ᄉੴᅽϘ̭̅᝹߿Ϙᄉ±10%ᔴ‫ډ‬Юnj be found stamped on the surface of the faceplate below
the nameplate.
ᩆྠ὇ͮ̅᭦౛ґழὈ
NOTE: All fasteners have a torque value range of ±10% of
Nameplate
(frontside stated value.
of faceplate)

᝝շὉ᠍ԡࡆ࡚ࠩࠪХᄉ੽ᣑᑞҦథॕֽὋឯԟᏥ
߶ᜈብᓫᄉ൥ᰠ13.ನࠪԡᢻᩆྠʼᄉ੽ᣑᑞҦnj
WARNING: Fork size affects attachment
capacity. Refer to Installation Section,
Step 13. Verify capacity for truck nameplate.

-2-
⢯ࡡ䈪᱄
S PECIAL DEFINITIONS

ఴ੣бդథʶ̎ྱѾଡᇧnjୱͺґҫॸ̲ጹ᫝ឳ੝థᄉþ᝜նÿ The statements shown below appear throughout this manual


֖ÿซ਒þ᧗᜵ଡᇧÿ֖þ‫ܫ‬ซÿѶͺ˝Хథྱ߿਒˦੊ኤӐࢹ where special emphasis is required. Read all WARNINGS and
ͺᄉζোଡΘnj CAUTIONS before proceeding with any work.
Statements labeled IMPORTANT and NOTE are special
information that is useful when servicing the attachment.

WARNING - A statement preceded by a


᝝շ੝ᇧЮࠓॸᮋѬࠃྩ᝭Nj̾Бᤴ੆̠ᢵ WARNING is information that should be
͝ࠎnj᝜նឬ௙‫ݼ‬ጻͮ̅ʶ˓᜺߿ᄉழಳЮnj acted upon to prevent bodily injury. A
WARNING is always inside a ruled box.

ฌਓὉ൤ዜಕខᄉЮࠓॸᮋᥕߵὋ̾Бᤴ੆᝹‫ܫ‬૮‫ڭ‬nj
CAUTION - A statement preveded by CAUTION is
᧘᜶ଢᇨὉᤇሗଡᇧӉդྱ߿ζোnj information that should be acted upon to prevent
machine damage.
‫ܬ‬ฌὉᤇሗಕខ੝դζোΦ̅ူᝌࣲԺኤӐ৥ᄉࢹͺnj
IMPORTANT - A statement preceded by IMPORTANT is
 information that possesses special significance.

NOTE - A statement preceded by NOTE is information that


is handy to know and may make the job easier,

-3-
᧞㦆⏨ু㇗䐥৸ᮦ

஼ᣀ٧ᔩ૊ཱ‫ݟ‬ʽ଍ᕚᄉᣃክ֖ክଋܿԟஜᤈᛠᦠᎵὋ
R ECOMMENDED HYDRAULIC SUPPLY
Rotators provide the best performance with the
࠱Ԧ૘Ѣణ·বᑞnj˝᫂౵֖ԡᢻᤤસൣᆷᄉԃክ٧Ὃ recommended hydraulic supply arrangements shown.
ឯԟᏥӴலӴྱǑԃክ٧֖ࣛႂ፵ԃክ٧ᤤસૈӮǒnj Refer to Cascade Hose and Cable Reel Selection Guide,
଍ᕚᣃክ֖ክଋܿ᤯फ़‫ݟ‬ʽὙ Part No.212199, to select the correct hose reel for the
஼ᣀҩᑞ‫ٿ‬ᡸὙ mast and truck. The hose and fitting requirements
30E are(Recommended);
#6 ᣃክὋ Ю᤯फ़•ĭPP ROTATE Function:
30E
No.6 with 10 mm(9/32 in. ) minimum ID
45G-100G, 100D , X100D , 120D֖150D
#8 ᣃክὋ ᤯फ़•ĭPP 45G-100G, 100D, X100D, 120D & 150D
No.8 with 12 mm(13/32 in.) minimum ID
ซ਒Ὑ஼ᣀҩᑞ๮Ԍ‫ٿ‬ᡸ੝̖ၶᄉᐿԌ‫ݟ‬౦ᡓ᣾35bar࠱
࠭ᒰ๮Ԍෳ᣾བὋᬋ࡚ͯХবᑞࣲ᎕ᆀ๮Ԍጆፑᄉ࠮ CAUTION: Rotate function supply circuit back pressure
֐njឯನࠃክଋ֖ܿᣃክЮ᤯फ़ᄉᬌ҃Ὃ௦ՠ໗ᡛ exceeding 35 bar(500 psi) can result in excessive
#6 ክଋܿὋ Ю᤯फ़•ĭPP ( oil heating, reduced attachment performance and
#8 ክଋܿὋ Ю᤯फ़•ĭPP **';' shortened hydraulic system life. Check for restrictions
120D֖150D ) sucha as numerous fitting and fitting/hose sizes less
than No.6(30E) or No. 8. (45G-100G,100D, X100D,
120D & 150D).

A Юጆෳᡸ
B ੊
A B ࢺԾˏΞ2ክयጹክԃክ٧

A RH or LH Single Internal Hose Reeving Group.


OR
B RH or LH THINLINETM 2-Port Hose Reel Group.

-4-
ᆿ㻻ࢃሯ৿䖜Ⲻ㾷≸
ԡᢻΘෳԌҦ Truck Relief Setting
T RUCK REQUIREMENTS
᝝շὉԡᢻ/࡚Хᄉ፫Ջ੽ᣑᑞҦၿ
ԡᢻ҃ᤴ‫׷‬ф߿Ὃ߱Ժᑞͯ̅ᩆྠ
଍ᕚԌҦϘ὇RecommendedὈ: 140 bar (2000 psi ) ੝ಕซᄉஜϘnjសጹ࡚Хឯಉ᫝ԡ
ణܷԌҦϘ὇MaximumὈ : 160 bar (2300 psi) ᢻᩆྠnj
ԡᢻΘෳึ᧙ Truck Flow Volume Ŀ WARNING: Rated capacity of the
ణ࠴Ϙ ଍ᕚϘ ణܷϘ truck/attachment/fork combination
② 3 is a responsibility of the original
Min. Recommended Max.
truck manufacturer and may be
30E 19 L/min 26 L/min 38 L/min
less than that shown on the
(5 GPM.) (7 GPM.) (10 GPM.)
attachment nameplate. Consult
45G, 55G, 65G the truck nameplate.
19 L/min 38 L/min 57 L/min
80G, 100G,
(5 GPM.) (10 GPM.) (15 GPM.)
100D, X100D
26 L/min 45 L/min 57 L/min
120D (7 GPM.) (12 GPM.) (15 GPM.)
37 L/min 76 L/min 95 L/min
150D (10 GPM.) (20 GPM.) (24 GPM.)
ӴலӴྱ஼ᣀ٧Щࠓ SAE 10Wᄉෳ۲๮Ԍෳಕэԟ᜸
ґϙ
Mil.Spec.MIL-0-5606੊ᏧMIL-0-2104B.ʿ଍ᕚ΍ၸՋ੆੊ප
Tilt Forward
۲๮Ԍෳ.‫ݟ‬౦ᭉ᜵΍ၸ᫽྆๮Ԍෳ,Ѷॸᮋ᧓ၸྱ൳ࠚ࠯͇.
សጹឯᐎጆӴலӴྱ὇ԗ᫂Ὀnj ʽᬋ ᤣௐ᧪஼ᣀ
‫ݟ‬౦ึ᧙ͯ̅଍ᕚϘὋ͗ᤴ੆஼ᣀ٧ᄉᣀᤳϟͯnj Hoist Down Rotate CCW
‫ݟ‬౦ึ᧙ᡓ᣾ణܷϘ,͗ᤴ੆᣾བ,ᬋͯጆፑবᑞՎௐ᎕ᆀ๮Ԍ
ጆፑᄉ࠮֐nj
Cascade Rotators are compatible with SAE 10W petroleum
base hydraulic fluid meeting Mil. Spec. Mil -0-5606 or MIL-0-
2104B. Use of synthetic or aqueous base hydraulic fluid is not
recommended. If fire resistant hydraulic fluid is required,
special seals must be used. Contact Cascade Xiamen.
Flow less than recommended will result in a rotate speed less
than 2 RPM.
Flow greater than maximum can result in excessive heating,
reduced system performance and short hydraulic system life. ʼӣ Րϙ ᮊௐ᧪஼ᣀ
Hoist Up Tilt Back Rotate CW
᠍ԡ౵߶ᜈࡆࠩ (A) ITA (ISO) ᠎Ԣ౶
ຌူࣲ೜ಉ᠍ԡ౵ശೌᄉᆠ૮ৰхࣰ֖໎
Carriage Mount Dimension (A) ITA (ISO)
ऎnjᮋࠪཛྷଋ቉Ѣᦉͮ੊ᇛ૮ᄉമԯᤈᛠ
ణ࠴Ϙ ణܷϘ νᛩnj
Minimum Maximum Carriage
A
ISO 2A 380.0 mm (14.94 in.) 381.0 mm (15.00 in.) Clean and ispect carriage bars for
ISO 3A 474.5 mm (18.68 in.) 476.0 mm (18.74 in.) damage and smoothness. Repair any
ISO 4A 595.5 mm (23.44 in.) 597.0 mm (23.50 in.) protruding welds or damaged notches.
ISO 5A 676.5 mm (26.64 in.) 678.0 mm (26.70 in.)
-4-
ᆿ㻻
I NSTALLATION
૊̾ʽ൥ᰠ࠱࡚Х߶ᜈҁԡᢻʼnj̲ጹ᫝ឳࣲူᝌ੝థᄉ᝜նឬ௙nj‫ݟ‬౦৥͉ࠪʹ൥ᰠథʿူᝌ˧‫ܪ‬ὋឯՓ৥ᄉ˞ክ੊ሎ৥
ణᤂᄉӴலӴྱనҫ̠տࠬයࣞүnj
Follow the steps shown to install the attachment on the truck. Read and understand all WARNING statements. If you don’t
understand a procedure, ask your supervisor or call the nearest Cascade Service Department for assistance.

1
Վᡑ࡛ЦἻટᬔʾᨉ ᝝շὉನࠃၸ̅ᡐՍᄉᩖ్੊፣ጉᄉ
A ઞʽ੩ӉࣛὋ࠱࡚Хᒯ̅੫ᄧʼᏡᣀҁమʼᄉͮᎵnj ᮨ߿੽ᣑᑞҦःʿ࡚ͯ̅Хᒬ᧗njឯ
B ઞᬓʽᨈnj ನࠪᩆྠʼᄉ࡚Хᒬ᧗nj
WARNING: Verify that the overhead
Attach overhead hoist, remove bolt-on lower hoist and chains or straps are rated
hooks for the weight of the attachment.
A Remove banding, set attachment upright on pallet. Refer to nameplate for attachment
B Remove bolt-on lower mounting hooks(if equipped). weight.

ᔩ஼ᣀ٧ࣛథ᠍ԡὋឯ
΍ၸኃʻ಩ᩖ్
C‫݂ۋ‬Х Use a third chain when
C-Clamp equipped with forks

A A

-6-
ᆿ㻻
I NSTALLATION

2
౛नঌ૱रʾᨉἷ‫ݠ‬౧ᭊ᜶Ἰ Unlock Quick-Change lower mounting hooks
A ౚधঋ૰यʽᨈnj (if equipped)
B ࠱ᩘᣈ᧗ளଢЙʽᨈᄉߗ˖nj A Move hooks into unlocked position.
B Reinstall pin in lower hole.

࠭Փ‫ڰ‬ 备注Ὑ࠭Փ‫ڰ‬Ꮱᣀ᣾౎ԺஇԪʽᨈ֖᠍ԡ౵˧ᫍ
A ᄉᫍᬨnjសጹԟᏥ߶ᜈ൥ᰠ7nj
Guide
Note: Guides can be reversed to change hook
to carriage clearance. Refer to Step 7.

࠭Փ‫ڰ‬ᛂಞߗ
˖ॶᡯሎ࠭Փ
‫ڰ‬ᮆᦉᄉϟሧ
B ᧙ణܷϘԺ᣹
ࢺʽᨈ 16mmnj
LH lower Hook 16mm (5/8 in,)
ᩘᣈ offset on top
Pin provides maximum
clearance.

΍ၸˬฐ Locitite #242᫸ౚҍࣲ૊ཱ̾ʽੴᅽᩙጊᛂಞὙ Apply Loctite 242 (blue) and tighten capscrews:
ISO 2A/3A (45G-100G) - 165Nm (120 ft.-lbs. ) ISO 2A/3A (45G-100G) - 165Nm (120 ft.-lbs. )
ISO 2A/3A (30E, 100D, X100D) - 150Nm (110 ft.-lbs) ISO 2A/3A (30E, 100D, X100D) - 150Nm (110 ft.-lbs. )
ISO 4A(100D, X100D, 120D, 150D) - 270Nm (200 ft.-lbs. ) ISO 4A (100D, X100D, 120D, 150D) - 270Nm (200 ft.-lbs. )

-7-
ᆿ㻻
I NSTALLATION

3
ю‫ܬ‬ኮ᡹ጸ͈ Prepare Hoses
A ࡚Хેᜈҁԡᢻ᠍ԡ౵ʼࣲ߿ͮ‫ݝ‬nj A Position truck carriage behind attachment.
B ૊ࠃᬄᭉ᜵ᆷ߿੝ᭉᄉᣃክ᫁ऎnj B Determine hose lengths required.
C ࠱ᣃክܲͷᄉ᫁ऎѬᬓὋࣲ੭ʼክଋܿnj C Cut hoses to length and install end fittings.

᧗᜵ଡᇧὙ‫ڙ‬ୱͺ࡚Хґ὇૊ཱ߶ᜈ൥ᰠ4ᄉ IMPORTANT: Flush hoses (Step 4) before


᜵යὈЎуรᣃክnj operating attachment.

30E ᤣௐ᧪஼ᣀ ᮊௐ᧪஼ᣀ


Rotate Rotate
CCW CW

#6 ᣃክ֖ክଋܿ
No.6 Hoses
and Fittings

߷ᜉኮरᄊԿԄኮ٨ ߷ᜉЯጇՏ൦෴᡹
INSTALLATION USING INSTALLATION USING
RH 2-PORT HOSE REEL INTERNAL REEVING

-8-
ᆿ㻻
I NSTALLATION

ซ਒Ὑ஼ᣀҩᑞ๮Ԍ‫ٿ‬ᡸ੝̖ၶᄉᐿԌ‫ݟ‬౦ᡓ᣾35bar࠱ CAUTION: Rotate function supply circuit back pressure


࠭ᒰ๮Ԍෳ᣾བὋᬋ࡚ͯХᄉবᑞࣲ᎕ᆀ๮Ԍጆፑᄉ࠮ exceeding 35 bar (500 psi) can result in excessive
֐njឯನࠃࠪክଋ֖ܿᣃክ᤯फ़ᄉᬌ҃Ὃ௦ՠ໗ᡛ oil heating, reduced attachment performance and
#6 ᣃክὋ Ю᤯फ़•ĭPP (  shortened hydraulic system life. Check for restrictions
#8 ᣃክὋ Ю᤯फ़•ĭPP **';' such as numerous fittings and fitting/hose sizes less
120D֖150D ) nj than No.6 (30E) or No. 8.(45G-100G, 100D, X100D,
120D, 150D).
ซ਒Ὑ࡚Х੝థҩᑞᄉᮨ߿ࢹͺԌҦʿᡓ᣾160barnj
CAUTION: Hoses should be 160 bar (2300 psi)
working pressure rated for all attachment functions.

45G - 100G ᤣௐ᧪஼ᣀ ᤣௐ᧪஼ᣀ


ᮊௐ᧪஼ᣀ ᮊௐ᧪஼ᣀ
Rotate CCW Rotate CCW
Rotate CW Rotate CW

߷ᜉኮरᄊԿጺኮԄኮ٨ ߷ᜉЯጇՏ൦෴᡹
INSTALLATION USING RH 2-PORT INSTALLATION USING INTERNAL
THINLINETM HOSE REEL HOSE REEVING

-9-
ᆿ㻻
I NSTALLATION
100D, X100D
ᤣௐ᧪஼ᣀ ᤣௐ᧪஼ᣀ
Rotate CCW #8 ᣃክ֖ክଋܿ Rotate CCW
No.8 Hoses and Fittings

ᮊௐ᧪஼ᣀ ᮊௐ᧪஼ᣀ
Rotate CW Rotate CW
ᜉᦡcൣү఻౞ጸ͈
߷ᜉኮरᄊԿԄኮ٨ Hydraulic 180° Stop Group Equipped
INSTALLATION USING RH 2-PORT HOSE REEL

120D, 150D ᮊௐ᧪஼ᣀ ᤣௐ᧪஼ᣀ


Rotate CW Rotate CCW

߷ᜉኮरᄊԿԄኮ٨
INSTALLATION USING RH 2-PORT HOSE REEL
- 10 -
ᆿ㻻
I NSTALLATION

4
фฤᣄኮ Flush hydraulic supply hoses
A ૊‫ڎ‬ᇧ࠱ᣃክᐎଋ‫ݝ‬nj A Install hoses as shown below.
B ୱጪԡᢻܲᡸ᫘30ሙnj B Operate auxiliary valves for 30 sec.
C ౚधᐎଋᄉክᡸnj C Remove union fittings.

5
ટʾѓᤴኸʹʽᄊ‫ࣳ݀܄‬ೝಊᴑᣃ෴෴ͯ
Remove gearbox end cover level hole Check lubricant level

30E
ቪᄥ‫ܿ܃‬὇೜ಉ
ෳͮὈ ᭉ᜵ᄉពὋซЙӴலӴྱᴐᣂ๦໎ෳ656300੊
End Cover Hole বᑞᄰॆᄉSAE90 wt ๦໎ෳ (AGMA “˖ব”
(level hole) 6EPᴐᣂෳ)nj
If necessary, fill gearbox with Cascade Gear
Lube 656300 or equivalent SAE 90 wt.gear
ซෳߗ lube(AGMA ' mild' 6EP Gear Oil).
Fill Hole

- 11 -
ᆿ㻻
I NSTALLATION

ᭉ᜵ᄉពὋซЙӴலӴྱᴐᣂ๦໎ෳ656300੊বᑞᄰॆᄉSAE90 wt ๦໎ෳ (AGMA “˖ব”6EPᴐᣂෳ)nj


If necessary, fill gearbox with Cascade Gear Lube 656300 or equivalent SAE 90 wt.gear lube(AGMA
' mild' 6EP Gear Oil).

45G - 100G, 100D, X100D, 120D 150D

ซෳߗ὇ෳͮ᜹฽Ԣ ซෳߗ὇ෳͮ᜹฽Ԣ
ซෳၸὈ ซෳၸὈ
End Cover Hole End Cover Hole
(level and fill hole) (level and fill hole)

ଅචߗ
὇ઞʽ᠁‫܊‬Ὀ ଅචߗ
Vent Plug ὇ઞʽ᠁‫܊‬Ὀ
(remove vent cover) Vent Plug
(remove vent cover)

- 12 -
ᆿ㻻
I NSTALLATION

6
࠲࡛Цૈᜉ҂Ԣᢼ᠎Ԣ౶ʽǍ Mount attachment on truck carriage
A ࠱࡚Хˀԡᢻ᠍ԡ౵ࠪ˖nj A Center truck behind attachment.
B ࠱᫂౵ґϙࣲ࠱᠍ԡ౵ʼӣҁૈ߿ͮᎵnj B Tilt forward and raise carriage into position.
C ઁʼᨈે᭤ҁ᠍ԡ౵ʼശೌʼnj C Engage top mounting hooks with carriage.
30E - ᆷγ˖ᫍ߿ͮ‫ࢥڰ‬ЙҁʼശೌѡമЮnj 30E - Make sure the centering tab engages the center
45G-100G, 100D, X100D, 120D, 150D - ᆷγ notch on top carriage bar.
ࢺʼᨈʽழᄉ߿ͮ‫ࢥڰ‬Йҁʼശೌణᤂᄉѡ 45G - 100G, 100D, X100D, 120D, 150D - Make sure locator
മ˖nj tab in left hook engages closest notch on top carriage bar.
D ࠱࡚Хଡӣҁᡯሎ੫ᄧ5cmᰳᄉͮᎵnj D Lift attachment 5 cm(2 in.) off pallet,

30E
E
30E

- 13 -
ᆿ㻻
I NSTALLATION
45G -100G
᧘᜶ଢᇨὉࠪ̅ᦠᜈஞͳय᠍ԡ౵ᄉ‫ۋ‬ՁὋˀԡᢻ᫂౵
ᄉેᜈᭉΙཱԡᢻ҃ᤴ‫׷‬ଡΘᄉԟஜ֖ึርᤈᛠnj ὇ᇧ਒‫˝ڎ‬
IMPORTANT: For integral carriages, install in mast ISO 3Aጞે
per OEM specifications and procedures. ᜈὈ
὇ISO 3A
mounting
ISO 2A - 15-17 mm (0.60-0.66 in.)
shownὈ
ISO 3A - 18-20 mm (0.72-0.78 in,)
ISO 4A - 18-20 mm (0.72-0.78 in.)
ISO 5A - 24.2-25.8 mm(0.95-1.01 in.)

മԯ
Notch
ᆷγʼᨈ߿ͮ‫ڰ‬ᑞࢥЙ ˖ܼۘ‫ڰ‬
ʼശೌᄉമԯ˖ Center Spacer
Engage upper hook locator
tab in carriage notch 100D, X100D, 120D, 150D

὇ᇧ਒‫˝ڎ‬
ISO 2A - 8-9 mm (0.32-0.36 in.) ISO 2Aጞે
ISO 3A - 10-11 mm (0.39-0.43 in,) ᜈὈ
ISO 4A - 12-13 mm (0.47-0.51 in.) ὇ISO 2A
ISO 5A - 16-17 mm(0.63-0.67 in.) mounting
shownὈ
᠍ԡ౵ʼശೌ
Upper Carriage Bar ‫ڎݟ‬੝ᇧISO 2A ᠍ԡ
౵ʼശೌ֖ʼᨈેᜈ
ISO 2A carriage bars
and upper mounting
hooks shown.
˖ܼۘ‫ڰ‬
- 14 - Center Spacer
ᆿ㻻
I NSTALLATION

7 ߷ᜉࣳࢦКʾᨉ
Install and engage lower hooks ೜ಉʽᨈˀʽശೌ˧
ᫍᄉᫍᬨ௦ՠ᣾ܷnj
‫ݟ‬౦ᭉ᜵ឯԟཱ൥ᰠ2
ᛂಞጊ‫ڌ‬य ঋ૰य
BOLT-ON TYPE QUICK-CHANGE TYPE ុஞ࠭Փ‫ڰ‬இԪᫍᬨnj
Inspect hooks for
ʽശೌ
excessive clearance.
ʽശೌ Lower
Refer to Step 2 to
Lower Carraige
reverse guides to
Carraige Bar
change clearance.
Bar

߶ᜈʽᨈὋၸ᩺ߔ
࠱ʽᨈᣏ஝ҁͮ ࣰሧʽᨈ΍˧
Install hooks, ࢥЙʽശೌ˖Ὃ
tap tight ࣲ࠱ᩘᣈଢЙ
into ߗЮᩙጊnj
position. ὇᭤ʼழᄉߗὈ
Slide hook up
to engage bar, ణܷᫍᬨ
install pin in 5mmnj
locked 5 mm
position (3/16 in, )
(upper hole). Max.

Tighten Capscrews:
30E, 45G-100G - 165 Nm(120 ft.-lbs. )
100D, X100D - 225 Nm(165 ft.-lbs )
120D, 150D -265 Nm(195 ft.-lbs. )

- 15 -
ᆿ㻻
I NSTALLATION

8
‫ڏݠ‬ਫ਼ᇨો൦ᰡᄊ᜶ර࠲ᣄኮˁ๯ԍᯱ᣺෴԰ଌ݀ᐏଌǍ
Connect hoses to hose terminal fittings as shown in Step 3

30E 100D, X100D, 120D, 150D

ᤣௐ᧪஼ᣀ
Rotate ᮊௐ᧪஼ᣀ
CCW Rotate ᤣௐ᧪஼ᣀ
CW Rotate CCW

ᮊௐ᧪஼ᣀ
Rotate CW

- 16 -
ᆿ㻻
I NSTALLATION

߷ᜉኮरᄊԿጺኮԄኮ٨ ߷ᜉЯጇՏ൦෴᡹
INSTALLATION USING RH 2-PORT INSTALLATION USING INTERNAL
THINLINETM HOSE REEL HOSE REEVING

- 17 -
ᆿ㻻
I NSTALLATION

9 ߷ᜉʽᨉൣү‫ڱ‬
· ࠱ʼᨈൢҮ‫ڰ‬ѫѾᎵˏ˓ʼᨈܰΞnj
· ࠱ൢҮ‫̅ڰ‬ʼശೌཛྷଋӜᮔབҁ180ąnj
· ᧓ၸAWS E7018ͯඩཛྷ్Ὃ‫ڙ‬ൢҮ‫ڰ‬ᄉ
Install stop block kit
· Locate a stop block on the outside of
each upper hook. Preheat stop block
and carriage bar weld area to 180ą὇325°FὈ
ʻ˓ழՓ὇‫ڎݟ‬ᇧὈѫѾᤈᛠ໗ᝇཛྷὋ · Use AWS E7018 low hydrongen rod and
ӬΞཛྷᎊ὇6mm Ὀnj weld a 6 mm(.25 in.)fillet full length on
three sides of each stop block.

ʼᨈ
Upper
‫ܬ‬ฌὉሄൢ࠱ Mounting
ൢҮ‫ڰ‬ཛྷଋҁ Hook
ʼᨈЮΞ
NOTE: Do not
weld stop block ൢҮ‫ڰ‬
on inside Steel
Stop
Block
ԡᢻ᠍ԡ౵ʼശೌ
Truck Upper
Carriage Bar
‫ڙ‬ʻ˓ழՓѫѾᤈᛠ
໗ᝇཛྷὋӬᎊཛྷᎊ
὇6 mmὈ
6 mm(.25 in.) fillet
weld on three sides

- 18 -
ᆿ㻻
I NSTALLATION

10
连续旋转测试 Cycle Rotation Function

WARNING: Make sure all


᝝շὉᆷγ੝థ̠տˀ࡚Хγ૆
personnel are clear of the
߶Кᡯሎnj
attachment during testing.

· ‫ڙ‬ቆᣑ࿃খʽὋ࠱஼ᣀҩᑞ฽ណஜ൒nj · With no load, cycle rotation function several


· Ι૵ISOᄉಕэࠪՉҩᑞᤈᛠ೜฽nj times.
· ‫࡚ڙ‬ХʼஶҪʶ˓੝ᑞ੽ԩᄉణܷᣑᕲࣲᤈᛠ஼ᣀnj · Check functions for operation in accordance
೜ಉ஼ᣀ௦ՠᮊႉὋҩᑞ௦ՠൣ࣡nj with ANSI὇ISOὈstandards.
· ೜ಉᣃክὋክଋܿ̾Ԣђᤳ٧঳੆ኍ௦ՠ෹໣nj · Pick up a maximum load and rotate. Check for
smoothness and normal rotation.
· Check for leaks at hoses, fittings and rotator
drive.

B
A

- 19 -
ᆿ㻻
I NSTALLATION

WARNING: Truck contro; handle and


᝝շὉԡᢻ੣౺ҮͺழՓ֖࡚Хҩᑞࠪः attachment function activation shown
ѫ࣊὇‫ݟ‬ʽ‫ڎ‬ᇧὈቿՋᎾ‫఺ڍ‬೙ࢹር࣍ߥ here conforms to ASME/ANSI B56.1
͗ASME/Ꮎ‫ࠑڍڍ‬ಕэߥ͗ANSI B56.1ᄉ recommended practices. Failure to
ᛠˉ଍ᕚୱͺ᜺ᔴnjᤊԥឞୱͺ᜺ርԺᑞ follow these practices may lead to
͗ᤴ੆ː᧗ᄉᢵͳ͝ࠎ੊᠈̖૮ܾnj˝߶ serious bodily injurt or property
Кᡐ᜸Ὃణጻၸਖ਼Ὃ̼ူ‫఺˞֖׷‬ԇᭉ̲ damage. End user, dealer and OMEs
ጹ᜹ࠢNjᣱѾ͉ʹऩࣲ࣡Ҫ̾ଅಉnj should review any deviation from the
practices for safe operation.

ܳ᡹᫙Ҫᑟ
Auxiliary Valve Functions
ґϙ
Tilt Forward
஼ᣀ ʽᬋ
὇̯ᰁ᯹տழՓᄹ) Hoist Down
A
A ᤣௐ᧪
B ᮊௐ᧪
ROTATE
(Drive’s view)
A Counterclockwise(CCW) B
B Clockwise(CW)
Րϙ
ʼӣ Tilt Back
Hoist Up

- 20 -
ᆿ㻻
I NSTALLATION

11
Fork Welding Preparation
᠎Ԣཝଌᮕབྷἷ᠎Ԣ˗ᨉᤇళ߷ᜉἸ
(forks without middle hook installed)
A ‫ڙ‬ཛྷଋґὋЎຌူ᠍ԡᛪ᭦njԜᬓෳ໡Ὃෳ෉
A Clean all surfaces to be welded. Remove paint, oil,
๦໎ҍ̾ԢФ̴෉ຏnj
grease and other contaminants.
B ૊‫ڎ‬ᇧᄉࡆࠩ࠱˖ᨈ߿ͮ‫ݝ‬njࣲ࠱ФͮᎵ‫᠍ڙ‬
B Position the middle hook using the dimensions
ԡʼϡ‫ݝ‬ಕ᝭nj
shown. Mark the hook position on the fork.
C ૊˖ᨈᄉͮᎵ෸ᅋ‫˓ٽ‬ழՓཛྷଋὋཛྷᎊ˝6mmnj
C Tack the hook in four places with 6 mm (.25 in.)
˧ՐὋвನࠪͮᎵࡆࠩnj
long welds. Recheck dimensions.

᝝շὉඇʶ಩᠍ԡॸᮋథʻ˓ᨈὋԀʼᨈNj˖ᨈ WARNING: Each fork must have three hooks.


֖ʽᨈnjӴலӴྱࣛ᠍ԡᄉ஼ᣀ٧ࣂࣛథ˖ᨈnj Cascade forks for rotators are equipped with a
‫ݟ‬౦஼ᣀ٧ʿࣛ᠍ԡὋѶӴலӴྱ࠱͗ઁ˖ᨈᬣ middle hook. If the attachment is supplied without
஼ᣀ٧ଡΘፋၸਖ਼Ὃၸਖ਼૊̾ʽึርཛྷଋ˖ᨈnj forks, middle hooks are provided. They must be
welded using the following procedures.

஼ᣀ٧‫ۋ‬Ձ ʼᨈˀ˖ᨈᫍᡯࡆࠩ‘A’ ʼᨈ
Rotator Model Hook Spacing Dimension ‘A’ Upper Hook
30E

45G,55G

65G
᠍ԡ
˖ᨈ
Fork
Middle Hook

ʽᨈ
Lower Hook

- 21 -
ᆿ㻻
I NSTALLATION

12 ˗ᨉཝଌ Fork Middle Hook Welding


A ‫ڙ‬ཛྷଋґὋ࠱ཛྷଋӜ۪὇Ӊહ᠍ԡКശՓࠔऎ A Preheat weld area(full fork width and 6 in.)
̾Ԣ˖ᨈʼʽ152mm὇6 in.)ᄉӜ۪ЮὈᄉ above and below hook) to 260℃ (500°F)
ຝऎᮔབҁ260ą὇ణͯὈ-315ą὇ణᰳὈ minimum, 315℃(600°F) maximum before
ᔴ‫ډ‬Юnjࡎᫍຝऎణܷʿᡓ᣾370ąnj welding. Maximum interpass temperature
B ‫᠍ڙ‬ԡૈ߿ᔴ‫ډ‬Ю૊ཱᄰС᜵යஶཛྷὋХͳԺ should not exceed 370℃(700°F) .
ԟཱʽᨈཛྷଋ᜵යnj‫˖ڎ‬ಕซᄉ'B'˝ሄൢཛྷଋ
ᄉࡆࠩnj૊ཱ̾ʽᄉழกᤈᛠཛྷଋὙ B Finish weld middle hook to fork. Apply welds in
࠱࡚Х෸᠍ԡቡᄯழՓᎵ̅‫ڠ‬᭦nj᧓ၸᕱᔆཛྷ the hook weld prep areas using the lower hook
ˌႂऺཛྷFCAWnjቿՋᎾ‫ڍ‬ཛྷଋಕэAWSὋ΍ as an example of the welds required. Note
ၸE100T1-K3ཛྷˌ὇੊Վዜ᜺ಪཛྷˌὈὋཛྷˌ the ‘ B’no weld area. Use the following weld
ᄯफ़˝1.5mm὇0.06in,ὈὋ᧓ၸ100%̃ඬӐ method:
ᇎγએචͳ੊75%ථච/25%ᄉ̃ඬӐᇎຈՋච Attach ground clamp to the fork upright. Weld
ͳ὇චͳึ᧙˝14-21L/minὈnj᧓ၸቋཛྷ᥊ࢹᓧ using FCAW(Flux Core Arc Welding). AWS
ᤈᛠᝇཛྷ֖‫ڸ‬ԯཛྷnjཛྷᎊࠔऎణ࠴Ϙ˝6.3mm E100T1-K3 electrode, 1.5 mm(.06 in.) diameter
὇0.25in.ὈὋཛྷᎊԑऎణܷϘ˝12.5mm὇0.50in.Ὀnj with 100% CO2 or 75% Ar/ 25% CO2 @30-
ᄯึൣ౜বऺཛྷὋႂึ230-300߶ὋႂԌ29-31͑nj 45 CFH. Apply fillet and groove welds using
ཛྷଋᤳऎ˝3-5mm/secnj࠱ཛྷᎊ˧ᫍᄉཛྷບ߸ stringer bead technique. Minimum weld pass
Кຌᬓ࣯ыnjཛྷଋᛪ᭦ᄥʼγຝೞ΍Фᎀਤч width 6.3 mm(.25 in.), maximum weld pass
ԁҁ65ąnj thinckness 12.5 mm(.50 in.). DCRP welding current,
C ೜ಉཛྷᎊnj௃֪᣷Ὃཛྷც֖͉ʹᜇጮ὇Ӊહऺ 230-300 amps, 29-31 volts. Travel speed 8-12 IPMǍ
‫گ‬ᜇጮὈ੊ߗᬨnj Completely remove slag between passes. Slow cool, by
D ຌူཛྷଋӜࣲ۪᧗ள‫ؤ‬໡nj covering with insulating blanket, to 65 CO2(150°F).

C Inspect welds. No undercut, overlap, cracks of


any kind(including crater crackers) or porosity.

D Clean weld area and repaint.

- 22 -
ᆿ㻻
I NSTALLATION

᝝շὉᔩ‫ࠃڙ‬ᬄ΍ၸ᣾ር˖Ὃ࠱᠍ԡऄᦉ WARNING: Applications that hold a load


஼ᣀᒯమʼͮᎵὋࣲၸФୂᤁ᠍ྫྷ὇᧗ interted with a 50% or more capacity, must
᧙᣹ҁᮨ߿ᣑᕲᄉ੊ఝܷὈὋѶॸᮋ use Cascade rotator forks.
΍ၸӴலӴྱ஼ᣀ٧᤟ᦠ᠍ԡnj Applications that dump a load when the
ᔩᭉ᜵࠱࡚Х̯‫ۆ‬ᄯழՓ஼ᣀҁऎழՓ attachment is rotated at 45° from vertical,
ϙχ᠍ྫྷὋѶԺ̾‫᠍ڙ‬ԡʼ߶ᜈ˖ᨈՐὋၸ can use pallet forks with the installed
Фԡ૆੫ᄧࣲ஼ᣀ३̾ࠃဗnj middle hook.

஼ᣀ٧‫ۋ‬Ձ ሄൢཛྷଋࡆࠩ‘ B’
Rotator Model No-Weld Dimension ‘ B’

30E 14 mm(0.56 in.) ʼᨈ


Upper
45G, 55G, 100D, Hook
16 mm(0.62 in.)
X100D, 120D ,

65G, 80G, 100G 19 mm(0.75 in.)


᠍ԡ
150D 22 mm(0.87 in.) Fork
˖ᨈ
Middle Hook
ԟᏥὙS-22588, S-22566Ὃ S-22567Ὃ S-22927Ὃ
S-23847Ὃ CWS69.27
Reference: S-22588, S-22566, S-22567, S-22927,
S-23847, CWS69.27 ʽᨈ
Lower Hook

- 23 -
ᆿ㻻
I NSTALLATION

13
߷ᜉ᠎Ԣ Install forks
ᆷγୂᤁᄉ᠍ྫྷ᧗᧙‫᠍ڙ‬ԡᄉᮨ߿੽ᣑᑞҦᔴ‫ډ‬ Make sure forks are rated for the loads being
Юnj᠍ԡࡆࠩ᜺ಪ࠱͗ॕֽ࡚Хᄉᮨ߿੽ᣑᑞҦ handled. Fork size chosen may reduce
὇ԟҪኃ25ᮅὈnj attachment rating(see page 25.)

᝝շὉ᠍ԡॸᮋథʻ˓ેᨈnjӴலӴྱ஼ᣀ٧ WARNING: Forks must have three hooks.


˃ၸ᠍ԡࣂፂᦠథ˖ᨈnj‫ݟ‬౦࡚Х෤థᦠ᠍ Cascade forks for rotators are already
ԡὋѶ˖ᨈॸᮋᬣ஼ᣀ٧ஞ఺ᦠ‫ܫ‬nj˖ᨈཛྷ equipped with a middle hook. If the
ଋึርឯԟ᜸൥ᰠ11nj attachment is supplied without forks,
middle hooks are provided. See Step 11
for middle hook installation procedure.

A ࠱஼ᣀ٧ᄉʼശೌ஼ᣀҁපࣰͮᎵnj࠱ʼശೌˏΞᄉ૔‫ڰ‬ A Rotate the carriage to the horizontal position. Remove


ઞʽnj the fork keepers from the upper fork carriage bar.
B ࠱᠍ԡᮆᦉᄉଡ੣੊ଢᩘౚधnj B Release the spring locks on top of the forks.

᠍ԡଡ੣ ᠍ԡଢᩘ ᠍ԡଡ੣ ᠍ԡଢᩘ


Lever Type Fork Lock Twist Type Fork Lock Lever Type Fork Lock Twist Type Fork Lock

ౚध
UNLOCKED ᩙጊ
LOCKED

᠍ԡൢҮᛂಞ
్᫁‫᠍ۋ‬ԡ૔‫ڰ‬ Capscrew Type Fork Keeper
Bar Type Fork Keeper
- 24 -
ᆿ㻻
I NSTALLATION

C ໎Ү᠍ԡ΍˧‫᠍ڙ‬ԡʼശೌ߿ͮ‫ݝ‬nj C Slide the forks into position on the fork carriage bars.
‫ܫ‬ซὙ‫ݟ‬౦᠍ԡᄉ˖ᨈ੊ʽᨈˀശೌᜈᦠௐ᣾ጊὋԺ࠱ᨈ NOTE: If the fork middle hook or lower hook fit up is too
࠸ᄉʼᛪ᭦ၸᆊጭᇛЏ੊੩ᇛὋͭʼᨈˀ˖ᨈᄉᫍᡯʿᑞ tight, sand or grind the tip, but do not excced dimension
࠴̅ኃ19ᮅಕซᄉࡆࠩ‘A’nj ‘A’ as shown in chart on page 19.
D ʽԌ᠍ԡଡ੣੊࠱᠍ԡଢᩘՓʽ஼ᣀ̾ᩙጊˏΞᄉ᠍ԡnj D Lock each fork in place by pushing the spring lock
௮Ү᠍ԡ̾ᆷγ߿ͮᩘ࠱᠍ԡ߸К‫ڙ߿ڌ‬ശೌᄉѡമЮnj lever down or twisting the button down. Shake forks
E ᧗ள߶ᜈ᠍ԡ૔‫੊ڰ‬உᑱᖿᛂಞὋၸ̾ʽੴᅽᩙጊᛂಞὙ to make sure the pin is fully engaged in a fork bar notch.
货叉止动螺栓型Ὑ E Reinstall the keepers. Tighten the capscrews to a
45G - 100G - 270 Nm὇200 ft.-lbs.Ὀ torque of:
货叉挡块型Ὑ Capscrew Type:
30E, 100D, X100D, 120D, 150D - 82 Nm὇60 ft.-lbs.Ὀ 45G - 100G - 270 Nm὇200 ft.-lbs.Ὀ
45G - 100G - 90 Nm὇65 ft.-lbs.Ὀ Bar Type:
ၸˬฐ Loctitie #242᫸ౚҍ๔ખ‫᠍ڙ‬ԡ૔‫ڰ‬ᄉጊ‫ڌ‬ᛂಞʼ 45G - 100G - 90 Nm὇65 ft.-lbs.Ὀ
὇̨᧪ࠪ᠍ԡ૔‫ۋڰ‬Ὀnj‫᧗ڙ‬ள߶ᜈґὋॸᮋ࠱ᛂጮߗЮຌ Apply Loctite 242὇blueὈ to Bar Type capscrews. Threaded
ူ࣯ыࣲγ૆࣯ྋnj holes must be clean and dry before reassembly.

˖ᨈ ࠱ᨈ࠸ᄉʼᛪ᭦ၸᆊጭᇛЏ੊੩ᇛ
Required Third/Middle Hook Sand or grind tip as required

- 25 -
ᆿ㻻
I NSTALLATION

F ઞᬓ᠍ԡԺ૊̾ʼ൥ᰠᄉԥՓᮊࣿᤈᛠnj F Reverse the above procedures for removal.

᝝շὉॆ߶ᜈ੊ઞᬓ᠍ԡௐὋॸᮋЎ࠱஼ᣀ WARNING: When installing or removing


٧ᄉശೌ஼ᣀҁපࣰழՓnjၸ੫ᄧ੊ۘ‫ڰ‬ forks, rotate carriage to horizontal position.
ۘᰳ᠍ԡᄉ߶ᜈᰳऎnj‫߶ڙ‬ᜈௐὋᮋγ૆᠍ Use pallets or blocks to raise forks to
ԡᐟᦉᄉஞผnjॆ࡚Х‫ڙ‬ͺˉ᣾ር˖Ὃॸᮋ installation height. Keep feet clear of forks
γ᝼᠍ԡ૔‫ڰ‬ᬣௐ߶ᜈҁͮnj when installing. Fork keepers must be in
place at all times during attachment
operation.

᠍ԡ૔‫ڰ‬
Bar Fork Keeper

᠍ԡ᫸ᑱᖿᛂಞ
Capscrew Fork
Keeper

- 26 -
ᆿ㻻
I NSTALLATION
᝝շὉ࡚Х὇ࣛ᠍ԡὈ੽ᣑᑞҦՎ੝᤟ᦠ᠍ԡ᜺ಪᏪऩnj
༥ᓣӜ۪ᛪᇧᄉ௦ణܷᮨ߿᠍ԡࡆࠩnj
CAUTION: Attachment and fork capacity are dependant on fork size.
Shaded area indicates maximum rating fork size.

஼ᣀ٧὇ࣛ᠍ԡὈᄉ੽ᣑᑞҦ@ᣑᕲ˖ॶ500mm
ROTATOR & FORK CAPACITY at 500 mm Load Center὇20 in.Ὀ
货叉安 货叉尺寸(宽×厚)
‫ۋ‬Ձ 装等级 Fork Size὇W×TὈ
Model Fork
Class 100 × 35 mm 100 × 40 mm 125 × 40 mm 125 × 45 mm 125 × 50 mm 150 × 50 mm 150 × 65 mm 180 × 50 mm
30E ISO 2A 1600 kg 1600 kg 1600 kg 1600 kg
45G ISO 2A 1950 kg 2500 kg 2500 kg 2500 kg
55G ISO 2A 1950 kg 2500 kg 2700 kg 2700 kg
65G ISO 3A 2800 kg 3200 kg 3200 kg
80G ISO 3A 4000 kg 4000 kg 4000 kg 4000 kg 4000 kg
100G ISO 3A 4000 kg 4930 kg 5000 kg 5000 kg 5000 kg
100D,
ISO 3A 4930 kg 5000 kg 5000 kg 5000 kg
X100D
஼ᣀ٧὇ࣛ᠍ԡὈᄉ੽ᣑᑞҦ@ᣑᕲ˖ॶ600mm
ROTATOR & FORK CAPACITY at 600 mm Load Center὇24 in.Ὀ
货叉安 货叉尺寸(宽×厚)
‫ۋ‬Ձ 装等级
Model Fork Fork Size὇W×TὈ
Class 125 × 45 mm 125 × 50 mm 150 × 50 mm 150 × 65 mm 180 × 50 mm
120D ISO 2A 2930 kg 3663 kg 4626 kg 5443 kg 5443 kg
150D ISO 2A 2930 kg 3663 kg 4626 kg 6804 kg 6214 kg

- 27 -
1NjൢҮ‫߶ڰ‬ᜈᄫᄉ௦࠱᠍ԡ‫߿ڌ‬ὋᥗБ஼ᣀ᣾ር˖᠍ԡࢺԾୋҮNj᠍ԡʼᨈ໎ҮᏪᤴ ੆஼ᣀ٧ʼശೌᄉ᣾ນᇛ૮nj
The purpose of installing a fork stop is to fix the forks on carriage and prevent them from swinging during rotation, so
as to eliminate the excessive wear caused by the upper hook of fork sliding back and forth along the upper carriage
bar of rotator.

2NjൢҮ‫ڰ‬ၸᛂಞ‫̅߿ڌ‬ʽശೌʼὋൢҮ‫ߗڰ‬ˀֆ᣷థʿՎϟॶᡯὋԺ̾ᤤસՋ᤟ᦠՋ᭦nj
The stop kit is bolted on the lower carriage bar. Different offset on its different side, please choose the correct side
while installing the kit.

3NjൢҮ‫߶ڰ‬ᜈՐःጊ᠚᠍ԡΞ᭦Ὃణܷᫍᬨʿᡓ᣾ʽ‫ڎ‬੝ᇧ᜵යὋၿ̅᠍ԡࠔऎࡆࠩᄉࢿऩὋः᤟ॆνཛྷNjុஞൢҮ‫ڰ‬ᄉଋ
ᝎ᭦౎γ᝼Ջူ߶ᜈ᜵යnj
The stop should be tightly attached to the side surface of fork shank. The maximum clearance must be within
requirement listed in the following chart. Due to the difference of fork widths, Certain adjustment or welding on the stop
kit may be necessary.

↘ࣞඍ
Fork Stop Kit

0~0.2mm

- 28 -
᝝շὉԡᢻ੣౺ҮͺழՓ֖࡚Хҩᑞࠪः WARNING: Truck control handle and
ѫ࣊὇‫ݟ‬ʽ‫ڎ‬ᇧὈቿՋᎾ‫఺ڍ‬೙ࢹር࣍ߥ attachment function activation shown
͗ASME/Ꮎ‫ࠑڍڍ‬ಕэߥ͗ANSI B56.1ᄉ here conforms to ASME/ANSI B56.1
ᛠˉ଍ᕚୱͺ᜺ᔴnjᤊԥឞୱͺ᜺ርԺᑞ recommended practices. Failure to follow
͗ᤴ੆ː᧗ᄉᢵͳ͝ࠎ੊᠈̖૮ܾnj˝߶ these practices may lead to serious bodily
Кᡐ᜸Ὃణጻၸਖ਼Ὃ̼ူ‫఺˞֖׷‬ԇᭉ̲ injury or property damage. End user, dealer
ጹ᜹ࠢNjᣱѾ͉ʹऩࣲ࣡Ҫ̾ଅಉnj and OEMs should review any deviation from
the pracices for safe operation.

1 ‫ڙ‬ͺˉґὋୱጪ࡚Х΍Ф෸ᮊௐ᧪֖ᤣௐ᧪ˏ˓ழՓ஼ᣀ 1 Before picking up a load, operate the attachment


360ऎ̾Φ࠱ክᡸ˖ᄉቆචຌᬓҁԡᢻෳ኷˖njԡᢻܲᡸ᫘ through 360° in both directions to force air in the system
ҩᑞ‫ڎݟ‬੝ᇧnj to the truck hydraulic tank. The auxiliary valve functions
2 ೜ಉᣃክ֖ክଋܿ௦ՠܰ෹໣nj should operate as shown.
2 Check for external leaks at the hoses and fittings.

ґϙ
ʽᬋ Tilt Forward
Hoist Down ᤣௐ᧪஼ᣀ
Rotate CCW

Րϙ
ʼӣ ᮊௐ᧪஼ᣀ
Hoist Up Tilt Back Rotate CW

- 29 -
WARNING: Make sure all personnel are
᝝շὉᆷγ੝థ̠տˀ࡚Хγ૆߶Кᡯሎnj
clear of the attachment during testing.

3 ԡᡐ੝ᑞ੽ᣑᄉణܷ᧗᧙᠍ྫྷࣲѫѾ෸ᮊௐ᧪֖ᤣௐ᧪ 3 Pick up a maximum load and rotate in both directions.


ழՓ஼ᣀnjᔩ஼ᣀҮͺᎀਤ੊ʿᮊႉὋឯ᧗ள೜ಉ๮Ԍ If the attachment is sluggish or does not rotate smoothly,
ክᡸnj‫ݟ‬౦࡚Х̮ཨ௃กൣ࣡ୱͺὋឯ૊ཱఴ੣б࠯ऄ recheck the plumbing. If the attachment still operates
ᄉᐎጆழयᐎጆӴலӴྱ὇ԗ᫂Ὀ‫׫‬Րనҫᦉ᫂nj incorrectly, contact the Cascade Xiamen Service
Department listed on the back cover.
4 若需要,安装180度旋转角度控制装置 - ஼ᣀ٧஼ᣀҁ
ൢҮᛂಞͮᎵௐ࠱ϢൢҮͺnjᔩ᜵இԪൢҮͮᎵὋឯౚ 4 180° Stop Group,if equipped - Rotate in each direction
धൢҮᛂආὋុஞൢҮᛂಞͮᎵὋ߸੆Ր᧗ளᩙጊൢҮ to the stop positions. If the stop positions need to be
ᛂආnj changed,loosen the stop bolt locknts and adjust the stop
bolts as required. Retighten the locknuts after adjusting.

಩૵ᭉ᜵ុஞൢҮᛂಞ
Adjust the stop bolts as required.

- 30 -
5 ‫ݠ‬౧ᭊ᜶Ἳ߷ᜉႃߕर஽ᣁ଍҄ᜉᎶ Ժࠃဗ‫ݟ‬ʽҩᑞnj 5 Electronic Rotational Control,if equipped - When
ॆ࡚Х‫ڙ‬஼ᣀௐὋ߱Ժ‫ۆڙ‬ᄯழՓ֖පࣰழՓϢൢҮͺnj rotating, attachment travel should stop at the vertical
ࣲ‫ڙ‬Ϣൢ3ሙՐ᧗ள஼ᣀ੊૊ʽ஼ᣀ᧗ը૊ᨍፘ፝஼ᣀnj and horizontal handling positions. Wait 3 seconds to
e‫ݟ‬౦࡚Хᑞܴ‫ۆڙ‬ᄯழՓ֖පࣰழՓϢൢҮͺὋѶҩᑞ rotate after stopping OR press the rotate override button
ൣ࣡nj to continue rotating.
e‫ݟ‬౦࡚Х௃ก‫ۆڙ‬ᄯழՓ੊පࣰழՓࠃဗϢൢѶὙ eif rotation stops at vertical and horizontal positions,
A ೜ಉጲᡸ߶ᜈ௦ՠൣ࣡njಉᄹᐎଋᦉͮ੊ጲ݂௦ՠౚ stop positions are correct.
Үnj eif rotation does not stop at the vertical or horizontal
positions:
A Inspect the wiring installation. Look for loose
connections or pinched cables.

૊ʽ᧗ը૊ᨍՐፘ፝஼ᣀnj
Pressing the override switch allows continuous
஼ᣀҁ‫ۆ‬ᄯழՓ֖පࣰழՓϢൢҮͺnj rotation.
Rotation stops at both vertical positions and
horizontal position.

ኍय़3ሙ᧾Ր੊૊ʽ᧗ը૊ᨍፘ፝஼ᣀnj
Wait 3 seconds or press override button to continue
rotating.

- 31 -
B ॆ࡚Х஼ᣀҁ‫ۆ‬ᄯழՓ੊පࣰழՓௐὋᬌͮधСᄉᝎ
ᣂల߸Кଋᝎҁђᤳ‫ڸ‬Ի֖ൢҮᛂಞnjុஞᬌͮधС
ᄉᝎᣂὋ΍Фˀ‫ڸ‬Ի֖ൢҮᛂಞ߸КଋᝎnjԺ಩૵ൢ
ҮᄉዴᆷͮᎵࠪ‫ڸ‬ԻᤈᛠុஞnjՎௐᤆԺࠪൢҮᛂಞ
ᰳऎᤈᛠុஞnj
‫ݟ‬౦ᭉ᜵ፘ፝஼ᣀὋԺ‫ڙ‬ൢҮኍय़3ሙ᧾᠍૊ʽ᧗ը૊ᨍΦԺ
ࠃဗnj

‫ݟ‬౦ਆ૆፝஼ᣀᏪʿఆϢὋ૊ʽ᧗ը૊ᨍԀԺnj

ᬌͮधС
Limit Switches

ൢҮᛂಞ
Stop Capscrew ђᤳ‫ڸ‬Ի
Ramp
- 32 -
গᯥগ⢯δড়䰞ε৿䖜ኔޭᴿ䲆‫ޢ‬ਮ
Cascade Xiamen Forklift Truck Attachment Co., Ltd
‫ڦڠ‬Ὑԗ᫂ࣉ๑෩Ӝ᫹Џᡸ668Ձ ᥪᎃὙ361026
No.668 Yangguang Road, Haicang, Xiamen, Fujian ,361026 P.R China
ႂព/Tel: 0592-6512570 ͛ᄽ/Fax: 0592-6512571

গᯥগ⢯δড়䰞ε‫ޢ‬ਮؓ⮏ሯᵢᢁ߂‫ؤ‬᭯Ⲻᵹ࡟θྸᴿ‫ؤ‬᭯θᚋуਜ㺂䙐⸛Ⱦ
Cascade Xiamen reserves the rights to make change without notice. 1210946 R6 xm cn 03/2016

You might also like