Professional Documents
Culture Documents
Design and Fabrication of Integrated Magnetic MEMS Energy Harvester For Low Frequency Applications
Design and Fabrication of Integrated Magnetic MEMS Energy Harvester For Low Frequency Applications
net/publication/260719984
Design and Fabrication of Integrated Magnetic MEMS Energy Harvester for Low
Frequency Applications
CITATIONS READS
86 3,140
4 authors, including:
Hai-Xia Zhang
Peking University
239 PUBLICATIONS 7,145 CITATIONS
SEE PROFILE
Some of the authors of this publication are also working on these related projects:
All content following this page was uploaded by Quan Yuan on 04 February 2015.
designed and fabricated. Electroplated high performance working at resonant frequency, the generated electrical power
CoNiMnP permanent magnets are used to fabricate the reaches maximum.
electromagnetic harvester, which greatly decreases the volume Obviously, when the resonant frequency of the system
of the harvester and makes the fabrication compatible with IC matches the input frequency, the power is proportional to the
(integrated circuit) process. The vibration beams and the fixed mass. Therefore, larger magnet should be utilized as the mass in
coils are also fabricated by copper electroplating technology the energy harvesting device. Meanwhile, more power will be
which made the fabrication process simple and reliable. Low obtained at resonance if mechanical damping ratio is small
resonant frequency is achieved in the designed harvesters, as enough and equals to the electrical damping ratio ( m e ).
verified by the tested results. Mechanical damping ratio can be designed by structures as low
as possible while electrical damping ratio can be optimized by
II. MODEL AND ANALYSIS circuit parameters. When the load resistance equals to the
system resistance, the maximum power will be generated
A general model for the vibration energy conversion is the
across the load [28].
standard mass-spring system [27], as shown in Fig. 1. In this
system, the mass displacement z (t ) is caused by the input
displacement y (t ) . The damping includes the mechanical
damping and the electrically induced damping. Here, the power
from the mechanical system generated by electrical induced
damping can be converted to electrical power, while the
mechanical damping always causes the energy loss of the
system.
B( z) Az5 +Bz4 +Cz3 +Dz 2 +Ez+F (5) with moving magnets have several benefits. First of all, using
the magnets as the moving parts can increase the total mass of
dB
The relationship between and z is acquired through the device, which will increase the output power according to
dz (2). Besides, the magnets are fabricated on the top layer after
differential of (5). the fabrication of the coils and beams, making the fabrication
easier and more stable. Two types (i.e. TYPE 1 and TYPE 2) of
energy harvester are designed with the same fabrication process
but different structures. For TYPE 1, the vibration plate is
supported by six copper beams. Constant magnetic field is
provided by a micro annulus magnet and six side magnets as
shown in Fig 4(a). For TYPE 2, four snake-shaped beams are
designed to support the vibration plate which is conducive for
low frequency performance. Meanwhile, magnet arrays with
two side magnets are utilized to provide the constant magnet
field. As shown in Fig. 4(b), seven separated cylinder magnet
arrays are used instead of a bulk one, which will improve the
magnetic field distribution in the area and decrease the surface
stress of the magnets. According to Faraday’s law, the voltage
will be generated when the magnetic flux through the copper
coils changes during the vertical movement. As shown in Fig.
4(c), when the magnet moves upward, induced current will
Fig. 3. Simulink model of the energy harvester. flow through the coils. During the downward movement,
current with the opposite direction will be generated.
The detailed process of calculating FM is explained in Fig. 2.
A. Simulation of the Magnetic Fields
Given an input excitation, the product of z (t ) and k , the
Magnetostatic simulation is first performed to investigate the
dB distribution of magnetic fields. The coercivity and retentivity of
product of and bm , as well as the magnetic damping force
dz the permanent magnet material is -751 Oe and 8887 Gs
FM , are sent back to the system as a feedback. In addition, respectively [26]. For TYPE 1, a micro annulus magnet and six
side magnets are used to provide magnetic field. Fig. 5(a)
external circuit module can be added to investigate the
shows the scale bar and side view of the magnets. Distributions
relationship between the output and external load. A general
of the magnetic field over the energy harvester with different
system-level Simulink model of this energy harvester is
distances are shown in Fig. 5(b)-(c). It can be observed that
described in Fig. 3. higher magnetic field appear at the edge of the permanent
magnets and the intensity of magnetic field sharply decreases
with the increasing distance.
Fig. 5. (a) Scale bar and side view of the magnets. Distribution of the magnetic
field over the TYPE 1 energy harvester with the distance of (b) 0 μm and (c) 20
μm.
Fig. 4. 3D structure of (a) TYPE 1 and (b) TYPE 2. (c) Working principle of the
electromagnetic energy harvester.
Fig. 9. Simulated results of magnetic flux density along line from the origin of
coordinates to point A with the gap distance of (a) 100 μm, (b) 150 μm, (c) 200
μm, (d) 0 μm.
influenced by different gap distance, because maximum performance. First, FEM simulation is performed using the
magnetic flux density along the line appears at the edge of the Transient solution type in Maxwell 2D to study the relationship
cylinder magnets. Moreover, average magnetic flux density between induced voltage and the parameter of the structure.
along the line decreases from 0.0037 T to 0.0027 T with the D The height of the cylinder magnet (H), the gap between the
increasing from 100 μm to 200 μm. magnet and coil (D), the line width (Wcoil) and spacing of the
The radius of the cylinder magnets are also optimized for coils (Dcoil) are optimized (Fig. 12).
better magnetic performance. When the D is fixed as 100 μm,
the radius (R) is designed from 200 μm to 350 μm with the
height (H) of 10 μm. The simulated results are plotted in Fig. 10,
which shows that the peak values of the curves are in the edge
of the cylinder magnets for all the four different radius. When
the radius is 200 μm, the average magnetic flux density along
the line is 0.0037 T, which is larger than the value of other
radius.
Fig. 13. Relationship between (a) H, (b) D, (c) Dcoil (d) Wcoil and the induced
voltage of TYPE 1.
Fig. 14. Relationship between (a) H, (b) D, (c) Dcoil (d) Wcoil and the induced
voltage of TYPE 2.
TABLE I
OPTIMIZED PARAMETERS OF THE ENERGY HARVESTER
Fig. 16. SEM photos of the electroplated magnet array with (a) circle, (b)
square, and (c) rectangle shape. (d) Surface morphology of the electroplated
magnet array.
source signal frequency and the oscillation amplitude is magnetic film. In detail, the thickness of the electroplated
controlled by the amplifier. The acceleration of the shaker is copper coil, vibration plate and CoNiMnP magnet array are all
measured with a standard accelerometer on the shaker. Both the 10 μm. Considering a 500 μm silicon substrate, the thickness of
acceleration and the induced voltage can be recorded in the the device is only 0.53 mm. With the volume of 5 mm ×5 mm ×
Dynamic Signal Analyzer. The photographs of the fabricated 0.53 mm, the power density reaches 0.03 μW/cm3 for TYPE 2.
harvesters (TYPE 1 and TYPE 2) are shown in Fig. 19(b)(c). Moreover, the thickness can be further reduced by fabricating
on a parylene layer. The parylenen layer is 10 μm or even
thinner and can be easily peeled off from the silicon substrate.
With the improved fabrication process, the total thickness can
be reduced to 40 μm and the power density increased to 0.36
μW/cm3. With the development of CMOS low power
consumption technology, harvesters with this power density are
acceptable for the microelectronic devices. Furthermore, 3D
MEMS coils (i.e., planar MEMS coils with two or more levels)
can be easily integrated into the device since the device is
totally compatible with MEMS technology. With the increased
turns in 3D coils, the output performance can be further
improved. In addition, the frequency up-conversion technique
can be utilzed in the harvester for a better performance [20].
VI. CONCLUSIONS
Fig. 19. Schematic diagram of the testing system. In this work, electromagnetic MEMS energy harvesters for
low frequency applications are designed, simulated, fabricated
The performance comparison of the two harvesters is shown and tested. The novel elelctrodeposition process for CoNiMnP
in Fig. 20. For TYPE 1, the observed peak output voltage is 3.8 magnet film is totally compatible with MEMS batch process,
μV at 102 Hz with an acceleration of 2 g and there are three which greatly reduces the volume of the device. The magnetic
peaks below 400 Hz. Compared with TYPE 1 harvester, field distribution, induced voltage and frequency domain
stronger output is achieved at relatively low frequency for simulations are conducted to optimize the structure of the
TYPE 2, due to the magnet array and snake-shaped beams. The designed harvesters. Testing results shows that by utilizing the
testing output peaks of TYPE 2 are at the frequencies of 64 Hz, magnet array, induced voltage can be improved to 7.5 μV at the
201 Hz and 292 Hz, respectively. The maximum output voltage frequency of 64 Hz. The tested maximum output power density
is about 7.5 μV at the frequency of 64 Hz with a reduced is 0.03 μW/cm3 with optimized resistance load as low as 1.9 Ω.
acceleration of 1 g. The measured main peak agrees well with Compared with other electromagnetic harvesters, the integrated
the simulation results. However, there are still deviations magnet array makes it easier for integration. Moreover, low
between the expected performance and measured results which resonant frequency (below 100 Hz) makes it closer to the
is caused by the following points. First, parameters used in the practical application. For example, the device can be placed on
simulation may have small deviations with the actual value. In the vehicle or bridge to effectively harvest the vibration energy.
particular, the electroplated copper beams are not completely Additionally, improvement method is also discussed for better
symmetrical. Other peaks in the measurement may be caused output performance. With the improved output, this
by this asymmetry. Besides, the fitted B(z)-z curve cannot fully-integrated electromagnetic harvester can be used as a
reflect the real magnet field distribution. power supply for wireless sensor network in the IOT (Internet
of things).
VII. ACKNOWLEDGMENTS
The authors would like to thank Dongming Fang in the
Institute of Electronics, Chinese Academy of Sciences, for the
valuable discussions, and the staff of the National Key
Laboratory of Science and Technology on Micro/Nano
Fig. 20. Output voltage of (a) TYPE 1, and (b) TYPE 2 under different Fabrication, Peking University, for their help on the
frequencies. fabrications, cooperation and assistance.
For TYPE 2, the output power is also tested with resistance REFERENCES
load connected to the harvester. The maximum output power of [1] S. Roundy, P. K. Wright, and J. Rabaey, “A study of low level vibrations
TYPE 2 is 0.36 nW with a low-value (1.9 Ω) external load. as a power source for wireless sensor nodes,” Comput. Commun., vol. 26
no. 11, pp. 1131–1144, Jul. 2003.
Considering the power density, the designed harvester has
better performance due to the small volume of the integrated
JMEMS-2012-0379.R3 9
[2] P. Glynne-Jones, M. J. Tudor, S. P. Beeby, and N. M. White, “An [23] P. H. Wang, K. Tanaka, S. Sugiyama, X. H. Dai, X. L. Zhao and J. Q. Liu,
electromagnetic vibration-powered generator for intelligent sensor “A micro electromagnetic low level vibration energy harvester based on
systems,” Sens. Actuators A, Phys., vol. 110, no. 1–3, pp. 344–349, Feb. MEMS technology,” Microsyst. Technol., vol 15, no. 6, pp. 941-951,
2004. 2009.
[3] S. Shearwood and R. B. Yates, “Development of an electromagnetic [24] Ö. Zorlu, E. T. Topal, H. Kulah, “A Vibration-Based Electromagnetic
micro-generator,” Electron. Lett., vol. 33, pp. 1883–1884, Oct. 1997. Energy Harvester Using Mechanical Frequency Up-Conversion Method,”
[4] M. El-hami, P. Glynne-Jones, N. M. White, M. Hill, S. Beeby, E.James, A. IEEE Sensors Journal, vol. 11, no. 2, pp. 481–488, Feb. 2011.
D. Brown, and J. N. Ross, “Design and fabrication of a new [25] H. J. Cho and C. H. Ahn, “A bidirectional magnetic microactuator using
vibration-based electromechanical power generator,” Sens. Actuators A, electroplated permanent magnet arrays,” J. Microelectromech. Syst., vol.
Phys., vol. 92, no. 1–3, pp. 335–342, Aug. 2001. 11, no. 1, pp. 78–84, Feb. 2002.
[5] N. N. H. Ching, H. Y. Wong, W. J. Li, P. H. W. Leong, and Z. Y. Wen, “A [26] X. M. Sun, Q. Yuan, D. M. Fang, H. X. Zhang, “Electrodeposition and
laser-micromachined multi-modal resonating power transducer for characterization of CoNiMnP permanent magnet arrays for MEMS
wireless sensing systems,” Sens. Actuators A, Phys., vol. 97/98, pp. sensors and actuators,” Sens. Actuators A, Phys., vol 188, pp. 190–197,
685–690, Apr. 1, 2002. Dec. 2012.
[6] T. von Buren, P. D. Mitcheson, T. C. Green, E. M. Yeatman, A. S. Holmes, [27] C.B. Williams, and R.B. Yates, “Analysis of a micro-electric generator for
and G. Troster, “Optimization of inertial micropower generators for Microsystems,” Sens. Actuators A, Phys., vol. 52, no.1–3, pp. 8–11,
human walking motion,” IEEE Sens. J., vol. 6, no. 1, pp. 28–38, Feb. Mar./Apr. 1996.
2006. [28] C.R. Saha, T. Odonnell, H. Loder, S. Beeby and J.Tudor, “Optimization
[7] C. T. Pan and T. T. Wu, “Development of a rotary electromagnetic of an electromagnetic energy harvesting device,” IEEE Trans. Magn., vol.
microgenerator,” J. Micromech. Microeng., vol. 17, no. 1, pp. 120–128, 42, no. 10, pp. 3509–3511, Oct. 2006.
Jan. 2007. [29] G. Hatipoglu and H Ürey, “FR4-based electromagnetic energy harvester
[8] I. Sari, T. Balkan, and H. Külah, “A wideband electromagnetic micro for wireless sensor nodes,” Smart Mater. Struct., vol. 19, no. 1 pp.
power generator for wireless microsystems,” in Proc. Transducers, Jun. 015022-1–015022-11, Jan. 2010.
2007, vol. 1, pp. 275–278.
[9] P. H. Wang, X. H. Dai, D. M. Fang, and X. L. Zhao, “Design, fabrication
and performance of a new vibration-based electromagnetic micro power
generator,” Microelectron. J., vol. 38, no. 12, pp. 1175–1180, Dec. 2007.
[10] N. M. White, P. Glynne-Jones, and S. Beeby, “A novel thick-film
piezoelectric micro-generator,” Smart Mater. Struct., vol. 10, pp.
850–852, Aug. 2001.
[11] G. Poulin, E. Sarraute, and F. Costa, “Generation of electrical energy for
portable devices: Comparative study of an electromagnetic and a
piezoelectric system,” Sens. Actuators A, Phys., vol. 116, no. 3, pp.
461–471, Oct. 29, 2004.
[12] R. Elfrink, T. M. Kamel, M. Goedbloed, S. Matova, D. Hohlfeld, Y. van
Andel, and R. van Schaijk, “Vibration energy harvesting with aluminum
nitride-based piezoelectric devices,” J. Micromech. Microeng., vol. 19, no.
9, pp. 094005-1–094005-8, Sep. 2009.
[13] E. K. Reilly and P. K. Wright, “Modeling, fabrication and stress
compensation of an epitaxial thin film piezoelectric microscale energy
scavenging device,” J. Micromech. Microeng., vol. 19, no. 9, pp.
095014-1–095014-11, Sep. 2009.
[14] H. Liu, C. J. Tay, C. Quan, T. Kobayashi, and C. Lee, “Piezoelectric
MEMS energy harvester for low-frequency vibrations with wideband
operation range and steadily increased output power,” J.
Microelectomech. Syst., vol. 20 no. 5, pp. 1131–1142, Oct. 2011.
[15] M. Mizuno and D. G. Chetwynd, “Investigation of a resonance
microgenerator,” J. Micromech. Microeng., vol. 13, no. 2, pp. 209–216,
Mar. 2003.
[16] S. Roundy, P. K. Wright, and J. Rabaey, “A study of low level vibrations
as a power source for wireless sensor nodes,” Comput. Commun., vol. 26,
no. 11, pp. 1131–1144, Jul. 1, 2003.
[17] P. D. Mitcheson, P. Miao, B. H. Stark, E. M. Yeatman, A. S. Holmes, and
T. C. Green, “MEMS electrostatic micropower generator for low
frequency operation,” Sens. Actuators A, Phys., vol. 115, no. 2/3, pp.
523–529, Sep. 21, 2004.
[18] F. Peano and T. Tambosso, “Design and optimization of a MEMS
electret-based capacitive energy scavenger,” J. Microelectromech. Syst.,
vol. 14, no. 3, pp. 429–435, Jun. 2005.
[19] L. Wang and F. G. Yuan, “Vibration energy harvesting by
magnetostrictive material,” Smart Mater. Struct., vol. 17, no. 4, pp.
045009-1–045009-14, Aug. 2008.
[20] I. Sari, T. Balkan, and H. Külah, “An Electromagnetic Micro Power
Generator for Low-Frequency Environmental Vibrations Based on the
Frequency Upconversion Technique,” J. Microelectromech. Syst., vol. 19,
no. 1, pp. 14–27, Feb. 2010.
[21] I. Sari, T. Balkan, H. Külah, “An electromagnetic micro power generator
for wideband environmental vibrations,” Sens. Actuators A, Phys., vol
145–146, pp. 405–413, Jul./Aug. 2008.
[22] T. V. Büren and G. Tröster, “Design and Optimization of a linear
vibration-driven electromagnetic micro-power generator,” Sens.
Actuators A, Phys., vol. 135, no. 2, pp. 765–775, Apr. 2007.