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International Journal of Pressure Vessels and Piping 101 (2013) 113e142

Contents lists available at SciVerse ScienceDirect

International Journal of Pressure Vessels and Piping


journal homepage: www.elsevier.com/locate/ijpvp

Review

Recent progresses in experimental investigation and finite element analysis of


ratcheting in pressurized piping
Xiaohui Chen a, Xu Chen a, *, Dunji Yu a, Bingjun Gao b
a
School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China
b
School of Chemical Engineering and Technology, Hebei University of Technology, Tianjin 300000, China

a r t i c l e i n f o a b s t r a c t

Article history: This article presents an overview of recent progresses in experimental investigation and finite element
Received 11 July 2012 analysis (FEA) of ratcheting behavior of pressurized piping. Ratcheting, namely the cyclic accumulation of
Received in revised form plastic deformation, occurs when the structures are subjected to a primary load with a secondary cyclic
28 October 2012
load if the applied loads are high enough to make the structures yield. Typical piping structures including
Accepted 30 October 2012
straight pipes, elbow pipes and piping joints have been investigated experimentally under mechanical or
thermal cyclic loading. Finite element analyses with several well-developed constitutive models
Keywords:
implemented in the commercial software ANSYS and ABAQUS have been conducted to simulate and
Ratcheting
Cyclic loading
predict the ratcheting behavior of pressurized piping. Based on such experimental and FEA research,
Finite element analysis ratcheting boundaries have been determined with the final aim of aiding the safety design and
Constitutive model assessment of engineering piping structures. Some suggestions for structure ratcheting study are
Pressure piping proposed.
Ó 2012 Elsevier Ltd. All rights reserved.

1. Introduction cycle until the plastic collapse of the structure occurs. This
phenomenon is known as ratcheting, i.e. structural ratcheting.
In the materials or structures subjected to a cyclic stressing with Similar to other damage mechanisms such as fatigue and creep,
non-zero mean stress, a cyclic accumulation of inelastic deforma- ratcheting has also been considered in many design criteria for
tion will occur if the applied stress is high enough (ensuring that engineering components and structures, including ASME Code
a yielding occurs), which is called ratcheting or ratcheting effect Section III [2], KTA [3], EN13445 [4], R5 [5] and RCC-MR [6]. These
(some researchers called it cyclic creep too). Structural ratcheting is criteria require the structures to remain below the defined ratch-
proposed by Hübel [1]. Structural ratcheting can occur owing to eting boundaries where elastic or plastic shakedown occurs [7].
inelastic material behavior under cyclic loading, but more sophis- However, current methods to determine the ratcheting boundaries
ticated than material ratcheting for its inhomogeneous multiaixal can be too conservative, or sometimes non-conservative. It is
stress state due to various load combinations. therefore of great significance to investigate the ratcheting
Pressurized piping as the most basic structures in chemical behavior of such structures and predict it with sound accuracy,
industries and nuclear power plants are subjected to variable which has already been concerned during the last two decades.
mechanical and thermal loads which often have a cyclic nature. Let So far, several scholars have reviewed research work on ratch-
us consider a simple straight pipe that is under a constant pressure eting of materials and structures. Ohno [8] and Kang [9] have
and suffers cyclic thermal gradient in the radial direction. In this reviewed the progresses in ratcheting research for various mate-
case, the pipe can be viewed as subjected to a primary load in the rials with emphasis on phenomenon observation and constitutive
axial and circumferential directions due to the constant pressure modeling obtained before 1997 and 2008, respectively. In addition,
and a secondary cyclic bending moment caused by the cyclic several components of consistent tangent modulus of several
thermal gradient. If the loads are high enough to make the struc- constitutive models were discussed by Kang [9]. Abdel-Karim [7]
ture yield, the plastic deformation may be accumulated cycle-by- reviewed the literature on shakedown problems of various struc-
tures including 4-bar structure, beam, rotating disc, thin infinite
plate, infinite plate with a central hole, and tube under internal
* Corresponding author. Tel.: þ86 22 27408399. pressure and variable temperature. According to Abdel-Karim [7],
E-mail address: xchen@tju.edu.cn (X. Chen). determination of ratcheting boundaries were limited mostly to the

0308-0161/$ e see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijpvp.2012.10.008
114 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

simple linear kinematic hardening rule (LKH) of Prager and the represented by the local ratcheting strain in the following three
nonlinear kinematic hardening of ArmstrongeFrederick (AF). The forms, which is similar to the case of ratcheting tests for materials,
advanced kinematic hardening rules introduced in Ref. [7] had been
reported to yield more accurate simulation of ratcheting behavior 1
εr ¼ ðε þε Þ (1)
[8,9]. Being different from these review papers, recent experi- 2 max min
mental and numerical progresses of the structural ratcheting for
or
various piping components are mainly reviewed in this paper. The
process of AF type constitutive models implemented into ANSYS εr ¼ εmax (2)
software is detailedly reviewed. The fourth-rank constitutive
parameters H(i)nþ1 of consistent tangent modulus for AF type or
constitutive models are derived. The predictions of structural
ratcheting with advanced kinematic hardening rules are discussed. εr ¼ εmin (3)
The ratcheting boundary determinations for piping components
are reviewed. where, εmax and εmin are the maximum and minimum plastic
In the present article, Section 2 summarizes the experimental engineering strain in a cycle. To evaluate the evolution of ratcheting
observation of ratcheting behavior of pressurized straight pipes, strain, ratcheting strain rate is widely used, which is defined as the
elbow pipes, tee pipes and cylinders with lateral nozzles, which are increment of ratcheting strain during each cycle.
subjected to the constant internal pressure and quasi-static cyclic So far, ratcheting behaviors of various pressurized piping
loading or dynamic loading. In Section 3, the methods of finite structures of different materials have been extensively studied in
element implementation of constitutive models with advanced the last several decades as shown in Table 1. These structures
kinematic hardening rules are briefly reviewed. Finite element include straight pipes and elbow pipes as the typical ones, as well
analyses (FEA) of ratcheting behavior of pressurized piping are as other structures such as tee and lateral nozzle. Internal pressure
evaluated in Section 4. In Section 5, ratcheting boundaries deter- was the common constant load exerted on these structures. Cyclic
mined by such FEA are commented. Finally, some suggestions for loadings in two control modes, displacement control and load
further studies are proposed as a conclusion of the review. control were mainly applied in these tests. For displacement
control, cyclic loading was applied in the controlled waveform of
2. Experimental observation displacement or rotation, while for loading control cyclic loading
was applied in the controlled waveform of force. The detailed
Ratcheting effect, namely the cyclic accumulation of secondary descriptions of the ratcheting behavior for each type of piping
plastic deformation, occurs when the structures are subjected to structure under different control modes are presented as follows.
a primary load with a secondary cyclic load if the applied loads are
high enough to make the structures yield. Considering that the 2.1. Ratcheting behavior of straight pipe
yielding of structures essentially originates from the yielding of
materials in some local parts where stress level is high, the accu- The experimental modes to apply cyclic loads to pressurized
mulation of plastic deformation of the structures can be straight pipes mainly contain three-point bending [10],

Table 1
Review of published literatures on ratcheting investigation of pressurized piping structures.

Scholar Material Structural type Constant Cyclic loading Control mode


loading
Fujiwaka et al. [33,109] Carbon steel: SA106 GrA Straight pipe IP Static displacement Displacement control
Stainless steel: SA312TP304 Elbow pipe/Tee IP cyclic loading
Seismic load
Gau [14] Carbon steel Straight pipe IP Displacement-controlled Displacement control
304 stainless steel cyclic bending load
Moreton et al. [20,25,26] Mild steel Straight pipe IP Fully reversed cyclic Load control
Stainless steel Elbow pipe bending moments
Corona and Kyriakides [30] Aluminum Straight pipe IP Cyclic bending load Load control
Kulkarni et al. [12,13] SA333 Gr.6 carbon steel Straight pipe IP Cyclic bending load Load control
SS304 stainless steel. Elbow pipe Shake table
Chen et al. [28,29,49,50,52,123] Low carbon steel Straight pipe IP Reversed bending load Load control
Elbow pipe
Rahman et al. [16,17] Alloy steel 4130 Straight pipe IP Cyclic rotation Rotation control
SS304L Elbow pipe Openingeclosing Displacement control
cyclic loading Force control
Yoshida et al. [22] Carbon steel Straight pipe IP Cyclic axial load Load control
Guionnet et al. [23,92] Austenitic stainless Tubular specimen Tensile Cyclic torsional loading Load control
steel (17-12SPH) stress
Rider et al. [24] 304S11 stainless steel En6 Thin-walled cylinders IP Cyclic tensile loading Load control
Low carbon steel
Ichihashi [34] Stainless steel Piping components IP Quasi-static cyclic loading Under sinusoidal
Low carbon steel Dynamic cyclic loading deflection control
Shaking table Under inertial force due to seismic
excitation and sinusoidal excitation
Igari et al. [11] 316FR Straight pipe IP Cyclic moment loading Displacement control
Acker et al. [45] Non indicated Elbow pipe IP In-plane bending Displacement control
Guionnet [23,92] Austenitic stainless steel Tube Tensile Cyclic torsional loading Load control
stress

Note: Internal pressure is abbreviated to IP.


X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 115

cantilevered bending [11], quasi-three-point bending [12] and four- roller supported sprockets allowed these sprockets to move in the
point bending [13]. Three commonly-used setups for these modes horizontal direction. The pipe specimen was connected to a pump
are shown in Fig. 1. Fig. 1(a) could be used to observe the ratcheting to pressurize and maintain the steady internal pressure during the
behavior of the straight pipe with internal pressure supplied by test. First, the pipe was subjected to a steady internal pressure.
a servo-hydraulic testing machine under displacement/load control Then, a symmetric cyclic rotation was applied at both ends.
[14]. The specimen was fixed on the lower loading beam, which was
stiff enough, through supporting ears, clip boards, pins, bolts and 2.1.1. Ratcheting behavior of straight pipe
nuts. The upper loading beam was also stiff enough and attached to Piping systems were observed to experience premature failure
the specimen with clip boards, pins, bolts and nuts. The loading due to fatigue cracks or plastic collapse due to the accumulation of
bars were screwed into the upper loading beam and the loading deformation or strain in piping components (Ranganath et al. [18],
block welded on the lower loading beam was clamped in the grip English [19]). Firstly, the deformation of pressurized straight pipe
head of the test machine. Cyclic pullepush of the test machine bent with cyclic loading is reviewed in the following. Gau [14] studied
the specimen reversely. Internal pressure was applied with another four-point cyclic bending of pressurized straight pipe under
branch of the pressure system. Thin-walled pipes under internal displacement control. The results showed that ratcheting strain
pressure were in biaxial stress state, and axial bending stresses increased with progressive cycles and that ratcheting strain of
from the pullepush action on the specimen were cyclically applied straight pipe with internal pressure was larger than that without
to achieve non-proportional multiaxial loading. internal pressure. A series of the tests using mild steel and stainless
Pressurized straight pipe subjected to seismic excitation was steel pipe specimens were conducted by Moreton et al. [20]. These
tested through the setup in Fig. 1(b) [15]. Seismic excitation tests specimens were pressurized and subjected to fully reversed cyclic
were conducted with shake table. Fig. 1(c) showed another kind of bending moments at a frequency of about 5 Hz. It was observed that
experimental equipment which was used to implement bending ratcheting strain of the mild steel specimens was larger than that of
control on the straight pipe [16,17]. The pipe ends were welded to the stainless steel specimens. Krämer et al. [21] investigated the
solid rod at ends, in which part of the solid rod was extended into ratcheting behavior of austenitic steel X10 CrNiNb18 9 pipes, and
the tube. The pure bending moment was applied through four their test setup with the pipe was given in Fig. 2. One end of the
rollers on each side with a sprocket assembly which was mounted pipe was fixed to a plate, and a rigid lever arm was welded on the
on two heavy beams. Sprockets were connected to hydraulic other end, allowing a bending moment to be induced into pipe
cylinders and load cells through strand chains running over which should be constant in the longitudinal direction, as shown in
sprockets. Rotation of the sprocket was obtained through con- Fig. 2. The experimental results showed that the longitudinal and
tracting and releasing the hydraulic cylinder. Rotation of the circumferential strains were mainly recorded in the middle cross-
sprocket in turn rotated ends of the pipe specimen. The system of section of the pipe but only on the outside. In addition, the
results also showed nearly constant load amplitude, which meant
a fairly constant cyclic bending moment.
Yoshida et al. [22] studied mechanical ratcheting in a carbon
steel pipe under combined cyclic axial load and steady internal
pressure. The results showed that the biaxial strain accumulation in
the pipe was influenced by maximum effective stress, stress ratio
and steady stress. Guionnet [23] studied austenitic stainless steel
(17-12SPH) tubular specimens subjected to cyclic torsional loading
under constant tensile stress at 600  C. The experimental results
showed the relationship of the ratcheting strain versus the number
of cycles and stress versus strain hysteresis loops. Rider et al. [24]
experimentally examined pressurized 304 stainless steel and En6

Fig. 1. Sketch of the experiment apparatus of straight pipe: (a) Four-point and three-
point bend test of straight pipe under constant internal pressure and cyclic load
[28,29]; (b) Straight pipe shake table test setup [15]; (c) Schematic of the pure bending
device [16,17]. Fig. 2. Schematic test arrangement for the pipe tests [21].
116 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

low carbon pipes under the loading conditions of 1% axial strain strain rate decreased with cyclic number but shakedown condition
with hoop stresses of approximately 0, 1/4, 1/2 and 3/4 of the initial was not achieved in 50 cycles. Moreover, multi-step bending tests
uniaxial yield stress. It was found that both stainless steel and low showed that the ratcheting rate increased with increasing loading
carbon steel pipes satisfied the proposed ASME ratcheting strain level but reduced or even vanished at a lower bending level
limit of 5% hoop strain after 10 cycles of 1% axial strain range, for imposed after a higher bending level, as shown in Fig. 4. The
any value of internal pressure. position 1 in Fig. 4 was at the centre of straight pipe. The positions
Moreton et al. [25] conducted five pairs of tests using cylindrical 2, 3, 4 was 135 mm, 175 mm, 215 mm from the centre of straight
specimens with mean diameter/thickness (Dm/t) ratios in the range pipe, respectively. Rahman et al. [16,17] studied the ratcheting
9  Dm/t  28. The specimens were subjected to constant internal behavior of pressurized straight pipe of alloy steel 4130 with cyclic
pressure and alternating bending moments at typical frequencies of bending loading under rotation control. Axial strain and circum-
seismic events. Experimental results demonstrated that the ferential strain responses were recorded at the top and side of the
maximum bending strains would be formed at the top and bottom pipe using strain gages. The experimental results indicated that the
outside surfaces of the cylinder when bending moments were increase of internal pressure or the prescribed displacement
greater than the yield moment. As a result, ratcheting strains would increased the ratcheting strain rate.
be therefore largest on these surfaces. The moment level for the
onset of ratcheting was found to be in agreement with theoretical 2.1.2. Ratcheting induced ovalization/local bulging of cross-section
predictions. Moreton et al. [26] and Zehsaz et al. [27] performed of straight pipe
a series of simulated seismic bending tests on carbon steel pres- The ovalization of the pipe cross-section and local bulging was
surized cylinders having diameter/thickness ratios in the range also observed along with the ratcheting behavior of the straight
9  Dm/t  28 and 8  Dm/t  28, respectively. It is found that axial pipe. For example, Igari et al. [11] performed ratcheting test of the
and hoop ratcheting strain occurred on the top and bottom surfaces straight pipe subjected to deformation-controlled cyclic bending.
of the seismic specimens. However, it should be noted that the Test results showed that the ratcheting strain became significant at
experimental work used a rising amplitude technique which might around d/dcr ¼ 0.6 and d/dcr ¼ 0.3, and accelerated the plastic local
effectively reduce the ratcheting strain at any particular dynamic buckling mode, in which d was the deformation, and dcr was the
bending moment. It was possible that those tests conducted at critical deformation. Corona and Kyriakides [30] investigated the
a low amplitude could harden the material sufficiently to reduce degradation and buckling of circular tubes under cyclic bending
the ratcheting strains observed at a higher amplitude. In addition, load and external pressure. The results revealed that moment-
little fundamental difference was found in the behavior of the controlled cyclic bending with a mean moment led to ratcheting
thick-walled and thin-walled specimens. All specimens were found in curvature as well as in ovalization. External pressure accelerated
to develop approximately with the same ratcheting strain rates. the accumulation of ovalization and led to buckling in cycles less
Kulkarni et al. [12,13] observed circumferential ratcheting strain than in the corresponding pure bending cases. Moreton et al. [20]
at the top of the straight pipe where cyclic bending stress was conducted a series of experiments on mild steel pipe specimens.
maximum. The specimen was made of SA333 Gr.6 carbon steel and The results showed that significant ratcheting strain led to gross
under constant internal pressure and cyclic bending load. The swelling. Kulkarni et al. (2003, 2004) [12,13] reported that ovali-
results showed that continuous ratcheting strain changed with the zation of the pipe cross-section and local bulging was present at
varying amplitude loading and shakedown behavior did not occur higher loading. Gao [29] observed that the diameter increased in
for the given cycles of loading. Gao et al. [28,29] studied ratcheting the horizontal direction and decreased in the vertical direction. The
behavior of a pressurized low carbon steel pipe under reversed cross of straight pipe changed from original roundness to ellipse.
bending load with a quasi-three-point bending apparatus. The Moreover, for the straight pipe subjected to reverse bending
results also revealed that ratcheting strain occurred mainly in the loading, the cross-section of the specimen in each cycle altered
hoop direction, as shown in Fig. 3. It was seen that the ratcheting between roundness and ellipse. Rahman et al. [16,17] reported in

Fig. 3. Evolution of ratcheting strain at the central position of straight pipe subjected Fig. 4. Evolution of ratcheting strain at different positions of straight pipe subjected to
to the internal pressure of 20 MPa and cyclic bending load with the amplitude of 23 kN the internal pressure of 15 MPa and cyclic bending load with the amplitude of 23 kN,
[28,29]. 28 kN, 33 kN and 28 kN in sequence [28,29].
X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 117

the straight pipe experiments that increase of internal pressure and stainless steel. For the piping components, the quasi-static
increased the ratcheting rate but hardly affected the amplitude of cyclic loading was under sinusoidal deflection control and the
ovalization. It also showed that mean ovalization was also increased dynamic cyclic loading was under inertial force due to seismic
with the increase in the prescribed displacement. excitation and sinusoidal excitation. For the simplified piping
Jiao and Kyriakides [31] conducted a set of experiments on systems and the large scale piping systems, seismic excitation tests
super-duplex tubes that was pressurized and then compressed into were done with shaking table. Results showed that the failure of
the plastic range to a level that initiated wrinkling. It was then piping system was attributed to low cycle fatigue with ratcheting
cycled under stress control with a compressive mean stress while behavior. Moreover, the fatigue life reduction of the piping
the pressure was kept constant. The combined loads caused components was attributed to large ratcheting strain. It was also
simultaneous ratcheting in the hoop and axial directions as well as clarified that the fatigue lives of the piping components at given
a gradual growth of the wrinkles. At some stage the amplitude of strain range were about 1/5 of the fatigue lives of the base material
the wrinkles started to grow exponentially with the number of for carbon steel and about 1/2 of those for stainless steel.
cycles leading to localized collapse. The rate of ratcheting and the For weld piping joint, Humphreys [35] studied the ratcheting
number of cycles to collapse depended on the initial compressive strain near the weld piping joint, as shown in Fig. 5, and considered
pre-strain, the internal pressure, and the stress cycle parameters all that ratcheting strain was a probable reason for the fatigue failure.
of which were varied sufficiently to generate an adequate database. Experimental results also revealed that welding residual stresses
Interestingly, in all cases collapse was found to occur when the might be responsible for the induction of the ratcheting strain level.
wrinkle amplitude reached a critical value under monotonic Cheng [36] conducted a set of low cycle fatigue experiments on
compression. butt- and socket-welded piping joints in a cantilever setup. It was
observed that the fatigue cracks in all experiments occurred at the
2.1.3. Effects of ratcheting on fatigue life weld toe where both the strain amplitude and ratcheting strain
Evaluations on piping response under static and dynamic cyclic were anticipated to be the largest. The ratcheting response of the
loading that produce high stress intensities require careful welded joints was questionable because of the zero shift charac-
consideration of ratcheting and fatigue. teristics of the strain gages used. Furthermore, comparison of the
In 1990s, it was found that the ratcheting behavior of the welded joint ratcheting responses with those from the cyclic
pressurized straight pipe subjected to seismic excitation could bending of the straight pipe and material tests indicated that the
result in the reduction of the fatigue life of the piping components. residual stresses might induce the ratcheting strain at the welded
For example, Matzen et al. [32] reviewed numerous test results on joints. Then, Song [37] performed four welded piping specimens
piping components and systems subjected to a high level seismic subjected to displacement-controlled cyclic loading with different
excitation, and concluded that ratcheting behavior was a significant number of cycles. The influence of ratcheting behavior on the
contributing factor in the failure of components and systems. fatigue failure of the welded piping joints was investigated. The
Fujiwaka et al. [33] obtained the ratcheting response of the straight stress response of welded pipe specimens showed initial cyclic
pipes made from carbon steel (SA106 GrA) and stainless steel hardening until 20 cycles followed by softening, and ratcheting
(SA312TP304) under dynamic cyclic inertia load, respectively. The strain was observed at the weld toe. Microstructure at the weld toe
results indicated that the failure mode of piping components under showed various dislocation types at different numbers of cycles.
seismic loading was fatigue with ratcheting and the reduction of In summary, it is the common phenomenon that pressurized
fatigue life was attributed to the accumulated ratcheting strain. straight pipe was subjected to cyclic bending load, seismic excita-
Moreton et al. [20] reported that for the mild steel specimens, tion, etc. The observations of the above statement regarding the
significant ratcheting led to gross swelling and eventually resulted significance of ratcheting in seismic loading were of potential
in failure. Although ratcheting behavior was observed in the importance in applications to plant. Two control modes were
stainless steel specimens, it was not so pronounced and failure commonly applied in the experiments, i.e., load control and
appeared to be due to the low cycle fatigue. displacement control. Typical experimental results were as follows:
Ichihashi [34] performed a series of piping tests, including (1) ratcheting strain mainly occurred in the hoop direction; (2)
piping specimens, simplified piping system tests and large scale ovalization of the pipe cross-section and local bulging was
piping system tests. These specimens were made of carbon steel observed at higher loading; (3) the ratcheting strain rate increased

Fig. 5. Schematic diagrams of the butteweld specimen [36].


118 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

with increasing loading level; and (4) reduced fatigue life was fatigue-ratcheting was the major failure mode. Yahiaoui et al. [39]
attributed to accumulated ratcheting strain. performed sinusoidal seismic excitations in-plane or out-of-plane
directions on a series of sixteen pairs of 90 short and long radius
2.2. Ratcheting behavior of elbow pipe pressurized welding elbows of carbon steel and stainless steel.
Under in-plane seismic excitations, it was shown that all compo-
Ratcheting deformation of elbow pipe has been investigated nents failed by developing a crack at flanks running in the axial
mainly under dynamic or static loading conditions. Fig. 6 showed direction of the long radius elbow pipes. For the short radius elbow
the typical test setup for dynamic loading and static loading tests. pipes, all components failed by developing a crack at intrados
The connecting blocks were screwed into the pipe ends of the running in the circumferential direction. Under out-of-plane
elbow specimen, and the loading bars were connected with the seismic excitations, all components failed either by developing
blocks through pins. Loading bars were clamped in the grip head of a crack at flanks running in the helical direction about the mid-
the test machine. Pressurized elbow pipe subjected to seismic circumference and extending from the mid-meridian between
excitation was tested through the setup in Fig. 6(a). Seismic exci- flank and intrados or by a crack at a defect in the weld. In addition,
tation tests were done by shake table. Fig. 6(b) was the experi- Yahiaoui et al. [39] reviewed the fatigue-ratcheting approach,
mental apparatus of pressurized elbow pipe subjected to cyclic including ASME Code cumulative damage assessment procedure,
static loading. Cyclic pullepush of the test machine opens and Markl type equation, etc.
closes the elbow, thus bending the specimen reversely. Internal Yahiaoui et al. [40] tested 16 pairs of long and short radius 90
pressure was applied with another branch of the pressure system. elbow pipes of carbon and stainless steel under conditions of steady
In addition, at each position, the 0 and 90 gauge of the three internal pressure and either in-plane or out-of-plane resonant
rosette strain gauges were aligned with the meridional and hoop bending to simulate seismic conditions. It was shown that the
directions of the elbow. The strain gauges of elbow pipe were maximum ratcheting strain occurred at crown and intrados posi-
distributed as the pattern in Fig. 6(c). tions for in-plane bending. For out-of-plane bending, the maximum
ratcheting strain occurred at half-way along the mid-circumference
2.2.1. Ratcheting behavior of elbow pipe under seismic loads between the crown and intrados. In addition, the experimentally
The test setup in Fig. 6(a) was used to study the seismic char- obtained axial strains varied in proportion with external loads
acteristics of the pressurized elbow pipe under displacement under cyclic bending loading superimposed on steady internal
control and load control. For example, Boussaa et al. [38] performed pressure.
three dynamic tests on pressurized in-plane elbows made from DeGrassi et al. [41e43] presented the results of BNL (Broo-
different steels including two carbon steels and one stainless steel. khaven National Laboratory) collaboration efforts on the JNES/
The ratcheting strain of the three elbow pipes was measured at NUPEC (Japan Nuclear Energy Safety Organization/Nuclear Power
flank, and the strain gauges might be shed from the elbow after one Engineering Corporation) Ultimate Strength Piping test program.
tenth of the failure lives of the specimens. The results indicated that Dynamic tests were conducted on elbow piping components in the

Fig. 6. Sketch of the experiment apparatus: (a) Dynamic elbow test setup [42]; (b) Static elbow test setup [16,51]; (c, d) Strain gauge location pattern [16,51].
X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 119

program. The specimens were subjected to either sinusoidal or versus the number of cycles. The maximum ratcheting strain
seismic wave acceleration input motions. The specimens were occurred at flank. Chen and Chen [52] experimentally investigated
cycled until through-wall cracks detected. Experimental results that ratcheting behavior of a 90 -elbow pipe of Z2CND18.12N
illustrated that large ratcheting strain occurred at flank. The austenitic stainless steel under constant internal pressure and cyclic
eventual failures of all pipes were attributed to fatigue-ratcheting. bending. It was also found that the hoop-ratcheting strain at intrados
Huang et al. [44] described dynamic elbow response characteristics and flank position was much larger than that at other positions.
and analytical study. It was observed that pressure effects were In conclusion, elbow piping was tested under openingeclosing
highly influential on ratcheting direction and that unpressurized cyclic loading or seismic loads, with or without internal pressure.
elbows tended to have elbow-closing ratcheting when the sus- Two control modes, displacement controlled and force controlled,
tained moment was applied in the elbow-closing direction. were employed in the tests. The experimental results can be
summarized as follows: (1) ratcheting strain occurs at flank, intrados
2.2.2. Ratcheting behavior of elbow pipe under cyclic loads and approximately midway between the intrados and the flank on
Fig. 6(b) showed the test setup of the elbow under quasi-static the mid-section of the elbow; (2) maximum ratcheting strain occurs
load. So far, it has been the most common experiment apparatus mainly in the hoop direction at flanks; (3) the presence of internal
that was used to study the ratcheting behavior of the pressurized pressure leads to a significant increase of the ratcheting strain; (4)
elbow. Acker et al. [45] reported the experimental results of ten failure is attributed to fatigue with ratcheting. Reduced fatigue life
pressurized elbows subjected to cyclic in-plane bending load under can be estimated by considering the ductility consumption of
displacement control. It showed that the ratcheting strain appeared material due to accumulated ratcheting strain. (5) The deformation
as an increase of crown to crown diameter of the elbow pipe and of behavior and the stressestrain characteristics of pipe elbows depend
circumferential strain at the crown. Moreover, the ratcheting strain on geometrical parameters and the type of loading.
increased as a logarithmic function of the number of cycles, which
was proportional to the square of the secondary stress range and 2.3. Other pipe structures
directly proportional to the constant primary stress value, respec-
tively. Stearns et al. [46] demonstrated the relationship of an In addition to the above-reviewed straight pipe and elbow pipe
elbow’s bend radius and the magnitude of the ratcheting strain for researches, the ratcheting behavior of other structures has been
the pressurized elbows subjected to cyclic bending loads. Their also studied, including lateral nozzle of cylinder, tee pipe, etc. For
results indicated that the effective or von Mises stress must exceed example, Fujiwaka et al. [33] investigated the ratcheting behavior
the yield point before any ratcheting occurred. of pressurized tee pipe under static cyclic test and the dynamic test.
Touboul et al. [47] studied nine pairs of elbows subjected to Ratcheting strain and strain amplitude were obtained after the
cyclic in-plane, closing and opening, displacement quasi-static initial several cycles. Ratcheting strain increased with the number
conditions and constant pressure. During the tests, the flank of loading cycles, but strain increment each cycle declined with the
diameter and extradoseintrados diameter increased with the increasing number of loading cycles.
number of cycles, but the extradoseintrados diameter was with Recently, Yang et al. [53,54] experimentally studied the ratch-
a lower amount of accumulated strain. Moreover, the RCC-MR eting strain of pressurized lateral nozzle of cylinder made of 20
efficiency diagram was applicable for ratcheting evaluation, but carbon steel with a multiaxial fatigue testing system and a self-
the final strain determined by this method might be too conser- designed bending apparatus for lateral nozzle structure (Fig. 7).
vative. Fujiwaka et al. [33] observed that ratcheting strain increased Ratcheting strains were acquired by three multi-channel strain
with increasing load cycles in static cyclic tests of pressurized processors with strain gauges. It was found that ratcheting strains
elbow pipe. It was also found that there was no difference in the were detected around the acute angle region of the structure, such
shape of the hysteresis loops between the static and dynamic tests. as A0, A1, A2, a0, a1, and the first principle strains were mainly
Moreover, the rate of the fatigue strength reduction was due to the directed to the intersecting weld, as shown in Fig. 8. Maximum
ratcheting strain for piping component. Then, Wilkins [48] ratcheting strain occurred at the acute angle region of the nozzle.
observed the behavior of butt-welded elbows with a variety of The ratcheting strain at a0, A0, A1 was larger than that at a1, A2. The
loading conditions under displacement control. The out-of-plane ratcheting strain at a0, A0occurred mainly in the axial of lateral
and in-plane performance of the elbows was examined. It nozzle and the cylinder, respectively. The ratcheting strain of other
showed that hoop and axial ratcheting strain was observed at flank, points occurred in a certain angle with axial direction, and pointed
intrados and approximately midway between the intrados and the to the weld direction. In addition, the ratcheting strain of pressur-
flank on the mid-section of the elbow. ized lateral nozzle of cylinder made of 20 carbon steel was studied
Chen et al. [29,49,50] experimentally studied multiaxial ratch- under the same internal pressure and different cyclic bending
eting for pressurized low carbon steel elbows under reversed loading. The ratcheting strain at A0 was the largest, and increased
bending. It was shown that the maximum ratcheting strain occurred with the increasing cyclic bending loadings.
mainly in the hoop direction at flanks. In addition, hoop-ratcheting So far, straight pipe and elbow piping have been the typical
strain was found at intrados for individual specimen, while no structures of structural-ratcheting analysis. In addition, tees, lateral
ratcheting strain was found at extrados in all tests. Moreover, under nozzle and weld piping have become research subjects. These
multi-step loading conditions, the ratcheting strain rate grew with specimens were subjected to the constant internal pressure and
the increase of the bending loading level under the same internal cyclic bending loads or seismic loads under displacement control
pressure or with the increase of the internal pressure under the same and loading control. Experimental results indicated that the
bending load. Recently, Rahman [16] and Hassan and Rahman [51] ratcheting strain occurred at the critical locations. Ratcheting strain
studied that both local (ratcheting strain) and global (e.g., load- mainly occurred in the circumference directions. The eventual
deflection, ovalization) responses of the elbow pipe components, failures of these specimens were attributed to fatigue-ratcheting.
respectively. The elbow specimens were tested under both
displacement-controlled and force-controlled openingeclosing 2.4. Thermal ratcheting
cyclic loading, with or without internal pressure. The experimental
results demonstrated that the ratcheting strain occurred at both The conventional thermal ratcheting is well known as
flanks, intrados, extrados and midway between extrados and flank progressive deformation under combination of constant primary
120 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

Fig. 7. Sketch of the experiment apparatus of lateral nozzle of cylinder [53,54]: (a) Experimental apparatus, (b) Strain gauges location pattern, (c) Location of strain gauges.

and cyclic thermal stresses. Structure components in nuclear strain at around flanks. Moreover, it was shown by the test and
industries are subjected to a temperature front moving cyclically in analyses that the maximum primary membrane stress in an elbow
the axial direction, circumferential plastic strain may accumulate was an essential parameter for thermal-ratcheting behavior of
with the increase of the number of cycles. This is a thermal- elbows. It was verified that the application of thermal-ratcheting
ratcheting problem induced by a liquid surface moving in criteria in the ASME Code Case N-47 was considerable conservative.
a cylinder. Abdel-Karim [7] and Kang [9] reviewed simply thermal Couterot et al. [58] studied the pressurized auxiliary spray line
structural ratcheting. For example, Jahanian [55] investigated the of PWR nuclear power plants submitted to severe temperature
total accumulation of plastic strains of a thick-walled tube sub- transients during upset conditions. During these tests, tempera-
jected to rapid heating and cooling of the inside of the cylinder over ture, strain and ovalization of the pipe cross-section were
four cycles. The yield reduction at each cycle was considered. It was measured. No significant ratcheting deformation was detected on
found that incremental deformation or reversed plasticity might all components, except on the 600  200  600 T-piece, where a weak
occur, depending on the type of the mechanical loading. Watanabe progressive diameter increase was observed during a few cycles.
et al. [56] conducted a thermal-ratcheting test and a thermal For such temperature transients, the RCC-M French design code
fatigue test of a 316FR stainless steel cylindrical specimen under rules that prevented the ratcheting deformation hazard had no
combined axial load and moving axial temperature distribution. In consideration for the components with thickness transition.
the experiments, longitudinal- and radial-ratcheting deformations Except for the examples in Abdel-Karim [7] and Kang [9], Lee
were measured by the laser speckle strain measurement system. et al. [59] still observed the progressive inelastic deformation under
The results showed that ratcheting strain increased with increasing moving thermal fronts for a Y-shaped welded cylindrical structure.
number of cycles. The ratcheting strain in base metal part was It was shown that ratcheting strain at the first cycle was highest and
larger than that of weld metal parts. In addition, the radial distor- tended to decrease in the subsequent cycles. The ratcheting char-
tion became larger with increasing number of cycles. acteristics of the Y-shaped structure showed that progressive
Thermal ratcheting of the elbow pipe was performed by Ueda inelastic deformations of expansion and contraction mode occurred
et al. [57]. Elbow pipe was subjected to sustained primary load and at the same time, although globally the expansion deformation was
cyclic thermal transient strains. It was shown that ratcheting strain dominant. In addition, thermal ratcheting was affected by weld
occurred at around flanks, while the elbow cross-section was residual stress. According to the UK assessment code R6, it was
ovalized cycle-by-cycle causing large circumferential bending shown that the effect of residual stress on the global ratcheting
X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 121

Fig. 8. Ratcheting strains of gauged points [54]: (a) Strain of point A0, (b) Ratcheting strain of point A0, (c) The first principal strain, (d) The first principal strain.

strain was less than 0.1% both axial and circumferential directions. general rule of ratcheting deformation and fatigue. In the existing
The effect of the weld residual stress on the ratcheting strain was experimental conditions, it should be noticed that the structure
wiped out quickly due to the applied loading cycle. Lee et al. [60] size and type as well as loading conditions are limited. For the
studied the thermal ratcheting of 316L stainless steel cylinder. design of actual complex structures, FEA can be helpful to predict
The thermal-ratcheting deformation at the reactor baffle cylinder the ratcheting behavior of pressurized piping based on appropriate
of the liquid metal reactor can occur due to the moving tempera- constitutive models. Progresses in constitutive models for simula-
ture distribution along the axial direction as the sodium-free tion and prediction of ratcheting have been mainly reported by
surface moved up and down under the cyclic heat-up and cool- Ohno [61e63], Abdel-Karim [7,61], Kang [9,64e69], and Chaboche
down transients. The ratcheting deformation was measured with [70e77]. So far models available in commercial FEA software
the laser displacement sensor and LVDTs after cooling the structural contain bilinear kinematic hardening (BKH) model [78], multilinear
specimen which was heated up to 550  C with steep temperature kinematic hardening (MKIN) model (Besseling [79]; Mroz [80];
gradients along the axial direction. The temperature distribution of Owen et al. [81]) and Chaboche (CH3) model [70,72,75]. However,
the test cylinder along the axial direction was measured with 28 the existing finite element packages fail to well simulate ratcheting
channels of thermocouples and was used for the ratcheting anal- of structural components [82]. This shortcoming of FEA in simu-
ysis. Moreover, the thermal ratcheting deformation was analyzed lating ratcheting behavior is demonstrated to be related to the
with the constitutive equation of nonlinear combined hardening deficiency of the constitutive models. Hence it is necessary to
model which was implemented as ABAQUS user subroutine and the implement advanced constitutive models into FEA software to
analysis results were compared with those of the test. The ratch- achieve better evaluation of structural ratcheting.
eting deformation shapes obtained by the analysis with the Finite element program like ANSYS and ABAQUS are commonly
combined hardening model were in reasonable agreement with used for structural response simulation under cyclic loading.
those of the structural tests. Abdel-Karim [7] also reviewed the Advanced constitutive model has been incorporated into ANSYS,
effect of kinematic rules on thermal ratcheting analysis. Thus, these ABAQUS, etc. In the recent years, a number of advanced nonlinear
issues will not repeat here. kinematic hardening constitutive models have been proposed by
Chaboche et al. [83], Ohno and Wang [62,63], Chen and Jiao [84],
3. Finite element implementation Chen et al. [85], Jiang and Sehitoglu [86,87], Abdel-KarimeOhno
[61], Dafalias and Popov [88,89], Hassan and Kyriakides [90,91],
Although experimental investigation on the ratcheting behavior Guionnet [92], Delobelle et al. [93], Hassan et al. [94,95], and many
of pressurized piping has been researched extensively as reviewed others for improving ratcheting simulation under multiaxial
above and valuable results have been obtained to understand the loading. There are two key points for the advanced constitutive
122 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

rffiffiffi
models incorporated into finite element program. One is that these 3 vf
models contain the large number of parameters, many of which are dεp ¼ dp½M1  (6)
2 vs
determined through a trial and error curve fitting approach using
several experimental responses at the material level [96]. The qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
where, dp ¼ c ð2=3Þdεp ½M2 dεp , [M2] is a non-zero auxiliary
T

process is tedious and might be erroneous. Then, Rahman [16]


overcame through developing an automated parameter optimiza- diagonal matrix, namely [M2] ¼ diag [1,1,1,1/2,1/2,1/2];
pffiffiffiffiffiffiffiffi
tion system using heuristic search technique (e.g. genetic algo- vf =vs ¼ 3=2ðs  a=sy Þ ¼ n, h is plastic modulus.
rithm). The other is a suitable integration algorithm, which should
satisfy the requirements of robustness, accuracy, efficiency and (3) Strain decomposition
stability. Obviously, it is critical for the numerical calculation.
At present, the proposed stress integration algorithms are ε ¼ εe þ εp (7)
divided into explicit and implicit integration algorithms. Koji c [97]
reviewed stress integration algorithms for inelastic material
models. It indicated that implicit stress integration had more (4) Elastic strain is assumed to obey Hooke’s law
significant advantages in accuracy than the explicit one, and was
widely applied in the numerical implementation of inelastic s ¼ De εe ¼ De ðε  εp Þ (8)
constitutive model. In addition, Kojic observed that the conver-
gence rate in equilibrium iterations was obviously improved, which
was attributed to tangent modulus matrix. In a way, the tangent (5) CH3 model
modulus matrix is evaluated consistent with the implicit stress
integration algorithm. Then, Kobayashi and Ohno [98] clarified X
M
detailedly to incorporate a general form of kinematic hardening a ¼ ai (9)
into finite element program, i.e. AF model [99]. Consistent tangent i¼1
modulus was derived by introducing a set of fourth-rank consti- 2
tutive parameters into discretized kinematic hardening. Backward dai ¼ C ½M dεp  gi ai dp (10)
3 i 2
Euler method was used to discretize kinematic hardening. In
addition, successive substitution and its convergence were also
3.2. Application of radial return method
discussed for implicitly integrating stress. Moreover, Kang [68]
implemented visco-plastic constitutive model with strain range-
Given all constitutive variables at t ¼ tn, convergent solutions
dependent hardening into finite element code, ABAQUS. Backward
contain sn, an, εpn. The elastic predictor is taken to be an elastic
Euler method and implicitly integrating stress were also used in the
tentative stress sTnþ1
subroutine. Consistent tangent modulus was derived for the visco-
plastic constitutive model. Kang [9] reviewed the finite element sTnþ1 ¼ D : εTnþ1 (11)
implementation and engineering application of the developed
models in recent years. In the present article, the review of finite εTnþ1 is the tentative strain
element implementation and application to pressurized piping will
be the focus. εTnþ1 ¼ εnþ1  εpn (12)

Because of elastic isotropy and plastic incompressibility, taking


3.1. Finite element implementation of advanced constitutive model
the deviatoric part of tentative stress sTnþ1
Rate-independent constitutive models have been mainly 1
developed to simulate the ratcheting behavior of structures in the STnþ1 ¼ sTnþ1  tr ðsTnþ1 ÞI (13)
3
last several decades. According to ANSYS help manual [100], rate-
independent plasticity section provides the mathematical rela- According to radial return method, deviatoric stress on the yield
tionship that characterizes the elasto-plastic response of materials. surface corresponds to tentative deviatoric stress
Except for user specified behavior, part of the available material
Snþ1 ¼ STnþ1  2G½M2 Dεnþ1
p
behaviors in ANSYS are explained in greater details, such as bilinear (14)
and multilinear isotropic/kinematic hardening. Therefore, for user
Plastic strain increment Dεpnþ1
specified behavior, CH3 model is taken as an example in the
following to elaborate the implicit stress integration and radial rffiffiffi
3
return method as follows: Dεpnþ1 ¼ Dp½M1 nnþ1 (15)
2
(1) von Mises yield criterion where, Dl is the plastic multiplier, nnþ1 is the normal direction of
yield surface.
3
f ¼ ðs  aÞT ½M1 ðs  aÞ  sy ¼ 0 (4) rffiffiffi
2 Snþ1  anþ1 3 Snþ1  anþ1
nnþ1 ¼ ¼ (16)
where, [M1] is a non-zero auxiliary diagonal matrix, namely
kSnþ1  anþ1 k 2 so
[M1] ¼ diag [1,1,1,2,2,2].
nTnþ1 ½M1 nnþ1 ¼ 1 if fnþ1 ¼ 0:
(2) Flow rule
Substitution of Eq. (16) into Eq. (15) provides

3 hds$ni 3 Snþ1  anþ1


dεp ¼ n (5) Dεpnþ1 ¼ Dp (17)
2 h 2 sy
X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 123

The calculation of plastic multiplier is detailedly listed in the dDsnþ1


following from CH3 model ¼ De  4G2 L1
nþ1 : Id (30)
dDεnþ1

X
M X
M  
2 dY
anþ1 ¼ an þ DaðiÞ (18) Lnþ1 ¼ 2GI þ
ðiÞ
Hnþ1 þ n
3 dp nþ1 nþ1
nþ1 5nnþ1
i¼1 i¼1 (31)
2 Ynþ1
þ ðI  nnþ1 5nnþ1 Þ
2 3 Dpnþ1
DaðiÞ
nþ1 ¼
p ðiÞ
r g ½M Dεnþ1  gi Dpanþ1 (19)
3 i i 2
H(i)
nþ1 in Eq. (31) is fourth-rank constitutive parameters. In order
to obtain H(i)
nþ1, differentiating Eq. (21) to have
2
aðiÞ aðiÞ Dp g D aðiÞ
nþ1 ¼ n þ ri i ½M2  εnþ1  i p nþ1
g (20)
ðiÞ
3 dqnþ1 ðiÞ
ðiÞ 2 ðiÞ
danþ1 ¼ rgq ½M dDεpnþ1 þ ðiÞ anþ1 (32)
  3 i i nþ1 2 q
2 nþ1
aðiÞ ¼ qðiÞ aðiÞ
n þ ri gi ½M2 Dεnþ1
p
(21)
nþ1 nþ1 3 Differentiation Eq. (22) and use of Eq. (15) allow dq(i)
nþ1 to be
expressed as
1 rffiffiffi
qðiÞ
nþ1 ¼ (22) ðiÞ 2 ðiÞ2
1 þ gi D p dqnþ1 ¼  q g nT : dDεnþ1
p
(33)
3 nþ1 i nþþ1

Eq. (21) subtracted from Eq. (14) gives Substitution of Eq. (33) into Eq. (32) provides

ðiÞ 2 ðiÞ ðiÞ


Snþ1  anþ1 ¼ STnþ1  2G½M2 Dεpnþ1 danþ1 ¼ rgq ð½M2   mnþ1 nTnþ1 Þ : dDεpnþ1 (34)
3 i i nþ1
XM   (23)
2
 qðiÞ a ðiÞ
þ r g ½M  Dε p Here,
i¼1
nþ1 n
3 i i 2 nþ1
rffiffiffi ðiÞ
Substitution of Eq. (17) into Eq. (23) provides ðiÞ 3 anþ1
mnþ1 ¼
2 ri
!,
X
M
Snþ1  anþ1 ¼ STnþ1  qðiÞ aðiÞ
nþ1 n
or
i¼1 rffiffiffi ðiÞ rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
! (24)
X
M ðiÞ 3 anþ1 ðiÞ 3 ðiÞ T ðiÞ
1 þ 3GDp=sy 
ðiÞ
ri gi qnþ1 Dp=sy mnþ1 ¼ ; anþ1 ¼ fa g ½M1 fanþ1 g
2 aðiÞ 2 nþ1
i¼1 nþ1

Snþ1  anþ1 should satisfy yield function, namely Eq. (4), thus For the CH3 model, therefore, fourth-rank constitutive param-
plastic multiplier is expressed as: eters H(i)
nþ1 of consistent tangent modulus has an expression

ðiÞ
" !T !#12 ðiÞ danþ1 2 i ðiÞ
3 T XM XM Hnþ1 ¼ ¼ rgq ð½M2   mnþ1 nTnþ1 Þ (35)
S 
ðiÞ
q a ðiÞ T
½M1  Snþ1 
ðiÞ ðiÞ
qnþ1 an sy dDεnþ1
p
3 i i nþ1
2 nþ1 i ¼ 1 nþ1 n i¼1
Dp ¼ P ðiÞ In order to obtain plastic modulus, substitution of Eq. (5) into Eq.
3G þ M i ¼ 1 ri gi qnþ1 (19) provides
(25)
ðiÞ dsnþ1 $nnþ1 ðiÞ
Iterative calculation is applied in the calculation of plastic danþ1 ¼ ri gi nnþ1  gi dpanþ1 (36)
h
multiplier. Iterative calculation is convergent if satisfying in the
following condition. Then, substitution of Eq. (6) into Eq. (36), and both sides
multiplied by nnþ1, provides
jDpðk þ 1Þ  DpðkÞj  eps (26) rffiffiffi
X
M
3 T XM
Iterative convergence represents tentative success. Then, plastic h ¼ ri gi  n ½M1  gi ai (37)
i¼1
2 i¼1
strain increment, stress and plastic strain will be provided

rffiffiffi For the CH3 model, therefore, plastic modulus h has an


3 expression
Dε ¼ Dpðk þ 1Þ ½M1 nnþ1
p
(27)
2 rffiffiffi
X
M
3 T XM
h ¼ ri gi  n ½M1  gi ai (38)
snþ1 ¼ D : ðεtr 2
nþ1  Dε Þ
p
(28) i¼1 i¼1

In order to improve the accuracy of advanced constitutive


εnþ1 ¼ εn þ Dεnþ1
p p p
(29) models, it is very important that the consistent tangent modulus is
derived. It is necessary to prescribe fourth-rank constitutive
The above process is shown in Fig. 9. parameters H(i)nþ1 of consistent tangent modulus. Therefore, based
Consistent tangent modulus is derived as on AF model, such as BurleteCailletaud model (BC) [101],
124 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

Fig. 9. Flow diagram of radial return algorithm.


X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 125

McDowell model (MD) [102,103], Abdel-KarimeOhno (AKO) finite element calculation, after convergence of the local iteration
model [104], modified AKO model (KMAKO) [105], modified AKO for the numerical scheme. The initial consistent tangent modulus
model (HMAKO) [106], which are described as the unified form of forms the structural stiffness matrix to calculate the trial strain
AF model and shown in Table 2. The fourth-rank constitutive increment to start the numerical calculation. Then, the subroutines
parameters H(i)nþ1 and plastic modulus of these models are listed in are implemented with adaptive number of sub increments for
Table 3. numerical calculation.
AF type models are commonly called by coupled modeling of ANSYS or ABAQUS has an open architecture to compile the
cyclic plasticity, i.e. the plastic modulus is evaluated using the user’s own constitutive models as a subroutine. According to the
consistency condition, kinematic hardening rule, and flow rule. above algorithm processes, user subroutine is compiled by user
Thus, it is important to calculate the consistent tangent modulus to own. The subroutine USERMAT or USERPL in ANSYS or UMAT in
preserve the quadratic convergence rate at a global level of the ABAQUS is used for linking the plasticity routine.

Table 2
Overview of some kinematic hardening rules.

Constitutive model Description Unified form


AF model [99] AF model is the most famous nonlinear kinematic hardening model. dp(i) ¼ dp
 
vf vf
BC model [101] In 1986, Burlet and Cailletaud modified AF model in order to predict aðiÞ dpðiÞ ¼ aðiÞ : dp
vs vs
the uniaxial ratcheting behavior. Dynamic recovery of AF model was
changed into transient radial recovery.
CH3 model [72,73] In 1991, in order to better predict ratcheting effect, Chaboche added dp(i) ¼ dp, i ¼ 1,2,3
a fourth hardening rule with a concept of ‘threshold’ in CH3 model [70,75].
ai
The ‘threshold’ value of back stress was used to determine whether dpðiÞ ¼ h1  idp i ¼ 4
f ðai Þ
dynamic recovery works.
aðiÞ
OW-I model [62] In 1993, Ohno and Wang proposed a dynamic recovery superposition dpðiÞ ¼ Hðfi Þhdεp : i
ai
model. Ratcheting behavior was simulated with piecewise linear or nearly
piecewise linear kinematic hardening rule. !mi !mi
ai ai aðiÞ
OW-II model [63] Ohno and Wang-II replaced H(fi) in OW I model with . The dynamic dpðiÞ ¼ hdεp : i
ri ri ai
recovery became significant nonlinearly.
!mi
ai aðiÞ
MD model [102,103] McDowell investigated that the parameter mi in OW-II model did not have dpðiÞ ¼ hdεp : i
ri ai
the versatility for the prediction of uniaxial and multiaxial ratcheting effect.
Thus, the parameter mi was
dεp ai Bi
modified in order to simulate the multiaxial ratcheting effect while keeping mi ¼ Ai h : i
dp ai
the capability of predicting uniaxial ratcheting effect.
!mi
ai
JS model [86,87] Jiang and Sehitoglu indicated that CH3 model and OW model poorly predicted dpðiÞ ¼ dp
ri
the multiaxial ratcheting effect, due to lack of multiaxial parameter. The
predicted results of JS model were less than those of OW model II model. !
dεp ai
mi ¼ A0i 2  : A0i ¼ Qi ð1 þ ax ebx RM Þ
dp ai
" #
vf aðiÞ
AKO model [104] In 2000, Abdel-Karin and Ohno proposed another kinematic hardening rule dpðiÞ ¼ mi þ Hðfi Þh :  mi i dp
vs ri
with a blend of OW [62] and AF model [99]. The parameter mi can improve
the prediction of multiaxial ratcheting effect, but shakedown can occur in
uniaxial ratcheting effect.
MCH3 model [83] In 2002, multiaxial parameter d0 was introduced into CH3 model [72] by aðiÞ dpi ¼ ½d0 aðiÞ þ ð1  d0 ÞðaðiÞ : nÞndp i ¼ 1; 2; 3
Bari and Hassan.
ai
aðiÞ dpðiÞ ¼ ½d0 aðiÞ þ ð1  d00 ÞðaðiÞ : nÞnh1  idp i ¼ 4
f ðai Þ
!mi
ai 0 0 aðiÞ
CJ model [84] In 2004, CJ combined BurleteCailletaud model and OW-II model, with aðiÞ dpðiÞ ¼ ½d aðiÞ þ ð1  d ÞðaðiÞ : nÞnhdεp : i
ri ai
multiaxial parameter d0 into the new model.
0 0 0
dd ¼ bðddN  dd Þdp
" #
vf aðiÞ
KMAKO model [105] Non-proportional and temperature-dependent parameter was incorporated dpðiÞ ¼ mi þ Jðp; TÞHðfi Þh :  mi i dp
vs ri
into AKO model by Kang et al., in order to simulate ratcheting behavior under
high temperature and non-proportional conditions. Jðp; TÞ ¼ JN ðTÞ þ ½1  JN ðTÞexp ðbpÞ
vffiffiffiffiffiffiffiffiffiffi
u
m0 u s : s,
mi ¼ m ¼ ; F ¼ 1  t
^ ,
1 þ aF s:s
!mi
vf aðiÞ ci ai aðiÞ
CJK model [85] In 2005, Chen et al. modified the OW (II), multiplying a factor to dynamic dpðiÞ ¼ h : i hdεp : i
v s ai ri ai
recovery term which is dependent on noncoaxiality of the plastic strain rate
and back stress.
" #
vf aðiÞ vf ai c
HMAKO model [106] Halama implemented large transient effect and non-proportion into AKO dpðiÞ ¼ mi þ Hðfi Þh :  mi i dp; mi ¼ hh : i
vs ri vs ai
model.
dh ¼ uðhN  hÞdp; dh ¼ dh1 þ dh2

dh1 ¼ u1 ðhN1  h1 Þdp; dh2 ¼ u2 ðhN2  h2 Þdp

mðpÞ ¼ h ¼ hN1 þ ðh01  hN1 Þeu1 p þ hN2 þ ðh02  hN2 Þeu2 p


126
Table 3
Fourth-rank constitutive parameters and plastic modulus of various models.

Constitutive model Fourth-rank constitutive parameters of consistent tangent modulus Plastic modulus
rffiffiffi
ðiÞ 2 i ðiÞ 3
AF model [99] Hnþ1 ¼ ri gi qnþ1 ð½M2   mnþ1 nTnþ1 Þ h ¼ rg  ga
3 2
rffiffiffi
ðiÞ 2 ðiÞ 3 T
n ½M1 gða : nÞn
i
BC model [101] Hnþ1 ¼ rgq ð½M2   mnþ1 nTnþ1 Þ h ¼ rg 
3 i i nþ1 2
rffiffiffi
ðiÞ 2 ðiÞ PM 3 T P
i ¼ 1 gi ai ; i ¼ 1; 2; 3
i
CH3 model [72,73] Hnþ1 ¼ ri gi qnþ1 ð½M2   mnþ1 nTnþ1 Þ; i ¼ 1; 2; 3 h ¼ i ¼ 1 ri gi  n ½M1  M
3 " ! 2
ðiÞ 2 i ðiÞ a rffiffiffi
Hnþ1 ¼ ri gi qnþ1 M2   mnþ1 nTnþ1 h1  i i ; i ¼ 4
3 f ðai Þ PM 3 T P ai
i ¼ 1 gi ai h1 
n ½M1  M

X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142
h ¼ i ¼ 1 ri gi  i; i ¼ 4
2 f ðai Þ
rffiffiffi
ðiÞ 2 ðiÞ ðiÞ PM 3 T aðiÞ X M
OW-I model [62] Hnþ1 ¼ rgq
i
ð½M2   Hðfi Þmnþ1 5mnþ1 Þ h ¼ i ¼ 1 ri gi  n ½M1 Hðfi ÞhnT : i ga
3 i i nþ1 2 ai i ¼ 1 i i
" !mi ! rffiffiffi !mi
ðiÞ 2 ai ðiÞ ðiÞ PM 3 T a aðiÞ XM
OW-II model [63]
i
Hnþ1 ¼ ri gi qnþ1 M2   mnþ1 5mnþ1 h ¼ i ¼ 1 ri gi  n ½M1  i hnT : i ga
3 ri 2 ri ai i ¼ 1 i i
" !mi ! rffiffiffi !mi
ðiÞ 2 a ðiÞ ðiÞ PM 3 T a aðiÞ XM
MD model [102,103]
i
Hnþ1 ¼ ri gi qnþ1 M2   i
mnþ1 5mnþ1 h ¼ i ¼ 1 ri gi  n ½M1  i hnT : i ga
3 ri 2 ri ai i ¼ 1 i i
dεp ai Bi dεp ai Bi
mi ¼ Ai h : i mi ¼ A i h : i
dp ai dp ai
" !mi ! rffiffiffi !mi
ðiÞ 2 ðiÞ ðiÞ ai PM 3 T a XM
JS model [86,87] Hnþ1 ¼ ri gi qnþ1 M2   mnþ1 nTnþ1 h ¼ i ¼ 1 ri gi  n ½M1  i gi ai
3 ri 2 ri i¼1
! !
dεp ai dεp ai
mi ¼ A0i 2  : mi ¼ A0i 2  :
dp ai dp ai

A0i ¼ Qi ð1 þ ax ebx RM Þ A0i ¼ Qi ð1 þ ax ebx RM Þ


" " #! rffiffiffi " #
ðiÞ 2 ðiÞ ðiÞ aðiÞ PM 3 T PM T :a
ðiÞ
AKO model [104] Hnþ1 ¼ ri gi qnþ1 M2   mnþ1 nTnþ1 mi þ Hðfi ÞhnTnþ1 :  mi i h ¼ i¼1 r i g i  n ½M1  i¼1 g i a i mi þ Hðfi Þhn  mi i
3 ri 2 ri
rffiffiffi
ðiÞ 2 ðiÞ 0 ðiÞ 0 ðiÞ PM 3 T P 0 ðiÞ 0
MCH3 model [83] Hnþ1 ¼ rgq ð½M2   nTnþ1 ½d mnþ1 þ ð1  d Þðmnþ1 : nnþ1 Þnnþ1 Þ; i ¼ 1; 2; 3 h ¼ i ¼ 1 ri gi  i ¼ 1 g i ½d a
n ½M1  M þ ð1  d ÞðaðiÞ : nÞn; i ¼ 1; 2; 3
3 i i nþ1 2
" " #! rffiffiffi
ðiÞ 2 ðiÞ 0 ðiÞ 0 ðiÞ ai PM 3 T P 0 ðiÞ 0 a
Hnþ1 ¼ rgq M2   nTnþ1 d mnþ1 þ ð1  d Þðmnþ1 : nnþ1 Þnnþ1 h1  i ; i ¼ 4 h ¼ i ¼ 1 ri gi  i ¼ 1 g i ½d a
n ½M1  M þ ð1  d ÞðaðiÞ : nÞnh1  i i; i ¼ 4
3 i i nþ1 f ðai Þ 2 f ðai Þ
" # !mi ! rffiffiffi !mi
ðiÞ 2 ðiÞ 0 ðiÞ 0 ðiÞ ai ai PM 3 T P 0 ðiÞ 0 a a 0 0 0
CJ model [84] Hnþ1 ¼ rgq M2  nTnþ1 ½d mnþ1 þ ð1  d Þðmnþ1 : nnþ1 Þnnþ1  hnTnþ1 :
ai
i h ¼ i ¼ 1 ri gi  i ¼ 1 g i ½d a
n ½M1  M þ ð1  d ÞðaðiÞ : nÞn i hnT : i i dd ¼ bðddN  dd Þdp
ai
3 i i nþ1 ri 2 ri
0 0 0 0 0 0
dd ¼ bðddN  dd Þdp dd ¼ bðddN  dd Þdp
" " #! rffiffiffi " #
ðiÞ 2 ðiÞ aðiÞ PM 3 T P T a
ðiÞ
KMAKO model [105] Hnþ1 ¼ rgq Jðp; TÞ M2   mðiÞ T
nþ1 nnþ1
mi þ Hðfi ÞhnTnþ1 :  mi i h ¼ i ¼ 1 ri gi  i ¼ 1 gi ai Jðp; TÞ mi þ Hðfi Þhn :
n ½M1  M  mi i
3 i i nþ1 ri 2 ri
" !mi ! rffiffiffi !mi
ðiÞ 2 ðiÞ ðiÞ ai aðiÞ ci T aðiÞ PM 3 T P ai aðiÞ ci T aðiÞ
CJK model [85] Hnþ1 ¼ ri gi qnþ1 M2   mnþ1 nTnþ1 hnTnþ1 : i hnnþ1 : i h ¼ i ¼ 1 ri gi  i ¼ 1 g i ai
n ½M1  M hnT : i hn : i
3 ri a i a i 2 ri ai ai
" " #! rffiffiffi " #
ðiÞ 2 ðiÞ ðiÞ a ðiÞ PM 3 T P T a
ðiÞ
HMAKO model [106] Hnþ1 ¼ ri gi qnþ1 M2   mnþ1 nTnþ1 mi þ Hðfi ÞhnTnþ1 :  mi i h ¼ i ¼ 1 ri gi  i ¼ 1 gi ai mi þ Hðfi Þhn :
n ½M1  M  mi i
3 ri 2 ri
X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 127

4. Application of FEA straight pipe using the modified BKH model in ANSYS program and
the unmodified ANSYS and ABAQUS code. The modified ANSYS
The advanced constitutive models have been so far widely used program showed a significant improvement over the unmodified
to simulate the ratcheting behavior of the pipe systems such as ANSYS and ABAQUS code. The unmodified ANSYS and ABAQUS
straight pipe and elbow. Return mapping algorithm for structural code with lower elasticeplastic modulus greatly overpredicted
ratcheting simulation has been commonly conducted by ratcheting strain rate.
researchers using the commercial finite element code, such as Suzuki [107,108] and Fujiwaka et al. [109] simulated the ratch-
ANSYS, ABAQUS, etc. Table 4 lists the various structures which have eting behavior of the piping component under dynamic analysis
been simulated with constitutive models implemented into finite and under static analysis with the general-purpose FEM Code
element software. ABAQUS. The results indicated that the momenterotation rela-
tionship and time history of rotation showed good agreement with
4.1. FEA of ratcheting in straight pipe the experimental results.
Kulkarni [12,13] predicted the ratcheting strain of the straight
Because of the symmetry in loading and geometry, only one- pipe under three-point and four-point bending modes with CH3
quarter of the entire structure was built in the commercial finite model in ANSYS. The results showed that ratcheting strain only
element software when analyzing the ratcheting behavior of the occurred in the circumferential direction, whereas no strain
straight pipe. Boundary conditions and loading of the model were accumulation occurred in the longitudinal direction for three-
detailedly given in references [16,17,28,29]. The straight pipe was point and four-point bend analysis. For three-point bending, the
symmetric about XeY plane at the mid-pipe section and also CH3 model overpredicted the ratcheting strain, as shown in
symmetric to YeZ plane. In addition to the symmetric displace- Fig. 10(a). Whereas, for four-point bending, it was seen from
ment constraints, displacement in the y-direction was applied to Fig. 10(b) that the CH3 model underpredicted ratcheting strain in
the central point of the end plate. The inside surface of the pipe and the initial cycles, but CH3 model performed the better in higher
end plate were subjected to internal pressure. For three-point or number of cycles.
four-point bending apparatus (Fig. 1(a)), reversed bending load in Zakavi et al. [110] studied the ratcheting behavior of the pres-
the y-direction was distributed to nodes at the position corre- surized carbon steel (BS4360-43A) and stainless steel (304L)
sponding to the central line of loading. For the apparatus in Fig. 1(c), straight pipe subjected to the seismic bending moment with the
the straight pipe was subjected to rotation at ends. nonlinear combined hardening model using finite element code,
ABAQUS. The finite element results were compared with those
4.1.1. FEA with existing plasticity model in finite element software obtained from the experiments to evaluate the capability of the
In order to simulate the ratcheting behavior of various struc- proposed AF model with isotropic/kinematic hardening rule to
tures, bilinear kinematic hardening (BKH), multilinear kinematic predict the cyclic loading behavior of the straight pipe, as shown in
hardening (MKIN) and the nonlinear kinematic hardening model Fig. 11. The results showed that the hoop-ratcheting strain pre-
developed by CH3 model are commonly used, which are currently dicted by FE analysis to be close to that found experimentally in all
available in the commercial finite element program. For example, cases with M=MP0:2  1. Otherwise, FE analysis gave overestimated
Gau [14] verified against three sets of experimental results of values compared with the experimental data.

Table 4
Review of FEA application of some constitutive models to piping structures.

Scholars Constitutive model Structural type Software


Guionnet [23,92] Modified AF model Straight pipe ANSYS
Hassan et al. [82,111] AFeDP model Straight pipe ANSYS
Fujiwaka et al. [33,109] BKH/MKIN model Straight pipe/elbow/tee ABAQUS
Zakavi et al. [110,124] Nonlinear isotropic/kinematic hardening model Straight pipe ABAQUS
Gau [14] BKH/AFeDP model Straight pipe ANSYS/ABAQUS
Kulkarni et al. [13] CH3 model Straight pipe ANSYS
Chen et al. [28,29,49,50,52,123] BKH/CH3/OW-II/MJS/CJK model Straight pipe/Elbow pipe ANSYS
Rahman et al. [16,17] BKH/MKIN/CH3/MCH3/OW-II/AKO/JS model Straight pipe/Elbow pipe ANSYS
Rojí
ceka and Halama [113] KINH/CH3/MAKO model Straight pipe ANSYS
Jiao and Kyriakides [114] DafaliasePopov model Straight pipe ANSYS
Garud et al. [115] MKIN model Elbow pipe ANSYS
Kulkarni et al. [12,13] BKH model Elbow pipe ANSYS
Zhao [117] BKH model Elbow pipe ANSYS
Hassan et al. [15,51,82,112] CH3/OW/Guionnet/modified DafaliasePopov model Straight pipe/Elbow pipe ANSYS/ABAQUS
DeGrassi et al. [41e43] BKH/MKIN/CH3 model Straight pipe/Elbow pipe ANSYS
Stearn et al. [46] BKH model Straight pipe/elbow pipe ANSYS
Shalaby and Younan [118] Modified Guionnet model Straight pipe/Elbow pipe ANSYS
Fujiwaka et al. [33,109] BKH/MKIN model Elbow pipe ABAQUS
Wilkins [48] Multilinear model using kinematic hardening or Elbow pipe ANSYS
isotropic hardening rule
Suzuki et al. [107,108,119e121] BKH/AFeOW model Elbow pipe ABAQUS
Ichihashi [34] BKH/AFeOW model Elbow pipe ABAQUS
Balan and Redekop [122] BKH model Elbow pipe ADINA
Moreton et al. [20,25,26,131] (perfectly plastic model) PP/BKH model Elbow pipe ABAQUS
Zehsaz et al. [27] Nonlinear isotropic/kinematic hardening model Cylinder ABAQUS
Zakavi et al. [110,124] Nonlinear isotropic/kinematic hardening model Cylinder ABAQUS
Weib et al. [125] OW model Welded vessel ANSYS
Yang et al. [53,54] BKH/CH3/OW-II/MJS/CJK model Lateral nozzle of cylinder ANSYS
Dahlberg and Segle [126] BKH/MKIN/CH3 model Cylinder ANSYS
Couterot et al. [58] CH3 model Socket welding Finite element EDF code
128 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

Fig. 10. Circumferential ratcheting strain vs. number of cycles [13]: (a) Four-point bend
test, (b) Three-point bend test.

4.1.2. FEA with advanced constitutive model implemented into finite


element software
To well understand the ratcheting behavior of various structures Fig. 11. Large scale for experimental and FE ratchet strains results [110]: (a) Stainless
under cyclic bending loading and constant internal pressure, steel (304L), (b) Carbon steel (BS4360-43A).
advanced constitutive models have been implemented into finite
element software, such as ANSYS and ABAQUS. Guionnet [23]
developed a new constitutive equation which was based on predict the ratcheting response of the low carbon steel 20# straight
a generalized ArmstrongeFrederick equation for the kinematic pipe, including BKH model, CH3 model, OhnoeWang (OW) model,
variable whose coefficients were functions of both instantaneous CheneJiaoeKim (CJK) model and Modified JiangeSheitoglu (MJS)
and accumulated plastic strain. The experiments described austen- model, as shown in Fig. 12. These constitutive models were
itic stainless steel (17-12 SPH) tubular specimens subjected to cyclic implemented into ANSYS. By comparison with the experimental
torsional loading under constant tensile stress at 600  C. Compari- data, it was indicated that BKH model underpredicted the ratch-
sons between experimental and simulated results showed that the eting strain of straight pipe, the CH3 model overpredicted experi-
model reasonably well predicted not only ratcheting but also mental results. The ratcheting strain simulated by the OW model
hysteresis loops and the cyclic hardening curve. Then, based on an for straight pipe experiment matched initial well, but increased
AF rule in conjunction with the DruckerePalgen plastic modulus with the number of cycles. The MJS model (Bi ¼ 1) gave an
equation, an improved cyclic plasticity model (AFeDP) had been acceptable simulation for different loading parameters. Suitable
incorporated into an ANSYS user subroutine. The modified ANSYS value of ci should be improved ratcheting strain rate, the predicted
code was first verified by Zhu et al. [111] using a set of data from ratcheting strain by CJK model can match well with experimental
a tube subjected to cyclic axial strain and constant internal pressure. data. Then, Rahman et al. [16,17] investigated the performance of
Then, Hassan et al. [112] also showed the AFeDP model in ANSYS the constitutive models in simulating the global- and local-ratch-
code compared to the experimental data [20], and the results indi- eting responses of the straight piping subjected to the internal
cated that the AFeDP model was able to simulate the ratcheting pressure and cyclic bending loading. BKH, MKIN, CH3, modified
strain of the tube more accurately than the original ANSYS code. Chaboche (MCH3) model, OW model, CheneJiao (CJ) model and
To improve the accuracy of prediction of ratcheting strain of the Abdel-KarimeOhno (AKO) model were used, as given in Fig. 13.
piping system, Gao et al. [28,29] applied five constitutive models to Structural simulation with BKH model failed to produce the steady
X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 129

Fig. 12. Structural response simulation for straight pipe with [28,29]: (a) BKH model, (b) CH3 model, (c) OW model, (d) MJS model, (e) CJK model.

ratcheting rate at higher cycles. The CH3 model agreed well with indicated that the CH3 model overpredicted the ratcheting strain in
experimental results with a slight overprediction. MCH3 model, the case of low ratcheting rate, as shown in Fig. 14(a) and (b). For
OW, CJ model and AKO model exhibited the same deficiency as the higher ratcheting rate it gave better results than other tested
CH3 model. models. For uniaxial material test, it was seen from Fig. 14(c) and (d)
Rojí
ceka and Halama [113] employed multilinear kinematic that the MAKO model gave the best results of all evaluated cyclic
hardening (KINH) model, CH3 model in ANSYS and modified Abdel- plasticity models. However, for multiaxial ratcheting test, in
KarimeOhno (MAKO) model to predict the ratcheting strain of the simulations of experiments the MAKO model did not describe
straight pipe and compared the numerical simulation with the test material behavior correctly. It was valid for trends of curves. All
data published in the reference [17]. KINH model, CH3 model are tested material models showed significant stabilization of strain
available in ANSYS. MAKO model was implemented into ANSYS by response in multiaxial ratcheting case, which is in conflict with
writing user subroutine in FORTRAN language. Comparison experimental results.
between the numerical solution and the experimental observations Jiao and Kyriakides [114] used the DafaliasePopov two-surface
of the straight pipe under cyclic loading in elasto-plastic domain nonlinear kinematic hardening model to evaluate the ratcheting
130 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

Fig. 13. Mean of circumferential strain and amplitude of circumferential strain for straight pipe at top [16,17]: (a) Mean of circumferential strain at top with BKH, MKIN, CH3 models,
(b) Amplitude of circumferential strain at top with BKH, MKIN, CH3 models, (c) Mean of circumferential strain at top with Chaboche models, (d) Amplitude of circumferential strain
at top with Chaboche models, (e) Mean of circumferential strain at top with OhnoeWang models, (f) Amplitude of circumferential strain at top with OhnoeWang models, (g) Mean
of circumferential strain at top with Abdel-KarimeOhno models, (h) Amplitude of circumferential strain at top with Abdel-KarimeOhno models.

behavior of the pressurized straight pipes under axial cyclic gradually. It was shown that for realistic pressure and temperature
loading. The analysis confirmed the experimental observation that levels the pipes considered were not in danger of either bursting or
when cycling started well before the onset of wrinkling, wrinkles developing localized collapse provided the number of cycles
appeared and grew at an accelerated rate when the strain reached applied was less than a few hundred.
the critical strain under monotonic compression. The numerical
model was also used to simulate thermomechanical cycling of 4.2. FEA of ratcheting in elbow pipe
axially restrained pipelines due to periodic startup and shutdown,
as shown in Fig. 15. The results showed that the ratcheting strain The elbow specimen was commonly modeled with shell
occurred in hoop direction and that wrinkling also increased elements. The elbow specimen geometry and loading conditions
X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 131

Fig. 14. Multiaxial ratcheting test for three material models [113]: (a) Mean in-plane circumferential strain peak (Experiment 4), (b) Amplitude in-plane circumferential strain peak
(Experiment 4), (c) Mean in-plane circumferential strain peak (Experiment 5), (d) Amplitude in-plane circumferential strain peak (Experiment 5).

prescribed were doubly symmetric, thus only one-quarter of the radii occurred at 90 from the intrados (0 ) on the inside wall,
specimen was modeled in FEA, internal pressure was applied to the which was also the location of the largest cyclic strain. However, for
structure inner surface and the reversed bending load in y-direc- the small bend radii elbow (3 inch), the final failure was at 90 from
tion was imposed at the central point of the pipe end. Each shell the intrados, and for large bend radii the failure was at intrados.
element section of the model represented the elbow plus an Then, Kobayashi and Fujiwaka [116] applied LKH model in FEA to
appropriate length of straight pipe at each end. It was sometimes simulate pressurized elbows subjected to an in-plane bending
assumed that the remaining straight pipes would remain elastic, so moment by dynamic loads (that simulated seismic excitation). Both
they were represented by the two-dimensional elastic beam shell and beam elements were used to examine the response of the
elements (BEAM3). The transition from the straight pipe shell piping when the mechanical ratcheting at an elbow subjected to
model to the straight pipe beam model was achieved through the internal pressure was induced by dynamic excitation. The
a series of rigid beam elements arranged in a wheel spoke analytical predictions of the hoop ratcheting at the top of the elbow
configuration. were in good agreement with the experiment results. Zhao [117]
used shell element model to predict the ratcheting behavior of
4.2.1. FEA with existing plasticity models in finite element software the elbow pipe subjected to an internal pressure and multiaxial
The currently available plasticity models in finite element code loading of prescribed stochastic displacement time series obtained
including BKH, MKIN and CH3 model mentioned above, have also by the random vibration analyses. The bilinear stressestrain
been used to simulate the ratcheting behavior of elbow piping. For constitutive model was used in SOLVIA code. It was found that
example, Garud et al. [115] studied elbow piping response to the largest ratcheting strain happened in the hoop direction at
dynamic loads using MKIN model in ANSYS. Results demonstrated intrados on the symmetrical cross-section of the elbow pipe.
that with internal pressure the elbow exhibited much greater local Shalaby and Younan [118] investigated the large strain and
strain accumulation and larger elbow opening compared to the stress analysis for the elbow pipe subjected to in-plane bending
unpressurized case. The predicted results were in good agreement moments using finite element code, ABAQUS. The elastic-perfectly
with those of tests. Stearns et al. [46] studied the ratcheting effect of plastic (EPP) model was used to eliminate the effect of strain
the elbow pipe using LKH model with ABAQUS. From the results, hardening. The inelastic behavior of the elbow pipe was found quite
the worse mean ratcheting strain of 3 inch and 6 inch elbow’s bend different under in-plane closing and opening moments due to the
132 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

Fig. 15. Comparison of measured and calculated εqpeN responses for the three pressurized experiment [114]: (a) Wrinkle amplitude vs. N, (b) average hoop strain vs. N for three DT
(D/t ¼ 28.4, P ¼ 0.7Po).

large deformations involved and the difference in geometric stiff- for one of NUPEC’s simplified piping system seismic tests, as shown
ness of the elbow pipe cross-section. In the closing case much less in Fig. 16. Comparisons of analysis results for each plasticity model
loads and deformations were attained in comparison with the against test results for a static cycling elbow component test and for
opening case. Fujiwaka et al. [33] also performed the elbow pipe a simplified piping system seismic test were presented. Results
experiments and FEA using shell element. Multilinear stressestrain demonstrated that BKH model overpredicted the ratcheting strain
relationship material model and bilinear material model with the at the end of test and achieved shakedown in first several cycles.
kinematic hardening theory were respectively used for the static MKIN model underpredicted the accumulated strain. CH3 model
monotonic loading analysis and the static cyclic loading analysis. produced the best match to test results in terms of predicting both
The analysis results closely agreed with the experimental results. the ratcheting strain and shakedown.
Also, it was found that maximum strain developed in the hoop Recently, Chen and Chen [52] employed the CH3 model in
direction of the inner surface of the elbow pipe. ANSYS software to simulate the distribution of ratcheting strain in
JNES/NUPEC Ultimate Strength Piping Test Program conducted the elbow. It is shown in Fig. 17 that the simulated results generally
a multi-year test and a lot of tests to investigate the deformation agreed well with the test results. Moreover, the influence of wall
behavior of typical NPP (Nuclear Power Plant) piping systems under thickness and element type was discussed by considering two sets
large seismic loads. For example, DeGrassi et al. [41], DeGrassi and of elbow wall thickness and two types of elements, respectively.
Hofmayer [42] and DeGrassi [43] used classical BKH and MKIN The wall thickness sets included the real dimension obtained by
models as well as CH3 model to predict the elasto-plastic response cutting open the elbow after the test. Solid and shell type elements

Fig. 16. Elbow static cycling test SE-4-hoop strain vs. number of cycles at elbow flank [42]: (a) test, (b) BKIN model, (c) MKIN model, (d) CHAB model.
X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 133

Fig. 17. Comparison of the prediction results and experimental results [52]: (a) At intrados, (b) At flank.

were used for different types of wall thickness entity models. applied to simulate the deformation behavior of the structures with
Compared with the real-dimension thickness entity model, the SHELL element 181. In general, the correlation was quite good for
equal-wall thickness one yielded overprediction of ratcheting both the global behavior and the local strain measures. The first
strain, as shown in Fig. 18. Although the application of shell element quarter cycle performance of both analyses was quite good, but as
could be less time-consuming, the predicted results seemed to be deformation continued the isotropic results deviated significantly
more conservative, due to the fact that the model of shell elements while the kinematic hardening model results remained quite good.
yielded higher ratcheting strain than that of solid elements. With an increase in loading rate, an increased deviation from the
analytical results was observed. Strain rate hardening effect was
4.2.2. FEA with advanced constitutive model implemented into taken into account which improved greatly the above correlation.
finite element software The LKH rule and advanced constitutive model AFeOW model
The above advanced constitutive models have been imple- were used to simulate the ratcheting behavior of the piping
mented into finite element software in order to simulate the components. For example, Suzuki et al. [119e121] simulated the
ratcheting behavior of the structural components. A testing facility strains at the surface of the elbow and nozzle using ABAQUS shell
for quasi-static cyclic and seismic testing of straight and elbow element and two types of hardening rule, the LKH and the
piping components was developed by Hassan and Matzen [15]. In nonlinear kinematic hardening rule (AFeOW). Comparison of
order to simulate the ratcheting behavior of piping components, simulation results and experimental results indicated that the
CH3 model, OW model, Guionnet model and modified Dafaliase strain range on the elbow in the quasi-static loading test by the LKH
Popov model were implemented into ANSYS or ABAQUS by Has- rule agreed well with the test result. Furthermore, the simulation
san and Matzen [15]. But Hassan and Matzen [15] gave only some by the AFeOW rule could well predict accumulation of the hoop
introductions of these constitutive models, and did not provide the strain in the seismic loading test. Then, Ichihashi [34] also reported
specific simulation results of piping systems. that the strain range on the elbow in the quasi-static loading test by
Wilkins [48] investigated the deformation behavior of the butt- the LKH rule was well predicted against the test result. Moreover,
welded elbows under a variety of loading conditions. Multilinear Balan and Redekop [122] simulated the response of the elbow
model using isotropic and kinematic hardening rules in ANSYS was specimen under cyclic bending and internal pressure with bilinear

Fig. 18. Comparison of the prediction results using shell elements and solid element [52]: (a) At intrados, (b) At flank.
134 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

plasticity model in the finite element code ADINA. Simulated with experimental results, as shown in Fig. 19. Rahman et al.
results demonstrated that the shakedown phenomenon of the [16,112] evaluated the performance of the constitutive models in
circumferential strain at the flank occurred. simulating the global- and local-ratcheting responses of elbow
Advanced constitutive models were extensively applied by Chen piping subjected to the internal pressure and cyclic bending. BKH,
et al. [28,29,49,50,123] and Hassan [15e17,51,82,112]. For example, MKIN, CH3, MCH3, OW, CJ and AKO model were used to simulate
Chen et al. [29,49,50] performed ratcheting simulation by ANSYS the ratcheting behavior of the pipe components, respectively. It was
into which OW-II, MJS and CJK rules were implemented using user shown in Fig. 20 that structural simulation with BKH model and
subroutine. The ratcheting behavior of elbow piping was simulated MKIN model failed to produce the steady-ratcheting rate at higher
by BKH, CH3, OW-II, MJS and CJK model. Comparison of simulation cycles. Simulation results of CH3 model performed well with
and experiments showed that CJK model presented simulation experimental results, but slightly overpredicted, as given in Fig. 21.
more reasonably, BKH, CH3, OW-II and MJS rules overpredicted Figs. 21e23 showed that modified CH3 model, OW and CJ model

Fig. 19. Mean and amplitude of axial and circumferential strain with [29,49,50]: (a) BKH model, (b) CH3 model, (c) OW-II model,(d)MJS model, (e) CJK model.
X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 135

Fig. 20. Mean and amplitude of axial and circumferential strain with bilinear and multilinear models [16,112]: (a) Mean of circumferential strain at flank, (b) Amplitude of
circumferential strain at flank, (c) Mean of circumferential strain at flank, (d) Amplitude of circumferential strain at flank.

displayed the same deficiency as CH3 model. These models could simulate the ratcheting behavior of the cylinder, Moreton et al. [26]
simulate ratcheting rates of ovalization and strain at flank reason- used ELBOW 31B element type in finite element code, ABAQUS. An
ably, with a small overprediction. A major deficiency of all the EPP material idealization and linear kinematic hardening were
models was that they all simulated negative ratcheting at intrados employed. Both the results obtained from the finite element work
or extrados or at both locations, while the experimental-ratcheting and a previously available analytical solution overestimated the
strain occurred in the positive direction. experimentally obtained ratcheting rates considerably.
The nonlinear isotropic/kinematic (combined) hardening model
4.3. Other structures and loading types was used to evaluate the ratcheting behavior of the cylinder under
aforementioned loading condition by Zehsaz et al. [27] and Zakavi
In addition to the representative structures analyzed in the above et al. [124]. Both the finite element results and those obtained from
two sections, the ratcheting behavior of some other commonly-used experiments showed that the initial rate of ratcheting was large and
structures in the engineering applications were also studied. To then it decreased with the increasing cycles. The results also

Fig. 21. Mean and amplitude of axial and circumferential strain with Chaboche and modified Chaboche models [16,112]: (a) Mean of circumferential strain at flank, (b) Amplitude of
circumferential strain at flank, (c) Mean of circumferential strain at flank, (d) Amplitude of circumferential strain at flank.
136 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

Fig. 22. Mean and amplitude of axial and circumferential strain with OhnoeWang and modified OhnoeWang models [16,112]: (a) Mean of circumferential strain at flank, (b)
Amplitude of circumferential strain at flank, (c) Mean of circumferential strain at flank, (d) Amplitude of circumferential strain at flank.

indicated that FE method and analytical solution gave over- The ratcheting behavior of the lateral nozzle of cylinder made of
estimated values compared with the experimental data. The 20# carbon steel was simulated by Yang et al. [53,54] using ANSYS
ratcheting data using FEA also showed the hoop strain ratcheting code with five typical cyclic plasticity models, which showed that
decreased with the increasing of frequencies and spacing from the OW model and its modified models improved the prediction of the
resonant frequency. ratcheting strain, and CH3 model overpredicted with the experi-
Weib et al. [125] focused on the design by analysis of welded and mental results, as shown in Fig. 24. The predicted results of A0, A1, and
non-welded pressure vessel components with respect to combined A2 matched well with the experimental results. It was found that the
ratcheting and low cycle fatigue damage mechanisms. An algo- maximum ratcheting strain occurred at the nozzle side of the acute
rithm for the determination of component fatigue curves was angle region in the symmetrical plane for the discussed structure in
proposed. multi-directions, and mainly in longitudinal symmetrical plane.

Fig. 23. Mean and amplitude of axial and circumferential strain with Ohno-Wang and Abdel-KarimeOhno models [16,112]: (a) Mean of circumferential strain at flank, (b) Amplitude
of circumferential strain at flank, (c) Mean of circumferential strain at flank, (d) Amplitude of circumferential strain at flank.
X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 137

In addition, Dahlberg and Segle [126] reviewed the thermal- model which also showed a weak progressive deformation
ratcheting behavior of Bree cylinder (type A and type B) and the behavior.
mechanical ratcheting of the pipe structures [16,17,82,112]. These The current literatures have shown that the ratcheting behavior
literature studies showed the limitations of the most commonly- of the straight pipe can be simulated by BKH model, MKIN model,
used models. The linear and multilinear kinematic models were CH3 model, MCH3 model, OW model, CJ model, AKO model, AFe
unable of representing material ratcheting. The example showed OW model, AFeDP model, etc. BKH and MKIN model under-
that the CH3 model in its original form has better capability, but predict the ratcheting strain. CH3 model is available in ANSYS
was also shown to be severely limited. Some of the most software, but it overpredicts the ratcheting strain. The advanced
advanced models were more promising, but still there was no plasticity models with modified CH3 model, OW model, CJ model,
verification for arbitrary and complex load paths. Couterot et al. AKO model, AFeOW model and AFeDP model must be imple-
[58] made computations of a 2 socket welding with the CH3 mented in ANSYS or ABAQUS through the option of user

Fig. 24. Ratcheting prediction [54]: (a) A0, (b) A1, (c) A2, (d) a0, (e) a1.
138 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

Fig. 25. Ratcheting boundary [28,29]: (a) Straight pipe, (b) Elbow piping by C-TDF method with CheneJiaoeKim model.

programmable features. These models simulate ratcheting rate 5.1. Determination of ratcheting boundary/ratcheting limit using
more reasonably, but still exhibit some deficiencies. standard code

5. Ratcheting boundary/ratcheting limit Bree [127,128] first investigated the ratcheting boundary of
a pressurized cylinder with cyclic thermal stresses across the wall
Structural components subjected to a combination of cyclic and thickness. Then, Bree diagram had been contributed to the forma-
steady loads can have two types of asymptotic deformation tion of the ratcheting criteria in ASME and KTA. In addition, based
responses: shakedown, ratcheting (or incremental collapse). Abdel- on the test results, the Practical Design Rule or Efficiency diagram
Karim [7] reviewed that the initial AF rule and/or Besseling multi- rule in RCC-MR developed at the Centre d’Etudes Nucleaires, France
layer rule were utilized to scrutinize shakedown problem, and that was an alternative to assume shakedown. Moreover, the Committee
more advanced hardening rules were almost developed to scruti- of Three Dimensional Finite Element Stress Evaluation (C-TDF) in
nize shakedown problem. In addition, Abdel-Karim [7] summarized Japan proposed one criterion for shakedown analysis with elasto-
the alternative techniques which were coupled FEA with shake- plastic finite element analysis (EPFEA), in which an elastic perfect
down bounding theorems for calculating the shakedown limit of plasticity model or a bilinear kinematic hardening rule was used
complex structures, including ‘the 2Y-solution’, Elastic Compensa- [129,130]. The criterion is “Variations in equivalent plastic strain at
tion Method (ECM), nonlinear superposition method, etc. These the end of each cycle should have a decreasing trend and should
methods were utilized to determine the elastic shakedown limit. become lower than the allowable limit of 104/cycle”. The criterion
Unlike for elastic shakedown, only a few computational approaches is used to determine the ratcheting boundary of the structural
have been developed to predict the plastic shakedown and ratch- components. The number of cycles required to achieve this value
eting boundary. was not specified, but usually 5 or 10 cycles were needed.
As shown by the above-reviewed researches, ratcheting behavior Using experimental data, Moreton et al. [131] proposed
has been mainly concerned for structural components. For the a method to determine ratcheting boundary of the pressurized
design of components, ratcheting effect is usually not an acceptable elbow under cyclic bending loading. Based on different experi-
behavior. In order to avoid ratcheting effect, it is necessary that mental data in different positions, a regression technique was used
ratcheting boundary is determined by the ratcheting criteria in to find a best fit straight line of the experimental data. The inter-
standard code or the proposed simple method. Ratcheting cept of the line with the moment axis (i.e. zero ratcheting strain)
boundary, namely the set of load combinations at the transition was taken as the moment value required to initiate ratcheting
between shakedown and ratcheting is an essential criterion for strain.
structural components, such as piping system in nuclear industries. Gao et al. [28,29,123], Chen et al. [49,50], and Liang et al. [132]
applied the regression technique to determine the moment value
or internal pressure required to achieve zero ratcheting strain. In
addition, they still applied the C-TDF criterion to determine the
ratcheting boundary of the straight pipe and the elbow pipe in 10
cycles. Ratcheting boundary was determined for straight pipe by
the C-TDF method with the MJS model in Fig. 25(a). The horizontal
axis X in Fig. 25 was the ratio of primary stress and yield stress; the
vertical axis Y was the ratio of the secondary stress and yield stress.
Compared to the experimental data, the determined ratcheting
boundary divided the shakedown region well, while those obtained
by KTA/ASME and RCC-MR showed more conservatism in the range
of the experimental loading conditions. Comparing ratcheting
boundaries obtained by the different methods, it was shown that
the boundary line by C-TDF approaches was less than that of ASME
when X < 0.2. However, the boundary line by RCC-MR allows
a much higher range of secondary stress when X < 0.12 but
a smaller range when X > 0.12 [28]. The ratcheting boundary
Fig. 26. Ratcheting boundary of lateral nozzle of cylinder [54]. of elbow piping was determined by the C-TDF method with
X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142 139

Fig. 27. Ratchet boundary for a straight pipe subjected to cyclic secondary bending coincident with (a) constant primary membrane stress, (b) constant primary bending stress
[136].

CheneJiaoeKim model, which was implemented into ANSYS soft- proposed. In particular, the classical shakedown theorems were
ware, as shown in Fig. 25(b). often utilized in the analysis, namely either the theorem of Melan
Fig. 26 shows that the ratcheting boundary of lateral nozzle of [134], the lower bound elastic shakedown theorem; or Koiter’s
cylinder was determined by the C-TDF method with MJS model, theorem [135], which provides an upper bound for the elastic
which was implemented into ANSYS software by Yang et al. [53,54]. shakedown loads. In many practical cases, the classical shakedown
Five cycles were chosen as a practical number for the ratcheting theorems are not able to predict the relevant boundary between
check [133]. Then, orthogonal experimental design method was shakedown and ratcheting (ratcheting boundary). Therefore, an
used in order to reduce the number of repetitive runs. The principle alternative method to predict the loads at the onset of ratcheting is
of the least squares regression analysis was applied to establish the desirable. Several computational methods for plastic shakedown
relationship between the variables. Finally, the empirical formula of analysis have been proposed, which are reviewed as follows.
ratcheting boundary of the lateral nozzle of cylinder was Reinhardt [136] implemented a numerical two-step ratcheting
determined. assessment into finite element software. Piping systems were taken
The ratcheting boundary of C-TDF method was calculated from as beam models. The proposed method determined ratcheting
cycle-by-cycles method. However, it required considerable boundary without the need for cyclic analysis. Determined ratch-
numerical expense and significant computer effort for complex eting boundary of the proposed method was found in well agree-
structures. In order to avoid these shortcomings, a simple method ment with that of theoretical solution, as shown in Fig. 27.
should be developed. Adibi-Asl and Reinhardt [137e139] proposed a non-cyclic
method for shakedown analysis using a combination of linear
5.2. Determination of ratcheting boundary/ratcheting limit using and nonlinear FEA. The proposed method used the elastic modulus
a simple method adjustment procedure to determine the ratcheting boundary of
the structural components. The ratcheting boundary of a 90
In addition to the ratcheting boundary determination method piping elbow with circular cross-section was investigated. The
discussed in the last section, other simple methods have been also results showed that the ratcheting boundary using the proposed
method was a very good agreement with cyclic FEA, as shown
in Fig. 28.
Abdalla et al. [140e145] proposed a simplified technique to
predict the ratcheting boundary of elbow piping. For the 18.0e
25.0 MPa steady internal pressure spectrum, the simplified tech-
nique outcomes showed very good correlation with those of Chen
et al. [50]. However, noticeable disagreement for the lower
magnitudes of steady internal pressure was also found.
Chen et al. [146] studied ratcheting limit of a defective pipeline
subjected to constant internal pressure and a cyclic thermal
gradient. Determination of ratcheting limit was employed by the
linear matching method (LMM) [147e152]. Ratcheting limit used
LMM method was compared with that of the step-by-step analysis,
it gave very accurate ratcheting limits for the defective pipelines
with part-through slots, as shown in Fig. 29. In addition, a defective
pipeline with a small slot and circumferential shallow slot did not
affect the ratcheting boundary and limit load. Moreover, a small slot
and circumferential shallow slot of the size gave essentially a local
stress concentration, which would affect the fatigue life of the
pipeline but would not influence the gross plastic deformation or
the incremental plastic collapse behavior.
As seen from above-reviewed researches, the non-cyclic method
Fig. 28. Interaction diagram for elbow [139]. was used to determine the ratcheting boundary of structural
140 X. Chen et al. / International Journal of Pressure Vessels and Piping 101 (2013) 113e142

the thermal ratcheting of piping system in both experiment and


simulation have been studied.

Acknowledgment

The authors gratefully acknowledge financial support for this


work from the National High Technology Research and Develop-
ment Program of China (863 Program 2009AA04Z403), Ph.D.
Programs Foundation of Ministry of Education of China (No.
20090032110016), and Natural Science Foundation of Hebei Prov-
ince (No. E2011202044).

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