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Design of An Aerial Manipulation System With Robotic Claw For Search and Rescue Operations
Design of An Aerial Manipulation System With Robotic Claw For Search and Rescue Operations
Design of An Aerial Manipulation System With Robotic Claw For Search and Rescue Operations
anjali_m@ieee.org sonia.behra@thakureducation.org
Abstract—The concept of Aerial Manipulation refers to the high torque it gives a slower but heavy payload lifting
design of Unmanned Aerial Vehicle to work as a combined multicopper while a motor with high KV is used for low
system in collaboration with an object grasping device. Over weight racing drone. Another important parameter which is
the past two decades there have been tremendous discoveries considered while designing is the thrust to weight ratio of the
regarding the different methodologies used for aerial UAV. For stable lift of the drone it is considered the thrust of
manipulation which yield the best results in terms of flight all the motors of the drone should be at least twice the weight
time, stability, object grasping and releasing. The Quadcopter of the drone [3]. Here we are using 4 EMAX MTT2213 DC
is intended to serve as an aid in Search and Rescue Operations Brushless motors who have a combined thrust of about 3440
where the Drone's presence will function as a better alternative gm which is more than double the weight of the frame. A
to human resources. The focus of the proposed work is to 1045 propeller is used for the motors and 3000mAh 3S
enable the Drone to have a simple claw type grasping
40C/80C Lithium polymer battery is used which is 11.2V
mechanism which is specially designed keeping in mind
important designing specifications of the UAV such as stability,
rated. The UAV is controlled with the help of Pixhawk 2.4.8
payload lifting capability etc. which will be single handedly Flight Controller which is a 32-Bit ARM Cortex M4
controlled via the Flight Controller which is an ARM Cortex Microcontroller which has on board embedded sensors
M4 based Microcontroller and with the help of an open source which merely needs to be calibrated and controls the ESC’s
Autopilot powered GUI to set the navigation points via the which are used to control the speed of the motor. The
telemetry module. quadcopter is being used in combination with a custom-made
claw type gripper which is explained in the section further
Keywords—UAV, Aerial Manipulation, Quadcopter, and is programmed using the same on-board Flight
payload, Flight Controller, GUI Controller which is operated using waypoint navigation via a
telemetry module. To enhance the abilities of the drone to be
I. INTRODUCTION effectively used in Search and Rescue Operations thermal
imaging is used on the drone with the help of the Seek
The Unmanned Aerial Vehicle or the Drone has been one Compact Camera for Android.
of those technologies that has instilled enthusiasm amongst
technology lovers of all generations for a long time now. II. LITERATURE SURVEY
Right from 1900’s a tremendous growth in the drone sector
Unmanned Multicopper provide access to dangerous or
has been observed [1]. Right from being used for military
applications to the time now when it is effectively used in humanly difficult to reach sites and can accomplish tasks
Power, Mining, Agriculture, Emergency Response, Search which humans are generally incapable of. Manipulator tasks
and Rescue, Advertising Sector etc. [2] the Drone has can include the transportation of objects such as first aid kits
opened gates for various Entrepreneurial ventures and are and emergency supplies, the manipulation of tools, or the
Consumer friendly too. The focus of this paper is focused on retrieval of samples [4]. Aerial manipulation in this context
a UAV being used broadly in the Search and Rescue Sector could provide enhanced capabilities but there are certain
but not limited to the same. The UAV is designed to operate factors to be considered to sustain a certain aerodynamic
as an Emergency Network Aid for post disaster relief stability in the desired condition [5]. Broadly the research of
operations and monitoring of catastrophes. The aim of the aerial manipulation tends to fall into three categories. The
UAV is to be able to deliver small payloads to the site of first is the suspension of a payload by cables, also called a
relief with the help of a robotic claw type gripper. The UAV “slung load.” The cable offers several advantages mostly in
is using the DJI F450 Quadcopter frame which is composed the simplicity of design and requiring only active, intelligent
of glass fiber material and is 45 cms in length and weighing control of the multi-copter while carrying the load. We are
330gm. Also, the DC Brushless Motors that are being used primarily focused on active and precise interaction with the
by the UAV have a 935KV rating. unmanned air vehicle’s environment and hence seek a more
The KV rating of the motor plays a significant part here active gripper mechanism which leads to the second type
as when multiplied the voltage supplied by the DC Source which is the use of manipulator arms; these arms can have
gives the revolutions per minute by the motor. This value two or more DOF and are generally fully actuated and
determines the speed of the motor without the propeller. The actively compliant. However, such control comes with a
KV rating decides the amount of torque that is produced by relatively high computational cost and system complexity,
the motor of any UAV. When a low KV is combined with regardless of which control method is used. Additionally,
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full actuation increases the weight of the system due to the Quadcopter must be obtained. Since it was determined that
need for an increased number of actuators. The desire to the object to be delivered at the site of relief was to be
conserve weight and decrease torsion has led to the use of dropped from rest by the claw mechanism, the only
relatively small end effectors, greatly decreasing the relatively substantial forces acting upon the mechanism
versatility and grasping capabilities of the manipulators would be the forces used to maintain the object at static
[4],[6]. The third and final approach to aerial manipulation equilibrium. In this scenario, the sum of the forces acting
is mounting a claw-like gripper system to a UAV to grasp within the y-axis direction should be zero at all times
objects. The comparison of the three generic methodologies
for manipulation can be understood by Table 1. The device Fy= 4Fg - W= 0
that we are trying to design here is under actuated and
compliant, leading to limited but straightforward control and In this case, Fg is the force exerted by each individual
the ability to grip a decent variety of objects in a limited gripper on the object, and W is merely the weight of the
payload range [5]. Compared with other grippers, the object. Solving for Fg, an equation for the force acting upon
compliance of our claw type gripper is that it will be made each of the grippers is obtained:
of fewer parts, and it comprises only one actuator, reducing
the complexity and cost significantly. The study of various
ܹ ݉݃
types of commercial grippers and aerial manipulators is ܨ ൌ ൌ
studied in [7]. Ͷ Ͷ
TABLE I. COMPARISON BETWEEN DIFFERENT From the above calculations a Quadcopter was designed for
MANIPULATING DEVICES the given specifications of parts and the sensors were
Manipulating Available Stability calibrated with the Flight Controller. In the initial stages a
Cost Difficulty
Devices Range 2.4Ghz Transmitter and Receiver were used to test the
Gripper Low Low Low High stability, altitude and flight time of the drone. Refer Figure 1
Manipulator High High High Middle to understand the basic construction and the interfacing of
the Quadcopter with the help of the Pixhawk Flight
Cable and Middle
Tether
Low Suitable Middle Controller. Various Flight tests using the FlySky FS-i6
2.4GHz 6CH AFHDS RC Transmitter With FS-iA6
Receiver which is interfaced to the Pixhawk Flight
Therefore, the desirable characteristics of aerial
Controller through a PPM Encoder were done using the
manipulators include precise control for overcoming
basic constructed model as demonstrated in Figure 2.
positional errors, versatility for performing a wide variety of
missions, and a simple design that minimizes the
computations needed to control the system. Meeting these
objectives is complicated by the weight and size limitations
of the platform, usually a lightweight multi-copter. Multi-
copters are also highly susceptible to disturbances, noise,
and inaccuracy in a hover and manipulator designs must be
able to compensate for these inaccuracies [8].
III. DESIGNING
A. Kinematics and Manipulation
Fy= 4T – W
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B. Claw Gripper Design
Ǥ
ǡ
Ǥ
Ǥ
ǡ
Ǥ
Ǧǡ Fig. 5. Servo Motor
Ǥ
D. Flight Controller
͵ Ͷ
Any flight controller is the brain of an aircraft. It's basically
Ǥ a circuit board with integrated sensors which detects
changes in your drone's orientation. It also receives user
commands, and controls the motors to stabilize the
Quadcopter in the air. We used the 3D Robotics built Flight
microcontroller as seen in Figure 6. It comes with a variety
of accessories that include sensors like the ST Micro
L3GD20 3-axis 16-bit gyroscope, the ST Micro LSM303D
3-axis14-bit accelerometer/magnetometer, the Invensense
MPU 6000 3-axis accelerometer/gyroscope, and the MEAS
MS5611 barometer. Such sensors work with the Pixhawk
flight controller to maintain stability and provide user with
Fig. 3. Base Fig. 4. Claw specific input on particular conditions.
ǡ
Ǧ
Ǥ
Ǥ Ǧ ǡ
ǡ
Ǧ
Ǥ
ͺͲͲ
Ǥ
Ǧ
̵
Ǥ
Fig. 6. Flight Controller
ǡǡ
Ǥ
Ǥ Understanding how to connect a Servo Motor to the Flight
Controller is demonstrated in Figure 7 and configure it for
Ǥ
use as a gripper which is useful for delivery applications. If
͵Ǥ using Copter, we connect the servo to AUX OUT 1, 2, 3 or
4. MAIN OUT 1 to 8 should be avoided because these
update at 400Hz. The Pixhawk Microcontroller cannot
C. Servo Motor provide power to the servos so an external BEC or ESC that
can provide 5V should be used.
ǯ ǡ
Ǥ
ǡ
̵
Ǥ
Ǥ
ͻͲ
Fig. 7. Flight Controller with Servo Motor
ͷǤͳ͵
ͶǤͺǦǤǤ
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E. Configuration Steps of the Flight Controller :
• CONTROLLING DRONE CLAW FROM BASE
TABLE II. EXPERIMENTAL VALIDATION OF THE COMBINED
STATION: SYSTEM WITH DIFFERENT PAYLOADS AT DIFFERENT ALTIUDES
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G. Telemetry Module Setup with the Flight Controller: servo torque was the major limiting factor and that could be
Telemetry module is basically used in a UAV to retrieve the easily eliminated with the help of stronger servos. After
Flight Information of the UAV on your digital device at the testing the prototype claw is done and when the actual
base station such as a laptop or Radio Monitor. We have fabricated design for the claw will be tested and
used a 433 MHz Pixhawk / Ardupilot telemetry kit that implemented as a combined system with the Quadcopter,
allows us to establish a telemetry connection between our the UAV is expected to have a minimum flight time of
drone and our computer. The telemetry kit consists of one about 12 minutes with the payload to be carried at the
serial board module which is mounted on our drone and one required destination for the rescue operation with the help of
USB to connect to the computer at the base station and the the 3000 mAhLiPo Battery with satisfactory stability. The
system provides a full-duplex link using HopeRF's HM-TRP Claw will be able to carry light weighing objects like Water
modules running custom, open source firmware. The Bottles in Figure 13 Emergency medicines or First aid,
physical connection while configuring the telemetry radio is Blood bags or any other small object for testing or research
shown in Figure 11. purpose which can weigh upto 475-500 gms effectively via
For planning a mission with waypoints and events we have the claw itself or with the help of a bag attached to the claw
to first set the home (return) position for the UAV and then as in Figure 14. Also, the claw system weighs less than 300
set the Mission Commands like LOITER_TURNS for the grams and can be easily manufactured at a low cost.
number of turns, directions and location to loiter around and The system points towards some obvious limitations such as
DO Commands. the inability of the gripper to adjust the opening of the claw
depending on the basis of the objects irregular structure.
Also, the end effectors of the claw that we have used in this
paper are only dual in number and have moderate thickness
but the number of the effectors can be increased for better
grasp and manipulation and they can have an improved end
effector design with more compliance that exponentially
increases the grasp success rate. In future systems, the
gripper could also be integrated with a system to
autonomously identify and locate the target object.
V. CONCLUSION
We have designed and manufactured a lightweight, low-cost
claw for aerial manipulation gripper system for search and
rescue missions that exhibit both precise control and
versatility –competing objectives typically traded off by
traditional manipulators for aerial manipulation. The gripper
is robust against different effects on the environment. As a
result, it can manipulate offset objects as well as irregularly
shaped objects. The gripper is fully actuated and actively
compliant, leading to precise control and its two-finger
design makes it easy to grasp small objects and bags and
many other such objects which traditional manipulators
cannot effectively lift. The UAV can be used in Search and
Rescue Operations in combination with an IR or Thermal
Fig. 12. Waypoint settings in Mission Planner GUI
Camera which has extensive applications in the Sector as
well as it can be used for medical emergencies and teaching
IV. RESULTS AND DISCUSSIONS: learning aids as well. Many more sectors will be open to the
functioning of such a UAV when coupled with more
The maximum payload that can be lifted by the claw type
customized features.
gripper is controlled by the gripper itself and the payload
capacity of the designed UAV. After several
experimentations and flight tests it was also understood that
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