Nn aft alana Beetteret Hae (fe on S SHRI SHANKARAGHARYA TECHNICAL CAMPUS sah (onnattaur 0) Subject Code 1037713037) Subject Name | Automation in Manufacturing ————e—e—e—rte Branch: Mechanical Engineering Pousse & Sem: B, Tech. 7 Semester Course & Sem: B. Tech. 7 Semester sane Tis Max Marks: 40. Minimum Pass Mark: 14 Wait or Sous Aint a GuSTTONT PAA Ta) opera Ate any v0 parts from (Dh) nnd (A) AMEE aay Ive Question, CO}. Mluwrate the basie concepts of automation in machine (CO2. Explain the Fundamentals of CAD. COB. Explain the basics of computer aided manufacturing. (CO4. Discuss the law cost automation systems, , COS Explain the basie concepts of modeling and simulation, [ QNo. ‘Questions Marks | co [BL] Pr | i (a) | Write types of CNC System. 4 cory 2] 1s. \ [oy | Define Automation, With a neat skerch, explain current} 8 | COI | L3 | 1.5.1 || [ein ave @ [Explain exible manufacturing system with its major] 8 | COL] U3 / 15.1 | fe ioe @ shalt 55 min Giameter, make a steeped shat wih | 8 | COT [US [15.1 | || dimensions as shown in figure below. Take spesd= I 2500rpm, feed= 20mm/min with manual part programming | a method, Take suitable depth of eut (DOC). | | | | oe : { wT What is CAD, Write shons notes on traditions drawing vs} 4 [COZ [U3 [1.51 | |cap. Q2 | : @) [Explain the “product Tile oysle™ with the CADICAM [8 [CORT LA S11 |SHRI SHRUKARACHARYA TECHNICAL CARIPUS &, aft giararerel tartare ave front (ters) wan jin the geometric modeling method. | 8 | CO2{ T 3 [50d 7 [Espn applic Describe any tree types of geometric modeling method used in engineering and manufacturing ar TExpiaa which pe of geometrical modeling technique fs |B | CO2 | Le 31 ery | sed for analysis ; (@)_| What Computer Aided ‘Manufactaring Cos PTS PTS COS PTS PTS | 1 ay Wha & CNC technology and explain the types of CNC} 8 | machine. 3 1 Tey | Witanes sch capa vet numerical sonal (ONC) | 8 | COS Tw | Wik Muswative example describe the CNC-Adaptive [8 | CO? | | Control. 5 7G) | What are the types of low cost automation, C04 | (B) | What is Tow cost automation discuss is advantages? 3 [COs] | Ie | Describe the working principle and advantages of Electro- | 8 | CO4 | Q4 mechanical system. List out the application of Electro- Td) | With TMustrative example describe the pneumatics and[ 8 | CO#| La] 1.5.1 | | |__| mechanical system, | hydraulic in automation seshnology- | [ (@)_| List the name oFany four simulation sofware, 4 [eos] 13] Sit | ()_| What are the basic concepts of Modelling and simulation? 8 |cos| tay sit | QS |] | Explain Monte Carlo simulation explain with example 3 eos | ta (@) | Explain optimization techniques. How many optimization | 8 | COS | La | ee F | techniques are used in manufacturinglo4 firart (oaerre) aru rt ‘SARI SHANKARACHARYA TECHNICAL CAMPUS . stoimarad tecteorn HITE 7 Tn Rang 2020 & 2021 (Band 254-30) a evel) tution rove by ACHE, New Delhi ‘Teh Courses Acco HUA, ew Del Perea Seeaenlin eewtatee ‘180 9008:2046 Ceti tot CLASS TEST =I D037713(037) ‘Subject Name | Automation in Manufacturi Course & Sem: B. Tech. T Semester Branch: Mechanical Engineering Max Marks: 40 Minimum Pass Mark: 14 Time: 2 Hrs Note: Attempt all question, Part (a)is compulsory. Attempt any two parts from (b),(@) and (@)- Attempt from Q.1,Q.2andQ.3. COI, Itustrate the basic concepts of automation in machine CO2. Explain the fundamentals of CAD. ‘CO3. Explain the basies of computer aided manufacturing. C05. apn te vaca ean sn ’ Q? Questions Marks | CO [BL] PI | \ | Write application of CAM. 4 C03 | L3 | 1.5.1 Where is CNC technology used? Explain the application of \ 8 [cos] i3] 1st | | CNC technology in automation manufacturing, Ql / (©) | Explain Programmable Logic Controller (PLC), Its types}_8 | CO3| 13 | 1.5.1 and applications. @ | With iustrative example describe the CNC-Adaptive | 8 Control (a)_| What is micro controller? 4 [coa]i3| 151 | (b | Discuss the concept of low-cost automation with thehelp of | 8 | CO4| L4 | 15.1 suitable example. (©) _| Where are electromechanical systems used? e leona isa] \e With illustrative example explain the where are 8 Coa [4 [1st } _) electromechanial systems used? | / (a) [ List the name of any four-simulation software. [ 4 Cos] 13 | 5.11 () | What are different optimization techniques? Explain each. | 8 | COS | L4 | 3.1.1 3 [(@ | Explain Monte Carlo simulation explain with example. [| 8 [COS 14 | 3.1.1 | \ © \Deseribe the industrial application of Modelling and [8 [COS 14 J 5.11 an: __\ simulation? iii]a ‘ Atty there «Dane " MOKA ny ofA cay ff, 8 wbem arent ect /Mbnonsnontt! " LSU He CLA gg TEST A : Subject Conte p04) | Sublect Manic | Vachine Tool Technology | Courne & Semen Bech, yyy Branch: Mechanical Engin Max Marks: ag Min Masks Vime +2 hrs. lve all que - an unde Nes OF ret | COLDemonstrate nding of | 204 apply mee aM cutting Hn unders Cutting tool materials and tool geometries Mtingfor analysis of related problerns CO2:Demonstray, anding, of conce 1001 failure, "pects Inmachiniry Oo. | Question No ry fai tool angle az b | Lyph Pts Of machinabllity, mechan wand cutting fluid, usta of ain Toot “gnature © | Explain Orthogonal & | ketch | ch, with detail, 7 Oblique cutting with neat Faplain merchant's circle with neat sketch? | | | I | | 1 | | | Define Machinability, - B | Explain tool wear eneehanisan with detail, C | Write function & types of cutting fluid, | E¢plain and derive tool life equation.SURI SHANKARAGITARYA TECHNICAL CAMPUS: Gp ida (CaAstopnny ‘An Autonomova Inetuto esmesigieen une al AM gieoward Ladhese Bsa iad eanthzemen Se eae | Course &Sem: 7" sem ‘Max Marks: 40 ‘Subject Code D037731(037) Minimum Pass Nfark: 14 Subject Name | Machine Toots Technology Branch: Mechanical Engineering Time: 2 hrs Note: Part (a) of each unit is compulso |. Attempts any two parts from (b) a). COL: - Demonstrate an understanding of cutting too! materials and tool geometries and apply mechanics of ‘metal cutting for analysis of related problems {€02: - Demonstrate an understanding of concepts of Machinability, mechanism of too! failure, thermal aspects in machining and cutting fluid. {cO3:-Describe the construction features of machine tool elements & analyze the forces & torque acting onit. {CO&: - Design speed gear box. COS: - Design feed gear box and describe acceptance tests of machine tools Q.No. Questions Marks | CO [BL] PI T(@) | Write constructional featuge of lathe bed? 3 [cos [ir | Ler 1() | Write analysis of force under saddle? 6 |co3 Jur ji2a 1(c)_ | Explain Antifriction guide ways with details? 6 |cos fui fas 1(d)_ | Write use of reinforcing stiffener in lathe beds? 6 |co3 |12 iz 2(a) | Write classifications of speed gear box? 3 cos {x2 161 2(b) | Draw ray diagram of 6 speeds getr box? 6 |cos |r2 | 161 2(c)_ | Design the gear box of 9 speeds? 6 leoa| 294A 2(d)_| Design the gear box of 18 speeds? 6 |coa [rs fi24 3(a)_| Define Gear box? 2 |COs jLI | 1.6.1 3(b)_| Design the Meander's drive gear box? 4 |cos \us |i2a 3(¢)__ | Write the elements of feed gear box? 4 |cos }12 | 1.61 3(d)_ | Explain acceptance test for lathe machine? 4 |cos |u2 izrd SHRI SHANKARACHARYA TECHNICAL CAMPUS, BILAL * Department of Mechanical Engineering CLASS TEST = 1 Subject: REFRIGERATION & AIR CONDITIONING Semester: 7th Tim hours Max. Marks: 48 Note: UNIT ONE IS COMPULSARY. SOLVE ANY TWO UNITS FROM @, 3, 4 & 5. USE OF REFRIGERATION CRARTS AND TABLES IS PERMITTED. 4.(a) What is the unit of refrigeration & define 2 refrigerant (2) {(b) Explain vapour compression refrigeration system with T-S Diagram, P-h Diagram and h-s diagram.(7) {(¢) The temperature limits of an ammonia refrigerating system are 25°C and -10°C. If the gas is dry at the end of compression, calculate the coefficien’ of performance of the cycle assuming no under cooling of the liquid ammonia. Use the following table for properties of ammonia: (7) co fe’) | Liquid heat (ivikg) | _Latenth | ai 1 298.9. 1166.94 Le 135.37 1207.68 2.{a) Draw the p-V end T-S diagrams of reversed Carnot reftigeration cycle (5) {(b) Drew the schematic and cycle diagrains of boot sivap air eycle refrigeration system.(6) o: (c) Explain air cooting systems used for aircreft? (6) 34a) What are 'S_compuyents in a vapour absorption relrigersticr aystert vrte in urief?,6) (b) Explain Electro.ux Refrigeration system. How the system is opereted to obtain aifferent pressiires in 2 oycle without a pump? (6) or {0) Discuss tne desirable che-acteristics Of atid to be used as a refrigerant wr ratigerant (0) te all properties of good SNesret ca Re en ae mt ae omy 5,2) An auditorium of 100 seating capacity (8) Outdoor conditions: 95°C and 65% RH Requires air inet conditions’ 15%C and 40% Ri The required condition is achieved fist bY cooling ang following "e Gehumi¥ing and then by heating. Find the 'S conditioned for the given specifications: 12) {i) The capacity of the cooling coil in tons of rehigeration, (ii) Capecity of the neating cuil in Kw, (a) Bypass factr ofthe heating col the Ste temp of tn ga is 22°¢,ACH ARY, Sane TECHNIC 7 NomMoue fe Mey Class Test-tt cet MECH, Session 2022-23 Duration: 02H, Semester — VII Max. Marks: 40 Min. Marks: 14 Outcomes (Co On successfinl com COI Describe gi CO2 Explain pletion o} f the course, fferent methods of refi air reftigeratio C03 Explain 1g n cycle and the student will be able to: igeration, its application in air craft. Vapour compression refrigeration system Vapour absorption refrigeration system Properties of, Teftigerants C04 Explain COS Explain Note: All questions are compulsory and carry marks as indicated. Show the calculation/explainations for objective type yocatons 2 Fee Statement of the Problétn Marks} CO | BL | | When the Brayton cycle working in the Pressure limits of pI and p2 is reversed and operated as a reftigerator, what ie tre ideal value of COP for such a cycle? a Po a [ , } 7 1 a)-ij Dy 2 |CO2| 12 |1.2.1| (d) None of the above A ggod refrigerant should have : fl Large latent heat of vaporization & low operating pressures. it , : 1a)-| (b)Small latent heat of vaporization & high operating | , ICO4| 12 |1.2.11 ii | pressures. a : (c)Large latent heat of vaporization & large operating pressures. (d) low latent heat of vaporization & low operatin; ressures1b) 2) 3b) A reftigerator based! on ideal it COnpress operates between the fomperslre Tiny og AOC, THe voftgerant enters He COndaAYey vapor and leaves a saturate! Hii, The ent eolaopy aus ato given the allowing gy, on eyele 20°C and nlurated halpy and Wy hy (lah teh (kag) | tw) [Ky rs 20 | 20 | 180] 0.07 ao [so [200 | 0. Find; (a) Refiigerating effect, if reftigerant circulation tate is 0.025 ky's_(b) COP of The valves of enthalpy atthe be aU the end of compression and at the end of condensation awe ISSKIMky, 210KIMky and SSKI/KY respeotively, What is the value of the COP of the vapor compression 1 6 cO3 124 1.2.2 Hes at different points (i) Enthalpy at exit of the evaporator = 350 kik, Gi) Enthalpy at = 375 Kk (iii) Enthalpy ate 225 kllky ‘The reftigerati -y of the pant is 0.8. What is the pow p tobe pfduced? _ C03 LS 121 For simple vapor compression eyel {halpy at suction harge {rom the compressor = 1800 kWkg, enthalpy a exit from condenser = 600 k¥kg, What is the COP for this tion cycle? co3 Ls 1.2.2 “An air reltigeration system is required to produce 25 ton of reftigeration with a cooler pressure of 12 bar and the reftigerator pressure of 1 bat, ‘The temperature of air ing. the cooler is 25°C and temperature of ait 0°C, Assume the eyele with on and poly-ropie expansion (n= les entering the compressor isentropie comp 1.35). ‘Then which of the following statements ivare correct? a) COP of the system is 0.92 (b) Volume flow rate at ri is 35 m3 4m (0) Volume flow dor is 20.03 fn (a) rate Net power input to with and co2r L4 122 diagram co2 2 1.23ar Data Book 15 7 jon Sane Ad est a On successful completion of the courses th pus: On st spur gears. - helical and bevel gears. igs and brakes. nalyze and desig inalyze and design analyze and design spriny Iyze and design bearings. vz and design chain and belt drives. COL: Medel, coz: Model, C03: Model, C04: Model, 2 dont will be able to: Branch: Mechanical Time: 2 cos: Modeh | ; Pr TN] ‘Questions Marks [ CO ee 112 Define beam strength of gear tooth, 2 [col Explain major types of gear tooth failure. 4 col 1.3.2 (c)_| Weis required to design a pair of spur gears with 20° ' - fulkdepth involute teeth consisting of 20 teeth pinion | 14 | CO! Lat | meshing with a 50 teeth gear. The pinion shaft is connected to a 22.5 kW, 1450 rpm electric motor. The starting torque of the motor can be taken as 150% of the rated torque. The material for the pinion is plain carbon steel Fed 10 (ou = 410 N/mm), while the gear is made of grey cast iron FG200 (oy, = 200 Nin’), The factor of safety is 1.5, Design the gears based on Lewis equation and using velocity factor to account for the dynamic load Define virtual or formative spur fe i ear for a heli 2 |co2 ear pur ge helical] 2 | CO2 1AL2 (4) | Explain and write the expressions fe ee pressions for various forces | 4 ood : “ting on a helical gear tooth with a neat sketch, £02 23 (¢) [A pair of parallel helica p sr al gears consists of 2 “ pinion rotating at 10,00 pe tees 24.3 0 rpm and supplying 2.5 kW Power to a gear. The Speed reduction is a The sperm Pressure angle and helix angle are 20° and seaneretbey. Bot gears are made of hardened Of saley ane). The service factor and fnctor e 1.5 and 2 respectively, ‘The Bears areinte intial stage of gear design, as ume that the velocity factor accounts for the dynamic load and that the face width is 10 times the normal module. Assuming the pitch line velocity to be 10 m/s, estimate the normal module. (ii) Select the first preference value of the normal module and calculate the major dimensions of the gears, (iii) Determine the dynamic load using Buckingham’s expression and find out the effective load for the above dimensions. Find the correct factor of safety for bending, (iv) Specify surface hardness for the gears assuming a factor of safety of 2 for wear consideration. et the accuracy ‘Gradesubject Name eesem marks cach.I- co1: Model, analy co2: Model, analyze at | co3: Model, analy’ | pe both uni hs & attempt any OF feand design spur gears. nd desig 1d design springs and bi 1d design bearings. re ani ne parts mhelical and bevel gears. rakes. } cod: Model, analyze an Yodel, analyze and design chain and belt drives. ‘Questions ar a aaypu | Shot pening and what is nippin: 7 | 1 d | [oe | pet helical compression spring, made up oF errcular wires ia 3 subjected to an axial force, which varies from, 5 sate 3.5 Over this range of force, the deflection of the ‘spring show be approximately 5 mm "The spring index can be taken as 5. THE spring has square ‘and ground and the spring is made Up of patented and cold-drawn steel wire with ultimate tensile Path of 1050 N/mm2 and the igulus of rigidity of 81370 mma, The permissible shear forthe spring wire should pe taken as 5096 of the ultimate tensile strength. Design the spring and cagplate «Wire diameter © Meancalled diameter. «number ofactive calls 2 Total number of coils. +” Solid length of the spring + Freelength ofthe spring «Required spring rate ;and «Actual spring rate c % Semielliptic leaf sj = cone eaves induding the mast eaves and 15 graduated 814 Hance Brweeh Gv ye of Ge leaf. The centre to Centre 3 freon at onthe pring i ee ; of the wel LR ft wei oh thie 8. The eee ‘material is 207000 N/mm2. lulus of elasticity of |jd Insuch a way that when the force Is aves are prestes Lise i Jude in all the leaves are the same and ‘maximum the stresses ine equal to 450 N/mm2. a pains the width and thickness of the leaves. © The initial nip and ‘The initial pre-road required to close the gap C between extra full length and leaves and graduate length leaves. Unit-2 co [tt i 1] 04 What is the difference between double and herringbone helical gears? e ei co | 13 A pair of parallel helical 63° consists of 20 teeth pinion machine with 100 teeth gear the pinion rotates at 720 RPM the ‘normal pressure angle is 20 degree while the helix angle is 25 the face with this 40 mm and the normal module is 4 mm the ‘pinion as well as the gear {8 ™ade up of Steel 400 C8 (Sut is equal to 600 N/mm2) and heat treated to the surface hardness of 300 BHI. The service factor and the factohof safety are 1.5 and 2 respectively asume that the velocity factor accounts tor the dynamic load and calculate the Power transmitting capacity ofgears. ‘A pair of parallel helical geat Consists of 24 pinion rotating at} 16 500 RPM and supply 2.5 kilowatt power to the gear the speed reduction is 4:1. The normal pressure angle and the helix angle are 20 and 33 degree respectively. Both gear are made up of hardened steel (Sut is equal to 750 N/mm2) and the factor of safety are 1.5 and 2 respectively the gear are finished to meet the accuracy of grade 4, 1. In the initial stage of gear design assume that the velocity factor accounts for the dynamic load and that the face width is 10 times the normal module. Assuming the pitch line line velocity to be 10 m/s estimate the normal module. 2. Select the first preference value of the normal module and calculate the main dimension of the gear 3. Determine the dynamic load using Buckingham's equations and find out the effective load for the above dimension, What is the correct factor of safety for bending? 4. Specify sarface hardness for the 8&4 assuming a factor of safety of 2 for wear consideration. [co]'$H8l SHANKARACHARYA TECHNICAL CAMPUS af An Autonomous institute. Brae (Crvadtagany Aepceced ty AMET, Hen Col ArT ORY Tach gsen Vereen Course &Sem: Btech 7 semister Subject: Engineering Economics ‘Questions | Marks | scope of engincering economics? (a) | Describe Managerial Economies? Explain Nature and 7 a | i I (b) | Explain Elasticity of demand & its Characteristics in 8 ments & various types of | (a) Ie ite Short Note on :- | i ) Theory of Demand anc supply | | i) Elasticity of demand | [SHR SHANKARACHARVA Teeny fof ators Fee SRT Bau mations NICAL cayPUB p Aa. Autonomous e CLass TEST - Ht Subject Code 'D000744(037) Subject Name} Essjneering Economy Course & Sem : B Tech, 7" Sem ~ Branch: Mechanical Max Marks: 40 Mi imum Pass Mark: 14 Times: 2 hrs ‘art (a) of each question is Compulsory and Attempt any two part from (b),(e) and (d) in question. To impart knowledge of manament and eavital budgeting To provide knowledge of demond and cost analyse, | QNo. | Questions [Mavis | CO [BLT PI (e | What is break even point? 7 cor [te [tsi | 0) | Explain relationship between Average and Marginal ost? 8 cor fis fizr | |r } Explain short run and long run average cost curves? 8 coz [us | ust | \ | cor La |e. }1@ | Explain types of cost. ? i \ j | | | 4 cor jus friar | I Explain the Balance of peyment ? cor ts jisi Explain Depreciation and any two methods of calculating | 8 2¢b) Explain capital budgeting? | Explain money and monetary policy.