Ideas taking shape - worldwide.

Dokumentnr. 0492000192-en HÜBNER GmbH · Werk Waldau

Document No.
Erstell Datum Heinrich-Hertz-Straße 2 · D-34123 Kassel
2005-06-09
Date Postfach 10 19 20 · D-34019 Kassel
Change status C Tel. +49 (0)561 998-0 Fax +49 (0)561 998-1543
Revision

English translation

Mounting instructions

Replacing metal rubber bearings

HNGK 9.2 / HNG 16.5 / HNGK 19.5

© HUBNER GmbH
The reproduction, distribution and utilization of this document as well as the Ersteller Heupke
Author
communication of its contents to others without express authorization is
Geprüft
prohibited. Offenders will be held liable for the payment of damages. Checked
Dicke
All rights reserved in the event of the grant of a patent, utility model or de- Freigegeben
Karasek
Approved
sign. In case of doubt the German document shall take precedence over a
translation.

HW2.KE.STR.001.0.0306.Rit 049200192_C_en.docx page 1/5

Ideas taking shape - worldwide.

1. Information and safety instructions

 We hereby explicitly state that all mounting, maintenance and servicing works must be carried out
properly and professionally to ensure the vehicle's safety and passengers' safety.
 Warranty claims according to our sales condition can only be accepted if one will be able to prove
(by means of an execution proof of the workshop) that all maintenance and lubricating services
have been carried out on schedule by qualified personnel.

Important information: This mark indicates an important mounting step which should be
carried out!

Attention! This mark indicates information of potential danger. Failure to observe this warning
! may result in injury or damage to the component!

2. Mounting preparations
Separate the articulation system and the folding bellows completely from the front car
before replacing the metal-rubber bearings!

Equipment to replace metal rubber bearings

Pos. Description P/N Quantity
Mounting equipment for metal rubber bearings, assy. 0422 09513 00 1
01 Air hydraulic pump 0448 23893 00 1
02 Hydraulic cylinder 0448 23892 00 1
03 Hydraulic hose set 0448 23894 00 1
04 Thrust plate 0452 82390 00 1
05 Clamping bracket 0452 96142 00 1
06 Thrust washer 0452 82393 00 1
07 Spacer 0452 82392 00 1
08 Thrust piece 0452 96161 00 2
09 Nippers for retaining rings not included in delivery!
10 Ratchet for clamping bracket (18 mm) not included in delivery!

Fig. 1: Mounting equipment to replace metal rubber bearings

page 2/5 049200192_C_en.docx HW2.KE.STR.001.0.0306.Rit

Ideas taking shape - worldwide.

3. Removing the metal rubber bearing

Connect the hydraulic cylinder (Fig. 1/2) to the hydraulic hose set (Fig. 1/3) and fasten to the hydraulic
pump (Fig. 1/1).

Fig. 2: Remove 1 retaining ring (Fig. 2/1) and 1 support washer (Fig. 2/2) from each side of the bear-
ing by means of the nippers (Fig. 2/3).

Fig. 3: In order to remove the metal rubber bearing insert a thrust piece (Fig. 3/1) on each side of
the bearing bore.

1 2

Fig. 4: Place spacer (Fig. 4/1) and thrust piece (Fig.4/2) on the metal rubber bearing. Position hy-
draulic pump. Use the hydraulic pump to press the metal rubber bearing out of the bearing
bore (arrow).

HW2.KE.STR.001.0.0306.Rit 049200192_C_en.docx page 3/5

Ideas taking shape - worldwide.
4. Fitting the metal rubber bearing
Fig. 5: Fasten the thrust plate on the articulation's
bearing bore.
Fig. 7: Use the clamping bracket to pre-stress the
metal rubber bearing.
Fasten the clamping device in an offset
position of approx. 75 mm.
Fig. 9: Use ratchet to loose and remove the
clamping device.
page 4/5 049200192_C_en.docx
Fig. 6: Insert one retaining ring and support
washer into the bearing bore.
Fig. 8: Insert the new metal rubber bearing into
the bearing bore. Make sure the longer
side is placed in first and the bores of the
bearing's square bolt are in a vertical po-
sition.
Fig. 10: Place thrust piece and thrust washer on
the metal rubber bearing.
HW2.KE.STR.001.0.0306.Rit
Ideas taking shape - worldwide.

Fig. 11: Position hydraulic pump between thrust plate and thrust washer. Make sure the hydraulic
pump's tip is fitted in the cut-out to prevent any accidental slipping of the hydraulic pump.

Fig. 12: Use hydraulic pump to press the metal rubber bearing into the bearing bore.

Fig. 13: Remove all equipment once the metal rubber bearing is fitted. Insert one retaining ring and
one supporting washer into the bearing bore.

After replacing the metal rubber bearing on the right side of the ring frame proceed with re-
placing the metal rubber bearing on the left side.
The procedure will be the same. Start with Fig. 2 and complete all subsequent mounting steps pro-
vided in this document.

Always replace metal rubber bearings in pairs!

Finally reconnect the articulation and the folding bellows to the front car!
The exact tightening torque is stated in the mounting instructions of the corresponding articulation type.

HW2.KE.STR.001.0.0306.Rit 049200192_C_en.docx page 5/5