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Welcome To MLL 100: Introduction To Materials Science and Engineering (3-0-2)
Welcome To MLL 100: Introduction To Materials Science and Engineering (3-0-2)
Course coordinators
Lab 2 hours/wk
(Mon, Tues, Thurs, Fri: 1-3 pm or 3-5 pm)
Total 5 hours/wk
Grading
Contribution Marks
(Exam Marks)
1. Laboratory Expt. 25 (250)
(Lab Expt/assignment)
2. Quizzes (2) 10 (10)
3. Minor-1 20 (20)
4. Minor-2 20 (20)
5. Major 25 (50)
Total 100
3
Instructions for Lab Experiments
❑ Total lab experiments: 10
❑ All the assignments and lab sheets must be submitted in the lab TAs before
leaving lab. Clear instructions will be given. If you violate instructions, marks
will be deducted accordingly.
❑ Any kind of cheating or unfair means during the lab expt. may lead to strong
disciplinary action. 4
Instructions for Quiz
❑ It would be surprised Quiz, held during the regular class slots. Only
a particular week will be informed for surprised Quiz.
❑ The format of the Quiz will be discussed one week before the date
of the quiz.
5
Instructions for Minor/Major Exam
6
Attendance Policy
75% attendance is mandatory
Entry in class
7
MLL 100: Course content
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Textbooks:
“Materials Science”
Involves investigating the relationships that exist
between the structures and properties of materials.
“Materials Engineering”
The basis of these structure–property correlations,
designing or engineering the structure of a material to
produce a predetermined set of properties.
What is the role of a Material Scientist?
Materials can be divided into three main group: metals, polymers and ceramics
based on atomic arrangement and chemical properties
Metals
❑ Consist of metal objects or may a little non-metal mixed with valence electrons surrounded by “an
electron sea” that holds the positive charge together.
❑ Properties: Mechanically strong, resistant to fracture, good conductors of electricity and heat, and are
not transparent to visible light
❑ Example: Ferrous metals and alloys including iron and cast iron, Non-Ferrous metals and alloys
including aluminium, zinc, cupper, brash, etc.
Polymers
❑ The word “polymer” can be broken down into the Greek components: poly (many) + mer (part).
❑ Their mechanical characteristics are generally dissimilar to the metallic and ceramic materials—
they are not as stiff nor as strong as these other material types
Ceramics
❑ Ceramics are compounds between metallic and nonmetallic elements; they are most frequently
oxides, nitrides, and carbides.
❑ Properties: Mechanically stiff and strong, highly susceptible to fracture , typically insulative to the
passage of heat and electricity
❑ Example: common ceramic materials include aluminum oxide (or alumina,Al2O3), silicon dioxide (or
silica, SiO2), silicon carbide (SiC), silicon nitride (Si3N4), , etc.
Composites
❑ A composite is composed of two (or more) individual materials, which come from the categories discussed
above—viz., metals, ceramics, and polymers.
❑ The design goal of a composite is to achieve a combination of properties that is not displayed by any single
material, and also to incorporate the best characteristics of each of the component materials.
Materials of the Future
Smart/intelligent materials
❑ Smart (or intelligent) materials are a group of new and state-of-the-art materials now being developed that will have
a significant influence on many of our technologies.
❑ The adjective “smart” implies that these materials are able to sense changes in their environments and then respond
to these changes in predetermined manners
Atomic Bonding in Solids
Primary Interatomic Bonds in Solid Materials
Unit
Cells Space filling
Building blocks of
2D crystal crystal
2D crystal
A 3D A 3D
translationally translationally
periodic periodic
arrangement arrangement of
of atoms points
Lattice
b
a
Each lattice point in a lattice has identical neighbourhood
of other lattice points.
Similarly one can create 3D lattice as well
What is the relation between
the two?
+ =
Primitive
cell
b
a
UNIT CELLS OF A LATTICE
Can we select a
triangular unit
cell? Since it can
give a very small
repeat unit
It is the imaginary point in the crystal that any line drawn through it intersects the
surface of the crystal on either side.
Axis of Symmetry
Axis of Symmetry
-a line about which a crystal can be rotated with a defined angular rotation
Axis of symmetry
(2-fold symmetry) (3-fold symmetry)
(4-fold symmetry)
How many triad axis is possible in a cubic system ?
Center of Symmetry: 1
a hard sphere unit cell representation A reduced-sphere unit cell an aggregate of many atoms
Some of the familiar metals having this crystal structure are copper, aluminum, silver, and gold
adapted from W. G. Moffatt, G.W. Pearsall, and J.Wulff, The Structure and Properties of Materials, Vol. I, Structure
The Body-Centered Cubic Crystal Structure (BCC)
(a) a hard sphere unit cell representation, (b) a reduced-sphere unit cell, and (c) an aggregate of many atoms
adapted from W. G. Moffatt, G.W. Pearsall, and J.Wulff, The Structure and Properties of Materials, Vol. I, Structure
hexagonal close-packed crystal structure (HCP)
(a) a reduced-sphere unit cell (a and c represent the short and long edge lengths, respectively), and (b) an aggregate of
many atoms.
adapted from W. G. Moffatt, G.W. Pearsall, and J.Wulff, The Structure and Properties of Materials, Vol. I, Structure
Effective Number of Atom and Co-ordination Number:
❖ Co-ordination Number (CN) of a crystal structure by the number of
nearest neighbours of each atom, ion or molecule in the crystal
BCC CN
❖The atomic packing fraction (APF) of an unit cell of a crystal lattice determines how effectively atoms are
packed within the lattice
Edge Length to Atomic Radius Calculation:
Edge Length to Atomic Radius Calculation:
Edge Length to Atomic Radius Calculation:
HCP Lattice
Closest Packed Crystal Structures:
The term "closest packed structures" refers to the most tightly packed or
space-efficient composition of crystal structures (lattices).
Void Spaces can be of the following types: (Spheres represent atoms)
FCC Stacking Sequence:
Q2. Copper has an atomic radius of 0.128 nm, an FCC crystal structure, and an
atomic weight of 63.5 g/mol. Compute its theoretical density.
Lecture 5
B
A A
OCTAHEDRAL VOID
B
A A
B B
A A A
Voids in Close-Packed Crystals
Voids in Close-Packed Crystals
Location of Voids in CCP Unit cell
No. of TH Voids = 8
No. of OH Voids = 4 {1 + (12x1/4)}
No. of spheres around a TH void: 4
10
No. of spheres around a OH void: 6
Location of Voids in HCP Unit cell
No. of TH Voids = 12
No. of OH Voids = 6
No. of spheres around a TH void: 4
No. of spheres around a OH void: 6
𝑵𝒐. 𝒐𝒇 𝑻𝑯 𝑽𝒐𝒊𝒅 𝒔Τ𝒄 𝒆𝒍𝒍
𝑵𝒐. 𝒐𝒇 𝑻𝑯 𝑽𝒐𝒊𝒅𝒔 𝒑𝒆𝒓 𝒂𝒕𝒐𝒎 =
𝑵𝒐. 𝒐𝒇 𝒂𝒕𝒐𝒎 𝒔Τ𝒄 𝒆𝒍𝒍
[1ത 10]
[21ത 10]
ത
(0001)
Draw one close packed plane in CCP and show all close- packed directions lying in it. Give the Miller indices of
the plane and directions. Do the same in a HCP unit cell.
Radius of TH void in CCP: Radius of OH void in CCP:
Radius of TH void in HCP:
Radius of OH void in HCP:
Lecture 7
• Definition: Many units of monomers (or repeating units) covalently bonded together to form a long
chain (or macromolecule).
H. Staudinger
1953 Nobel Prize
(A pioneer of polymer science)
Natural polymer materials
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Solid-State Structure of Thermoplastics
Semi-crystalline thermoplastics
Amorphous thermoplastics
Common semi-crystalline materials are usually
These include mostly translucent plastics:
opaque and include:
❑ Polymethyl methacrylate (PMMA / Acrylic)
❑ Polyethelyne (PE)
❑ Polystyrene (PS)
❑ Polypropylene (PP)
❑ Polycarbonate (PC)
❑ Polybutylene terephthalate (PBT)
❑ Polysulfone (PSU)
❑ Polyethylene terephthalate (PET)
❑ Polyvinyl chloride (PVC)
❑ Polyetheretherketone (PEEK)
❑ Aacrylonitrile butadiene styrene (ABS)
❑ Polyetherimide (PEI)
Melting point and glass transition temperature of polymer
Lecture 8
-Long-chain character
-In the case of the rubbers, the macromolecular chains may or may
not be capable of crystallizing on stretching, depending on their
chemical structure and regularity
-Glass transition
-Viscoelasticity
-Vulcanization 2
Structures of Copolymer
Homopolymer:
A A A A A A A A A A
Nomenclature: polyA or poly(A)
1. Based on origin
6. Based on tacticity
7. Based on crystallinity
Based on origin
Polymer
heat
Thermoset polymers: Soft Hard
• Rubbers
molar cohesion:
< 2 kcal/g mol per 5Å chain length
• Thermoplastics
molar cohesion:
2–5 kcal/g mol per 5Å chain length
• Fibres
molar cohesion:
4–10 kcal/g mol per 5 Å chain length
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Based on crystallinity
Crystallinity: order/ orientation of molecules or chains (Structural regularity)
Polymer
3
Explanation of Gough–Joule Effect
How heat is developed in rubber during stretching
Two fundamental requirements for thermoelasticity: temperature change and elasticity (reversibility).
Adiabatic stretching of rubber increases its temperature. But the case of rubber it is more
complicated. If crystallisation occurs during stretching, part of the temperature increase is due
to the latent heat of crystallisation.
The latent heat of crystallisation raises the temperature of rubber up to 10 K at 500% strain 4
Entropy of natural rubber
5
Elasticity of Metal and Rubber
When the stretched metal is heated, expansion occurs because of the increased oscillation of atoms about their
equilibrium positions. In other words, the effects resulting from the stretching and heating of the metal are attributed
to the intermolecular potential energy.
-The application of force changes the size and shape of the atomic lattice
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Elasticity of Metal and Rubber