Sourabh Chatterjee

Kharagpur
9083244246
csourabh69@gmail.com
Asst. Manager - Production

Summary
 Dynamic and innovative professional with a production background and solid command over casting-
manufacturing and problem-solving techniques to attain top results.
 Can contribute my technical skills and build a career.
 Utilizing my skill, knowledge and learning to work with full determination & achieve extra ordinary result for
the development of concern and self.
 Possessing leadership qualities and knows to move ahead working in team as well.
 In depth knowledge of manufacturing process

Work Experience
Assistant Manager ( Production) Nov 2016 - Present
Kharagpur Metal Reforming Industries (P) Ltd. Unit-IV , Kharagpur
Manufacturers of a wide range of the finest quality of Steel Casting, Ductile Iron Casting, Cast Steel for Indian
railways CLW.

Looking after daily production planning & control.

Generating the daily melting heat schedule.
Planning & executing the Shop-floor operations Like Moulding Core Making , Pouring & Induction Melting
Maintaining the Quality and quantity of mould and moulding sand. Ensuring sand plant activities.
Managing the workmen for achieving the periodic production targets in Grey iron/S.G.iron foundry/Steel
foundry.
Ensuring regular preventive maintenance of machine to ensure smooth running in the shift.
Improving Quality / Productivity / Reliability at manufacturing with continual improvement.
Monitoring discipline at the shop floor for an accident free & safe work culture
Handled shift production , maintained machine efficiencies by attending to and resolving machine
breakdowns in shifts.
Prepare monthly prodn planning report base on marketing schedule.
Maintaining day wise prodn schedule, produced report and back log report Prepare weekly shift wise and
machine wise manpower planning report.
Monitoring Shop Floor housekeeping, Maintain open communication with employees and work with
employees to mutually resolve problem to enhance morale.

Moulding & Core Making Expertise :

Fast Loop Moulding Area is a completely automated Moulding, PLC controlled “NO BAKE ( Alphaset) ”
flaskless Molding System, supplied by M/S IMF Italy.
IMF make Continuous mixer, for a delivery of 30 MT/Hr of chemically bonded sand ( Alphaset ) for
Iron/Steel Casting Production.
Core produced are both manually and automatic core shooter by cold box process.( state of the art
LAEMPE Core Shooters)

Production/Process Control - Engineer Aug 2015 - Oct 2016

BSL CASTINGS (P) LTD. , Faridabad , Haryana
Reporting to production head as well as QC head.
Responsible for the production of cores & moulds of various casting item
Checking homogenity & pouring temperature of molten metal.
Core setting,Closing & Pouring Operations.
Core Shop Operations : -Core making, viz. Two Part Sand (No Bake).
 Moulding Operations : Expertise in Moulding (Omega Continuous sand mixer) like Two Part Moulding
(Alphaset sand system), CO2 Moulding etc.
Production and productivity targets including detailed action plan for the optimization, improvement, line
balancing, trouble shooting.
Planning day-to-day strategies, production schedules, along with resource allocation and machine loading
for optimum output.
Coordinating with production & maintenance department to ensure smooth functioning of line for
achieving the best quality of product being packed.
Implementing Statistical Process control
Liquid metal cost analysis heat wise ( Per Kg cost) & Moudling Cost per Kg.
Analysing processes, applications, recommending modifications/ equipment calibrations.
Achievement of production and productivity objectives.
Visual as well dimensional inspection of patterns.
Incorporating method drawing as per pouring plan provided into pattern & marking properly.
Monitoring moulding/production activities as per daily planning.
Routine sand testing activity - LOI , AFS , Compressive etc.
Mixer calibration of continuous mixers daily & keeping a record of the same.
Checking mould hardness & pouring parameter such as pouring temperature & time.
Counter checking methoding - riser size / position & chill position on the mould.
Daily checking of coating baume of alcohol based mould paint.
Analyzing and improving product unit cost control through monitoring of various expense heads and
consumption trends.
Improving Quality / Reliability at manufacturing with continual improvement in focus.
Team development, manpower planning and deployment.

Development Sourcing Engineer - Castings & Forgings Aug 2014 - Aug 2015
METSO INDIA (P) LTD– Gurgaon, Haryana
Metso is a world leading finland based industrial company serving the mining, aggregates, recycling, oil, gas,
pulp, paper and process industries.

For Purchase Management ( Procurement)

Preparation of Monthly Task Sheet

Tracking and Monitoring of Project schedules to ensure project deadlines
Involved in development of castings during prototype, zero series and mass production and order
execution and deliveries for local and global projects.
Monitoring Plan Vs. Actual Supply Schedule
Periodic follow up with suppliers for getting revised price list as per contract, counter checking and
submission to concerned buyers.
E-Procurement in Pool 4 Tool managing PO’s & claim analysis
Transform PR’s to PO’s in SAP & to ensure open PR’s & PO’s are reviewed weekly.
Plan & meet QCD (Quality, Cost & Delivery) targets
Prepare Quarterly price list based on Raw Material & currency rate fluctuation
Maintenance of price list supplier wise with related calculation as per back up data from agreed website
like LME, Weekly MMR, X-rates etc.
Coordination with QA, Engg. Projects to sort out issues of suppliers.
Follow up and expedite supply of ordered items
Maintenance of data base for business details, category status, global order execution and supply details,
rate contract renewal, NDA status.

For Vendor Development

Involvement with suppliers for getting CAPA (Corrective and preventive action) implemented in line of
feedback from factories.
Monitoring of disposition of NCR ( Non Conformance Report)
Implementation of Action Plan being followed up with Global Team with Suppliers
ABC Classification of vendors on the basis of criteria like Quality,Cost,Delivery and Credit terms
Effective management of database
 QAP to achieve timely supplies
Preparing comparative charts for vendor analysis
Introducing new vendors for healthy competition
Floating RFQ to vendors, comparative analysis of quotations

Foundry Engineer-Production Mar 2014 - Jul 2014

GHAZIABAD PRECISON PRODUCTS (P) LTD (FOUNDRY DIVISION)
Supervision, Monitoring and Control for entire manufacturing process
Looking after Production, Planning & Control.
Increase productivity with minimum resource
Sand Quality Control & Testing
Casting trouble shooting, rejection control and quality improvement
Achieve daily/monthly production target
Metallurgical inspection e.g. Spectro analysis, hardness, tensile properties etc.
Check mould & core quality
Monitoring & Control Sand Consumption
Manufactures: Rocker arm, Selector Fork and Tappet Valves.
Moulding System: Shell Moulding
Material: Grey Cast Iron, Chilled Grey Cast Iron and SG Iron.

Education
Advanced Diploma in Foundry Technology Aug 2012 - Jan 2014
NATIONAL INSTITUTE OF FOUNDRY & FORGE TECHNOLOGY (NIFFT),
RANCHI
A Centrally Funded Technical Institute under MHRD (Govt. of India)

Passed Advanced Diploma in Foundry Technology with 8.50 CGPA

Diploma in Mechanical Engineering 2009 - 2012

Govt. Polytechnic College (WBSCTE)
Passed Diploma in Mechanical Engineering with 72.7 %

AISSCE (12th) - SCIENCE 2009

Kendriya Vidyalaya No.2 , Kharagpur
Passed AISSCE (12th) Examination - Science with 70 %

AISSE (10th) 2006

Kendriya Vidyalaya No.2 , Kharagpur
Passed AISSE (10th) Examination with 76 %

Skills

Web Savvy
Result Oriented Individual
Patient and Active Listener
 Proactive & Commitment
Excellent Communication Skills
Fast Learner; Willing to be trained
Adaptive to any atmosphere

Key Areas of Expertise

Strategic Planning & Management
Materials Management / Purchasing
Knowledge of casting process
Managing production/moulding activities for castings
Monitoring raw material cost with respect to castings production
Sourcing / Procurement
Liaising & Coordination
Inventory Control / Cost Planning & unit cost estimation of castings. Management
Vendor Development
Well versed knowledge of computer. Proficient in use of MS Office application.
Working knowledge of SAP

Industrial Exposure
45 Days Inplant Training at BHEL,Haridwar (Central Foundry & Forge Plant)
45 Days Inplant Training at Tata Motors Ltd. (Foundry Division)

Personal Details
Date of Birth : 2nd March 1990
Father’s Name : Debdas Chatterjee
Address : DHMS College Road, Kaushallya
Kharagpur-721301 (W.B)
Nationality : Indian
Marital Status : Single
Sex : Male
Languages Known : English,Hindi,Bengali
Preferences : Location : Open to relocate
I hereby certify that the above information are true and correct to the best of my knowledge and belief.

Signature: Date:

SOURABH CHATTERJEE Place :Kharagpur

Mob : 9083244246

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