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J7A Series Inverter
J7A Series Inverter
J7A Series Inverter
Certified for ER
TIFIE
D
C
ISO9001 and
MAN
EM
ISO14001
ST
GE Y
A
MENT S
QUALITY SYSTEM
JQA-0403 JQA-EM0498
PROTECTIVE FUNCTIONS 28
NOTES ON USE 31
OPTIONS/PERIPHERAL
UNITS 35
Simple
Operation
The main circuit terminals are arranged in upper and lower rows, so
you can wire it up just like a contactor. For operation, just turn the
frequency volume setting knob. The entire design is user-friendly
through-and-through, such as one-touch cooling fan replacement.
Upgrade Your
Machinery
2 3
Major Features of the VS mini J7
Performance
and Operability
Functions
Full-range automatic torque boost Simple installation and wiring
●Delivers outsanding starting torque (150%/3Hz) for its ●The main circuit terminals are arranged in upper and
class, for smooth machinery start-up. lower rows, so you can wire it up just like a contactor.
●Main and control circuit terminals are screw-type, for
Outstanding starting torque characteristics simple wiring and improved reliability.
105%/1.5Hz
155%/ 3Hz Motor: 200V, 0.4kW, 4-pole
●One-touch mounting/detaching with DIN rail attach-
(%) ments.
300 60Hz
6Hz 30Hz
TORQUE 10Hz
200
3Hz
100
1.5Hz
0 Screw-type
100 1,000 2,000 terminals
SPEED (min-1)
Even for a single given machine, the required motor torque will
vary with the load conditions. The full-range automatic torque
boost function automatically adjusts V (voltage) in V/f as
required. The VS mini J7 can adjust V for the required torque
during acceleration as well as during constant-speed operation.
The inverter calculates the required torque automatically.
Just wire it up and run!
●Frequency volume setting knob located on the control
Full range of protective functions panel (operator) as a standard feature. Immediate
operation after you supply power.
●High-speed current-limiting function minimizes over- ●If remote operation is required, the optional operator
current trips (above 250% of rated current) for enhanced and cable can be mounted on your control panel.
tripless operation (restart after momentary power loss,
stall prevention function, fault retry, etc.)
●Inrush current suppression circuit buit-in.
Simple maintenance
Diverse operating methods and functions ● One-touch mounting and/
or detaching. The life of the
●Multi-step
speed operation (up to nine steps), cooling fan is extended by a
UP/DOWN operation and jog operation. cooling fan ON/OFF control.
●Full range of functions, including slip compensation,
overtorque detection and high-speed search.
Removable
cooling fan
4
Compact Size
128 128
(5.04) (5.04)
Efficient layout in panel
●Compact design means smaller volume
requirements, and because dimensions are
uniform for all 128mm-height (5.04 inches)
models, your panel layout is simplified, too. 78.5 137.5
(3.09) 68 (2.68) (5.41) 108 (4.25)
(Example of 200V, three–phase, 0.1kW model) (Example of 200V, three–phase, 1.5kW model)
200V 3-phase 0.1 to 0.75kW 200V 3-phase 1.5 to 3.7kW
Dimensions in mm (inches) Single-phase 0.1 to 0.4kW Single-phase 0.75 to 1.5kW
(see page 9 for details)
5
OPERATING DIGITAL OPERATOR
Digital Operator
Operation Key
Display Selection Key Press to run the motor. The RUN
Switch functions among function light is ON while running.
display LEDs.
Alarm LED
Enter Key
Enter data when setting constants.
After selecting constant No. at
PRGM mode, data are displayed.
Run LED
Increment Key
Increase constant No. or data. Frequency Setting Volume
Set operational frequency with
volume.
Decrement Key
Decrease constant No. or data.
Stop/Reset Key
Press to stop the motor. If fault
occurs, reset the inverter.
6
Switching the Function LEDs Changing the Constant Data
6 0.
0 Changing the displayed data
Power ON • Example: Changing frequency reference from 60Hz to 30Hz
FREF Frequency reference
setting/monitor (Hz)
DSPL
6 0.
0 3 0.
0 3 0.
0
6 0.
0 F R EF F R EF FR E F
<
ENTER
FOUT Output frequency Frequency The data blinks The data is
monitor (Hz) reference: 60Hz while changing entered.
DSPL
0 0.
2
IOUT Output current Displaying the monitor (See the monitor lists below)
monitor (A) • Example: Monitoring output voltage reference
DSPL
U01 U04 200
MNTR Monitor MNTR MNTR
ENTER DSPL OR ENTER
(Output frequency monitor)
DSPL Select U 04 Output voltage
Depress or key reference is
<
<
F/R FWD/REV
run selection
Selecting the constant no.
DSPL
• Example: Setting the constant n02 (operation reference selection)
LO
LO/RE Remote/local N02 0 1
selection
PR G M PRGM PR G M
DSPL
<
<
ENTER ENTER
N01 Select n02 Initial setting "0" Select "1" for
operation for digital operator control circuit
PRGM reference reference terminal reference
Constant no./data (Data blinks while changing)
N02 1
DSPL
PRGM PR G M
7
STANDARD SPECIFICATIONS VS mini J7
Inverter Capacity kVA 0.3 0.6 1.1 1.9 3.0 4.2 6.7 0.9 1.4 2.6 3.7 4.2 5.5 6.5
Rated Output Current A 0.8 1.6 3 5 8 11 17.5 1.2 1.8 3.4 4.8 5.5 7.2 8.6
Output
Frequency Setting Digital reference: 0.01Hz (less than 100Hz), 0.1Hz (100Hz or more)
Resolution Analog reference: 1/1000 of max. output frequency
Output Frequency Resolution 0.01Hz
Overload Capacity 150% rated output current for one minute
Frequency Reference Signal 0 to 10VDC (20kΩ), 4 to 20mA (250Ω), 0 to 20mA (250Ω) , frequency setting volume (selectable)
Accel/Decel Time 0.1 to 999 sec. (accel/decel time are independently programmed)
Short-term average deceleration touque*3 : 0.1, 0.2kW (0.13HP, 0.25HP):150% or more;
0.4/0.75kW (0.5HP,1HP): 100% or more;
Braking Torque 1.5kW (2HP): 50% or more;
2.2kW (3HP) or more: 20% or more
Continuous regenerative torgue: Approx. 20%
V/f Characteristics Possible to program any V/f pattern
Motor Overload Protection Electronic thermal overload relay
Instantaneous Overcurrent Motor coasts to a stop at approx. 250% of inverter rated current
Overload Motor coasts to a stop after 1 minute at 150% of inverter rated output current
Overvoltage Motor coasts to a stop if DC bus voltage exceed 410V Motor coasts to a stop if DC bus voltage exceed 820V
Protective Functions
Stops when DC bus voltage is approx. 200V or less Stops when DC bus voltage is approx. 400V or less
Undervoltage (approx. 160V or less for single-phase series)
Momentary Power Following items are selectable: Not provided (stop if power loss is 15ms or longer), continuous operation
Loss if power loss is approx. 0.5s or shorter, continuous operation
Cooling Fin Overheat Protected by thermister
Stall Prevention Individual level stall prevention can be set during acceleration or constant running, provided/not provided setting available during deceleration
Cooling Fan Fault Protected by electronic circuit (fan lock detection)
Ground Fault Protected by electronic circuit (operation level is approx. 250% of rated output current)
Power Charge ON until the DC bus voltage becomes 50V or less. RUN lamp stays ON or digital operator LED stays ON.
Indication (Charge LED is provided for 400V)
Output Signals Input Signals
Four of the following input signals are selectable: Forward/reverse run (3-wire sequence), fault reset, external fault
Multi-function (NO/NC contact input), multi-step speed operation, Jog command, accel/decel time select, external baseblock
Input (NO/NC contact input), speed search command, UP/DOWN command, accel/decel hold command, LOCAL/REMOTE selection,
communication/control circuit terminal selection, emergency stop fault, emergency stop alarm, self test
Following output signals are selectable (NO/NC contact output): Fault, running, zero speed, speed agreed, frequency detection
Multi-function (output frequency ≤ or ≥ set value), during overtorque detection, minor error, during baseblock, operation mode, inverter run
ready, during fault retry, during undervoltage detection, reverse running, during speed seach, data output through communication
Other Functions
Output
Full-range automatic torque boost, slip compensation, 9-step speed operation (max.), restart after momentary power loss, DC
injection braking current at stop/start (50% of inverter rated current, 0.5 sec, or less), frequency reference bias/gain, fault retry,
Standard Functions speed search, frequency upper/lower limit setting, overtorque detection, frequency jump, accel/decel time switch, accel/decel
prohibited, S-curve accel/decel, frequency reference with built-in volume, constants copy (option), MEMOBUS communications
(Option)
Display
Storage Temperature*4 -20 to +60°C (-4 to 140°F) (Temperature during shipping for short period)
Ambient Temperature -10 to +50°C (-50 to 122°F) (non-freezing)
Elevation 1000m (3280ft) or less
Vibration Up to 9.8m/S2 (1G) at 10 to 20Hz Up to 2m/S2 (0.2G) at 20 to 50Hz
*1 Single-phase series inverter output is three-phase (for three-phase motors).
*2 Based on a standard 4-pole motor for max. applicable motor output. Select the inverter model whose rated current is larger than motor rated current.
*3 Shows deceleration torque for uncoupled motor decelerating from 60Hz with the shortest possible deceleration time.
8
4–M4
2–M4
8.5 8.5
(0.34) (0.34)
Figure 1 Figure 2
< Models
Capacity code to be filled in model (Max. applicable motor output kW)
Voltage 0P1 0P2 0P4 0P7 1P5 2P2 3P0 3P7
Description Model
class (0.1) (0.2) (0.4) (0.7) (1.5) (2.2) (3.0) (3.7)
With Digital With Analog Volume CIMR-J7A=B
Single-phase Operator Without Analog Volume > > > > > — — —
200V CIMR-J7C=B
Without Digital Operator CIMR-J7B=B > > > > > — — —
With Digital With Analog Volume CIMR-J7A=2
Three-phase Operator Without Analog Volume > > > > > > — >
200V CIMR-J7C=2
Without Digital Operator CIMR-J7B=2 > > > > > > — >
With Digital With Analog Volume CIMR-J7A=4
Three-phase Operator Without Analog Volume — > > > > > > >
400V CIMR-J7C=4
Without Digital Operator CIMR-J7B=4 — > > > > > > >
Note: Models without cooling fin are available. >: provided
Contact your YASKAWA representative.
9
STANDARD WIRING VS mini J7
DC REACTOR (OPTION)
U X
SHORT
BAR
MCCB 2 1
R R/L1
S S/L2 U/T1
T T/L3
VS mini J7 V/T2 IM
FORWARD RUN/STOP W/T3
S1
REVERSE RUN/STOP GROUNDING
S2
FAULT RESET
MULTI- S3
FUNCTION EXTERNAL FAULT MA
INPUT (NO CONTACT) S4 MULTI-FUNCTION
MB RUNNING OUTPUT
MULTI-STEP SPEED
REFERENCE 1 MC 250VAC 1A OR ESS
S5 30VDC 1A OR LESS
SC
+1, – DC Power Supply Input For power supply input (+1: positive electrode; – : negative electrode)*
Grounding For grounding (Grounding should be conforming to the local grounding code.)
S2 Multi-function Input Selection 2 Factory setting: Runs when CLOSED, stops when OPEN.
Sequence
FS
Reference
MA NO Contact Output
Contact capacity
Contact
Output
30VDC, 1A or less
MC Contact Output Common
AM Analog Monitor Output Factory setting: “Output frequency” 0 to +10V output 0 to 10V 2mA or less
Analog Monitor Common 0V Resolution: 8bits
AC
*DC power supply input terminal is not conformed to CE and UL/cUL standards.
10
CONSTANTS LIST VS mini J7
Min.
Constant No. Setting Ref.
Function Function Name Description Setting Initial
n== Range Page
Unit
0 : Digital operator
Run command
02 1 : Control circuit terminal 0 to 2 1 0
selection
2 : Communication
Selecting 0 : Volume
Operation 1 : Frequency Reference 1 (n21) 17
Mode Frequency
2 : Control circuit terminal (0 to 10 V)
03 reference 0 to 4.6 1 0*1
3 : Control circuit terminal (4 to 20 mA)
selection
4 : Control circuit terminal (0 to 20 mA)
6 : Communication
Selecting Selecting
0 : Deceleration to stop
Stopping 04 Stopping 0, 1 1 0 23
1 : Coast to a stop
Method Method
Reverse Run Selecting reverse 0 : reverse run enabled
05 0, 1 1 0 17
Prohibited run prohibited 1 : reverse run disabled
0 : Stop key is always effective
06 Stop key function 0,1 1 0 23
1 : Stop key is effective when operated from digital operator
Selecting Selecting frequency 0 : Volume
07 0, 1 1 0*1 –
Digital reference in local mode 1 : Frequency reference 1 (n21)
Operator Key
Frequency
Function
reference setting 0 : Enter key used
08 0, 1 0 –
method from 1 : Enter key not used
digital operator
0.1Hz
(less than
Max. output 50.0 to 100Hz)
09 60.0Hz
frequency 400Hz 1Hz
V (100Hz or
more) 16
25
n10 0.1 to
10 Max. voltage 1V 200V*2
255V*2
Max. voltage 0.1Hz
0.2 to
11 output frequency n13 (less than 60.0Hz
Setting V/f 400Hz
(base frequency) 100Hz)
Pattern
n15 1Hz
Mid. output 0.1 to (100Hz or 1.5Hz
12
frequency 399Hz more)
F
Mid. output 0 n14 n12 n11 n09 0.1 to
13 1V 12V*2
frequency voltage 255V*2 25
Min. output When V/f pattern is a straight line, set n12 and n14 to the 0.1 to
14 0.1Hz 1.5Hz
frequency same value. In this case, n13 is disregarded. 10Hz
Min. output 0.1 to
15 1V 12V*2
frequency voltage 50V*2
*1 The factory setting of inverters with operator without volume (JVOP-146) is “1”. When initialized, turn to “0”.
*2 For 400V class inverter, the upper limit of voltage setting range and the setting value before shipment are twice that of (=400/200) 200V class.
11
CONSTANTS LIST (Cont'd)
VS mini J7
Min.
Constant No. Setting Ref.
Function Function Name Description Setting Initial
n== Range Page
Unit
Sets acceleration time in the unit when frequency reference
16* Acceleration time 1 0.0 to 999 10.0s
changes from 0 to 100 %.
0.1s
Selecting Sets deceleration time in the unit when frequency reference
17* Deceleration time 1 0.0 to 999 (less than 10.0s
Acceleration/ changes from 100 to 0 %. 100s) 16
Deceleration Effective when acceleration time 2 is selected at multi-function 1s 19
Time 18* Acceleration time 2 0.0 to 999 (100s or 10.0s
contact input selection. Setting is the same as n16.
more)
Effective when deceleration time 2 is selected at multi-function
19* Deceleration time 2 0.0 to 999 10.0s
contact input selection. Setting is the same as n17.
0 : S-curve not provided
Selecting 1 : 0.2 s
20* S-curve selection 0 to 3 1 0 20
S-curve 2 : 0.5 s
3 : 1.0 s
Frequency reference 1
Sets master speed frequency reference. Setting is the same as
21* (Master speed 6.0Hz
simple operation lamp FREF ).
frequency reference)
Frequency Sets second frequency reference. It is effective when multi-step
22*
reference 2 speed reference 1 is selected in multi-function contact input.
Frequency Sets third frequency reference. It is effective when multi-step
23*
reference 3 speed reference 2 is selected in multi-function contact input.
0.1 Hz
Frequency Sets fourth frequency reference. It is effective when multi-step speed (less than
24*
Frequency reference 4 references 1 and 2 are selected in multi-function contact input. 100Hz) 18
0.0 to
Reference Frequency Sets fifth frequency reference. It is effective when multi-step
25* 400Hz 0.0Hz
( FREF ) reference 5 speed reference 3 is selected in multi-function contact input. 1 Hz
(100 Hz or
Frequency Sets sixth frequency reference. It is effective when multi-step speed more)
26*
reference 6 references 1 and 3 are selected in multi-function contact input.
Frequency Sets seventh frequency reference. It is effective when multi-step speed
27*
reference 7 references 2 and 3 are selected in multi-function contact input.
Frequency Sets eighth frequency reference. It is effective when multi-step speed
28*
reference 8 references 1, 2, and 3 are selected in multi-function contact input.
Sets jog frequency. It is effective when jog frequency is 18
29* Jog frequency 6.0Hz
selected in multi-function contact input. 19
Frequency reference Sets upper limit of frequency reference in units of 1 %.
Frequency 30 0 to 110% 1% 100%
upper limit Max. output frequency (n09) is 100 %.
Reference 19
Limit Frequency reference Sets lower limit of frequency reference in units of 1 %.
31 0 to 110% 1% 0%
lower limit Max. output frequency (n09) is 100 %.
0 to 120 % of Different
Sets motor rated current of the motor nameplate. It is the according to 17
32 Motor rated current inverter rated 0.1A inverter
standard current for motor electro-thermal protection. 27
output current capacity (kVA)
Motor
Protection by Electronic thermal 0 : Standard motor
Electronic 33 motor protection 1 : Inverter motor 0 to 2 1 0
Thermal selection 2 : No protection
27
Electronic thermal Sets constant for motor protection. For standard and inverter
34 motor protection time motors (standard rating), 8min., for others (short period rating), 1 to 60min 1min 8min
constant setting 5min.
Selecting 0 : ON/OFF control (ON while running, OFF when stopped.
Selecting cooling
Cooling Fan 35 ON for one minute after stopping.) 0.1 1 0 –
fan operation
Operation 1 : Operates with power supply ON
12
Min.
Constant No. Setting Ref.
Function Function Name Description Setting Initial
n== Range Page
Unit
2 : REV run command (2-wire sequence)
3 : External fault (NO contact input)
4 : External fault (NC contact input)
5 : Fault reset
6 : Multi-step speed reference 1
7 : Multi-step speed reference 2
8 : Multi-step speed reference 3
10 : Jog reference
11 : Accel/Decel time selection
Multi-function input 12 : External baseblock (NO contact input) 2 to 8
36 selection 2 1 2
13 : External baseblock (NC contact input) 10 to 22
(Terminal S2)
14 : Search command from maximum. output frequency
15 : Search command from set frequency 18
Selecting
16 : Accel/Decel prohibit 19
Sequence
17 : Local/Remote selection 21
Input
18 : Comm./Control circuit terminal selection 22
Functions
19 : Emergency stop fault (NO contact input) 23
20 : Emergency stop alarm (NO contact input)
21 : Emergency stop fault (NC contact input)
22 : Emergency stop alarm (NC contact input)
Multi-function input 0 : FWD/REV run command (3-wire sequence) 0.2 to 8,
37 1 5
selection 3 (Terminal S3) Other set items are same as n36 10 to 22
Multi-function input 2 to 8
38 selection 4 (Terminal S4) Set items are same as n36 1 3
10 to 22
Multi-function input Set items are same as n36. 2 to 8
34 : UP/DOWN command (Terminal S4 is UP command/DOWN command and the
39 selection 5 10 to 22 1 6
setting of n38 is invalid)
(Terminal S5) 35 : Loop test (MEMOBUS) 34, 35
0 : Fault
1 : Running
2 : Speed agreed
3 : Zero speed
4 : Frequency detection 1 ( Output frequency ≧ Custom frequency detection)
5 : Frequency detection 2 (Output frequency ≦ Custom frequency detection)
Multi-function 6 : Overtorque detection (NO contact output)
Selecting
output selection 1 7 : Overtorque detection (NC contact output)
Sequence 0 to 7
40 (Contact output 10 : Minor fault (alarm displays) 1 1 25
Output 10 to 18
terminal 11 : During baselock
Functions 12 : Operation mode
MA-MB-MC)
13 : Inverter operation ready
14 : During fault retry
15 : Low voltage detecting
16 : In REV running
17 : Speed searching
18 : Output from communication
Analog frequency Sets internal reference level in units of 1 % when frequency reference voltage
41* 0 to 225% 1% 100% 19
reference gain (current) is 10V (20mA). Max. output frequency (n09) is 100 %.
Selecting
Frequency Analog frequency Sets internal reference level in units of 1 % when frequency reference voltage –99 to
42* 1% 0% 19
Reference reference bias (current) is 0V (4mA or 0mA). Max. output frequency (n09) is 100 %. 99%
Functions Filter time constant for 0.00 to
43 analog frequency Sets filter time constant for analog input primary lag. (to avoid noise) 0.01s 0.10s –
2.00s
reference constant
Multi-function analog
Selecting 0 : Output frequency (10V/Max. frequency n09)
44 output 0, 1 – 0 22
Analog 1 : Output current (10V/Inverter rated current)
(terminal AM-AC)
Monitor
Functions Adjusts output voltage level of analog monitor. (ex.) when 3V is 100 % level, 0.00 to
45* Analog monitor gain 0.01 1.00 22
sets as n45 = 0.30 2.00
13
CONSTANTS LIST (Cont'd)
VS mini J7
Min.
Constant No. Setting Ref.
Function Function Name Description Setting Initial
n== Range Page
Unit
Carrier frequency 4
Adjusting Carrier
Carrier
Frequency
46 frequency
selection
1, 2, 3, 4 : Set value ×2.5 Hz
7, 8, 9 : Proportional to output frequency of 2.5 kHz max.
(lower limit 1 kHz)
1 to 4
7 to 9
1
( )
Different
according to
inverter
capacity (kVA)
22
Automatic retry Sets automatic retry times after self-diagnosis when an inverter
Fault Retry 48 0 to 10 1 0 20
attempts fault occurs.
0.1 Hz
49 Jump frequency 1 (less than
100 Hz)
0.0 to
Sets frequency to jump. Disabled when setting value is 0.0.
Jump 400Hz
1 Hz
Frequency 50 Jump frequency 2 ( 100 Hz or 0.0Hz 21
Control more)
Jump frequency Sets the frequency range to jump. Disabled when setting value 0.0 to
51 0.01Hz
range is 0.00. 25.5Hz
DC injection
DC Injection Sets DC injection braking time at ramp to stop in units of 0.1 0.0 to
53 braking time at 0.1s 0.5s 23
Braking sec. Disabled at stop when the setting value is 0.0. 25.5s
stop
DC injection
Sets DC injection braking time at start in units of 0.1 sec. 0.0 to
54 braking time at 0.1s 0.0s 21
Disabled at start when the setting value is 0.0. 25.5s
start
0.1 Hz
Frequency (less than
Frequency detection (multi- Sets frequency to detect when selected frequency detection at 0.0 to 100 Hz)
58 0.0Hz 21
Detection function contact multi-function contact output . 400Hz 1 Hz
output) (100 Hz or
more )
0 : Detection disabled
1 : Detected during constant-speed running, and operation continues during and
Overtorque after detection.
Detecting
59 detecting function 2 : Detected during constant-speed running, and inverter output is shut OFF 0 to 4 1 0 20
Overtorque after detection.
selection
3 : Detected during running, and operation continues during and after detection.
4 : Detected during running, and inverter output is shut OFF after detection.
Sets overtorque detection level when detecting at multi-
Overtorque function contact output and multi-function photocoupler output. 30 to
60 1% 160%
detection level • Inverter rated current is 100% when detecting by current. 200%
Detecting • Motor rated torque is 100% when detecting by torque.
20
Overtorque
Sets overtorque detection time. Overtorque is detected when
Overtorque 0.1 to
61 the set time or the overtorque detection level setting is 0.1s 0.1s
detection time 10.0s
exceeded.
14
Min.
Constant No. Setting Ref.
Function Function Name Description Setting Initial
n== Range Page
Unit
Selects whether or not to save the frequency when holding at
Holding Hold output UP/DOWN command from multi-function input terminal.
Output 62 frequecy saving 0 : Output frequency is not saved while holding 0, 1 1 0 –
Frequency selection 1 : When holding more than 5 sec, saves output frequency at
holding and operates at this frequency when restarted.
( )
Different
0.0 to according to
64*1 Motor rated slip Sets motor rated slip in units of 0.1 Hz. 0.1Hz inverter –
20.0Hz capacity (kVA)
( )
Different
Motor no-load Sets motor no-load current proportional to the motor rated according to
65 0 to 99% 1% inverter 27
Slip current current.
capacity (kVA)
Compensation
Function Slip compensation For motor slipping calculated from the output current, sets gain
66*1 0.0 to 2.5 0.1 0.0 27
gain to correct output frequency in units of 0.1.
0 : Even parity
MEMOBUS parity
72 1 : Odd parity 0 to 2 1 0 –
selection
2 : No parity
Transmission
73 0 to 65ms 1ms 10ms –
waiting time
0 : Enabled
74 RTS Control 0, 1 1 0 –
1 : Disabled (RS-422: at 1 to 1 communication)
Fault History 78 Fault history Displays newest one fault (only for monitoring) – – – –
Building BASE
Interface POINT
• Using input signals 23
Circuits with
• Using output signals 25
External
Devices n11=60Hz n09=90Hz
• Adjusting torque according to application 25
Adjusting
• Preventing motor from stalling 26
Motor Torque
(current limit)
Decreasing
Motor Speed • Slip compensation 27
Fluctuation
Protecting
• Motor overload detection 27
Motor
16
Motor rotation direction setting Operation mode selection
FWD/REV direction selection F/R Run command selection N02
Sets the motor rotation direction when run command is Frequency reference selection N03
given by the digital operator. Selects whether operation is performed by digital
FWD and REV run can be switched by pressing ^ or operator or control circuit terminal.
v key.
Setting Run Command N02
( FWD
RUN) ( REV
RUN ) 0 Operator
1 Control circuit terminal S1, S2
2 Communication
LOCAL (operator)/REMOTE (control circuit
Setting Frequency Reference N03
terminal) selection
0 Volume
LOCAL/REMOTE switching LO/RE 1 Operator (Frequency reference 1) N21
Operation can be switched from digital operator or 2 Control circuit terminal FR (0 to 10V)
control circuit terminal. This function is valid only when 3 Control circuit terminal FR (4 to 20mA)
stopped. 4 Control circuit terminal FR (0 to 20mA)
e.g. : Digital operator/control circuit terminal selection:
6 Communication (register No., 0002H)
Operation mode selection n02=1
Frequency reference selection n03=2, 3 or 4 Notes : When set to 2 or 3 (current input reference), dip switch setting
must be changed. For details, refer to the instruction manual.
Local (LO) : Receives frequency reference (set at
n07) and run command from digital
operator
Remote (RE) : Receives frequency reference (FR)
and run command (terminals S1 Constant set-up
and S2) of circuit control terminal
Password N01
* When local/remote selection function is allocated to
The following table describes the data which can be set
multi-function input terminal, switching operation
or read when n01 is set.
using ^ and v keys is invalid.
Setting Constant
0
Only n01 can be set, n01 to n79 can be read
Motor rated current setting (Constant write disable)
1 n01 to n79 read/set
Motor rated current N32 6 Fault history clear
Sets motor rated current. The following table shows the 8* Constant initialization (factory setting: 2-wire sequence)
standard set value for each inverter capacity. When the 9* Constant initialization (3-wire sequence)
applicable motor rated current value differs from the * Initialization resets the value to factory setting.
value listed below, change the set value.
VS mini J7 model 20P1 20P2 20P4 20P7 21P5
22P2 23P7
CIMR-J7?? B0P1 B0P2 B0P4 B0P7 B1P5
Max. Applicable Motor 0.1 0.2 0.4 0.75 1.5 2.2 3.7
Output kw(HP) (0.13) (0.25) (0.5) (1) (2) (3) (5)
Motor Current Factory
0.6 1.1 1.9 3.3 6.2 8.5 14.1
Setting A
VS mini J7 model
40P2 40P4 40P7 41P5 42P2 43P0 43P7
CIMR-J7??
Max. Applicable Motor 0.37 0.55 1.1 1.5 2.2 3 3.7
Output kw(HP) (0.5) (0.75) (1.5) (2) (3) (4) (5)
Motor Current Factory
0.6 1.0 1.6 3.1 4.2 7.0 7.0
Setting A
17
PROGRAMMING FEATURES (Cont’d) VS mini J7
The set value displayed in is factory setting.
TIME
FWD (REV)/STOP
ON
[TERMINAL S1 (S2)]
ON
MULTI-STEP SPEED REF.
(TERMINAL S5)
18
Adjusting frequency setting signal Adjusting frequency upper and lower limits
Frequency reference gain N41 Frequency reference upper limit N30
Frequency reference bias N42 Frequency reference lower limit N31
When the frequency reference is output by analog input Frequency reference upper
of control circuit terminals FR and FC, the relation limit (n30)
INTERNAL FREQUENCY
between analog voltage and frequency reference can be Sets the upper limit of the
set. frequency reference in units of FREQUENCY
1%. UPPER LIMIT
Frequency reference gain (n41) FREQUENCY REF.
[n09 : Maximum output frequency (n033)
The analog input voltage = 100%] FREQUENCY
REF.
value for the maximum MAX. OUTPUT
FREQUENCY Factory setting : 100%
LOWER LIMIT
(n034)
output frequency (n09) can GAIN Frequency reference lower SET FREQUENCY
100 REF.
be set in units of 1%. limit (n31)
Factory setting : 100% MAX. OUTPUT Sets the lower limit of the frequency reference in units of 1%.
FREQUENCY [n09 : Maximum output frequency = 100%]
Frequency reference bias (n42) BIAS
100 When operating at frequency reference 0, operation continues
The frequency reference at the frequency reference lower limit.
provided when analog input 0V
(4mA)
10VGAIN
(20mA) However, when frequency reference lower limit is set to less
is 0V (4mA or 0mA) can be ( ) indicates when current than the minimum output frequency (n14), operation is
reference input is selected.
set in units of 1%. disabled.
[n09 : Maximum output frequency = 100%] Factory setting : 0%
Factory setting : 0%
Gain : Outputs A % (ratio to max. output frequency n09) Using two accel/decel times
at 10V. Accel time 1, 2 N16 N18
a n41 = A %
Bias : Outputs B % (ratio to max. output frequency n09) Decel time 1, 2 N17 N19
at 0V.
a n42 = B % Input terminal function selection N36 to N39
ACCEL DECEL TIME 1 DECEL TIME 2
Typical Settings OUTPUT TIME 1 (n17) (n18) DECEL TIME 2*
• At 0 to 5V input • To operate the inverter FREQUENCY (n16) (n19)
with frequency reference DECEL TIME 1*
(n17)
of 50% to 100% at 0 to
TIME
10V input
ON
FWD (REV) RUN COMMAND
MAX. OUTPUT ON
FREQUENCY MAX. OUTPUT MULTI-STEP SPEED REF.
(100%) FREQUENCY ON
ACCEL/DECEL
(100%) TIME SELECTION
(TERMINAL S2 TO S5) *When “deceleration to a stop” is selected (n04=0).
50% 50% By setting input terminal function selection (one of n36
to n39) to “11” (accel/decel time select), accel/decel time
0% is selected by turning ON/OFF the accel/decel time
0V 5V 10V 0V 10V select (one terminal of S2 to S5).
Gain: Constant n41=200 Gain: Constant n41=100
Bias: Constant n42=0 Bias: Constant n42=50 At OFF : n16 (accel time 1)
n17 (decel time 1)
At ON : n18 (accel time 2)
Operating at low speed n19 (decel time 2)
Jog frequency reference FREF N29 No. Name Unit* Setting range Initial setting
n16 Accel time 1 0.1s 0.0 to 999s 10.0s
Jog command selection N36 to N39 n17 Decel time 1 0.1s 0.0 to 999s 10.0s
n18 Accel time 2 0.1s 0.0 to 999s 10.0s
By inputting a jog command and then a forward n19 Decel time 2 0.1s 0.0 to 999s 10.0s
(reverse) run command, operation is enabled at the jog * Setting unit is 1s when 100s or more.
frequency set in n29. When multi-step speed references • Accel time
1, 2, or 3 are input simultaneously with the jog Set the time needed for output frequency to reach 100%
command, the jog command has priority. from 0%.
• Decel time
Name Constant no. Setting
Set the time needed for output frequency to reach 0%
Jog frequency reference n29 Factory setting : 6.0Hz
Jog command n36 to n39 Set to “10” for any constant. from 100%.
19
PROGRAMMING FEATURES (Cont’d) VS mini J7
The set value displayed in is factory setting.
Setting Description
If excessive load is applied to the machine, output
0 Continuous operation after momentary power loss not provided. current increase can be detected by output alarm signals
1* Continuous operation after power recovery within 0.5 second. at multi-function output terminals MA, MB and MC.
2*† Continuous operation after power recovery (Fault output not provided). To output overtorque detection signal, set multi-function
* Hold the operation command to continue the operation after output terminal selection n40 to “overtorque detection
recovery from a momentary power loss. (set 6 or 7)”.
† When 2 is selected, operation restarts if power supply voltage
reaches its normal level. No fault signal is output.
HYSTERESIS DURING
OVERTORQUE DETECTION
MOTOR IS APPROX. 5% OF
CURRENT INVERTER RATED
Soft-start characteristics CURRENT
n60
S-curve accel/decel time selection N20
MULTI-FUNCTION
OUTPUT SIGNAL TIME
To prevent shock at machine start/stop, accel/decel can (OVERTORQUE DETECTION
SIGNAL)
be performed in S-curve pattern. TERMINAL MA, MB, P1 ON ON
AND P2 n61 n61
Setting S-curve characteristic time (WHEN SETTING IS 6)
0 S-curve characteristic not provided
1 0.2 second
2 0.5 second
3 1.0 second
Note : S-curve characteristic time is the time from accel/decel rate 0 to Overtorque detection function selection 1 (n59)
a regular accel/decel determined by the set accel/decel time. Setting Description
0 Overtorque detection not provided.
1 Detected only during constant-speed running, and operation continues after detection.
2 Detected only during constant-speed running, and operation stops after detection.
FREQUENCY
REF. 3 Detected during running, and operation continues after detection.
OUTPUT
FREQUENCY 4 Detected during running, and operation stops after detection.
20
Frequency detection Operating coasting motor without trip
Frequency detection level N58 Speed search command
Input terminal function selection N36 to N39
Effective when output terminal function selections n40,
are set to “frequency detection (setting : 4 or 5). DC injection braking at start
“Frequency detection” turns ON when output frequency DC injection braking current N52
is higher or lower than the frequency detection level
(n58). DC injection braking time at start N54
Frequency detection 1 (Output frequency Frequency To operate coasting motor without trip, use the speed
detection level)
search command or DC injection braking at start.
(Set n40 to “4”)
RELEASE
Speed search command
FREQUENCY DETECTION WIDTH –2Hz Restarts a coasting motor without stopping it. This
LEVEL (Hz)
(n58) function enables smooth switching between motor
OUTPUT commercial power supply operation and inverter
FREQUENCY
operation.
FREQUENCY
DETECTION ON Set input terminal function selection (n36 to n39) to
SIGNAL “14” (search command from maximum output
Frequency detection 2 (Output frequency Frequency frequency) or “15” (search command from set
detection level) frequency).
(Set n40 to “5”) Build a sequence so that FWD (REV) run command is
RELEASE input at the same time as the search command or after
WIDTH +2Hz
FREQUENCY DETECTION the search command. If the run command is input
LEVEL (Hz)
OUTPUT (n58) before the search command, the search command
FREQUENCY becomes disabled.
FREQUENCY
DETECTION FWD (REV) RUN ON
SIGNAL ON ON COMMAND 0.5s OR MORE
ON
SEARCH COMMAND
21
PROGRAMMING FEATURES (Cont’d) VS mini J7
The set value displayed in is factory setting.
FREQUENCY
REF.
OUTPUT 1.0kHz fc=12 fout 1.0kHz fc=24 fout
FREQUENCY
ON ON FOUT FOUT
SPEED 83.3Hz 208.3Hz 41.6Hz 104.1Hz
AGREED SIGNAL n46=7 n46=8
Time chart at accel/decel hold command input
fc=CARRIER FREQUENCY
AC
0 3V 10V
ANALOG OUTPUT
22
Selecting Method to Stop Building Interface Circuits with External Devices
Operator stop key selection Using input signals
Operator stop key selection N06 Input terminal function selection N36 to N39
Selects processing when STOP key is depressed during Multi-function input terminals S2 to S5 functions can be
operation from control circuit terminal or communication. changed when necessary by setting constants n36 to
Setting Description n39, respectivery. The same value can not be set to
STOP key effective when running from terminals or communication.
When STOP key is depressed, the inverter stops according to the
different constant setting.
setting of constant n04. At this time, the digital operator displays
0 “ ” alarm (blinking). This stop command is held in the inverter
until both forward and reverse run commands are open or operation
• Terminal S2 function : Set to n36 : Factory setting 2
command from communication is “0”. • Terminal S3 function : Set to n37 : Factory setting 5
1 STOP key ineffective when running from terminals or communication. • Terminal S4 function : Set to n38 : Factory setting 3
• Terminal S5 function : Set to n39 : Factory setting 6
23
PROGRAMMING FEATURES (Cont’d) VS mini J7
The set value displayed in is factory setting.
24
Adjusting Motor Torque
Using output signals Adjusting torque according to application
Multi-function output terminal function selection N40 Max. output frequency N09
Max. voltage N10
Multi-function output terminal MA and MB, functions
can be changed when necessary by setting constants Max. voltage output frequency N11
n40. Mid. output frequency N12
• Terminal MA and MB functions : Set to n40
Mid. output frequency voltage N13
Setting Ref.
Function Name Description Page Min. output frequency N14
“Closed” (ON) when
0 Fault inverter fault occurs. – Min. output frequency voltage N15
Torque compensation gain N63
“Closed” (ON) when FWD
1 Running or REV run command is –
input, or when the inverter Adjust motor torque by using “V/f pattern” and “full-
outputs voltage. range automatic torque boost”.
– Figure
2 Speed agreed V/f pattern setting
below
“Closed” (ON) when the Set V/f pattern by n09 to n15 as described below. Set
inverter output frequency
3 Zero speed is less than min. output – each pattern when using a special motor (high-speed
frequency motor, etc.) or when requiring special torque adjustment
Frequency detection 1 –
4 (output frequency frequency detection level) of machine.
21
Frequency detection 2 – V: VOLTAGE
5 (output frequency frequency detection level)
Overtorque detection n10 Be sure to satisfy the
6 (NO contact output) – following conditions for the
20 setting of n09 to n15.
Overtorque detection –
7 (NC contact output) n13 n14 n12 < n11 n09
If n14 = n12 is set, the set
10 Minor fault (alarm display) – 28 n15 value of n13 is disabled.
f
0 n14 n12 n11 n09 FREQUENCY
During baseblock “Closed” (ON) when the
11 inverter output is shut off. –
Constants
No.
Name Unit Setting Range Initial Setting
“Closed” (ON) when
“LOCAL” is selected by – n09 Max. output frequency 0.1Hz 50.0 to 400Hz 60.0Hz
12 Operation mode LOCAL/REMOTE n10 Max. voltage 1V 1 to 255V 200V*
selection
Max. voltage output frequency
“Closed” (ON) when the n11 (base frequency) 0.1Hz 0.2 to 400Hz 60.0Hz
13 Inverter run ready inverter is ready to operate –
without any fault.
n12 Mid. output frequency 0.1Hz 0.1 to 399Hz 1.5Hz
n13 Mid. output frequency voltage 1V 1 to 255V 12V*
“Closed” (ON) during
14 In fault retry fault retry. – n14 Min. output frequency 0.1Hz 0.1 to 10.0Hz 1.5Hz
“Closed” (ON) when the n15 Min. output frequency voltage 1V 1 to 50V 12V*
15 Low voltage (UV) detected inverter is detecting low – Note : Refer to the instruction manual for details of setting.
voltage.
* : Twice for 400V class.
16 In REV run – –
25
PROGRAMMING FEATURES (Cont’d) VS mini J7
The set value displayed in is factory setting.
Preventing motor from stalling (Current limit) Stall prevention (current limit) level during running
During agreed speed if the output current exceeds 160%
Stall prevention (current limit) level during accel N56
of the inverter rated current [the value set for n57],
Stall prevention (current limit) level during running N57 deceleration starts.
Stall prevention during decel N55 When the output current exceeds 160% [the value set for
n57], deceleration continues.
Stall prevention (current limit) level during accel When the output current goes down to the value,
(n56) acceleration starts, up to the set frequency.
Automatically adjusts the output frequency and the
MOTOR CURRENT
output current according to the load to continue
operation without stalling the motor. 160% OF
INVERTER *2
During acceleration if the output current exceeds 170% (n57) RATED
CURRENT
of the inverter rated current [the value set for n56],
acceleration stops and then frequency is maintained. TIME
When the output current goes down to 170% [the value OUTPUT
FREQUENCY
set for n56], acceleration starts. Inverter rated current
becomes 100%.
MOTOR CURRENT
*2
TIME
170% OF *1
(n56) INVERTER
RATED
CURRENT
*1. Decreases frequency to prevent the
motor from stalling.
TIME *2. If the output current does not become
set level or less, the operation will be
OUTPUT held at the min. output frequency.
FREQUENCY
Factory setting of n57 = 160%
When set to 200%, this function becomes disabled.
26
Decreasing Motor Speed Fluctuation Motor Protection
Slip compensation Motor overload detection
Slip compensation gain N66 Motor rated current N32
Motor no-load current N65 Electronic thermal motor protection selection N33
As the load becomes larger, the motor speed is reduced
Electronic thermal motor protection time constants setting N34
and motor slip value is increased when V/f control mode The VS mini J7 protects against motor overload with a
is selected. built-in electronic thermal overload relay.
The slip compensating function controls the motor speed
at a constant value even if the laod varies. When inverter Motor rated current (electric thermal base current) (n32)
output current is equal to the motor rated current, Set to the rated current value shown on the motor
compensation frequency is added to the output nameplate.
frequency.
Motor overload protection selection (n33)
Compensation frequency = Motor rated slip value (n64)
Output current – Motor no-load current (n65) Setting Electronic Thermal Characteristics
× 0 For standard motor
Motor rated Motor no-load 1 For inverter motor
current (n32) – current (n65)
2 Electronic thermal motor protection not provided
× Slip compensation gain (n66)
Motor overload protection selection (n34)
Constants The initial value is 8 min. of standard rating. Set 5-
Constant Setting Factory min. rating for short-term rating.
No. Function Name Setting Range Setting
Unit
When operating with one inverter connected to one
0 to 120% of inverter motor, an external thermal relay is not required.
n32 Motor rated current 0.1A *
rated current
When operating severad motors with one inverter,
n64 Motor rated slip 0.1Hz 0.0 to 20.0Hz * install a thermal relay on each motor.
n66 Slip compensation gain 0.1 0.0 to 2.5 0.0
0 to 99% (100% = Standard motors and inverter motors
n65 Motor no-load current 1% motor rated current * Motors are classified into standard motors and inverter
n32)
motors according to its cooling capabilities. Therefore,
Slip compensation
0.0 to 25.5s the motor overload function operates differently
n67 0.1s When 0.0s is set, delay 2.0s between motor types.
primary delay time
time becomes 2.0s
Cooling Effect Torque Characteristic Electronic Thermal
180
* : Differs depending on inverter capacity. 155 60 sec.
SHORT-TERM
Notes : • When output frequency < min. output frequency (n14), slip 140
CONTINUOUS
TORQUE RATING
compensation is not performed. 100
(%)
• During regenerative operation, slip compensation is not Since designed for
80
Standard Motors
27
PROTECTIVE FUNCTIONS VS mini J7
: ON : BLINKING : OFF
Alarms and Corrective Actions
Alarm Display
Inverter
Explanation Causes and Corrective Actions
Digital RUN (Green) Status
Operator ALARM (Red)
UV (Main circuit low voltage)
Main circuit DC voltage drops below the low-voltage Check the following :
detection level while the inverter output is OFF. • Power supply voltage
Detection level • Main circuit power supply wiring is
BLINKING 200V class : Approx. 200V or less (for single-phase, approx. 160V or less) connected.
400V class : Approx. 400V or less • Terminal screws are securely tightened.
Control power fault : Control power fault detected while inverter stopped.
OV (Main circuit overvoltage)
Main circuit DC voltage exceeds the overvoltage detection
level while the inverter output is OFF.
Check the power supply voltage.
BLINKING Detection level
200V class : Approx. 410V or more
400V class : Approx. 820V or more
(control power supply fault) Turn OFF, and ON power. If the fault remains,
Voltage fault of control power supply is detected. replace the inverter.
OL2 (inverter overload) • Check the load size and V/f pattern setting
Inverter overload protection activated by built-in electronic (n09 to n15)
thermal overload relay. • Check the inverter capacity
* This alarm detects ground fault in the motor winding. It cannot protect low-resistant ground fault in the motor cable, the terminal block, etc.
29
PROTECTIVE FUNCTIONS (Cont’d)
VS mini J7
CPF-01
Turn OFF power, then turn ON power again.
Protection Communication fault occurrs for 5 sec. or more after
If fault remains, replace the inverter.
Operation communication started with digital operator
CE (MEMOBUS fault)
Check communication device and signals.
Communication data cannot be received properly.
Stops
STP (emergency stop)
according
or At receiving an emergency stop fault signal, inverter stops Check external circuit (sequence).
to constant
output by setting stopping method selection (n04)
setting
Protective
Operation
Check the following:
• Power supply voltage
Output is • Insufficient power supply voltage • Main circuit power supply wiring
OFF shutt OFF • Control power supply fault
• Terminal screws are securely tightened.
and motor • Hardware fault
• External control circuit (sequence)
coasts to • Replace the inverter
a stop.
30
NOTES ON USE VS mini J7
Inverter
Selection
< Use a DC reactor (option) or an AC reactor (option) on the inverter power side when the inverter is connected directly to
a large-capacity power transformer (600kVA and over within 10m distance) or when a phase advance capacitor is
switched. Otherwise excess peak current may occur in the power feed circuit and the converter section may be damaged.
A DC reactor or an AC reactor is also required when a thyristor converter such as a DC drive is connected to the same
power system.
< When a special motor is used or more than one motor is driven in parallel with a single inverter, select the inverter
capacity so that 1.1 times of the total motor rated current does not exceed the inverter rated output current.
< The starting and accelerating characteristics of the motor driven by an inverter are restricted by the overload current
ratings of the inverter. Compared to running with commercial power supply, lower touque output should be expected. If
high starting torque is required, use an inverter of higher capacity or increase the capacities of both the motor and the
inverter.
< When an error occurs, a protective circuit is activated and the inverter output is turned OFF. However, the motor cannot
be stopped immediately. Use a mechanical brake and hold the equipment for a fast stop if necessary.
< Terminals +1 and +2 are for DC reactor (option). Do not connect other equipment.
Installation
< Avoid oil mist or dust. Place the inverter in a clean area or house it in a totally-enclosed case so that no contamination
enters. To use the totally-enclosed case, select the cooling method and panel dimensions so the inverter ambient
temperature will be within the allowable range.
< Do not install the inverter on flammable material, such as wood.
< Install the inverter on a wall with the longer side in the vertical position.
Setting
< The inverter can be driven at an output frequency of up to 400Hz with the digital operator. Setting errors may create a
dangerous situation. Set the upper limit with the upper limit frequency setting function. (Maximum output frequency in
external input signal operation is preset to 60Hz at the factory.)
< Large DC injection braking operating voltages and times may cause motor overheating.
< Motor accel/decel time is determined by the motor generating touque, load torque, and load inertia WK2 (GD2). If the
stall prevention function is activated during accel/decel, set the accel/decel time longer. After the stall prevention
function is activated, the accel/decel time is extended to a length that the inverter can handle. To shorten the accel/decel
time, increase the capacity of the inverter and possibly the motor.
Operation
< Applying power to inverter output terminals U/T 1, V/T2, W/T3 will damage the inverter. Double check wiring and
sequence before turnig the power ON.
< If magnetic contactor (MC) is used on the primary side of the inverter, do not use the MC for starting and stopping the
inverter. Otherwise, the inverter life may be reduced.
< After turning power to the inverter OFF, electric charges in the internal capacitors are retained temporarily. Wait until
the charge LED goes off before touching the inside of the inverter.
31
NOTES ON USE (Cont'd) VS mini J7
Peripheral Devices
32
Noise Countermeasures
The low-noise type uses high-carrier frequency PWM control, and compared to the low-carrier type tends to suffer from increased
electromagnetic interference (EMI). Following are suggestions that may be effective in reducing EMI effects in your installation:
• Lower the carrier frequency (constant n46) and the interference will be reduced.
• A line noise filter is effective in eliminating sensor malfunction or AM radio static (see page 35).
• To eliminate inductive noise from the inverter power line, separate the signal lines [recommended 30cm (11.8in), minimum 10cm
(3.94in)] and use twisted-pair shielded cable.
VS mini J7
Connect a noise filter. Connect a noise filter.
POWER
SUPPLY INVERTER M
SENSOR
POWER Use twisted-pair shielded cable.
SUPPLY
+
SENSOR
–
CONTROL
BOARD
Connect shielded cable to
0V line, not to the ground.
Phenomenon Countermeasures
Current Leakage to Malfunction of ground fault interrupters and • Lower the carrier frequency (constant n46)
Ground (earth) leakage relays • Use a ground fault interrupter resistant to high frequencies
(e. g. Mitsubishi Electric NV Series)
Wiring distance between inverter and motor, and setting of carrier frequency
Wiring Distance Up to 50m (164.0ft) Up to 100m (328.1ft) More than 100m (328.1ft)
Allowable carrier frequency 10kHz or less 5kHz or less 2.5kHz or less
(Constant n46 set value) (1 to 4, 7, 8, 9) (1, 2, 7, 8, 9) (1, 7, 8, 9)
33
NOTES ON USE (Cont'd) VS mini J7
<Torque characteristics
Motor torque characteristics vary when the motor is driven by an inverter instead of commercial power supply. Check the load torque characteristics of
the machine to be connected.
<Vibration
Because of the high carrier modulation technique for PWM control, the VS mini J7 reduces motor vibration to a level equal to running with a
commercial power supply. Larger vibrations may occur under the following conditions:
• Response at resonant frequency of the mechanical system.
Special care is required if a machine which has previously been driven at a constant speed, is to be driven at varying speeds. Installation of
antivibration rubber padding under the motor base and prohibited frequency control are recommended.
• Rotator residual imbalance
<Noise
Inverter operation is as quiet as operation with commercial power supply: At above rated speed (60Hz), noise may increase by motor cooling fan.
Since the rated current of underwater motors is large compared with general purpose motors, select an
Submersible Motors
inverter with a larger capacity. If the wire length between the inverter and the motor is large, use cables with
sufficiently large diameter.
Explosion-proof motors which are applied to an inverter must be approved as explosion-proof equipment.
Explosion-proof Motors
The inverter is not explosion-proof and should not be located where explosive gases exist.
Lubrication method and continuous rotation limit differ with manufacturers. When oil lubrication is employed,
Geared Motors continuous operation only in low speed range may cause burnout. Before operating the motor at more than
60Hz you should consult the motor manufacturer.
Single-phase motors are not suitable for variable speed operation with an inverter. If the inverter is applied to
a motor using a capacitor stack, a high harmonic current flows and the capacitor may be damaged. For
Single-phase Motors split-phase start motors and repulsion start motors, the internal centrifugal switch will not be actuated and the
starting coil may be burnd out. Therefore, use only 3-phase motors.
34
OPTIONS AND PERIPHERAL UNITS VS mini J7
Power
Supply
Model Ref,
Purpose Name (Parts Code No.) Description page
Molded-case circuit To protect inverter wiring, always install it on
Protection of braker (MCCB) or Circuit
NF30 the power supply side. Use a ground fault 36 Breaker
inverter wiring ground fault interrupter with resistance to high frequencies. or Leakage
interrupter* Breaker
Controlling the Install to close/break the power circuit by
power supply by Magnetic contactor HI-?J sequence. Always use a surge suppressor on 36
sequence the coil.
Absorbs surge current by opening and closing Magnetic
Preventing output of of magnetic contactors and control relays. Contactor
open/close surge Surge suppressor DCR2-? Must be installed on magnetic contactors or 36 (MC)
current control relays near the inverter.
Isolation of I/O Isolator Isolates the inverter input and output signals
signals DGP? to reduce noise. 37
Improvement of AC reactor UZBA-B When the inverter input power factor is to be Power
improved, mount on the input side. 39 Factor
inverter input power Improvement
factor With large-capacity power supplies AC Reactor
DC reactor UZDA-B (600kVA or higher), install an AC reactor. 38
Output noise filter LF-? Reduces noise as the inverter output wirings. 42
Install as close to the inverter as possible. Input
JVOP-144 Noise
Digital operator for (with volume) Use in combination with the remote interface Filter
remote operation JVOP-146 unit (SI-232/J7) and extension cable for remote 43
(without volume) operation.
(72606-WV001)
Cable for remote (1m) Use to control digital operator when using
Operating inverter 43
externally interface (72606-WV003) remote interface.
(3m)
Varispeed J7
When using the remote control for the digital
Remote interface operator, connect to the inverter as interface
unit for remote SI-232/J7 to input data. 43
operation Also use for RS-232C MEMOBUS
communication.
Controlling the RS-422/485 Use for RS-422 for RS-485 MEMOBUS Power Factor
inverter by interface unit communication with the host controller. Improvement
MEMOBUS SI-485/J7 The communication cable connector is 43 DC Reactor
for MEMOBUS
communication communication included with this unit.
(72606-EZZ08122A)
Simple mounting of [W: 68mm]
inverter on control DIN rail mounting (72606-EZZ08122B) Attachment to mount inverter on DIN rail. Grounding
board inside the [W: 108mm] Attach to rear of inverter. –
attachment Output
enclosure (72606-EZZ08122C) Noise
[W: 140mm] Filter
*When using a ground fault interrupter, select one not affected by high frequencies. To prevent malfunctions,
the current should be 200mA or more and the operating time 0.1s or more.
Recommended ground fault interrupters:
• NV series by Mitsubishi Electric Co., Ltd.
• EG, SG series by Fuji Electric Co., LTD. Grounding
35
OPTIONS AND PERIPHERAL UNITS (Cont’d) VS mini J7
36
Isolator
(Insulation Type DC Performance
Transmission Converter)
Allowance ±0.25% of output span [Ambient temp : 23°C, (73.4°F)]
Temperature Influence With ±0.25% of output span [The value at ±10°C (±50°F) of ambient temp.]
Aux. Power Supply Influence With ±0.1% of output span (The value at ±10% of aux. power supply)
Load Resistance Influence With ±0.05% of output span (In the range of load resistance)
Output Ripple With ±0.5%P-P of output span
Response Time 0.5 sec. or less (Time to settle to ±1% of final steady value)
Withstand Voltage 2000VAC for one min. (between each terminal of input, output, power supply and enclosure)
Insulation Resistance 20MΩ and above (by 500VDC megger) (between each terminal of input, output, power supply and enclosure)
690-169
Product Line
Model Input Signal Output Signal Power Supply Code No.
DGP2-4-4 0-10V 0-10V 100VAC CON 000019.25
DGP2-4-8 0-10V 4-20mA 100VAC CON 000019.26
DGP2-8-4 4-20mA 0-10V 100VAC CON 000019.35
DGP2-3-4 0-5V 0-10V 100VAC CON 000019.15
DGP3-4-4 0-10V 0-10V 200VAC CON 000020.25
DGP3-4-8 0-10V 4-20mA 200VAC CON 000020.26
DGP3-8-4 4-20mA 0-10V 200VAC CON 000020.35
DGP3-3-4 0-5V 0-10V 200VAC CON 000020.15
Dimensions in mm (inches)
Model GP 10 110 (4.33) 50 (1.97)
(0.39) 100 (3.94)
Series
78 (3.07)
ADJUSTER
2 (0.08)-4.5 (0.18)
6 5 4 3 DIA. HOLES
35.4 (1.40)
80 (3.15)
7 8 1 2
4
(0.16)
37
OPTIONS AND PERIPHERAL UNITS (Cont’d) VS mini J7
MCCB
+1 +2 MOTOR
L1(R) L1(R) T1(U)
L2(S) L2(S) T2(V) IM
L3(T) L3(T) T3(W)
Y1
NAMEPLATE
G
U
Z
B
X
B
X
4-MTG HOLE
1 (0.039) DIA.
Figure 1 Figure 2
38
AC Reactor (Model UZBA-B for Input 50/60Hz)
Connection Example
AC REACTOR
MCCB
U X MOTOR
L1(R) L1(R) T1(U)
V Y
L2(S) L2(S) T2(V) IM
W Z
L3(T) L3(T) T3(W)
6-M: TERMINAL
U X V Y W Z
NAMEPLATE
6-M: TERMINAL
NAMEPLATE
U V W
C
X Y Z
4.5 (0.177)
4.5 (0.177)
D H D H
F E F E
A B A B
L L B1
DETAIL IN 4-J: MTG BOLT DETAIL IN
MTG HOLE K MTG HOLE K
4-J: MTG BOLT
Figure 1 Figure 2
39
OPTIONS AND PERIPHERAL UNITS (Cont’d) VS mini J7
78 MAX
39.5 MIN
72±0.5
3–M4
HEXAGON SOCKET
±0.5
50±0.5 3–4.5DIA. 26 MAX
7
95 MAX
12.5±0.3
80±0.5
2–5.5DIA.
Model F6045GB
R/L1 U
200V Single-phase Input Series POWER
S/L2 V
SUPPLY
T/L3 W
Inverter Finemet Zero Phase Reactor
Recommended Wiring
Model Model Code No. Qty.
Wire Size mm2 Method
Wind each wire (R, S, T or U, V, W) 3 times around
CIMR-J7?AB0P1 the core.
CIMR-J7?AB0P2 2
CIMR-J7?AB0P4 F6045GB FIL001098 1 3 winds
CIMR-J7?AB0P7 3.5
CIMR-J7?AB1P5 5.5
40
Input Noise Filter
Example: Single-phase input (Model LNFB) Three-phase input (Model LNFD)
NOISE FILTER VS mini J7 MCCB NOISE FILTER VS mini J7
MCCB
R 1 3 L1(R) T1(U) R R U L1(R) T1(U)
S 2 4 L2(S) T2(V) IM S S V L2(S) T2(V) IM
692-383
E T3(W) T L W L3(T) T3(W)
E
W W W
A A A' A' Note: When using CE standard inverters, the
special EMC conformed noise filter is
required.
3
1 R
U
R
U Contact your YASKAWA representative.
D
B
4 V V
2
D
D
B
E S S
W W
T T
E E
H max.
H max.
H max.
W
A
R U
V
5 (0.2)
D
B
S
T W
E
30 (1.18)
DIA.
(0.59)
15
A C
5 (0.2) DIA.
10 15
12 (0.47) DIA.
H max.
(0.39) (0.59)
C
41
OPTIONS AND PERIPHERAL UNITS (Cont’d) VS mini J7
C F
E
400V Class (Three-phase)
G H
Max. Applicable Inverter Rated Current Part Code
Motor Output Capacity Model A No.
kW (HP) kVA
0.2 (0.25), 0.4 (0.5) 0.9, 1.4 LF-310KB 10 FIL 000071
D
B
Frequency Meter MODEL DCF-6A*, 3V, 1mA : Analog frequency indicating meter is available as an option.
12.5 30 12 Scale parts code no.
(0.49) (1.18) (0.47) 65 (2.56)
0.5 10 24 24 75Hz full scale: FM000065
(0.02) (0.39) (0.94) (0.94) 60/120Hz full scale: FM000085
24 24 4 (0.16)-4 (0.16)
DIA.
*DCF-6A is 3V, 1mA, 3kΩ.
24 (0.94) 24 (0.94)
(0.94) (0.94)
52 (2.05) DIA.
60 (2.36)
(0.94) (0.94)
DIA.
(0.47)
12
(0.47)
12
) DIA.
25 (0.98)
29.9 (1.18)
10 (0.39) 23 (0.91)
(0.24 0.004
0
1 3 DIA.
1.5 101 2
(0.63)
16.1
(0.06) (0.390.04)
60° Mass: 0.2kg (0.44lb)
60.1
SHAFT
(0.790.04) 26.1 (1.03) 6 (0.24)
15 (0.59)
7.5 (0.30)
3.4 (0.13)
Output Voltmeter (Model SCF-12NH Rectification Type Class 2.5) Scale Plate
200V Class: 300V full-scale (Parts code no.: VM000481) (Parts code no.: NPJT41561-1)
400V Class: 600V full-scale Parts code no.: Output voltmeter: VM000502,
Transformer for instrument: PT000084 ( )
12.5 30 12
(0.49) (1.18) (0.47) 120 (4.72) 3.6 (0.14) DIA. SCREW
0.5 10 50 50 9.5 (0.37) DIA. SCREW
(0.02) (0.39) (1.97) (1.97)
50 50 4 (0.16)-5 (0.20) 4 6
DIA.
35 (1.30) 45 (1.77)
(1.97) (1.97)
85 (3.35) DIA.
(0.47)
3 7
100 (3.93)
(1.30) (1.77)
12
45 (1.77)
35 45
)
43
(3.
87
1 9
42
Digital Operator for Remote Operation (Model JVOP-146/144)
Remote Interface Unit for Remote Operation (Model SI-232/J7)
Interface Unit for Copy Unit (Model SI-232/J7C)
Remote Interface Unit for
Remote Operation Dimensions in mm (inches)
(Model SI-232/J7) Digital Operator for Remote Operation
Interface Unit for Copy Unit* (Model: JVOP-146)
(Model SI-232/J7C)
4-4.4 DIA. MTG HOLES
(0.43)
11
Cable for Remote Interface
Parts code NO 72606-WV 001: 1m
58 (2.28)
80 (3.15)
50 (1.97)
68 (2.68)
72606-WV 003: 3m
DATA (15.5)
STOP
1.7 10.5
78 (3.07) 5 (0.07) (0.41) 56 (2.20)
88 (3.46) (0.2) 12.2 18.2
4-M4 SPOT FACING
(0.48) 30.4 (0.72) DEEP 3.5 (0.14)
(1.20)
(0.91)
Model : JVOP-146 Model : JVOP-144 23.1
Digital Operator for Remote Operation
15.5 (0.61)
When using digital operator for remote operation (JVOP-146/144) 70 (2.76)
as copy unit, use the SI-232/J7C, which can be easily attached
and removed.
Note : Order digital operater, cable, remote interface separately. (Model: JVOP-144)
4-4.4 DIA. MTG HOLES
Remote Interface Unit for Remote Operation
(0.43)
11
21.5 DIGITAL
OPERATOR
JVOP-140
(0.85)
58 (2.28)
80 (3.15)
50 (1.97)
68 (2.68)
(1.14)
29
DSPL RUN
(0.61)
MIN MAX
15.5
DATA STOP
ENTER RESET
15.5 (0.61)
70 (2.76)
Dimensions in mm (inches)
12
(0.47) 4 3.8(0.15)=15.2(0.6)
RS-422/485
(1.14)
13(0.51)
29
Interface Unit
Model SI-485/J7
63 8 19 8
(2.48) (0.3) (0.75) (0.3)
43
SERVICE NETWORK VS mini J7
Service Agency
Serivce Area
YASKAWA Subsidiary
Service Location
YEB
Sao Pãulo
YASKAWA ELECTRICO DO
BRAZIL COMERCIO LTDA.
South America
Frankfurt(HQ) YASKAWA
Europe All of Europe Headquarters
¨
Dusseldorf
ELECTRIC
South and London (YEG)* PHONE (49)-6196-569-300
Africa South Africa France, Italy EUROPE GmbH
Spain FAX (49)-6196-888-301
YASKAWA
South ELECTRICO DO (YEB)* PHONE (55)-11-825-7723
South America Sao Pãulo
America BRASIL FAX (55)-11-210-9781
COMERCIO LTDA.
Shanghai Shanghai Yaskawa- PHONE (86)-21-6531-4242
China Shanghai (SSC)*
East China Tongji M&E Co., Ltd. FAX (86)-21-6531-4242
Hong Kong Hong Kong YASKAWA ELECTRIC
(YHK)* PHONE (852)-2803-2385
Hong Kong
South East China (HK) COMPANY LIMITED FAX (852)-2547-5773
North Chicago(HQ)
America YASKAWA
Los Angeles Headquarters
South New Jersey ELECTRIC
America Entire Area (YEA)* PHONE (1)-847-887-7094
Boston AMERICA INC.
FAX (1)-847-887-7070
Central San Francisco (Chicago HQ)
America Ohio
44
VS mini J7
YASKAWA
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under
the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant LITERATURE NO. KAE-S606-12E
documentation according to any and all rules, regulations and laws that may apply.
Printed in Japan June 2003 98-12 9
Specifications are subject to change without notice
for ongoing product modifications and improvements. 03-4③
© 1998-2003 YASKAWA ELECTRIC CORPORATION. All rights reserved.