Method Statement for Epoxy Resin Coating Works for Floor

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CONCRETE banner 1 Create Your ID Free 1000 Free 1000 Architectural Specifications Epoxy Resin
Floor Coating Health and Safety Plan Construction and Environmental Management Plan Epoxy floor
coating at the industrial ground floor areas

Responsibilities

1. Project Manager
Responsible for accomplishing the stated objectives which include creating clear and attainable
objectives, building the requirements, and managing the cost, time, scope, and quality.
2. Site Engineer
Supervise operations in accordance with the approved method statement, shop drawings,
specifications, approved material submittal, and schedules to achieve the acceptance of the
deliverables.
3. Site Foreman
To liaise with the Site Engineer and Supervisor for the work execution.
4. HSE Manager
Health, safety, and environmental (HSE) managers generally plan, coordinate and implement
issues and directives within the organization. They ensure safe environmental working
conditions for all employees.
5. HSE Supervisor/Officer
The Safety Engineer should be full-time at the site and should frequently visit all the ongoing
activities. All safety violations and on-conformance of the plan shall be registered and
immediate action will be done in coordination with the Site Engineer.Scaffolding
6. Manager/Supervisor
Ensuring safe access is provided for scaffolders’ jobs. Ensuring that all his foremen, construction
team leaders, construction staff, and workers are conforming to work safety regulations and are
Third Party Certified (TPC). Ensuring that all scaffolds are erected according to scaffold methods.
Ensuring that scaffold schedules are met and still working within the safety requirement.
Ensuring that material and workers are available to meet the scaffolding requirements. Ensuring
that all documentation adheres to ToolBox Talks, Harness Inspection, Work Request System,
Scaffolding Tagging System, and Safety reports. Should Concrete Control Joints Be Caulked?
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QA Documentation Testing and Commissioning CATEGORIES
7. QA/QC Engineer
should ensure are ongoing as per specifications and the document should follow as per ITP.
8. Tradesmen (Workers)
The workers should aware of the nature of the job and should know the approved system,
however, the tasks and the quality must be ensured by the site engineer and QA/QC Engineer.
Resources Tools and Equipment Approved scaffolding-For working at height Confined space
rescue-For emergency rescue Multi-gas detector-For gas test inside confined space Lighting
facilities-For lighting of job area First aid box-For emergency first aid Exhaust fans-For ventilation
Barricading and fencing-For preventing unauthorized access Protective clothing (gloves, overalls,
goggles, and face masks)-For safe working Slow speed drill, 400 or 500 rpm, plus mixing paddle
and mixing vessel-For mixing Grinder & vacuum cleaner-For surface preparation / floor
preparation Rollers, scrappers & brushes-For painting application Workforce Site Engineer
QA/QC Engineer HSE Officer Team Leader/Foreman Technicians Applicators Light Tools Drill
Machine Slow speed drill machine Surface Grinder Hand Grinder Vacuum Cleaner / Dust
Collectors Industrial vacuum machine Materials Epoxy Paint Application–Sikafloor 264 –
Approved material Floor Putty–Sikafloor PS Aggregates–Sikadur 507 Methodology-Epoxy Coating
Works for Floor General This methodology specifies the requirement for 2 coats of epoxy
flooring in concurrence with the manufacturer recommendations, requirements, and other
related detail specifications. The working area will be barricaded and restricted from the entry of
unauthorized personnel. It will be properly illuminated and necessary warning signs to be
installed in the proper location. All scaffolding activities and ladders for access and egress will be
erected by certified scaffolders. All erected scaffolding access and egress will be inspected and
tagged prior to use. The relevant permits to be fully complied with by the working team prior to
commencing activity and ensure its validity. Part mixing is acceptable as per requirements.
However, once the pack is opened and not in use this must be tightly sealed with the lid
(material to be checked prior to the next usage). All workers to be involved in the activity will
receive proper information, instructions, training, and adequate supervision during the activity.
All workers will be briefed as well with the safe system of task and procedure along with the use
of proper PPE’s and emergency rules. Relevant entities which might need protection include any
type of work in the area vicinity of work, service access, or discharge path. Procedures-Surface
Preparation The existing area which requires refurbishment must be prepared to ensure a strong
adhesive bond between the first coat and the existing concrete area. Clean the surface by
grinding means of heavy-duty substrate grinders to remove the previous coating, laitance, and
other contamination such as oil, grease, mortar and paint splashes, etc. (Any sharp edges,
protrusions, imperfections, or surface undulations in levels to be ground and made well by the
client free of charge.) Surface preparation prior to epoxy resin floor application Vacuum clean to
remove the dust and other loose particles. Before application, all surfaces must be dry and free
from oil, grease, decayed matter, moss or algae growth, and general curing compounds. All such
contamination and laitance should be removed by the use of mechanical means. The
surrounding surfaces which are not to be coated but which may be affected by the coat
application should be protected. Fill all exposed blow holes, routed out cracks, etc. with
SIKAFLOOR PS up to a rate of 0.1 to 0.2 kg/m² to obtain a uniform surface of texture similar to
medium sandpaper. Substrate Pre-treatment The concrete substrate must be sound and of
sufficient compressive strength (minimum 25 N/mm ) with a minimum pull-off strength of 1.5
N/mm . The substrate must be clean, dry, and free of all contaminants such as dirt, oil, grease,
surface treatments, etc. Concrete substrates must be prepared mechanically using abrasive blast
cleaning (blasting method) or scarifying equipment to remove cement laitance and achieve an
open textured surface. Weak concrete must be removed and surface defects such as blowholes
and voids must be fully exposed. Repairs to the substrate, filling of blowholes/voids and surface
leveling must be carried out using appropriate products from the Sikafloor, Sikadur, and Sikagard
range of products. 2 2 All dust, loose and friable material must be completely removed from all
surfaces before application of the product, preferably by brush or industrial vacuum. Epoxy Paint
(Sikafloor 264) Implementation SIKAFLOOR 264 is a two-part High-build Solvent Free Epoxy
Coating. Suitable for use in hot and tropical climatic conditions. Stir separately components A
and B of SIKAFLOOR 264 well with an electric mixer, add the full contents of component B into
component A, and mix with a slow speed mixer (300–400 rpm) for at least 2 minutes until a
homogeneous mixture is achieved. Place mixed material into a clean container, mix again for
one minute. Prior to the application of epoxy – SIKAFLOOR 264, the surface should be
thoroughly cleaned to remove any traces of dust or other debris. Apply the primer to the
prepared surface prior to utilization of floor putty. Afterward, apply the epoxy mixed material by
roller using the consumption of 0.25 kg/m², taking care to ensure good wetting of the substrate
but avoiding puddles on the surface. Allow drying. Followed by the second coat of SIKAFLOOR
264 using a roller or brush at a rate of 0.25 kg/m² ensuring that the surface is fully covered and
that no ponding of the material occurs. The coat should be applied evenly over the floor surface
to ensure a regular film thickness. The minimum interval between the coats is as follows: Before
applying layers of Sikafloor 264 Substrate Temperature Minimum Interval Maximum Interval
+10°C 24 hours 3 days +20°C 8 hours 2 days +30°C 6 hours 1 day Freshly applied SIKAFLOOR 264
should be protected from dampness, condensation, and water for at least 24 hours. Due to the
nature of the activity, for damages on the finished surface, rectification will be done as per
manufacturer recommendation which will depend on the type of damage. Droppings and other
foreign matters on different surfaces will be removed and cleaned immediately after the
completion of each application. Application of epoxy paint on the flooring Thickness and
Application Rate Effective Covered Area Sikafloor PS-0.200 kg/m² Sikafloor 264 (1st coat)-0.250
kg/m² Sikafloor 264 (2nd coat)–0.250 kg/m² Types of Damages and Remedies High spots to be
removed by means of grinding by the use of the grinding machines. All dust, loose and friable
material must be completely removed from all surfaces before application of the product,
preferably by brush and/or industrial vacuum. The substrate and uncured floor must be at least
3°C above the dew point to reduce the risk of condensation or blooming on the floor finish. Low
temperatures and high humidity conditions increase the probability of blooming, thus weather
conditions should be monitored always prior to any kind of coating. Over mixing must be
avoided to minimize air entrainment, since pot life of any kind of epoxy to be followed as per
technical data sheet thus the area to be calculated prior to mix the material else it will lead to
overconsumption or wastage. Damage area should be found and analyze the root cause for
repair, then the area to be repaired should be square cut and repeat the same application
procedure, however, due to material property the color difference may occur. Risk Assessment-
Method Statement for Epoxy Please refer to the attached document in Appendix A. Inspection
and Test Plan Refer to Appendix B for Inspection & Test Plan Drawings Not applicable since the
coating applications will be followed as per specifications. Pre-Start Safety Briefing
Arrangements Refer to Risk Assessment on Appendix A. Protective and Safety Equipment All
workers involved will be equipped with adequate PPE as stated below: a. Safety Helmet with
company logo b. Safety Boots c. High Visibility Vest d. Safety Goggles e. Hand Gloves f. Coveralls
Information to Personnel a. Safety Induction b. Job Training c. Superintendents Notices/Memos
d. Toolbox Talks e. STARRT Card Supervision and Monitoring Arrangements Construction
Manager He is in charge of all construction activities. Schedule the site in logical steps and
budget time required to meet deadlines. Inspect and review works to monitor compliance with
building and safety codes and other regulations. Site Engineer The Site Engineer will evaluate
the number of materials consumed by each trade to be compared against the planned quantity.
Site Foreman A site foreman is responsible for supervising the workers and also doing actual
activity. The foreman monitors employees to make sure that the work is done efficiently and
within quality standards. Chief Surveyor A Chief Surveyor ensures that surveying data are
collected and recorded accurately and that all company guidelines are followed by crew
members. QA/QC Engineer The QA/QC Engineer will monitor whether the installation activities
are conforming to the required quality otherwise he should notify the Site Engineer should he
find non-conformance to the ongoing construction activities. The Site Engineer should
immediately rectify the work to avoid receipt of non-conformance from the quality engineer.
HSE Engineer The Safety Engineer will be full-time at the site and will frequently visit all the
ongoing tasks. All safety violations and non-conformance of the HSE Plan will be registered and
immediate action will be done in coordination with the Site Engineer. Scaffolding
Manager/Supervisor Ensuring that all his Foremen, Team Leaders, and workers are conforming
to safety regulations and are Third Party Certified (TPC). Ensuring that all scaffolds are erected
according to scaffold methods. Note: Site Engineers/HSE staff should have access on-site to civil
method statements and risk assessment Environment and Quality Issues Precautionary Measure
All precautionary measures will be briefed to all workers prior to commencing the activity.
Disposal Requirements All waste will be disposed of as per the Construction and Environmental
Management Plan, and as per government-approved disposal areas. Inspection, Test, and
Sampling Request for Inspection and Testing will be submitted prior to and after execution of
works. Quality Assurance Requirements Table Ensure that work is executed as per approved
shop drawing, method statement projects, and records are generated referring to approved ITP.
Best management practices should also be considered which may be stated by product
manufacturers or suppliers. Authority requirements will take precedence over all requirements
in case authority approval is to be secured. For non-authority approval activities, the approved
latest specification will take precedence. It is to ensure that regular toolbox pieces of training-
related work quality are conducted and records are maintained. List of Appendices Appendix A:
Risk Assessment Appendix B: Inspection and Test Plan (ITP) Appendix C: Permit to Work
Appendix D: Technical Data Sheet (TDS) Appendix E: Material Safet Data Sheet (MSDS) Appendix
F: Material Compliance Sheet Appendix G: Sika Confirmation Letter for Surface Preparation This
might interest you, for further reading see also: HVAC method statements Plumbing method
statements Electrical method statements Method statements Civil tags: must be dry, clean dry,
main contractor, first coat, mixing paddle, film thickness, quality assurance, application of epoxy
paint, epoxy flooring, quality control, data sheet, statement for epoxy, slow speed drill, floor
coating system, release agents, storage area, warehouses, storage room