EF A complete Parts List is available at wun MilerVeis.com 5-17. Threading Welding Wire Through XR Guns Aan \weling Power ‘Source Toals Needed == IF fer to Secton 5-16 or instructions an eng te rough wena pow 1 Pressure Rall Assembly Lay gun cable out straight. ‘Open top cover, and open pressure rol as sembly Remove nozzle and contact ip. ress gun tigger unt about in. (102 mm) of wire is sticking out font of gun. Install Pozzo and contac ip, Close top cover on gun. Pross tigger ‘Switch until about 6. (152 mim) of we is sSikang out end of contact ip. Cut of wr. (Close ane iatcn door [ XR-Aluma-Pro_ and XR-Aluma-Pro ‘ite gun cive rl pressure should be Set fo match the alloy being used. Threading Welding Wire For Spoolmate 200 1 Cover 2 Canister “Tools Needed: 3. Thumbscrew (Cover) Loosen thumbscrew, and rotate ‘cover open, 4 Wire Spool Loosen wire fom spo, cut of bent wire, ad pul Bin (150 mm) of wire (of spo0 5 Pressure Rol Assembly Press arm invard to open pressure ‘all assembly. 6 Wire niet Guide 7 Drive Roll Groove 8 Contact Tp Install spool so wire foods of top. 8 Spool Brake Thumbnut necessary, turn thumbrut courterclockwise sight to Install ‘p00. Close cover and secure with thumbscren (oM-278200 Page 28,EF A complete Parts List is available at wun MilerVeis.com 5-19. Threading Welding Wire For Spoolmatic 15/30A ‘Top Gover Canister Canister Cover “Thumbscrew (Canister Cover) Toals Needed Loosen thumbscrew and remove cover Se 5 Wie Spot Loosen wie from spool, cut of bent wire, and pull6 in. (150 mi) of wire of spo 6 Pressure Roll Assembly Littarm and open pressure oll assembly. 7 Canister inet Gude 8 Dive Rall Groove I Forwire sizes 035 in. (0.9m) and ‘smaller use small groove, and 047 In (12mm) and 116in (1.6 mm) use large groove 9 Contact Tia “Thread wire through canister inet guide, along drive rol groove, ané out contact tp. Insta spoo so wire feed of bottom. 40 Spo! Brake Thumbrut It necessary, turn thumbnut counter- clockise sight fo install spoo. 11. Thumbscrew (Canister Rotation) Loosen thumbscrew orotate canister. Close and secure pressure roll assembly. iar Feinstaltop cover and canister cover. (00278200 Page 29> A complete Pats List is available at wir: Miler. com 5-20. Calibrating Spoolgun Be a4 A ana TNS SPG MOTOR EF Spootmatic 153304 and Spooimate 200 motors are unique to this wading ‘power source. ‘Motor calibration 1s hnecessary any tie a diferent Spool ‘matic 15308 ar Spootmate 200i con hnoctedt the Mulmatic 255, 1. Setings Menu 2 Slow Speed Catraton Menu 3 Fast Speed Caloration Menu 4 Home 5 Spg Cal (Spooigun Ca) 8 Fight Knob 7 GunType 8 Next 9 Save Connect spooigun to unit. Cut wie hush at Pull rigge feed out 2 ceLy ni proumt Follow instructons in Section 6-5 to enter the setup menu, I $PG CAL wil only bo displayed asthe Jit tab when a spoolgun is connected. Press SPG CAL to access slow speed ca ibrtion menu Press Gun Type to selec the spoolgun be- ing used. ‘To bogin tho slow speed calibration, pul the spooigun tigger. Th wie wl feed and au tomate sp, Cut wite fush at nozzle and measure ‘ut veo lengths not 24, use right knob o enter te amount that the wire was shortiong Cis SPG MOTOR ll spoolgun tigger again to vee the a |ustment. Repeat hose stops unt satisfied with accuracy, ross Next io accoss fast speat calibra To bogin the fast speed caltration, pull the spooigun tigger. The wie will food wire andautomatialy stop. Cut wire tush at nozzle and measure run-out If wie lang is pa 24 in, use ight lena to enter tha amount that the wire Was shortlong, Pull spooigun tigger again to verity the ac lustment. Repeat hose stops ul satisfied ttn accuracy ress Save to complete the calibration procedure and be retumed back the set {ings men, ress Home to retum to weld mode, (0278200 Page 30EF A complete Parts List is available at wun MilerVeis.com SECTION 6 - OPERATION 6-1. Controls 8 1 AtoSet Baton Use lot kn to gust votage In MI {5 The USB port can also be used to nero el be used {0 node, lang in ulsed MIG modo, oF Pee eae charge col phones and simiar de. — ho Perratr vaio n Stipes 2. Pulse Button ene Press totum Pulse On or Of in MIG 4 PowerSwitch Pee ere process. eee oe change paramaor vais n Soup ods 3 USB Por 8 sonore Use for software upgrade and collecting er- 5 Color LCD Display ‘Multiple functions depending on which ror codes, 6 LottKrob screen is being dispiayed, oM-278200 Page 311 A complete Parts st is vale at wn Milerels com 62. Special Features A. MIG Mode In MIG mode, the ltt knob is used to asst welding vellage within a range of 12to 32 els. The right knob is used to adjust wr feed speod win a range of 50 o 800 IPM. Refer to weld char inside the wire dive compartment or proper parameter setings according to wie type, shilding gas, and ‘material type and thickness, B. Jog Mode It gun wagers pressed and held for more than 8 seconds wihout striking an ar, unt will automaticaly shutoff weld power and sieking gas, Trager ‘error wil be dsplayed after preset konth of wits fed, dopendent on MIG gun selected, See Secton &-5. ©. Weld Status \Wnen tiggoris released on a MIG gun, spool gun, or pus-pl gun, the ast actual amperage and volage are shown on the cepa for seconds. Ia programmed value requtes adjustment ater the arcis extinguished and during the S-second dspay of actual values, turning either kab wil cause ‘actual values inthe cplays tobe replaced by programmed value fr adjustment purposes. D. MIG Gun-On-Demand [MIG guns, spool guns, and push-pull guns can be used wth his unt. To wth from ane gun te anather, momentarily press the tigger on the desired unused gun o make tthe actve gun. Once the ggers pressed, the nt wil real stored data and bath esplays wil show thelast programmed values for that paricular gun. If te unit's powered down and back on again, the gun last used will become the current active gun E. Pulsed MIG Mode Voltage Adjustment In Pulsed MIG mode there is no manual votlage adjustment instead, vliage is syergeally aligned wth the proper wie feed speed, Arc Length adjust ‘ments used to adjust actual ar langth, which automaticaly adjusts the vokage. See weld char infront compartment for proper wire feed speed adjustment according to wie size and type. Notes ow-27saae Page 92EF A complete Parts List is available at wun MilerVeis.com 6-3. Using Auto-Set™ Elite ° 1 Auto-Set Button Press to tu Auto-Set On or Of, 2 Pulse Button Press totum Pulse On or Of. 3 MaterialGas Left Button 44 MaterialGas Fight Button Press to Select material and gas. Let but- ton moves cursor tothe left ight butlon ‘moves cursor tothe right. 5 Diameter Buton Selects the sizeof the wre, 18.0 Note 1PM (6 Material Thickness Left Butlon 7. Material Thickness Right Buon Use to select material thickness. Left but ton moves cursor tothe lef right buon moves cursor tothe ht 8 Let Knob Use left knob to fine tune votage in MIG mode or arc length in Pulsed MIG mode. 9 Right Knob Use rghit knob to fe tune wir feed speed, 283 EF When using @ spooigun or pust- pull ‘gun in Auto-Set, the potentiometer an ihe gun 1s deactivated. Wire feed ‘sp220/8 controled onthe font panel 10 Welding Output loon When visible, indicates weld output is on. 11 Improper Weld Polarity leon When visible, indicates electrode and work cables need to be svutched 12 Bullseye Indicator Represents factory default settings. (0M-278200 Page 33,EF A complete Parts List is available at wun MilerVeis.com 6-4. Using Manual Mode aes 92 ey 18.0 rs 4 Auto-Set Button Press Auto‘Set to tun Auto-Set Of, 2 Pulse Button Press to tum Pulse On or Of. 3 Setup Button Press Setup to optimize arc performance or to acd timers to weld sequence. See Sec ton 65 4 Program Button ProPT Press Program to save favorite weld pro ‘rams, up 10 four programs. por weld process. See Section 67. 5 Jog Buton Feod wire without turing on weld output ‘and energizing gas solenoid. See Section 62. 6 Purge Button Enorgizes gas solenoid without turing on weld output o feeding wre 7 Lett Knob Use lof knob to adjust votage in MIG mode forare length in Pulsed Mo moe. 8 Fight knob Use right knob to agus wire feed speed, ‘When using spooigun or push-puil un, ire fod speed is controled at the gun and the right knob is deactivate. (0M-278200 Page 346-5. EF A complete Parts List is available at wun MilerVeis.com Manual MIG Setup Mode = 9 ‘Setup Buton Lotto Fight Knob Home Burton ‘To entor the Setup menu from the Manual Mode home screen, pass Setup. ‘Once in the Sotup menu, rotate the loft knob toting a particular Hom, and rotate the ght Press Home to save settings and retumn to welding mode. thems that canbe acustd from this ment are: Wire and Gas Type: Optimize arc starts and weld performance by selecting he wire ype ‘and gas beng used, Wire Diameter: Optimize are stars and weld performance by selecting the wire ameter {hat matones the wire being Used Inductance: Changos the ulty of the weld puddle Inceasing Inductance produces @ ‘ore fd, softer arc. Decreasing incuctance produces a siffer ar. Inductance settings Fange rom 0 to 99, The default sting s 50. Preflow: The amount of ime thatthe shel ing gas wl fow afer the tigger is depressed and before he welaing are can star. Prefow settings range ftom Disabled to 5 seconds. Postflow. The arount of ie that the shield ing 93s wi fo ater the arc has been shut of. Postfow settings range ftom Disabled to 5 seconds unein: The spoed of the wito prior tothe welding are being stuck. Auto is the default sating. The other opions are Disabled or Manual, Manual settings range from 5 to 150% ofthe woling wire feed speed FasTack™: Enabling FasTack reduces arc sian time by automaticaly increasing the Turin speed when doing repetitive arc stars. FasTack automaticaly uses a siower wire feod speed whon te wir is cool and a faster wir feed speed when the wie is hot. Default Seting is Disabled Cater: The amount of ime the welding are slays on after the welding gun tigger re leased, This feature is used to fil he void or Cater atthe end ofthe weld Crater setings ‘ange from 0.15 seconds. See Section. ‘Spot Timer: The amount ofime that the are canbe active before i shuts of automaticaly, ‘Spot timer satting range is from Disabled to 120 seconds. Spot timers rest upon release cof welding gun tigger Stiteh Timer: Used in conjunction with the ‘Spo tne a wa ewig aaa ‘depressed. Contos the amount of ime that the are wil be inacve aftr the spot timer times out Sitch time setting range is rom 1 to 120 seconds ‘Set Up Push Motor Torque (SUP): Ths fea- ture sony displayed won an AlumaPro Lite {un is connected 10 the welding power Source, The SUP setting adjusts the over Torque mt ofthe push motor inside the weld- Ing power soure, The range 0 fo 250, and the default value i 190. The AlumaPro Lite ‘SUP value ean be found onthe back end of ‘he gun. Set the SUP value onthe machine to ‘mateh the value on the gun (0M-278200 Page 35,EF A complete Parts List is available at wun MilerVeis.com 66. \g Crater Time Ne 1 2 3 + Let Kod Inthe Setup menu, rotate the let knob to Crater Wire Feed Speed: Wie feed righlght Crater anarotte he right knod speed range 80 10 800 pm, 2 Fight Knob {paolec Manual 3 Home Button “The cratr setting isthe amount of eho woldingare stays on ater te weicing gun ‘vgger's released. Ths feature Is used to file void or “eater” atthe end of te wold ‘The following Crater variables can be ad- justed (Crater Time: Time range is 0.1 to 5 sec- onde Crater Voltage (MIG settings) or Are LLenath (Pus settings): Voge range is 1016 32 vots. Arc lengh range is 010 99, Crater Delay: This setting is for spot or stitch welding without crater ft the arc times less than the set me. Time range is 0105 seconds. (erator delay set for 2 seconds, weld operation wil not go into Crater if gun tigger is released bofore 2 seconds.) (0278200 Page 96,