NATIONAL INSTITUTE OF TECHNOLOGY, AGARTALA

GOVERNMENTOF INDIA
Department of Mechanical Engineering
Semester...... Roll No....... Date Page No....
Job ho 01

Tile: Making a wood pattun (Pant o krucku joint)

(a) Procen and its ap pli cadion:
An the objed to be casl, ued
casting,a patun is a Yepica moen mtal wil be
to piepaMe the cawily into which
Pouned dwunq the casting Proces.
be wood, ntal,
Paton which ane Used in sand cut ing mayt Standand
othe matuials. Patlorn ane mad to erating
plastic and
Qeo vding
o constitution, so thy t tos a reaonabk Jeng th,
duali ty grade o the patlutn büng buitt and so that they
sepeadidly provide a dimensionally aceptabl cauting
(6) Mecharism;

A Palon prepares a mould

making
cavity fos th pun pose core prinds
Condain projetion known as
casting ·A patern maya cone and hud to made hollow. Runner. qaty
The casting equires
au used for tuding mollen mdals in the moud CawiBy may
made and
(yom a pad a the tystempattetn). Patl un propentydeyeds.
hawing fiued and smooth Susfoce Teduue casting
PTOpesty Con struded patton minim2es the ovu al oat e casing
(co Schematic Diagram:
 NATIONAL INSTITUTE OF TECHNOLOGY, AGARTALA
GOVERNMENT OF INDIA
Departnent of Mechanical Engineering
Semester.......Roll No..... Date .............Page No.....
Teels Requved:
Chised (Aal sound chiscl/ lat chisel)
(2) Saw
(3) Stecl Rule
C4) File
(s) Sand papey
C6) Drilling Machin
(1) Bench vice
(8) daw hammey
(9) Tri- squant
Maloual Requi ved i
(9 wooden block
() wo0den Naily
Pocedwu:
on the wood en blok Ong
(1) Fi NS we dyauw the dimensi ons ef the dork
stl Rule and Tri Squae
qowe the Tegured hapc and deign to the job using saw
(2) w
Aftey that we Yemove the enoated matoial ving il.
(3) ex no
cue made the swla ce Smooth using Sand pap spa
(a) Finaley
of the job
is lu!' bdwun the two sunace
ha- vound Chieel
(s) Then we gave th Yound shape using
(6) Now taty filled cut exAa malerial.
PHecautions:
(1) Aluay' Weat Shoes
fsont Sharp cdqed toels
(2) Make swne that your hands are nof n
whil using them
Result:
The foxk of knucklu join with req ived dimension is Prepaned.
NATIONAL INSTITUTE OF TECHNOLOGY, AGARTALA
GOVERNMENT OF INDIA
Department of Mechanical Engineering
Semester........... Roll No. Date ....J...........Page No..

Dascussion:
Patton allowane !
are the atual
These are the er (es in dimension put in the paton Ygu rrcd to
mould or as into mild the latw operation:
taking
gu a pro duct a proper dimension
Tye pattom allowanu
t3) Shinkag allowa nce (2) Dnat allouane
(3) MOchint allowane (4) Shake allowone

(s) DiséoYtion allowane

Types o patl unn:
() Snqe piece pater n (0Two piece pattorn (3) lope and dag
Paton (4) Gated pation (5)Malech plate pattu n (6) lone piece
patun .(1) Foow Boand paton (8) Swep patunn

it was Usd toY Sand

The job has bun done by us and latey on
cas ting psocers as a Patienm.
Autional Justitute of Crchnology, Agurtala
GOVERNMENT OF INDIA
Departmentof Mechanical Engineering
Semester. Date. .J.........Page No.
RollNo.

Job No. 4
platu by doubl v butt,joints in nc wdding.
Title : Tojoin two melal
Malvial Used:
L00 x40X 6 mm
Two mitd stel pieces ok

Too ls and equipment Usedi e, Electvode holder, GYo und

Ac wdding Machi ne, MiLd
Stel dectvod Metallic worK
shield, Apnon, Hand gloves,
uomp. at noe tong,ace Stel Rule, wie
bruh.
Tabu, Bench vice, Rough tad fle, Try seua,
chi sel and Grinding
Nachine
pun hamm, Chipping
Ball Hamm es,

schemalic Diagtam :

oposation to be caied out:

(1) eaning th work piece
(22 Full twel ding
() Coling
(4) chipping
(s)Finiahing
Aafional ustitute of Crrlhualagu,
GOVERNMENT OF INDIA
Department Mechanical Engineering
of Agartala
Roll No
Semester
Pnocedune: Date............I Page No.
() Te sunace (o{o be
tied fo pentd joindaulded
is deaned and the
Ond moe shength edges o thh plates ane
(2) The
twelding vod is held in the elediode
to the
ptate to be welded. holdey and the gnound domping
|(3) The plalee to be wddd ane
is done on the ends to portioned ovenlappng and the lag w
awoiod the movement
wlding
(4) Now sHar
o th
welding trom one end o the plade
plates duing
2I dedric anc Produce med the
welding and joints the two mtal
plales Mainloin a gap 3mm belwu the pBals and wedin
Nod. g
(6) compkele the
twlcung pTOCeNs by temeving the stag using the
chipping hammer
PHecaulions:
(1 Nevy worK done i tou
(2) NevUY
ae not an
exput
worK when you ale impaired.
Resut :
The single v-but joint is thu made using th touls and equipment
as mentiond above.
 I....anm. Auurtalu

NATIONAL INSTITUTE OF TECHNOLOGY, AGARTALA

GOVERNMENT OF INDIA
Department
Semester....
of Mechanical
Roll
No.... Engineering
Date
Job No 5
...............Page No...

Tile Making a squane tin box using mild stul Sheet ond joininq
the Side Using tiveds.
Intyoduelion to Shed Medal shop:
Shed mdal is Simply melal fotmed into thin and Had
one e the {undamental form u sed in metal working"ond can is
tut and bent into a Voicty difuent shapes Thickres can vy
Signiicant adhough extsenDely thict thickns are tonsideved
lea, and pieces thickes than G mm Considered plat
Skeet Metat Procesing :
Thu Yaw mat nial jor shet metal manu<o cluring protes the
outpt e th tolling proces. Typically sheds o metal aru sold as vny
Hat. vecanqulan Sheels o< Stand and size the Skdch ane thin and
Long, they may be in the torm a valls . Therefore, the tirs Skep in any
Shed metal procey is to cud te coned shap and Sized blank rom
tangor shut.
shut Melal forming proces?
Shd metal proces can be bro ken down into two major dasiication
and one mayor dasiication
" Shearin9 Procs- frocey whih apply sheaning Pocen to wut
fradure, oY separat1 the material.
melal to undeugoes
forming prOCeYS- Pnocs which cawe the faidure, excesive
desined shape cha nqy without
thinnux goB Gaking
final
Procs which aru used to impsove the
Finohing proces- Sundace chanacleristics
Aiufional Justitute of Uechuolngy, Agurtalu
GOVERNMENT OF INDIA
Department of Mechanical Engineering
Roll No. Semester. Date....J...... Page No.

Tools Required :
(1) Shean Melal (2)Stel Rule (3) dam P (4) Bendling Brare
(s) nam mey (s) Rivet C6) Driling Nachine

Procedune
sheut o the
(1) Finst we nud to obtain Shut metal and a $quare
qi ven dimensio the given dimensi en
(2) Measre youn uts andd bends with
the squau out
C3) An then we nee d to ul
wil CYeat a ip.
(4) Now the edg, ovY to go This
down
(s) Now we need to hamms the ip
Ce) Bend the calls up
(7) Now we hud to Secwne the coTnrs
we need to attain the oYns.A iu them and then put ivs
t8) Now
hammey Sene the plalus
on the driled vegions and with the
Pecaution:
ma chin,
ucing thh dulling
(n You nud to be voty careful whenalon.
do nol Use the driling ma chine
the Ben d ng brakt to bend the shut
(2) Be caul ion ohil using

A squate Bo with shut mel al be Tcady

NATIONAL INSTITUTE OF TECHNOLOGY,AGARTALA
GOVERNMENT OFINDIA
Departmentof Mechanical Engineering
Roll No.... Date ................age No.....
Semester....

Job No 6

Titll : To make chisel in Rorging Shop

Inhoduclion to fovqing : high
onging is tthe procey shaping melals by im pah th¿ deaird
proces is sque zed to attan
Prenant. The medals in the be in plasticstate. The plastic
mtal to
shape and this vequited the incxeasín9
slale oT abo ve eithes by healing oY
plasticity byoug ht
stiven lew el beyond stres daslic imi.
the
Tools an d tquipments ued in Smithy : is Used for beating the joo
C1) Heatthi An Bovqing pvoces the hanth
with
supportin the job while it stxuck
(2) Anwil: T{is osed for
hamme

(3) Hommey: Il is Used tos giving Shape.

aye used to hold the work piece.
(a) Tongs: Thay
schematic Diaqvam ;
 NATIONAL INSTITUTE OF TECHNOLOGY, AGARTALA
GOVERNMENT OF INDIA

Department of Mechanical Engineering

Date ..............Page No.....
Semester..........Roll No.......

Tools Required: ham meY

|(1) An iron piece (2) A hammeN (3) Tong (4) sledge
(5) Anwil

the mtal piece in the heath sidus in

|C) is we nead to heat
Six anguar
hammy info one Side by
(2) Then twe used to
the mtal piece
woskpiece conti nuous aftey Sometime and
(3) we used to heat the becomes Cold and give them Shapt.
heat it aes the woskpiece end o
one side tapering So it (oots the taperin9
C4) And moke
chects.

Pnecaution : and usc

workpi ee
(1) we should be canekul whil heating up Ahe
tong to hold the coorkpiece
(2) 0se the Sledge ham mer canelully.
(3) Do the torging in the pseAente of
an epert
Result :
The chiescd has been madi.